10-497650-15_技术文档

®

TM

Amphenol Tri-Start

Subminiature Cylindrical Connectors

12-092-14

MIL-DTL-38999, Series III

• Aluminum

• Stainless Steel/Firewall

• Composite

• Clutch-Lok^®High Vibration

Table of Contents

Page No.

Series III - The Highest Performance MIL-DTL-38999 Connector ...................... 1

Tri-Start Series III Versatility and Options ........................................................... 2

Shell Styles and Key Design Features ............................................................... 3

Test Data .......................................................................................................... 4

Specifications .................................................................................................... 5

Insert Availability and Identification ................................................................ 6, 7

Alternate Positioning .......................................................................................... 8

Insert Arrangements ................................................................................... 9-15

Crimp

TVP00R/CTVP00R Wall Mounting Receptacle .......................................... 16

TVP02R/CTVP02R Box Mounting Receptacle .......................................... 17

TV06R/CTV06R Straight Plug ................................................................... 18

TV26/MTV26 CLUTCH-LOK® Straight Plug .............................................. 19

TV07R/CTV07R Jam Nut Receptacle ....................................................... 20

TV01R/CTV01R Line Receptacle .............................................................. 21

TV09R Flange Mounting Plug .................................................................... 22

Hermetic

TVPS02Y Box Mounting Receptacle ......................................................... 23

TVS07Y Jam Nut Receptacle ................................................................... 24

TVSIY Solder Mounting Receptacle .......................................................... 25

TVSHIY Weld Mounting Recepacle ........................................................... 26

Fail Safe, Lanyard Release

Design Features, Types ............................................................................ 27

D38999/29, D38999/30 Lanyard Release Plug ..................................... 28-30

D38999/31 TV Fail Safe Lanyard Release Plug for MIL-STD-1760 .......31, 32

Accessories for Lanyard Release Connectors.......................................... 33

Accessories

Receptacle Protection Caps ..................................................................... 34

Plug Protection Caps ................................................................................ 35

Dummy Receptacles ................................................................................ 36

Cable Clamps ........................................................................................... 37

Universal Header Assembly for Flex Print or PC Board Connectors ....38, 39

Contacts, Sealing Plugs, Plastic/Metal Protection Caps ................................... 40

Contacts (Printed Circuit Board, Wire wrap) .................................................... 41

Application Tools.............................................................................................. 42

How to Order

Amphenol® TV, Metal and Amphenol® TV26 CLUTCH-LOK® ................... 43

D38999, TV Military, Metal and MTV26 CLUTCH-LOK® ............................ 44

Amphenol® CTV, Composite ..................................................................... 45

D38999, CTV Military, Composite .............................................................. 46

Composite Weight Comparisons ..................................................................... 47

Specials (Fiber Optics, Filter Protection, Flex Assemblies,

PCB Applications) ..................................................................................... 48

Specials (Coax, Twinax, Triax Contacts, Ground Plane Connectors,

Press Fit Connectors) ............................................................................. 49

Specials (Quadrax Contacts)......................................................................... 50

Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with

Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51

Sales Office and Distributor Listing ................................................................ 52

For additional information concerning Amphenol Tri-Start Connectors, or if there

are special application requirements, contact your local sales office or

Amphenol Aerospace

40-60 Delaware Ave.

Sidney, New York 13838-1395

Phone: 607-563-5011 Fax: 607-563-5157

www.amphenol-aerospace.com

Amphenol Aerospace is a Certified ISO9001 Manufacturer.

Am p h e n o l^®Tri-S t a rt

Series III - the highest performance

MIL-DTL-38999 connector

Composite Tri-Start,

Qualified to MIL-DTL-38999, Rev. J

MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphe-

nol^®Composite Tri-Start Connector offers a lightweight,

corrosion resistant connector with the same high

performance features as its metal counterpart. The

Composite Tri-Start Connector also includes the fol-

lowing features:

Tri-Start^TMMIL-DTL-38999 Series III

with Metal Shells - Aluminum, Stainless Steel, Class K Firewall

Amphenol ^®Tri-Start MIL-DTL-38999* Series III Connectors

offer the highest performance capabilities for both general

duty and severe environment applications. Meeting or ex-

ceeding MIL-DTL-38999 Series III requirements, the Tri-Start

connector with standard metal shells (aluminum or stain-

less steel with several finish options) offers these features:

•

Lightweight - 17% – 70% weight savings

(17–40% weight savings vs. aluminum)

(60–70% weight savings vs. stainless steel)

See Composite weight comparison chart, pg. 47.

Corrosion Resistance - available in standard MIL-

DTL-38999 olive drab cadmium (175°C) and electro-

less nickel plating (200°C), both withstanding 2000

hours of salt spray exposure. The base material is

able to withstand an indefinite exposure to salt spray.

Durability - 1500 couplings minimum (in reference to

connector couplings, not contacts)

•

EMI Shielding - solid metal to metal coupling, grounding

fingers, electroless nickel plating, and thicker wall sections

provide superior EMI shielding capability of 65dB minimum

at 10 GHz

•

Contact Protection - recessed pins in this 100% scoop-

proof connector minimize potential contact damage

Moisture Resistance - improved interfacial seal design

helps prevent electrolytic erosion of contacts

Corrosion Resistance - shells of stainless steel or

cadmium over nickel plating withstand a 500 hour salt spray

exposure

Extended Life Contact - Mil-approved plating

process which provides 1500 couplings minimum

•

Vibration/Shock - operates under severe high temperature

vibration, through 200°C

Firewall Capability - available in a stainless steel shell,

class RK, RS

Lockwiring Eliminated - unique, self-locking, quick

coupling connector eliminates lockwiring

Quick Coupling - completely mates and self-locks in a

360° turn of the coupling nut

CLUTCH-LOK^TMMIL-DTL-38999 Series III

High Vibration Connector

The latest offering from Amphenol in MIL-DTL-38999,

the CLUTCH-LOK connector offers:

Inventory Support Commonality - uses standard MIL-

DTL-38999 contacts, application tools, insert arrangements

Electrostatic Discharge Protection (ESD) - protection for

sensitive circuitry without diodes, varistors, etc., with the

use of the Faraday Cage principal which shunts high

voltage, high current discharge events (see page 51)

Ground Plane Connectors - with metallic insert for

common grounding of coax, triax or twinax contact outer

shield (see page 49)

All advantages of stainless steel/Class K firewall Tri-

Start connectors plus a unique clutch design that

actually tightens itself under vibration.

Features include:

•

• High degree of differential torque

• No settling back to the next ratchet tooth

• Completely intermateable with all existing

MIL-DTL-38999 Series III connectors

• Offers advantage in inaccessible, hard to reach

areas where mating torque is difficult to apply and

complete coupling is not verifiable by inspection

See page 19 for description, 43 and 44 for ordering.

Hermetic- air leakage limited to 1 X 10^-7cm³per second

optional

* MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III.

1

Am p h e n o l^®Tri-S t a rt

offers more versatility & options

than any other interconnection family

The Tri-Start Connector is the high performance choice

in the D38999 Family.

Originally designed in order to increase the performance lev-

els of MIL-DTL-38999 Series I and II, the Series III was cre-

ated to meet high performance connector criteria.

Dynamic features for performance and reliability that were

needed for military, aerospace and ground vehicle applica-

tions were designed into the Series III that include:

•

Rapid coupling via a triple-start thread

Shell-to-shell or metal-to-metal bottoming

Improved EMI shielding

Fiber Optic Multi-Channel D38999

The Tri-Start Family of connectors has grown and expanded

since its original addition to the 38999 series in order to meet

ever-evolving interconnection product needs. Today, the Tri-

Start family has styles and options that cover a very wide

range to meet not only the highest performance needs of

space applications, but also general duty connector needs.

The Tri-Start Connector Series is second to none in

terms of versatility and customer options.

The broad porfolio includes Tri-Starts with:

•

Aluminum and nickel plated stainless steel shells

Class K Firewalls

MIL-DTL-38999 with

Shielded Coax Contacts

D38999 Ground Plane with

Metallic Insert, Power

Contacts and

Composite shells

Clutch-Lok® high vibration design

Fiber Optics

Shielded Twinax

Contacts

Fail-Safe Lanyard Release connectors

Variety of contact options: shielded, coax, matched imped-

ance coax, triax, twinax, quadrax, thermocouple, PCB tail and

wire wrap

•

Ground plane versions and Press-fit® with compliant pins

ESD (Electrostatic Discharge) protection

Filter/Transient protection

Hermetic versions

Filter/Transient

Protection

MIL-DTL-38999 Series III

Long reach receptacle styles

Numerous shell geometries,

finishes and accessories

See more on Tri-Start specials

on pages 48-51.

D38999 with Flex

Termination for

Attachment to PCB

Boards

MIL-DTL-38999 Lanyard

“Breakaway” Connector

Qualified for MIL-STD-1760

D38999 with PC Tail

Coax Contacts and

Alignment Disc

Hermetic Tri-Start

MIL-DTL-38999 Series III

2

Am p h e n o l^®Tri-S t a rt

shell styles and key

design features

Quick Coupling

Thread

Coupling Nut

Ratchet

Wall Mount Receptacle

Straight Plug

Anti-Decoupling

Device

Plug

Shell

Spring Fingers (EMI)

Designed for Performance

Numerous advantages in performance capability are designed

into the Amphenol Tri-Start Connector. A positive metal to metal

coupling design, grounding fingers, and electroless nickel plat-

ing provide superior EMI shielding capability of 65 dB minimum

at 10 GHz.

Box Mount Receptacle

Flange Mounting Plug

Acme threads provide coupling durability. Thicker wall sections

and a greater coupling surface area improve strength and shock

resistance. Blunting of the thread on both the coupling nut and

receptacle eliminates cross coupling. The connector quickly

mates and self locks in a 360° turn of the coupling nut.

Elongated mounting holes permit the Tri-Start Connector to

intermount with various existing MIL-spec box or wall mount re-

ceptacles, giving it a design replacement advantage.

Shells of stainless steel, or cadmium over nickel plating prevent

severe corrosion. Resistance is tested through exposure to a

500 hour salt spray. Composite versions provide protection from

salt spray exposure for 2000 hours. Other finish options are avail-

able; see how to order Tri-Start metal and Tri-Start Composite.

Jam Nut Receptacle

Recessed pins minimize potential contact damage in this 100%

scoop-proof connector. In a blind mating application, mating shells

cannot “scoop” the pins and cause a shorting or bending of con-

tacts.

The design of the Amphenol Tri-Start interfacial seal meets the

MIL-DTL-38999 Series III requirements for electrolytic erosion

resistance.

Lanyard Release Plug

Line Receptacle

A rigid dielectric insert with excellent electrical characteristics

provides durable protection to the contacts. The socket contacts

are probe proof, and all contacts are rear removable. They are

plated in the standard 50 micro inches minimum gold, with 100

micro inches as an option and are available in standard Tri-Start

insert arrangements and special Pyle® insert arrangements in

sizes 10 power, 12, 16, 20 and 22D contacts. Special insert pat-

terns are also available with larger contacts in sizes 4 and 0.

Solder Mount Hermetic

Receptacle

Applicable Patents:

Tri-Start^TMConnector Patent 4,109,990.

Longer Shell Receptacle

Composite Connector Patents:

4,268,103; 4,648,670; 4,682,832; 4,703,987.

Clutch-Lok^®Patent 6,152,753.

3

Tri-S t a rt

test data

Amphenol^®Tri-Start connectors provide

EMI/EMP shielding capability which exceeds

MIL-DTL-38999 Series III requirements.

TRI-START, SERIES III

TYPICAL SHIELDING EFFECTIVENESS TEST DATA

EMI/EMP SHIELDING EFFFECTIVENESS dB

TESTING BY TRIAXIAL METHOD

The TV and CTV Series III connector with standard

solid metal to metal coupling, EMI grounding fingers

and conductive finishes has proven to be the ultimate

in EMI/EMP shielding effectiveness. The charts il-

lustrate shielding effectiveness data which is typical

of Tri-Start connectors tested with the nickel finish

(Class F-metal, Class M-composite) over a wide fre-

quency range.

140

120

100

80

60

40

20

0

The vibration capability of the Tri-Start Series is

shown in the chart below. This illustrates the most

severe vibration envelope of any qualified connec-

tor available today.

These capabilities along with a 200°C temperature

rating and superior moisture sealing protection pro-

vide the user with a connector that can withstand

the most rigorous application.

NICKEL CLASS F, CLASS M

TYPICAL SHIELD EFFECTIVENESS DATA

NICKEL CLASS F, CLASS M

MIL-DTL-38999 REQUIREMENTS

TRI-START

VIBRATION CRITERIA

10.

100

200

300

600

400

500

700

800

FREQUENCY MEGAHERTZ

2 axes @ ambient

TRI-START, SERIES III

TYPICAL SHIELDING EFFECTIVENESS TEST DATA

1.

EMI/EMP SHIELDING EFFFECTIVENESS dB

TESTING BY MODE STIRRING METHOD

6dB/octave

2 axes @

200 C *

˚

(Fail Safe:

2 axes @

140

120

100

ambient)

.1

10in/sec

.06 in DA.

