D38999-20FE35SN [AMPHENOL]
MIL-DTL-38999, Series I LJT, II JT, III TV Insert Availability and Identification Chart; MIL -DTL- 38999 ， I系列LJT ， JT II ，III电视将可用性和鉴定表
| 型号： | D38999-20FE35SN |
| 厂家： | 
Amphenol |
| 描述： | MIL-DTL-38999, Series I LJT, II JT, III TV Insert Availability and Identification Chart |
| 文件： | 总53页 (文件大小：2206K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Availability and Identification Chart
Amphenol
Aerospace
Contact Size
JT/LJT
Hermetics
Series Series Series
Military
TV III
Solder
Crimp Class Class TV* Service
Total 22D 22M 22 20 16 12 12
10
8
8††
JT II
LJT I
TV III
(Coax) (Power) (Coax) (Twinax)
H
Y
Rating
Contacts
P
X
X
M
2
2
3
8-2■
8-3■
NA
P
P
M
Grounded
M
3
1
6
9-3■
1
9-5★■
8-6
X
X
X
X
X
X
P
P
P
P
6
7
9-6
9-7■
9-22■
M
I
7
2
2
8-35
8-44
X
X
X
X
✦
P
P
P
P
P
P
M
M
6
4
6
9-35
9-44
9-35
A35
P
4
M
M
2
4
2
2
9-94 ■
9-98
X
S
X
2
8-97■
8-98
X
X
X
3
S/2
X
P
P
P**
P
P
I
I
I
3
2
4
3
9-98
11-2★ 11-2★
A98
B2
P
P
P
2
10-4
10-5
4
11-4
11-4
11-5
X
X
X
S
X
X
P
P
I
I
5
6
5
6
11-5
11-6■
B5
X
10-13
10-35
X
X
X
X
P/S P/S
P/S P/S
P/S P/S
P/S P/S
M
13
13
11-13
11-35
M
II
I
13
4
13
4
11-35
11-54 ■
B35
X
✦
10-98
10-99
12-3
X
X
X
X
X
P/S P/S
P/S P/S
P
6
6
7
11-98
11-99
11-98
11-99
B98
B99
P
P
P
I
7
3
P
X
X
X
P
P
✦
II
3
4
P
X
X
X
X
13-3■
12-4
12-8
X
X
X
X
P
P
P
P
P
P
P
P
I
I
4
8
C4
C8
P
P
13-4★ 13-4★
8
13-8
13-8
I, Fiber
Optic
4
2**
2
13-13■
12-22
12-35
X
X
X
X
✦
X
X
2
P/S P/S
P/S P/S
P/S P/S
P/S P/S
M
22
22
13-22
13-35
X
M
l
22
4
22
13-35
13-63■
C35
C98
P
P
2
2
4
12-98
14-4■
14-5
X
X
P/S P/S
P/S P/S
I
10
10
13-98
13-98
I
4
5
2
15-4■
15-4■
✦
X
X
X
X
X
X
X
X
P
P
P
P
P
P
II
5
D5
P
P
15-5★ 15-5★
14-15
I
I
15
15
14
14
1
1
15-15
15-15
D15
P/S P/S
X
•
✦
P
S
Completely tooled.
*
Hermetic inserts - solder termination standard. (Contact Amphenol
Aerospace for optional PCB or eyelet termination).
Majority of tooling is completed (contact Amphenol Aerospace for availability).
Not tooled for 02-R.
Available with Pin contacts only
** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic
section for more information.
*** For use in MIL-STD-1760 applications (see pages 40 & 41).
Available with Socket contacts only
P/S Available with Pin contacts or Socket contacts
†
For RG 180/U and RG 195/U cables only.
★
Ground plane proprietary option available. Arrg. 9-5 is exclusively
ground plane type.
†† Size 8 Coax and Twinax are interchangeable.
(2) Not Tooled for RP or 02RE
■
✧
Not Mil-Qualified.
21-75 is Mil-Qualified with twinax contacts only.
(3) Pin inserts only, not tooled for RP or 02RE (Consult Sidney, NY for avail.)
(5) MS Connector 21-79 has provision for two size 8 coax contacts.
Coax contacts are not supplied unless specified by customer.
Note: MS connector 21-75 is supplied with size 8 twinax.
Commercial connector 21-75 is supplied with size 8 coax.
4
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Availability and Identification Chart
Amphenol
Contact Size
JT/LJT
Hermetics
Series Series Series Military
Solder Crimp Class Class TV* Service
Total
22D 22M 22 20 16 12
12
10
8
8††
JT II LJT I TV III TV III
(Coax) (Power) (Coax) (Twinax)
H
Y
Rating Contacts
14-18
X
X
X
X
X
X
X
X
X
X
X
2
P/S P/S
P/S P/S
I
I
18
19
37
37
8
18
15-18
15-19
15-35
15-37
15-68■
15-18
15-19
15-35
D18
D19
D35
P
P
P
14-19■
14-35
19
P
P
P
P
M
M
1
37
37
8
P/S P/S
14-37
X
X
P
P
P
P
P
P
14-68■
14-97■
X
X
2
X
X
P
P
P
P
I
M
I
12
39
6
8
4
15-97
17-2
15-97
17-2
D97
E2
P
X
38
1
✦
16-6
16-8
X
X
X
X
2
P
P
P
P
P
P
6
17-6
17-6
E6
E8
P
P
X
X
II
I
8
8
P/S P/S
17-8★ 17-8★
16-13■
13
13
2
17-13■
Coax
M
4
24
2
2
2
17-22■ 17-22★■
17-25■
✦
2
22
55
16-26
16-35
16-42
X
X
X
X
X
X
X
P
P/S P/S
P/S P/S
I
26
55
26
17-26
17-35
17-42■
17-26
17-35
E26
E35
P
P
P
P
P
P
M
X
M
42
2
42
X
X
M
2
17-52■
17-60■
✦
✦
16-55
16-99
18-11
X
X
X
X
X
X
X
P/S P/S
P/S P/S
M
55
10
23
17
11
18
28
55
17-55
17-99
I/Coax
8
2
X
X
P
P
P
P
I
Inst.
II
21
16
2
17-99
E99
1
4
19-AD■
X
X
X
X
P
P
P
P
11
F11
F18
P
19-11★ 19-11★
19-18
19-18
2
X
X
M
14
18-28
18-30
X
X
X
X
X
I
26
29
2
1
19-28
F28
P
19-28■
19-30■
X
P
X
X
X
X
X
X
P
X
X
3
I
M
I
30
15
32
12
66
1
2
19-31 ■
19-32
18-32
18-35
18-53
18-66
X
X
P/S P/S
P/S P/S
32
19-32
19-35
19-53■
F32
F35
P
P
P
P
P
P
M
M
66
53
19-35
X
X
X
53
P
P
S
P
P
S
M
M
I
66
67
18
9
66
67
19-66
19-67■
2
3
2
18-68■
18
19-68■
I
9
18-96■
20-1
X
X
X
X
3
P
P
M
79
79
21-1
P/S P/S
20-2
M
I
65
11
65
21-2■
20-11■
11
G11
X
21-11★ 21-11★
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
5
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Availability and Identification Chart
Amphenol
Aerospace
Contact Size
JT/LJT
Hermetics
Series Series Series Military
Service
Rating Contacts
Total 22D 22M 22 20 16 12 12
10
8
8††
Solder
Crimp
H
Y
TV*
JT II LJT I TV III TV III
(Coax) (Power) (Coax) (Twinax)
20-16
X
X
X
X
X
X
P/S P/S
II
16
16
4
G16
P
P
P
21-16★ 21-16★
21-25■
21-27■
I
I
I
25
27
27
25
27
19
X
X
X
X
X
X
X
4
21-29 ■
20-35
20-39
20-41
P
P
M
I
79
39
41
79
17
21-35
21-39
21-41
21-35
21-39
21-41
G35
G39
P/S P/S
P
P
P
X
X
X
X
P
P
P
P
P
P
37
41
2
I
G41
G75
P/S P/S
2
2
X
X
N
M
4
19
4
2
(4)
(5)
21-75★ 21-75★✧
21-79■ 21-79 ■
II
22-1
22-2
X
X
X
X
P
P/S P/S
M
100
100
23-1
P
P
P
P
P
P
X
X
M
M
I
85
6
85
23-2
6
23-6★■ 23-6★■
2
2
22-14■
✦
✦
14
14
23-14■ 23-14 ■
23-21★ 23-21★
22-21
22-32
X
X
X
X
X
X
X
X
P
P
P
P
P
P
P
II
21
21
H21
P
I
I
32
34
32
34
23-32■
23-34■
22-35
X
X
P
X
X
X
X
P/S P/S
M
100
100
40
23-35
23-53
23-35
H35
H53
P
P
P
P
22-53■
I
M
I
53
53
55
53
55
23-53
23-54 ■
X
X
P/S P/S
9
4
22-55
P
P
23-55
23-55
H55
P
X
X
II
II
16
11
16
11
23-97■
23-99■
24-1
24-2
24-4
X
X
X
X
X
X
X
✦
P
P
P
P
M
M
I
128
100
56
128
25-1
25-2
100
P
P
48
2
8
25-4
25-7■
25-4
25-7
25-8★
25-11***
25-17 ■
J4
J7
J8
P
P
M Twinax
Twinax
99
8
11
42
97
36
2
8
6
J11
2
2
N
M
9
✦
✦
✦
X
X
P
P
24-19■
24-24
24-29
I
N
I
19
30
24
25
29
19
J19
J20
25-19★ 25-19★
25-20■
25-20***
10 13
4
3
X
X
✦
X
X
P
P
P
P
12 12
J24
J29
25-24★ 25-24★
25-26 ■
5
I
16
4
I
29
X
25-29★ 25-29★
X
•
✦
P
S
Completely tooled.
** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic Section
for more information.
*** For use in MIL-STD-1760 applications (see pages 40 & 41).
Majority of tooling is completed (contact Amphenol Aerospace for availability).
Not tooled for 02-R.
Available with Pin contacts only
†
For RG 180/U and RG 195/U cables only.
Available with Socket contacts only
†† Size 8 Coax and Twinax are interchangeable.
P/S Available with Pin contacts or Socket contacts
(2) Not Tooled for RP or 02RE
★
Ground plane proprietary option available. Arrg. 9-5 is exclusively
ground plane type.
Not Mil-Qualified.
21-75 is Mil-Qualified with twinax contacts only.
Hermetic inserts - solder termination standard. (Contact Amphenol
Aerospace for optional PCB or eyelet termination).
(3) Pin inserts only, not tooled for RP or 02RE (Consult Sidney, NY for avail.)
(4) MS connector 21-75 is supplied with size 8 twinax.
Commercial connector 21-75 is supplied with size 8 coax.
(5) MS Connector 21-79 has provision for two size 8 coax contacts.
Coax contacts are not supplied unless specified by customer.
■
✧
*
6
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Availability and Identification Chart
Amphenol
Contact Size
JT/LJT
Hermetics
Series Series Series Military
Service
TV*
Total 22D 22M 22 20 16 12
10
(Power)
8
12
(Coax)
8
8††
Solder Crimp
H
Y
JT II LJT I TV III TV III
24-35
Quadrax
(Coax) (Twinax)
Rating Contacts
New
128
M
X
X
X
X
3
P
P
P
P
128
25-35
25-35
J35
J37
P
P
24-37
I
37
37
25-37★ 25-37★
24-43■
I
I
I
43
46
61
23 20
25-43
25-46
25-43
25-46
J43
J46
X
2
2
✦
✦
40
61
4
2
24-61
X
X
X
X
P
P
P
P
25-61
25-61
J61
X
✦
I
I
12
46
66
8
4
4
25-62■
25-90■
25-F4 ■
✦
40
2
X
4
M/I
49
13
X
✦
Completely tooled.
Not tooled for 02-R.
P
★
Pin inserts only (contact Amphenol Aerospace for socket availability).
Ground plane proprietary option available. Arrg. 9-5 is exclusively
ground plane type.
■
Not Mil-Qualified.
TV Series III
Select Shell Size - Special Insert Arrangement
(Not Mil-Spec Qualified)
Contact Size
Shell Size- Crimp Hermetics*
Insert Arrg.
Service
Rating
Total
Contacts
Comments
22D
20
2
16
12
8††
(Twinax)
9-2
15-4
X
X
X
X
X
X
X
X
X
I
II
M
M
I
M/Inst.
M
M
M
2
4
Formerly Pyle
Formerly Pyle
Formerly Pyle
Formerly Pyle
Formerly Pyle
Improved sealing
Formerly Pyle
Formerly Pyle
Formerly Pyle
4
3
4
15-25
17-20
21-12
21-21
21-99
25-92
25-97
25
20
12
41
16
101
42
22
16
3
9
9
11
32
5
92
26
9
3
13
X
•
Completely tooled.
Select Non-Standard Shell Size
Majority of tooling is completed (contact
Amphenol Aerospace for availability).
Not tooled for 02-R.
Pin inserts only (contact Amphenol Aerospace
for socket availability).
- Special Insert Arrangement
✦
P
(Not Mil-Spec Qualified)
Contact Size
★
Ground plane proprietary option available.
Arrangement 9-5 is exclusively ground plane type.
Not Mil-Qualified.
Shell Size- Crimp Hermetics* Service
Total
22D 20
8
4
0
Insert Arrg.
Rating Contacts
■
*
Hermetic inserts - solder termination standard.
(Contact Amphenol Aerospace for optional PCB
or eyelet termination).
25-16
25L-3
25L-7
33-3
33-5
33-6
X
X
X
X
X
X
X
M
II
II
II
II
II
II
8
3
7
3
5
6
4
6
2
2
1
7
** Two size 16 contacts dedicated to fiber optics.
See the Fiber Optic section for more information.
*** For use in MIL-STD-1760 applications
(pgs. 40 & 41).
1
5
4
2
4
2
†
For RG 180/U and RG 195/U cables only.
37-5
†† Size 8 Coax and Twinax are interchangeable.
Note: 25L-3 and 25L-7 require longer shells.
(Insert arrangements requiring non-standard shells or larger contacts)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
7
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Arrangements
Amphenol
Aerospace
Front face of pin inserts illustrated
1
1
A
C
5
1
A
B
6
7
C
5
4
1
2
A
B
4
6
2
Shell Size &
6
A
D
4
2
5
C
2
B
B
A
3
3
3
B
A
3
B
4
Insert Arrg. for:
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
8-2
8-3
9-3
8-6
9-6
8-35
9-35
9-35
M
6
22D
8-44
9-44
8-97
M
8-98
9-98
9-98
I
3
20
9-7
9-22
9-5
Grounded
1
9-94
M
2
M
2
20
M
3
20
M
6
22M
M
7
22M
I
2
20
M
4
22
2
2
20
8 Twinax
20
22M
1
1
10
10
11
13 12
F
A
B
A
D
A
F
2
2
A
B
E
A
B
9
9
11
13
D
A
B
B
A
G
E
E
F
B
3
3
A
C
12
8
8
D
E
Shell Size &
Insert Arrg. for:
C
C
4
4
D
D
7
C
7
C
C
B
C
B
D
5
6
5
6
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
10-4
11-4
11-4
I
4
20
10-5
11-5
11-5
I
5
20
10-13
11-13
10-35
11-35
11-35
M
13
22D
10-98
11-98
11-98
I
6
20
10-99
11-99
11-99
I
7
20
12-3
13-3
11-2
11-2
I
2
16
11-6
11-54
II
4
I
6
20
M
13
22M
II
3
16
22D
A
L
B
K
A
M
1
1
C
A
E
B
A
D
C
A
A
B
C
G
F
R
N
A
B
J
H
B
21
B
D
22
H
P
D
22
H
G
C
B
D
C
Shell Size &
Insert Arrg. for:
K
J
E
G
E
C
F
D
F
C
D
E
D
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
12-4
13-4
13-4
I
4
16
12-8
13-8
13-8
I
8
20
12-22
13-22
12-35
13-35
13-35
M
22
22D
12-98
13-98
13-98
I
10
20
14-4
15-4
15-4
I
4
12
14-5
15-5
15-5
II
5
16
14-15
15-15
15-15
I
14
20
13-63
I
M
22
22M
2
2
1
16
16
12
1
A
1
1
M
L
A
N
A
K
B
L
A
M
K
17
N
P
B
D
J
31
31
L
B
C
G
21
21
B
K
U
T
U
6
V
P
H
R
C
H
J
C
D
J
R
E
C
F
E
S
T
S
M
D
H
G
Shell Size &
Insert Arrg. for:
E
F
G
H
G
30
11
D
E
11
F
F
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
14-18
15-18
15-18
I
18
20
14-19
15-19
15-19
I
19
20
14-35
15-35
15-35
M
37
22D
14-37
15-37
14-68
15-68
14-97
15-97
15-97
I
17-2
17-2
M
M
37
22M
I
8
16
8
20
4
16
38
1
22D
8 Twinax
1
K
A
L
2
14
A
B
A
A
13
A
R
12
3
B
16
15
J
11
T
S
E
22
C
P
G
B
a
U
V
23
B
D
21
17
b
B
H
C
N
D
M
N
H
Z
L
c
F
D
E
M
D
E
F
C
G
W
Y
24
20
4
10
18
6
X
F
Shell Size &
Insert Arrg. for:
C
G
K
E
D
19
F
9
5
C
J
H
8
7
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
16-6
17-6
17-6
I
6
12
16-8
17-8
17-8
II
8
16
16-13
17-13
16-26
17-26
17-26
I
26
20
17-22
17-22
Coax
17-25
M
I
13
16
2
2
22
2
12 Coax 8 Coax
22D
8 Coax
CONTACT LEGEND
8
10
12
16 20
22 22M
22D
8
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Arrangements
Amphenol
Front face of pin inserts illustrated
1
17
32
17
32
J
A
10
40
A
T
10
40
R
25
1
B
4
21
25
4
47
53
47
53
A
B
8
2
4
S
H
P
B
C
1
3
U
K
L
1
Y
41
7
9
3
N
Z
D
31
42
G
C
10
5
X
V
M
W
E
55
52
55
52
3
6
F
D
L
F
9
K
G
9
16
31
46
39
Shell Size &
Insert Arrg. for:
31
16
24
46
J
H
11
24
39
E
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
16-35
17-35
17-35
M
55
22D
16-42
17-42
16-55
17-55
16-99
17-99
17-99
I
18-11
19-11
19-11
II
11
16
17-52
M
2
17-60
I/Coax
M
42
22
M
55
22M
8
22D
2
21
20
2
16
8 Twinax
8 Coax
25 34
T
A
R
S
c
A
B
U
T
A
A
f
A
V
43
17
S
U
10
51
58
B
B
R
S
W
U
B
C
P
4
T
e
S
d
V
U
d
B
P
C
e
R
V
R
C
C
64
1
C
N
f
c
d
c
D
E
N
P
N
W
X
V
T
D
j
P
D
W
X
g
h
b
e
2
M
K
D
g
g
U
f
W
E
E
b
M
b
a
N
a
L
E
h
Z
3
66
63
Z
N
K
a
X
Y
M
Y
L
F
F
M
H
F
F
S
E
Y
9
Z
J
H
J
Shell Size &
K
G
L
57
16
L
G
G
J
G
J
R
M
24
50
H
K
K
H
33 42
Insert Arrg. for:
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
18-28
19-28
19-28
M
18-30
19-30
18-32
19-32
19-32
I
32
20
18-35
19-35
19-35
M
66
22D
19-18
19-18
M
19-31
M
1
I
14
4
26
20
2
18
29
20
1
2
12
22D
22D 8 Twinax
16
8 Coax 12
35
44
25
25 34
1
17
43
17
10
A
A
21
10
51
L
B
4
58
52
M
4
1
59
65
H
F
B
1
3
64
66
41
51
K
J
C
T
S
N
U
R
2
52
53
G
J
D
P
C
67
64
3
9
H
E
9
63
31
11
Shell Size &
16
58
57
16
D
50
24
24
51
43
G
F
E
33 42
34
Insert Arrg. for:
Series II JT
Series I LJT
18-53
19-53
18-66
19-66
18-68
19-68
18-96
19-67
Series III TV
Service Rating
Number of Contacts
Contact Size
M
53
22
M
66
22M
M
67
22M
I
I
9
12
18
16
1
1
A
J
L
A
16
15
1
31
21
51
H
M
K
2
7
B
14
3
41
B
S
N
A
K
13
12
4
65
J
79
21
C
G
C
L
31
5
R
P
61
71
H
D
11
8
61
41
51
F
D
10
G
E
11
Shell Size &
Insert Arrg. for:
F
11
9
8
E
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
20-1
21-1
20-2
21-2
20-11
21-11
21-11
I
11
12
20-16
21-16
21-16
II
16
16
19-AD
Inst.
