PWM5031-S [AEROFLEX]

RadHard High Speed PWM Controller; RadHard高速PWM控制器
PWM5031-S
型号: PWM5031-S
厂家: AEROFLEX CIRCUIT TECHNOLOGY    AEROFLEX CIRCUIT TECHNOLOGY
描述:

RadHard High Speed PWM Controller
RadHard高速PWM控制器

开关 控制器 CD
文件: 总17页 (文件大小:620K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Standard Products  
PWM5031 RadHard High Speed PWM Controller  
www.aeroflex.com/Power  
August 2, 2005  
FEATURES  
Radiation Hardness:  
- Total Dose 1MRad(Si)  
- Single Event Upset (SEU) 100MeV-cm2/mg  
CMOS Low Power Design  
Sleep & Enable Control Lines  
Optimized for Applications: Buck, Boost, Flyback, Forward and Center Tapped Push-Pull Converters  
Supports Current Mode or Voltage Mode Operations  
Selectable 50% / 100% Duty Cycle  
Under-Voltage Lockout with Hysteresis  
Dual 1Amp Peak Totem Pole Outputs  
1 MHz Maximum – User Selectable  
Low RO Error Amp  
Auxiliary Op Amp with Shut Down Pin  
Power OK Indicator  
Designed for Commercial, Industrial and Aerospace Applications  
Ceramic 24-Gull lead, Hermetic Package, .6L x .3W x .13H  
- Contact Factory for Die Availability  
DSCC SMD Pending  
NOTE: Aeroflex Plainview does not currently have a DSCC Certified Radiation Hardened Assurance Program  
Developed in Partnership with JHU/APL and the Technology Application Group for the Mars Technology  
Program; Part of NASA’s Mars Exploration Program  
OVERVIEW AND GENERAL OPERATION  
The chip is a fixed frequency Pulse Width Modulator based on the industry standard UC1843x Series with significant  
enhancements in performance and functionality. The chip operates in either the voltage or current mode and can  
support a wide variety of converter topologies.  
Radiation hardened by design techniques ensure the chip’s outstanding radiation tolerance (>1MRads) while  
reducing operating current by more than an order of magnitude over comparable parts.  
The PWM5031 provides an under voltage lockout feature with hysteresis that also provides an output to indicate  
Power is OK. An input called Sleep is used to power down the entire chip, the Enable input is used to shut down the  
Oscillator / Output Drives, and the Soft input drives the Output to zero. There is also a signal input called ENAUX  
that is used to disable the output to the auxiliary op-amp.  
The dual output drivers are designed using a Totem Pole output capable of sinking and sourcing 50mA constant  
current and peak currents up to 1 Amp to support a large variety of Power MOSFETs.  
Additional features that boost the appeal and utility of the part are:  
Dual break-before-make Totem Pole output stage is employed that virtually eliminates cross conduction and  
current shoot through  
Logic level input that allows the user to select either 50% or 100% maximum duty cycle operation  
Improved oscillator stage that vastly increases waveform linearity and reduces output voltage error  
Uncommitted on-board op-amp which can be used for signal conditioning, pulse feedback, or any other user  
defined purpose  
SCD5031 Rev B  
ry  
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VREF  
11  
VCC  
PWROK SLEEP  
EN  
17  
50%  
2
DRVP  
18,19  
1,24  
10  
3
Undervoltage  
Lockout  
OUTA  
21  
Internal Bias  
Reference  
Logic & Control  
Functions  
Internal Enable/  
Shutdown Control  
Cset  
8
9
Duty Cycle  
Limiting  
(50% or 100%)  
Rset  
SOFT  
Comp  
Oscillator  
Output  
Drive  
7
4
Current Sense  
Comparators  
VFB  
S
R
Q
OUTB  
20  
5
6
1.4V  
Error Amp  
Q
Isense  
Uncommited  
Op-Amp  
1V  
12  
VEE  
15  
AOUT  
16  
14  
13  
NIN  
22, 23  
DRVN  
ENAUX PIN  
FIGURE 1 – Block Diagram  
SCD5031 Rev B  
2
PWM5031 PWM PIN DESCRIPTION  
PIN # SIGNAL NAME  
FUNCTION DESCRIPTION  
1
VCC  
24  
Logic Power  
Input selects maximum duty cycle (50% or 100%). Logic ''1'' selects 50% max duty  
cycle and Output B is the complement of Output A. Logic ''0'' selects 100% and  
Output A is in-phase with Output B.  
