AIA5001-22-20-00-10-AA-02 [AMPHENOL]
CONNECTOR ACCESSORY,;
| 型号： | AIA5001-22-20-00-10-AA-02 |
| 厂家： | 
Amphenol |
| 描述： | CONNECTOR ACCESSORY, |
| 文件： | 总41页 (文件大小：1731K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Amphenol
162GB Series
Miniature Bayonet Lock Connectors
CONTENTS
Introduction to 162GB Crimp Connectors
Pages
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2
Audio Applications
2
2
3-4
Cable Assembly Facilities at Amphenol Ltd
MIL-C-26482 Qualification Approval Tests
DEF 5325 Qualification Approval Tests
Table of Shell Styles
Insert Availability and Voltage Ratings
How to Order 162GB Crimp Connectors
Box Mounting Receptacles
Single Hole Fixing Receptacles
Cable Mounting Receptacles
Plugs
Plugs with optional Coupling Rings
Cable Accessories
Cables to DEF 10
Accessories
Dust Caps
AIA Backshells – Interconnection Accessories
Interconnection Accessories Installation Procedure
Interconnection Accessories Shield Term Process
Key/keyway Orientations
Insert Orientations
162GB Crimp Assembly Instructions
5
6-7
8
9-10
11-12
13-14
15-16
17-18
19
20
21-28
29-31
32-33
34
35
36
37-42
Amphenol
Amphenol 162GB
Crimp Connectors
DESIGNED TO COMPLY WITH MIL-C-26482
AND BS 9522-N0001, THE SUCCESSOR TO
DEF 5326 Patt. 603
Development and manufacture of 162GB miniature
bayonet lock connectors has been closely
coordinated with the solder version. The entire
programme has been carried out at Amphenol’s
Whitstable Plant. The precision machinery and
measurement control processes used for the
production of 162GB crimp connectors are the same
as those used to produce 62GB solder connectors.
Audio Applications
Contacts are suitable for tinsel cord applications.
Full intermountability and intermateability are
absolutely guaranteed.
162GB Series crimp connectors share many of the
features of 62GB solder connectors. Coupling is
achieved with a triple-track bayonet locking system
which gives positive alignment on all shell sizes.
When connector halves are fully mated there is a
definite click. Inspection holes in the coupling ring
will then reveal the bayonet pins on the receptacle
which are clearly marked in yellow.
Cable Assemblies
Amphenol is fully equipped to undertake the preparation of
all types of cable assemblies complying with the military
vehicles and engineering establishments and fighting
vehicles requirements of the Ministry of Defence – the
Ministry of Environment (Motorways) for motorway control
equipment – the Post Office manufacturing code and to the
British Standards Institute when applicable to Cable
systems. Control procedures carried out in accordance
with MIN DEF 05-21. Approval numbers BS 9000, 1043/M
and CAA AD/1450/58. Moulded terminations form a
specialised service by the company. The process offers
such advantages as a waterproof seal between cable and
The Amphenol design means simplified removal of
coupling rings for servicing or replacement as they
are front demountable. In addition there is a rough
grip heavy duty style for arduous conditions and a
lever coupling ring which allows extremely close
mounting of connectors.
The method of sealing is the same as for 62GB
connectors; using peripheral seals on the rubber
inserts and sealing the mating shells with a square
section gasket. Wire sealing is by multiple risers in
the rear grommet.
connector back-end, mechanical protection, and
homogeneous joint between moulding and cable.
a
Derating
Other Amphenol Products
Connectors must be derated under the following operating
temperatures:
Amphenol products include: printed circuit, rack and panel,
microminiature, audio; hermetic and R.F. connectors;
integrated circuit components; trimming and precision
potentiometers; concentric and digital microdials; cable,
cable assemblies; fans and blowers; relays and keys;
chokes and coils; R.F. coaxial switches.
1. At elevated temperatures, the current ratings are
reduced as show in the table on page 10.
2. At high altitudes, revised voltage ratings become
effective as shown on page 11.
3. When connectors to different specifications are
intermated (e.g. BS 9522-N001 and MIL-C-26482), the
combination must not be operated under conditions
more severe than the less stringent clause of either
specification.
Amphenol 162GB connectors are designed to meet the
most stringent requirements of both specifications.
2
Amphenol 162GB Series
DESIGNED TO COMPLY WITH MIL-26482
SCHEDULE OF TESTS REQUIRED FOR
QUALIFICATION APPROVAL
Tests
Brief Description
Examination of Product
Maintenance Ageing
Crimp only
There is no damage to the contacts or connectors after 10
removals and insertions of the contacts
Contact Insertion and Removal Forces
Contact Retention
Crimp only
Insertion – does not exceed 66.7 N (15lbf.) For individual contacts.
Removal – does not exceed 44.5N (10lbf.)
Crimp Contact
Contact locking mechanisms withstands the following minimum
axial forces:
CONTACT SIZE
FORCE (N)
20
89
20
16
111
25
12
133
30
FORCE (LBF)
Axial displacement does not exceed 0.304mm (0.012in) when
pressure is applied from face side.
Operating Forces
Torque measurement of mating and unmating.
Ranges from 0.905 Nm. (8 lbf. in.) on shell size 8 to 4.971 Nm. (44
lbf. in.) on shell size 24 couplings.
Insulation Resistance, Room Temperature
Dielectric Withstanding Voltage (Sea Level)
Dielectric Withstanding Voltage (Altitude)
Unmated connectors tested in accordance with Method 302 test
condition B of MIL-STD-202.
Mated and unmated connectors tested in accordance with Method
301 of MIL-STD-202.
Tested in accordance with Method 105, test condition C of MIL-
STD-202. After 30 minutes tested in accordance with Method 301
of MIL-STD-202 unmated and mated.
Initial Contact Resistance
Thermal Shock
Between 45 and 95 millivolts drop on wire sizes from 24 to 12.
Crimp contacts to meet MIL-C-23216.
Unmated connectors tested in accordance with Method 107,
condition B of MIL-STD-202 except min. temp is –55oC.
Insulation Resistance at Elevated Temps (Short Time)
Greater than 3 megohms 250 hr at 125oC
(Long Time)
Greater than 12 megohms 1000 hr at 105oC
Durability
500 cycles of coupling and uncoupling
Vibration
In accordance with Method 204 Condition B of MIL-STD–202
Impulses of 50 G’s duration of 11 ±1 milliseconds
In accordance with Method 106 of MIL-STD-202
Salt Spray to Method 101 Condition B of MIL-STD-202
Shock
Moisture Resistance
Corrosion
Operating Forces
From 0.905 Nm. (8 lb. In.) for shell size 8 to 4.971 Nm. (44 lb. in.)
for shell size 24.
Contact Resistance
As per contact resistance test of MIL-C-23216.
Conforming to MIL-H-5606 20 hrs
(a) Solvent Immersion Hydraulic Fluid
(b) Solvent Immersion Lubricating Oil
Insert Retention
Conforming to MIL-H-7808 20 hrs
Effective pressure differential of 5 17.0 KN/m2 (75 p.s.i..)
Effective pressure differential of 13 80.0 KN/m2 200 (p.s.i.)
Axial loads between 6 6.67 N (15 lbf.) and 111.2 N (25 lbf.)
Insert Retention Hermetic
Contact Retention Crimp
3
Protective Covers and Storage
Brief Description
Tests
Examination of Product
Operating Forces
Moisture Resistance
Corrosion
Components suitability after storage and use of recommended Protective Covers
Measurement of Receptacles, Plugs and Protective Covers mating and unmating forces.
Crimp Contacts to Method 106 of MIL-STD-202.
Salt Spray to Method 101, Condition B of MIL-STD-202.
Cover Chains Tensile Strength
Air Leakage
111.2 N (25 lbf.) from various directions
69.0 KN/m2 (10 p.s.i.) applied to inside of Protective Covers
Crimp Contact Retention Feature
Brief Description
Tests
Examination of Product
Test to establish Crimp effectiveness
Maintenance Ageing
(Contacts only)
Involves repeated insertion/removal of contacts and mating and unmating of connectors.
Loads applied in both directions.
Contact Retention
Connector Assembly – Class J
Brief Description
Tests
Examination of Product
Thermal Shock
Water Pressure
Air Leakage
In accordance with Method 107 Condition B of MIL-STD-202
Immersion 1.829 m (6 ft.) under water for solder type connectors
Solder Receptacles 206.9 KN/m2 (30 p.s.i.) across connectors.
Others to Method 112 Condition C, Procedure 1 of MIL-STD-202
4
Table of Shell Styles
BOX MOUNTING RECEPTACLES BOX MOUNTING RECEPTACLES
SINGLE HOLE FIXING
RECEPTACLES
Page
(4-hole Fixing)
Page
(4-hole Fixing)
Page
PLAIN SHELL
162GB
12E
THREADED
SHELL
162GB
30T
162GB
37T
162GB
162GB
10E
10F
GROMMET SEAL
162GB
162GB
14E
14F
STRAIN RELIEF
CLAMP
(For details of Right
Angle Strain Relief
Clamps, see Page
20)
CABLE MOUNTING
RECEPTACLES
Page
GROUNDED PLUGS
Page
NON GROUNDED PLUGS
Page
THREADED
SHELL
CC1305
CC1304
162GB
162GB
31T 162GB
162GB
36T
16E
36TG
11E 162GB
GROMMET SEAL
STRAIN RELIEF
CLAMP
(For details of Right
Angle Strain Relief
Clamps, see Page
11F
16F
162GB
162GB
5
Insert Availability
8
10
12
14
16
18
20
14-12†
12-10
10-06
16-23*
8-03
18-32
20-41
8-33
8-98
10-07
12-08
14-15
16-26
14-19
14-05
10-02
12-03
16-08
18-11
20-16
16-04
Notes
SIZE 20 CONTACTS
SIZE 16 CONTACTS
5
15
10
5
* These insert arrangements are not included in
Pattern 105 but are available and listed in MIL-
C-26482.