M
79
22M
M
65
22
16
20
1
8 Twinax
CONTACT LEGEND
8
10
12
16
20
22D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
9
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Arrangements
Amphenol
Aerospace
Front face of pin inserts illustrated
1
1
19
2
A
A
18
25
R
3
R
B
B
20
S
31
C
17
16
P
P
C
51
4
a
X
S
T
5
D
E
D
E
N
N
Y
a
Z
b
T
79
15
21
W
6
M
L
27
23
24
21
c
Y
d
26
Z
M
b
U
71
22
14
13
12
61
41
U
V
7
F
L
X
F
V
W
H
8
K
11
K
G
G
11
J
10
9
Shell Size &
Insert Arrg. for:
H
J
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
20-35
21-35
21-35
M
21-25
21-27
21-29
I
4
I
I
25
20
27
20
19
4
79
20 16 12
22D
46
25
67
56
35
16
77
A
W
W
T
A
8
86
A
V
j
B
Y
V
S
B
B
U
94
95
C
1
U
X
k
C
R
C
F
j
X
k
T
S
2
D
Y
T
D
i
i
P
N
3
96
98
Z
D
E
Z
s
U
V
D
C
A
E
97
4
m
n
S
h
a
E
t
r
f
m
5
h
g
a
r
R
F
g
6
99
b
q
n
d
R
B
p
d
b
q
J
P
c
100
F
7
G
c
N
P
p
f
G
e
M
e
H
93
N
15
G
M
H
L
24
85
J
J
M
34
L
Shell Size &
55
66
76
K
H
L
K
K
45
Insert Arrg. for:
Series II JT
Series I LJT
Series III TV
Service Rating
20-39
21-39
21-39
I
20-41
21-41
21-41
I
22-1
23-1
21-75
21-75
N
21-79
21-79
II
M
Number of Contacts
Contact Size
37
2
41
4
17 (See Note)
22D
100
22M
20
16
20
(See Note)
29
20
39
58
A
48
A
R
N
N
12
67
A
A
F
M
a
P
h
B
M
b
5
P
K
B
75
B
E
B
C
1
82
L
E
R
S
c
W
L
P
N
L
X
C
D
J
C
Z
T
d
j
g
K
D
V
H
U
M
S
K
Y
e
f
4
C
D
85
81
H
D
T
U
11
X
V
J
J
W
G
19
E
74
G
E
47
38 57
F
F
H
Shell Size &
Insert Arrg. for:
66
28
G
F
Series II JT
Series I LJT
Series III TV
Service Rating
22-2
23-2
22-14
23-14
23-14
I
22-21
23-21
23-21
II
22-32
23-32
23-6
23-6
M
M
I
Number of Contacts 85
Contact Size 22
6
14
21
32
20
8 Twinax
12
16
Note: MS connector 21-75 is supplied with four size 8 twinax contacts.
Commercial connector 21-75 is supplied with four size 8 coax contacts.
MS connector 21-79 has provision for two size 8 coax contacts.
Coax contacts are not supplied unless specified by customers.
CONTACT LEGEND
8
10
12
16
20
22D
10
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Arrangements
Amphenol
Front face of pin inserts illustrated
A
S
n
A
U
q
24
25 46 67
16
1
25
45
T
d
R
m
z
T
p
23
44
35 56
B
V
B
V
77
2
S
8
22
21
20
U
86
3
26
C
W
P
k
C
D
1
4
27
43
94
95
R
52
46
5
e
N
A
A
B
B
D
2
42
41
28
29
19
r
W
6
f
c
k
j
3
96
X
Y
E
GG
CC
P
N
h
E
51 53 47
48
M
4
6
97
l
y
s
HH
30
40
18
5
98
X
g
g
f
FF
w
b
DD
u
F
L
F
99
50 49
31
32
x
39
t
EE
v
7
h
Z
100
38
37
a
7
Z
Y
8
33
34
M
G
a
17
e
J
K
36
9
d
b
16
10
L
H
15
93
15
G
c
Shell Size &
Insert Arrg. for:
24 45 66
11
85
14
35
K
J
H
76
12
34 55
13
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
22-35
23-35
23-35
M
22-53
23-53
23-53
I
23-34
23-54
M
9
I
34
20
100
53
40
4
22D
20
22D
16 12
59
48
94
71
A
V
U
n
25
A
N
B
T
8
15
105
W
115
C
M
B
1
A
X
S
m
p
Y
L
q
B
C
AA
D
H
C
D
k
j
BB
r
GG
Z
a
b
z
y
J
R
P
L
CC
H H
FF
EE
E
F
125
P
S
K
s
t
G
i
DD
u
x
R
G
K
E
w
v
h
N
7
c
J
g
E
G
d
D
F
f
14
e
121
M
F
H
H
24
114
L
35
J
70
81
104
K
58
Shell Size &
Insert Arrg. for:
Series II JT
Series I LJT
Series III TV
Service Rating
22-55
23-55
23-55
I
24-1
25-1
23-97
23-99
II
II
M
Number of Contacts
Contact Size
55
16
16
11
16
128
22M
20
29
22
64
A
40 51
B
72
19
Z
73
a
16
C
79
w
46
A
H
Y
b
7
v
85
D
c
B
24
74
GG
3
u
1
94
92
x
X
E
d
G
FF
EE LL
DD
y
H H
18
67
59
81
32
t
W
41
42
F
e
1
99
JJ
s
z
f
V
C
25
75
KK
A A
r
2
G
60
100
U
g
F
33
68
82
19
21
CC B B
q
h
T
H
D
p
k
26
6
76
99
n
53
S
J
m
L
93
15
N
R
K
E
84
Shell Size &
P
28
78
M
Insert Arrg. for:
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
24-2
25-2
24-4
25-4
25-4
I
25-7
25-7
M
25-8
Twinax
8
M
100
22
48
20
8
97
2
16
22D 8 Twinax
8 Twinax
*** For use in MIL-STD-1760 applications (see pages 40 and 41).
CONTACT LEGEND
8
10
12
16
20
22D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
11
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Arrangements
Amphenol
Aerospace
Front face of pin inserts illustrated
U
A
B
M
A
B
A
B
S
A
T
C
a
p
R
Y
B
C
V
b
d
L
N
P
C
S
c
D
G
Z
P
H
D
T
5
J
r
s
e
q
R
P
E
F
C
4
K
U
H
V
R
D
1
U
t
w
N
E
f
Z
W
u
v
G
n
6
L
K
7
g
M
F
k
3
2
J
T
S
E
D
m
h
X
V
N
W
L
G
F
G
Y
F
X
M
E
H
K
H
Shell Size &
Insert Arrg. for:
L
J
J
K
Series II JT
Series I LJT
Series III TV
Service Rating
Number of Contacts
Contact Size
24-19
25-19
25-19
I
25-11
25-11***
N
25-20
25-20***
N
3
25-17
M
2
9
36
6
19
10
20
13
16
4
20 10
22D
8 Twinax
12
8 Twinax 12 Coax
(With Matched Impedance)
59
48
1
A
71
82
A
36
25
B
94
105
R
B
8
15
12
P
115
2
S
T
1
R
13
C
N
C
P
3
S
11
18
14
20
19
U
b
c
Y
25
21
Z
4
D
N
D
125
4
M
V
f
T
d
a
X
10
24
23
15
M
e
E
22
E
a
W
L
U
17
5
Z
9
7
16
L
W
V
F
X
128
F
Y
6
K
121
14
G
G
K
8
24
J
114
Shell Size &
H
H
70
58
81
104
35
J
7
47
93
Insert Arrg. for:
Series II JT
Series I LJT
Series III TV
Service Rating
24-24
25-24
25-24
I
24-29
25-29
25-29
I
24-35
25-35
25-35
M
25-26
I
5
Number of Contacts 12 12
16
20
4
29
128
Contact Size
16 12
12
8 Coax
16
22D
A
A
B
W
Y
U
f
A
B
X
C
Z
B
V
r
t
X
p
C
D
W
n
a
T
g
V
u
s
Y
C
U
W
V
E
v
S
N
D
AA
h
Z
b
m
D
E
T
q
e
k
q
a
q
F
U
w
X
E
R
r
k
c
S
p
b
d
m
Y
r
x
t
v
z
w
P
p
n
F
h
d
G
T
R
F
n
c
Z
c
s
u
m
d
H
S
a
P
y
G
G
g
x
b
e
k
e
f
R
J
N
H
K
H
M
g
f
K
h
P
K
L
J
J
M
Shell Size &
N
L
M
L
Insert Arrg. for:
Series II JT
Series I LJT
Series III TV
Service Rating
24-37
25-37
25-37
I
25-43
25-43
25-43
I
25-46
25-46
I
Number of Contacts
Contact Size
37
23
20
20
16
40
4
2
16
20 16 8 Coax
† Coax contacts for RG180/U or RG195/U cable.
CONTACT LEGEND
8
10
12
16
20
22D
12
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV
Insert Arrangements
Amphenol
Front face of pin inserts illustrated
8
1
W
A
v
27
1
2
26
A
Z
a
3
B
28
25 38 39 40
29
37 50 51 41 42 43
4
30
V
B
t
Y
X
b
v
u
24
5
C
u
s
z
c
X
Y
U
C
31
D
C
A
B
23
36
6
w
GG
t
d
D
H
HH
AA
r
W
s
61 62 63 52 53 54
32
Z
7
6
2
3
D
x
T
7
FF
EE
22
21
20
E
NN
JJ
e
q
a
V
64
60
48
66
55
PP
LL
y
S
8
E
KK
44
33
10
MM
DD
F
r
U
f
p
b
9
59
w
z
65
56
49
G
g
q
R
F
T
n
c
35
BB
19
AA
i
58
p
57
h
CC
m
d
P
G
y
45
x
S
18
n
11
J
k
m
N
47
k
46
j
R
e
H
N
12
17
h
M
K
P
g
f
Shell Size &
Insert Arrg. for:
M
13
16
34
L
J
5
4
L
K
15
14
Series II JT
Series I LJT
Series III TV
Service Rating
24-61
25-61
25-61
I
25-62
I
25-90
I
25-F4
Size 22D=M, Balance =I
Number of Contacts
61
8
4
8
40
20
4
2
49
13
16
4
Contact Size
20
16
16 8 Twinax
22D
12
MIL-DTL-38999, Series III TV
Special Insert Arrangements
1
J
A
2
9
J
A
10
H
B
H
23 24
11 12
K
1
A
16
14 15
22 25
31
26
13
32
B
1
2
2
3
21
3
8
27
14
C
C
13
G
G
30 28
29
3
14
4
13
12
11
20
M
L
A
B
15
D
C
D
B
15
4
23
22
12
16
5
19
16
5
F
24
F
D
17
18 17
7
6
10
9
7
4
6
C
A
B
21 25
D
11
E
18
7
8
19
20
10
8
E
6
Shell Size &
9
5
Insert Arrg. for:
Series III TV
9-2
I
2
15-4*
II
4
15-25
M
22
22D
17-20
M
21-12
I
21-21
M/Inst.
Service Rating
Number of Contacts
Contact Size
3
16
16
4
12
3
20
9
12
32
9
12
20
16
22D
22D
46
24
67
79
13
M
A
P
90
5
57
36
L
B
N
e
98
1
A
d
R
f
u
J
B
h
w
k
K
C
g
c
S
j
t
v
L
T
b
s
r
Z
C
D
n
p
H
G
K
M
J
D
m
V
a
U
X
S
N
E
3
H
E
R
P
Y
W
F
101
4
97
12
G
F
23
89
66
35
45
78
56
Shell Size &
Insert Arrg. for:
Series III TV
21-99
M
25-92
M
92
25-97
M
3
Service Rating
Number of Contacts
Contact Size
5
11
12
9
16
26
13
22D
22D
22D 16 12
NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors
with these inserts. For further information on special arrangements consult Amphenol Aerospace, Sidney NY.
* Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert.
CONTACT LEGEND
8
10
12
16
20
22D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
13
MIL-DTL-38999, Series III TV
Special Insert Arrangements
Amphenol
Aerospace
Non-Standard Shells or Large Contacts
Front face of pin inserts illustrated
F
G
F
A
C
A
D
E
G
B
H
B
E
A
D
C
B
C
Shell Size &
Insert Arrg. for:
Series III TV
Service Rating
Number of Contacts
Contact Size
25-16
M
25L-3
II
25L-7
II
7
8
6
2
4
1
8
2
4
20
A
A
E
C
A
E
B
B
F
D
C
B
D
C
Shell Size &
Insert Arrg. for:
Series III TV
33-3
II
33-5
33-6
Service Rating
Number of Contacts
Contact Size
II
5
4
II
4
4
1
4
2
0
2
8
A
D
B
C
Shell Size &
Insert Arrg. for:
NOTE: Some specials shown here were formerly known as Pyle
arrangements. Consult Amphenol for how to order information for
connectors with these inserts.
Series III TV
37-5
Consult Amphenol Aerospace for longer shell drawings.
Service Rating
Number of Contacts
Contact Size
II
4
0
CONTACT LEGEND
0
4
8
22D
14
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV
Specifications/ Contacts
Amphenol
CONTACT RATING
Contact Test Current (Amps) Maximum
Maximum Millivolt
Drop
Solder*
Contact
Size
Crimp Well Data
Solder Well Data
Size
Millivolt
Drop
Crimp
Hermetic
Well
Normal
Well
Nominal
Hermetic*
Diameter
Well Depth
Diameter
Well Depth
Crimp*
22M
22D
22
.028 ± .001
.0345 ± .0010
.0365 ± .0010
.047 ± .001
.067 ± .001
.100 ± .002
.137 ± .002
.141
.141
.141
.209
.209
.209
.355
.029 +.004
– .000
.036 +.004
-.000
.036 +.004
-.000
.044 +.004
-.004
.078 +.000
-.004
.116 +.004
-.002
22M
3
5
2
3
45
73
73
55
49
42
33
26
23
21
20
60
85
85
60
85
22D
.094
.094
.125
.141
.141
NA
22
20
16
12
5
3
5
20
20
20
7.5
13
23
33
46
80
150
10
17
NA
NA
NA
NA
20
85
20
10 (Power)
8 (Power)
NA
NA
NA
NA
NA
NA
NA
NA
16
4
0
12
*When tested using silver plated wire.
10 (Power)
NA
8
4
0
.181 ± .002
.281 ± .002
.453 ± .002
.490
.490
.585
NA
NA
NA
NA
NA
NA
SERVICE RATING**
Service
Rating
Suggested Oper. Voltage
(Sea Level)
Test Voltage
(Sea Level)
Test Voltage
50,000 Ft.
Test Voltage 70,000 Ft
Test Voltage 110,000 Ft.
AC (RMS)
400
DC
500
450
850
1250
M
N
I
1300 VRMS
1000 VRMS
1800 VRMS
2300 VRMS
550 VRMS
400 VRMS
600 VRMS
800 VRMS
350 VRMS
260 VRMS
400 VRMS
500 VRMS
200 VRMS
200 VRMS
200 VRMS
200 VRMS
300
600
900
II
**Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best position to know
what peak voltage, switching surges, transients, etc. can be expected in a particular circuit.
MIL-DTL-38999 Series III STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S
Contact Size
TV/CTV Pins
TV/CTV Sockets
** For use with M17/M176-00002
cable.
† Optional design - see slash sheet
MS39029.
For other contact options available
for use in Tri-Start connectors, (wire
wrap, thermocouple, fiber optic)
consult Amphenol. Wire wrap data
given on next page.
Military No.
Supersedes
MS27536
“
Military No.
M39029/59-366
“
Supersedes
MS27535
“
8 (Coax)*
8 (Power)
8 (Twinax)
10 (Power)
M39029/60-367
Contact Factory
M39029/90-529**
M39029/58-528
M39029/58-365
M39029/58-364
M39029/58-363
M39029/58-360
N/A
N/A
N/A
M39029/91-530
M39029/56-527
M39029/56-353
M39029/56-352
M39029/56-351
M39029/56-348
N/A
N/A
N/A
12
16
20
22D
4
MS27493-12
MS27493-16
MS27493-20
MS27493-22D
N/A
MS27490-12
MS27490-16
MS27490-20
MS27490-22D
N/A
0
N/A
N/A
N/A
N/A
Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with SAE AS39029. For other finish
variations, consult Sidney, NY.
*For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use
in Tri-Start connectors, see High Speed Contact section of this catalog or consult Amphenol, Sidney, NY.
MIL-DTL-38999 Series III 1500 CYCLE CONTACTS FOR CTV, CLASSES H & J
Contact Size
CTV Pins
CTV Sockets
Commercial No.
10-597072-2X
10-597068-2X
10-597064-2X
10-597058-3X
Military No.
Supersedes
Commercial No.
10-597073-2X
10-597069-2X
10-597065-2X
10-597061-2X
Military No.
Supersedes
12
16
M39029/107-623
M39029/107-622
M39029/107-621
M39029/107-620
–
–
–
–
M39029/106-617
M39029/106-616
M39029/106-615
M39029/106-614
–
–
–
–
20
22D
MIL-DTL-38999 Series II JT/ Series I LJT CRIMP CONTACTS
Contact Size JT/LJT Pins
JT Socket
LJT Sockets
MS No.
Contact Size
JT/LJT Pins
JT Socket
LJT Sockets
MS No.
MS No.
MS No.
MS No.
MS No.