2
50%  
3
4
SLEEP  
COMP  
This Input shuts down all functions on chip when asserted (Active Hi)  
Output of the error amplifier. Place compensation network from this pin to VFB to  
stabilize converter.  
5
6
VFB  
Negative Input to the error amplifier  
ISENSE  
Input Current sense pin used for current mode control  
This High impedance Input is used to limit the error amplifier output voltage. Applying  
an RC circuit to this pin provides the standard softstart function. Pull the pin to ground  
to force zero duty cycle.  
7
SOFT  
Works with Rset to establish oscillator free running frequency. Place cap from this  
Input pin to ground. Can synchronize oscillator by overdriving this pin with an external  
frequency source.  
8
9
CSET  
RSET  
Works with Cset to establish oscillator free running frequency. Place resistor from this  
Input pin to ground.  
10  
11  
12  
13  
14  
15  
16  
PWROK  
VREF  
VEE  
Logical output of UV lockout circuit -- logic ''1'' indicates chip has valid Vcc  
Buffered 3V Output reference voltage  
Logic Ground  
NIN  
Auxiliary Op-Amp Inverting Input  
PIN  
Auxiliary Op-Amp Non-Inverting Input  
Auxiliary Op-Amp Output  
AOUT  
ENAUX  
Input Enable of Auxiliary Op-Amp (Active Hi)  
Logic Input that enables the oscillator and output drivers. Reference voltage remains  
valid (Active Hi).  
17  
EN  
18  
19  
DRVN  
Output stage negative rail  
20  
21  
OUT B  
OUTA  
Totem pole Output B  
Totem pole Output A  
22  
23  
DRVP  
Output stage positive rail  
SCD5031 Rev B  
3
ABSOLUTE MAXIMUM RATINGS1  
Junction Temperature Range  
Storage Temperature Range  
VCC & DRVP Supply Voltages  
Steady State Output Current  
-55°C to +150°C  
-65°C to +150°C  
7.0VDC  
50 mA  
Peak Output Current (Internally Limited)  
Analog Inputs (Pins 5, 6, 13, 14)  
1.0 A  
VEE - 0.5V to VCC + 0.5V  
500mW  
Power Dissipation at TA = +25°C  
Lead Temperature (soldering, 10 seconds)  
300°C  
Note 1: All voltages are with respect to Pin 12. All currents are positive into the specified terminal.  