4
† Due to the arrangement of contacts in the 14-12 insert
arrangement it is classified, for current derating, in
the shell size range 18-24.
3
2
Lettering of inserts shown above corresponds to views
of front (mating) surface of pin inserts or rear face
(cable accessory end) of socket inserts.
1
0
KEY ? No. 16 size contacts
? No. 20 size contacts
No. 12 size contacts
0
-55
-25
0
25
50
75
100
125
AMBIENT TEMPERATURE o
Current-temperature derating curve
C
6
Insert Availability
Working Voltage
dc Working
Voltage
ac Working
Voltage r.m.s.
Altitude
Rating 1
Proof Voltage
22
24
700
375
200
500
265
140
500
265
140
Sea Level
300mb at 20oC
8.500m
(27,800 ft)
44 mb at 20oC
20,000 m
(66,000 ft)
Rating 2
1250
550
900
390
210
3250
1750
775
Sea Level
300mb at 20oC
8.500m
(27,800 ft)
44 mb at 20oC
20,000 m
(66,000 ft)
300
Sea Level
1013 mbart
8500m (27,900 ft)
21,340m (70,000 ft)
Rating 3
320 mbar
44 mbar
Working Voltage
III
III
III
Working Voltages ** (nominal)
d.c. or a.c. peak
1500
800
450
Voltage Proof
d.c. or a.c. peak
3000
1300
750
4
3
(Figures in bold type are from DEF STAN 59-35 (Part 1) Sec. 3 Patt. 105)
NOTES
VOLTAGE RATING 2
2
1
0
Because safe working voltages at altitude above sea-level are dependent upon individual
conditions of use, these values are not specified in DEF STAN 59-35 (Part 1) Sec. 3 Patt.
105 but approximate values are included here for the guidance of designs.
VOLTAGE RATING 1
20 40 60
VOLTAGE RATINGS
Two categories of voltage rating are specified in DEF STAN 59-35 (Part 1) Sec. 3 Patt.
105.
80 100 120 140 160 180
(6) (12) (18) (24) (30) (36) (42) (48) (54)
ALTITUDE – THOUSANDS OF FEET (METRES)
Relationship between flashover voltage and altitude
for each voltage rating
Rating 1 (700V d.c. working at sea-level)
Applicable to the high contact density inserts shown in the upper section of the insert
availability diagram above.
Rating 2 (1250V d.c. working at sea-level)
Applicable to the inserts shown in the lower section of the insert availability diagram.
Rating 3 (1500V d.c. working at sea-level)
(a) Maximum current per individual contact (in isolation)* at ambient temperature of 85oC
Contact Size 12: 23A
(b) Maximum current per contact through all contacts simultaneously at an ambient
temperature of 85oC
Contact Size 12: 20A
Altitude Derating
Information on voltage derating for operation at altitudes above se-level can be obtained
from the flashover voltage altitude curves on the left.
7
Ordering Amphenol
162GB Series Connectors
Shell Style
Insert Arrangement
-
162GB
-
3
6
E
22
36
P
B
(044)
Shell Size (in sixteenths of an inch)
Series Designation
8, 10, 12, 14,16, 18, 20, 22, 24
162GB
Specification Key
Number of Contacts
3, 5, 6, 7, 8, 10, 11, 12, 19, 21*,
23, 26, 32, 41, 55, 61
1
Styles originally specified in
MIL-C-26482
3
Styles exclusive to DEF STAN
59-35 (Part 1) Sec. 3
*consult factory for availability
Shell Style
Contact Style
P - Pins
S - Sockets
0 - Receptacle, wall mounting
1 - Receptacle, cable mounting
2 - Receptacle, box mounting
4 - Receptacle, internally threaded,
with cable accessories as
illustrated, for single hole
mounting
Orientation
Keys/Keyways:
B, C, E, F
6 - Plug, cable mounting
7 - Single hole fixing receptacle
Inserts:
W, X, Y, Z
Environmental Code
E - Insert seal and grommet seal
with grommet nut (excluding
12E which has plain shell and
no grommet nut)
F - As (E) but grommet nut has
integral strain relief clamp
T -Threaded shell for cable
accessories
Deviations
(218) Lever coupling ring
(044) Rough grip heavy duty
coupling ring
(639) Bright cadmium plated shells
(714) Cadmium Olive Drab
(416) Electroless Nickel
(608) Hard Black Anodised
(771) Black Zinc Cobalt
HOW TO ORDER FROM MS CONNECTOR NUMBERS
Connector numbers in the AMPHENOL and MS numbering systems. Only alternative insert orientations are specified in MIL-C-26482 which does
not include alternative key/keyway orientations
P
P
X
X
MS31
-
-
24
14
E
E
18-11
18-11
162GB
8
Box Mounting Receptacles
Description
Amphenol Part No
Military No
A
4-hole flange mounting
with threaded shell to
accept standard cable
accessories
162 Series
162GB-30T etc
Y
Y
Y
G
30T
10E
10F
12E
B
F
A
X
Thread
A
4-hole flange mounting
with grommet and
grommet nut
162 Series
162GB-10E etc
G
MS3120E etc
MS 3120F etc
MS 3122E etc
F
B
A
4-hole flange mounting
with grommet and
grommet nut fitted with
integral strain relief
clamp
H
G
162 Series
162GB-10F etc
F
B
A
L
4-hole flange mounting
with plain shell for
direct wiring to exposed
solder buckets. Film
wire terminations
available on 62 Series
as deviation (219).
162 Series style has
integral grommet
162 Series
162GB-12E etc
Y
G
F
B
A
L
9
Dimensions and Mounting Details
162 OVERALL MATED DIMENSIONS
Add the two relevant plug and receptacle overall
dimensions and deduct:
Panel
- 0.365 (9.271mm) for shell sizes 20, 22, 24
- 0.303 (7.696mm) for all other sizes
Receptacle
Shell
W
When receptacles are
mounted on the rear
face of the panel, the
maximum value for
dimension W must not
be exceeded otherwise
the receptacle cannot
be mated to a plug
Panel thickness with screw head W max.
Shell Size in mm Shell Size in mm
08-18
0.100
2.540
20-24
0.210
5.330
‘A’ Overall Length Max
‘L’ Shell Lengths
Shell Size
(162)
10E
(162)
(162)
12E
(162)
12E
30T
in mm
1.286
32.665
1.286
32.665
1.286
32.665
1.286
32.665
1.286
32.665
1.286
32.665
1.348
34.24
1.348
34.24
1.348
34.24
10F
in mm
1.759
44.68
1.759
44.68
1.759
44.68
1.733
44.02
1.873
47.575
1.873
47.575
2.115
53.72
2.115
53.72
2.247
57.075
in mm
1.320
33.53
1.320
33.53
1.320
33.53
1.320
33.53
1.320
33.53
1.320
33.53
1.382
35.10
1.382
35.10
1.382
35.10
in mm
1.286
32.665
1.286
32.665
1.286
32.665
1.286
32.665
1.286
32.665
1.286
32.665
1.348
34.24
1.348
34.24
1.348
34.24
in mm
0.917
23.29
0.917
23.29
0.917
23.29
0.917
23.29
0.917
23.29
0.917
23.29
0.980
24.89
0.980
24.89
1.023
29.895
08
10
12
14
16
18
20
22
24
Flange
Flange holes dia.
Mtg.
Cable
sleeve int.
dia.
±0.005
(±0.127)
Flange
thickness
±0.005
Flange
dim.
max.
sq.
Flange
location
±0.005
(±0.127)
hole
centres
TP
Overall Rear
dia. max.
Shell ext.
dia. Max.