20
22
22M
22D
M39029/58-363 M39029/57-357 M39029/56-351
M39029/58-362 M39029/57-356 M39029/56-350
M39029/58-361 M39029/57-355 M39029/56-349
M39029/58-360 M39029/57-354 M39029/56-348
8 (Coax)*
8 (Twinax)
10 (Power)
12
M39029/60-367
M39029/90-529** NA
M39029/58-528
M39029/58-365
M39029/58-364
NA
M39029/59-366
M39029/91-530
M39029/56-527
NA
M39029/57-359 M39029/56-353
M39029/57-358 M39029/56-352
16
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
15
MIL-DTL-38999, Series I LJT, II JT, III TV
Specifications
Amphenol
Aerospace
FINISH DATA MIL-DTL-38999,Tri-Start Series III TV
Aluminum Shell Components Non-Hermetic
Finish
Service Class
Military
C
Commercial
Anodic Coating (Non-Conductive)
Electroless Nickel
RX**
F (Metal)
M (Composite)
W (Metal)
RF
Olive Drab Cadmium Plate Nickel Base
RW
J (Composite)
Stainless Steel with Nickel Plate
Stainless Steel
S
K
T
Z
RS
RK
DT
ZN
Durmalon plated
Zinc-Nickel Plated
Hermetic Shell Components
Material/Finish
Service Class
Military
Commercial
Stainless Steel
Y
N
Y
Stainless Steel with Nickel Plate
YN
**Add Suffix (005) to part number.
FINISH DATA MIL-DTL-38999, Series I LJT, II JT
Aluminum Shell Components Non-Hermetic
Finish
Suffix
Commercial
Indicated Finish
Standard for
JT Types Listed Below
Indicated Finish
Standard for
LJT Types Listed Below
Military
Finish
Plus “SR”
Suffix
Cadmium Plated Nickel Base
Anodic Coating (Alumilite)
Chromate Treated (Iridite 14-2)
Olive Drab Cadmium Plate Nickel Base
Electroless Nickel
MS (A)
MS (C)
–
(SR)
(300)
(344)
(386)
(424)
JT/JTG/JTL/JTP
JTS/JTPS/JTLS
JTN/JTPN/JTLN
LJT/LJTP
LJTPS/LJTS
LJTN/LJTPN
(005)
(011)
(014)
(023)
(038)
MS (B)
MS (F)
Nickel-PTFE
Hermetic Connectors
Suffix
Finish
Indicated Finish
Standard for
JT Types Listed Below
Indicated Finish
Standard for
LJT Types Listed Below
Military
Commercial
Carbon Steel Shell
Tin Plated Shell and Contacts
JT( )H / JT( )Y
JTL( )H / JTL( )Y
LJT( )Y
LJT( )H
Carbon Steel Shell Tin Plated Shell and
Gold Plated Contacts
MS (D)
MS (E)
Stainless Steel Shell Gold Plated Contacts
(162)
JTS( )Y
LJTS( )Y
JTLS( )Y
16
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
MIL-DTL-38999,SeriesIII,TV
TABLE OF CONTENTS
Combined MIL-DTL-38999 Series I, II, III
• Shell Size & Insert Arrangements Availability . . . . . . . . . . . . . 4 -7
• Insert Arrangement Drawings . . . . . . . . . . . . . . . . . . . 8-14
• Specifications - Contact Ratings, Service Ratings, Finish Data . . . . . 15, 16
MIL-DTL-38999, Series III TV
• Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . 17
• Performance, Options . . . . . . . . . . . . . . . . . . . . . .18, 19
• Weight Comparison (Composite vs. Metal). . . . . . . . . . . . . . . 20
• Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
• How to Order (Commercial & Military). . . . . . . . . . . . . . . . 22-24
• How to Order (Boeing BACC63) . . . . . . . . . . . . . . . . . . . 25
Shell Styles:
• Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (D38999/20) 26
• Crimp Box Mounting Receptacle TVP02R / CTVP02R . . . . . . . . . . 27
• Crimp Straight Plug TV06R (D38999/26) / CTV06R (D38999/26) . . . . . . 28
• Crimp CLUTCH-LOK™ Straight Plug for High Vibration TV26/MTV26 . . . . 29
• Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (D38999/24) . . . 30
• Crimp Line Receptacle TV01R / CTV01R . . . . . . . . . . . . . . . 31
• Crimp Flange Mounting Plug TV09R . . . . . . . . . . . . . . . . . 32
• Hermetic Box Mounting Receptacle TVPS02Y (D38999/21) . . . . . . . . 33
• Hermetic Jam Nut Receptacle TVS07Y (D38999/23). . . . . . . . . . . 34
• Hermetic Solder Mounting Receptacle TVSIY (D38999/25),
New
Featured
Hermetic Weld Mounting Receptacle TVSHIY (D38999/27) . . . . . . . . 35
• Breakaway Fail-Safe Lanyard Release Plug
D38999/29 & /30 (88-5565 / 91-5565). . . . . . . . . . . . . . . .36, 37
• Breakaway Fail-Safe How to Order (Military/Commercial) . . . . . . . .38, 39
• Breakaway MIL-STD-1760 Lanyard Release Plug D38999/31 . . . . . . . 40
• Breakaway MIL-STD-1760 How to Order (Military). . . . . . . . . . . . 41
• Breakaway Hybrid, Low Profile Lanyard Release Plug . . . . . . . . . . 42
• Stores Management Type II, Rail Launch (MIL-STD-1760) . . . . . . . . 42
• HD38999 (High Density, Crimp) Plugs and Receptacles / How to Order . .43, 44
• Accessories, Contacts, and Tools see pages . . . . . . . . . . . . 89-108
New
Featured
MIL-DTL-38999 Series IIITypical Markets:
• Military & Commercial Aviation
• Military Vehicles
• Missiles & Ordnance
• C4ISR
Amphenol
Aerospace
• Space Applications
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
17
MIL-DTL-38999, Series III TV
Performance
Amphenol
Aerospace
Tri-StartTM MIL-DTL-38999 Series III
Composite Tri-Start,
Qualified to MIL-DTL-38999, Rev. J
Series III
with Metal Shells - Aluminum, Stainless Steel, Class K Firewall
Amphenol® Tri-Start MIL-DTL-38999* Series III Connectors offer the
highest performance capabilities for both general duty and severe
environment applications. Meeting or exceeding MIL-DTL-38999
Series III requirements, theTri-Start connector with standard metal
shells (aluminum or stainless steel with several finish options)
offers these features:
MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol®
CompositeTri-Start Connector offers a lightweight, corrosion
resistant connector with the same high performance features
as its metal counterpart. The Composite Tri-Start Connector
also includes the following features:
•ꢀ Lightweightꢀ- 17% – 70% weight savings
(17–40% weight savings vs. Aluminum)
•ꢀ EMIꢀShielding - solid metal to metal coupling, grounding fingers,
electroless nickel plating, and thicker wall sections provide superior
EMI shielding capability of 65dB minimum at 10 GHz
(60–70% weight savings vs. Stainless steel)
See Composite weight comparison chart on page 20.
Corrosion Resistance - available in standard
MIL-DTL-38999 olive drab cadmium (-65°C to 175°C)
and electroless nickel plating (-65°C to 200°C), both with
standing 2000 hours of salt spray exposure. The base mate-
rial is able to withstand an indefinite exposure to salt spray.
Durability - 1500 couplings minimum (in reference to
connector couplings, not contacts)
•
•
•
•
•
•
•
•
•
Contact Protection - recessed pins in this 100% scoop-proof
connector minimize potential contact damage
Moisture Resistance - improved interfacial seal design helps
prevent electrolytic erosion of contacts
Corrosion Resistance - shells of stainless steel or cadmium over
nickel plating withstand a 500 hour salt spray exposure
Vibration/Shock - operates under severe high temperature
vibration, through 200°C
Firewall Capability - available in a stainless steel shell,
class RK, RS
Lockwiring Eliminated - unique, self-locking, quick coupling
connector eliminates lockwiring
Quick Coupling - completely mates and self-locks in a 360° turn
of the coupling nut
Inventory Support Commonality - uses standard MIL-DTL-38999
contacts, application tools, insert arrangements
Electrostatic Discharge Protection (ESD) - protection for
sensitive circuitry without diodes, varistors, etc., with the use of the
Faraday Cage principle which shunts high voltage, high current
discharge events (see page 422)
Hermetic- air leakage limited to 1 X 10-7 cm3 per second optional
Qualified Specifications - Stainless Steel qualified to BACC63DB
and BACC63DC specifications
•
•
•
•
Extended Life Contact - Mil-approved plating process
which provides 1500 couplings minimum
Qualified to BACC63CT and BACC63CU specifications
CLUTCH-LOKTM MIL-DTL-38999 Series III
High Vibration Connector
•
•
The Tri-Start option CLUTCH-LOK offers all advantages
of stainless steel/Class K firewall for MIL-DTL-38999
Series III connectors, plus a unique clutch design that
actually tightens itself under vibration.
Optional Shell Geometries
Amphenol offers a number of different
shell configurations to fit your needs.
Features include:
•ꢀꢀꢀ Deep Reach Shells - For increased panel thickness
•ꢀ Stand-off Flange Shells - For attachments to Printed
Circuit boards.
ꢀ
ꢀ
•ꢀꢀHigh degree of differential torque
•ꢀꢀNo settling back to the next ratchet tooth
• Completely intermateable with all existing
MIL-DTL-38999 Series III connectors
•
Connector with Integral Strain Reliefs
* MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III.
ꢀ
•ꢀꢀOffers advantage in inaccessible, hard to reach
areas where mating torque is difficult to apply and
complete coupling is not verifiable by inspection
See page 29 for description, 22 – 24 for ordering.
Applicable Patents:
Tri-StartTM Connector Patent 4,109,990.
Composite Connector Patents:
4,268,103; 4,648,670; 4,682,832; 4,703,987.
Clutch-Lok® Patent 6,152,753.
18
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Options
Amphenol
Series III,TV Tri-Start Connectors, offer more versatility
& options than any other interconnection family!
High reliability and increased versatility best
describeAmphenolMIL-DTL-38999,SeriesIII
circular connectors. Originally designed
for the harshest of environments and most
demanding of applications, Amphenol MIL-
DTL-38999 Series III, Tri-Start connectors
continuetoevolveinpacewiththeneedsofan
ever-changing market.
Amphenol Tri-Start connectors can be
configured with a number of application
specific technologies like Filters, Hermetics,
PC Tails, Fiber Optics, Flex, CLUTCH-LOK,
Fail Safe, and contacts. Flexibility aids in
design optimization through the combination
of different technologies within a common,
time-tested, harsh environment connector
body.
For more information about options please
call 800-678-0141 or visit www.amphenol-
aerospace.com.
Performance
Designed for Performance
Recessed pins minimize potential contact damage in this
100% scoop-proof connector. In a blind mating application,
mating shells cannot “scoop” the pins and cause a shorting
or bending of contacts.
Numerous advantages in performance capability are designed
into the Amphenol Tri-Start Connector. A positive metal to metal
coupling design, grounding fingers, and electroless nickel plating
provide superior EMI shielding capability of 65 dB minimum at
10 GHz.
The design of the Amphenol Tri-Start interfacial seal meets
the MIL-DTL-38999 Series III requirements for electrolytic
erosion resistance.
Acme threads provide coupling durability. Thicker wall sections
and a greater coupling surface area improve strength and shock
resistance. Blunting of the thread on both the coupling nut and
receptacle eliminates cross coupling.The connector quickly mates
and self locks in a 360° turn of the coupling nut.
A rigid dielectric insert with excellent electrical characteris-
tics provides durable protection to the contacts.The socket
contacts are probe proof, and all contacts are rear remov-
able. They are plated in the standard 50 micro inches
minimum gold, with 100 micro inches as an option, and
are available in standard Tri-Start insert arrangements and
special Pyle® insert arrangements in sizes 10 power, 12,
16, 20 and 22D contacts. Special insert patterns are also
available with larger contacts in sizes 4 and 0.
Elongated mounting holes permit the Tri-Start Connector to inter-
mount with various existing MIL-Spec box or wall mount recep-
tacles, giving it a design replacement advantage.
Shells of stainless steel, or cadmium over nickel plating prevent
severe corrosion. Resistance is tested through exposure to a 500
hour salt spray. Composite versions provide protection from salt
spray exposure for 2000 hours. Other finish options are available;
see how to order Tri-Start metal and Tri-Start Composite.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
19
MIL-DTL-38999, Series III TV
Weight Comparisons (Composite vs. Metal)
Amphenol
Aerospace
Depending on the shell style, shell size and contact count, weight savings
can range from 17% to 40% compared to standard aluminum product
Tri-Start Weight in Ounces (includes contacts)
Weight
WallꢀMountꢀReceptacleꢀ(00ꢀ•ꢀMilitaryꢀD38999/20
JamꢀNutꢀReceptacleꢀ(07)ꢀ•ꢀMilitaryꢀD38999/24
Stainless Aluminum Composite
Pin Socket Pin Socket Pin Socket
Plugꢀ(06)ꢀ•ꢀMilitaryꢀD38999/26
Stainless Steel Aluminum Composite
Pin Socket Pin Socket
Stainless
Steel
Aluminum
Composite
Pin
Socket
Pin Socket
Pin
Socket
Pin
Socket
9-35
9-98
.7216 .7840
.7216 .7776
.3248
.2496
.3632
.3632
.4800
.4864
.3777
.3056
.4960
.4768
.6592
.7024
.2588
.3121 1.1472 1.2096
.2224 1.1472 1.2032
.4081 1.4304 1.5632
.3889 1.4304 1.5440
.5488 1.9104 2.0896
.5922 1.9168 2.1328
.4416 .5040 .3489
.4416 .4976 .3744
.5936 .7264 .4679
.5936 .7072 .4679
.7664 .9456 .6560
.7728 .9888 .6136
.4413 1.0736 1.1360
.4640 1.0736 1.1296
.6007 1.2480 1.3808
.5815 1.2480 1.3616
.8352 1.8048 1.9840
.8296 1.8112 2.0272
.4236
.3968
.5312
.5330
.7936
.8000
.4625
.4624
.6389
.6283
.9728
.8472
.2606
.2994
.1664
.2753
.2753
.3696
.3762
.2991
.3450
.3468
.5237
.5301
.2337
.4582
.4457
.5952
.6531
11-35 .9488 1.0800
11-98 .9488 1.0620
13-8 1.2096 1.3888
13-35 1.2160 1.4320
13-98 1.2160 1.4016
15-5 1.5312 1.7904
15-18 1.5456 1.8416
.4864
.6352
.7760
.6464
.6720
.8944
.9456
.9808
.3762
.5027
.6432
.5139
.5618 1.9168 2.1024
.7619 2.3792 2.6384
.8128 2.3936 2.6896
.8483 2.3904 2.7344
.7728 .9584 .6136
.7992 1.8112 1.9968
.7978
.9856
.5244
.6450
.6594
.7157
.8467
.8208
.9728 1.2320 .7749 1.0341 2.2704 2.5456
.9872 1.2832 .8544 1.1504 2.2848 2.5808
.9632 1.1719
.9776 1.2736
15-35 1.5424 1.8768
17-6 2.1488 2.5904
17-26 2.1344 2.5600
17-35 2.1360 2.6640
19-11 2.2592 2.6656
.9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184
.8961 1.0002
.8160 1.4176
.9360 1.3776
.9216 1.3472
.9232 1.4512
.9696 1.4528
.7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424
.7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343
.7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497
.7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304
.8017
.8062
.8033 1.2144
.9632 1.4464
.9696 1.5072
.9728 1.6240
19-32 2.1888 2.7264
.9760 1.5136
.9792 1.6304
.7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912
.8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080
19-35 2.1920 2.8432
21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710
21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736
21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003
21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368
23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896
23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507
23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384
25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163
25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058
25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928
25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277
25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456
All weight measurements are for reference only.
20
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Test Data
Amphenol
Amphenol® Tri-Start connectors provide
EMI/EMP shielding capability which exceeds
MIL-DTL-38999 Series III requirements.
TRI-START, SERIES III
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
EMI/EMP SHIELDING EFFECTIVENESS dB
TESTING BY TRIAXIAL METHOD
The TV and CTV Series III connector with standard
solid metal to metal coupling, EMI grounding fingers
and conductive finishes has proven to be the ultimate
in EMI/EMP shielding effectiveness. The charts il-
lustrate shielding effectiveness data which is typical
of Tri-Start connectors tested with the nickel finish
(Class F-metal, Class M-composite) over a wide
frequency range.
140
120
100
80
The vibration capability of the Tri-Start Series is
shown in the chart below. This illustrates the most
severe vibration envelope of any qualified connector
available today.
These capabilities along with a +200°C, -65°C
temperature rating and superior moisture sealing
protection provide the user with a connector that can
withstand the most rigorous application.
60
40
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
20
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
0
100
200
300
400
600
500
700
800
FREQUENCY MEGAHERTZ
TRI-START, SERIES III
TRI-START
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
VIBRATION CRITERIA
EMI/EMP SHIELDING EFFECTIVENESS dB
TESTING BY MODE STIRRING METHOD
10.
140
120
100
2 axes @ ambient
1.
6dB/octave
2 axes @
200 C *
˚
(Fail Safe:
2 axes @
80
60
ambient)
.1
10in/sec
40
20
0
.06 in DA.
NICKEL CLASS F , CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
.01
3 axes @ – 55 C
˚
NICKEL CLASS F , CLASS M
MIL-DTL-38999 REQUIREMENTS
ambient + 200 C*
˚
60 G's
(Fail Safe: 3 axes
@ ambient
30 G's)
2
6
8
10
1
3
4
5
7
9
.001
FREQUENCY GIGAHERTZ
.0001
5
500
5000
50
HERTZ
POWER SPECTRAL
DENSITY (G2/HZ)
DOUBLE AMPLITUDE
(IN) SINE VIBRATION
RANDOM VIBRATION
* Dependant on shell finish
Test data beyond 2GHz is subject to equipment variation.
NOTE: For test data information on the new Clutch-Lok Tri-Start,
high vibration connectors, consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
21
MIL-DTL-38999, Series III TV
How to Order (Military and Commercial)
Amphenol
Aerospace
Easy Steps to build a part number... Tri-Start Series III TV
1.
Commercial
2.
Shell Style
3.
4.
5.
6.
7.
Service Class
Shell Size– Insert
Arrangement
Contact Type
Alternate Keying
Position
Special
Variations
TVPS
00
RF
9-35
P
B
(XXX)
Military
Shell Style
Service Class
Shell Size– Insert
Arrangement
Contact Type
Alternate Keying
Position
D38999/
20
J
G35
P
N
Step 2. Select a Shell Style
Step 1. Select a
Connector Type
CꢀMMꢁRCIAL
MILITARꢂ
Designates
TVP,TVPS, TV, TVS CTVS CLUTCH- D38999
D38999
Military
MTV,
Military
D38999
CTVP,
CTVPS
CTV
LꢀK
Designates
Composite CLUTCH-
LꢀK
Tri-Start Series Con-
nector
TV
00
02
20
20
Wall Mount
Receptacle
Back panel mounted
receptacle
TVP
Box Mount
Receptacle
200° C rated
TVS
21
Box Mount
Panel mounted, 200°C
rated receptacle
TVPS
Receptacle Hermetic
01
06
07
09
01
06
07
09
01
06
07
Line Receptacle
Straight Plug
CLUTCH-LOK connector
with “MS” stamping (Note:
remove dashes in how to
order part number when
ordering CLUTCH-LOK)
MTV
26
24
26
24
Jam Nut Receptacle
Flange Mounted Plug
23
25
27
Jam Nut Receptacle
Hermetic
Composite MIL-
DTL-38999 Series III
Connector
CTV
I
Solder Mount
Receptacle Hermetic
Panel mounted compos-
ite receptacle
CTVP
HI
Weld Mounted
Receptacle,
(Hermetic) Only
200° C rated, composite
CTVS
Composite Panel
mounted, 200° rated
receptacle
CTVPS
26
26
CLUTCH-LOK high
vibration straight plug
(service Classes RK &
RS only
Military MIL-DTL-38999
Series III Connector
D38999
29
30
31
Lanyard release plug
with pin contacts
Lanyard release plug
with socket contacts
Lanyard release plug
for MIL-STD-1760 with
pin contacts
32
33
Plug protection cap
Receptacle
protection cap
Wall Mount
Receptacle
Line
Receptacle
Box Mount
Receptacle
Straight
Plug
Solder
Jam Nut
Receptacle
Flange
Mounting Plug
Deep Reach
Receptacle
Mount Hermetic
Receptacle
Lanyard
Release Plug
22
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Amphenol
How to Order (Military and Commercial)
1.
