ACT410_14 [ACTIVE-SEMI]

ActivePSRTM Quasi-Resonant PWM Controller;
ACT410_14
型号: ACT410_14
厂家: ACTIVE-SEMI, INC    ACTIVE-SEMI, INC
描述:

ActivePSRTM Quasi-Resonant PWM Controller

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ACT410  
Rev 3, 27-Feb-14  
ActivePSRTM Quasi-Resonant PWM Controller  
and overload conditions, it would enter auto restart  
mode including cycle-by-cycle current limiting.  
FEATURES  
Patented Primary Side Regulation  
ACT410 is to achieve no overshoot and very short  
rise time even with big capacitive load (4000µF)  
with the built-in fast and soft start process, .  
Technology  
Quasi-Resonant Operation  
Adjustable up to 120kHz Switching  
The Quasi-Resonant (QR) operation mode can  
effectively improve efficiency, reduce the EMI noise  
and further reduce the components in input filter.  
Frequency  
+/-5% Output Voltage Regulation  
Accurate OCP/OLP Protection  
ACT410 is idea for application up to 36 Watt.  
Figure 1:  
Integrated Output Cord Compensation  
Simplified Application Circuit  
Integrated Line and Primary Inductance  
Compensation  
Built-in Soft-Start Circuit  
Line Under-Voltage, Thermal, Output Over-  
voltage, Output Short Protections  
Current Sense Resistor Short Protection  
Transformer Short Winding Protection  
Less than 100mW Standby Power  
Complies with Global Energy Efficiency and  
CEC Average Efficiency Standards  
Tiny SOT23-6 Package  
APPLICATIONS  
AC/DC Adaptors/Chargers for Smart Phones,  
iPADs, ADSL, PDAs, E-books  
Adaptors for Portable Media Player, DSCs,  
and Other  
GENERAL DESCRIPTION  
The ACT410 is a high performance peak current  
mode PWM controller which applies ActivePSRTM  
and ActiveQRTM technology. ACT410 achieves  
accurate voltage regulation without the need of an  
opto-coupler or reference device.  
The ACT410 is designed to achieve less than  
100mW Standby Power. By applying frequency fold  
back and  
ActiveQRTM technology, ACT410  
exceeds the latest ES2.0 efficiency standard.  
ACT410 integrates comprehensive protection. In  
case of over temperature, over voltage, short  
winding, short current sense resistor, open loop  
Innovative PowerTM  
- 1 -  
www.active-semi.com  
Copyright © 2014 Active-Semi, Inc.  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
ORDERING INFORMATION  
TEMPERATURE  
PART NUMBER  
PACKING  
METHOD  
OPTION (DC  
CORD %)  
PACKAGE PINS  
TOP MARK  
RANGE  
ACT410US-T  
-40°C to 85°C  
SOT23-6  
6
TUBE & REEL  
6
FRYH  
PIN CONFIGURATION  
SOT23-6  
ACT410US  
PIN DESCRIPTIONS  
PIN  
NAME  
CS  
DESCRIPTION  
Current Sense Pin. Connect an external resistor (RCS) between this pin and ground to set peak  
current limit for the primary switch.  
1
2
3
4
5
6
GND  
Ground.  
GATE Gate Drive. Gate driver for the external MOSFET transistor.  
VDD  
FB  
Power Supply. This pin provides bias power for the IC during startup and steady state operation.  
Feedback Pin. Connect this pin to a resistor divider network from the auxiliary winding.  
COMP Compensation Pin.  
Innovative PowerTM  
- 2 -  
www.active-semi.com  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
Copyright © 2014 Active-Semi, Inc.  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
ABSOLUTE MAXIMUM RATINGSc  
PARAMETER  
FB, CS, COMP to GND  
VALUE  
-0.3 to + 6  
-0.3 to + 22  
0.45  
UNIT  
V
V
VDD, GATE to GND  
Maximum Power Dissipation (SOT23-6)  
W
Operating Junction Temperature  
-40 to 150  
˚C  
Junction to Ambient Thermal Resistance (θJA)  
Operating Junction Temperature  
Storage Temperature  
220  
˚C/W  
˚C  
-40 to 150  
-55 to 150  
300  
˚C  
Lead Temperature (Soldering, 10 sec)  
˚C  
c: Do not exceed these limits to prevent damage to the device. Exposure to absolute maximum rating conditions for long periods.  