.01

80

60

3 axes @ – 55 C

˚

ambient + 200 C*

˚

60 G's

(Fail Safe: 3 axes

@ ambient

30 G's)

.001

40

20

0

NICKEL CLASS F, CLASS M

TYPICAL SHIELD EFFECTIVENESS DATA

NICKEL CLASS F, CLASS M

MIL-DTL-38999 REQUIREMENTS

.0001

2

6

8

10

1

3

4

5

7

9

5

500

5000

50

HERTZ

FREQUENCY GIGAHERTZ

POWER SPECTRAL

DENSITY (G²/HZ)

DOUBLE AMPLITUDE

(IN) SINE VIBRATION

RANDOM VIBRATION

* Dependant on shell finish

Test data beyond 2GHz is subject to equipment variation.

NOTE: for test data information on the new

Clutch-Lok Tri-Start, high vibration connectors,

consult Amphenol Aerospace.

4

Tri-S t a rt

specifications

CONTACT RATING

Test Current (Amps)

Contact

Maximum

Millivolt Drop MIllivolt Drop

Maximum

Crimp Well Data

Nominal

Well Diameter Well Depth

Hermetic Data

Min. Well

Contact

Size

Crimp

Hermetic

Crimp*

Hermetic*

Well Diameter

Depth

+ .004

– .000

+ .004

– .000

+ .004

– .002

+ .004

– .002

22D

5

3

73

85

22D

20

.0345 ± .0010

.047 ± .001

.067 ± .001

.100 ± .002

.141

.209

.355

.490

.585

.036

.094

20

7.5

13

5

55

49

42

33

26

23

21

60

85

.044

.125

.141

NA

16

10

16

.078

12

23

17

85

12

.116

10 (Power)

33

NA

8 (Power)

46

10 (Power) .137 ± .002

NA

4

0

80

8

4

0

.181 ± .002

.281 ± .002

.453 ± .002

NA

150

NA

* When using silver plated wire.

NA

SERVICE RATING

Suggested Oper. Voltage

Service

Rating

(Sea Level)

DC

Test Voltage

(Sea Level)

Test Voltage

70,000 Ft.

Test Voltage

110,000 Ft.

AC (RMS)

400

50,000 Ft.

550 VRMS

400 VRMS

600 VRMS

800 VRMS

M

N

I

550

450

1300 VRMS

1000 VRMS

1800 VRMS

2300 VRMS

350 VRMS

260 VRMS

400 VRMS

500 VRMS

200 VRMS

300

600

900

850

II

1250

Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best position to know what peak voltage,

switching surges, transients,etc. can be expected in a particular circuit.

FINISH DATA

Non-Hermetic Shell Components

Service Class

Finish

Military

Proprietary

Anodic Coating (Non-Conductive)

Electroless Nickel

C

RX**

RF

F (Metal)

M (Composite)

W (Metal)

J (Composite)

Olive Drab Cadmium Plate Nickel Base

RW

Stainless Steel with Nickel Plate

Stainless Steel

S

K

RS

RK

** Add Suffix (005) to part number.

Hermetic Shell Components

Service Class

Material / Finish

Military

Proprietary

Stainless Steel

Stainless Steel with Nickel Plate

Y

N

Y

YN

5

Tri-S t a rt

insert availability and identification

AMPHENOL TRI-START INSERT ARRANGEMENTS

Contact Size

12

(Coax) (Power) (Coax)

Shell

Size/Arrg.

Military

Shell

Service

Rating

Total

Contacts

22D

20

16

12

10

8

8††

(Twinax)

Crimp Hermetics*

9-5★■

9-35

A

B

C

D

E

F

Grounded

1

6

1

X

✦

X

✦

X

P

M

6

9-94 ■

9-98

M

2

3

I

3

11-2★

11-5

I

2

P

I

5

11-35

M

13

4

13

4

11-54 ■

11-98

II

P

I

6

7

11-99

I

7

13-4★

13-8

P

I

4

I

8

13-13 ■

13-35

I, Fiber Optic

4

2**

2

4

X

✦

X

✦

X

✦

X

✦

X

P

✦

X

P

M

22

10

4

22

13-98

I

10

15-4 ■

15-5★

15-15

I

P

II

5

1

I

15

18

19

37

12

39

6

14

18

19

15-18

I

15-19

I

15-35

M

37

38

15-97

I

8

4

8

17-2

M

1

17-6

P

I

6

17-8★

17-22★■

17-26

II

8

Coax

4

2

P

I

M

I

26

55

23

11

18

28

15

32

66

11

16

27

79

39

41

4

26

21

17-35

55

17-99

2

19-11★

19-18

P

II

M

I

11

F

14

12

66

4

19-28

F

26

32

2

19-31 ■

19-32

F

M

I

1

F

P

19-35

F

M

I

21-11★

21-16★

21-29 ■

21-35

G

H

11

4

P

II

I

16

4

19

P

M

I

79

17

21-39

37

41

2

21-41

I

21-75★ ✧

21-79 ■

23-6 ★■

23-14 ■

23-21★

M

II

M

I

4

2

(See note)

6

19

6

14

21

14

P

II

21

X

•

✦

P

★

Completely tooled.

*

Hermetic inserts - solder termination standard. (Contact Amphenol

Aerospace for optional PCB or eyelet termination).

Majority of tooling is completed (contact Amphenol Aerospace for availabilty).

Not tooled for 02-R.

Pin inserts only (contact Amphenol Aerospace for socket availability).

Ground plane proprietary option available. Arrg. 9-5 is exclusively

** Two size 16 contacts dedicated to fiber optics. Consult Amphenol

Aerospace catalog 12-352 for fiber optic information.

*** For use in MIL-STD-1760 applications (see pages 31 & 32).

ground plane type. See pg. 49 for further information on ground plane connectors.

Not Mil-Qualified.

21-75 is Mil-Qualified with twinax contacts only.

†

For RG 180/U and RG 195/U cables only.

■

✧

†† Size 8 Coax and Twinax are interchangeable.

Note: MS connector 21-75 is supplied with size 8 twinax.

Proprietary connector 21-75 is supplied with size 8 coax.

6

Tri-S t a rt a n d S p e c ia ls

insert availability and identification

TRI-START ARRANGEMENTS, CONT.

Contact Size

Shell

Size/Arrg.

Military

Shell

Service

Rating

Total

Contacts

22D

20

16

12

10

8

8††

(Twinax)

Crimp Hermetics*

(Coax) (Power) (Coax)

23-35

H

J

X

P

M

100

53

55

56

99

8

100

23-53

I

53

23-54 ■

23-55

✦

X

M

40

97

36

9

8

4

P

I

55

48

25-4

I

25-7

✦

X

Twinax

2

8

25-8★

25-11***

25-17 ■

25-19★

25-20***

25-24★

25-26 ■

25-29★

25-35

Twinax

N

11

42

19

30

24

25

29

128

37

41

43

46

61

46

66

2

9

M

6

3

P

I

19

✦

X

N

10

16

13

12

4

I

12

5

✦

X

I

4

I

29

X

P

M

128

22

25-37★■

25-41 ■

25-43

✦

X

I

37

11

20

4

N/Inst.

3

2

3

2

✦

X

I

23

40

61

40

25-46

I

2†

25-61

I

25-90

X

4

25-F4 ■

✦

M/I

49

13

4

SPECIAL ARRANGEMENTS (Not Mil-Spec Qualified)

Contact Size

Shell

Size/Arrg.

Military

Shell

Service

Rating

Total

Contacts

Comments

22D

20

16

12

8††

(Twinax)

Crimp Hermetics*

9-2

A

D

E

G

J

X

I

2

4

formerly Pyle

improved sealing

formerly Pyle

2

15-4

II

4

3

15-25

17-20

21-12

21-21

21-99

25-92

25-97

M

25

20

12

41

16

101

42

22

16

M

4

9

I

M/Inst.

M

3

32

5

9

11

M

92

26

9

3

J

M

13

X

•

Completely tooled.

Majority of tooling is completed (contact Amphenol

Aerospace for availabilty).

Not tooled for 02-R.

Pin inserts only (contact Amphenol Aerospace for

socket availability).

Ground plane proprietary option available.

Arrangement 9-5 is exclusively ground plane type.

Not Mil-Qualified.

Hermetic inserts - solder termination standard.

(Contact Amphenol Aerospace for optional PCB or

eyelet termination).

SPECIAL ARRANGEMENTS (Not Mil-Spec Qualified)

(insert arrangements requiring non-standard shells or larger contacts)

✦

P

Contact Size

Shell

Service

Rating

Total

Contacts

22D

20

8

4

0

Size/Arrg. Crimp Hermetics*

★

25-16

25L-3

25L-7

33-3

X

M

II

8

3

7

3

5

6

4

6

2

■

*

1

7

2

1

5

** Two size 16 contacts dedicated to fiber optics.

Consult Amphenol Aerospace catalog 12-352

for fiber optic information.

33-5

33-6

2

4

37-5

*** For use in MIL-STD-1760 applications (pgs. 31 & 32).

†

For RG 180/U and RG 195/U cables only.

†† Size 8 Coax and Twinax are interchangeable.

Note: 25L-3 and 25L-7 require longer shells.

7

Tri-S t a rt

alternate positioning

A plug with a given rotation letter will mate with a receptacle with

the same rotation letter. The angles for a given connector are the

same whether it contains pins or sockets. Inserts are not rotated

in conjunction with the master key/keyway.

Master Key/Keyway Position

AR°

or

AP°

BR°

or

BP°

BSC

CR°

or

CP°

BSC

DR°

or

DP°

BSC

Key & keyway

arrangement

Shell

Size

identification letter BSC

N

A

B

C

D

E

105

102

80

35

64

140

132

118

140

155

131

215

248

230

205

234

197

265

320

312

275

304

240

9

MAIN

KEYWAY

RECEPTACLE

(front face shown)

91

N

A

B

C

D

E

95

113

90

53

119

51

141

156

145

156

146

141

208

182

195

220

176

184

236

292

252

255

298

242

AR

˚

11,

13,

and

15

BSC

BR

˚

BSC

N

A

B

C

D

E

80

135

49

66

62

142

170

169

140

145

153

196

200

180

197

293

310

244

257

280

272

DR

BSC

˚

CR

BSC

˚

17

and

19

79

N

A

B

C

D

E

80

135

49

66

62

142

170

169

140

145

153

196

200

180

197

293

310

244

257

280

272

MAIN

KEYWAY

21,

23,

and

25

PLUG

(front face shown)