2.
3.
4.
5.
6.
7.
Connector
Type
Shell Style
Shell Size-
Insert Arrg.
Contact Type
Alternate
Position
Special
Service
Class
RX
Step 3. Select a Service Class
Variations
TV,TVP
CTV,
CTVS,
TVS
RX
TVPS
CLUTCH- Military
LOK
Finish
Description
CTVP
CTVPS
C
Anodic Coating Alternate finish, Non-conductive, anodic
coated aluminum, 500 hour salt spray,
200°C. Consult Amphenol, Sidney NY
for details, options and availability of
non-cadmium or nickel finishes.
RF-
RF-
RF-
F-Metal
M-Composite
Electroless
Nickel
electroless nickel plated aluminum
(composite) optimum EMI shielding
effectiveness–65dB @ 10GHz specification
min., 48 hour salt spray, 200°C
Composite
Metal
Metal
(Composite-2000 hours dynamic salt spray).
electroless nickel plated ground plane
aluminum (composite), 200°C
RGF-
RGF-
Electroless
Nickel
Composite Metal
G
K
L
Electroless
Nickel
Olive Drab
Cadmium
Passivated
Space grade, electroless nickel, 48 hour salt
spray, 200°C
Olive drab cadmium plated ground plane
aluminum (composite), 175°C
RGW-
RGW-
Metal
Composite
RK**
RL
RK**
RL
RK**
Corrosion resistant stainless steel, firewall
Stainless Steel capability, plus 500 hour salt spray
resistance, EMI –45 dB @ 10 GHz
specification min., 200°C
Stainless Steel Corrosion resistant steel, electro deposited
w/ Nickel Plate nickel, 500 hour salt spray, 200°C, non
firewall
RW-
RW-
W-Metal
J-Composite
Olive Drab
Cadmium
Corrosion resistant olive drab cadmium plate
aluminum (composite), 500 hour salt spray,
EMI –50 dB @ 10 GHz specification min.,
175°C (Composite-2000 hours dynamic
salt spray).
Composite
Metal
Y
Y
Y
S
Stainless Steel Hermetic seal, passivated stainless steel,
200°C
Stainless Steel (Non-hermetic connectors), Nickel plated,
w/ Nickel Plate corrosion resistant steel, firewall capability,
500 hour salt spray, 200°
RS*
RS*
RS*
YN
YN
N
T
Stainless Steel (Hermetic connectors), Nickel plated
w/ Nickel Plate corrosion resistant steel, 200°C
DT
ZN
Durmalon plated Nickel-PTFE alternative to Cadmium.
Corrosion resistant, 500 hour salt spray,
EMI-50dB at 10GHz specification min.,
175°C
Z
Zinc-Nickel
Plated
Zinc-Nickel Alternative to Cadmium
corrosion resistant, 500 hour salt spray,
Conductive, -65°C to +175°C
* Consult Amphenol Aerospace, Sidney, NY for availability. **Coaxial arrangements are not available in these classes.
Quadrax or Differential Twinax:
The incorporation of Quadrax or Differential Twinax contacts requires a modified connector to accommodate keyed contacts.
* D38999/26KJ20PN, is a series III stainless steel plug with twin axial and coaxial contacts that may not meet the firewall requirement of the specification.
D38999/26KJ61HN, is a series III stainless steel plug with high durability contacts.However, the connector will be limited to 500 cycles of durability.
Insert arrangements using multi-axial (i.e.coax, twinax, triax shielded) contacts should not be used in firewall applications.
Step 4. Select a Shell Size & Insert
1.
2.
3.
4.
5.
6.
7.
Arrangement see pg. 4-7
Connector
Type
Shell Style
Service Class
Alternate
Position
Special
Shell Size- Contact Type
Insert Arrg.
Variations
Shell Size & Insert
22-2
P
Arrangement are on pages
4-7. First number represents
Shell Size, second number is
the Insert Arrangement.
Step 5. Select a Contact Type
Designates
P
S
H
J
Pin Contacts
Socket Contacts
1500 Cycle Pin Contacts
1500 Cycle Socket Contacts
A
B
Same as “P” except supplied less pin Contacts (For Military D38999 prefix only)
Same as “S” except supplied less socket contacts ( A & B designate nonstandard contact applications)
(For Military D38999 prefix only)
X
Eyelet contacts, hermetics only
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
23
MIL-DTL-38999, Series III TV
How to Order (Military and Commercial)
Amphenol
Aerospace
1.
2.
3.
4.
5.
6.
Alternate
Position
B
7.
Step 6. Select an Alternate Keying Position
Connector
Type
Shell Style
Service Class
Shell Size-
Insert Arrg.
Contact Type
Special
Variations
P
Key/Keyway Position
A plug with a given rotation letter will mate with a receptacle
with the same rotation letter.The angles for a given connec-
tor are the same whether it contains pins or sockets. Master
key stay fixed, minor keys rotate. Inserts are not rotated in
conjunction with the master key/keyway.
AR°
or
AP°
BSC
BR°
or
BP°
BSC
CR°
or
CP°
BSC
DR°
or
DP°
BSC
Key & Keyway
Arrangement
Identification Letter
Shell
Size
N*
A
B
C
D
E
105
102
80
35
64
140
132
118
140
155
131
215
248
230
205
234
197
265
320
312
275
304
240
9
MAIN
KEYWAY
RECEPTACLE
91
(front face shown)
AR
BSC
N*
A
B
C
D
E
95
113
90
53
119
51
141
156
145
156
146
141
208
182
195
220
176
184
236
292
252
255
298
242
˚
11,
13,
and
15
BR
˚
BSC
DR
˚
CR
BSC
N*
A
B
C
D
E
80
135
49
66
62
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
BSC
˚
17
and
19
MAIN
KEYWAY
79
PLUG
(front face shown)
N*
A
B
C
D
E
80
135
49
66
62
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
21,
23,
and
25
AP
˚
BSC
BP
˚
79
BSC
N*
A
B
C
D
E
80
135
49
66
62
142
170
169
140
145
153
188
188
188
188
188
188
293
310
244
257
280
272
25L,
33,
and
37
DP
CP
BSC
˚
˚
BSC
79
* An “N” designation is used on D38999 military part number but not
on the commercial versions
1.
2.
3.
4.
5.
6.
7.
Special
Variations
(xxx)
Step 7. Special Variations
Consult Amphenol Aerospace, Sidney NY for variations.
Connector
Type
Shell Style
Service Class
Shell Size-
Insert Arrg.
Contact Type
Alternate
Position
P
24
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Boeing BACC63
How to Order
Amphenol
Easy Steps to build a part number... Boeing BACC63 CT & CU
1.
2.
Style
3.
4.
5.
Insert
6.
Contact
7.
Alternate
8.
Ordering
Boeing Basic
Shell Size Shell Finish &
Number
Contact
Arrangement
Type
Keying Position
Option
BACC63
CT
15
—
19
P
N
H
Step 6. Select a Contact Type
Step 4. Select a Shell
Finish & Contact
Designates
Composite
Designates
Step 1. Boeing Number
P
S
Pin
BACC63
Socket
C
CT Style Only. Cadmium
Plated, Grounded
D
G
Cadmium Plated, ungrounded
Nickel Plated, Grounded
Nickel Plated, Ungrounded
Step 2. Select a Style
Step 7. Select an Alternate
Designates
Keying Position
—
CT Composite Plug
Designates
CU Composite Receptacle
N
Normal
A-E Alternates
Step 3. Shell Size 15
Step 5. Insert Arrangements-
Consult Amphenol Aerospace for insert
Arrangements available.
Designates
Step 8. Ordering Option
15 One Shell Size
Designates
H
Without Contacts & Seal Plugs
Blank With contacts and seal plugs
Easy Steps to build a part number... Boeing BACC63 DB & DC
1.
2. 3.
4.
Separator
5.
6.
Contact
Type
7.
8.
Ordering
Option
Boeing Basic
Number
Style
Shell
Insert
Alternate
Size
Arrangement
Keying Position
BACC63
BACC63
DB
DC
15
—
—
19
8
P
P
N
N
H
H
17
Step 4. Separator
Step 7. Select an
Stainless Steel
Step 1. Boeing Number
BACC63
Alternate Keying Position
Designates
—
Separator
Designates
N
Normal
A-E Alternates
Step 2. Select a Style
Designates
Step 5. Insert Arrangements-
Consult Amphenol Aerospace for insert
Arrangements available.
DB Stainless Steel Plug
DC Stainless Steel Receptacle
Step 8. Ordering Option
Designates
H
Without Contacts & Seal Plugs
Blank With contacts and seal plugs
Step 6. Select a Contact Type
Step 3. Select a Shell Size
Designates
Designates
P
S
Pin
9-25 Shell Size
Socket
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
25
TVP00R (D38999/20) - Crimp, Metal
CTVP00R (D38999/20) - Crimp, Composite
Wall Mounting Receptacle
Amphenol
Aerospace
Connector Shell Service Shell Size
Contact Alternate
Special
PART #
Type
Style
Class & Insert Arrg
Type
Position Variations
To complete,
see how to order
pages 22-24.
TVP
TVPS
TVPS
TVPS
CTVP
CTVPS
00
00
00
00
00
RW
RK
RF
RS
9-35
X-X
X-X
X-X
X-X
X-X
X-X
P
X
X
X
X
X
X
B
X
X
X
X
X
X
(453)
(XXX)
(XXX)
(XXX)
(XXX)
(XXX)
NA
RW
00
RF
D38999/ 20
X
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
.861 MAX
21.87 MAX
(TV)
S
2 PLACES
LL (TV)
LL (CTV)
PANEL HOLE
DIMENSIONS
1
1
R
2 PLACES
M (TV)
L (TV)
L (CTV)
1
M (CTV)
1
2
R
B
AA
2 PLACES
V THREAD
D
THREAD
.909 MAX
23.09 MAX
(CTV)
1
A
BACK PANEL
MOUNTING
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
RED
BAND
†
T
Z (TV)
Z (CTV)
1
4 PLACES
1.037 MAX
26.34 MAX
(TV)
BLUE
BAND
.005
.13
M
M
TT
4 PLACES
††
–A–
1.240 MAX
31.50 MAX
2
A
FRONT PANEL
MOUNTING
1.084 MAX
27.53 MAX
(CTV)
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
MS B Thread
M1
Shell Class 2A +.000 +.000
Shell Size 0.1P=0.3L- L Max. Max. –.005 –.005
Size Code TS (Plated) (TV) (CTV) (TV) (CTV)
Inches
M
A1
Back Front
Max. Max. Panel Panel
A2
AA Max.
Panel
LL
L1
Z.
Z1
+.006 LL1
T
Thick- –.000 ±.005 TT
S Max. ±.008 (TV) (CTV) Mount Mount
ness
(TV) (CTV) ±.008
9
A
B
C
D
E
F
.6250
.7500
.469 .514 .820 .773
.469 .514 .820 .773
.469 .514 .820 .773
.469 .514 .820 .773
.719
.948 .128 .153 .198 .650
.510
.620
.740
.234
.905 .908 .216
.594
11
13
15
17
19
21
23
25
.812 .719 1.043 .128 .153 .198 .800
.906 .812 1.137 .128 .153 .198 .910
.234
.234
.234
.234
.234
.204
.204
.204
.905 .908 .194
.905 .908 .194
.905 .908 .173
.905 .908 .194
.905 .908 .194
.905 .904 .194
.905 .904 .242
.905 .904 .242
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
.969 .906 1.232 .128 .153 .198 1.040 .900
.469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010
.469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130
.500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250
.500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360
.500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470
G
H
J
Millimeters
MS
Shell
M1
A1
Back Front
V Thread Max. Z1 Max. Panel Panel
Metric
A2
LL
+.15
–.00
L1
M +.00 +.00
Z.
LL1
Shell Size L Max. Max.
Size Code (TV) (CTV) (TV) (CTV)
–.13
–.13
S
T
AA
±.13
TT
Max. ±.20
(TV) (CTV) Mount Mount Max. (TV) (CTV) ±.20
9
A
B
C
D
E
F
11.91 13.06 20.83 19.63 18.26 15.09 24.1 3.25 M12X1-6g 3.89
11.91 13.06 20.83 19.63 20.62 18.26 26.5 3.25 M15X1-6g 3.89
11.91 13.06 20.83 19.63 23.01 20.62 28.9 3.25 M18X1-6g 3.89
11.91 13.06 20.83 19.63 24.61 23.01 31.3 3.25 M22X1-6g 3.89
11.91 13.06 20.83 19.63 26.97 24.61 33.7 3.25 M25X1-6g 3.89
11.91 13.06 20.83 19.63 29.36 26.97 36.9 3.25 M28X1-6g 3.89
12.70 13.84 20.07 18.82 31.75 29.36 40.1 3.25 M31X1-6g 4.65
12.70 13.84 20.07 18.82 34.93 31.75 43.3 3.91 M34X1-6g 4.65
12.70 13.84 20.07 18.82 38.10 34.93 46.4 3.91 M37X1-6g 4.65
5.03
5.03
5.03
5.03
5.03
5.03
5.79
5.79
5.79
16.66 13.11 5.94 22.99 23.06 5.49
20.22 15.88 5.94 22.99 23.06 4.93
23.42 19.05 5.94 22.99 23.06 4.93
26.59 23.01 5.94 22.99 23.06 4.39
30.96 25.81 5.94 22.99 23.06 4.93
32.94 28.98 5.94 22.99 23.06 4.93
36.12 32.16 5.18 22.99 22.96 4.93
39.29 34.93 5.18 22.99 22.96 6.15
42.47 37.69 5.18 22.99 22.96 6.15
11
13
15
17
19
21
23
25
G
H
J
All dimensions for reference only
Designates true position dimensioning
26
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TVP02R – Crimp, Metal
CTVP02R – Crimp, Composite
Box Mounting Receptacle
Amphenol
Connector Shell Service Shell Size
Contact Alternate
Special
PART #
Type
Style
Class & Insert Arrg
Type
Position Variations
To complete,
see how to order
pages 22-24.
TVP
TVPS
TVPS
TVPS
CTVP
CTVPS
02
02
02
02
02
RW
RK
RF
RS
9-35
X-X
X-X
X-X
X-X
X-X
P
X
X
X
X
X
B
X
X
X
X
X
(453)
(XXX)
(XXX)
(XXX)
(XXX)
(XXX)
RW
02
RF
S
PANEL HOLE
DIMENSIONS
2 PLACES
1
R
L (TV)
L (CTV)
1
2 PLACES
BLUE
BAND
††
†
Z (TV)
Z (CTV)
2
R
1
2 PLACES
RED
BAND
1
A
BACK PANEL
MOUNTING
B
T
AA
THREAD
4 PLACES
.005
.13
M
M
TT
4 PLACES
M (TV)
M (CTV)
1
LL (TV)
1
LL (CTV)
2
A
FRONT PANEL
MOUNTING
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
Consult Amphenol Aerospace for availability of composite box mount receptacles.
Inches
MS B Thread
M1
M
A1
A2
AA Max.
Panel
LL
+.006
–.000 ±.005
(TV) (CTV) ±.008
Shell Class 2A +.000 +.000
Shell Size 0.1P=0.3L- L Max. Max. –.005 –.005
Size Code TS (Plated) (TV) (CTV) (TV) (CTV)
L1
Z.
Z1
Back Front
Max. Max. Panel Panel Thick-
LL1
TT
S
T
Max. ±.008 (TV) (CTV) Mount Mount
ness
9
A
B
C
D
E
F
.6250
.7500
.205
.205
.205
.205
.205
.205
.235
.235
.235
.250
.250
.250
.250
.250
.250
.280
.280
.280
.820 .773
.820 .773
.820 .773
.820 .773
.719
.812
.906
.969
.594 .948 .128 .153 .198 .650 .510
.719 1.043 .128 .153 .198 .800 .620
.812 1.137 .128 .153 .198 .910 .740
.906 1.232 .128 .153 .198 1.040 .900
.234
.905
.905
.905
.905
.905
.905
.905
.905
.905
.908 .216
.908 .194
.908 .194
.908 .173
.908 .194
.908 .194
.904 .194
.904 .242
.904 .242
Millimeters
11
13
15
17
19
21
23
25
.234
.234
.234
.234
.234
.204
.204
.204
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
.820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010
.820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130
.790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250
.790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360
.790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470
G
H
J
MS
Shell
M1
M +.00 +.00
–.13 –.13
Size Code (TV) (CTV) (TV) (CTV)
A2
L1
Z.
Max. Max. Panel Panel
Max. ±.20 (TV) (CTV) Mount Mount Max. –.00 (TV) (CTV)
Z1 A1 Back Front
LL1
±.13
Shell Size L Max. Max.
S
T
AA
LL +.15
TT
±.20
9
A
B
C
D
E
F
5.21
5.21
5.21
5.21
5.21
5.21
5.97
5.97
5.97
6.35 20.83 19.63 18.26 15.09 24.1 3.25 3.89
6.35 20.83 19.63 20.62 18.26 26.5 3.25 3.89
6.35 20.83 19.63 23.01 20.62 28.9 3.25 3.89
6.35 20.83 19.63 24.61 23.01 31.3 3.25 3.89
6.35 20.83 19.63 26.97 24.61 33.7 3.25 3.89
6.35 20.83 19.63 29.36 26.97 36.9 3.25 3.89
7.11 20.07 18.82 31.75 29.36 40.1 3.25 4.65
7.11 20.07 18.82 34.92 31.75 43.3 3.91 4.65
7.11 20.07 18.82 38.10 34.92 46.4 3.91 4.65
5.03
5.03
5.03
5.03
5.03
5.03
5.79
5.79
5.79
16.66
20.22
23.42
26.59
30.96
32.94
36.12
39.29
42.47
13.11
15.88
19.05
23.01
25.81
28.98
32.16
34.93
37.69
5.94
5.94
5.94
5.94
5.94
5.94
5.18
5.18
5.18
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
23.06
23.06
23.06
23.06
23.06
23.06
22.96
22.96
22.96
5.49
11
13
15
17
19
21
23
25
4.93
4.93
4.39
4.93
4.93
4.93
6.15
6.15
G
H
J
All dimensions for reference only
Designates true position dimensioning
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
27
TV06R (D38999/26) – Crimp, Metal
CTV06R (D38999/26) – Crimp, Composite
Straight Plug
Amphenol
Aerospace
Connector Shell Service Shell Size
Contact Alternate
Special
PART #
Type
Style
Class & Insert Arrg
Type
Position Variations
To complete,
see how to order
pages 22-24.