±0.005
(±0.127)
-0.002
(-0.051)
E
Thread
X
Shell
Size
(±0.127)
B
C
D
F
G
H
Y
30T
in mm
12E
in mm
10E
in mm
10F
in mm
10F only
in mm
in mm
in mm
in mm
in mm
in mm
in mm
7
08
10
12
14
16
18
20
22
24
0.062
1.575
0.062
1.575
0.062
1.575
0.062
1.575
0.062
1.575
0.062
1.575
0.080
2.03
0.817
20.75
0.942
23.925
1.036
26.315
1.130
28.70
1.223
31.065
1.317
33.45
1.442
36.625
1.567
39.80
1.692
42.98
0.594
15.09
0.719
18.26
0.812
20.625
0.906
23.10
0.969
24.61
1.062
26.575
1.156
29.36
1.250
31.75
1.375
34.925
0.120
3.05
0.120
3.05
0.120
3.05
0.120
3.05
0.120
3.05
0.120
3.05
0.120
3.05
0.120
3.05
0.445
11.3
0.445
11.3
0.445
11.3
0.445
11.3
0.445
11.30
0.445
11.3
0.555
14.095
0.555
14.095
0.590
14.985
0.434
11.02
0.558
14.17
0.683
17.35
0.808
20.52
0.933
23.70
1.057
26.85
1.182
30.02
1.307
33.20
1.432
36.37
0. 434
11.02
0.558
14.17
0.683
17.35
0.808
20.52
0.933
23.70
1.057
26.85
1.182
30.02
1.307
33.20
1.432
36.37
0.561
14.25
0.686
17.425
0.811
20.60
0.936
23.775
1.061
26.975
1.186
30.12
1.311
33.30
1.436
36.47
1.561
39.65
0.828
21.03
0.891
22.63
1.016
25.805
1.141
28.98
1.203
30.555
1.426
36.22
1.426
36.22
1.567
39.80
1.735
44.07
0.156
3.96
/
16-28 UNEF
0.473
12.015
0.590
14.99
0.750
19.05
0.875
22.225
1.000
25.4
1.125
28.575
1.250
31.75
1.375
34.925
1.500
38.1
9
0.188
4.775
0.312
7.925
0.375
9.575
0.500
12.7
0.625
15.875
0.625
15.875
0.750
19.05
0.800
20.32
/16-24 NEF
11
/16-24 NEF
13
/16-20 UNEF
15
/16-20 UNEF
11/16-18 NEF
13/16-18 NEF
15/16-18 NEF
17/16-18 NEF
0.080
2.03
0.080
2.03
0.147
3.735
10
Single Hole Fixing Receptacles
Description
Amphenol Part No
Military No
162 Series
162GB-14E etc
A
Single hole fixing with
grommet and grommet
nut. Has panel O-ring
seal
X Thread
K
G
M
Y
14E
14F
37T
B
F
A
X
Thread
K
Single hole fixing with
grommet and grommet
nut fitted with integral
strain relief clamp.
H
M Y
G
162GB Series
162GB-14F etc
Has panel O-ring seal
B
F
A
X Thread
K
Single hole fixing with
threaded shell to
accept accessories
162GB Series
162GB-37T etc
G
M
Y
B
F
11
Dimensions and Mounting Details
162 OVERALL MATED DIMENSIONS
Add the two relevant plug and receptacle overall dimensions and deduct -
-
-
0.365 (9.271mm) for shell sizes 20, 22, 24
0.303 (7.696mm) for all other sizes
C
J
D
R
N
K
L
57A
(219)
5016, 5005, 5024
SINGLE HOLE FIXING RECEPTACLES
PANEL PIERCING DETAILS
Mounting
hole dia.
0.005
Mounting
hole crs.
min.
Diameter
across flat
0.005
Panel Thickness
Overall Length Max. A
Min.
Max.
(162)
(162)
Shell Size
Shell Size
(±0.127)
(±0.127)
14E
in mm
14F
in mm
K
R
S
N
in mm
in mm
0.572
14.53
0.697
17.70
0.885
22.48
1.010
25.65
1.135
28.83
1.260
32.00
1.385
35.18
1.510
38.35
1.635
41.45
in mm
1.250
31.75
1.359
34.53
1.531
38.885
1.656
42.06
1.781
45.24
1.891
48.03
2.031
51.59
2.156
54.76
2.277
57.835
in mm
0.540
13.72
0.665
16.89
0.828
21.03
0.952
24.18
1.076
27.33
1.201
30.50
1.326
33.68
1.451
36.855
1.576
40.03
8
0.062
1.575
0.062
1.575
0.062
1.575
0.062
1.575
0.062
1.575
0.062
1.575
0.062
1.575
0.062
1.575
0.062
1.575
0.125
3.175
0.125
3.175
0.125
3.175
0.125
3.175
0.125
3.175
0.125
3.175
0.250
6.35
8
1.355
34.42
1.355
34.42
1.355
34.42
1.355
34.42
1.355
34.42
1.355
34.42
1.576
40.03
1.576
40.03
1.609
40.87
1.759
44.68
1.759
44.68
1.759
44.68
1.733
44.02
1.873
44.575
1.873
44.575
2.105
53.47
2.105
53.47
2.247
57.075
10
12
14
16
20
20
22
24
10
12
14
16
18
20
22
24
0.250
6.35
0.250
6.35
Flange
thick-
ness
±0.005
(±0.127)
Mtg.
Cable Sleeve
int. dia.
±0.005
(±0.127)
Thread flat
Flange
location
±0.005
(±0.127)
Overall Rear
diameter
Fixing
Nut A/F
Fixing nut
thread
+0.000
–0.005
(-0.127)
Shell Ext dia.
Max.
Shell Size
B
F
in
mm
G
14F
in mm
H
14F
in mm
L
X
M
Y
14E 14F
in mm
14E
in mm
in mm
in mm
in mm
08
10
12
14
16
18
20
22
24
0.117
2.97
0.117
2.97
0.117
2.97
0.117
2.97
0.117
2.97
0.117
2.97
0.148
3.76
0.148
3.76
0.706
17.93
0.706
17.93
0.706
17.93
0.706
17.93
0.706
17.93
0.706
17.93
0.894
22.71
0.894
22.71
0.927
23.55
0.713
18.11
0.838
21.29
0.963
24.46
1.088
27.625
1.213
30.81
1.338
33.975
1.463
37.16
1.588
40.325
1.713
43.51
0.828
21.03
0.891
22.63
1.016
25.805
1.141
28.97
1.203
30.555
1.426
36.22
1.426
36.22
1.567
39.80
1.735
44.07
0.156
3.96
0.750
19.05
0.875
22.225
1.062
26.975
1.187
30.15
1.312
33.32
1.437
36.50
1.562
38.675
1.687
42.85
1.812
46.05
9/16-24 NEF
0.527
13.3
0.473
12.025
0.590
14.99
0.750
19.05
0.875
22.225
1.000
25.40
1.125
28.575
1.250
31.75
1.375
34.925
1.500
38.10
11
0.188
4.775
0.312
7.925
0.375
9.525
0.500
12.7
0.625
15.875
0.625
15.875
0.750
19.05
0.800
20.32
/ -24 NEF
16
0.652
16.56
0.815
20.70
0.939
23.85
1.063
27.00
1.188
30.175
1.313
33.35
1.438
36.53
1.563
39.70
? - 20 UNEF
1-20 UNEF
1? -18 NEF
1¼ -18 NEF
1? -18 NEF
1½ -18 NEF
1? -18 NEF
0.148
3.76
12
Cable Mounting Receptacles
Description
Amphenol Part No
Military No
Basic cable mounting
receptacle with
threaded shell to
accept standard cable
accessories
162 Series
62GB-31T etc
31T
11E
11F
X THREAD
Cable mounting
receptacle with
grommet and grommet
nut
162 Series
162GB-11E etc
Cable mounting
receptacle with
grommet and grommet
nut fitted with integral
strain relief clamp
162 Series
162GB-11F etc
MS 3121F etc
13
Dimensions and Mounting Details
162 OVERALL MATED DIMENSIONS –
Add the two relevant plug and receptacle overall
Dimensions and deduct:
-
-
0.365 for shell sizes 20, 22, 24 (9.271)
0.303 for all other sizes (7.696)
‘A’ Overall Length Max.
(162)
11E
in
(162)
11F
in
Shell Size
31T
in
mm
mm
mm
08
10
12
14
16
18
20
22
24
1.286
32.665
1.286
32.665
1.286
32.665
1.286
32.665
1.286
32.665
1.286
32.665
1.348
34.24
1.348
34.24
1.348
34.24
1.320
33.53
1.320
33.53
1.320
33.53
1.320
33.53
1.320
33.53
1.320
33.53
1.382
35.10
1.382
35.10
1.382
35.10
1.759
44.68
1.759
44.68
1.759
44.68
1.733
44.02
1.873
47.575
1.873
47.575
2.115
53.72
2.115
53.72
2.247
57.07
Flange
thickness
ness
±0.005
(±0.127)
B
Flange
dimensions
max.
Flange
location
±0.005
Cable Sleeve
Overall rear diameter
Max.
Shell ext. dia.
Max.
int. dia.
±0.005
(±0.127)
Thread
sq.