AP

˚

79

BSC

N

A

B

C

D

E

80

135

49

66

62

142

170

169

140

145

153

188

293

310

244

257

280

272

BP

˚

25L,

33,

and

37

BSC

DP

CP

79

˚

BSC

8

Tri-S t a rt

insert arrangements

front face of pin inserts illustrated

1

10

11

13 12

2

9

E

A

1

5

CA

B

A

D

C

A

B

2

6

3

4

8

B

D

B

A

3

C

4

7

5

6

Insert Arrangement

Service Rating

9-5

Grounded

1

9-35

M

9-94

M

9-98

11-2

11-5

11-35

M

11-54

I

II

4

Number of Contacts

Contact Size

6

2

3

2

5

13

8 Twinax

22D

20

16

20

22D

1

C

D

F

G

A

H

A

G

A

B

D

C

A

B

A

B

21

E

B

F

E

F

B

D

22

H

G

C

B

K

J

C

D

C

D

F

D

C

D

E

Insert Arrangement

Service Rating

11-98

11-99

13-4

13-8

13-13

I, Fiber Optic

13-35

M

13-98

I

15-4

I

Number of Contacts

Contact Size

6

7

4

8

2

22

10

4

20

16

20

16

12

22D

20

12

Dedicated to

Fiber Optics

A

1

M

A

L

K

L

A

N

B

R

A

B

L

K

A

N

J

M

K

P

S

B

D

B

31

C

21

E

B

C

R

N

K

U

J

T

U

V

P

C

H

J

C

P

H

D

R

E

J

S

T

M

F

D

H

G

D

C

E

G

E

H

G

F

E

F

Insert Arrangement

Service Rating

15-5

II

15-15

I

15-18

I

15-19

I

15-35

M

15-97

I

Number of Contacts

Contact Size

5

14

20

1

18

19

37

8

4

16

20

22D

20

16

1

A

R

B

S

T

C

P

E

a

G

B

U

B

D

b

17

B

N

D

H

Z

L

V

6

c

F

E

D

M

Y

W

F

C

X

F

G

K

J

30

11

C

E

D

C

H

Insert Arrangement

Service Rating

17-2

17-6

17-8

II

17-22

Coax

17-26

I

M

I

Number of Contacts

Contact Size

38

1

6

8

2

26

22D 8 Twinax

12

16

12 Coax

8 Coax

20

8

10

12

16

20

22D

CONTACT LEGEND

9

Tri-S t a rt

insert arrangements

front face of pin inserts illustrated

R

A

17

32

A

T

J

A

10

R

40

B

P

S

25

4

47

53

S

P

H

C

B

U

1

Y

K

L

C

N

L

T

N

Z

D

M

D

G

X

C

U

V

M

W

E

55

52

3

F

L

F

D

K

H

F

K

G

9

31

16

46

J

H

24

J

39

G

E

Insert Arrangement

Service Rating

17-35

M

17-99

I

19-11

II

19-18

M

Number of Contacts

Contact Size

55

21

20

2

11

14

4

22D

16

22D 8 Twinax

25 34

T

A

43

17

f

A

V

N

B

10

51

58

S

U

B

S

U

f

W

4

C

V

d

U

C

F

e

V

R

B

R

C

64

1

c

d

D

E

P

N

W

P

j

D

W

X

g

e

h

2

g

c

X

b

N

b

E

h

Z

3

66

63

K

a

Y

M

F

a

S

E

9

Z

J

57

L

16

L

G

R

M

24

50

K

H

K

H

33

42

Insert Arrangement

Service Rating

19-28

I

19-31

19-32

I

19-35

M

1

Number of Contacts

Contact Size

26

20

2

12

32

66

16

8 Coax 12

22D

20

22D

1

19

2

18

3

A

J

20

L

31

A

25

17

16

51

4

H

M

K

B

5

B

C

S

N

79

K

21

15

J

6

C

27

23

G

24

21

26

L

71

R

P

22

14

61

41

H

7

13

12

D

F

D

8

G

11

E

F

11

10

9

E

Insert Arrangement

Service Rating

21-11

I

21-16

II

21-29

21-35

M

I

Number of Contacts

Contact Size

11

16

19

20

4

79

12

16

16 12

22D

8

10

12

16

20

22D

CONTACT LEGEND

10

Tri-S t a rt

insert arrangements

front face of pin inserts illustrated

A

W

A

V

B

Y

V

B

T

A

U

C

S

B

U

X

k

C

j

X

k

T

P

j

D

R

C

Y

T

D

i

S

R

i

Z

s

D

C

A

E

F

m

n

P

N

D

E

S

h

a

E

t

r

m

h

g

a

r

g

b

q

n

R

U

V

B

p

d

b

q

c

f

F

G

c

d

N

J

P

p

G

f

e

M

F

e

H

N

L

G

M

H

K

H

J

L

M

K

L

K

Insert Arrangment

Service Rating

21-39

I

21-41

I

21-75

21-79

II

M

4

Number of Contacts

Contact Size

37

20

2

41

17

22D

2

16

20

8 Twinax

8 Coax

25 46 67

A

N

16

A

35 56

77

8

A

F

86

M

P

B

E

K

B

1

94

95

R

2

B

E

W

3

96

L

X

C

D

P

N

L

J

C

4

6

97

98

99

5

V

S

M

K

C

100

D

7

T

H

D

U

J

G

E

15

93

H

F

24 45 66

34 55

85

G

76

F

Insert Arrangement

Service Rating

23-6

23-14

23-21

II

23-35

M

6

I

Number of Contacts

Contact Size

14

12

21

100

22D

8 Twinax

16

A

24

52

1

U

V

S

n

25

45

A

U

q

23

44

B

X

q

2

T

R

m

z

T

p

22

B

W

3

C

26

21

20

n

4

27

C

W

P

k

S

m

43

V

r

p

Y

46

5

6

42

41

AA

D

A

B

D

N

B

28

29

19

40

18

k

j

BB

HH

r

GG

Z

a

b

z

y

R

P

X

Y

51 53 47

GG

CC

h

CC

E

M

E

F

y

30

s

HH

FF

s

t

g

f

FF

w

i

DD

u

L

DD

u

F

EE

48

50 49

31

32

x

39

38

37

x

t

EE

v

7

w

h

N

Z

c

8

33

34

v

a

e

J

17

16

g

K

36

G

d

9

d

b

f

e

10

G

15

c

M

H

11

H

14

35

L

12

J

13

K

Insert Arrangement

Service Rating

23-53

I

23-54

23-55

I

M

9

Number of Contacts

Contact Size

53

40

4

55

20

22D 16

12

20

8

10

12

16

20

22D

CONTACT LEGEND

11

Tri-S t a rt

insert arrangements

front face of pin inserts illustrated

A

29

64

B

22

24

Z

a

72

74

C

16

79

w

A

Y

b

v

46

7

D

85

B

c

GG

u

x

X

1

94

E

d

G

FF

EE LL

DD

y

HH

t

W

18

67

68

81

32

33

F

59

e

41

H

JJ

s

z

f

V

C

25

75

KK

AA

r

G

60

U

g

42

F

82

19

21

CC BB

q

h

T

H

D

p

k

26

6

76

99

n

53

S

J

m

L

93

15

N

R

K

E

84

28

P

78

M

Insert Arrangement

Service Rating

25-4

I

25-7

Twinax

25-8

Twinax

8

Number of Contacts

Contact Size

48

8

97

2

20

16

22D

8 Twinax

U

a

A

B

M

A

B

A

J

T

C

B

V

b

d

L

N

P

C

S

c

H

D

G

r

s

e

q

n

R

P

E

F

C

K

U

H

V

R

D

t

w

f

Z

p

W

u

v

G

L

F

K

g

k

J

T

S

E

D

m

h

N

G

F

Y

X

M

E

H

L

J

K

Insert Arrangement

Service Rating

25-11***

N

25-17

M

25-19

I

Number of Contacts

Contact Size

2

9

36

6

19

20

10 Power

22D 8 Twinax

12

1

A

B

S

B

12

18

P

Y

2

R

C

R

13

C

N

3

Z

P

S

D

T

11

5

14

19

20

25

21

4

7

Z

Y

1

U

4

N

E

D

M

T

X

6

10

24

23

M

F

3

2

15

E

22

a

X

V

L

U

17

W

5

9

16

W

F

L

G

6

V

K

G

K

H

8

J

H

J

7

Insert Arrangement

Service Rating

25-20***

N

25-24

I

25-26

I

Number of Contacts

Contact Size

10

20

13

16

3

4

12

16

12

16

20

5

4

8 Twinax 12 Coax

12 8 Coax

(With Matched Impedance)

*** For use in MIL-STD-1760 applications (see pages 31 and 32).

8

10

12

16

20

22D

CONTACT LEGEND

12

Tri-S t a rt

insert arrangements

59

48

71

front face of pin inserts illustrated

36

A

82

U

f

A

25

B

94

105

B

8

15

R

115

C

T

g

S

T

V

1

W

S

N

D

C

P

h

q

e

k

U

b

X

c

E

F

R

r

D

125

N

4

V

f

d

m

Y

d

a

P

p

n

M

e

E

Z

W

c

Z

7

a

G

128

121

b

L

X

F

Y

14

K

H

M

G

K

24

114

70

104

35

58

81

L

H

J

47

93

Insert Arrangement

Service Rating

25-29

I

25-35

M

25-37

I

Number of Contacts

Contact Size

29

128

22D

37

16

A

B

Y

A

W

A

X

Z

C

B

P

B

V

r

t

X

w

p

D

W

a

n

u

s

Y

R

Y

C

U

N

C

V

E

v

d

Z

e

AA

z

Z

b

m

X

S

D

T

n

F

q

a

b

q

U

T

w

p

q

t

M

L

D

E

k

m

c

g

W

T

E

S

p

s

r

x

t

c

a

v

k

h

r

R

h

d

G

F

n

c

i

s

K

j

u

m

d

S

H

b

P

y

G

x

g

e

k

e

F

f

R

V

U

N

J

H

g

h

f

P

K

J

G

J

M

N

L

K

L

H

M

Insert Arrangement

Service Rating

25-41

N/Inst.

11

25-43

I

25-46

I

Number of Contacts

Contact Size

22

3

2

3

23

20

16

40

20

4

2

22D

20

16 12 Coax 8 Twinax

16 8 Coax†

27

1

2

W

26

A

X

A

b

Z

a

3

B

28

25 38 39 40

29

37 50 51 41 42 43

4

30

V

B

Y

t

v

24

5

C

u

c

X

s

z

Y

31

23

U

C

36

6

w

GG

t

d

D

H

HH

AA

W

r

61 62 63 52 53 54

32

v

Z

x

7

FF

EE

22

D

T

E

s

NN

JJ

e

q

V

a

64

60

48

66

55

PP

LL

y

21

20

8

9

S

KK

MM

DD

44

33

10

E

F

r

U

T

S

f

p

b

59

z

65

56

49

w

G

g

q

R

F

n

c

35

BB

AA

i

19

p

58

57

h

CC

m

d

P

G

45

y

x

n

18

11

J

k

m

N

k

47

j

46

R

e

H

12

N

17

K

P

h

M

g

f

M

13

16

L

34

J

L

K

15

14

Insert Arrangement

Service Rating

25-61

I

25-90

25-F4

Size 22D = M, Balance = I

I

Number of Contacts

Contact Size

61

40

20

4

2

49

13

16

4

20

16 8 Twinax

22D

12

† Coax contacts for RG180/U or RG195/U cable.

8

10

12

16

20

22D

CONTACT LEGEND

13

S p e c ia l

insert arrangements

front face of pin inserts illustrated

16

A

1

2

13

3

15 14

14

D

C

A

B

15

4

23

22

13

12

B

A

4

12

16

B

D

5

24

17

5

6

21 25

11

18

6

10 11

9

7

8

C

19

20

10

8

9

Insert Arrangement

Service Rating

9-2

I

15-4*

II

15-25

M

17-20

M

Number of Contacts

Contact Size

2

4

22

3

16

4

20

16

22D

16

22D

12

1

A

J

A

J

B

N

J

2

9

10

B

H

L

12

23 24

11

H

B

K

H

G

C

D

K

M

25

26

22

13

32

3

8

31

30

27

28

21

20

14

15

G

C

S

L

M

G

C

19

16

29

P

R

D

F

7

18 17

4

F

D

F

E

6

5

E

Insert Arrangement

Service Rating

21-12

I

21-21

21-99

M

M/Inst.

Number of Contacts

Contact Size

3

9

32

9

5

11

12

20

12

22D

12

22D

46

24

67

79

13

A

P

M

90

5

57

36

B

L

N

e

98

1

R

d

h

w

f

C

K

g

S

T

c

t

j

u

v

b

k

m

V

s

r

Z

p

n

D

J

U

a

X

3

E

H

W

Y

101

4

97

12

F

G

23

89

66

35

45

78

56

Insert Arrangement

Service Rating

25-92

M

25-97

M

3

Number of Contacts

Contact Size

92

22D

9

26

13

12

16

22D 16

NOTE: Some specials shown here were formerly known as Pyle

arrangements.Consult Amphenol for how to order information for

connectors with these inserts.

For further information on special arrangements consult

Amphenol Aerospace, Sidney NY.

8

10

12

16

20

22D

CONTACT LEGEND

* Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert.

14

S p e c ia l

insert arrangements requiring non-standard

shells or larger contacts

front face of pin inserts illustrated

A

F

G

C

A

D

E

G

B

H

B

E

A

D

C

B

C

Insert Arrangement

Service Rating

25-16

M

25L-3

II

25L-7

II

7

8

Number of Contacts

Contact Size

6

2

4

1

8

2

4

20

A

E

C

A

E

B

F

D

C

B

D

C

Insert Arrangement

Service Rating

33-3

II

33-5

33-6

II

5

4

Number of Contacts

Contact Size

1

4

2

0

2

8

4

A

D

B

NOTE: Some specials shown here were formerly

known as Pyle arrangements. Consult Amphenol

for how to order information for connectors with

these inserts.

C

Consult Amphenol Aerospace for longer shell

drawings.

Insert Arrangement

Service Rating

37-5

II

4

0

Number of Contacts

Contact Size

CONTACT LEGEND

0

4

8

22D

15

TVP 0 0 R (D3 8 9 9 9 /2 0 ) – crimp, metal

CTVP 0 0 R (D3 8 9 9 9 /2 0 ) – crimp, composite

Part number reference.

wall mounting receptacle

See how to order, pages 43-46

to complete.

TVP00RW-XX-XXX

TVPS00RK-XX-XXX

TVPS00RF-XX-XXX

TVPS00RS-XX-XXX

VIEW D

FOR SIZE 8 COAXIAL ONLY,

RELATIVE TO –A–

.861 MAX

21.87 MAX

(TV)

S

CTVP00RW-XX-XXX

CTVPS00RF-XX-XXX

2 PLACES

LL (TV)

LL (CTV)

1

R

D38999/20

2 PLACES

M (TV)

L (TV)

L (CTV)

1

M (CTV)

1

2

PANEL HOLE

DIMENSIONS

R

B

AA

2 PLACES

V THREAD

D

THREAD

.909 MAX

23.09 MAX

(CTV)

VIEW D

FOR SIZE 8 TWINAX ONLY,

RELATIVE TO –A–

1

A

RED

BAND

BACK PANEL

MOUNTING

†

T

Z (TV)

Z (CTV)

1

4 PLACES

1.037 MAX

26.34 MAX

(TV)

BLUE

BAND

.005

.13

M

TT

4 PLACES

††

–A–

1.240 MAX

31.50 MAX

1.084 MAX

27.53 MAX

(CTV)

2

A

† Red band indicates fully mated

†† Blue band indicates rear release contact retention system

FRONT PANEL

MOUNTING

Inches

MS

Shell

B Thread

Class 2A

M

M¹

L¹+.000 +.000

A¹Dia. A²Dia.

Back Front

Max. Max Panel Panel Panel –.000 ±.005 TT

AA

Max.

LL

L

Z

Z¹

+.006 LL¹

Shell Size 0.1P-0.3L-TS Max. Max. –.005 –.005

R¹

R²

S

T

Size Code

(Plated)

(TV) (CTV) (TV) (CTV)

.469 .514 .820 .773

Max. ±.008 (TV) (CTV) Mount Mount Thickness (TV) (CTV) ±.008

9

A

B

C

D

E

F

.6250

.719

.812

.906

.969

.594

.948 .128 .153 .198

.650

.800

.910

.510

.620

.740

.234

.204

.905 .908 .216

.905 .908 .194

.905 .908 .173

.905 .908 .194

.905 .904 .194

.905 .904 .242

11

13

15

17

19

21

23

25

.7500

.719 1.043 .128 .153 .198

.812 1.137 .128 .153 .198

.8750

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

.906 1.232 .128 .153 .198 1.040 .900

.469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010

.469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130

.500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250

.500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360

.500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470

G

H

J

Millimeters

MS

Shell

Shell Size

Size Code (TV)

M

+.00

Max. –.13

(CTV) (TV)

M¹

+.00

–.13

(CTV)

A¹Dia. A²Dia.