TV
TVS
TVS
TVS
CTV
CTVS
06 RW
9-35
X-X
X-X
X-X
X-X
X-X
X-X
P
X
X
X
X
X
X
B
X
X
X
X
X
X
(453)
(XXX)
(XXX)
(XXX)
(XXX)
(XXX)
NA
06
06
06
RK
RF
RS
06 RW
RF
06
D38999/ 26
X
1.234 MAX
31.34 MAX
METAL
1.220 MAX
31.00 MAX
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
B THREAD
Q
1.656 MAX
42.06 MAX
D
V THREAD
†
BLUE BAND
.359 MAX
9.12 MAX
.591 +.003
–.000
15.01 +.08
–.00
–A–
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
COMPOSITE
1.797 MAX
45.64 MAX
1.234 MAX
31.34 MAX
B THREAD
Q
D
V THREAD
†
BLUE BAND
.359 MAX
9.12 MAX
.591 +.003
–.000 –A–
15.01 +.08
–.00
† Blue band indicates rear release contact retention system
Inches
Millimeters
B Thread
Shell MS Shell Size 0.1P-0.3L-TS-2B
Shell MS Shell Size
Size
Code
Q Max.
21.8
25.0
29.4
32.5
35.7
38.5
41.7
44.9
48.0
V Thread Metric
M12X1-6g
M15X1-6g
M18X1-6g
M22X1-6g
M25X1-6g
M28X1-6g
M31X1-6g
M34X1-6g
M37X1-6g
Size
Code
(Plated)
Q Dia. Max.
9
A
9
A
.6250
.858
.984
11
13
15
17
19
21
23
25
B
11
13
15
17
19
21
23
25
B
.7500
C
C
.8750
1.157
1.280
1.406
1.516
1.642
1.768
1.890
D
D
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
E
E
F
F
G
H
G
H
J
J
All dimensions for reference only.
28
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TV26/MTV26 – Crimp, Metal
CLUTCH-LOK™ Plug
Amphenol
For High Vibration Applications
Designed for high vibration and harsh environments such as aircraft
gas turbine engines, the CLUTCH-LOK is also an ideal choice for
demanding applications such as aircraft, space and military ground
vehicles. The unique clutch design of the Amphenol CLUTCH-LOK
means that you don’t have to compromise the need for quick, smooth
mating of plugs and receptacles in order to get increased uncoupling
torque.
The CLUTCH-LOK has proven to not only remain mated and pass all
the Series III specification requirements, it also has proven to
actually tighten itself under vibration.This is a powerful advantage over
the traditionally high vibration application connectors.The
CLUTCH-LOK is also a tremendous advantage in inaccessible, hard
to reach areas where mating torque is difficult to apply and complete
coupling is not verifiable by inspection.
PART #
To complete, see how to order pages 22-24.
Connector Shell Service Shell Size
Contact Alternate
Type
Special
Variations
Type
Style
Class & Insert Arrg
Position
TV
TV
MTV
MTV
26
26
26
26
RK
RS
RK
RS
9-35
X-X
X-X
X-X
P
X
X
X
N
N
N
N
(453)
(XXX)
(XXX)
(XXX)
For parts with MS Stamping use MTV26( ) part number as
shown above.
CLUTCH-LOK features and benefits:
• High degree of differential torque
• Infinite free coupling and positive metal-to-metal bottoming with each
mating
• No settling back to the next ratchet tooth
• Available with stainless steel shells and Class K firewall inserts
• All the advantages of MIL-DTL-38999 Series III including EMI/RFI
shielding, electrolytic erosion resistance and contact protection with
recessed pins
• Enhanced connector performance at affordable prices
• Completely intermateable with all existing MIL-DTL-38999
Series III connectors
• Fully QPL’d
1.234 MAX
31.34 MAX
1.220 MAX
31.00 MAX
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
B THREAD
Q
1.656 MAX
42.06 MAX
D
V THREAD
†
BLUE BAND
.359 MAX
9.12 MAX
.591 +.003
–.000
15.01 +.08
–.00
–A–
† Blue band indicates rear release contact retention system
Inches
Millimeters
B Thread
0.1P-0.3L-TS-2B
(Plated)
MS Shell
Shell Size Size Code Q Max.
V Thread
Metric
MS Shell
Shell Size Size Code
Q Dia.
Max.
9
A
B
C
D
E
F
21.8
25.0
29.4
32.5
35.7
38.5
41.7
44.9
48.0
M12X1-6g
M15X1-6g
M18X1-6g
M22X1-6g
M25X1-6g
M28X1-6g
M31X1-6g
M34X1-6g
M37X1-6g
9
A
B
C
D
E
F
.6250
.7500
.858
.984
11
13
15
17
19
21
23
25
11
13
15
17
19
21
23
25
.8750
1.157
1.280
1.406
1.516
1.642
1.768
1.890
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
G
H
J
G
H
J
All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
29
TV07R (D38999/24) – Crimp, Metal
CTV07R (D38999/24) – Crimp, Composite
Jam Nut Receptacle
Amphenol
Aerospace
Connector Shell Service Shell Size
Contact Alternate
Special
PART #
To complete,
see how to order
pages 22-24.
Type
Style
Class & Insert Arrg
Type
Position Variations
TV
TVS
TVS
TVS
CTV
CTVS
07
07
07
07
07
07
RW
RK
RF
RS
RW
RF
X
9-35
X-X
X-X
X-X
X-X
X-X
X-X
P
X
X
X
X
X
X
B
X
X
X
X
X
X
(453)
(XXX)
(XXX)
(XXX)
(XXX)
(XXX)
NA
D38999/ 24
††
BLUE BAND
C
PANEL THICKNESS
.062 MIN .125 MAX
1.57 MIN 3.18 MAX
.378 MAX
9.60 MAX
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
.794 MAX
20.17 MAX
PANEL HOLE
DIMENSIONS
D
1
D
V THREAD
RED
†
2
D
B THREAD
BAND
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
.091 MAX
2.31 MAX
H
–A–
K REF
SHELL SIZES 9/11 –
.871 22.12
SHELL SIZES 13/25 –
.878 22.30
.940 MAX
23.88 MAX
S
JAM NUT
D-HOLE
MOUNTING
2 PLACES
1.280 MAX
32.51 MAX
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
★ .059 dia min.
1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional
Inches
B Thread
MS
Shell
Size
Class 2A
0.1P-
0.3L-TS
D1
+.010
–.000
D2
+.000
–.010
H Hex
+.017
–.016
Shell
Size
S
±.010
Code
(Plated) C Max.
9
A
B
C
D
E
F
.6250
.7500
1.199
1.386
1.511
1.636
1.761
1.949
2.073
2.199
2.323
.700
.825
.670
.770
.875
1.062
1.250
1.375
1.500
1.625
1.812
1.938
2.062
11
13
15
17
19
21
23
25
1.000
1.188
1.312
1.438
1.562
1.688
1.812
2.000
.8750
1.010
1.135
1.260
1.385
1.510
1.635
1.760
.955
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
1.085
1.210
1.335
1.460
1.585
1.710
G
H
J
2.188
Millimeters
MS
Shell
Size
D1
+.25
–.00
D2
+.00
–.25
H Hex
+.43
–.41
Shell
Size
S
±.25
V Thread
Metric
Code
C Max.
30.45
35.20
38.38
41.55
44.73
49.50
52.65
55.85
59.00
9
11
13
15
17
19
21
23
25
A
B
C
D
E
F
17.78
20.96
25.65
28.83
32.01
35.18
38.35
41.53
44.70
17.02
19.59
24.26
27.56
30.73
33.91
37.08
40.26
43.43
22.23
25.40
30.18
33.32
36.53
39.67
42.80
46.02
50.80
26.97
31.75
34.93
38.10
41.28
46.02
49.23
52.37
55.58
M12X1-6g
M15X1-6g
M18X1-6g
M22X1-6g
M25X1-6g
M28X1-6g
M31X1-6g
M34X1-6g
M37X1-6g
G
H
J
All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max.
30
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TV01R – Crimp, Metal
CTV01R – Crimp, Composite
Line Receptacle
Amphenol
Connector Shell Service Shell Size
Contact Alternate
Special
PART #
To complete,
see how to order
pages 22-24.
Type
Style
Class & Insert Arrg
Type
Position Variations
TV
TVS
CTV
CTVS
01
01
01
01
RW
RF
9-35
X-X
X-X
X-X
P
X
X
X
B
X
X
X
(453)
(XXX)
(XXX)
(XXX)
RW
RF
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
.861 MAX
21.87 MAX
(TV)
LL (TV)
LL (CTV)
GG (TV)
GG (CTV)
1
.280 MIN FULL THD
7.11 MIN FULL THD
1
M (TV)
B
1
M (CTV)
THREAD
V THREAD
D
.909 MAX
23.09 MAX
(CTV)
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
RED
BAND
†
Z (TV)
Z (CTV)
1.037 MAX
26.34 MAX
(TV)
S (TV)
1
L (TV)
L (CTV)
BLUE
BAND
1
S (CTV)
1
††
2 PLACES
–A–
1.240MAX
31.50 MAX
1.084 MAX
27.53 MAX
(CTV)
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
Inches
B Thread
M
M1
+.000
–.005
(CTV)
LL
0.1P-0.3L- +.000
L
L1
S
GG
±.010
(TV)
GG1
±.010
(CTV)
+.006
–.000
(TV)
LL1
±.005
(CTV)
Shell
Size
MS Shell
Size Code (Plated)
TS-2A
–.005
(TV)
Max. Max. ±.010 S1 ±.010 Z Max Z1 Max
(TV) (CTV) (TV)
(CTV)
.635
.765
.885
(TV)
.153
.153
.153
.153
.153
.153
.183
.183
.183
(CTV)
.198
.198
.198
.198
.198
.198
.228
.228
.228
9
A
B
C
D
E
F
.6250
.7500
.820
.820
.820
.820
.820
.820
.790
.790
.790
.773
.773
.773
.773
.773
.773
.741
.741
.741
.469
.469
.469
.469
.469
.469
.500
.500
.500
.514
.514
.514
.675
.800
.925
.812
.905
.699
.875
.905
.905
.905
.905
.905
.905
.905
.905
.905
.908
.908
11
13
15
17
19
21
23
25
.8750
1.093
1.219
1.375
1.469
1.625
1.750
1.875
1.007
1.140
1.229
1.380
1.493
1.626
1.777
.908
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
.514 1.050 1.100
.514 1.238 1.197
.514 1.300 1.260
.545 1.425 1.385
.545 1.550 1.510
.545 1.675 1.635
.908
.908
.908
G
H
J
.904
.904
.904
Millimeters
M1
+.00
–.13
(CTV)
LL
+.15
MS Shell
Size
Code
M
L1
S1
GG
LL1
±.13
(CTV)
Shell
Size
+.00–.013
(TV)
L Max. Max. S ±.25 ±.010
(TV) (CTV) (TV) (CTV)
V Thread Z Max Z1 Max
±.25 GG1 ±.25 –.00
Metric
(TV)
3.89
3.89
3.89
3.89
3.89
3.89
4.65
4.65
4.65
(CTV)
5.03
5.03
5.03
5.03
5.03
5.03
5.79
5.79
5.79
(TV)
(CTV)
17.75
22.22
25.57
28.95
31.21
35.05
37.92
41.30
45.13
(TV)
9
A
B
C
D
E
F
20.83
20.83
20.83
20.83
20.83
20.83
20.07
20.07
20.07
19.63
19.63
19.63
19.63
19.63
19.63
18.82
18.82
18.82
11.91 13.06 17.15 16.13 M12X1-6g
11.91 13.06 20.32 19.43 M15X1-6g
11.91 13.06 23.50 22.47 M18X1-6g
11.91 13.06 26.67 27.94 M22X1-6g
11.91 13.06 31.45 30.40 M25X1-6g
11.91 13.06 33.02 32.00 M28X1-6g
12.70 13.84 36.20 35.18 M31X1-6g
12.70 13.84 39.37 38.35 M34X1-6g
12.70 13.84 42.55 41.53 M37X1-6g
20.62
22.99
27.76
30.96
34.93
37.31
41.28
44.45
47.63
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
22.99
23.06
23.06
23.06
23.06
23.06
23.06
22.96
22.96
22.96
11
13
15
17
19
21
23
25
G
H
J
All dimensions for reference only
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
31
TV09R – Crimp, Metal
Flange Mounting Plug
Amphenol
Aerospace
Connector Shell Service Shell Size
Contact Alternate
Special
PART #
Type
Style
Class & Insert Arrg
Type
Position Variations
To complete, see how to
order pages 22-24.
TV
TVS
09
09
RW
RF
9-35
X-X
P
X
B
X
(453)
(XXX)
.190 +.010
–.000
4.82 +.26
–.00
R
G
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
BLUE
BAND
†
1.656 MAX
42.06 MAX
D
Q
R
GG
B
THREAD
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
.591 +.003
–.000
15.01+.08
–.00
3.59 MAX
9.12 MAX
.138-32UNC-2B
HELICAL COIL
–A–
.005 M
1.797 MAX
45.64 MAX
M
.13
† Blue band indicates rear release contact retention system
Inches
MS Shell
Size
Coded
B Thread
0.1P-0.3L-TS-2A
(Plated)
Q Dia.
Max
R
GG Dia
±.005
Shell Size
G ±.060
1.106
1.106
1.106
1.106
1.106
1.356
1.356
1.356
1.356
9**
11
A
B
C
D
E
F
.6250
.7500
.859
.969
1.038
1.115
1.240
1.327
1.417
1.557
1.624
1.713
1.801
1.838
1.948
2.124
2.248
2.375
2.495
2.568
2.723
2.848
13**
15
.8750
1.141
1.266
1.391
1.500
1.625
1.750
1.875
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
17
19
21
G
H
J
23
25
Millimeters
MS Shell
Size
Shell Size
Coded
G ±.1.52
28.09
28.09
28.09
28.09
28.09
34.44
34.44
34.44
34.44
Q Dia. Max
21.82
GG Dia ±.13
9**
11
A
B
C
D
E
F
26.37
28.32
31.50
33.71
35.99
39.55
41.25
43.51
45.75
46.69
49.48
53.95
57.10
60.33
63.37
65.23
69.16
72.34
24.62
13**
15
28.98
32.16
17
35.33
19
38.10
21
G
H
J
41.28
23
44.45
25
47.63
All dimensions for reference only
** Partially tooled. Consult Amphenol Aerospace for availability
Designates true position dimensioning
32
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TVPS02Y (D38999/21) – Hermetic
Stainless Steel
Amphenol
Box Mounting Receptacle
Connector Shell Service Shell Size
Contact Alternate
Special
PART #
Type
Style
Class & Insert Arrg
Type
Position Variations
To complete, see how to
order pages 22-24.
TVPS
TVPS
D38999/ 21
02
02
Y
YN
X
9-35
X-X
X-X
P
X
X
B
X
X
(453)
(XXX)
NA
S
2 PLACES
1
R
.913 +.011
–.000
23.19 +.28
–.00
2 PLACES
2
R
.093 +.006
–.000
2.36 +.15
2 PLACES
–.00
1
B THREAD
T
.250 MAX
6.35 MAX
RED
BAND
4 PLACES
TT
4 PLACES
†
.005
.13
M
M
† Red band indicates fully mated
NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions
with printed circuit tail contacts.
Inches
B Thread
MS Shell
Shell Size Size Coded
0.1P-0.3L-TS
(Plated)
R1
R2
S
±.010
T
TT
±.008
±.008
.216
.194
.194
.173
.194
.194
.194
.242
.242
9
A
B
C
D
E
F
.6250
.7500
.719
.812
.594
.719
.938
1.031
1.125
1.219
1.312
1.438
1.562
1.688
1.812
.128
.128
.128
.128
.128
.128
.128
.154
.154
11
13
15
17
19
21
23
25
.8750
.906
.812
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
.969
.906
1.062
1.156
1.250
1.375
1.500
.969
1.062
1.156
1.250
1.375
G
H
J
Millimeters
MS Shell
S
T
TT
Shell Size Size Coded
±.25
±.20
±.20
9
A
B
C
D
E
F
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
38.10
15.09
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
23.83
26.19
28.58
30.96
33.32
36.53
39.67
42.88
46.02
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.91
3.91
5.49
4.93
4.93
4.39
4.93
4.93
4.93
6.15
6.15
11
13
15
17
19
21
23
25
G
H
J
All dimensions for reference only
Designates true position dimensioning
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
33
TVS07Y (D38999/23) – Hermetic
Stainless Steel
Amphenol
Aerospace
Jam Nut Receptacle
Connector Shell Service Shell Size
Contact Alternate
Special
PART #
To complete,
see how to order
pages 22-24.
Type
Style
Class & Insert Arrg
Type
Position Variations
TVS
TVS
D38999/ 23
07
07
Y
YN
X
9-35
X-X
X-X
P
X
X
B
X
X
(453)
(XXX)
NA
C
PANEL HOLE
DIMENSIONS
PANEL THICKNESS
.062 MIN .125 MAX
1.57 MIN 3.18 MAX
•
T
L
1
D
2
D
KK
•
A
JAM NUT
D-HOLE
MOUNTING
RED
BAND
B THREAD
†
.200 MAX
5.08 MAX
H
K REF
S
SHELL SIZES 9/11 – .871 22.12
SHELL SIZES 13/25 – .878 22.30
2 PLACES
† Red band indicates fully mated
★ . 059 dia min.
3 lockwire holes
1.5 dia min.
Formed lockwire hole design (6 holes) is optional.
Inches
B Thread
Class 2A
0.1P-
H Hex
+.017
–.016
Shell MS Shell A•ꢀ+.000ꢀ 0.3L-TS
D1 +.010 D1 +.000
T•ꢀ+.010ꢀ KK +.011
Size Size code
–.010
(Plated)
C Max
1.199
1.386
1.511
1.636
1.761
1.949
2.073
2.199
2.323
–.000
–.010
L Max
.357
.357
.357
.357
.357
.381
.381
.381
.381
S ±.010
1.062
1.250
1.375
1.500
1.625
1.812
1.938
2.062
2.188
–.000
–.000
9
11
13
15
17
19
21
23
25
A
B
C
D
E
F
.669
.6250
.700
.670
.875
1.000
1.188
1.312
1.438
1.562
1.688
1.812
2.000
.697
.642
.769
.7500
.825
.770
.822
.766
.955
.8750
1.010
1.135
1.260
1.385
1.510
1.635
1.760
.955
1.007
1.134
1.259
1.384
1.507
1.634
1.759
.892
1.084
1.208
1.333
1.459
1.575
1.709
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
1.085
1.210
1.335
1.460
1.585
1.710
1.018
1.142
1.268
1.392
1.518
1.642
G
H
J
Millimeters
H Hex
+.43
–.41
Shell
Size
MS Shell
Size code
T•ꢀ+.25ꢀ KK +.28
A•ꢀ+.00ꢀ–.25 C Max D1 +.25 –.00 D1 +.00 –.25
L Max
9.07
9.07
9.07
9.07
9.07
9.68
9.68
9.68
9.68
S ±.25
26.97
31.75
34.93
38.10
41.28
46.02
49.23
52.37
55.58
–.00
–.00
9
A
B
C
D
E
F
16.99
19.53
24.26
27.53
30.68
33.86
37.06
40.01
43.41
30.45
35.20
38.38
41.55
44.73
49.50
52.65
55.85
59.00
17.78
20.96
25.65
28.83
32.01
35.18
38.35
41.53
44.70
17.02
19.59
24.26
27.56
30.73
33.91
37.08
40.26
43.43
22.23
25.40
30.18
33.32
36.53
39.67
42.80
46.02
50.80
17.70
20.88
25.58
28.80
31.98
35.15
38.28
41.50
44.68
16.31
19.46
22.66
25.86
29.01
32.21
35.36
38.56
41.71
11
13
15
17
19
21
23
25
G
H
J
All dimensions for reference only
• D shaped panel cut-out dimensions
34
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TVSIY (D38999/25) – Hermetic
Stainless Steel
Amphenol
Solder Mounting Receptacle
L
PART #
M
.031+.006
–.005
To complete, see how to order pages 22-24.