ELECTRICAL CHARACTERISTICS  
VDD = 15V, LM = 0.37mH, RCS = 1, VOUT = 5V, NP = 76, NS = 7, NA = 20, TA = 25°C, unless otherwise specified,5V2A application.)  
PARAMETER  
SYMBOL  
TEST CONDITIONS  
MIN TYP MAX UNIT  
Supply  
VDD Turn-On Voltage  
VDDON  
VDDOFF  
VDDOVP  
IDDST  
VDD Rising from 0V  
11.11 12.35 13.58  
V
V
VDD Turn-Off Voltage  
VDD Falling after Turn-on  
VDD Rising from 0V  
6.1  
6.8  
20.5  
5
7.5  
22.55  
10  
VDD Over Voltage Protection  
Start Up Supply Current  
18.45  
V
VDD = 11V, before VDD Turn-on  
µA  
VDD = 12V, after VDD Turn-on (no  
switching)  
IDD Supply Current  
IDD  
IDD  
0.55  
0.25  
1
mA  
mA  
VDD = 12V, after VDD Turn-on,  
fault = 1  
IDD Supply Current at Fault Mode  
Feedback  
Effective FB Reference Voltage  
VFBREF  
TFB_BLK  
2.23  
0.38  
1.1  
2.25  
0.45  
1.3  
2.28  
0.52  
1.5  
V
Light load  
µs  
µs  
µs  
µs  
µA  
FB Sampling Blanking Time  
Heavy Load  
FB sampling  
0.5  
0.65  
0.25  
0.75  
0.29  
1
Time needed for FB Sampling  
(After blanking)  
TFB_SAMP  
IBVFB  
CC and Knee point detecting  
VFB = 3V  
0.22  
FB Leakage Current  
Current Limit  
CS Current Limit Threshold  
VCSLIM  
VCSMIN  
0.99  
1.00  
300  
1.01  
V
CS Minimum Current Limits  
Threshold  
mV  
CS to GATE Propagation Delay  
60  
ns  
ns  
ns  
Light Load  
150  
636  
Leading Edge Blanking Time  
TCSBLANK  
Heavy Load  
Innovative PowerTM  
- 3 -  
www.active-semi.com  
Copyright © 2014 Active-Semi, Inc.  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
ELECTRICAL CHARACTERISTICS CONT’D  
VDD = 15V, LM = 0.37mH, RCS = 1, VOUT = 5V, NP = 76, NS = 7, NA = 20, TA = 25°C, unless otherwise specified,5V2A application.)  
PARAMETER  
SYMBOL TEST CONDITIONS  
MIN  
TYP  
MAX UNIT  
RCORD  
Output Cable Resistance  
Compensation  
ACT410  
DVCOMP  
6
%
GATE DRIVE  
Gate Rise Time  
TRISE  
TFALL  
RONLO  
RONHI  
VDD = 10V, CL = 1nF  
VDD = 10V, CL = 1nF  
ISINK = 30mA  
150  
90  
250  
ns  
ns  
Gate Falling Time  
Gate Low Level ON-Resistance  
Gate High Level ON-Resistance  
10  
ISOURCE = 30mA  
31  
GATE = 18V, before VDD  
turn-on  
Gate Leakage Current  
1
µA  
COMPENSATION  
Inside Compensate Resistor  
Output Sink Current  
RCOMP  
ACT410  
0
kꢀ  
ICOMP_SINK VFB = 3V, VCOMP = 2V  
15  
15  
40  
µA  
ICOMP SOUR  
_
Output Source Current  
VFB = 1.5V, VCOMP = 2V  
40  
µA  
CE  
Transconductance of Error Amplifier  
Maximum Output Voltage  
Minimum Output Voltage  
CS to COMP Gain  
Gm  
71  
3.5  
0.4  
2
µA/V  
V
VCOMPMAX  
VCOMPMIN  
VFB = 1.5V  
VFB = 3V  
V
V/V  
V/V  
µA  
Pre-Amp Gain  
1
COMP Leakage Current  
OSCILLATOR  
COMP = 2.5V  
1
Maximum Switching  
fMAX  
108  
65  
120  
75  
132  
kHz  
%
Maximum Duty Cycle  
DMAX  
Minimum Switching Frequency  
fMIN  
1164  
Hz  
Innovative PowerTM  
- 4 -  
www.active-semi.com  
Copyright © 2014 Active-Semi, Inc.  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
ELECTRICAL CHARACTERISTICS CONT’D  
(VDD = 15V, LM = 0.37mH, RCS = 1, VOUT = 5V, NP = 76, NS = 7, NA = 20, TA = 25°C, unless otherwise specified,5V2A application.)  