Back Front

Max. Max. Panel Panel

LL

L

Max.

L¹

V

Z

Z¹

+.15 LL¹

R¹

R²

S

Max

T

±.20

Thread

Metric

AA

–.00 ±.13 TT

(TV) (CTV) ±.20

(TV) (CTV) Mount Mount Max.

9

A

B

C

D

E

F

11.91 13.06 20.83 19.63 18.26 15.09 24.1

11.91 13.06 20.83 19.63 20.62 18.26 26.5

11.91 13.06 20.83 19.63 23.01 20.62 28.9

11.91 13.06 20.83 19.63 24.61 23.01 31.3

11.91 13.06 20.83 19.63 26.97 24.61 33.7

11.91 13.06 20.83 19.63 29.36 26.97 36.9

12.70 13.84 20.07 18.82 31.75 29.36 40.1

12.70 13.84 20.07 18.82 34.93 31.75 43.3

12.70 13.84 20.07 18.82 38.10 34.93 46.4

3.25 M12X1-6g 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49

3.25 M15X1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93

3.25 M18X1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93

3.25 M22X1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39

3.25 M25X1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93

3.25 M28X1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93

3.25 M31X1-6g 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93

3.91 M34X1-6g 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15

3.91 M37X1-6g 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15

11

13

15

17

19

21

23

25

G

H

J

All dimensions for reference only

Designates true position dimensioning

16

TVP 0 2 R – crimp, metal

CTVP 0 2 R – crimp, composite

box mounting receptacle

Part number reference.

See how to order, pages 43-46

to complete.

TVP02RW-XX-XXX

TVPS02RK-XX-XXX

TVPS02RF-XX-XXX

TVPS02RS-XX-XXX

CTVP02RW-XX-XXX

CTVPS02RF-XX-XXX

S

2 PLACES

1

R

L (TV)

L (CTV)

1

2 PLACES

BLUE

BAND

PANEL HOLE

DIMENSIONS

††

†

Z (TV)

Z (CTV)

2

R

1

2 PLACES

RED

BAND

1

A

BACK PANEL

MOUNTING

B

T

AA

THREAD

4 PLACES

.005

.13

M

TT

4 PLACES

M (TV)

M (CTV)

1

LL (TV)

1

LL (CTV)

2

A

† Red band indicates fully mated

†† Blue band indicates rear release contact retention system

Consult Amphenol Aerospace for availability of composite box mount receptacles.

FRONT PANEL

MOUNTING

Inches

MS

Shell

B Thread

Class 2A

M

M¹

L¹+.000 +.000

A¹

A²

AA

Max.

LL

L

Z

Z¹

Back Front

Max. Max. Panel Panel

+.006 LL¹

Shell Size 0.1P-0.3L-TS Max. Max. –.005 –.005 R¹

R²

S

T

Panel –.000 ±.005 TT

Size Code

(Plated)

(TV) (CTV) (TV) (CTV)

Max. ±.008 (TV) (CTV) Mount Mount Thickness (TV) (CTV) ±.008

9

A

B

C

D

E

F

.6250

.205 .250 .820 .773 .719

.205 .250 .820 .773 .812

.205 .250 .820 .773 .906

.205 .250 .820 .773 .969

.594

.948 .128 .153 .198

.650

.800

.910

.510

.620

.740

.234

.204

.905 .908 .216

.905 .908 .194

.905 .908 .173

.905 .908 .194

.905 .904 .194

.905 .904 .242

11

13

15

17

19

21

23

25

.7500

.719 1.043 .128 .153 .198

.812 1.137 .128 .153 .198

.8750

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

.906 1.232 .128 .153 .198 1.040 .900

.205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010

.205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130

.235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250

.235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360

.235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470

G

H

J

Millimeters

LL

MS

Shell

Shell Size

Size Code

M

M¹

+.00

–.13

(CTV)

A¹

Back

Panel Panel

A²

Front

L

Max.

(TV)

L¹

Max.

(CTV)

+.00

–.13

(TV)

Z

Z¹

Max. Max.

+.15

AA –.00

LL¹

R¹

R²

S

Max

T

±.20

±.13 TT

(TV) (CTV) Mount Mount Max. (TV) (CTV) ±.20

9

A

B

C

D

E

F

5.21

5.97

6.35

7.11

20.83 19.63

20.07 18.82

18.26

20.62

23.01

24.61

26.97

29.36

31.75

34.92

38.10

15.09

18.26

20.62

23.01

24.61

26.97

29.36

31.75

34.92

24.1

26.5

28.9

31.3

33.7

36.9

40.1

43.3

46.4

3.25

3.91

3.89

4.65

5.03

5.79

16.66 13.11 5.94 22.99 23.06 5.49

20.22 15.88 5.94 22.99 23.06 4.93

23.42 19.05 5.94 22.99 23.06 4.93

26.59 23.01 5.94 22.99 23.06 4.39

30.96 25.81 5.94 22.99 23.06 4.93

32.94 28.98 5.94 22.99 23.06 4.93

36.12 32.16 5.18 22.99 22.96 4.93

39.29 34.93 5.18 22.99 22.96 6.15

42.47 37.69 5.18 22.99 22.96 6.15

11

13

15

17

19

21

23

25

G

H

J

All dimensions for reference only

Designates true position dimensioning

17

TV0 6 R (D3 8 9 9 9 /2 6 ) – crimp, metal

CTV0 6 R (D3 8 9 9 9 /2 6 ) – crimp, composite

Part number reference.

straight plug

See how to order, pages 43-46

to complete.

TV06RW-XX-XXX

TVS06RK-XX-XXX

TVS06RF-XX-XXX

METAL

TVS06RS-XX-XXX

CTV06RW-XX-XXX

CTVS06RF-XX-XXX

1.234 MAX

31.34 MAX

D38999/26

1.220 MAX

31.00 MAX

VIEW D

B THREAD

FOR SIZE 8 COAXIAL ONLY,

RELATIVE TO –A–

Q

1.656 MAX

42.06 MAX

D

V THREAD

†

BLUE BAND

.359 MAX

9.12 MAX

.591 +.003

–.000

15.01 +.08

–.00

–A–

VIEW D

FOR SIZE 8 TWINAX ONLY,

RELATIVE TO –A–

1.797 MAX

45.64 MAX

COMPOSITE

1.234 MAX

31.34 MAX

B THREAD

Q

D

V THREAD

†

BLUE BAND

.359 MAX

9.12 MAX

.591 +.003

–.000 –A–

15.01 +.08

–.00

† Blue band indicates rear release contact retention system

Inches

Millimeters

MS

Shell Size

Code

B Thread

0.1P-0.3L-TS-2B

(Plated)

Q

Dia.

Max.

MS

Shell Size

Code

V

Shell

Size

Shell

Size

Q

Max.

Thread

Metric

9

A

B

C

D

E

F

.6250

.7500

.858

.984

9

A

B

C

D

E

F

21.8

25.0

29.4

32.5

35.7

38.5

41.7

44.9

48.0

M12X1-6g

M15X1-6g

M18X1-6g

M22X1-6g

M25X1-6g

M28X1-6g

M31X1-6g

M34X1-6g

M37X1-6g

11

13

15

17

19

21

23

25

11

13

15

17

19

21

23

25

.8750

1.157

1.280

1.406

1.516

1.642

1.768

1.890

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

G

H

J

G

H

J

All dimensions for reference only.

18

TV2 6 /MTV2 6 – crimp, metal

CLUTCH-LOK^®straight plug for high vibration

Part number reference.

and harsh environment applications

See how to order, pages 43, 44

to complete.

TV26RKXXXXX

TV26RSXXXXX

The latest in MIL-DTL-38999, Series III Connector Technology is the CLUTCH-LOK. Designed

for high vibration and harsh environments such as aircraft gas turbine engines, it is also an

ideal choice for demanding applications such as aircraft, space and military ground vehicles.

The unique clutch design of the Amphenol CLUTCH-LOK means that you don’t have to

compromise the need for quick, smooth mating of plugs and receptacles in order to get

increased uncoupling torque.

For parts with MS Stamping

use MTV26( ) part number as

follow:

MTV26RKXXXXX

MTV26RSXXXXX

The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specifica-

tion requirements - it also has proven to actually tighten itself under vibration. This is a

powerful advantage over the traditionally high vibration application connectors. The CLUTCH-

LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating

torque is difficult to apply and complete coupling is not verifiable by inspection.

CLUTCH-LOK features and benefits:

•

High degree of differential torque

Infinite free coupling and positive metal-to-metal bottoming with each mating

No settling back to the next ratchet tooth

Available with stainless steel shells and Class K firewall inserts

All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion

resistance and contact protection with recessed pins

•

Enhanced connector performance at affordable prices

Completely intermateable with all existing MIL-DTL-38999 Series III connectors

Fully QPL’d

1.234 MAX

31.34 MAX

1.220 MAX

31.00 MAX

VIEW D

FOR SIZE 8 COAXIAL ONLY,

RELATIVE TO –A–

B THREAD

Q

1.656 MAX

42.06 MAX

D

V THREAD

†

BLUE BAND

.359 MAX

9.12 MAX

.591 +.003

–.000

15.01 +.08

–.00

–A–

† Blue band indicates rear release contact retention system

Inches

Millimeters

MS

Shell Size

Code

B Thread

0.1P-0.3L-TS-2B

(Plated)

Q

Dia.

Max.

MS

Shell Size

Code

V

Shell

Size

Shell

Size

Q

Max.

Thread

Metric

9

A

B

C

D

E

F

.6250

.7500

.858

.984

9

A

B

C

D

E

F

21.8

25.0

29.4

32.5

35.7

38.5

41.7

44.9

48.0

M12X1-6g

M15X1-6g

M18X1-6g

M22X1-6g

M25X1-6g

M28X1-6g

M31X1-6g

M34X1-6g

M37X1-6g

11

13

15

17

19

21

23

25

11

13

15

17

19

21

23

25

.8750

1.157

1.280

1.406

1.516

1.642

1.768

1.890

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

G

H

J

G

H

J

All dimensions for reference only.

19

TV0 7 R (D3 8 9 9 9 /2 4 ) – crimp, metal

CTV0 7 R (D3 8 9 9 9 /2 4 ) – crimp, composite

Part number reference.

jam nut receptacle

See how to order, pages 43-46

to complete.

TV07RW-XX-XXX

TVS07RK-XX-XXX

TVS07RF-XX-XXX

TVS07RS-XX-XXX

††

C

PANEL THICKNESS

.062 MIN .125 MAX

1.57 MIN 3.18 MAX

BLUE BAND

CTV07RW-XX-XXX

CTVS07RF-XX-XXX

•

.378 MAX

9.60 MAX

T

VIEW D

FOR SIZE 8 COAXIAL ONLY,

RELATIVE TO –A–

D38999/24

.794 MAX

20.17 MAX

PANEL HOLE

DIMENSIONS

D

•

A

1

D

V THREAD

RED

BAND

2

D

†

B THREAD

VIEW D

FOR SIZE 8 TWINAX ONLY,

RELATIVE TO –A–

.091 MAX

2.31 MAX

H

–A–

K REF

.940 MAX

23.88 MAX

JAM NUT

D-HOLE

SHELL SIZES 9/11 –

S

.871 22.12

2 PLACES

SHELL SIZES 13/25 –

.878 22.30

MOUNTING

1.280 MAX

32.51 MAX

† Red band indicates fully mated

†† Blue band indicates rear release contact retention system

★ .059 dia min.

1.5 dia min.

3 lockwire holes

Formed lockwire hole design (6 holes) is optional

Inches

MS

Shell

Size

Code

B Thread

Class 2A

0.1P-0.3L-TS

(Plated)

H

Hex

+.000 +.017

–.010 –.016

A•

+.000

–.010

D¹

+.010

–.000

D²

T•

+.010

–.000

Shell

Size

C

Max.

S

±.010

9

A

B

C

D

E

F

.669

.769

.6250

.7500

1.199

1.386

1.511

1.636

1.761

1.949

2.073

2.199

2.323

.700

.825

.670

.770

.955

.875

1.000

1.188

1.062

1.250

1.375

1.500

1.625

1.812

1.938

2.062

2.188

.697

.822

11

13

15

17

19

21

23

25

.955

.8750

1.010

1.135

1.260

1.385

1.510

1.635

1.760

1.007

1.134

1.259

1.384

1.507

1.634

1.759

1.084

1.208

1.333

1.459

1.575

1.709

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

1.085 1.312

1.210 1.438

1.335 1.562

1.460 1.688

1.585 1.812

1.710 2.000

G

H

J

Millimeters

MS

Shell

Size

Code

A•

+.00

–.25

D¹

+.25

–.00

D²

+.00

–.25

H Hex

T•

V

Shell

Size

C

Max.