(±0.127)
Shell Size
C
F
G
H
X
Y
11F
in mm
0.828
21.03
0.891
22.63
1.016
25.805
1.141
28.97
1.203
30.555
1.426
36.22
1.426
36.22
1.567
39.80
1.735
44.07
11E
in mm
0.561
14.25
0.686
17.425
0.811
20.60
0.936
23.775
1.061
26.95
1.186
30.125
1.311
33.30
1.436
36.745
1.561
39.65
11F
in mm
0.156
3.96
0.188
4.775
0.312
7.925
0.375
9.525
0.500
12.7
0.625
15.875
0.625
15.875
0.750
19.05
0.800
20.32
31T
in mm
0.094
2.39
0.094
2.39
0.094
2.39
0.094
2.39
0.094
2.39
0.094
2.39
0.104/0.100
2.64/2.55
0.104/0.100
2.64/2.55
0.104/0.100
2.64/2.55
in mm
0.817
20.75
0.942
23.925
1.036
26.315
1.130
28.70
1.223
31.065
1.317
33.45
1.442
36.63
1.567
39.80
1.692
42.98
in mm
0.415
10.54
0.415
10.54
0.415
10.54
0.415
10.54
0.415
10.54
0.415
10.54
0.535
13.59
0.535
13.59
in mm
0.473
12.025
0.590
14.99
0.750
19.05
0.875
22.225
1.000
25.4
1.125
28.575
1.250
31.75
1.375
34.925
1.500
38.10
7
08
10
12
14
16
18
20
22
24
/
16-28 UNEF
9
/16-24 NEF
11
/16-24 NEF
13
/16-28 UNEF
15
/16-20 UNEF
11/16-18 NEF
13/16-18 NEF
15/16-18 NEF
17/16-18 NEF
0.560/0.574
14.225/14.58
14
Plugs
Description
Amphenol Part No
Military No
Basic plug with
162 Series
162GB-36T etc
36T
threaded shells to
accept standard cable
accessories
X Thread
Basic plug with
162 Series
162GB-16E etc
36TG
grounding spring,
threaded shell to
accept standard cable
accessories
Plug with grommet and 162 Series
MS 3126E etc
16E
grommet nut
162GB-16E etc
Plug with grommet and
grommet nut fitted with
integral strain relief
clamp
162 Series
162GB-16F etc
MS3126F etc
16F
15
Dimensions and Mounting Details
‘A’ Overall Length max.
(162)
16E
in mm
1.310
33.27
1.310
33.27
1.310
33.27
1.310
33.27
1.310
33.27
1.310
33.27
1.310
33.27
1.310
33.27
1.310
33.27
Shell Size
36T and 36TG
in mm
1.277
16F
in mm
1.752
44.50
1.752
44.50
1.752
44.50
1.726
43.84
1.866
47.40
1.866
47.40
2.045
51.94
2.045
51.94
2.178
55.32
08
10
12
14
16
18
20
22
24
32.44
1.277
32.44
1.277
32.44
1.277
32.44
1.277
32.44
1.277
32.44
1.277
32.44
1.277
32.44
1.277
162 OVERALL MATED DIMENSIONS –
Add the two relevant plug and receptacle overall
Dimensions and deduct:
-
-
0.365 (9.271mm) for shell sizes 20, 22, 24
0.303 (7.696mm) for all other sizes
32.44
Cable Sleeve int. dia.
Overall dia.
Coupling Ring
Overall rear diameter
Max.
±0.005
(±0.127)
Max.
dia. max.
Shell Size
C
Y
G
H
16E
16F
in mm
0.828
21.03
0.891
22.63
1.016
25.805
1.141
28.97
1.203
30.555
1.426
36.22
1.426
36.22
1.567
39.80
1.735
44.07
16F
in mm
0.156
3.96
0.188
4.775
0.312
7.925
0.375
9.525
0.500
12.7
0.625
15.875
0.625
15.875
0.750
19.05
0.800
20.32
in mm
0.750
19.05
0.859
21.82
1.031
26.19
1.156
29.36
1.281
32.54
1.391
35.33
1.531
38.89
1.656
42.06
1.777
45.135
in mm
0.750
19.05
0.859
21.82
1.031
26.19
1.156
29.36
1.281
32.54
1.391
35.33
1.531
38.89
1.656
42.06
1.777
45.135
in mm
0.561
14.25
0.686
17.425
0.811
20.60
0.936
23.775
1.061
26.95
1.186
30.125
1.311
33.30
1.436
36.745
1.561
39.65
08
10
12
14
16
18
20
22
24
16
Plugs with optional
Coupling Rings
Description
Amphenol Part No
Heavy duty coupling ring.
Available for any of the plugs listed
on page 22
To order complete assembly, add
deviation (044) to connector
number
162 Series
162GB-XXXXX-XX(044)
(044)
W
Lever coupling ring. Mating and
unmating only requires 120o
movement.
Available in shell size 14 and 16
only. Other sizes to special order.
162 Series
162GB-XXXXX-XX(218)
(218)
Dimensions and Mounting Details
HEAVY DUTY COUPLING RINGS
W
Overall dia. max.
W (044) in mm
0.870
Shell Size
08
22.1
10
12
14
16
18
20
22
24
0.979
24.865
1.151
29.235
1.276
32.41
1.401
35.585
1.505
38.225
1.651
41.935
1.776
45.11
1.897
48.18
LEVER COUPLING RINGS
Shell Size
A Max in mm
C Max. in mm
14
1.444
36.67
1.444
36.67
0.787
19.98
0.844
21.43
16
AUDIO CONNECTORS FOR TINSEL CORD
A Max in mm
B dia. Max
in mm
H Cable Outlet Min
in mm
Shell Size
162GB-0506-10-6PX
162GB-0506-10-7PX
2.375
162GB-5001-10-7SX
10
2.75
0.875
0.276
60.325
69.85
22.225
7.01
17
Cable Accessories
SUITABLE FOR ALL EXTERNALLY THREADED
PLUG OR RECEPTACLE SHELLS
Description
Amphenol Part No
Grommet seal and nut. Provides an
environmental seal for the exposed
solder buckets in the openback class T
shells.
162 Series
162GB-214-XX†
For Shell sizes 08-24 respectively
214
129
201
5000
Grommet nut only for 162 Series.
A
Grommet and nut with strain relief
clamp. The clamp prevents the flexing
of the wires in the immediate vicinity of
he risers, so avoiding the risk of leaks.
162Series
162GB-239-XX†
G
H
Grommet nut with strain relief clamp only
for 162 Series.
A
Grommet and nut with right-angled strain
relief clamp. The clamp prevents flexing
of the wires in the immediate vicinity of
the risers, so avoiding the risk of leaks
(these are supplied to separate order
only for use with style T shells).
162GB Series
162GB-201-XX†
Q
Grommet nut with strain relief clamp only
for 162 Series.
G
A
75o Clamp for screened jacketed cable
with grommet. Effective sealing is
provided over the range of cables
covered by DEF 10 (Pattern C) as
specified in DEF 5325-3. These are
supplied to separate order only and are
intended for use with style T shells.
162 Series
162GB-5000-XX-†-XX**
Q
B
* The suffix XX-XP or S enables the grommet to be matched to the insert arrangement (e.g. 12-3P).
** The suffix XX specifies the cable size.
† The suffix XX specifies the shell size.
18
Dimensions and Mounting Details
CABLES TO DEF STAN 10 and DEF STAN 61-12 part 5
SJ CLAMPS
e.g. def 10-3A or DEF STAN 16-2-3A
The 162 series clamps are identical to the 62 series
clamps except that the grommet is omitted. It is
however, still necessary to quote the full planform
because the piece parts vary to suit the appropriate
cable.
CABLE
DEF 10 etc
DEF STAN
16-2 etc
CABLE
DEF 10-etc
DEF STAN 16-
2 etc
CABLE
PLANFORM DEF 10-etc DEF PLANFORM
STAN 16-2 etc
PLANFORM
8-3
3A,3B,3C,2B
3A,3B,3C,2B
2A,2B,2C,2Q•
6A,6B,6C,4C
3A,3B,3C,2Q•
10C
14-12 C
14-15
16-8
12A,12B,12C
20-16
20-41 C
22-55
-
8-3 3 C
10-2
-
36C
-
SJ clamps are available in 62 series only where
there is an appropriate cable to DEF 10 or DEF
STAN 61-12 part 5 available for the planform.
-
10-6 C
12-3 C
12-10
16-23 C
16-26
18-11
-
24-61 C
60C
25A,25B,25C
-
-
-
162 series availability is similar according to the
planforms tooled. These are marked C on the table.
• Applicable to DEF10 only
Type A Cables:
Type B Cables:
Type C Cables:
Type Q Cables:
PVC outer sheath, no overall screen, L.T. (14/.0076) unscreened cores
(equivalent DEF STAN 16-2 wire size)
Outer screen, inner PVC sheath, L.T. (14.0076) unscreened cores
(equivalent DEF STAN 16-2 wire size)
Outer PVC sheath, inner screen, L.T. (14.0076) unscreened cores
(equivalent DEF STAN 16-2 wire size)
Outer screen, inner PVC sheath, L.T. (36/.012) unscreened cores
(DEF 10 only)
Part Number Examples:
162GB-151-14-12 (no grommet supplied)
Straight SJ Clamps 162GB-151-XX
max
75o SJ Clamps 162GB-5000-XX
max
Overall Length (max.)