PARAMETER  
SYMBOL TEST CONDITIONS  
MIN  
TYP  
MAX UNIT  
Protection  
CS Short Waiting Time  
CS Short Detection Threshold  
CS Open Threshold Voltage  
Abnormal OCP Blanking Time  
Inductance Short CS Threshold Voltage  
Thermal Shutdown Temperature  
Thermal Hysteresis  
2
2.25  
0.1  
1.75  
190  
1.75  
135  
20  
3
µs  
V
0.15  
V
ns  
V
˚C  
˚C  
mA  
µA  
mA  
V
Line UVLO  
IFBUVLO  
0.2  
20  
Line UVLO Hysteresis  
Line OVP  
IFBOVP  
2.4  
3
VFB Over Voltage Protection  
Valley Detection  
Valley Detection Time Window  
VCOMP = 0.45V  
3.3  
µs  
Innovative PowerTM  
- 5 -  
www.active-semi.com  
Copyright © 2014 Active-Semi, Inc.  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
FUNCTIONAL BLOCK DIAGRAM  
Innovative PowerTM  
- 6 -  
www.active-semi.com  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
Copyright © 2014 Active-Semi, Inc.  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
FUNCTIONAL DESCRIPTION  
ACT410 is a high performance peak current mode  
low-voltage PWM controller IC. The controller  
includes the most advance features that are  
required in the adaptor applications up to 36 Watt.  
Unique fast startup, frequency fold back, QR  
switching technique, accurate OLP, low standby  
mode operation, external compensation adjustment,  
short winding protection, OCP, OTP, OVP and  
UVLO are included in the controller.  
transformer secondary and auxiliary turns, and VD  
is the rectifier diode forward drop voltage at  
approximately 0.1A bias.  
Constant Current (CC) Mode Operation  
When the secondary output current reaches a level  
set by the internal current limiting circuit, the  
ACT410 enters current limit condition and causes  
the secondary output voltage to drop. As the output  
voltage decreases, so does the flyback voltage in a  
proportional manner. An internal current shaping  
circuitry adjusts the switching frequency based on  
the flyback voltage so that the transferred power  
remains proportional to the output voltage, resulting  
in a constant secondary side output current profile.  
The energy transferred to the output during each  
switching cycle is ½(LP × ILIM^2) × η, where LP is  
the transformer primary inductance, ILIM is the  
primary peak current, and η is the conversion  
efficiency. From this formula, the constant output  
current can be derived:  
Startup  
Startup current of ACT410 is designed to be very  
low so that VDD could be charged to VDDON  
threshold level and device starts up quickly. A large  
value startup resistor can therefore be used to  
minimize the power loss yet reliable startup in  
application. For a typical AC/DC adaptor with  
universal input range design, two 1M, 1/8 W  
startup resistors could be used together with a VDD  
capacitor(4.7uF) to provide a fast startup and yet  
low power dissipation design solution.  
During startup period, the IC begins to operate with  
minimum Ippk to minimize the switching stresses  
for the main switch, output diode and transformers.  
And then, the IC operates at maximum power  
output to achieve fast rise time. After this, VOUT  
reaches about 90% VOUT , the IC operates with a  
‘soft-landing’ mode (decrease Ippk) to avoid output  
overshoot.  