.79 +.15
–.13
Connector Shell Service Shell Size
Contact Alternate
Special
Type
Style
Class & Insert Arrg
Type
Position Variations
TVS
TVS
D38999/ 25
I
I
Y
YN
X
9-35
X-X
X-X
P
X
X
B
X
X
(453)
(XXX)
NA
KK
B THREAD
.375 MAX
GG
9.53 MAX
†
RED BAND
† Red band indicates fully mated
Inches
Millimeters
MS
Shell
B Thread
Class 2A
MS
Shell
Size
GG
Dia.
+.28
–.25
L
M
GG Dia. KK Dia
L
+.28
–.00
M
+.15
–.13
KK Dia
+.03
–.13
Shell
Size
Size 0.1P-0.3L-TS +.011 +.006
Code
+.011
–.010
+.011
–.005
Shell
Size
(Plated)
–.005 –.005
Code
9
11
13
15
17
19
21
23
25
A
.6250
.806
.806
.806
.806
.806
.806
.806
.838
.838
.125
.125
.125
.125
.125
.125
.125
.156
.156
.750
.844
.672
.781
9
A
B
C
D
E
F
20.47
20.47
20.47
20.47
20.47
20.47
20.47
21.29
21.29
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.96
3.96
19.05
21.44
24.61
27.79
30.94
33.32
36.53
39.70
42.88
17.07
19.84
23.01
26.19
29.36
31.75
34.93
38.10
41.28
B
.7500
11
13
15
17
19
21
23
25
C
.8750
.969
.906
D
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
1.094
1.218
1.312
1.438
1.563
1.688
1.031
1.156
1.250
1.375
1.500
1.625
E
F
G
H
G
H
J
J
TVSHIY (D38999/27) – Hermetic, Stainless Steel
Weld Mounting Receptacle
L
GG
M
PART #
To complete, see how to order pages 22-24.
.375 MAX
9.53 MAX
Connector Shell Service Shell Size
Contact Alternate
Special
Type
Style
Class & Insert Arrg
Type
Position Variations
TVS
TVS
D38999/ 27
HI
HI
Y
YN
X
9-35
X-X
X-X
P
X
X
B
X
X
(453)
(XXX)
NA
B THREAD
RED BAND
†
Inches
† Red band indicates fully mated
Millimeters
MS
Shell
Size
MS
Shell
B Thread
Class 2A
L
+.28
–.00
M
+.15
–.13
GG Dia.
+.25
–.00
L
M
GG Dia.
+.011
–.010
Shell
Size
Shell
Size
Size 0.1P-0.3L-TS +.011 +.006
Code
Code
(Plated)
–.000 –.005
9
A
B
C
D
E
F
20.47
20.47
20.47
20.47
20.47
20.47
20.47
21.29
21.29
3.18
3.18
3.18
3.18
3.18
3.18
3.18
3.96
3.96
24.71
27.81
31.01
34.21
36.42
40.11
43.71
47.90
50.11
9
A
.6250
.806
.806
.806
.806
.806
.806
.806
.838
.838
.125
.125
.125
.125
.125
.125
.125
.156
.156
.973
1.095
1.221
1.347
1.434
1.579
1.721
1.886
1.973
11
13
15
17
19
21
23
25
11
13
15
17
19
21
23
25
B
.7500
C
.8750
D
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
E
F
G
H
J
G
H
J
All dimensions for reference only
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
35
Series III,TV Breakaway Fail Safe Connectors
Quick-Disconnect with an Axial Pull of Lanyard
Amphenol
Aerospace
Amphenol® Tri-Start Breakaway Fail Safe
Connectors provide unequaled
performance in environments requiring
instant disengagement.
Designed to provide quick disconnect of a
connector plug and receptacle with an axial
pull on the lanyard, the “Breakaway” Fail
Safe connector family offers a wide range
of electrical and mechanical features:
•
•
•
Instant decoupling and damage
free separation
Completely intermateable with standard
receptacles (D38999/20 and /24)
Inventory support commonality through
the use of standard insert arrangements
and contacts
Breakaway un-mating is initiated by applying
a pull force to the lanyard which causes the
operating sleeve on the plug to move away
from the receptacle. Coupling segments
on the plug then move away from the mating
receptacle while expanding, thus releasing
TYPE 2
TYPE 6
TYPE 1
Amphenol offers a variety of lanyard plug styles including MIL-STD-1760
types 1, 2 and 6 for Stores Management applications.
the receptacle. After completion of the un-mating sequence, spring
compression returns the sleeve and segments to their original
positions. Un-mating of the plug may also be accomplished by normal
rotation of the coupling ring without affecting the breakaway capability.
The Tri-Start Breakaway Fail Safe connector exceeds the MIL-Spec
Series III requirements for EMI/EMP shielding and features include:
•
•
•
Solid metal-to-metal coupling
EMI grounding fingers
Conductive finishes
Amphenol Breakaway Fail Safe connectors are qualified to
MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management
applications). In fact, Amphenol offers more qualified Breakaway shell
size and insert combinations than any other QPL supplier.
In addition to standard Breakaway connectors, Amphenol also manufactures
custom breakaway connectors including those with:
Breakaway with Coax Contacts
•
Highly durable non-metallic operating sleeves in a variety of lengths
and diameters
•
•
•
•
•
•
Increased pull-force capability
Low-profile designs
Custom lanyard lengths and backshells
Low force separation capabilities
Low insertion/separation force contacts
Non-cadmium finishes
Whether you need a standard Breakaway, one of our custom Breakaways
or, a unique Breakaway design, please contact your local Amphenol
representative.
Contact Amphenol Aerospace for more information on breakaway,
quick-disconnect connectors. Other Amphenol circular families
(MIL-DTL-26482, MIL-DTL-83723) also offer breakaway
quick-disconnect connectors.
Special configuration Fail Safe used on
space telescope application. Lanyard is
replaced by a swivel ring for remote disconnect
and “wing arms” have been added for manual
actuation accessibility by gloved astronauts.
See accessories for breakaway connectors on page 90.
36
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
D38999/29 & D38999/30 – Series III
TV Breakaway Fail Safe-Crimp, Metal
Lanyard Release Plug
Amphenol
Contact Type/
Alternate Insert
Connector Shell
Shell Size
Lanyard
PART #
Type
Style & Insert Arrg Length Code
Rotation
To complete,
see how to order
pages 38-39.
(Pins Only)
D38999 29
D38999 30
29
E
X
X
X
P
X
X
X
(Sockets Only)
X-X
X-X
X-X
88
91
5565
5565
METAL
.374 MAX
9.50 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING THREAD RELEASE
.359 MAX
9.12 MAX
D
B
LANYARD
PULLED TAUT
AGAINST A
.500 ±.031
12.70 ±.79
DIA MANDREL
†
BLUE BAND
1.781 MAX
45.24 MAX
V THREAD
METRIC
2.375 MAX
60.33 MAX
LANYARD LENGTH
(See Lanyard Length Table)
† Blue band indicates rear release contact retention system
Inches
MS Shell Size
D Max
Shell Size
Code
B Max
1.846
1.972
2.079
2.205
2.301
2.472
2.594
2.705
Accessory Dia.
11
13
15
17
19
21
23
25
B
C
D
E
F
1.109
1.250
1.375
1.500
1.625
G
H
J
1.750
1.875
2.000
Millimeters
MS Shell Size
Code
D Max
Accessory Dia. V Thread Metric
Shell Size
B Max
46.89
50.09
52.81
56.01
58.45
62.79
65.89
68.71
11
13
15
17
19
21
23
25
B
C
D
E
F
28.17
31.75
34.93
38.10
41.28
44.45
47.63
50.08
M15X1.0-6g
M18X1.0-6g
M22X1.0-6g
M25X1.0-6g
M28X1.0-6g
M31X1.0-6g
M34X1.0-6g
M37X1.0-6g
G
H
J
All dimensions for reference only
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
37
TV D38999/29 & D38999/30 – Series III
Breakaway Fail Safe Lanyard Release
Amphenol
Aerospace
Plug Options
Easy Steps to build a part number... Military
1.
2.
3.
4.
5.
6.
7.
DOD Number
Prefix
Spec Sheet
Number
Service Class
Shell Size
Insert
Arrangement
Lanyard Length Alternate Keying
Code
Position
D38999/
29
F
E
6
P
N
Step 1. DOD Number Prefix
D38999/ designates MIL-DTL-38999,
Series III, Tri-Start Connector
Step 3. Select a Service Class
Designates electroless nickel plated aluminum,
optimum EMI shielding effectiveness –65dB@10 GHz
specification min., 48 hour salt spray, 200°C
Designates corrosion resistant olive drab cadmium
plate aluminum, 500 hour extended salt spray,
EMI –50dB@10 GHz specification min., 175°C
F
Step 2. Select a Specification Sheet Number
29 Designates Lanyard Release Plug with pin contacts
30 Designates Lanyard Release Plug with socket contacts
W
Step 4. & 5 Insert Availability
Commercial
Shell Size-
Insert
Military Shell
Size- Insert
Service
Rating
Total
Contacts
Contact Size
Basic Part#
Shell & Insert
Arrg. Code
22D
20
16 12
12
8
8
Arrangement
Arrangement
Coax
Coax
Twinax
88/91-556508
11-2
11-35
11-98
13-4
*
*
I
M
2
13
2
06
13
22
07
10
11
14
13
18
23
22
19
20
21
33
27
28
29
30
31
37
41
38
39
40
47
48
49
51
50
57
58
59
61
60
71
63
64
66
74
72
67
68
69
65
70
73
*
*
*
*
*
*
*
*
*
*
*
I
I
I
M
I
II
I
I
I
M
I
M
I
II
I
M
6
4
8
6
8
4
13-8
13-35
13-98
15-5
15-15
15-18
15-19
15-35
15-97
17-2
22
10
5
15
18
19
37
12
39
6
10
5
1
14
18
19
37
38
8
4
E-2
E-6
E-8
1
4
17-6
17-8
6
8
8
17-26
17-35
17-99
19-11
19-18
19-28
19-32
19-35
21-11
21-16
21-35
21-39
21-41
23-21
23-35
23-53
23-54
23-55
25-4
E-26
E-35
E-99
F-11
F-18
F-28
F-32
F-35
G-11
G-16
G-35
G-39
G-41
H-21
H-35
H-53
*
*
J-4
J-7
J-8
J-19
J-20
J-24
J-29
J-35
J-43
*
26
55
23
11
18
28
32
66
11
16
79
39
41
21
100
53
53
55
56
99
8
19
30
24
29
128
43
46
61
46
26
21
55
14
66
79
I
II
M
2
11
I
I
M
I
II
M
I
I
26
32
2
11
16
37
41
2
II
21
M
I
M
I
100
40
53
9
8
4
55
48
I
25-7
25-8
M/Twinax
Twinax
97
2
8
3
25-19
25-20
25-24
25-29
25-35
25-43
25-46
25-61
25-90
I
N
I
I
M
I
19
10 13
4
12 12
29
128
23 20
I
40
61
40
4
2*
2
*Not Mil
Qualified
J-61
J-90
I
I
4
38
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
D38999/29 & D38999/30 – Series III
TV Breakaway Fail Safe Lanyard Release Plug
Amphenol
Easy Steps to build a part number... Commercial
Step 6. Military/
Commercial
Lanyard Length Code
FAIL SAFE 88-5565( ) & 91-5565( )
Ordering procedure for example part number 88-556529-EP is shown below:
1.
2.
3.
4.
5.
6.
Table II
Shell Size &
Service Connector Type
Required
Field
Lanyard
Contact Type/Alter-
Lanyard
Length
Code
Insert Arrg. Code
Class
Identification
Length Code nate Keying Position
Lanyard
Length
(in.) ±
Lanyard
Length
88
5565
29
0
E
P
For Part
.236
(mm) ± 6.0 Number
4.016
4.528
5.000
5.512
6.024
6.535
7.008
7.520
7.992
102
115
127
140
153
166
178
191
203
216
229
242
254
267
280
293
305
318
331
356
381
407
432
458
A
B
C
D
E
F
G
H
I
Step 1. Select a Service Class
Designates corrosion resistant olive drab cadmium plate over nickel, 500
hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C
88
Designates electroless nickel plated aluminum, optimum EMI shielding ef-
fectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C
These are standard finishes. Consult Amphenol Aerospace, Sidney, NY for other variations.
91
Step 2. Select a Connector Type Identification
5565 Designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug
8.503
9.016
9.528
J
K
L
10.000
10.512
11.024
11.535
12.008
12.520
13.031
14.016
15.000
16.024
17.008
18.031
M
N
P
R
S
T
U
V
W
X
Y
Z
Step 3. Select a Commercial Shell Size &
Insert Arrangement Code
MIL-DTL-38999, see insert availability chart on page 38.
Step 4. Required Field
0
The required field is always a 0
Step 5. Select a Lanyard Length Code
See Table II (to the left) for lanyard length code number.
Step 6. Select a Contact Type/Alternate Keying Position
Step 7. Military
P designates pin, S designates socket for normal positioning of contacts. When
an alternate position of the connector is required to prevent cross-mating, a
different letter (other than P or S) is used. See alternate positioning on page 24,
then convert to Amphenol Commercial coding by the following chart.
Alternate Keying Position
For alternate positions of
connector (to prevent
cross-mating) see alternate
positioning on page 24.
(N indicates normal)
Pin Contacts
Socket Contacts
MS Letter Amphenol letter MS Letter Amphenol Letter
PN
PA
P (normal)
SN
SA
SB
SC
SD
SE
S (normal)
G
I
H
J
PB
PC
PD
PE
K
M
R
L
N
T
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
39
D38999/31 for MIL-STD-1760 – Series III
TV Breakaway Fail Safe – Crimp, Metal
Lanyard Release Plug
Amphenol
Aerospace
PIN CONTACTS ONLY,
SHELL SIZE 25 ONLY
*Part number reference.
To complete, see how to order
page 41.
.374 MAX
.100 MAX
2.54 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING
THREAD RELEASE
9.50 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING
THREAD RELEASE
D38999/31
.359 MAX
9.12 MAX
.359 MAX
9.12 MAX
88-555875/76
91-555875/76
Type 6
Type 2
2.000 MAX
88-558518/19
91-558518/19
2.000 MAX
50.80 MAX
ACCESS.
DIA
50.80 MAX
ACCESS.
DIA
**
**
2.008 MAX
51.00 MAX
2.705 MAX
68.71 MAX
Type 1
T3W-16B25-XXXX
*To order by Commercial Part
numbers consult Amphenol.
1.687 MAX
42.85 MAX
2.030 MAX
51.56 MAX
BLUE
BAND
METRIC
THREAD
M37X
METRIC
THREAD
M37X
1.0-6g
0.100R
†
1.781 MAX
45.24 MAX
2.375 MAX
60.33 MAX
BLUE
BAND
†
1.0-6g0.100R
LANYARD LENGTH
(See Lanyard Length Table)
LANYARD LENGTH
(See Lanyard Length Table)
TYPE 6
TYPE 2
Tri-Start Lanyard Separation Forces
Shell
Size
Straight Plug
(lbs. max.)
15 Degree Pull
(lbs. max.)
.280 MIN
7.11 MIN
FULL
.359 MAX
9.12 MAX
THREAD
25
90
100
TYPE 1
(LONGER SHELL)
INSERT AVAILABILITY
FAIL SAFE D38999/31
FOR MIL-STD-1760
2.000 MAX
2.008 MAX
51.00 MAX
50.80 MAX
ACCESS.
DIA
A
B
METRIC
THREAD
M37X
S
BLUE
BAND
R
†
C
† Blue band indicates rear release
contact retention system
** Lanyard pulled taut against a
.500 ± .13 dia. Mandrel
2.499 MAX
63.47 MAX
Z
P
D
T
1.0-6g0.100R
5
4
Y
L
1
U
N
E
LANYARD LENGTH
(See Lanyard Length Table)
6
All dimensions for reference only
7
M
F
3
2
X
V
W
G
Pin Contact Data for MIL-STD-1760
K
H
Contact
12 (Coax)
J
Service
Rating
Total Con-
tacts
Insert Arrangement
20
16
8 (Twinax)
25-20
25-20
N
30
10 13
4
3
Primary Interface Signal Set
Contacts for 25-20 Pattern
A
Number
of
Size Number Contacts Contacts Rating Location
B
Standard Contacts
Pin Socket
Shell
Arrg.
Size
Service Contact
H
J
C
3
8
Twinax
A, H, K
2,3
W, 5
M39029/90-529 M39029/91-530
M39029/28-211 M39029/75-416
M39029/102-558 M39029/103-559
G
L
K
4
12
Coax
D
C, D, E, F,
J, M, N,
P, R, T, U,
Y, Z
F
E
13
10
16
N
N
M39029/58-364 M39029/56-352
25
-20
25-11
Auxiliary Power Signal Set
B, G, L, S,
20
V, X, 1, 4, M39029/58-363 M39029/56-351
6, 7
Contact
Legend
Contact Size
Insert
Arrangement
Service
Rating
Total
Contacts
8 (twinax) 10 (power) 12 (coax) 16 20
20
10 (power)
25-11
N
11
2
9
40
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
D38999/31 for MIL-STD-1760 – Series III
TV Breakaway Fail Safe for Stores Management
Applications- Lanyard Release Plug
Amphenol
HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31
Ordering procedure for example part number D38999/31WE20PN1 is shown below:
Easy Steps to build a part number... Military
1.
DOD Number
Prefix
2.
Spec Sheet
Number
31
3.
Service
Class
W
4.
5.
6.
7.
8.
Type
Number
1
Lanyard
Length Code Arrangement
20
Insert
Contact Style Alternate Keying
Position
D38999/
E
P
N
1. Select a DOD Number Prefix
5. Select an Insert Arrangement
Only 11 or 20 are available contact arrangement
numbers. See page 40.
Designates
MIL-DTL-38999,
D38999/
Series III Tri-Start Connectors
6. Contact Style – P & A are Valid Options
2. Specification Sheet Number
Designates
Designates
Replaces the “no designation” option in the PIN
on revision C and earlier revision of the Mil-Spec.
Designates Lanyard Release Plug for
MIL-STD-1760 with pin contacts
P
31
A
Designates supplied less contacts.
3. Select a Service Class
Designates
7. Alternate Keying Position
Electroless nickel plated aluminum,
Designates
optimum EMI shielding effectiveness –65dB @
10 GHz specification min., 48 hour salt spray,
200°C
F
N
Is required for normal position.
Corrosion resistant olive drab
8. Type Number
cadmium plate aluminum, 500 hour extended salt
spray, EMI –50dB @ 10 GHz specification min.,
175°C
Type 1, 2 or 6. See drawings on page 40.