Shell Size
Length including Length including
162GB-129-XX 162GB-160-168 Length including
Length including
receptacle in mm
162GB-201-XX
receptacle
in mm
2.742
69.64
2.752
69.90
3.162
80.31
3.162
80.31
3.282
83.36
-
plug
in mm
2.375
60.235
2.532
64.39
2.625
66.675
2.719
69.035
2.750
69.80
-
in mm
in mm
plug in mm
08
10
12
14
16
18
20
22
24
15/32
13/16
17/32
11/4
0.991
25.17
0.991
25.17
0.991
25.17
0.965
24.51
1.105
28.065
1.105
28.065
1.285
32.64
1.285
32.64
1.373
34.875
0.545
13.84
0.545
13.84
0.545
13.84
0.545
13.84
0.545
13.84
0.545
13.84
0.545
13.84
0.545
13.84
0.501
12.725
2.732
69.39
2.742
69.64
3.152
80.06
3.152
80.06
3.272
83.10
-
2.416
61.365
2.573
65.35
2.666
67.715
2.760
70.095
2.790
70.87
-
15/16
13/8
-
-
-
-
13/8
3.272
83.10
-
3.345
84.96
-
3.250
82.55
-
3.312
84.125
-
129
115
/
/
64
32
-
-
-
-
3.696
93.87
3.768
95.70
3.375
85.725
3.500
88.90
B dia. max
G
J
K
L
162GB-151-XX
162GB-5000-XX
in mm
Cable Sleeve
Int. dia. ±0.005
±0.127
36T
162GB-5000-XX
in mm
Shell Size
162GB-129-XX 162GB-214 P or S All SJ Clamps
162GB-201-XX
in mm
in mm
in mm
in mm
08
10
12
14
16
18
20
22
24
0.676
17.17
0.676
17.17
0.812
20.62
0.926
23.52
1.051
26.695
-
0.828
21.03
0.891
22.63
1.016
25.805
1.141
28.98
1.203
30.555
1.426
36.22
1.426
36.22
1.567
39.80
1.735
44.07
0.561
14.25
0.686
17.425
0.811
20.60
0.936
23.775
1.061
26.95
1.186
30.125
1.311
33.30
1.436
36.745
1.561
39.65
0.775
19.68
0.902
22.91
1.030
26.16
1.157
29.385
1.284
32.61
-
0.161
4.09
0.193
4.90
0.317
8.05
0.733
18.62
0.795
20.19
0.858
21.79
0.915
23.24
1.010
25.65
1.070
27.18
1.140
28.955
1.170
29.72
1.260
32.00
1.750
44.45
1.875
47.625
2.125
53.975
2.125
53.975
2.062
52.375
-
0.380
9.65
0.505
12.83
0.630
16.00
0.630
16.00
0.755
19.175
0.805
20.45
-
-
-
1.280
32.51
-
1.539
39.09
-
2.062
52.375
-
-
-
-
1.620
41.15
1.783
45.29
2.187
55.55
19
Dust Caps
TABLE OF STYLES
62GB-736
62GB-738
62GB-742
62GB-810
62GB-812
62GB-813
20
Dust Caps
TABLE OF STYLES
62GB-997
62GB-998
62GB-1069
62GB-1070
21
Dust Caps
TABLE OF STYLES
736
62GB-736
Caps and Chains for Single Hole
Mounting Receptacles
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
B
J
Shell Size
± 0.005
(± 0.13)
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.556
14.12
C dia. Max
± 0.005
(± 0.127)
0.578
14.68
0.703
17.86
0.891
22.63
1.016
25.81
1.141
29.39
1.266
32.16
1.391
35.33
1.516
38.51
1.641
41.68
08
10
12
14
16
18
20
22
24
0.734
18.64
0.859
21.82
1.000
25.4
1.125
28.57
1.250
31.75
1.375
34.92
1.500
38.1
1.625
41.27
1.750
44.45
101.6
4.0
101.6
738
62GB-738
Caps and Chains for Flange Mounting
Receptacles
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
B
J
± 0.005
(± 0.127)
0.125
3.18
0.125
3.18
0.125
3.18
0.125
3.18
0.125
3.18
0.125
3.18
0.125
3.18
Shell Size
C dia. Max
± 0.005
(± 0.13)
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.556
14.12
08
10
12
14
16
18
20
22
24
0.734
18.64
0.859
21.82
1.000
25.4
1.125
28.57
1.250
31.75
1.375
34.92
1.500
38.1
1.625
41.27
1.750
44.45
0.125
3.18
0.152
3.66
101.6
4.0
101.6
22
Dust Caps
TABLE OF STYLES
742
62GB-742
Caps and Chains for Single Hole
Mounting Receptacles
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
B
J
± 0.005
(± 0.127)
0.125
3.18
0.125
3.18
0.125
3.18
0.125
3.18
0.125
3.18
0.125
3.18
0.125
3.18
Shell Size
± 0.005
(± 0.13)
0.522
13.25
0.522
13.25
0.522
13.25
0.522
13.25
0.522
13.25
0.522
13.25
0.584
14.83
0.584
14.83
0.617
15.67
C dia. Max
08
10
12
14
16
18
20
22
24
0.719
18.26
0.844
21.43
1.000
25.4
1.125
28.57
1.250
31.75
1.357
34.92
1.500
38.1
1.625
41.27
1.750
44.45
0.125
3.18
0.152
3.86
101.6
4.0
101.6
23
Dust Caps
TABLE OF STYLES
810
62GB-810
BS9522-F0017-A2012
Caps and Cords for Plugs
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
101.6
4.0
B
J
± 0.005
(± 0.127)
0.145
3.68
3.685
3.68
0.145
3.68
0.145
3.68
0.145
3.68
0.145
3.68
0.145
3.68
Shell Size
± 0.005
(± 0.13)
0.522
13.25
0.522
13.25
0.522
13.25
0.522
13.25
0.522
13.25
0.584
14.83
0.584
14.83
0.617
15.67
C dia. Max
08
10
12
14
16
20
22
24
0.719
18.26
0.844
21.43
1.000
25.4
1.125
28.57
1.250
31.75
1.500
38.1
1.625
41.27
1.750
44.45
0.171
4.34
101.6
812
62GB-812
BS9522-F0017-A2013
Caps and Cords for Flange Mounting
Receptacles
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
B
J
± 0.005
(± 0.127)
0.145
3.68
0.145
3.68
0.145
3.68
0.145
3.68
0.145
3.68
0.145
3.68
0.145
3.68
Shell Size
± 0.005
(± 0.13)
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.556
14.12
C dia. Max
08
10
12
14
16
18
20
22
24
0.734
18.64
0.859
21.82
1.000
25.4
1.125
28.57
1.250
31.75
1.375
34.92
1.500
38.1
1.625
41.27
1.750
44.45
0.145
3.68
0.171
4.34
101.6
4.0
101.6
24
Dust Caps
TABLE OF STYLES
813
62GB-813
BS9522-F0017-A2014
Caps and Cords for Single
Hole Mounting Receptacles
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
B
J
Shell Size
C dia. Max
± 0.005
(± 0.13)
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.556
14.12
± 0.005
(± 0.127)
0.578
14.68
0.703
17.86
0.891
22.63
1.016
25.81
1.141
29.39
1.266
32.16
1.391
35.33
1.516
38.56
1.641
41.68
08
10
12
14
16
18
20
22
24
0.734
18.64
0.859
21.82
1.000
25.4
1.125
28.57
1.250
31.75
1.375
34.92
1.500
38.1
1.625
41.27
1.750
44.45
101.6
4.0
101.6
25
Dust Caps
TABLE OF STYLES
997
62GB-997
Caps and Chains Ribbed for Single
Hole Mounting Receptacles
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
B
J
Shell Size
± 0.005
(± 0.13)
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.556
14.12
C dia. Max
± 0.005
(± 0.127)
0.578
14.69
0.703
17.86
0.891
22.64
1.016
25.81
1.141
28.99
1.266
32.16
1.391
35.34
1.516
38.51
1.641
41.69
08
10
12
14
16
18
20
22
24
0.892
22.66
1.017
26.84
1.142
29.01
1.267
32.19
1.454
36.94
1.563
39.70
1.687
42.85
1.797
45.65
1.922
48.82
101.6
4.0
101.6
998
62GB-998
Caps and Chains Ribbed for Plugs
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
J
± 0.005
(± 0.127)
0.124
3.18
0.124
3.18
0.124
3.18
0.124
3.18
0.124
3.18
0.124
3.18
0.124
3.18
Shell Size
g max
C dia. Max
08
10
12
14
16
18
20
22
24
0.562
14.28
0.562
14.28
0.562
14.28
0.562
14.28
0.562
14.28
0.562
14.28
0.624
15.85
0.624
15.85
0.624
15.85
0.892
22.66
1.017
25.84
1.142
29.01
1.267
32.19
1.454
36.94
1.563
39.70
1.687
42.85
1.797
45.65
1.922
48.82
0.124
3.18
0.147
3.74
101.6
4.0
101.6
26
Dust Caps
TABLE OF STYLES
1069
62GB-1069
Caps and Cords Ribbed for Single
Hole Mounting Receptacles
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
B
J
Shell Size
± 0.005
(± 0.13)
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.556
14.12
C dia. Max
± 0.010
(± 0.25)
0.578
14.69
0.703
17.86
0.891
22.64
1.016
25.81
1.141
28.99
1.266
32.16
1.391
35.34
1.516
38.51
1.641
41.696
08
10
12
14
16
18
20
