AM50352-0002 [ACCRETECH]

run-out Detection System;


型号：	AM50352-0002
厂家：	ACCRETECH
描述：	run-out Detection System
文件：	总4页 (文件大小：707K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Built-In type / non-Contact Sensor

run-out Detection System

Aluminum High-Speed Cutting Process Monitoring Device

Sudden Machining Defects

Are they being caused by chips in the tool chuck?

Measurement in 0.3 seconds

High Accurate Detection 5 µm

Simple Installation

CHIPS

Measurement in 0.3second!

Accurately detects run-out of 5μm.

ATC run-out detection system is used to detect abnormal run-out of the

tool caused by entering the tool taper and to prevent machining defects.

Accurate Detection

Tool

Accurate Detection

”True run-out quantity” is calculated by

storing the shape of the tool flange in

the controller without run-out state and

comparing it with the shape of the run-out

which is measured just before machining.

More highly accurate run-out measurement

is achieved in comparison with the simple

run-out measurement (repeatability:30μm)

by using general eddy-current sensors.

Run-Out”OK”State

Diagnosis OK

Phase

Sensor head

Controller

Tool

Chips enter the space

(General run-out when

chips enter the space is

20μm)

Diagnosis NG

Phase

Measurement results

Automotive Motorbike

Engine

Agricultural machinery, Lawn mower, etc.

Others

Marine propellers, HDD, Camera barrel, etc.

Types of Tool

Reamer, boring tool, milling cutter, etc.

Interpolation of Notched Part

Oversampling Method

By using proprietary algorithm, reliability of the run-out

measurement is improved by interpolating the notched

part of the tool holder, which is the decreasing factor of the

measurement accuracy.

Sampling number is automatically increased by proprietary

software operation process and interpolation accuracy of the

tool holder notched part is improved.

Interpolation accuracy is improved

Interpolation of notched part

Phase

Normal sampling

Interpolation by software

Example data in the evaluation of production line

A Co.: Detect abnormal run-out every 1/843(average), during ATC

B Co.: Detect abnormal run-out every 1/918(average), during ATC

· Measurement times: 2529

· Measurement times: 1836

· Chips enter the space : 3 times(setting parameter:10μm)

· Chips enter t he space : 2 times(setting parameter:5μm)

100

3 0

2 5

2 0

1 Detect run-out 2 consecutive times

9 0

8 0

7 0

3 Detect run-out 2 consecutive times

6 0

5 0

4 0

3 0

2 0

20 0 4 00 60 0 8 00 1000 12 00 14 00 16 00 18 00 2000 22 00 24 00

Measurement

0.3 second Measuring Time

Superior Serviceability / High Reliability

High Speed Measurement

Sensor Head Automatic Tuning Function

Replacing only the sensor is possible if damage occurs to the sensor

for any reason. After replacing the sensor, combination adjustment of

controller and sensor head is completed by removing the tool holder from

the spindle and clicking “sensor adjustment” button once.

Although it is very difficult to achieve run-out measurement at 600rpm

by using contact type, it is achieved by using non-contact method. In

addition, by using proprietary algorithm, all the measuring processes

are completed in merely 0.3 seconds (at 600rot/min).

Automatic adjustment at once

Easy Operation

Simple Setup

By just adding one line

[ M132 ] ··· Tool registration

[ M133 ] ··· ZDetect run-out

Most Suitable for

Standard attachment of ACCRETECH

Machining Environment

This run-out detection measuring

Sensor Bracket, Controller box, etc.

system is coolant-resistant.

System Configuration

Controller

Sensor head

I/O unit

1 Test condition: When run-out of our master tool is measured at rotation speed of 600rot/min.

2 When run-out is measured by a combination of our EDYCOM, PULCOM V10, and roundness measuring function of PULCOM V10.

Six common coolants were tested.

Basic specification

Controller

Φ5 sensor

A50355

E-DT-ED02A-234

Model

21max

Tool registrations

Display unit

0.5μm

Repeatability

Tool rotation speed

Cycle time

3μ or less *Using our master tool holder(BT40)

600rot/min

0.3s (without retries)

Performance

temperature

Vibration resistance

0 to 40

3.66G max. (x,y,z-axis directions)

sensor head: 50G max. (x,y,z-axis directions)

Usage environment

Power requirements

Shock resistance

Waterproof standard

Rated voltage

IP67(sensor head) *Do not expose controller to water, oil or other liquids.

DC24 V10ꢀ

14W

Rated power

Product Configuration

Product code

Product name

Model

System

991005

991007

991009

ATC run-out detection system

Installation expense (without Moving expenses, Accommodation expenses, Meeting expenses and actual expense)

Expense of retrofit

Service parts

991006

Controller

AT50355

991003

Sensor head

E-DT-ED02A-234

AM50352-0001

AM50352-0002

AM50352-0003

AM50352-0004

AM50352-C005

AE50359-C001

AE50360-C101

AE50359-C201

4219412

4219414

4219416

4219646

4454755

4219804

4219913

4219914

4206870

4219492

Sensor bracket base

Sensor bracket block

Protection cap

Piping receiving plate

Box for Controller

I/O cable

Power cable (DC)

Power cable (AC)

Casing tube

Power unit (DC24V)

Mount on to DIN rail

Model dimensions

AM50352-D001-01

AM50352-D005-00

JAPAN

TOKYO SEIMITSU Co.,LTD

81-29-831-1240

TEL :

USA

Accretech America Inc.

-214-459-1688

TEL : 1

ACCRETECH EUROPE GmbH

49-89-546788-0

E-DT-ED02A-234 (with protection cap)

TEL :

アンプユニットヘ

マークチューブ(内径ꢀ3)

(シリアルNo,)

M6x0.5

ケ－ブル長：3.5m

保護キャップ

Technical support

TOSEI ENGINEERING Co.,LTD

* * * * * * * * * *

FAX:81-298-30-1891

E-mail:amg@toseieng.co.jp

6.5

100

Please contact following branch to order:

AM50352-0002 [ACCRETECH]

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