+.43

–.41

S

±.25

+.25

–.00

Thread

Metric

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

16.99

19.53

24.26

27.53

30.68

33.86

37.06

40.01

43.41

30.45

35.20

38.38

41.55

44.73

49.50

52.65

55.85

59.00

17.78

20.96

25.65

28.83

32.01

35.18

38.35

41.53

44.70

17.02

19.59

24.26

27.56

30.73

33.91

37.08

40.26

43.43

22.23 26.97

25.40 31.75

30.18 34.93

33.32 38.10

36.53 41.28

39.67 46.02

42.80 49.23

46.02 52.37

50.80 55.58

17.70

20.88

25.58

28.80

31.98

35.15

38.28

41.50

44.68

M12X1-6g

M15X1-6g

M18X1-6g

M22X1-6g

M25X1-6g

M28X1-6g

M31X1-6g

M34X1-6g

M37X1-6g

G

H

J

All dimensions for reference only

• D shaped panel cut-out dimensions

NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max.

20

TV0 1 R – crimp, metal

CTV0 1 R – crimp, composite

line receptacle

Part number reference.

See how to order, 43-45 to

complete.

TV01RW-XX-XXX

TVS01RF-XX-XXX

VIEW D

FOR SIZE 8 COAXIAL ONLY,

RELATIVE TO –A–

CTV01RW-XX-XXX

CTVS01RF-XX-XXX

.861 MAX

21.87 MAX

(TV)

LL (TV)

LL (CTV)

GG (TV)

GG (CTV)

1

.280 MIN FULL THD

7.11 MIN FULL THD

1

M (TV)

B

1

M (CTV)

THREAD

V THREAD

D

.909 MAX

23.09 MAX

(CTV)

VIEW D

FOR SIZE 8 TWINAX ONLY,

RELATIVE TO –A–

RED

BAND

†

Z (TV)

Z (CTV)

1.037 MAX

26.34 MAX

(TV)

S (TV)

1

L (TV)

L (CTV)

BLUE

BAND

1

S (CTV)

1

††

2 PLACES

–A–

1.240MAX

31.50 MAX

1.084 MAX

27.53 MAX

(CTV)

† Red band indicates fully mated

†† Blue band indicates rear release contact retention system

Inches

LL¹

MS

Shell

Size

Code

M

M¹

LL

+.006

B Thread

0.1P-0.3L-TS-2A

(Plated)

+.000 +.000

–.005 –.005

L

Max.

(TV)

L¹

Max.

(CTV)

S

±.010

(TV)

S¹

±.010

(CTV)

Z

Max.

(TV)

Z¹

Max.

(CTV)

GG

±.010

(TV)

GG¹

Shell

Size

±.010 –.000 ±.005

(TV)

.820

.790

(CTV)

.773

.741

(CTV)

(TV)

.905

(CTV)

.908

.904

9

A

B

C

D

E

F

.6250

.7500

.469

.500

.514

.545

.675

.800

.635

.765

.153

.183

.198

.228

.812

.905

.699

11

13

15

17

19

21

23

25

.875

.8750

.925

.885

1.093

1.219

1.375

1.469

1.625

1.750

1.875

1.007

1.140

1.229

1.380

1.493

1.626

1.777

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

1.050

1.238

1.300

1.425

1.550

1.675

1.100

1.197

1.260

1.385

1.510

1.635

G

H

J

Millimeters

MS

Shell

Shell Size

Size Coded

M

M¹

+.00

–.13

(CTV)

LL

+.15

–.00

+.00

–.13

(TV)

L

Max

(TV)

L¹

Max

(CTV)

S

±.25

(TV)

S¹

±.25

(CTV)

V

Z

Max

(TV)

Z¹

Max

(CTV)

GG

±.25

(TV)

GG¹

±.25

(CTV)

LL¹

±.13

Thread

Metric

(TV) (CTV)

22.99 23.06

22.99 22.96

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

20.83

20.07

19.63

18.82

11.91 13.06

12.70 13.84

17.15 16.13

20.32 19.43

23.50 22.47

26.67 27.94

31.45 30.40

33.02 32.00

36.20 35.18

39.37 38.35

42.55 41.53

M12X1-6g

M15X1-6g

M18X1-6g

M22X1-6g

M25X1-6g

M28X1-6g

M31X1-6g

M34X1-6g

M37X1-6g

3.89

4.65

5.03

5.79

20.62

22.99

27.76

30.96

34.93

37.31

41.28

44.45

47.63

17.75

22.22

25.57

28.95

31.21

35.05

37.92

41.30

45.13

G

H

J

All dimensions for reference only

21

TV0 9 R – crimp, metal

flange mounting plug

Part number reference.

See how to order, page 43 to

complete.

TV09RW-XX-XXX

TVS09RF-XX-XXX

.190 +.010

R

G

–.000

VIEW D

FOR SIZE 8 COAXIAL ONLY,

RELATIVE TO –A–

4.82 +.26

–.00

BLUE

BAND

†

1.656 MAX

42.06 MAX

D

Q

R

GG

B

THREAD

VIEW D

FOR SIZE 8 TWINAX ONLY,

RELATIVE TO –A–

.591 +.003

–.000

15.01+.08

–.00

3.59 MAX

9.12 MAX

.138-32UNC-2B

HELICAL COIL

–A–

.005 M

1.797 MAX

45.64 MAX

M

.13

† Blue band indicates rear release contact retention system

Inches

GG

Dia.

±.005

MS

Shell Size

Coded

B Thread

0.1P-0.3L-TS-2A

(Plated)

Q

Dia.

Max

Shell

Size

G

±.060

R

9**

11

A

B

C

D

E

F

.6250

.7500

1.106

1.356

.859

.969

1.038

1.115

1.240

1.327

1.417

1.557

1.624

1.713

1.801

1.838

1.948

2.124

2.248

2.375

2.495

2.568

2.723

2.848

13**

15

.8750

1.141

1.266

1.391

1.500

1.625

1.750

1.875

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

17

19

21

G

H

J

23

25

Millimeters

MS

Shell Size

Code

Q

Dia.

Max

GG

Dia.

±.13

Shell

Size

G

±1.52

R

9**

11

A

B

C

D

E

F

28.09

34.44

21.82

24.62

28.98

32.16

35.33

38.10

41.28

44.45

47.63

26.37

28.32

31.50

33.71

35.99

39.55

41.25

43.51

45.75

46.69

49.48

53.95

57.10

60.33

63.37

65.23

69.16

72.34

13**

15

17

19

21

G

H

J

23

25

All dimensions for reference only

Designates true position dimensioning

** Partially tooled. Consult Amphenol Aerospace for availability

22

TVP S 0 2 Y (D3 8 9 9 9 /2 1 ) – hermetic, metal

box mounting receptacle

Part number reference.

See how to order, pages 43, 44

to complete.

TVPS02Y-XX-XXX

TVPS02YN-XX-XXX

D38999/21

S

2 PLACES

1

R

.913 +.011

–.000

23.19 +.28

–.00

2 PLACES

2

R

.093 +.006

–.000

2.36 +.15

2 PLACES

–.00

1

B THREAD

T

.250 MAX

6.35 MAX

RED

BAND

4 PLACES

TT

4 PLACES

†

.005

.13

M

† Red band indicates fully mated

NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions

with printed circuit tail contacts.

Inches

MS

Shell

Size

Code

B Thread

Class 2A

0.1P-0.3L-TS

(Plated)

Shell

Size

R1

R2

S

T

TT

±.008

±.010

±.008

9

A

B

C

D

E

F

.6250

.7500

.719

.812

.594

.719

.938

.128

.154

.216

.194

.173

.194

.242

11

13

15

17

19

21

23

25

1.031

1.125

1.219

1.312

1.438

1.562

1.688

1.812

.8750

.906

.812

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

.969

.906

1.062

1.156

1.250

1.375

1.500

.969

1.062

1.156

1.250

1.375

G

H

J

Millimeters

MS

Shell Shell Size

R¹

R²

S

T

TT

Size

Code

±.25

±.20

3.25

3.91

±.20

9

A

18.26

20.62

23.01

24.61

26.97

29.36

31.75

34.93

38.10

15.09

23.83

26.19

28.58

30.96

33.32

36.53

39.67

42.88

46.02

5.49

4.93

4.39

4.93

6.15

11

13

15

17

19

21

23

25

B

18.26

20.62

23.01

24.61

26.97

29.36

31.75

34.93

C

D

E

F

G

H

J

All dimensions for reference only

Designates true position dimensioning

23

TVS 0 7 Y (D3 8 9 9 9 /2 3 ) – hermetic, metal

jam nut receptacle

Part number reference.

See how to order, pages 43, 44

to complete.

TVS07Y-XX-XXX

TVS07YN-XX-XXX

D38999/23

C

PANEL HOLE

DIMENSIONS

PANEL THICKNESS

.062 MIN .125 MAX

1.57 MIN 3.18 MAX

•

T

L

1

D

2

D

KK

•

A

JAM NUT

D-HOLE

MOUNTING

RED

BAND

B THREAD

†

.200 MAX

5.08 MAX

H

K REF

S

SHELL SIZES 9/11 – .871 22.12

SHELL SIZES 13/25 – .878 22.30

2 PLACES

† Red band indicates fully mated

★ . 059 dia min.

3 lockwire holes

1.5 dia min.

Formed lockwire hole design (6 holes) is optional.

Inches

MS

Shell

Size

Code

B Thread

Class 2A

0.1P-0.3L-TS

(Plated)

H

Hex

+.000 +.017

–.010 –.016

A•

+.000

–.010

D¹

+.010

–.000

D²

T•

+.010

–.000

KK

+.011

–.000

Shell

Size

C

Max

L

Max

S

±.010

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

.669

.769

.6250

.7500

1.199

1.386

1.511

1.636

1.761

1.949

2.073

2.199

2.323

.700

.825

.670

.770

.955

.875

1.000

1.188

.357

.381

1.062

1.250

1.375

1.500

1.625

1.182

1.938

2.062

2.188

.697

.822

.642

.766

.955

.8750

1.010

1.135

1.260

1.385

1.510

1.635

1.760

1.007

1.134

1.259

1.384

1.507

1.634

1.759

.892

1.084

1.208

1.333

1.459

1.575

1.709

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

1.085 1.312

1.210 1.438

1.335 1.562

1.460 1.688

1.585 1.812

1.710 2.000

1.018

1.142

1.268

1.392

1.518

1.642

G

H

J

Millimeters

MS

Shell Size

Code

A•

+.00

–.25

D¹

+.25

–.00

D²

+.00

–.25

H Hex

+.43

–.41

T•

+.25

–.00

KK

+.28

–.00

Shell

Size

C

Max

L

S

±.25

Max

9.07

9.68

9

A

B

C

D

E

F

16.99

19.53

24.26

27.53

30.68

33.86

37.06

40.01

43.41

30.45

35.20

38.38

41.55

44.73

49.50

52.65

55.85

59.00

17.78

20.96

25.65

28.83

32.01

35.18

38.35

41.53

44.70

17.02

19.59

24.26

27.56

30.73

33.91

37.08

40.26

43.43

22.23

25.40

30.18

33.32

36.53

39.67

42.80

46.02

50.80

26.97

31.75

34.93

38.10

41.28

46.02

49.23

52.37

55.58

17.70

20.88

25.58

28.80

31.98

35.15

38.28

41.50

44.68

16.31

19.46

22.66

25.86

29.01

32.21

35.36

38.56

41.71

11

13

15

17

19

21

23

25

G

H

J

All dimensions for reference only

• D shaped panel cut-out dimensions

24

TVS IY (D3 8 9 9 9 /2 5 ) – hermetic, metal

solder mounting receptacle

Part number reference.

See how to order, pages 43, 44

to complete.

TVSIY-XX-XXX

TVSIYN-XX-XXX

D38999/25

L

M

.031+.006

–.005

.79 +.15

–.13

KK

B THREAD

RED BAND

.375 MAX

9.53 MAX

GG

†

† Red band indicates fully mated

Inches

MS

Shell

Size

Code

B Thread

GG

Dia.

+.011

–.010

KK

Dia.

+.001

–.005

Class 2A

0.1P-0.3L-TS

(Plated)

L

M

+.006

–.005

Shell

Size

+.011

–.005

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

.6250

.7500

.806

.838

.125

.156

.750

.844

.672

.781

.8750

.969

.906

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

1.094

1.218

1.312

1.438

1.563

1.688

1.031

1.156

1.250

1.375

1.500

1.625

G

H

J

Millimeters

GG

KK

MS

Shell Size

Code

L

+.28

–.00

M

+.15

–.13

Dia.

+.28

–.25

Dia.

+.03

–.13

Shell

Size

9

A

B

C

D

E

F

20.47

21.29

3.18

3.96

19.05

21.44

24.61

27.79

30.94

33.32

36.53

39.70

42.88

17.07

19.84

23.01

26.19

29.36

31.75

34.93

38.10

41.28

11

13

15

17

19

21

23

25

G

H

J

All dimensions for reference only

25

TVS HIY (D3 8 9 9 9 /2 7 ) – hermetic, metal

weld mounting receptacle

Part number reference.

See how to order, pages 43, 44

to complete.

TVSHIY-XX-XXX

TVSHIYN-XX-XXX

D38999/27

L

GG

M

.375 MAX

9.53 MAX

B THREAD

RED BAND

†

† Red band indicates fully mated

Inches

GG

Dia.

+.010

–.000

MS

Shell

Size

Code

B Thread

Class 2A

0.1P-0.3L-TS

(Plated)

L

M

+.006

–.005

Shell

Size

+.011

–.000

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

.6250

.7500

.806

.838

.125

.156

.973

1.095

1.221

1.347

1.434

1.579

1.721

1.886

1.973

.8750

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

G

H

J

Millimeters

GG

Dia.