22
24
0.892
22.66
1.017
26.84
1.142
29.01
1.267
32.19
1.454
36.94
1.563
39.70
1.687
42.85
1.797
45.65
1.922
48.82
101.6
4.0
101.6
62GB-1070
1070
Caps and Cords Ribbed for Flange
Mounting Receptacles
A
± 0.25
(± 6.35)
3.0
76.2
3.0
76.2
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
4.0
101.6
4.0
B
J
± 0.005
(± 0.127)
0.117
3.03
0.119
3.03
0.119
3.03
0.119
3.03
0.119
3.03
0.119
3.03
0.110
3.03
Shell Size
± 0.005
(± 0.13)
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.521
13.23
0.556
14.12
C dia. Max
08
10
12
14
16
18
20
22
24
0.892
22.66
1.017
22.66
1.142
29.01
1.267
32.19
1.454
36.94
1.563
39.70
1.687
42.85
1.797
45.65
1.922
48.82
0.119
3.03
0.147
3.74
101.6
4.0
101.6
27
Interconnection Accessories
5001 BACKSHELL SERIES
·
·
For use on 162GB connector styles
The 5001 Backshells are suitable for termination
using Bandit, Zetalock and Heatshrink product
·
The 5001 Backshell is designed to give 360o
screening
Part Numbering Information
AIA50
01
XX XX XX
XX
XX XX
Denotes Backshell Style
50 – Zeta Lock Termination with
Heatshrink Boot Groove
51 – Spin Coupler to take Heatshrink Boot
Denotes Connector Style
01 – Series 2 162GB
Denotes Connector Shell Size
8, 10, 12, 14, 16, 18, 20, 22, 24
Denotes Backshell Inlet Size
See Chart for Inlet Standard
Consult Factory for alternatives
Denotes Backshell Exit Angle
00 = 0o
45 – 45o
90 – 90o
Consult Factory for alternatives
Denotes Working Length
10 – Standard
Consult Factory for alternatives
Denotes Backshell Material
AA – Aluminium Alloy
RB – Aluminium Bronze
SS – Stainless Steel
Denotes Backshell Plating Finish
01 – Unplated
02 – Electroless Nickel
03 – Cadmium with Olive Drab Chromate Passivation
04 – Zinc Cobalt with Green Chromate Passivation
05 – Zinc Cobalt with Black Chromate Passivation
28
Interconnection Accessories
5001 BACKSHELL SERIES - STRAIGHT
36.35 MAX
29.95 MAX
Rec Hellerman Rec Hellerman
Part Number
A-Thread
ØB MAX ØG MAX ØH MAX
Spring Ref
Boot 90o
Boot Straight
5001-08-00-00-10-AA-XX
5001-10-00-00-10-AA-XX
5001-12-00-00-10-AA-XX
5001-14-00-00-10-AA-XX
5001-16-00-00-10-AA-XX
7/16-28 UNEF
9/16-24 UNEF
11/16-24 UNEF
13/16-20 UNEF
15/16-20 UNEF
18.14
20.45
24.64
29.13
32.13
32.64
39.78
43.28
44.25
18.14
20.45
24.64
29.13
32.13
32.64
39.78
43.28
44.25
6.48
8.05
14.04
15.61
18.81
20.39
23.57
26.74
29.92
33.09
33.09
14.04
14.04
15.61
18.81
20.39
23.57
26.74
29.92
33.09
1152-4-GW24
1154-4-GW24
1155-4-GW24
1155-4-GW24
1156-4-GW24
1156-4-GW24
1157-4-GW24
1157-4-GW24
1157-4-GW24
1152-4-GW24
1154-4-GW24
1155-4-GW24
1155-4-GW24
1156-4-GW24
1156-4-GW24
1157-4-GW24
1157-4-GW24
1157-4-GW24
152-42-GW24
154-42-GW24
155-42-GW24
155-42-GW24
155-42-GW24
156-42-GW24
157-43-GW24
157-43-GW24
157-43-GW24
152-42-GW24
154-42-GW24
155-42-GW24
155-42-GW24
156-42-GW24
156-42-GW24
157-43-GW24
157-43-GW24
157-43-GW24
HE 050
HE 100
HE 100
HE 200
HE 200
HE 300
HE 300
HE 300
HE 300
HE 050
HE 050
HE 100
HE 100
HE 200
HE 200
HE 300
HE 300
HE 300
11.25
12.83
16.00
19.18
22.38
25.55
25.55
4.83
5001-18-00-00-10-AA-XX 1 1/16-18 UNEF
5001-20-00-00-10-AA-XX 1 3/16-18 UNEF
5001-22-00-00-10-AA-XX 1 5/16-18 UNEF
5001-24-00-00-10-AA-XX 1 7/16-18 UNEF
5001-08-06-00-10-AA-XX
5001-10-08-00-10-AA-XX
5001-12-10-00-10-AA-XX
5001-14-12-00-10-AA-XX
5001-16-14-00-10-AA-XX
7/16-28 UNEF
9/16-24 UNEF
11/16-24 UNEF
13/16-20 UNEF
15/16-20 UNEF
6.48
8.05
11.25
12.83
16.00
19.18
22.38
25.55
5001-18-16-00-10-AA-XX 1 1/16-18 UNEF
5001-20-18-00-10-AA-XX 1 3/16-18 UNEF
5001-22-20-00-10-AA-XX 1 5/16-18 UNEF
5001-24-22-00-10-AA-XX 1 7/16-18 UNEF
All dimensions in mm
29
Interconnection Accessories
5001 BACKSHELL SERIES – RIGHT ANGLE
J MAX
E MAX
17.98 MAX
ØG MAX
ØH MAX
Rec Hellerman
Boot Straight
Part Number
A-Thread
D MAX ØB MAX E MAX ØG MAX ØH MAX
J MAX
Spring Ref
5001-08-00-90-AA-XX
5001-10-00-90-AA-XX
7/16-28 UNEF
9/16-24 UNEF
35.18
18.14
20.45
24.64
29.13
32.13
32.64
39.78
43.28
44.25
18.14
20.45
24.64
29.13
32.13
32.64
39.78
43.28
44.25
25.98
29.16
32.33
37.11
40.28
40.28
48.21
51.38
51.38
25.98
29.16
32.33
37.11
40.28
40.28
48.21
51.38
51.38
6.48
8.05
14.04
15.61
18.81
20.39
23.57
26.74
29.92
33.09
33.09
14.04
14.04
15.61
18.81
20.39
23.57
26.74
29.92
33.09
32.39 152-42-GW24
35.56 154-42-GW24
38.74 155-42-GW24
43.51 155-42-GW24
46.69 156-42-GW24
46.69 156-42-GW24
54.61 157-43-GW24
57.79 157-43-GW24
57.79 157-43-GW24
32.39 152-42-GW24
35.56 154-42-GW24
38.74 155-42-GW24
43.51 155-42-GW24
46.69 156-42-GW24
46.69 156-42-GW24
54.61 157-43-GW24
57.79 157-43-GW24
57.79 157-43-GW24
HE 050
HE 100
HE 100
HE 200
HE 200
HE 300
HE 300
HE 300
HE 300
HE 050
HE 050
HE 100
HE 100
HE 200
HE 200
HE 300
HE 300
HE 300
38.35
39.75
46.30
47.70
47.70
55.63
58.80
58.80
33.40
36.58
39.75
44.53
47.70
47.70
55.63
58.80
58.80
5001-12-00-90-AA-XX 11/16-24 UNEF
5001-14-00-90-AA-XX 13/16-20 UNEF
5001-16-00-90-AA-XX 15/16-20 UNEF
5001-18-00-90-AA-XX 1 1/16-18 UNEF
5001-20-00-90-AA-XX 1 3/16-18 UNEF
5001-22-00-90-AA-XX 1 5/16-18 UNEF
5001-24-00-90-AA-XX 1 7/16-18 UNEF
11.25
12.83
16.00
19.18
22.38
25.55
25.55
4.83
5001-08-06-90-AA-XX
5001-10-08-90-AA-XX
7/16-28 UNEF
9/16-24 UNEF
6.48
5001-12-10-90-AA-XX 11/16-24 UNEF
5001-14-12-90-AA-XX 13/16-20 UNEF
5001-16-14-90-AA-XX 15/16-20 UNEF
5001-18-16-90-AA-XX 1 1/16-18 UNEF
5001-20-18-90-AA-XX 1 3/16-18 UNEF
5001-22-20-90-AA-XX 1 5/16-18 UNEF
5001-24-22-90-AA-XX 1 7/16-18 UNEF
8.05
11.25
12.83
16.00
19.18
22.38
25.55
All dimensions in mm
30
Interconnection Accessories
INSTALLATION - PROCEDURE
·
·
Prepare the cable making sure that a sufficient length of shield is available, so that it fits against the front shoulder of the lip groove.
Before insertion of connector contacts, slide the heat-shrinkable connector boot onto the cable followed by the Spring Adapter.
·
·
Position the heatshrinkable boot, Spring Adapter, and shield braid out of the way and insert the connector contacts.
Depending upon the shielding braid size, it can either be folded back onto itself or bunched up concertina style out of the way
for easy access to the cable conductors.
Screw the Spring Adapter onto the connector and tighten to the torque value specified by the connector manufacturer. Typical
torque values are shown in table on Page 7. It is recommended that the connector threads are lubricated with a suitable
compound if a liquid thread lock is not used. The adapter should be hand tightened to ensure proper thread alignment and
then tightened with a strap wrench and torque meter to the specified torque.
·
Bring the cable shield braid up onto the adapter body so that it fits against the front shoulder of the lip groove. Alternatively
extend the braid past the lip groove.