1
2
VCS  
RCS  
η × fSW  
VOUTCV  
IOUTCC  
=
× Lp × (  
)2 × (  
)
(2)  
where fSW is the switching frequency and VOUTCV is  
the nominal secondary output voltage. The constant  
current operation typically extends down to lower  
than 40% of nominal output voltage regulation.  
Standby (No Load) Mode  
Constant Voltage (CV) Mode Operation  
In no load standby mode, the ACT410 oscillator  
In constant voltage operation, the ACT410 senses  
the output voltage at FB pin through a resistor  
divider network R5 and R6 in Figure 2. The signal  
at FB pin is pre-amplified against the internal  
reference voltage, and the secondary side output  
voltage is extracted based on Active-Semi's  
proprietary filter architecture.  
frequency is further reduced to a minimum  
frequency while the current pulse is reduced to a  
minimum level to minimize standby power. The  
actual minimum switching frequency is  
programmable with an output preload resistor.  
Loop Compensation  
The ACT410 allows external loop compensation by  
connecting a capacitor and a resistor to extend its  
applications, especially with different VOUT in a wide  
output power range.  
This error signal is then amplified by the internal  
error amplifier. When the secondary output voltage  
is above regulation, the error amplifier output  
voltage decreases to reduce the switch current.  
When the secondary output voltage is below  
regulation, the error amplifier output voltage  
increases to ramp up the switch current to bring the  
secondary output back to regulation. The output  
regulation voltage is determined by the following  
relationship:  
Primary Inductance Compensation  
The ACT410 integrates  
a
built-in primary  
inductance compensation circuit to maintain  
constant OLP despite variations in transformer  
manufacturing. The compensated ranges is +/-7%.  
RFB1  
RFB 2  
NS  
NA  
VOUTCV = 2.20V × (1 +  
) ×  
-VD  
(1)  
Primary Inductor Current Limit  
Compensation  
The ACT410 integrates a primary inductor peak  
where RFB1 (R5) and RFB2 (R6) are top and bottom  
feedback resistor, NS and NA are numbers of  
Innovative PowerTM  
- 7 -  
www.active-semi.com  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
Copyright © 2014 Active-Semi, Inc.  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
FUNCTIONAL DESCRIPTION CONT’D  
current limit compensation circuit to achieve  
constant OLP over wide line and wide load range.  
Protection Features  
The ACT410 provides full protection functions. The  
following table summarizes all protection functions.  
Output Cable Resistance Compensation  
The ACT410 provides internal programmable  
output cable resistance compensation during  
constant voltage regulation, monotonically adding  
an output voltage correction up to predetermined  
percentage at full power.  
PROTECTION  
FUNCTIONS  
FAILURE  
CONDITION  
PROTECTION  
MODE  
VDD Over Voltage  
VFB Over Voltage  
Over Temperature  
VDD > 20.5V  
(4 duty cycle)  
Auto Restart  
VFB > 3V  
(4 duty cycle)  
Auto Restart  
The feature allows better output voltage accuracy  
by compensating for the output voltage drop due to  
the output cable resistance.  
T > 135˚C  
Auto Restart  
Auto Restart  
Short Winding/  
Short Diode  
VCS > 1.75V  
Frequency Fold-back  
When the load drops to 75% of full load level,  
ACT410 starts to decrease the switching frequency,  
which is proportional to the load current ,to improve  
the efficiency of the converter as show in Functional  
Block Diagram.  
Over Load  
IPK = ILIMIT  
Auto Restart  
Auto Restart  
Output Short  
Circuit  
VFB < 0.56V  
Open Loop  
No switching for  
4 cycle  
Auto Restart  
Auto Restart  
This enables the application to meet all latest green  
energy standards. The actual minimum switching  
frequency is programmable with a small dummy  
load (while still meeting standby power).  
VCC Under  
Voltage  
VCC < 6.8V  
Auto-Restart Operation  
Valley Switching  
ACT410 will enter auto-restart mode when a fault is  
identified. There is a startup phase in the auto-  
restart mode. After this startup phase the conditions  
are checked whether the failure is still present.  