OPERATING CONDITIONS  
PARAMETER  
CONDITION  
SYMBOL  
MIN  
TYP MAX  
UNIT  
DC Operating Voltage  
-
VCC  
4.5  
5.0  
5.5  
4.0  
5.0  
V
SLEEP @ '0';  
EN & ENAUX @ '1'  
Quiescent Current  
ICC  
-
-
-
-
mA  
V
Output Drive Voltage  
-
DRVP  
Output Duty Cycle – Maximum  
50% Pin = Logic 0  
-
-
100% Duty Cycle  
50% Duty Cycle  
97*  
-
-
-
-
50  
%
%
50% Pin = Logic 1  
-
Thermal Resistance TJC  
Sleep Mode  
-
-
-
-
-
-
6.0  
20  
°C/W  
µA  
ICCS  
* Dependent on Value of CSET & Operating Frequency  
ELECTRICAL CHARACTERISTICS  
4.5 V < Vcc < 5.5V, -55°C < TA < +125°C, unless otherwise specified  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
Reference Section  
Reference Voltage  
TA = 25°C, IO = -1 mA  
2.95  
3.05  
.1  
3.15  
V
%
%
%
Line Regulation  
Load Regulation  
Thermal Regulation  
-
-
-
-
-
-
0 < IO < 25 mA  
Note 2  
.05  
1
Output Short Circuit  
-
-
-40  
mA  
Oscillator Section  
Frequency Range  
Note 2  
20  
-
-
1,000  
KHz  
%
Frequency Stability (Part to Part)  
Temperature Stability  
RSET Range  
Note 2  
1.5  
0.5  
-
2
1
TMIN < TA < TMAX (Note 2)  
-
%
Note 2  
Note 2  
50  
-
-
KΩ  
pF  
CSET Range  
-
600  
SCD5031 Rev B  
4
ELECTRICAL CHARACTERISTICS con’t  
4.5 V < Vcc < 5.5V, -55°C < TA < +125°C, unless otherwise specified  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
Error Amp Section  
Input Offset Voltage  
Note 2  
Note 2  
Note 2  
Note 2  
Note 2  
Note 2  
-
-
-
3.3  
mV  
V
Input Common Mode Voltage Range  
Input Bias Current  
VEE + 0.2  
VCC - 0.2  
-
100  
1.0  
60  
-
-
-1.0  
-
µA  
Open Loop Voltage Gain (AVOL)  
Unity Gain Bandwidth  
-
dB  
2.0  
-
-
MHz  
dB  
Power Supply Rejection Ratio (PSRR)  
Output Sink Current  
-
VFB = 3.0V, VSOFT = 1.1V  
VFB = 2.0V, VSOFT = 5V  
-
+62  
-40  
mA  
mA  
Output Source Current  
-
-
VSOFT -  
0.2  
VOUT High (Limited by VSOFT)  
VOUT Low  
VFB = 2.0V, RL = 15K to GND  
VFB = 3.0V, RL = 15K to +5V  
-
-
-
V
V
-
VEE + 0.2  
Current Sense Section  
Input Offset Voltage  
Note 2  
-
0.1  
-
-
-
3.3  
1.0  
1.0  
100  
mV  
V
Common Mode Input Voltage  
Input Bias Current  
VSOFT = 5V, Note 2 & 3  
Note 2  
-
µA  
ns  
ISENSE to Output Delay  
-
80  
Output Section  
ISINK = 1.0mA  
-
-
-
0.1  
V
V
Output Low Level  
ISINK = 50mApk  
-
0.3  
ISOURCE = 1.0mA, DRVP = 5V  
ISOURCE = 50mApk, DRVP = 5V  
4.9  
4.7  
-
-
-
-
-
-
-
-
V
Output High Level  
-
V
Peak Output Current  
Steady State Output Current  
Rise Time  
1.35  
50  
8.0  
6.0  
A
-
mA  
ns  
ns  
TA = 25°C, CL = 1.0nF  
TA = 25°C, CL = 1.0nF  
-
Fall Time  
-
SCD5031 Rev B  
5
ELECTRICAL CHARACTERISTICS con’t  
4.5 V < Vcc < 5.5V, -55°C < TA < +125°C, unless otherwise specified  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
Auxiliary Amp Section  
Input Offset Voltage  
-
-
-
3.5  
mV  
V
Input Common Mode Voltage Range  
Input Bias Current  
AVOL  
Off VEE or VCC Rail, Note 2  
Note 2  
VEE + 0.2  
VCC - 0.2  
-
-
1.0  
µA  
dB  
MHz  
dB  
mA  
mA  
V
f = 40KHz, 2V < VO < 4V, Note 2  
Note 2  
100  
-
-
Unity Gain Bandwidth  
PSRR  
1.0  
-
-
4.5V < VCC < 5.5V, Note 2  
VPIN < VNIN, ENAUX = Hi  
VPIN > VNIN, ENAUX = Hi  
VPIN > VNIN, ENAUX = Hi  
VPIN < VNIN, ENAUX = Hi  
60  
70  
-
-
+80  
Output Sink Current  
Output Source Current  
VOUT High  
-
-
-
-50  
VCC - 0.2  
-
-
-
VOUT Low  
-
VEE + 0.2  
V
Under-Voltage Lockout Section  
Start Threshold  
4.0  
3.4  
4.1  
3.5  
4.25  
3.65  
V
V
Operating Voltage After Turn On, Min.  
