ALD810018SCLI [ALD]

4-CHANNEL SUPERCAPACITOR AUTO BALANCING PCB;
ALD810018SCLI
型号: ALD810018SCLI
厂家: ADVANCED LINEAR DEVICES    ADVANCED LINEAR DEVICES
描述:

4-CHANNEL SUPERCAPACITOR AUTO BALANCING PCB

局域网 PC
文件: 总4页 (文件大小:83K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
ADVANCED  
LINEAR  
DEVICES, INC.  
TM  
®
SABMB16 / SABMB810025  
SABMB910025 / SABMB8100XX / SABMB9100XX  
e
EPAD  
D
E
L
B
A
N
E
4-CHANNEL SUPERCAPACITOR AUTO BALANCING PCB  
GENERAL DESCRIPTION  
SABMB910025 is a SABMB16 board with two ALD910025SALI  
installed and tested. These are rated for industrial tempurature of  
-40°C to +85°C.  
The SABMB16 is a 4-channel universal Printed Circuit Board  
(PCB) designed to be used with the entire ALD8100XX and  
ALD9100XX family of SAB™ MOSFETs for system designers and  
®
application developers. SAB MOSFETs are exclusive EPAD  
The SABMB16 board includes the following features for flexibility  
in a variety of different applications:  
MOSFETs that address leakage and voltage balance of  
supercapacitor cells connected in series. Imbalance of leakage  
currents, although much smaller in magnitude than charging or  
discharging currents, need to be balanced, as leakage currents  
are long-term DC values that integrate and accumulate over time.  
SAB MOSFETs and the SABMB16 boards are compact,  
economical and effective in balancing any size supercapacitors  
with little or no additional power dissipation. Each SABMB16 can  
balance two to four supercapacitors in a series stack. These boards  
can be cascaded to balance multiple series stacks of up to four  
supercapacitors each.  
1) Two ALD9100XX dual or one ALD8100XX quad SAB  
MOSFET units installed per board.  
2) Two ALD9100XX and one ALD8100XX can be installed  
on the same SABMB16 board. The two ALD9100XX are  
connected in series, whereas the ALD8100XX is  
connected in parallel to the two ALD9100XX units.  
3) Optional R1 and R2 resistors can be installed with values  
ranging from open circuit to 0.0.  
4) Optional reverse biased external clamping power diodes  
(schottky rectifiers) can be installed, on board where  
necessary, across each SAB MOSFET.  
5) Multiple SABMB16 PCBs can be cascaded to form a  
series chain, paralleling a series-connected chain of  
supercapacitor cells.  
6) Compact size of 0.6 in. by 1.6 in. with mounting holes.  
7) Rated for RoHS compatible/industrial temperature range  
of -40°C to +85°C.  
The SABMB16 is a simple, out-of-the-box plug-and-play PCB  
solution for development, prototyping, demonstration and  
evaluation, or production deployment. It is suited for balancing  
supercapacitor stacks ranging from two in series to hundreds in  
series, and for supercapacitors of 0.1F to 3000F and beyond. The  
average additional power dissipation due to use of SABMB boards  
is zero, which makes this method of supercapacitor balancing  
very energy efficient. It is especially suited for low loss energy  
harvesting and long life battery operated applications.  
MECHANICAL DRAWING  
Supercapacitors, also known as ultracapacitors, when connected  
two, three or four cells in series can be balanced withALD8100XX/  
ALD9100XX packages installed on the SABMB16 board.  
Supercapacitors, when connected more than four cells in series,  
can be balanced with more than one SABMB16 board (each with  
ALD8100XX/ALD9100XX packages installed).  
V+  
A
U2  
SABMB16 is a blank PCB, ready for either ALD8100XX or  
ALD9100XX to be installed. For example, SABMB810025 is a  
SABMB16 board with one ALD810025SCLI installed and tested.  
R1  
A
B
B
ORDERING INFORMATION  
1600 mil  
C
Part Number  
Decription  
C
D
SABMB16  
Blank Universal PCB  
R2  
SABMB810025  
SABMB910025  
SABMB16 Board with one ALD810025SCLI  
SABMB16 Board with two ALD910025SALI  
D
E
E
SABMB8100XX SABMB16 Board with one ALD8100XXSCLI  
SABMB9100XX SABMB16 Board with two ALD9100XXSALI  
V-  
U3  
Note: SABMB8100XX/SABMB9100XX are optional with  
specific ALD8100XXSCLI or ALD9100XXSALI unit(s) installed.  
XX = 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28.  
600 mil  
See page 4 for full listing of part numbers.  