For accessories for lanyard release plugs see page 90.
W
4. Select a Lanyard Length Code
Lanyard
Lanyard Lanyard Length
Length
Length
Code for Part
(in.) ±.236 (mm.)
Number
± 6.0
6.024
6.535
7.008
7.520
7.992
8.504
9.016
9.528
153.0
E
F
G
H
I
166.0
178.0
191.0
203.0
216.0
229.0
242.0
J
K
L
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
41
D38999Type Hybrid Breakaway – Series III
Crimp, Metal Shell with Composite Operating Sleeve,
And Lower Profile Lanyard Release Plug
Amphenol
Aerospace
New Hybrid Lanyard Breakaway Fail Safe connec-
tor with a composite thermoplastic outer operating
sleeve for greater durability.
This new hybrid breakaway is the breakaway of choice
for the Navy F-18 program.
Amphenol’s hybrid lanyard design offers greater durability
over D38999 aluminum and composite designs because
of its ability to handle abuse taken after weapons release.
Other advantages include:
•
Lower profile compared to full metal breakaway
Fail Safe connectors
•
Less weight
This Hybrid Breakaway meets the applicable require-
ments of MIL-DTL-38999/31 including random & sine
vibration, ice resistance, fluid immersion and hydrolytic
stability tests. (Test reports are available upon request).
New Hybrid Lanyard Release Plugs
Currently the hybrid breakaway is available in shell
sizes 25 and 17. It uses standard inserts available for
breakaway plugs sizes 25 and 17, and is also available
with inserts 25-20 and 25-11 for MIL-STD-1760. Consult
Amphenol Aerospace for ordering of the new hybrid
breakaway connectors. These hybrid connectors will
accommodate the standard backshells for breakaway
connectors shown on page 90.
(Metal inside shells and Composite, lower profile outer sleeves)
Stores Management Type II, Rail Launch
Plugs and receptacles that meet MIL-STD-1760
Amphenol provides a Breakaway Rail Launch
connector that is designed for use on aircraft that
carry rail launch missiles such as AMRAAM.
These connectors are designed for blindmating of stores
on rail launch applications. They consist of a buffer plug
and a missile receptacle that meet the specifications of
MIL-STD-1760 Stores Management.
Other features and benefits include:
•
•
•
Designed to MIL-C-83538 specifications
Bayonet and push pull coupling
Use standard MIL-DTL-38999 crimp termination with
power, coax and twinax contacts also available
Buffer provides flame barrier
•
•
Buffers are replaceable
Consult Amphenol Aerospace for more information and
ordering.
Stores Management Type II Rail Launch Connectors
42
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
HD38999 High Density Connectors
Introduction
Amphenol
A connector that has the
38999
H
connections...
High Density
The HD38999 family of connectors was designed to work with existing mil-specified 38999
shells.To the end users familiar with standard 38999 connectors, this family of high density
connectors will look, feel, and perform just like the mil-qualified connectors. Utilizing an
existing mil-qualified 39029 size 23 contact and mil-qualified shells, the new system will be,
in many cases, a drop-in connector.Even though the HD38999 has 30% more contacts, it
still performs to minimum electrical requirements of standard 38999 connectors.
Goes from 9 to 187 contacts!
High Density Interconnects
• Aluminum
• Composite
• Stainless Steel
• Sealed
• Filtered
For more information e-mail:
hd38999info@amphenol-aao.com
Specifications, descriptions and illustrations in this litera-
ture are as accurate as known at the time of
Shell Sizes (Front of Pin Insert Shown)
1
30
31
55
73
84
1
2
7
3
publication, but are subject to change without notice.
15
8
3
1
9
4
16
25
33
24
32
10
16
1
88
18
41
17
24
31
39
1
49
58
42
50
12
18
17
2
25
29
32
13
19
11
10
14
32
3
4
1
8
15
16
2
46
66
40
59
9
5
9
3
4
7
71
67
52
47
5
6
53
55
8
6
72
73
7
9-9
11-19
13-32
15-55
17-73
19-88
1
3
4
11
20
12
21
32
1
4
33
45
1
5
5
11
12
46
59
6
13
21
32
44
57
69
82
94
107
119
130
140
22
33
45
58
70
83
95
108
120
131
14
22
60
73
87
102
116
12 9
143
156
72
86
101
115
128
14 2
23
32
33
43
66
89
44
55
78
56
67
79
155
167
90
100
109
99
108
116
168
17 6
18 4
177
147
141
117
121
18 5
18 7
15 1
14 8
21-121
23-151
25-187
Front of
Pin Insert Shown.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
43
HD38999 High Density Connectors
How to Order
Amphenol
Aerospace
CRIMP CONTACT SIZE
WIRE BARREL RANGES/CURRENT CAPABILITY CRIMP BARREL DIAMETER CRIMP BARREL
SAE AS39029, SIZE 23
22 AWG
24 AWG
26 AWG
28 AWG
5.0 AMPS
3.0 AMPS
2.0 AMPS
1.5 AMPS
(Inches) .034-.036
Depth (Inches).151-.155
Note: Wire insulation diameter greater than 0.045 inches is too large for the extraction tool to work properly. Connector damage is possible.
Contact Part Numbers
Size 23 Sockets 10-597330-735
Crimp Tool - Daniels M22520/2-01
Positioner - Daniels M22520/2-13 – Pins
Daniels M22520/2-16 – Sockets
Size 23 Pins
10-597331-735
Sealing Plugs 10-405996-222 (M27488-22-2) Insertion/Removal Tool - Glenair 809-088
Temperature Range:
-65C to 175C
Insulation Resistance:
5000 megohms min.@ 500 VDC 25C
Dielectric Withstanding Voltage:
1000 VRMS @ Sea level
Easy Steps to build a part number... HD38999
1.
2.
3.
4.
5.
6.
7.
Connector
Type
Shell
Styles
Service
Class
Shell Size –
Insert arrangement
Contact
Type
Alternate
Positions Options
PCB
(P)TV
06
RW
23-151
P
B
(P25)
Step 1. Select a Connector Type
Step 6. Select an Alternate Position
A, B, C, D, E, blank for normal
Designates
Tri-Start Series Connector
Back panel mounted receptacle
Potted version
TV
TVP
(P)
Shell Key & keyway
Size arrangement
identification
AR° BR° CR° DR°
or or or or
AP° BP° CP° DP°
BSC BSC BSC BSC
letter
Step 2. Select a Shell Style
105
102
80
140
132
118
140
155
131
141
156
145
156
146
141
142
170
169
140
145
153
142
170
169
140
145
153
215
248
230
205
234
197
208
182
195
220
176
184
196
200
200
200
180
197
196
200
200
200
180
197
265
320
312
275
304
240
236
292
252
255
298
242
293
310
244
257
280
272
293
310
244
257
280
272
N*
A
B
C
D
E
N*
A
B
C
D
E
N*
A
B
C
D
E
N*
A
B
C
D
E
Designates
Wall mount receptacle
Line receptacle
Straight plug
00
01
06
07
9
35
64
Jam nut receptacle
91
95
Step 3. Select a Service Class
11,
113
90
Designates
13,
Electroless nickel plated aluminum, optimum EMI shielding effectiveness
-65dB @ 10GHz specification min., 48 hour salt spray, 175°C
Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt
spray, EMI -50dB @ 10GHz specification min.,175°C
Corrosion resistant stainless steel, plus 500 hour salt spray resistance, EMI
–45 dB @ 10 GHz specification min., 175°C
Durmalon plated, alternative to Cadmium. Corrosion resistant, 500 hour ex-
tended salt spray, EMI -50dB @ 10GHz specification min. without CR6
Zinc-Nickel Alternative to Cadmium corrosion resistant, 500 hour salt spray,
Conductive, -65°C to +175°C
53
RF
RW
RK
DT
ZN
and
15
119
51
80
135
49
17
and
19
66
62
79
80
21,
23,
and
25
135
49
Step 4. Select a Shell Size –
Insert Arrangement
66
Shell Sizes are MIL-DTL-38999, Series III,
plus newer High Density insert arrangements
62
79
Shell Insert
Shell Insert
A plug with a given rotation letter will mate with a receptacle
with the same rotation letter.The angles for a given connector
are the same whether it contains pins or sockets. Inserts are
not rotated in conjunction with the master key/keyway.
Size Arrangement Size Arrangement
9 –
9
19 – 88
11 – 19
13 – 32
15 – 55
17 – 73
21 – 121
23 – 151
25 – 187
Step 7. Select a PCB Contacts
Pin Socket Designates
PCB tail stickout .100” nominal +/-.040 inch
PCB tail stickout .150” nominal +/-.040 inch
PCB tail stickout .200” nominal +/-.040 inch
PCB tail stickout .250” nominal +/-.040 inch
P1
P15 S15
P2 S2
P25 S25
S1
Step 5. Select a Contact Type
Designates
Pin contacts
Socket contacts
P
S
44
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol Aerospace
New, Featured Products
Amphenol
Amphenol has become the leader in interconnection products through its
long history of engineering expertise for product solution solving. New and
innovative solutions are under development every day within our highly skilled
engineering departments who are teamed with marketing product managers
and production specialists. They are always striving to meet new customer
requirements in ever changing markets. The teams have a customer-driven
approach to produce the end result: quality interconnect products that meet
or exceed customer demands.
New/Featured
Breakaway
Hybrid, Low Profile
Lanyard Release Plug
Page 42
New/Featured
New HD38999 (High Density,
Crimp) Plugs and receptacles
Page 43, 44
The HD38999 family of
connectors was designed to
work with existing Mil-specified
38999 shells. The HD38999
has 30% more contacts, it still
performs to minimum electrical
requirements of standard
38999 connectors.
New Hybrid Lanyard
Breakaway Fail Safe
Connector with a composite
thermoplastic outer operating
sleeve for greater durability.
New/Featured
New/Featured
Matrix MIL-DTL-5015
with RADSOK® Contacts
Page 193
Filter Connector with
High Density Patterns
Page 289
A special design of the
Matrix MIL-DTL-5015,
Series II connectors has
added high amperage with
the RADSOK® contacts in
the plug instead of standard
rear release crimp contacts.
New High Density Patterns are
available in Filter 38999 connec-
tors in standard Mil-Spec or filter
length shells. They provide 30%
more contact that standard insert
arrangement patterns. See page
43 for ordering information.
New/Featured
New/Featured
MT Ferrule
Connectors
Page 359
ARINC 801
Connectors
Page 356
Amphenol offers a multi-channel
circular connector with high density
MT fiber optics. High fiber density
in a relatively small circular
connector package with all the
advantages of the MIL-
Designed for use in
Amphenol ARINC 801
fiber optic connectors -
manufactured
to comply with ARINC
801. Genderless terminus
allows for use on both
sides of a connector.
DTL-38999 series III connector.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
3
MIL-DTL-38999 Series III, II, I, and SJT
Accessories, Contacts, and Tools
Amphenol
Series III TV
Series II JT
Series I LJT
SJT
Amphenol Aerospace is the leader in Interconnect solutions and provides companies with a product portfolio of connectors,
accessories, cable assemblies and system integration for most applications across various industries.With connectors conform-
ing to Military, Aerospace and Industrial standards in US, Europe and Asia, Amphenol assumes the leadership in meeting the
interconnect needs of these market segments.
MIL-DTL-38999
Series I LJT
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
MIL-DTL-38999
Series II JT
• Receptacle Protection Cap
• Plug Protection Cap
• Strain Relief (Solder/Crimp Type)
• Contacts-Printed Circuit Board
Wire Wrap
MIL-DTL-38999
Series III TV Tri-Start
• Backshells Accessories
• Dummy Contacts
• Wire Combs
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
• Contacts-Printed Circuit Board
Wire Wrap
• Header Assembly
• Header Assembly
Application Tools
Application Tools
• Contacts-Printed Circuit Board
Wire Wrap
• Crimp Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
• Header Assembly
• Insertion Tools
• Removal Tools
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
SJT
• Receptacle Protection Cap
• Plug Protection Cap
• Dummy Receptacle
• Cable Clamps
Application Tools
• Crimp Tools
• Insertion Tools
• Removal Tools
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
89
38999, Series IIITV Breakaway Fail Safe
Backshells, Dummy Contacts, Wire Combs
Amphenol
Aerospace
Series III TV
Amphenol offers a full range of accessories
that are designed to enhance the performance
of Amphenol Breakaway connectors.
Low Profile Backshells in shell size 25 with
the following features:
• Olive drab cadmium finish
• 90 degree termination
• Low profile design with three
heights ranging from 1.010 to 1.660
• Rear access covers to help ease
harness assembly and repairability
• Amphenol part numbers:
10-640000-XXX
Backshells are offered for use with Breakaway
Fail Safe Connectors in three heights.
Dummy Contacts
• Available in size 12 and size 8
• Provide a cost effective alternative for sealing
unused contact cavities
• Size 8 part number: T3-4008-59P
• Size 12 part number: T3-4012-59P
Wire Combs
• Available for the 25-20 insert pattern to help to
stabilize and prevent contact side loading
• Amphenol part number: 21-33626-XXX
For information on how to order these accessory
products for Breakaway Fail Safe connectors consult
Amphenol Aerospace.
Accessory products for Breakaway Connectors:
Dummy Contacts and Wire Combs
90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Receptacle Protection Cap
Amphenol
Series III TV
.797 MAX
20.24 MAX
A
.167 +.010
–.005
4.24 +.25
–.13
B
6.000 APPROX
152.40 APPROX
.578 MAX
14.68 MAX
A
*10-552943-XXX
B
.797 MAX
20.24 MAX
A
*10-553310-XXX
D
*10-553970-XXX
6.000 APPROX
152.40 APPROX
B
*10-553120-XXX
3.500 APPROX
88.90 APPROX
*
To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552943-119
Inches
Shell
Size
A Thread Class 2B
0.1P-0.3L-TS
B Dia. Max.
D Dia.
+.010 –.000
.703
9
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
.875
1.000
1.125
1.250
1.438
1.500
1.625
1.750
1.875
11
13
15
17
19
21
23
25
.844
1.016
1.141
1.266
1.391
1.516
1.641
1.766
Millimeters
Shell
Size
MS Shell Size Code B Dia. Max. D Dia. +.25
–.00
Finish
10-No Suffix
Olive Drab, Cadmium, -XX9
Nickel base
9
A
B
C
D
E
F
22.23
25.40
28.58
31.75
36.53
38.10
41.28
44.45
47.63
17.86
21.44
25.81
28.98
32.16
35.33
38.51
41.68
44.86
11
13
15
17
19
21
23
25
Electroless Nickel
-XXG
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
G
H
J
All dimensions for reference only.
For MS protection caps, see page 95.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
91
MIL-DTL-38999, Series III TV
Plug Protection Cap
Amphenol
Aerospace
Series III TV
1.166 MAX
29.62 MAX
B
.167 +.010
–.005
4.24 +.25
–.13
N
*10-552944-XXX
5.000 APPROX
127.00 APPROX
D
1.166 MAX
29.62 MAX
B
N
*10-553998-XXX
5.000 APPROX
127.00 APPROX
*
To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552944-119
Inches
Shell
Size
A Thread Class 2B D Dia. +.010
N Dia.
Max.
.895
0.1P-0.3L-TS
–.000
9
.6250
.516
11
13
15
17
19
21
23
25
.7500
.8750
.641
.766
.891
1.016
1.141
1.266
1.343
1.516
1.000
1.171
1.299
1.436
1.543
1.670
1.787
1.914
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
Millimeters
Shell
Size
MS Shell Size Code
D Dia.
N Dia.
Max.
Finish
10-No Suffix
+.25 –.00
13.11
16.28
19.46
22.63
25.81
28.98
32.16
34.11
38.51
Olive Drab, Cadmium, -XX9
Nickel base
9
A
B
C
D
E
F
22.73
25.40
29.74
32.99
36.47
39.19
42.42
45.39
48.62
11
13
15
17
19
21
23
25
Electroless Nickel
-XXG
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
G
H
J
All dimensions for reference only.
For MS protection caps, see page 95.
92
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Dummy Receptacle
Amphenol
Series III TV
Part number reference.
See note below to complete.
* 10-553974-XXX
S
2 PLACES
1
R
2 PLACES
M
2
R
W
2 PLACES
B THREAD
T
4 PLACES
.005
.13
M
M
TT
4 PLACES
*
To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base,
Inches
Shell
MS Shell
B Thread
M
S
T
W
TT
±.008
–.006
Size Size Coded 0.1P-0.3L-TS +.020
±.010 ±.008 ±.010
–.006
(Plated)
.6250
.7500
–.000
.822
.822
.822
.822
.822
.822
.791
.791
.791
9
A
B
C
D
E
F
.719
.812
.906
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
.938
1.031
1.125
1.219
1.312
1.438
1.562
1.688
1.812
.128
.128
.128
.128
.128
.128
.128
.154
.154
.098
.098
.098
.098
.098
.098
.125
.125
.125
.216
.194
.194
.173
.194
.194
.194
.242
.242
11
13
15
17
19
21
23
25
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
.969
1.062
1.156
1.250
1.375
1.500
G
H
J
Millimeters
Shell
MS Shell
M
S
±.25
T
+.20
–.15
W
±.25
TT
+.20
–.15
Finish
10-No
Suffix
Size Size Coded +.51
–.00
Olive Drab, Cadmium, -XX9
Nickel base
9
11
13
15
17
19
21
23
25
A
B
C
D
E
F
20.88 18.26
20.88 20.62
20.88 23.01
20.88 24.61
20.88 26.97
20.88 29.36
20.09 31.75
20.09 34.93
20.09 38.10
15.09
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
23.83
26.19
28.58
30.96
33.32
36.53
39.67
42.88
46.02
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.91
3.91
2.49
2.49
2.49
2.49
2.49
2.49
3.18
3.18
3.18
5.49
4.93
4.93
4.93
4.93
4.93
4.93
6.15
6.15
Electroless Nickel
-XXG
G
H
J
All dimensions for reference only
Designates true position dimensioning
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
93
MIL-DTL-38999, Series III TV
Cable Clamps
Amphenol
Aerospace
Series III TV
L
Straight Style
*10-552681-XXX metal coupling
KK
FF
V THREAD
F1
F2
.270 +.010
–.020
6.86 +.25
–.51
U
KK
V THREAD
90 Degree Elbow Style
*10-552682-XXX metal coupling
F1
F2
LL
.270 +.010
–.020
6.86 +.25
–.51
VIEW AT A
FF
A
*
To complete order number, see suffix chart below. Examples:
Clamp with metal coupling nut for shell size 11 with olive drab
cadmium nickel base, 10-552681-119.
Inches
Shell
Size
MS
Shell
Size
Code
A
B
C
D
E
F
G
F1 Min. F2 Max. L Max. U Max. FF Dia. KK Dia. LL Max.
Dia.
Dia.
Max.
Max.
Cable
Cable
9
.094
.141
.172
.203
.234
.265
.297
.328
.359
.203
.250
.323
.422
.500
.562
.625
.703
.765
1.431
1.431
1.431
1.431
1.431
1.431
1.492
1.492
1.492
.656
.688
.750
.859
.937
1.000
1.062
1.141
1.203
.347
.394
.467
.566
.644
.706
.769
.847
.909
.629
.756
.883
1.011
1.138
1.265
1.393
1.488
1.616
1.015
1.062
1.125
1.328
1.392
1.453
1.609
1.656
1.719
11
13
15
17
19
21
23
25
H
J
Millimeters
F1 Min. F2 Max. L Max. U Max. V Thread FF Dia. KK Dia. LL Max.