Digital Inputs  
VIL  
Logic Low  
Logic High  
-
2.0  
-
-
-
-
0.8  
-
V
V
VIH  
Leakage Current - IIN  
100  
nA  
Digital Ouput (PWROK)  
VOL  
Logic low at 1.6mA  
Logic high at -1.6mA  
-
-
-
VEE + 0.3  
-
V
V
VOH  
VCC - 0.6  
Note 2. Parameters are guaranteed by design, not tested.  
Note 3. Parameter measured at trip point of latch with VFB = 0.  
SCD5031 Rev B  
6
DETAILED COMPONENT OPERATION AND PERFORMANCE  
POWER SUPPLIES  
Three I/O pins are used to supply power to the chip:  
1) Two DRVP (referenced to DRVN) for the output stage.  
2) VCC (referenced to VEE) for all other functions.  
VCC and DRVP are at 5V 10%. The two supplies are routed from separate pins to prevent power stage switching spikes  
from interfering with the chip’s other circuits. VCC is specified to draw a maximum of 4.0mA under normal operating  
conditions.  
For protection against inadvertent over/undervoltages, the chip’s input pins are diode clamped to the supply rails through  
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current limiting resistors.  
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Undervoltage Lockout  
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The chip includes an internal undervoltage lockout circuit with built in hysteresis and a logic level power good indicator.  
The positive and negative going thresholds are nominally 4.1V and 3.5V, respectively. If Vcc is benlow this range, the  
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oscillator, error amplifier, main comparators, and output drive circuits are all disabled. The power OK indicator is active  
high (logic ''1'') when a valid supply voltage is applied.  
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POWER OK  
1
ICC  
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Vcc  
24  
ON/OFF COMMAND  
TO REST OF IC  
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1.6mA  
Von  
4.1V  
Voff 3.5V  
VCC  
VOFF  
VON  
FIGURE 2 –Undervoltage Lockout  
Shutdown Logic  
The chip has two logic level inputs for implementing shutdown functions. Asserting a logic ''1'' on the SLEEP pin disables  
all chip functions and puts the chip into a very low power consumption mode. Asserting a logic ''0'' on the EN pin shuts  
down all functions except the reference, bias generators, and auxiliary amplifier.  
INPUTS  
EN  
OUTPUTS  
COMP  
Sleep  
ENAUX  
OUTA&B  
AOUT  
PWROK  
Vref  
0
0
0
0
1
1
1
1
0
0
0
1
0
0
0
Active  
3 VDC  
0
Active  
0
Active  
3 VDC  
1
0
Active  
0
Active  
Active  
3 VDC  
1
1
Active  
Active  
Active  
Active  
3 VDC  
X
X
X
X
X
X
X
X
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Truth Table  
SCD5031 Rev B  
7
OSCILLATOR  
The chip uses two precision current mirrors that alternately charge and discharge an external capacitor to generate an  
extremely linear sawtooth oscillator waveform. At the start of each cycle, the charging current, set by the choice of  
resistor at the Rset pin, is 1:1 mirrored over to the Cset pin where it charges an external capacitor. When the capacitor  
voltage reaches the comparator’s upper threshold (nominally VREF), the comparator switches current mirrors and begins  
to discharge the external capacitor. The discharge current is set at roughly five times the charging current to result in fast  
discharge and minimal Dead Time. When the voltage reaches the comparator’s lower threshold (0.9V), the comparator  
switches back to the charging mirror, powers down the discharge mirror, and the whole process repeats.  