+.25

–.00

MS

Shell Size

Code

L

+.28

–.00

M

+.15

–.13

Shell

Size

9

A

B

C

D

E

F

20.47

21.29

3.18

3.96

24.71

27.81

31.01

34.21

36.42

40.11

43.71

47.90

50.11

11

13

15

17

19

21

23

25

G

H

J

All dimensions for reference only

26

TV Bre a k a w a y Fa il S a fe Co n n e c t o rs

quick-disconnect with an axial pull of lanyard

Amphenol Tri-Start Breakaway Fail Safe Con-

nectors provide unequalled performance in

environments requiring instant disengage-

ment.

Designed to provide quick disconnect of a

connector plug and receptacle with an axial

pull on the lanyard, the “Breakaway” Fail Safe

connector family offers a wide range of

electrical and mechanical features:

•

Instant decoupling and damage free

separation

Completely intermateable with standard

receptacles (D38999/20 and /24)

Inventory support commonality through the

use of standard insert arrangements and

contacts

TYPE 2

TYPE 6

TYPE 1

Breakaway un-mating is initiated by applying a

pull force to the lanyard which causes the oper-

ating sleeve on the plug to move away from the

receptacle. Coupling segments on the plug then move

Amphenol offers a variety of lanyard plug styles including MIL-STD-1760

types 1, 2 and 6 for Stores Management applications.

away from the mating receptacle while expanding, thus releasing the receptacle.

After completion of the un-mating sequence, spring compression returns the

sleeve and segments to their original positions. Un-mating of the plug may also

be accomplished by normal rotation of the coupling ring without affecting the

breakaway capability.

The Tri-Start Breakaway Fail Safe connector features which provide EMI/EMP

shielding in excess of MIL-DTL-38999 Series III requirements:

•

Solid metal-to-metal coupling

EMI grounding fingers

Conductive finishes

Amphenol Breakaway Fail Safe connectors are qualified to MIL-DTL-38999/

29, /30 and /31 (for MIL-STD-1760 Stores Management applications). In fact,

Amphenol offers more qualified Breakaway shell size and insert combina-

tions than any other QPL supplier.

Breakaway with Coax Contacts

In addition to standard Breakaway connectors, Amphenol also manufactures

custom breakaway connectors including those with:

•

Highly durable non-metallic operating sleeves in a variety of lengths and

diameters

•

Increased pull-force capability

Low-profile designs

Custom lanyard lengths and backshells

Low force separation capabilities

Low insertion/separation force contacts

Non-cadmium finishes

Whether you need a standard Breakaway, one of our custom Breakaways or, a

unique Breakaway design, please contact your local Amphenol representative.

Contact Amphenol Aerospace for more information on breakaway, quick-

disconnect connectors. Other Amphenol cylindrical families (MIL-DTL-38999

Series I & II, MIL-C-26482, MIL-C-83723) also offer breakaway quick-disconnect

Special configuration Fail Safe used on

space telescope application. Lanyard is

replaced by a swivel ring for remote disconnect

and “wing arms” have been added for manual

actuation accessibility by gloved astronauts.

connectors.

27

D3 8 9 9 9 /2 9 & D3 8 9 9 9 /3 0

TV Bre a k a w a y Fa il S a fe – crimp, metal

Part number reference.

lanyard release plug

See how to order, pages 29, 30

to complete.

D38999/29 (Pins Only)

D38999/30 (Sockets Only)

88-5565XX-XX

91-5565XX-XX

.374 MAX

9.50 MAX

OUTER SLEEVE MOVEMENT

DURING UNMATING THREAD RELEASE

.359 MAX

9.12 MAX

D

B

LANYARD

PULLED TAUT

AGAINST A

.500 ±.031

12.70 ±.79

DIA MANDREL

†

BLUE BAND

1.781 MAX

45.24 MAX

V THREAD

METRIC

2.375 MAX

60.33 MAX

LANYARD LENGTH

(See Lanyard Length Table)

† Blue band indicates rear release contact retention system

MS

Inches

D

Shell

Size

Shell Size

Code

B

Max

Accessory Dia.

11

13

15

17

19

21

23

25

B

C

D

E

F

1.846

1.972

2.079

2.205

2.301

2.472

2.594

2.705

1.109

1.250

1.375

1.500

1.625

G

H

J

1.750

1.875

2.000

Millimeters

MS

Shell Size

Code

D Max

Accessory

Dia.

V

Shell

B

Max

Thread

Metric

Size

11

13

15

17

19

21

23

25

B

C

D

E

F

46.89

50.09

52.81

56.01

58.45

62.79

65.89

68.71

28.17

31.75

34.93

38.10

41.28

44.45

47.63

50.08

M15X1.0-6g

M18X1.0-6g

M22X1.0-6g

M25X1.0-6g

M28X1.0-6g

M31X1.0-6g

M34X1.0-6g

M37X1.0-6g

G

H

J

All dimensions for reference only

28

TABLE I

D3 8 9 9 9 /2 9 & D3 8 9 9 9 /3 0

TV Bre a k a w a y Fa il S a fe

lanyard release plug

INSERT ARRANGEMENT CODE

Basic

Part

MIL-DTL-38999

Insert

Number

Arrangement

88/91-556508

11-2

11-35

11-98

13-4

06

07

10

11

13

14

18

23

22

19

20

27

28

29

30

31

37

39

40

47

48

49

50

51

57

58

59

61

60

66

74

67

68

69

70

71

72

13-8

insert availability, how to order

13-98

13-35

15-5

15-15

15-18

15-19

15-35

17-6

INSERT AVAILABILITY

Contact Size

Insert

Service

Total

22D

20

16

12

8

Arrangement

Rating Contacts

Coax Coax* Twinax

11-2

I

M

I

2

13

6

2

11-35

11-98

13-4

13

6

8

17-8

17-26

17-35

17-99

19-11

19-32

19-35

21-11

21-16

21-35

21-41

21-39

23-21

23-35

23-53

23-54

23-55

25-19

25-20

25-29

25-35

25-43

25-61

25-4

I

4

13-8

I

8

13-35

13-98

15-5

M

I

22

10

5

22

10

II

I

5

1

15-15

15-18

15-19

15-35

15-97

17-6

15

18

19

37

12

6

14

18

19

I

M

I

37

55

8

4

8

I

6

11

4

17-8

II

I

8

17-26

17-35

17-99

19-11

19-32

19-35

21-11

21-16

21-35

21-39

21-41

23-21

23-35

23-53

23-54

23-55

25-4

26

55

23

11

32

66

11

16

79

39

41

21

100

53

55

56

19

30

24

29

128

43

46

61

26

21

32

M

I

2

II

I

11

M

I

66

79

II

M

I

16

2

25-24

37

41

I

TABLE II

LANYARD LENGTH CODES

II

M

I

21

100

40

Lanyard

Lanyard Length

53

Length (in.) Length (mm)

Code For

M

I

9

8

± .236

4.016

4.528

5.000

5.512

6.024

6.535

7.008

7.520

7.992

8.503

9.016

9.528

10.000

10.512

11.024

11.535

12.008

12.520

13.031

14.016

15.000

16.024

17.008

18.031

± 6.0

102

115

127

140

153

166

178

191

203

216

229

242

254

267

280

293

305

318

331

356

381

407

432

458

Part Number

55

48

A

B

C

D

E

F

G

H

I

25-19

25-20

25-24

25-29

25-35

25-43

25-46

25-61

I

19

12

N

I

10

13

12

29

4

3

I

M

I

128

23

40

61

20

4

I

2*

J

K

L

I

* For RG 180/U and RG 195/U cables only.

(Check Amphenol, Sidney, NY for other

cable applications.

For availability of other insert arrange-

ments consult Amphenol, Sidney, NY.

For accessories for lanyard release plugs

see page 33.

Tri-Start Lanyard Separation Forces

M

N

P

R

S

T

U

V

W

X

Y

Z

Shell

Size

Straight Pull

(lbs. max.)

15 Degree Pull

(lbs. max.)

11

13

15

45

55

17

19

21

23

25

90

100

29

D3 8 9 9 9 /2 9 & D3 8 9 9 9 /3 0

TV Bre a k a w a y Fa il S a fe

lanyard release plug – how to order, cont.

HOW TO ORDER - BY MILITARY PART NUMBER

FAIL SAFE D38999/29 & D38999/30

Ordering procedure for example part number

HOW TO ORDER - BY PROPRIETARY PART NUMBER

FAIL SAFE 88-5565( ) & 91-5565( )

Ordering procedure for example part number 88-556529-EP is

shown below:

D38999/29FB35EN is shown below:

D38999/

D38999/DOD Number

29

F

B

35 E N

88

–

5565

29

–

E

P

Finish

Prefix

Connector Type Identification

Specification

Sheet Number

Shell Size and Insert

Arrangement Code

Service Class

Lanyard Length Code

Shell Size Code

Contact Type/Alternate Insert Rotation

Insert Arrangement

Lanyard Length Code

Polarizing Position

Finish

88 designates corrosion resistant olive drab cadmium

plate over nickel, 500 hour extended salt spray,

EMI –50dB @ 10 GHz specification min., 175°C

DOD Number Prefix

91 designates electroless nickel plated aluminum,

D38999/ designates MIL-DTL-38999,

Series III Tri-Start Connectors

optimum EMI shielding effectiveness –65dB @ 10 GHz

specification min., 48 hour salt spray, 200°C

These are standard finishes. Consult Amphenol Aerospace,

Sidney, NY for variations.

Specification Sheet Number

29 designates Lanyard Release Plug with pin contacts

30 designates Lanyard Release Plug with socket contacts

Connector Type Identification

Service Class

88/91-5565 designates MIL-DTL-38999, Series III Tri-Start

Lanyard Release Plug

F designates electroless nickel plated aluminum,

optimum EMI shielding effectiveness –65dB @ 10 GHz

specification min., 48 hour salt spray, 200°C

W designates corrosion resistant olive drab cadmium

plate aluminum, 500 hour extended salt spray,

EMI –50dB @ 10 GHz specification min., 175°C

Shell Size and Insert Arrangement Code

Shell sizes are MIL-DTL-38999, Series III from 11 thru 25. The

basic part number selected specifies the insert arrangement.

See Table I (page 29) for coded part number that correlates to

insert arrangement.

Shell Size Code

Lanyard Length Code

MIL-DTL-38999, Sizes 11 thru 25

See Table II (page 29) for lanyard length code number.

A*

B

C

D

E

F

G

H

J

MIL Shell Size

Contact Type/Alternate Rotations

9* 11

13 15 17 19 21 23 25

Amphenol

Shell Size

P designates pin, S designates socket for normal positioning

of contacts. When an alternate position of the connector is

required to prevent cross-mating, a different letter (other than

P or S) is used. See alternate positioning on page 8, then

convert to Amphenol proprietary coding by the following chart.

* Shell size 9 not available

Insert Arrangement

MIL-DTL-38999, see insert availability chart on page 29.

Pin Contacts

Socket Contacts

MS Letter Amphenol Letter

Lanyard Length Code

MS Letter

Amphenol Letter

See Table II (page 29) for lanyard length code number.

PN

PA

P (normal)

SN

SA

SB

SC

SD

SE

S (normal)

Polarizing Position

G

I

H

J

For alternate positions of connector (to prevent cross-

mating) see alternate positioning on page 8. (N indicates

normal)

PB

PC

PD

PE

K

M

R

L

N

T

30

D3 8 9 9 9 /3 1 fo r MIL-S TD-1 7 6 0

TV Bre a k a w a y Fa il S a fe – crimp, metal

Part number reference.

See how to order, page 32 to

complete.

lanyard release plug

PIN CONTACTS ONLY,

SHELL SIZE 25 ONLY

D38999/31

88-555875/76

91-555875/76

Type 6

Type 2

.374 MAX

9.50 MAX

OUTER SLEEVE MOVEMENT

DURING UNMATING

.100 MAX

2.54 MAX

OUTER SLEEVE MOVEMENT

DURING UNMATING

THREAD RELEASE

88-558518/19

91-558518/19

.359 MAX

9.12 MAX

.359 MAX

9.12 MAX

THREAD RELEASE

Type 1

T3W-16B25-XXXX

2.000 MAX

50.80 MAX

ACCESS.

DIA

**

50.80 MAX

ACCESS.

DIA

2.008 MAX

51.00 MAX

2.705 MAX

68.71 MAX

1.687 MAX

42.85 MAX

2.030 MAX

51.56 MAX

BLUE

BAND

METRIC

THREAD

M37X

METRIC

THREAD

M37X

1.0-6g

0.100R

†

1.781 MAX

45.24 MAX

2.375 MAX

60.33 MAX

BLUE

BAND

†

1.0-6g0.100R

LANYARD LENGTH

(See Lanyard Length Table)

LANYARD LENGTH

(See Lanyard Length Table)

Tri-Start Lanyard Separation Forces

Shell

Size

Straight Pull

(lbs. max.)

15 Degree Pull

(lbs. max.)

TYPE 6

TYPE 2

25

90

100

.280 MIN

7.11 MIN

FULL

.359 MAX

9.12 MAX

INSERT AVAILABILITY

FAIL SAFE D38999/31

FOR MIL-STD-1760

THREAD

TYPE 1 (LONGER SHELL)

2.000 MAX

2.008 MAX

50.80 MAX

ACCESS.