Secure Cable Braid
End with Tape
NOTE: After assembly, braid can be trimmed with side cutters
or folded back and secured with high temperature tape
Fold Cable Braid back
·
Open up the constant force spring and wrap it around the cable braid section that is positioned over the constant force spring
slot area of the adapter. This is most easily accomplished by lifting up the end of the spring and trapping the braid covered
adapter between the spring coil and raised end. The spring will now stay in place and can be installed by simply rolling the
coil around the braid covered adapter. Refer to appropriate code of practice for procedure to install heatshrink shape.
Roll Spring Coil around
Adapter
Lift Up End of Spring
Trap Braid Covered Adapter
between Spring Coil and raised
end
31
Interconnection Accessories
INSTALLATION - PROCEDURE
Re-Entry Procedure
·
·
Reheat the heatshrink shape, remove to expose the ZetalokTM? spring and braid.
Once spring is exposed, lift up the edge of the ZetalokTM spring and push it around the circumference of the assembly to form
a coil which can then be rolled around the assembly to remove the spring.
·
·
·
Lift the cable screen braid off the backshell and push it back out of the way.
Unscrew the backshell and push it back out to facilitate repairs at the connector or exposed connector area.
Follow the practice detailed in these instructions to re-install the ZetalokTM spring backshell
Note: The ZetalokTM? spring can be installed and removed an infinite number of times if not bent or distorted in any way during the
removal process.
32
Interconnection Accessories
SHIELD TERMINATION ASSEMBLY PROCESS
Adapter
1. Prepare Cable Braid for termination process (Figure 1)
.400 (1.2mm)
Retention Lip
Minimum Length
Conductors
Braid over
Braid
Termination area
2. Push Braid forward over Adapter Retention Lip to the
Adapter Incline Point (or .4” [10.2mm] minimum braid
length). Milk Braid as required to remove slack and
ensure a snug fit around the shield termination area
(Figure 2).
Adapter
Incline
3. Prepare the Band in the following manner:
IMPORTANT: Due to Connector/ Adapter
circumference, it may be necessary to prepare the
Band around the Cable or Retention Area.
Tail Length
Indicator Mark
Buckle
a) Roll Band through the Buckle Slot twice (Bands must
be double-coiled).
b) Pull on Band until Mark (ûæ) is within approximately
(.250 inch (6.4mm) of Buckle Slot (Figure 3). The
Band may be tightened further if desired.
NOTE: Prepared Band should have (ûæ) Mark visible
approximately where shown in Figure 3.
SHIELD TERMINATION CLAMPING PROCESS (Figures
4 through 8):
NOTE: To free Tool Handles, move Holding Clips to
centre of Tool.
4. Squeeze Gripper Release Lever and insert Band into the
front end opening of the Tool. (NOTE: Circular portion of
looped band must always be face downward).
5. Aligning the Band and Tool with the Shield Termination
Area, squeeze Black Pull-Up Handle repeatedly using
short strokes until it locks against the Tool Body. (This
indicates the Band is compressed to the Tool
Precalibrated Tension).
NOTE: If alignment of band and shield is
unsatisfactory, tension on band can be relaxed by
pushing on slotted release lever on top of tool. Make
adjustments as necessary and again squeeze black
pull-up handle.
6. Complete the Clamping Process by squeezing the Grey
Cut-Off Handle.
7. Remove excess Band from Tool.
8. Inspect Shield Termination.
33
Key/Keyway Orientations
FOR Patt. 105 DEF STAN 59-35 (Part 1) Sec. 3
3 Pins spaced
120o apart
Datum is always taken from major key or keyway.
In receptacles the major keyway always remains
fixed in relation to the mounting flange. For the
A*, B, C, D*, E and F orientations, the three
bayonet locations and associated minor keyways
are rotated complete, in accordance with the
table below.
N.B. The accompanying diagram shows a
receptacle shell, with keyways. Corresponding
key orientations for a mating plug shell are
therefore always clockwise.
Values for a(degrees)
A* D*
Values for ? (degrees)
A* D*
Values for ß (degrees)
Shell
Size
N
B
C
E
F
N
B
C
E
F
N
A*
B
C
D*
E
F
8
105
92
-
-
118 118
82
35
35
-
-
35
30
50
75
75*
75
75
75
75
75
75
75
75
-
-
75 100
75 100
75 100
75 100
75 100
75 100
75 100
75 100
75 100
75
10 105
12 105
14 105
16 105
95
97
98
99
85 125 115 115
89 121 113 115
85
85
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
30
30
30
30
30
30
30
30
50
50
50
50
50
50
50
50
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
91 119 112
93 117 111
95 115 110
95 115 110
97 113 109
97 113 109
75 120
75 120
75 120
75 120
75 120
75 120
18 105 100
20 105 100
22 105 101
24 105 101
Values for ? (degrees)
Orientation
Values for f (degrees)
Orientation
Shell
Size
N
A*
B
C
D*
E
F
N
A*
B
C
D*
E
F
8
10
12
14
16
18
20
22
24
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
-
-
50
50
50
50
50
50
50
50
50
30
30
30
30
30
30
30
30
30
45
45
45
35
35
35
35
35
35
60
60
60
60
60
60
60
60
60
47
50
52
53
54
55
55
56
56
-
-
73
70
68
67
66
65
65
64
64
73
70
70
30
30
30
30
30
30
47
50
50
75
75
75
75
75
75
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
40
44
46
48
50
50
52
52
80
76
74
72
70
70
68
68
* now inactive for new designs
against Pattern 105 but available for
replacement purposes. Superseded
in DEF STAN 59-35 (Part 1) Sec. 3.
by orientations E and F.
34
Insert Orientations
FOR MIL-C-26482 AND REPLACEMENT PURPOSES
IN Patt. 105 OF DEF STAN 59-35 (Part 1) Sec. 3
Normal Position
with Pin Contacts
Alternative Position of Insert
Alternate Position of Insert
with Pin Contacts
(Ø clockwise)
with Socket Contacts
(Ø counterclockwise)
Each diagram shows mating face of insert
Orientation 0 (degrees)
Insert Arrangement
Normal
Z
W
60
90
-
X
210
-
Y
8-3
8-33
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-
-
-
-
8-98
-
-
-
-
10-2
-
-
-
10-6
90
-
-
-
-
10-7
-
-
-
12-3
-
-
180
270
184
-
-
12-10
14-5
60
40
43
30
54
158
60
62
85
45
16
30
90
155
92
90
165
152
270
-
295
273
-
14-12
14-19
16-8
315
180
-
-
331
-
16-23
16-26
18-11
18-32
20-41
22-21
22-55
24-61
275
241
222
225
175
226
270
338
340
265
-
119
138
126
135
142
180
349
314
324
35
Assembly Instructions
FOR AMPHENOL STRAIGHT S.J. CLAMPS TO
DEF STAN 59-35 (Part 1) Sec. 3 FOR
INTERNALLY AND EXTERNALLY SCREENED AND UNSCREENED CABLES
INTERNALLY SCREENED JACKETED CABLE TYPE C
Cable and Wire Stripping
Strip the outer P.V.C. Jacket of the cable back to dim ‘A’ to expose the
internal braid. Trim the braid back to within 19.05mm (0.75 in) of
P.V.C. jacket and fold back ‘B’
A Dimension
Size
mm
in
08
10
12 & 14
16 & 20
24
34.93
36.51
41.27
44.45
49.21
1.375
1.437
1.625
1.750
1.937
FOR 162 SERIES
Strip 5.6mm (0.220 in) to 6.6mm (0.260 in) of insulation from each wire
taking care not to cut or nick strands. If ends fray twist them back to
their original lay.
INITIAL ASSEMBLY
Slide onto the cable the following items in this order (1) Nut (2) Washer
(3) Gasket (4) Braid Clamp and (5) Clamp Body
CRIMP CONNECTION TO CONTACTS (162 SERIES)
Using the recommended tools, crimp the contacts to the wires and
insert them in the connector as described in the Amform instructions,
which are supplied with each 162 series assembly.
Bring up clamp body taking care not to drag the braid forward. (If
necessary a small amount of thin tape may be used to hold the braid
in position whilst carrying out this operation). Screw the clamp body
onto the connector accessory thread, making sure that the connector
serrations engage with those on clamp body. Fold the braid out at
right angles to the cable and slide forward the braid clamp. Smooth
back braid onto the braid clamp and trim off the surplus. Slide up
gasket, washer, screw on nut and tighten.
Surplus Braid
Trimmed
36
Assembly Instructions
FOR AMPHENOL STRAIGHT S.J. CLAMPS TO
DEF STAN 59-35 (Part 1) Sec. 3 FOR
INTERNALLY AND EXTERNALLY SCREENED AND UNSCREENED CABLES
EXTERNALLY SCREENED JACKETED CABLE TYPES ‘B & Q’
Cable and Wire Stripping
Strip the outer braid and internal P.V.C. jacket of the cable back to
dim ‘A’
A Dimension
Size
mm
in
08
10
12 & 14
16 & 20
24
33.32
34.93
39.70
42.85
47.63
1.312
1.375
1.563
1.687
1.875
FOR 162 SERIES
Strip 5.6mm (0.220 in) to 6.6mm (0.260 in) of insulation from
each wire taking care not to cut or nick strands. If ends fray
twist them back to their original lay.