The frequency is set by choosing Rset and Cset such that:  
1
------------------------------------------------  
FOSC  
20KHz FOSC 1MHz  
0.84 × RSET × CSET  
Rset  
Cset  
GND  
6
7
Suggested Ranges for Cset and Rset are:  
50K ohms < Rset < 300K  
Rt  
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Ct  
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10pf < Cset < 600pF  
12  
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320K  
300K  
280K  
l
re  
260K  
P
240K  
220K  
200K  
180K  
160K  
140K  
120K  
100K  
80K  
200pF  
390pF  
100pF  
47pF  
20pF  
10pF  
RSET  
Ω
60K  
40K  
10K  
100K  
1M  
Frequency Hz  
FIGURE 3 – Timing Resistance vs Frequency  
SCD5031 Rev B  
8
Dead Time  
The amount of dead time determines the maximum duty cycle that can be achieved. The Dead Time and the frequency of  
operation will determine the duty cycle.  
Dead Time  
----------------------------  
Duty Cycle = 1 –  
Dead Time = 5280 (C  
+ 12pF)  
set  
1 F  
osc  
Selecting Rset and Cset  
To select values for Rset and Cset perform the following steps to insure the smallest Dead Time..  
1) Determine what frequency is required for your design.  
2) Use Figure 4 to select a capacitor value for Cset that will provide the highest duty cycle (shortest Dead Time) at  
the frequency required.  
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3) Calculate the value of Rset using the formula:  
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1
Rset = ----------------------------------------  
.84 × Fosc × Cset  
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Note small values of Rset increase power consumption for the PWM5031 and small values of Cset may make PCB and  
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stray capacitance a source of error.  
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100  
390pF  
98  
96  
94  
92  
90  
88  
86  
200pF  
100pF  
47pF  
20pF  
10pF  
Duty Cycle  
%
10K  
100K  
1M  
Frequency Hz  
FIGURE 4 – Duty Cycle vs Frequency  
SCD5031 Rev B  
9
If desired, the user can synchronize the oscillator to an external frequency source by coupling a pulse train to the Cset  
pin:  
Sync Pulse  
Cset  
2nF  
To PWM  
24Ω  
FIGURE 5 – PWM can be synchronized to external source  
with just two additional components.  
Operation is similar to the free running case. Cset is alternately charged and discharged by the same current mirrors and  
the same comparator and thresholds are used. The only difference is that when a sync pulse is received, the capacitor  
voltage is level shifted up and reaches the comparator’s upper threshold voltage before it normally would in the free  
running case. If a series of pulses are received with shorter period than that of the free running oscillator, the comparator  
will trip in response to the sync pulse and the oscillator will be synchronized. (NOTE: The user must ensure that the sync  
pulse does not induce a voltage on CSET that exceeds the PWM5031 voltage rating. If this cannot be guaranteed, a  
simple diode clamp to the positive rail should be used to prevent damage to the PWM)  
ERROR AMPLIFIER  
The main error amplifier is a N-type input folded cascode configuration with a few interesting additions. The positive  
input is internally tied to 2.5V derived from the on chip reference. The negative input typically draws less than 1µA and  
has a voltage offset of less than 2mV. At 20µA bias current, the amplifier exceeds 2MHz bandwidth and 120dB open  
loop gain (see Figure 7).  
The amplifier is designed to limit at whatever voltage is applied to the SOFT pin. As mentioned previously, this function  
will allow the user to implement a softstart circuit, a controlled turn-on delay, or any number of other useful functions.  
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SCD5031 Rev B  
10  
10  
VSOFT  
2.5V  
Error  
Amp  
2R  
2
8
VFB  
1.4V  
R
S
R
Q
Q
COMP  
I
S
Current  
Sense  
Comparators  
R
CURRENT  
SENSE  
11  
12  
C
S
R
GND  
1V  
Peak Current (Is) is determined by the formula:  
V
1.4  
SOFT  
1.0V  
or  
I MAX =  
--------------------------------  
I MAX = -----------  
S
S
3R  
R
S
S
A small RC filter may be required to suppress switch transients  
FIGURE 6 – Current Sense Circuit  
120  
80  
40  
0
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a
-55°C  
+125°C  
n
Gain  
dB  
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re  
P
-40  
1
10  
100  
1K  
10K  
100K  
1M  
10M  
Frequency Hz  
FIGURE 7 – Error Frequency Amplifier Open-Loop Response  
at +125°C & -55°C  
SCD5031 Rev B  
11  
OUTPUT DRIVE  
Dual push-pull outputs OutA and OutB are provided for driving off chip switches. The output stages are identical:  
Totem Pole configuration  
Break-before-make switching to prevent harmful cross-conduction spikes  
Separate positive and negative supply connections to decouple power stage and sensitive logic  
Near rail-to-rail voltage swing  
1A maximum peak current capability (capacitive load)  
The outputs have two modes of control depending on whether the 50% toggle option is selected. In the case where the  
50% pin is logic low, the outputs are in-phase with each other and the duty cycle is free to take on any value up to 100%.  