Normal operation proceeds once the failure mode is  
removed. Otherwise, new startup phase will be  
initiated again.  
ACT410 employed valley switching from medium  
load to heavy load to reduce switching loss and  
EMI. After the switch is turned off, the ringing  
voltage from the auxiliary winding is applied to the  
VFB pin through feedback network R5, R6.  
Internally, the VFB pin is connected to an zero-  
crossing detector to generate the switch turn on  
signal when the conditions are met. In light load, the  
frequency fold back scheme starts to take control to  
determine the switch turn on signal, so thus the  
switching frequency.  
To reduce the power loss during fault mode, the  
startup delay control is implemented. The startup  
delay time increases over lines.  
Over Load Protection (OLP)  
Figure 1:  
When the secondary output current reaches a level  
set by the internal current limiting circuit, the  
ACT410 enters current limit condition and causes  
the secondary output voltage to drop, the IC enters  
fault mode and enter auto restart mode.  
Valley Switching at heavy load  
Vdrain_gndMosfet  
DCvoltage  
ACT410 is able to achieve very accurate OLP  
(constant IOUT) independent of input lines and  
primary inductor values.  
Short Circuit Protection  
When the secondary side output is short circuited,  
the ACT410 enters hiccup mode operation. This  
hiccup behavior continues until the short circuit is  
removed.  
t
Possible Valley turn on  
T
Ton  
Innovative PowerTM  
- 8 -  
www.active-semi.com  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
Copyright © 2014 Active-Semi, Inc.  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
TYPICAL APPLICATION CONT’D  
FB Over Voltage Protection  
The ACT410 includes output over-voltage  
protection circuitry, which shuts down the IC when  
the output voltage is 40% above the normal  
regulation voltage 4 consecutive switching cycles.  
The ACT410 enters hiccup mode when an output  
over voltage fault is detected.  
VDD Over Voltage Protection  
ACT410 can monitor the converter output voltage.  
The voltage generated by the auxiliary winding  
tracks converter’s output voltage through VDD,  
which is in proportion to the turn ratio (VOUT+VDIODE  
)
хNA/NS. When the VOUT is abnormally higher than  
design value for four consecutive cycles, IC will  
enter the restart process. A counter is used to  
reduce sensitivity to noise and prevent the auto  
start unnecessary.  
Open Loop Protection  
ACT410 is able to protect itself from damage when  
the control loop is open. The typical open loop  
condition includes either VFB floating or RFB5  
open.  
Over Temperature Shutdown  
The thermal shutdown circuitry detects the ACT410  
die temperature. The threshold is set at typical  
135˚C. When the die temperature rises above this  
threshold (135˚C) the ACT410 is disabled and  
remains disabled until the die temperature falls  
below 115˚C, at which point the ACT410 is re-  
enabled.  
Innovative PowerTM  
- 9 -  
www.active-semi.com  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
Copyright © 2014 Active-Semi, Inc.  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
TYPICAL APPLICATION CONT’D  
Where ŋ is the estimated circuit efficiency, fL is the  
line frequency, tC is the estimated rectifier  
conduction time, CIN is empirically selected to be  
2х10µF electrolytic capacitors.  