Shell
Size
MS
Shell
Size
Code
A
B
C
D
E
F
G
Finish
Olive Drab,
Cadmium Nickel
Base
10-No Suffix
-XX9
Dia.
Dia.
Metric
Max.
Max.
Cable
Cable
9
2.39
3.58
4.37
5.16
5.94
6.73
7.54
8.83
9.12
5.16
6.35
8.20
10.72
12.70
14.27
15.88
17.86
19.43
36.35
36.35
36.35
36.35
36.35
36.35
37.90
37.90
37.90
16.66
17.48
19.05
21.82
23.80
25.40
26.97
28.98
30.56
M12X1-6H
M15X1-6H
M18X1-6H
M22X1-6H
M25X1-6H
M28X1-6H
M31X1-6H
M34X1-6H
M37X1-6H
8.81
10.01
11.86
14.38
16.36
17.93
19.53
21.51
23.09
15.98
19.20
22.43
25.68
28.91
32.13
35.38
37.80
41.05
25.78
26.97
28.58
33.73
35.36
36.91
40.87
42.06
43.66
Electroless Nickel -XXG
11
13
15
17
19
21
23
25
H
J
All dimensions for reference only.
94
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Contacts, Sealing Plugs, Protective Caps
Amphenol
Series III TV
STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S
Contact Size
TV/CTV Pins
TV/CTV Sockets
Military No. Supersedes
Military No.
Supersedes
MS27536
NA
8 (Coax)*
8 (Power)
8 (Twinax)**
10 (Power)
M39029/60-367
Contact Factory
M39029/90-529
M39029/58-528
M39029/58-365
M39029/58-364
M39029/58-363
M39029/58-360
N/A
M39029/59-366
NA
MS27535
NA
N/A
N/A
M39029/91-530
M39029/56-527
M39029/56-353
M39029/56-352
M39029/56-351
M39029/56-348
N/A
N/A
N/A
MS27490-12
MS27490-16
MS27490-20
MS27490-22D
N/A
N/A
12
16
20
22D
4
MS27493-12
MS27493-16
MS27493-20
MS27493-22D
N/A
0
N/A
N/A
N/A
Above part numbers include standard 500 cycle finish designation - gold plating over suitable
underplate in accordance with SAE AS39029. For other finish variations, consult Amphenol.
** For use with M17/M176-00002 cable.
For other contact options available for use in Tri-Start
connectors, (wire wrap, thermocouple, fiber optic) consult
Amphenol.
*For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12
and 16 coax contacts available for use in MIL-DTL-38999 Series III connectors, see the High
Speed Contact section of this catalog consult Amphenol, Sidney, NY
1500 CYCLE CONTACTS FOR CTV, CLASSES H & J
Contact Size
CTV Pins
CTV Sockets
Commercial No.
10-597072-2X
10-597068-2X
10-597064-2X
10-597058-3X
Military No.
Supersedes
Commercial No.
10-597073-2X
10-597069-2X
10-597065-2X
10-597061-2X
Military No.
Supersedes
12
16
M39029/107-623
M39029/107-622
M39029/107-621
M39029/107-620
–
–
–
–
M39029/106-617
M39029/106-616
M39029/106-615
M39029/106-614
–
–
–
–
20
22D
PLASTIC PROTECTION CAPS
MS METAL PROTECTION CAPS
Shell
Size
Plug
Receptacle
Shell MS Shell MS Plug Protection Cap MS Receptacle
Size Size Code
Protection Cap
D38999/33W9X*
D38999/33W11X*
D38999/33W13X*
D38999/33W15X*
D38999/33W17X*
D38999/33W19X*
9
10-70506-14 10-70500-10
9
A
B
C
D
E
F
D38999/32W9X*
D38999/32W11X*
D38999/32W13X*
D38999/32W15X*
D38999/32W17X*
D38999/32W19X*
11 10-70506-16 10-70500-12
13 10-70500-18 10-70500-14
15 10-70500-20 10-70500-16
17 10-70500-22 10-70500-19
19 10-70500-24 10-70500-20
11
13
15
17
19
21
23
25
G
H
J
D38999/32W21X*
D38999/32W23X*
D38999/32W25X*
D38999/33W21X*
D38999/33W23X*
D38999/33W25X*
21
23
25
10-70524-1
10-70500-22
10-70506-28 10-70500-24
10-70500-28 10-70524-1
* To complete order number, replace X with applicable letter as follows:
R - designates eyelet type
N - designates washer type
SEALING PLUGS
Contact Size Commercial No. Military No.
MS metal protection caps are supplied with service class W which designates
corrosion resistant olive drab cadmium plate aluminum.
Consult Amphenol, Sidney, NY for more detailed information on ordering
MS Metal protection caps.
8 (Coax)
8 (Twinax)
8 (Power)
10-482099-8
T3-4008-59P
10-405996-83
N/A
N/A
MS27488-8-3
M85049/81-10
MS27488-12-2
MS27488-16-2
MS27488-20-2
MS27488-22-2
MS27488-4-3
MS27488-0-3
10 (Power) T3-4010-59P
12
16
20
22D
4
10-405996-122
10-405996-162
10-405996-202
10-405996-222
10-405996-43
10-405996-03
0
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
95
MIL-DTL-38999, Series III TV, II JT, I LJT
Universal “Header Assembly”
Amphenol
Aerospace
for Flex Print or PC Board
Series III TV
Series II JT
Series I LJT
Mounts to all MIL-DTL-38999 and
*MIL-DTL-26482 Connectors
Termination of PC tail connectors to a flex
print or a printed circuit board represents
a major cost in the manufacturing process
for users. When adding flex or printed
circuit board assemblies to an expensive
filter or filter/transient protection connec-
tor, the total cost of a failed solder joint,
a bent pin, or an unanticipated electrical
failure becomes prohibitive.The universal
header assembly from Amphenol provides
for easy separation of the connector from the board on these occasions.The
header assembly is comprised of a short pin/socket contact. The tail end of
the contact is soldered to the through hole of the flex or printed circuit board.
The socket is embedded in the insulator, making electrical contact with the
printed circuit tail of the connector.
Headers provide easy
separation of the
connector from the PC board.
Header Assemblies Provide Cost Savings
Cylindrical Configuration
Incorporation of the header assembly provides the user with time and cost
saving potentials. These header assemblies can be vapor phase or wave
soldered to flex or printed circuit boards prior to the receipt of the EMI/EMP
connector. Headers can be installed to standard connectors, allowing for
electrical testing that would adversely affect the sensitive diodes, MOV’s or
capacitors in the EMI/EMP connectors. Expensive connector assemblies
can be easily removed from and reattached to the header assembly as the
manufacturing process dictates.
•
•
•
3 PCB stickout dimensions are available.
Size 22 contacts use .175 thick headers
Size 16 to 20 contacts use
.195 thick headers
Consult Amphenol, Sidney NY for
additional configurations.
Headers for cylindrical connectors accom-
modate up to 128 pins. For MIL-DTL-38999
insert arrangements chart see pages 4-7
and insert drawings on pages 8-14.
•
•
Mounting Applications
Shell modifications are recommended, but are not necessary. The header
assembly can be attached to connectors with standard flange placement
or directly to the circuit board. The ideal application would involve either
a single flange moved all the way to the rear of the connector or a double
flange. Cinch nuts can be installed in either flange to allow easier mounting
to the panel or the header assembly. The forward flange would mount the
connector to the panel; the rear flange would be used to mount the header
assembly. Various types of captivated or loose attaching screws can be
utilized for unique applications.
Mounting to Rectangular ARINC
Connectors
•
Headers for ARINC connector arrangements
accommodate up to 150 pins
•
Consult Amphenol, Sidney, NY for ARINC
configurations and detailed dimensions.
Materials
Amphenol universal headers are slotted to allow mounting to all series of
MIL-DTL-38999 or MIL-DTL-26482* connectors without special alterations.
They are of similar dimension as the flange of the mounting connector and
are approximately .185 inches (4.70 mm) thick.
•
•
Body is molded or machined from FR-4.
Electrical engagement areas of the header
contact are plated with .00003 inches
minimum of gold over .00005 inches
minimum of nickel.
* For information on Header Assemblies for MIL-DTL-26482 connector
consult Amphenol, Sidney NY.
See drawing of standard header on next page.
106
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV, II JT, I LJT
Universal “Header Assembly” for Flex Print
Amphenol
or PC Board Connectors
Series III TV
Series II JT
Series I LJT
The drawing below shows the standard header assembly for use with MIL-DTL-38999 connectors.
Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC configurations.
S
R1
VISUAL
INDICATOR NOTCH
R2
T
G
FOR TOP C OF
L
INSERT PATTERN
(SIZE & CONFIGURATION
OPTIONAL)
SIZE 22
CONTACT VIEW
.020 ± .001
TT
F RADIUS
B
PCB STICKOUT
(SEE SUFFIX CHART BELOW)
T +
.008
TT
+ .008
– .006
Assembly Part Shell
Number Size
F Ra-
dius
.094
G
R2
TP†
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
S
R1
TP†
.719
.812
.906
± .005 ± .005 – .006
SIZE 16 AND 20
CONTACT VIEW
21-904008-XX( ) 8/9
.938
.128
.128
.128
.128
.128
.128
.128
.154
.154
.216
.194
.194
.173
.194
.194
.194
.242
.242
21-904010-XX( ) 10/11
21-904012-XX( ) 12/13
21-904014-XX( ) 14/15
21-904016-XX( ) 16/17
21-904018-XX( ) 18/19
21-904020-XX( ) 20/21
21-904022-XX( ) 22/23
21-904024-XX( ) 24/25
.094
.094
.125
.125
.125
.125
.125
.125
1.031
1.125
1.219
1.312
1.438
1.562
1.688
1.812
B
PCB STICKOUT
(SEE SUFFIX CHART BELOW)
.050
.969
.040 ± .001 (SIZE 20)
.0625 ± .0010 (SIZE 16)
1.062
1.156
1.250
1.375
1.500
G
See Suffix Chart
Assemblies containing Size 22 contacts only: .175
Assemblies containing Size16 or 20 contacts: .195
NOTE:
Size 22 accepts .018 to .022 dia. PCB tails.
Size 16 accepts .048 to .064 dia. PCB tails.
Size 20 accepts .037 to .043 dia. PCB tails.
† TP designates true position dimensioning.
ASSEMBLY NUMBER SUFFIX CHART
HOW TO ORDER INFORMATION
Contact PCB
Stickout**
For Header Assembly with MIL-DTL-38999 Connectors
Use coded number as follows:
Shell Size
Designation*
Arrangement
B ± .015
21-9040
XX - XX
X
Number Suffix*** Suffix Stickout
08
10
12
14
16
18
20
22
24
Insert Arrangement
Suffix from
MIL-STD-1560 or
MIL-STD-1669
1
2
3
.120
.185
.270
Designates Amphenol
Header Assembly
Shell size designation for
MIL-DTL-38999 Series I,
II, III and IV see Suffix chart.
Arrangement number - See MIL-STD-1560
or MIL-STD-1669. See insert availability charts on
pages 4-7.
Contact PCB Stickout designation
See Suffix chart.
*Shell size designation for MIL-DTL-38999 Series I, II, III and IV and
MIL-DTL-26482 Series 1 and 2.
Examples: Shell size 9 use 08. Shell size 25 use 24.
For how to order information on adapters to be used
with ARINC connectors, consult Amphenol, Sidney NY.
** Size 22 contacts available in all 3 stickout lengths.
Size 16 and 20 contacts available only in .185 and .270 lengths.
*** Insert arrangement 14-97 and 15-97 are not available at this time.
Consult Amphenol, Sidney NY for information.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
107
MIL-DTL-38999, Series I LJT, II JT, IIITV, & SJT
Application Tools
Amphenol
Aerospace
Series III TV
Series II JT
Series I LJT
SJT
The following data includes information pertaining to the appli-
cation tools which have been established for crimping, inserting,
and removing contacts incorporated in the TV, CTV and MIL-
DTL-38999 Series III connectors. For additional information on
coax, twinax and triax contact tools see High Speed Contact
section of this catalog. All crimping tools included are the “full
cycling” type and when
used as specified in the installation instructions (L-624 and
L-844) covering the TV, CTV and MS series connectors,
will provide reliable crimped wire to contact terminations.
There is a possibility of additional crimping tools other
than those included being available at present or in the
future for this specific application.
CRIMPING TOOLS
Contact Size/Type
12 Pin and Socket
16 Pin and Socket
Crimping Tool
Turret Die or Positioner
Turret Die or
Contact Size/Type Crimping Tool Positioner
M22520/1-01
M22520/1-01
M22520/7-01
M22520/1-04
M22520/1-04
M22520/7-04
8 Coaxial Inner
Pin and Socket
M22520/2-01
M22520/2-31
8 Coaxial Outer Pin
and Socket
M22520/5-01
M22520/5-05
Die Closure B
20 Pin and Socket
22, 22D, 22M Pin
M22520/1-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/1-04
M22520/2-10
M22520/7-08
M22520/2-09
M22520/7-07
M22520/2-07
M22520/7-05
M22520/2-06
M22520/7-06
M22520/5-01
M22520/10-01
M22520/2-01
M22520/4-01
M22520/2-01
M22520/31-01
TP-201423
M22520/5-41
Die Closure B
M22520/10-07
Die Closure B
M22520/2-35
M22520/4-02
M22520/2-34
M22520/31-02
22, 22D, 22M Socket
Series I, III
22D Socket Series II
16 Coaxial Inner
Pin and Socket
16 Coaxial Outer
Pin and Socket
12 Coaxial Inner
Pin and Socket
12 Coaxial Outer
Pin and Socket
8 Twinax Center Pin and
Socket
8 Twinax Intermediate
Outer Pin & Socket
M22520/2-01
M22520/2-37
M22520/5-01
M22520/5-200
Where 2 or 3 tools are listed for a contact size, only one tool and its die or
positioner are required to crimp the contact. The above crimping tools and
positioners are available from the approved tool manufacturer.
10 (Power)
INSERTION TOOLS
Plastic Tools
Metal Tools
Angle Type
Use with
Contact Size MS Part Number
Straight Type
Commercial Part No.
Color
MS Part No.
M81969/8-11
M81969/8-09
M81969/8-07
M81969/8-05
M81969/8-03
M81969/8-01
Commercial Part No.
†
Color
Green
Yellow
Blue
Red
Brown
Black
10 (Power
12
M81969/14-05*
M81969/14-04*
M81969/14-03*
M81969/14-10*
M81969/14-09
M81969/14-01*
Gray / (White)
Yellow / (White)
Blue / (White)
Red / (Orange)
Brown/White
Green / (White)
†
11-8674-12
11-8674-16
11-8674-20
11-8674-22
11-8674-24
11-8794-12
11-8794-16
11-8794-20
11-8794-22
11-8794-24
16
20
22
22D, 22M
8 Coaxial
8 Twinax
None Required
M81969/46-06**
None
None
Red
REMOVAL TOOLS
Plastic Tools
Metal Tools
Angle Type
Use with
Contact
Size
Straight Type
Commercial Commercial
MS Part
Number
For Unwired Contacts
Commercial Part No. MS Part No.
Color
Part No.
Part No.
Color
10 (Power) M81969/14-05* (Gray) / White
†
M81969/8-12
M81969/8-10
†
†
Green / White
Yellow / White
12
M81969/14-04* (Yellow) / White 11-10050-11
11-8675-12 11-8795-12
16
20
22
22D, 22M
8 Coaxial
8 Twinax
M81969/14-03* (Blue) / White 11-10050-10
M81969/8-08
M81969/8-06
M81969/8-04
M81969/8-02
None
11-8675-16 11-8795-16
11-8675-20 11-8795-20
11-8675-22 11-8795-22
11-8675-24 11-8795-24
Blue / White
Red / Orange
Brown/White
Green / White
M81969/14-10* (Orange) / Red 11-10050-9
M81969/14-09* (Brown)/White 11-10050-8
M81969/14-01* (Green) / White 11-10050-7
M81969/14-12
M81969/14-12
Green
Green
None
None
11-9170
DRK264-8†† N/A
M81969/46-12** 11-9170
N/A
N/A
The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those
specified, the plastic tools must be used.
* Double end insertion/removal tool.
** Twinax insertion tools are available only in a straight type, metal version.
† To be determined.
†† Contact Daniels Manufacturing Co. for availability.
108
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Amphenol:
D38999/20FA98SB D38999/20JJ8PB D38999/20WB98SC D38999/24KE26SA D38999/26ME99PN TV06RW1519S
TV07RW2537P TVP00RGW176SNLC TVP00RW25F4SB TVP02RW935P TVPS02RF176S TVS06RF1535SN
CTVS06RF236PB D38999/20KD19PC D38999/20WE26PB D38999/26FD19BN D38999/26WD15PC
TVS01RF2517PN 10-552944-179 D38999/20MD35SN-LC D38999/20MD5SN D38999/20MD97PN
D38999/20MD97SN D38999/20ME26PN D38999/20ME26SN D38999/20ME26SN-LC D38999/20ME2AN
D38999/20ME35PB D38999/20ME35PN D38999/20ME35PN-LC D38999/20ME35SA D38999/20ME35SB
D38999/20ME35SN D38999/20ME35SN-LC D38999/20ME6AA D38999/20ME6AN D38999/20ME6PB
D38999/20ME6PN D38999/20ME6PN-LC D38999/20ME6SA D38999/20ME6SN-LC D38999/20ME8PE
D38999/20ME8PN D38999/20MF11PN-LC D38999/20MF32PN D38999/20MF32PN-LC D38999/20MF35BA
D38999/20MF35BN D38999/20MF35PB D38999/20MF35PN D38999/20MF35SB-LC D38999/20MF35SN
D38999/20MG11SN D38999/20MG16BN D38999/20MG35PA D38999/20MG35PA-LC D38999/20MG35PN
D38999/20MG35PN-LC D38999/20MG35SN D38999/20MG35SN-LC D38999/20MG39SN D38999/20MG41JN
D38999/20MG41PN D38999/20MG75AN D38999/20MH35PA D38999/20MH35PB D38999/20MH35PN
D38999/20MH35SN D38999/20MH35SN-LC D38999/20MJ19BN D38999/20MJ19PN D38999/20MJ20AN
D38999/20MJ20BN D38999/20MJ20PA D38999/20MJ20PN D38999/20MJ20SN D38999/20MJ20SN-LC
D38999/20MJ24BN D38999/20MJ24PN D38999/20MJ24PN-LC D38999/20MJ24SA D38999/20MJ24SN
D38999/20MJ24SN-LC D38999/20MJ29PN D38999/20MJ29SA D38999/20MJ29SN D38999/20MJ35AA
D38999/20MJ35AB D38999/20MJ35AN D38999/20MJ35BA D38999/20MJ35BN D38999/20MJ35HA
D38999/20MJ35PA D38999/20MJ35PB D38999/20MJ35PC D38999/20MJ35PN D38999/20MJ35SA
D38999/20MJ35SA-LC D38999/20MJ35SB D38999/20MJ35SB-LC
相关型号：
©2020 ICPDF网 联系我们和版权申明