DIA

51.00 MAX

A

B

S

R

Y

C

Z

P

D

T

5

METRIC

THREAD

M37X

4

BLUE

BAND

1

U

N

E

†

† Blue band indicates rear release

contact retention system

** Lanyard pulled taut against a

.500 ± .13 dia. mandrel

2.499 MAX

63.47 MAX

6

7

M

F

3

2

1.0-6g0.100R

X

V

W

L

LANYARD LENGTH

(See Lanyard Length Table)

G

All dimensions for reference only

K

H

J

Pin Contact Data for MIL-STD-1760

25-20

Primary Interface Signal Set

Insert

Service

Total

Contacts

Contact

12 (coax) 8 (twinax)

Arrangement Rating

20

10

16

13

25-20

N

30

4

3

A

Contacts for 25-20 Pattern

B

Standard Contact

Pin Socket

H

J

Shell Arrangement

Number

Size

Service Contact

C

Size

Number

of Contacts Contacts Rating Location

G

L

K

3

4

8

Twinax

Coax

A, H, K

M39029/90-529 M39029/91-530

D

12

2, 3

M39029/28-211 M39029/75-416

M39029/102-558 M39029/103-559

F

W, 5

E

25

-20

13

10

16

20

N

C, D, E, F, M39029/58-364 M39029/56-352

J, M, N, P

R, T, U, Y, Z

25-11

Auxillary Power Signal Set

B, G, L, S M39029/58-363 M39029/56-351

V, X, 1, 4

6, 7

Contact

Legend

Insert

Arrangement

Service

Rating

Total

Contacts

Contact Size

8 (twinax) 10 (power) 12 (coax) 16 20

20

2

10 (power)

25-11

N

11

9

31

D3 8 9 9 9 /3 1 fo r MIL-S TD-1 7 6 0

TV Bre a k a w a y Fa il S a fe

fo r S t o re s Ma n a g e m e n t a p p lic a t io n s

lanyard release plug – how to order

HOW TO ORDER - BY MILITARY PART NUMBER

FAIL SAFE D38999/31

Ordering procedure for example part number D38999/31WE20PN1 is

shown below:

D38999/

31

W

E

20

P

N

1

D38999/DOD Number

Prefix

Specification

Sheet Number

Service Class

Lanyard Length Code

Insert Arrangement

Contact Style

Polarizing Position

Type Number

DOD Number Prefix

D38999/ designates MIL-DTL-38999, Series III Tri-Start Connectors

Specification Sheet Number

31 designates Lanyard Release Plug for MIL-STD-1760

with pin contacts

Service Class

TABLE III

LANYARD LENGTH CODES

Lanyard

Length (in.) Length (mm.)

F designates electroless nickel plated aluminum,

optimum EMI shielding effectiveness –65dB @ 10 GHz

specification min., 48 hour salt spray, 200°C

W designates corrosion resistant olive drab cadmium

plate aluminum, 500 hour extended salt spray,

EMI –50dB @ 10 GHz specification min., 175°C

Lanyard

Lanyard Length

Code For

Part Number

± .236

6.024

6.535

7.008

7.520

7.992

8.504

9.016

9.528

± 6.0

153.0

166.0

178.0

191.0

203.0

216.0

229.0

242.0

E

F

G

H

I

J

K

L

Lanyard Length Code

See Table III for lanyard length code number.

Insert Arrangement

Only 11 or 20 are available contact arrangement numbers.

See page 31.

Contact Style

Only P and A are valid contact style options. P replaces the “no designa-

tion” option in the PIN on revision C and eariler revisions of the Mil-Spec.

A designates supplied less contacts.

Polarizing Positions

N is required for normal position.

Type Number

Type 1, 2 or 6. See drawings on page 31.

For accessories for lanyard release plugs see page 33.

32

TV Bre a k a w a y Fa il S a fe – accessories

backshells, dummy contacts, wire combs

Amphenol offers a full range of accesso-

ries that are designed to enhance the per-

formance of Amphenol Breakaway con-

nectors.

Low Profile Backshells in shell size 25 with

the following features:

• Olive drab cadmium finish

• 90 degree termination

• Low profile design with three

heights ranging from 1.010 to 1.660

• Rear access covers to help ease

harness assembly and repairability

• Amphenol part numbers:

10-640000-XXX and 10-559672-XXX

Backshells are offered for use with Breakaway Fail Safe Connectors

in three heights.

Dummy Contacts

• Available in size 12 and size 8

• Provide a cost effective alternative for sealing

unused contact cavities

• Size 8 part number: T3-4008-59P

• Size 12 part number: T3-4012-59P

Wire Combs

• Available for the 25-20 insert pattern to help to

stabilize and prevent contact side loading

• Amphenol part number: 21-33626-XXX

For information on how to order these accessory

products for Breakaway Fail Safe connectors

consult Amphenol Aerospace.

Accessory products for Breakaway Connectors:

Dummy Contacts and Wire Combs

33

Tri-S t a rt – accessories

receptacle protection cap

.797 MAX

20.24 MAX

A

.167 +.010

–.005

4.24 +.25

–.13

B

6.000 APPROX

152.40 APPROX

.578 MAX

14.68 MAX

A

*10-552943-XXX

B

.797 MAX

20.24 MAX

A

*10-553310-XXX

D

*10-553970-XXX

6.000 APPROX

152.40 APPROX

B

*10-553120-XXX

3.500 APPROX

88.90 APPROX

*

To complete order number, add shell size and suffix number.

For example, shell size 11 with olive drab cadmium nickel

base, 10-552943-119

Inches

A Thread

B

D Dia.

Shell

Size

Class 2B

0.1P-0.3L-TS

Dia.

Max

+.010

–.000

9

11

13

15

17

19

21

23

25

.6250

.7500

.875

1.000

1.125

1.250

1.438

1.500

1.625

1.750

1.875

.703

.844

.8750

1.016

1.141

1.266

1.391

1.516

1.641

1.766

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

Millimeters

MS

Shell Size

Code

B

Dia.

Max

D Dia.

+.25

–.00

10-No

Suffix

Shell

Size

Finish

Olive drab, cadmium,

nickel base

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

22.23

25.40

28.58

31.75

36.53

38.10

41.28

44.45

47.63

17.86

21.44

25.81

28.98

32.16

35.33

38.51

41.68

44.86

-XX9

-XXG

Electroless nickel

Consult Amphenol Aerospace for availability

of stainless steel protection caps.

G

H

J

All dimensions for reference only.

For MS protection caps, see page 40.

34

Tri-S t a rt - accessories

plug protection cap

1.166 MAX

29.62 MAX

B

.167 +.010

–.005

4.24 +.25

–.13

N

*10-552944-XXX

5.000 APPROX

127.00 APPROX

D

1.166 MAX

29.62 MAX

B

N

*10-553998-XXX

5.000 APPROX

127.00 APPROX

*

To complete order number, add shell size and suffix number.

For example, shell size 11 with olive drab cadmium nickel

base, 10-552944-119

Inches

A Thread

D Dia.

N

Shell

Size

Class 2B

0.1P-0.3L-TS

+.010

–.000

Dia.

Max

9

11

13

15

17

19

21

23

25

.6250

.7500

.516

.641

.895

1.000

1.171

1.299

1.436

1.543

1.670

1.787

1.914

.8750

.766

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

.891

1.016

1.141

1.266

1.343

1.516

Millimeters

MS

Shell Size

Code

D Dia.

+.25

–.00

N

Dia.

Max

10-No

Suffix

Shell

Size

Finish

Olive drab, cadmium,

nickel base

-XX9

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

13.11

16.28

19.46

22.63

25.81

28.98

32.16

34.11

38.51

22.73

25.40

29.74

32.99

36.47

39.19

42.42

45.39

48.62

Electroless nickel

-XXG

Consult Amphenol Aerospace for availability

of stainless steel protection caps.

G

H

J

All dimensions for reference only.

For MS protection caps, see page 40.

35

Tri-S t a rt – accessories

dummy receptacle

Part number reference.

See note below to complete.

* 10-553974-XXX

S

2 PLACES

1

R

2 PLACES

M

2

R

W

2 PLACES

B THREAD

T

4 PLACES

.005

.13

M

TT

4 PLACES

*

To complete order number, add shell size and suffix number.

For example, shell size 11 with olive drab cadmium nickel

base, 10-553974-119

Inches

10-No

Suffix

B Thread

Finish

MS

Shell Size

Coded

Class 2A

0.1P-0.3L-TS

(Plated)

M

+.020

–.000

T

TT

+.008

±.010 –.006

Shell

Size

R¹

R²

S

±.010

+.008

–.006

W

Olive drab, cadmium,

nickel base

-XX9

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

.6250

.7500

.822

.791

.719

.812

.594

.719

.938

1.031

1.125

1.219

1.312

1.438

1.562

1.688

1.812

.128

.154

.098

.125

.216

.194

.173

.194

.242

Electroless nickel

-XXG

.8750

.906

.812

1.0000

1.1875

1.2500

1.3750

1.5000

1.6250

.969

.906

1.062

1.156

1.250

1.375

1.500

.969

1.062

1.156

1.250

1.375

G

H

J

Millimeters

MS

Shell Size

Code

M

+.51

–.00

T

+.20

–.15

TT

+.20

–.15

Shell

Size

R¹

R²

S

±.25

W

±.25

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

20.88

20.09

18.26

20.62

23.01

24.61

26.97

29.36

31.75

34.93

38.10

15.09

18.26

20.62

23.01

24.61

26.97

29.36

31.75

34.93

23.83

26.19

28.58

30.96

33.32

36.53

39.67

42.88

46.02

3.25

3.91

2.49

3.18

5.49

4.93

6.15

G

H

J

All dimensions for reference only

Designates true position dimensioning

36

Tri-S t a rt – accessories

cable clamps

L

Straight Style

*10-552681-XXX metal coupling

KK

FF

V THREAD

F¹

F²

.270 +.010

–.020

6.86 +.25

–.51

U

KK

V THREAD

90 Degree Elbow Style

*10-552682-XXX metal coupling

F¹

F²

LL

.270 +.010

–.020

6.86 +.25

–.51

VIEW AT A

FF

A

*

To complete order number, see suffix chart below. Examples:

Clamp with metal couplng nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119.

Inches

10-No

Suffix

F¹

Min.

Dia.

F²

Max.

Dia.

Finish

MS

Shell Size

Code

FF

Dia.

Max.

KK

Dia.

Max.

Olive drab, cadmium,

nickel base

-XX9

Shell

Size

L

Max.

U

Max.

LL

Max.

Cable

Electroless nickel

-XXG

9

A

B

C

D

E

F

.094

.141

.172

.203

.234

.265

.297

.328

.359

.203

.250

.323

.422

.500

.562

.625

.703

.765

1.431

1.492

.656

.688

.347

.394

.467

.566

.644

.706

.769

.847

.909

.629

.756

1.015

1.062

1.125

1.328

1.392

1.453

1.609

1.656

1.719

11

13

15

17

19

21

23

25

.750

.883

.859

1.011

1.138

1.265

1.393

1.488

1.616

.937

1.000

1.062

1.141

1.203

G

H

J

Millimeters

MS

F¹

F²

V

FF

Dia.

Max.

KK

Dia.

Max.

Shell Shell Size Min. Dia.

Max. Dia.

Cable

L

Max.

U

Max.

Thread

Metric

LL

Max.

Size

Code

Cable

2.39

3.58

4.37

5.16

5.94

6.73

7.54

8.83

9.12

9

A

5.16

6.35

36.35

37.90

16.66

17.48

19.05

21.82

23.80

25.40

26.97

28.98

30.56

M12X1-6H

M15X1-6H

M18X1-6H

M22X1-6H

M25X1-6H

M28X1-6H

M31X1-6H

M34X1-6H

M37X1-6H

8.81

10.01

11.86

14.38

16.36

17.93

19.53

21.51

23.09

15.98 25.78

19.20 26.97

22.43 28.58

25.68 33.73

28.91 35.36

32.13 36.91

35.38 40.87

37.80 42.06

41.05 43.66

11

13

15

17

19

21

23

25

B

C

8.20

D

10.72

12.70

14.27

15.88

17.86

19.43

E

F

G

H

J

All dimensions for reference only.

37

Tri-S t a rt – accessories

universal “header assembly” for flex print or

PC board mounting

Mounts to all MIL-DTL-38999 and

MIL-C-26482 Connectors

The use of connectors with printed circuit ter-

mination is rapidly gaining popularity due to

the rise of high volume, vapor phase or wave

solder manufacturing processes. Termination

of this style of connector to flex print or a

printed circuit board represents a major cost

in the manufacturing process for users. When

adding flex or printed circuit board assem-

blies to an expensive filter or filter/transient

protection connector, the total cost of a failed

solder joint, a bent pin, or an unanticipated electrical failure becomes prohibitive.

The universal header assembly from Amphenol will provide for easy separation

of the connector from the board on these occasions.

Headers provide easy

separation of the

connector from the PC

board.

Header Assemblies Provide Cost Savings

Incorporation of the header assembly provides the user with time and cost saving

potentials. These header assemblies can be vapor phase or wave soldered to

Cylindrical Configuration

flex or printed circuit boards prior to the receipt of the EMI/EMP connector.

Headers can be installed to standard connectors, allowing for electrical testing

that would adversely affect the sensitive diodes, MOV’s or capacitors in the

EMI/EMP connectors. Expensive connector assemblies can be easily removed

from and reattached to the header assembly as the manufacturing process

dictates.

•

3 PCB stickout dimensions are available.

Size 22 contacts use .175 thick headers

Size 16 to 20 contacts use .195 thick

headers

•

Consult Amphenol, Sidney NY for additional

configurations.