* Magnified, not to scale  
©2018 Advanced Linear Devices, Inc., Vers. 1.1  
www.aldinc.com  
1 of 4  
SUPERCAPACITOR AUTO BALANCING PCB  
Any number of SABMB16 boards can be daisy-chain connected  
TheALD8100XX/ALD9100XX SAB MOSFET family offers the user  
a selection of different threshold voltages for various  
supercapacitor nominal voltage values and desired leakage  
balancing characteristics. Each SAB MOSFET generally requires  
connecting its V+ pin to the most positive voltage and its V- and  
IC pins to the most negative voltage within the package. Note  
that each Drain pin has an internal reverse biased diode to its  
Source pin, and each Gate pin has an internal reverse biased  
diode to V-. All other pins must have voltages within V+ and V-  
voltage limits within the same package unit.  
in series. For example, three SABMB16 boards, each with an  
ALD810025SCLI installed, can be connected in series to a 30V  
power supply, provided care is taken to insure that each SABMB16  
board V- is connected to the V+ of the next SABMB16 board in  
series, such that each board would not have internal voltages from  
V+ to V- exceeding 10V (30V/3 = 10V).  
The ALD8100XX/ALD9100XX is rated for reverse bias diode  
currents of up to 80mA maximum for each SAB MOSFET on board.  
Any reverse bias condition as a result of changing supercapacitor  
voltages, especially during fast supercapacitor discharge, could  
lead to some internal nodes temporally reverse biased with surge  
current in excess of this limit. The SABMB16 board has additional  
optional TO277 footprints for mounting external schottky rectifiers  
(power diodes) to clamp such current transients. The user is  
advised to determine the various power and current limits, including  
temperature and heat dissipation considerations, when selecting  
a suitable component for such purpose. The appropriate level of  
derating and margin allowance must also be added to assure long  
term reliability of the PCB board.  
Standard ESD protection facilities and handling procedures for  
static sensitive devices must also be used while installing the  
ALD8100XX/ALD9100XX units. Once installed, the connection  
configuration will protect the ALD8100XX/ALD9100XX units from  
ESD damage. When connected to a supercapacitor stack, the  
ALD8100XX/ALD9100XX is further protected from virtually any  
ESD damage due to the large capacitance of the supercapacitors,  
which sinks any ESD charge and thereby reduces any of the  
terminal voltages to minimal harmless values.  
SABMB16 PRINTED CIRCUIT BOARDS  
SUPERCAPACITORS  
The SABMB16 Printed Circuit Board is supplied as a blank PCB  
board, made with RoHS compliant FR4 material, ready for  
mounting of up to two 8-lead ALD9100XX units or one 16-lead  
ALD8100XX unit. These units are also supplied and available with  
a 6-digit suffix, which denotes the specific ALD9100XX or  
ALD8100XX component mounted and tested on the PCB. All that  
is required of the user is to mount the PCB and wire the appropriate  
connections from the SABMB16 board to the respective  
supercapacitor nodes.  
Supercapacitors are typically rated with a nominal recommended  
working voltage established for long life at their maximum rated  
operating temperature. Excessive supercapacitor voltages that  
exceed the supercapacitor’s rated voltage for a prolonged time  
period will result in reduced operating life and eventual rupture  
and catastrophic failure. To prevent such an occurrence, a means  
of automatically adjusting (charge-balancing) and monitoring the  
maximum voltage is required in most applications having two or  
more supercapacitors connected in series, due to the different  
internal leakage currents that vary from one supercapacitor to  
another.  
Each SABMB16 Printed Circuit Board has two 8-lead SOIC  
footprints, for up to two ALD9100XX units, and a 16-lead SOIC  
footprint, for one ALD8100XX, which is parallel connected to the  
two ALD9100XX footprints (See schematic diagram). It has  
terminals labeled V+, A to E, and V-. Each of these terminals has  
two wiring holes for easier connection of the same terminal node  
to two external connection points. V+ is directly connected to  
terminal A, which must be connected to the most positive voltage  
for the individual SABMB16 PCB board. V- is directly connected  
to terminal E, which must be connected to the most negative  
voltage present for the same SABMB16 board. All other terminals,  
namely B, C and D, must have voltages between V+ and V- for  
proper operation of the board. When cascade or daisy-chain  
connected, each SABMB16 board is self-contained and rated for  
15.0V maximum.  
Each supercapacitor has a tolerance difference in capacitance,  
internal resistance and leakage current. These differences create  
imbalance in cell voltages, which must be balanced so that any  
individual cell voltage does not exceed its rated max. voltage.  
Initially, cell voltage imbalance is caused by capacitance value  
differences. Supercapacitors selected from the same manufacturer  
make and model batch can be measured and matched to deliver  
reasonable initial cell voltages. Next, cell voltage imbalance due  
to individual cell leakage currents must be compensated.  