Design Example  
The design example below gives the procedure for  
a DCM fly back converter using an ACT410. Refer  
to Application Circuit Figure 2, the design for an  
adapter application starts with the following  
specification:  
The maximum duty cycle is set to be 35% at low  
line voltage 85VAC and the circuit efficiency is  
estimated to be 75%. Then the maximum average  
input current is:  
Input Voltage Range  
Output Power, PO  
90VAC - 265VAC, 50/60Hz  
10W  
5V  
VOUT × IOUT  
_ CC  
IIN  
=
_ MAX  
Output Voltage, VOUTCV  
Full Load Current, IOUTFL  
CC Current, IOUTMAX  
System Efficiency CV, η  
(5)  
V INDC  
× η  
_ MIN  
2A  
12 × 2 .3  
100 × 0 .75  
=
= 153 mA  
2-2.6A  
0.75  
The maximum input primary peak current:  
2 × LI  
DMAX  
2 ×153  
0.35  
N
ILIM  
=
=
= 874 mA  
(6)  
The operation for the circuit shown in Figure 1 is as  
follows: the rectifier bridge BD1 and the capacitor  
C1/C2 convert the AC line voltage to DC. This  
voltage supplies the primary winding of the  
transformer T1 and the startup resistor R7/R8 to  
VDD pin of ACT410 and C4. The primary power  
current path is formed by the transformer’s primary  
winding, the mosfet, and the current sense resistor  
R9. The resistors R3, R2, diode D2 and capacitor  
C3 create a snubber clamping network that protects  
Q1 from voltage spike from the transformer primary  
winding leakage inductance. The network  
consisting of capacitor C4, diode D3 and resistor  
R4 provides a VDD supply voltage for ACT410 from  
the auxiliary winding of the transformer. The resistor  
R4 is optional, which filters out spikes and noise to  
makes VDD more stable. C4 is the decoupling  
capacitor of the supply voltage and energy storage  
component for startup. During power startup, the  
current charges C4 through startup resistor R7/R8  
from the rectified high voltage. The diode D4 and  
the capacitor C7/L2/C6 rectify filter the output  
voltage. The resistor divider consists of R5 and R6  
programs the output voltage.  
The primary inductance of the transformer:  
VINDC _ MIN Dmax  
Lp  
=
ILIM × fs  
(7)  
(8)  
100 × 0.35  
874 mA ×110 k  
=
= 0.37 mH  
The maximum primary turns on time:  
ILIM  
TON  
= Lp  
_ MAX  
VINDC  
_ MIN  
0.37 mH × 874 mA  
=
= 3.23 μs  
100  
The ringing periods from primary inductance with  
mosfet Drain-Source capacitor:  
TRINGING_MAX = 2π Lp _MAXCDS _MAX  
(9)  
= 2×3.14× 0.37mH×(1+7%)×100PF =1.25μs  
Design only an half ringing cycle at maximum load  
in minimum low line, so secondly reset time:  
TRST =TSW -TON_MAX -0.5TRINGING_MAX  
(10)  
=1/ 110kHz-3.23μs-0.5×1.25μs = 5.24μs  
Since a bridge rectifier and bulk input capacitors are  
used, the resulting minimum and maximum DC  
input voltages can be calculated:  
Base on conservation of energy and transformer  
transform identity, the primary to secondary turns  
ratio NP/NS:  
1
VIN  
NP  
NS  
TON  
_ MIN  
2POUT  
(
- tC )  
=
×
2fL  
η × CIN  
VINDC  
=
2VIN2AC  
_ MIN  
TRST VOUT + VD  
100  
5.24 5 + 0.45  
(11)  
_ MIN  
3.23  
(3)  
=
×
= 11 .31  
1
2 ×10 .5 × (  
- 3.5ms )  
2 × 85 2  
-
2 × 47  
0.75 × 2 ×10 μF  
=
100 V  
The auxiliary to secondary turns ratio NA/NS:  
N A  
N S  
VDD + VD '  
VOUT + VD  
12 + 0.45  
5 + 0.45  
=
=
= 2.28  
VIN ( MAX  
=
2 ×VIN ( MAX  
)AC  
(12)  
)DC  
(4)  
=
2 ×(265 VAC ) = 375 V  
Innovative PowerTM  
- 10 -  
www.active-semi.com  
Copyright © 2014 Active-Semi, Inc.  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
TYPICAL APPLICATION CONT’D  
An EFD15 core is selected for the transformer.  
Two 820µF electrolytic capacitors are used to keep  
the ripple small.  
From  
the  
manufacture’s  
catalogue  
recommendation, the gapped core with an effective  
inductance ALE of 64 nH/T2 is selected. The turn of  
the primary winding is:  
PCB Layout Guideline  
Good PCB layout is critical to have optimal  
performance. Decoupling capacitor (C4) and  
feedback resistor (R5/R6) should be placed close to  
VDD and FB pin respectively. There are two main  
power path loops. One is formed by C1/C2, primary  
winding, Mosfet transistor and current sense  
resistor (R9). The other is secondary winding,  
rectifier D4 and output capacitors (C7/C6). Keep  
these loop areas as small as possible. Connecting  
high current ground returns, the input capacitor  
ground lead, and the ACT410 GND pin to a single  
point (star ground configuration).  