However, when the 50% pin is asserted high (logic ''1''), the outputs switch from the in-phase condition to the logical  
complement (out-of-phase) of each other and the duty cycle is limited to a maximum of 50%.  
.30  
.25  
Sink  
.20  
Voltage  
V
.15  
Source  
.10  
.05  
0
1
10  
100  
Current mA  
FIGURE 8 – Output Saturation Characteristics at +25°C  
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AUXILIARY AMPLIFIER  
The chip includes an uncommitted op-amp with independent shutdown feature for use in any user-defined application.  
Some possibilities are:  
r
a
Signal conditioning of an isolated configuration feedback voltage  
Implementation of more sophisticated compensation networks for control loop optimization  
n
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The Auxiliary amplifier has a unity gain bandwidth greater than 1MHz and an open loop gain greater than 100dB. The  
ENAUX pin is active high such that a logic ''1'' enables the amplifier and logic m''0'' disables it. The amplifier has near  
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rail-to-rail capability on both the input and output.  
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P
SCD5031 Rev B  
12  
TYPICAL APPLICATIONS  
+5VDC  
T1  
3.3V, 0.5A  
V
CC EN  
REF  
DRVP  
Out A  
Out B  
M1  
Rs  
V
R1  
ISENSE  
0.1µF  
C1  
RSOFT  
50%  
SOFT  
COMP  
CSOFT  
M2  
Isolation Barrier  
Cset  
Rset  
C
SET  
SET  
Opto-Isolator or  
Pulse Transformer  
VFB  
Optional circuit  
to force zero  
duty cycle  
R
VEE DRVN  
FIGURE 9 – Typical Forward Converter Application  
A typical single output forward converter application is shown in Figure 9 to aid in the following operational description.  
During normal operation, the oscillator jumpstarts each switching cycle by resetting the RS latch, causing the output  
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stage to go high and turn on M1. Current begins to build linearly through T1 and M1 and a proportional voltage is  
developed across the small sense resistor Rs. Switching spikes are filtered rby C1 and R1, and the resulting sawtooth  
waveform is passed into the PWM to serve as the current comparator input. Meanwhile, a portion of the output voltage  
a
is sensed and compared to the PWM’s internal precision 2.5V reference. The difference is then amplified and level  
shifted to serve as the comparator threshold. When the voltage on the ISENSE pin exceeds this threshold, the comparator  
fires and resets the latch. The output then turns off until the beginning of the next oscillator cycle when the process  
repeats.  
n
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Like all current mode PWMs, the chip provides built in fault protection by limiting peak switch current on a cycle by  
cycle basis. When an overload condition occurs, the sensed current reaches the current trip threshold earlier in the  
switching cycle than it otherwise would and thus forces the PWM latch off until the start of the next cycle. The process  
repeats until the overload condition is removed and the PWM can return to a normal duty cycle. The chip is capable of  
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operating in this mode indefinitely without sustaining damage.  
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There are two ways to set the current limit trip point. One is to simply tailor the sense resistor Rs:  
P
1.0Vdc  
Ipk = ------------------  
Rs  
Some users may find the power is dissipated in Rs to be unacceptably high. In this case, the user can fix Rs at a small  
value and vary the current comparator threshold instead. Fortunately, the PWM chip provides a very convenient method  
for doing so. Because the error amplifier output is internally clamped to the SOFT pin, the user need simply apply the  
desired voltage level to the SOFT pin to arbitrarily lower the current comparator threshold.  