Headers for cylindrical connectors accom-

modate up to 128 pins. Consult Amphenol

catalogs for mating connector contact

layouts (12-092 and 12-090 for MIL-DTL-

38999 and 12-070 for MIL-C-26482)

Mounting Applications

Shell modifications are recommended, but are not necessary. The header as-

sembly can be attached to connectors with standard flange placement or di-

rectly to the circuit board. The ideal application would involve either a single

flange moved all the way to the rear of the connector or a double flange. Cinch

nuts can be installed in either flange to allow easier mounting to the panel or the

header assembly. The forward flange would mount the connector to the panel;

the rear flange would be used to mount the header assembly. Various types of

captivated or loose attaching screws can be utilized for unique applications.

Mounting to Rectangular ARINC Con-

nectors

•

Headers for ARINC connector arrangements

accommodate up to 150 pins

Amphenol universal headers are slotted to allow mounting to all series of MIL-

DTL-38999 or MIL-C-26482 connectors without special alterations. They are of

similar dimension as the flange of the mounting connector and would be ap-

proximately .185 inches (4.70 mm) thick.

•

Consult Amphenol, Sidney, NY for ARINC

configurations and detailed dimensions.

Materials

•

Body is molded from Torlon or PPS

(Polyphenylene Sulfide)

Electrical engagement areas of the header

contact are plated with .00003 inches

minimum of gold over .00005 inches

minimum of nickel.

Incorporates a Shorter Pin/Socket Contact

The heart of the header assembly is a short pin/socket contact. The tail of the

contact would accommodate standard through-hole diameters and thickness of

the flex or printed circuit board materials. The socket is imbedded in the molded

material, making electrical engagement with the printed circuit tail of the con-

nector.

•

See drawing of standard header on next page.

38

Tri-S t a rt – accessories

universal “header assembly” for flex print or

PC board mounting, cont.

The drawing below shows the standard universal adapter for use with MIL-DTL-38999 and MIL-C-26482 connectors.

Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC configurations.

S

R1

VISUAL

INDICATOR NOTCH

R2

T

G

FOR TOP C OF

L

INSERT PATTERN

(SIZE & CONFIGURATION

OPTIONAL)

SIZE 22

CONTACT VIEW

.020 ± .001

TT

F RADIUS

B

PCB STICKOUT

(SEE SUFFIX CHART BELOW)

Assembly

Part Number

Shell

Size

F

G

± .005

S

T

R1

TP†

R2

TP†

TT

+ .008

– .006

.216

.194

.173

.194

.242

SIZE 16 AND 20

CONTACT VIEW

Radius

± .005

+ .008

– .006

.128

.154

B

21-904008-XX( )

21-904010-XX( )

21-904012-XX( )

21-904014-XX( )

21-904016-XX( )

21-904018-XX( )

21-904020-XX( )

21-904022-XX( )

21-904024-XX( )

8/9

.094

.125

.938

1.031

1.125

1.219

1.312

1.438

1.562

1.688

1.812

.719

.812

.906

.594

.719

.812

.906

.969

1.062

1.156

1.250

1.375

PCB STICKOUT

(SEE SUFFIX CHART BELOW)

.050

10/11

12/13

14/15

16/17

18/19

20/21

22/23

24/25

.040 ± .001 (SIZE 20)

.0625 ± .0010 (SIZE 16)

.969

1.062

1.156

1.250

1.375

1.500

G

See Suffix Chart

Assemblies containing Size 22 contacts only: .175

Assemblies containing Size16 or 20 contacts: .195

NOTE:

Size 22 accepts .018 to .022 dia. PCB tails.

Size 16 accepts .048 to .064 dia. PCB tails.

Size 20 accepts .037 to .043 dia. PCB tails.

† TP designates true position dimensioning.

HOW TO ORDER INFORMATION

For Universal Adapter Used with MIL-DTL-38999 Connectors

Use coded number as follows:

ASSEMBLY NUMBER SUFFIX CHART

Shell Size

Arrangement

Number

Contact

Designation*

PCB Stickout**

21-9040

XX

-

XX

X

Suffix***

Suffix

B ± .015

Stickout

.120

.185

.270

Designates Amphenol

Interface Adapter

08

10

12

14

16

18

20

22

24

1

2

3

Insert

Arrangement

Suffix

from

MIL-STD-1560

or MIL-STD-1669

Shell size designation for

MIL-DTL-38999 Series III.

See Suffix chart.

Arrangement number - See MIL-STD-1560

or MIL-STD-1669. See insert availability charts on

pages 6 and 7.

Contact PCB Stickout designation

See Suffix chart.

*Shell size designation for MIL-DTL-38999 Series I, II, III and IV and

MIL-C-26482 Series 1 and 2.

Examples: Shell size 9 use 08. Shell size 25 use 24.

Universal adapters are also used with MIL-DTL-38999 Series I and II and with MIL-C-26482,

Series 1 and 2. For how to order information on adapters to be used with ARINC connectors,

consult Amphenol, Sidney NY.

** Size 22 contacts available in all 3 stickout lengths.

Size 16 and 20 contacts available only in .185 and .270 lengths.

*** Insert arrangement 14-97 and 15-97 are not available at this time.

Consult Amphenol, Sidney NY for information.

39

Tri-S t a rt – accessories

contacts, sealing plugs, protection caps

STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S

Contact

TV/CTV Pins

TV/CTV Sockets

Size

Military No.

M39029/60-367

N/A

Supersedes

MS27536

N/A

Military No.

Supersedes

MS27535

N/A

8 (Coax)*

M39029/59-366

N/A

8 (Power)

8 (Twinax)

M39029/90-529**

M39029/58-528

M39029/58-365

M39029/58-364

M39029/58-363

M39029/58-360

N/A

M39029/91-530

M39029/56-527

M39029/56-353

M39029/56-352

M39029/56-351

M39029/56-348

N/A

10 (Power)

N/A

12

16

20

22D

4

MS27493-12

MS27493-16

MS27493-20

MS27493-22D

N/A

MS27490-12

MS27490-16

MS27490-20

MS27490-22D

N/A

0

N/A

Above part numbers include standard 500 cycle finish designation - gold plating over suitable

underplate in accordance with MIL-C-39029. For other finish variations, consult Sidney, NY.

*For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12

and 16 coax contacts available for use in Tri-Start connectors, see catalog 12-130 or consult

Amphenol, Sidney, NY

** For use with M17/M176-00002 cable.

† Optional design - see slash sheet MS39029.

For other contact options available for use in Tri-Start connectors,

(wire wrap, thermocouple, fiber optic) consult Amphenol. Wire wrap

data given on next page.

1500 CYCLE CONTACTS FOR CTV, CLASSES H & J

Contact

Size

12

CTV Pins

CTV Sockets

Military No

Proprietary No

10-597072-2X

10-597068-2X

10-597064-2X

10-597058-3X

Military No

Supersedes

Proprietary No

10-597073-2X

10-597069-2X

10-597065-2X

10-597061-2X

Supersedes

M39029/107-623

M39029/107-622

M39029/107-621

M39029/107-620

–

M39029/106-617

M39029/106-616

M39029/106-615

M39029/106-614

–

16

20

22D

PLASTIC PROTECTION CAPS

MS METAL PROTECTION CAPS

Shell

Size

Plug

Rececptacle

Shell

Size

MS Shell

Size Code

MS Plug

Protection Cap

MS Receptacle

Protection Cap

9

11

13

15

17

19

21

23

25

10-70506-14

10-70506-16

10-70500-18

10-70500-20

10-70500-22

10-70500-24

10-70524-1

10-70506-28

10-70500-28

10-70500-10

10-70500-12

10-70500-14

10-70500-16

10-70500-19

10-70500-20

10-70500-22

10-70500-24

10-70524-1

9

11

13

15

17

19

21

23

25

A

B

C

D

E

F

D38999/32W9X*

D38999/32W11X*

D38999/32W13X*

D38999/32W15X*

D38999/32W17X*

D38999/32W19X*

D38999/32W21X*

D38999/32W23X*

D38999/32W25X*

D38999/33W9X*

D38999/33W11X*

D38999/33W13X*

D38999/33W15X*

D38999/33W17X*

D38999/33W19X*

D38999/33W21X*

D38999/33W23X*

D38999/33W25X*

G

H

J

* To complete order number, replace X with applicable letter as follows:

R - designates eyelet type

SEALING PLUGS

Contact

Size

Proprietary

No.

Military

No.

N - designates washer type

MS metal protection caps are supplied with service class W which designates

corrosion resistant olive drab cadmium plate aluminum.

Consult Amphenol, Sidney, NY for more detailed information on ordering MS

Metal protection caps.

8 (Coax)

10-482099-8

T3-4008-59P

10-405996-81

10-576225

N/A

8 (Twinax)

N/A

8 (Power)

MS27488-8-1

N/A

10 (Power)

12

16

20

22D

4

10-405996-121

10-405996-161

10-405996-201

10-405996-221

10-405996-41

10-405996-01

MS27488-12-1

MS27488-16-1

MS27488-20-1

MS27488-22-1

MS27488-4-1

MS27488-0-1

0

40

Tri-S t a rt

contacts – printed circuit board, wire wrap

SOCKETS

PINS

Contact Stickout Max/Min

(See Illustration below)

D38999/24

Contact Stickout Max/Min

(See Illustration below)

D38999/24

PCB

Socket

Contacts

PCB

Contacts

Tail D38999/20 D38999/26

TV07

Tail D38999/20 D38999/26

TV07

Size Dia

TVP00

.291

.226

.868

.803

.348

.283

.208

.143

.146

.081

.028

NS

TV06

.316

.251

.893

.828

.373

.308

.233

.168

.171

.106

.053

.000

.634

.564

.448

.383

.373

.319

.238

.184

.580

.526

.163

.109

.280

.226

Metal Composite

Size Dia

TVP00

.335

.280

.224

.169

.060

.010

NS

TV06

.360

.305

.249

.194

.085

.035

NS

Metal Composite

10-497623-15 22D .019

10-497623-25 22D .019

10-497623-35 22D .019

10-497623-45 22D .019

10-497623-75 22D .019

10-497623-105 22D .019

10-497623-145 22D .019

10-497623-155 22D .019

.285

.222

.862

.802

.342

.282

.202

.142

.140

.080

.022

NS

.242

.182

.819

.759

.299

.239

.159

.099

.097

.037

.021

NS

10-407552-15 22M .019

10-407552-55 22M .019

10-407552-85 22M .019

10-407552-95 22M .019

10-407552-115 22M .019

.329

.279

.218

.168

.054

.009

NS

.286

.236

.175

.125

.011

NS

.002

NS

.023

NS

10-497640-15 20

10-497640-25 20

10-497640-45 20

10-497640-65 20

10-497596-15 20

10-497596-25 20

10-497596-35 20

10-497596-55 20

10-497695-15 16

10-497630-25 16

10-497630-35 16

10-497630-45 16

10-597502-15 12

.019

.025

.040

.062

.081

.348

.298

.213

.163

NS

.373

.323

.238

.188

NS

.342

.297

.207

.162

NS

.299

.254

.164

.119

NS

.609

.539

.423

.358

.348

.294

.213

.159

.555

.501

.138

.084

.255

.201

.603

.538

.417

.357

.342

.293

.207

.158

.549

.500

.132

.083

.249

.200

.560

.495

.374

.314

.299

.250

.164

.115

.506

.457

.089

.040

.206

.157

10-497643-15 20

10-497643-25 20

10-497643-35 20

10-497643-45 20

10-497650-15 16

.019

.040

.138

.088

.058

.012

.148

.102

.229

.183

.346

.300

.255

.205

.348

.298

.060

.010

.108

.062

.228

.178

.163

.113

.083

.037

.173

.127

.254

.208

.371

.325

.280

.230

.373

.323

.085

.035

.133

.087

.252

.203

.132

.087

.052

.011

.142

.101

.223

.182

.340

.299

.249

.204

.342

.297

.054

.009

.102

.061

.222

.177

.089

.044

.009

NS

.099

.058

.180

.139

.297

.256

.206

.161

.299

.254

.011

NS

Wire Wrap

Contacts

Tail

Square

10-497577-15 22D .025

10-497577-25 22D .025

10-897577-35 22D .025

10-497577-55 22D .025

.155

.090

.002

NS

.180

.115

.027

NS

.149

.089

NS

.106

.046

NS

.201

.136

.566

.501

.151

.101

.605

.555

.308

.258

.226

.161

.591

.526

.176

.126

.630

.580

.333

.283

.195

.135

.560

.500

.145

.100

.599

.554

.302

.257

.152

.092

.517

.457

.102

.057

.556

.511

.259

.214

.059

.018

.179

.134

10-497621-15 20

10-497621-25 20

10-497621-35 20

.025

Wire Wrap

Contacts

Tail

Square

10-407572-15 22D .025

10-407572-35 22D .025

10-407572-45 22D .025

10-407572-75 22D .025

.014

NS

.498

.007

.180

.130

.280

.230

.546

.500

.630

.584

.333

.287

.008

NS

.155

.105

.255

.205

.521

.475

.605

.559

.308

.262

.149

.104

.249

.204

.515

.474

.599

.558

.302

.261

.106

.061

.206

.161

.472

.431

.556

.515

.259

.218

All dimensions for reference only.

Consult Sidney, NY for specific contact

contour stickout data.

CONTACT

STICK OUT MAX/MIN

NS designates No Stickout.

10-407584-25 20

10-407584-35 20

.025


型号：	10-497650-15
厂家：	Amphenol
描述：	Subminiature Cylindrical Connectors
文件：	总54页 (文件大小：1162K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

10-497650-15 [AMPHENOL]

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