INITIAL ASSEMBLY
Slide onto the cable the following items in this order (1) Nut (2)
Washer (3) Male Braid Clamp Convolute Screen (See B) as far
as possible, and slide on times (4) Female Braid Clamp (5)
Gasket and (6) Clamp Body
CRIMP CONNECTION TO CONTACTS (162 SERIES)
Using the recommended tools, crimp the contacts to the wires
and insert them in the connector as described in the Amform
instructions, which are supplied with each 162 series assembly.
Bring up clamp body and screw onto the connector accessory
thread, making sure that the connector serrations engage with
those on clamp body. Slide forward gasket and female braid
clamp. Push forward screen and fold out at right angles braid
which does not return to original position. Slide up male braid
clamp. Smooth back braid onto male braid clamp and trim off
surplus. Slide up washer. Screw on nut and tighten.
Surplus Braid
Trimmed
UNSCREENED JACKETED CABLES TYPE ‘A’
All procedures concerning this type of cable to be as for
internally screened jacketed cable but all references to screen
(Braid) to be disregarded.
37
Assembly Instructions
FOR AMPHENOL ANGLED S.J. CLAMPS TO
DEF STAN 59-35 (Part 1) Sec. 3 FOR
INTERNALLY AND EXTERNALLY SCREENED AND UNSCREENED CABLES
INTERNALLY SCREENED JACKETED CABLE TYPE ‘C’
Cable and Wire Stripping
Strip the outer P.V.C. jacket of the cable back to dim ‘A’ to expose the
internal braid. Trim the braid back to within 19.05mm (0.75 in) of
P.V.C. jacket and fold back ‘B’.
A Dimension
Size
mm
in
08
58.15
66.68
69.85
88.90
95.25
2.890
2.625
2.750
3.500
3.750
10/12 & 14
16
20
24
FOR 162 SERIES
Strip 5.6mm (0.220 in) to 6.6mm (0.260 in) of insulation from each wire
taking care not to cut or nick strands. If ends fray twist them back to
their original lay.
INITIAL ASSEMBLY
Slide onto the cable the following items in this order (1) Nut (2) Washer
(3) Gasket (4) Braid Clamp (5) 75o Angled Body
CRIMP CONNECTION TO CONTACTS (162 SERIES)
Using the recommended tools, crimp the contacts to the wires and
insert them in the connector as described in the Amform instructions,
which are supplied with each 162 series assembly. Bring up clamp
body taking care not to drag the braid forward. (If necessary a small
amount of thin tape may be used to hold the braid in position whilst
carrying out this operation). Screw the clamp body onto the connector
accessory thread, making sure that the connector serrations engage
with those on the clamp body. Fold the braid out at right angles to the
cable and slide forward the braid clamp. Smooth back braid onto the
braid clamp and trim off the surplus. Slide up gasket, washer, screw
on nut and tighten.
Surplus Braid
Trimmed
38
Assembly Instructions
FOFOR AMPHENOL ANGLED S.J. CLAMPS TO
DEF STAN 59-35 (Part 1) Sec. 3 FOR
INTERNALLY AND EXTERNALLY SCREENED AND UNSCREENED CABLES
EXTERNALLY SCREENED JACKETED CABLES TYPES ‘B’ & ‘Q’
Cable and Wire Stripping
Strip the outer braid and internal P.V.C. jacket of the cable back to dim ‘A’.
A Dimension
Size
mm
in
08
58.15
66.68
69.85
88.90
95.25
2.890
2.625
2.750
3.500
3.750
10, 12 & 14
16
20
24
FOR 162 SERIES
Strip 5.6mm (0.220 in) to 6.6mm (0.260 in) of insulation from each wire
taking care not to cut or nick strands. If ends fray twist them back to their
original lay.
INITIAL ASSEMBLY
Slide onto the cable the following items in this order:
(1) Nut (2) Washer (3) Male Braid Clamp – Convolute Screen (See B) as
far as possible and slide on items (4) Female Braid Clamp (5) Gasket
(6) 75o Right Angled Body
CRIMP CONNECTION TO CONTACTS (162 SERIES)
Surplus Braid
Trimmed
Using the recommended tools, crimp the contacts to the wires and insert
them in the connector as described in the Amform instructions, which are
supplied with each 162 series assembly. Bring up clamp body taking care
not to drag the braid forward. (If necessary a small amount of thin tape
may be used to hold the braid in position whilst carrying out this operation).
thread, making sure that the connector serrations engage with those on
the clamp body. Fold the braid out at right angles to the cable and slide
forward the braid clamp. Smooth back braid onto the braid clamp and trim
off the surplus. Slide up gasket, washer, screw on nut and tighten.
UNSCREENED JACKETED CABLES ‘TYPE A’
All procedures concerning this type of cable to be as for internally screened jacketed cable but all references to screen (Braid) to be
disregarded.
39
162GB
Assembly Instructions
WIRE STRIPPING – 162GB SERIES
Strip 5.6mm (.220 in) to 6.6mm (.260 in) of insulation from end
of wire for both size 20 and 16 contacts taking care not to cut or
nick strands. If ends fray twist them back to their original lay.
CONTACT AND WIRE DATA – 162GB SERIES
Stripping
Lengths
Permissible Insulation
O.D. range for Grommet
Suitable Wire Sizes
Contact
Size
Colour
Code
Contact Part Nos
Sealing
A.W.G.
in mm
in mm
Pin: 162GB-149-20000-05
Skt: 162GB-101-20000-05
0.032 – 0.020
0.81-0.51
0.047 – 0.085
1.19 - 2.16
0.220-0.260
5.6 - 6.6
20
16
RED
20, 22, 24
Pin: 162GB-149-16000-05
Skt: 162GB-101-16000-05
0.051 – 0.032
1.295 – 0.81
0.066 – 0.109
1.675 – 2.77
0.220 – 0.260
5.6 – 6.6
BLUE
16, 18, 20
CRIMP WIRE CONTACTS
CRIMPING JAW SETTING
Use Amphenol 294-542 Crimp Tool (M22520/1-01) with 294-1889-
01 Turret Head (M22520/1-02). Release and rotate Turret Knob to
proper contact size (as per colour code) and lock adjust Selector
Knob on handle to correct wire size [see table].
Insert stripped wire into Contact Pocket until it is visible through
inspection hole. Fully seat Contact in Crimp Tool Positioner and
close handles in one full stroke. (The Ratchet will not release until
tool has completed full stroke). Inspect Crimp for wire visibility
through Inspection Hole.
Contact Size
Wire Size
Crimp Jaw Setting
24
22
20
No. 2
No.3
No.4
20
20
18
16
No. 4
No. 5
No. 6
16
INSPECTION HOLE
CRIMPING WIRE TO CONTACT
CONTACT INSERTION
Select the proper insertion tool for the size of contact Table
1. The Insertion Tool and procedure are the same for both
pin and socket contacts. Slide rear accessory and sleeve
TABLE 1
Insertion Tool Part No.
Contact Colour
Grommet Sealing
Plug
over wire bundle. Lay wire in groove of insertion tool and
slide contact into front of tool until it is properly located in
tool probe. Insert contact into the correct hole in the rear
face of the grommet. Keeping contact in line with the axis
of the hole, apply a smooth even push on the tool until the
contact is fully seated in position. Note: it is essential that
the contact and tool are correctly aligned with the axis of
hole during insertion to prevent damage to contacts.
Withdraw tool at right angles to grommet surface until
complete free of connector. All contacts must be inserted
whether in circuit or not and the appropriate size sealing
plug used behind any contacts that are not wired. Push
the sealing plug in by hand until it is fully seated.
Size
Code
Amphenol
M.S.
20
16
RED
294GB-5000-20
294-96
-
162GB-130-20000
162GB-130-16000
BLUE
MS 24256A-16
40
CONTACT INSERTION
Contact Size
TABLE 2
CAUTION: extra care is required in this operation to prevent damage
to the connector.
Removal Tool Part Number
Contact
Size
Colour
Code
Amphenol
294-89
M.S.
Remove the rear accessory and sleeve and slide back on wire bundle.
Select the proper removal tool for the size of contact from table 2. The
same tool is used for both pin and socket contacts. Position the
removal tool over the contacts to be removed and push until tool probe
is fully bottomed, shown when indicator band enters insert hole. Tool is
inserted to first band only when removing pin contacts and to the
second band for socket contact removal. Slide the plunger know
forward to remove contact.
20
16
RED
MS 24256R-20
MS 25246R-16
BLUE
294-97
Details of operator training are available from Amphenol upon request.
Indicator Band
CONTACT REMOVAL
Notice: Products are sold subject to Amphenol’s conditions of sale (“the standard conditions”). All specifications and statements contained
herein are believed to be correct at the time of printing but no representation or warranty, express or implied, is given as to any specification or
statement contained herein. Product specifications including performance characteristics are typical only and subject to deviation. Specifications
are also subject to change without notice. Users should not assume that all safety measures are indicated or that other measures may not be
required. No representation or warranty, express or implied, is given that any use of products (including any stated or suggested use) does not
infringe any patent, registered design or other third party rights and no stated or suggested use of products can be taken to recommend any such
infringement.
Amphenol
Thanet Way, Whitstable, Kent. CT5 3JF Tel: 01227 773200 Fax: 01227 276571
41
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