The supercapacitor leakage current itself is a variable function of  
its many parameters such as aging, initial leakage current at zero  
input voltage, the material/construction of the supercapacitor, and  
the operating bias voltage. Its leakage is also a function of the  
charging voltage, the charging current, operating temperature  
range and the rate of change of many of these parameters.  
Supercapacitor balancing must accommodate these changing  
conditions.  
When two supercapacitors are installed to be balanced by SAB  
MOSFETs, a single ALD9100XX unit can be mounted on either  
one of two 8-lead SOIC footprints on the SABMB16. The user  
then needs to connect the unused circuit traces to the appropriate  
terminals so that V+ and V- remain the most positive voltage and  
the most negative voltage for that SABMB16 board, respectively.  
For example, if only one ALD9100XX is used for the upper SOIC  
footprint, terminal C can be connected to terminal E, or V-. One  
convenient way to make this connection on board is to install R2  
with a value equal to 0 or use an external wire.  
By using the appropriate ALD SAB MOSFET and the appropriate  
SABMBXX board, users can compensate for all of these causes  
of imbalance and automatically balance supercapacitors.  
SABMB16/SABMB810025/SABMB910025  
SABMB8100XX/SABMB9100XX  
Advanced Linear Devices, Inc.  
2 of 4  
SUPERCAPACITOR AUTO BALANCING PCB  
CONNECTION TO OTHER SABMBxx PCBs  
ENERGY HARVESTING APPLICATIONS  
The SABMB16 is compatible with other SABMBXX boards and is  
designed to be used along with other SABMBXX boards connected  
in series to achieve balancing the corresponding number of  
supercapacitors installed in a series stack. For example, five  
supercapacitors in series can be balanced with one SABMB16  
PCB and one SABMB2 PCB connected in series.  
Supercapacitors offer an important benefit for energy harvesting  
applications from a low energy source, by buffering and storing  
such energy to drive a higher power load.  
For energy harvesting applications, supercapacitor leakage  
currents are a critical factor, as the average energy harvesting  
input charge must exceed the average supercapacitor internal  
leakage currents in order for any net energy to be harvested and  
saved. Often, the input energy is variable, meaning that its input  
voltage and current magnitude are not constant and may be  
dependent upon a whole set of other parameters such as the  
source energy availability, energy sensor conversion efficiency,  
changing environmental conditions, etc.  
For more information on the CHARACTERISTICS OF  
SUPERCAPACITOR AUTO BALANCING (SABTM) MOSFETS,  
please refer to the following documents:  
* ALD8100XX/ALD9100XX FAMILY of SUPERCAPACITOR  
AUTO BALANCING (SABTM) MOSFET ARRAYS  
* Individual datasheet for chosen SAB MOSFET.  
CAUTION:  
SAB MOSFETs used for charge balancing, due to their high input  
threshold voltages, would be completely turned off initially,  
consuming zero drain current while the supercapacitor is being  
charged, maximizing any energy harvesting gathering efforts. The  
SAB MOSFET does not become active until the supercapacitor is  
already charged to over 90% of its max. rated voltage. The trickle  
charging of supercapacitors with energy harvesting techniques  
tends to work well with SAB MOSFETs as charge balancing  
devices, as it is less likely to have high transient energy spurts  
resulting in excessive voltage or current excursions.  
Users must limit the voltage across any ALD9100XX chip to  
15.0V max.  
SABMB16 PCB CONNECTION TO  
SUPERCAPACITORS C1, C2, C3, C4  
V+  
V+  
VA  
A
U2  
R1  
A
B
C1  
VB  
VC  
VD  
VE  
If an energy harvesting source only provides a few µA of current,  
the power budget does not allow wasting any of this current on  
capacitor leakage currents and power dissipation of resistor or  
operational amplifier based charge-balancing circuits. It may also  
be important to reduce long term leakage currents, as energy  
harvesting charging at low levels may take up to many days.  
B
C
C
D
D
C2  
C3  
C4  
R2  
E
E
In summary, in order for an energy harvesting application to be  
successful, the input energy harvested must exceed all the energy  
required, due to the leakages of the supercapacitors and the  
charge-balancing circuits, plus any load requirements. With their  
unique balancing characteristics and near-zero charge loss, SAB  
MOSFETs are ideal devices for use in supercapacitor charge-  
balancing in energy harvesting applications.  