SCD5031 Rev B  
13  
Recalling that the EA output is level shifted and divided before being applied to the comparator input, the peak current  
limit is chosen by applying a voltage VSOFT such that:  
Vsoft 1.4  
Ipk = ------------------------  
1.4V Vsoft 4.4V  
3 × Rs  
Clamping the EA output to the soft pin also makes implementing a softstart ciruit easy. Rsoft and Csoft are connected as  
in Figure 9 to provide the SOFT pin an asymptotically rising voltage. Because of the internal clamp on the EA output,  
the PWM duty cycle will increase only as fast as the chosen time constant will allow. In this way, excessive duty cycle  
and surge currents into the output capacitors are avoided. A transistor may be optionally connected across the softstart  
capacitor to force zero duty cycle on command. This is a particularly convenient method for implementing an externally  
controlled turn-on delay.  
The discussion so far assumes the user operates the chip in the current mode: switch current is sensed and compared to  
the error between the output voltage and a precision reference. Alternatively, the user may wish to implement voltage  
mode control in which the control loop is dependent only on the output voltage. The PWM chip readily supports this  
configuration with the following modification:  
Switch  
Current  
M1  
Out  
Isense  
2N2222  
Vref  
Cset  
ry  
Cset  
a
FIGURE 10 – Circuit for implementing voltage mode control.  
n
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A portion of the oscillator’s sawtooth waveform is coupled to the ISENSE pin and becomes the input to the comparator  
stage. The operation is now identical to the current mode application: when the sawtooth voltage exceeds the amplified  
difference between the output and a voltage reference, the comparator fires and latches off the output until the start of the  
m
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next cycle.  
l
SELECTED APPLICATION EXAMPLES  
re  
The flexibility and performance of the chip makes it suitable for an enormous range of power converter applications –  
step-up, step-down, DC-DC, AC-DC, isolated/non-isolated, and many more. This section will cover two of the more  
popular power converter applications for which this chip is particularly well suited although many more can be  
P
envisioned.  
5V Input, 3.3V Isolated Output (Single Ended Forward Converter)  
The isolated step down DC/DC converter is a staple of many satellite and aerospace systems. A common bus distributes  
raw primary power to various system loads which must then convert the primary to one or more low voltage secondary  
outputs. These outputs are filtered, regulated, and ground isolated from the primary side to keep EMI and undesired  
subsystem interaction at a minimum. Figure 9 is one example of a circuit that very efficiently performs this conversion.  
The values here were chosen to work for a 5V input and 3.3V output but the circuit topology is general enough to  
support an infinite variety of applications. For example, output voltages can be adjusted by changing values of just a few  
components. A wider input voltage range can be supported by varying the transformer’s turns ratios and by proper  
selection of M1. Thus, a very wide range of power converter applications can be satisfied by simple variations of the  
circuit.  
At the start of each switching cycle, the PWM output goes high and turns on M1. Energy is coupled across T1’s turns  
ratios to the secondary side where it is caught, rectified, and filtered to produce a clean DC voltage. A sampling network  
on the output side feeds back a portion of the output across the isolation barrier into the error amplifier negative input.  
SCD5031 Rev B  
14  
This feedback can be accomplished in a number of different ways: pulse transformers, optocouplers, or capacitive  
coupling are a few methods. The compensation network may need modification depending on the feedback method  
chosen. The additional winding and rectifier on T1 are used to reset the transformer core after the PWM latches off M1  
to prevent staircase saturation of the core.  
Note the chip is powered directly from the main power bus (via a zener and current limit resistor) without the need for  
additional bootstrap transformer windings. This is one of the main advantages this PWM chip provides over other  
products. This scheme could not be implemented with other chips which draw significantly more current. On the other  
hand, supplying bias to our PWM chip is about as simple as it gets.  