LP  
0.37mH  
64nH / T2  
(13)  
NP =  
=
= 76T  
ALE  
The turns of secondary and auxiliary winding can  
be derived accordingly:  
Ns  
1
NS =  
×Np =  
×76 7T  
(14)  
(15)  
Np  
11.32  
NA  
NS  
NA =  
×Ns = 2.28 ×7 20T  
Determining the value of the current sense resistor  
(R9) uses the peak current in the design. Since the  
ACT410 internal current limit is set to 1V, the  
design of the current sense resistor is given by:  
VCS  
RCS  
=
2×IOUT _OCP ×VOUT  
LP ×FSW ×ηsystem  
(16)  
1
=
1.07.Ω  
2×2.6×5  
0.37mH×100kHz×0.75  
Where Fsw is the frequency at 4.75V CC mode.  
The voltage feedback resistors are selected  
according to the Ioccmax and Vo. The design  
Io_cc max is given by:  
Np  
Rfb1 × Rfb 2  
VO + VD  
fs =  
×
×
(17)  
Vcs  
Ns Rfb1 + Rfb 2  
Lp ×  
× Kf _ sw  
Rcs  
The design Vo is given by:  
Rfb1  
Rfb2  
Ns  
Na  
(18)  
Vo = (1 +  
)×  
×VFB VD  
Where k is IC constant and K=0.000075, then we  
can get the value:  
(19)  
Rfb1 = 68K,Rfb2 =11.5K  
When selecting the output capacitor, a low ESR  
electrolytic capacitor is recommended to minimize  
ripple from the current ripple. The approximate  
equation for the output capacitance value is given  
by:  
IOUT  
2
COUT  
=
=
= 364μF  
(20)  
fsw ×V  
110k ×50mV  
RIPPLE  
Innovative PowerTM  
- 11 -  
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Active-Semi ProprietaryFor Authorized Recipients and Customers  
Copyright © 2014 Active-Semi, Inc.  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
Figure 2:  
ACT410, Universal VAC Input, 5V/2A Output Charger  
ACT410 Bill of Materials  
Table 1:  
ITEM  
1
REFERENCE  
DESCRIPTION  
QTY  
1
MANUFACTURER  
Active-Semi.  
KSC  
U1  
C1,C2  
C3  
IC, ACT410,SOT23-6  
2
Capacitor, Electrolytic, 10µF/400V, 10x15mm  
Capacitor, Ceramic, 1000pF/500V, 0805,SMD  
Capacitor, Electrolytic,10µF/35V,5x11mm  
Capacitor, Electrolytic, 820µF/6.3V, 6.3 × 16mm  
Capacitor, Ceramic, 0.1µF/25V, 0805,SMD  
Capacitor, Ceramic, 1000pF/100V, 0805,SMD  
Capacitor, Ceramic, 200pF/50V, 0805,SMD  
Safety Y1,Capacitor,1000pF/400V,Dip  
Bridge Rectifier,D1010S,1000V/1.0A,SDIP  
Fast Recovery Rectifier, RS1M,1000V/1.0A, RMA  
Diode, Schottky, 45V/10A, S10U45S, SMD  
Diode, 1N4148 SMD  
2
3
1
POE  
4
C4  
1
KSC  
5
C6,C7  
C8  
2
KSC  
6
1
POE  
7
C9  
1
POE  
8
C10  
CY1  
BD1  
D2,D3  
D4  
1
POE  
9
1
UXT  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
1
PANJIT  
PANJIT  
Vishay  
2
1
D5  
1
PANJIT  
SoKa  
L1  
Axial Inductor, 1.5mH, 5*7,Dip  
1
L2  
Axial Inductor, 0.55*5T, 5*7,Dip  
1
SoKa  
Q1  
Mosfet Transistor, 2N60,TO-251  
PCB, L*W*T=40x28x1.6mm,Cem-1,Rev:A  
Fuse,1A/250V  
1
Infineon  
Jintong  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
TY-OHM  
PCB1  
FR1  
R2  
1
1
Carbon Resistor, 200K, 1206, 5%  
Chip Resistor, 100, 0805, 5%  
1
R3  
1
R1  
Chip Resistor, 51, 0805, 5%  
1
R4,R13  
R5  
Chip Resistor, 22, 0805, 5%  
2
Chip Resistor, 68K, 0805,1%  
1
R6  