V-  
U3  
V- TO NEXT BOARD V+  
V+ TO NEXT BOARD V-  
V+  
VA  
VB  
VC  
VD  
VE  
A
A
B
U2  
R1  
C1  
C2  
B
C
C
D
D
BATTERY POWERED APPLICATIONS  
C3  
C4  
Many battery powered circuits requiring a supercapacitor to boost  
power output can benefit from using SAB MOSFETs for  
supercapacitor balancing. The additional power burn by using SAB  
MOSFETs for supercapacitor stack balancing can actually be  
negative, as adding SAB MOSFETs can save supercapacitor  
leakage current and associated power dissipation by lowering the  
operating bias voltage of the leakier supercapacior. Applications  
that depend on long life battery usage must take into account the  
supercapacitor leakage current and balancing circuit power burn  
because the currents involved are steady state DC currents that  
are continuous throughout the lifetime of the application and its  
battery life. The average power dissipation with the addition of the  
SABMB16 board is zero, provided the selection of the operating  
voltages and SAB MOSFETs are appropriate for the leakage  
currents of the supercapacitors specified.  
R2  
E
E
V-  
U3  
V- TO NEXT BOARD V+  
V+ TO NEXT BOARD V-  
V+  
VA  
VB  
A
A
B
U2  
R1  
C1  
C2  
B
C
C
* Magnified, not to scale  
SABMB16/SABMB810025/SABMB910025  
SABMB8100XX/SABMB9100XX  
Advanced Linear Devices, Inc.  
3 of 4  
SUPERCAPACITOR AUTO BALANCING PCB  
SABMB16 SCHEMATIC DIAGRAM  
ALD 8100xx  
< +15.0V  
ID (ON) < 80 mA  
S
R
V+  
1
U
1
V
A
3, 8  
2,12  
M1  
+
U2  
M1  
D1  
D2  
C1  
C2  
ALD9100XX  
2
7
3
4
4
STACK 1  
V
V
B
C
6
15  
+
M2  
1, 5  
M2  
14  
10  
13  
11  
+
+
3, 8  
M1  
M3  
C3  
C4  
2
7
D3  
D4  
9
4
V
D
6
6
U3  
ALD9100XX  
M4  
M2  
7
STACK 2  
1, 5  
V
E
1,5,8,16  
V-  
R
2
NOTES  
1. R1, R2: USER SPECIFIED VALUES  
FROM OPEN CIRCUIT TO ZERO  
(0.0) OHMS  
3. D1, D2, D3, D4: OPTIONAL SCHOTTKY  
RECTIFIER FOR REVERSE CURRENT  
CLAMPING (TO277 FOOTPRINT)  
2. U1: 16L SOIC ALD8100XXSCLI  
U2, U3: 8L SOIC ALD9100XXSALI  
4. C1, C2, C3, C4: SUPERCAPACITORS  
EXTERNAL TO THE SABMB16 PCB  
PCB PRODUCT PART NUMBERS  
SABMB16  
(blank PC Board)  
SABMB810016 (SAMB16 with one ALD810016SCLI)  
SABMB810017 (SAMB16 with one ALD810017SCLI)  
SABMB810018 (SAMB16 with one ALD810018SCLI)  
SABMB810019 (SAMB16 with one ALD810019SCLI)  
SABMB810020 (SAMB16 with one ALD810020SCLI)  
SABMB810021 (SAMB16 with one ALD810021SCLI)  
SABMB810022 (SAMB16 with one ALD810022SCLI)  
SABMB810023 (SAMB16 with one ALD810023SCLI)  
SABMB810024 (SAMB16 with one ALD810024SCLI)  
SABMB810025 (SAMB16 with one ALD810025SCLI)  
SABMB810026 (SAMB16 with one ALD810026SCLI)  
SABMB810027 (SAMB16 with one ALD810027SCLI)  
SABMB810028 (SAMB16 with one ALD810028SCLI)  
SABMB910016 (SAMB16 with two ALD910016SALI)  
SABMB910017 (SAMB16 with two ALD910017SALI)  
SABMB910018 (SAMB16 with two ALD910018SALI)  
SABMB910019 (SAMB16 with two ALD910019SALI)  
SABMB910020 (SAMB16 with two ALD910020SALI)  
SABMB910021 (SAMB16 with two ALD910021SALI)  
SABMB910022 (SAMB16 with two ALD910022SALI)  
SABMB910023 (SAMB16 with two ALD910023SALI)  
SABMB910024 (SAMB16 with two ALD910024SALI)  
SABMB910025 (SAMB16 with two ALD910025SALI)  
SABMB910026 (SAMB16 with two ALD910026SALI)  
SABMB910027 (SAMB16 with two ALD910027SALI)  
SABMB910028 (SAMB16 with two ALD910028SALI)  
SABMB16/SABMB810025/SABMB910025  
SABMB8100XX/SABMB9100XX  
Advanced Linear Devices, Inc.  
4 of 4  

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