5V to 1.8V Synchronous Buck Converter  
A second application is a secondary side, non-isolated synchronous buck converter. The circuit takes a high voltage (5V  
in this case) and steps down to a lower voltage (5V to 1.8V in this example, although as pointed out above, these values  
are completely adjustable with proper component selection). The distinguishing feature of this implementation is the  
synchronous rectification scheme used to replace the standard Schottky rectifiers for more efficient power conversion of  
low voltage outputs.  
INPUT 5V  
V
CC  
DRVP  
Out A  
V
REF  
RSOFT  
M1  
0.1µF  
SOFT  
OUTPUT  
CSOFT  
1V/1.8V/2.5V/3.3V  
D1  
CSET  
C
SET  
SET  
RSET  
R
COMP  
ISENSE  
Rcomp  
Ccomp  
50%  
VFB  
V
EE DRVN  
y
r
a
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FIGURE 11 – Buck Converter  
The circuit switches M1 twice per cycle, chopping the 5VDC input into a fixed frequency pulse train whose DC average  
is the desired output voltage. The LC filter then simply smoothes this pulse train to produce a clean DC output. The  
control loop regulates against operating point perturbations (temperature, line, load) by adjusting M1's duty cycle. The  
circuit is operated in the voltage mode since switch current is not referenced to circuit ground. Alternatively, a current  
transformer may be used to properly reference the ISENSE signal to permit current mode control. An inverter is needed in  
the output path to properly drive the P-channel MOSFET. For low current applications (less than -50mA output current),  
it may be possible to use the PWM's output drive stage as the switching elements and eliminate M1 and D1 altogether.  
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P
SCD5031 Rev B  
15  
VCC 1  
50% 2  
24 VCC  
23 DRVP  
22 DRVP  
21 OUTA  
20 OUT B  
19 DRVN  
18 DRVN  
17 EN  
SLEEP 3  
COMP 4  
VFB 5  
ISENSE 6  
SOFT 7  
CSET 8  
RSET 9  
16 ENAUX  
15 AOUT  
14 PIN  
PWROK 10  
VREF 11  
VEE 12  
13 NIN  
FIGURE 12 – Package Pin vs Function  
SCD5031 Rev B  
16  
CONFIGURATIONS AND ORDERING INFORMATION  
MODEL NO.  
PWM5031-7  
PWM5031-I  
PWM5031-S  
25A4524 (Die)  
SCREENING 1/  
Class C  
CASE  
Flat Package  
Class I  
Space Applications  
2/  
Die Size – .125L x .117W inch  
1. Level of screening – Class C = Commercial Flow, Commercial Temp. Range, 0°C to +70°C testing; Class I = Commercial Flow, Industrial  
Temp. Range, -40°C to +85°C testing; Space Applications = Military Temp. Range, Screened to the individual test methods of  
MIL-STD-883, -55°C to +125°C testing.  
2. Each die shall be 100% visually inspected to assure conformance with the applicable die related requirements of MIL-STD-883, method  
2010, cond A or cond B.  
.394  
.419  
.300  
MAX  
PIN 1  
PIN 24  
11 x .050 =  
.614  
MAX  
.019  
.015  
.550 .006  
ry  
.130 MAX  
.030 REF  
a
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.008  
.0012  
.022 .012  
.005 MAX  
m
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.335  
MIN  
.354  
REF  
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FIGURE 13 – Flat Package Configuration Outline  
P
PLAINVIEW, NEW YORK  
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Fax: 516-694-6715  
INTERNATIONAL  
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w w w . a e r o f l e x . c o m  
i n f o - a m s @ a e r o f l e x . c o m  
Aeroflex Microelectronic Solutions reserves the right to  
change at any time without notice the specifications, design,  
function, or form of its products described herein. All  
parameters must be validated for each customer's application  
by engineering. No liability is assumed as a result of use of  
this product. No patent licenses are implied.  
Our passion for performance is defined by three  
attributes represented by these three icons:  
solution-minded, performance-driven and customer-focused  
SCD5031 Rev B 8/2/05  
17  

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