Chip Resistor, 11.5K, 0805, 1%  
Chip Resistor, 1M, 0805 , 5%  
1
R7  
1
R8  
Chip Resistor, 1M, 0805 , 5%  
1
R9  
Chip Resistor, 1.1, 1206,1%  
1
R10,R15  
R11,R12  
R14  
T1  
Chip Resistor, 240, 0805 , 5%  
2
Chip Resistor, 3K, 0805 , 5%  
2
Chip Resistor, 100K, 0805, 5%  
Transformer, Lp=0.37mH, EFD15  
1
1
Innovative PowerTM  
- 12 -  
www.active-semi.com  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
Copyright © 2014 Active-Semi, Inc.  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
TYPICAL PERFORMANCE CHARACTERISTICS  
Startup Supply Current vs. Temperature  
VDD ON/OFF Voltage vs. Temperature  
13.5  
12.5  
11.5  
10.5  
9.5  
8
7
6
VDDON  
5
4
3
8.5  
VDDOFF  
7.5  
6.5  
-40  
0
40  
80  
120  
-40  
0
40  
80  
120  
Temperature (°C)  
Temperature (°C)  
Supply Current at Operation/Fault Mode  
vs. Temperature  
Maximum/Minimum Switching Frequency vs.  
Temperature  
0.6  
0.5  
0.4  
0.3  
0.2  
150  
Operation Mode  
FMAX  
100  
50  
0
Fault Mode  
FMIN  
-40  
0
40  
80  
120  
-40  
0
40  
80  
120  
Temperature (°C)  
Temperature (°C)  
VFB Threshold Voltage vs. Temperature  
VCS Voltage vs. Temperature  
2
1.5  
1
2.5  
VREF  
VCS_Open  
VCS Voltage  
2
0.5  
0
VCS_Short  
1.5  
-40  
0
40  
80  
120  
-40  
0
40  
80  
120  
Temperature (°C)  
Temperature (°C)  
Innovative PowerTM  
- 13 -  
www.active-semi.com  
Copyright © 2014 Active-Semi, Inc.  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
TYPICAL PERFORMANCE CHARACTERISTICS  
VCOMP Voltage vs. Temperature  
VMAX  
4
3
2
1
0
VMIN  
-40  
0
40  
80  
120  
Temperature (°C)  
Innovative PowerTM  
- 14 -  
www.active-semi.com  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
Copyright © 2014 Active-Semi, Inc.  
ActivePSRTM is a trademark of Active-Semi.  
ACT410  
Rev 3, 27-Feb-14  
PACKAGE OUTLINE  
SOT23-6 PACKAGE OUTLINE AND DIMENSIONS  
Active-Semi, Inc. reserves the right to modify the circuitry or specifications without notice. Users should evaluate each  
product to make sure that it is suitable for their applications. Active-Semi products are not intended or authorized for use  
as critical components in life-support devices or systems. Active-Semi, Inc. does not assume any liability arising out of  
the use of any product or circuit described in this datasheet, nor does it convey any patent license.  
Active-Semi and its logo are trademarks of Active-Semi, Inc. For more information on this and other products, contact  
sales@active-semi.com or visit http://www.active-semi.com.  
is a registered trademark of Active-Semi.  
Innovative PowerTM  
- 15 -  
www.active-semi.com  
Active-Semi ProprietaryFor Authorized Recipients and Customers  
Copyright © 2014 Active-Semi, Inc.  
ActivePSRTM is a trademark of Active-Semi.  
Mouser Electronics  
Authorized Distributor  
Click to View Pricing, Inventory, Delivery & Lifecycle Information:  
Active-Semi:  
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