ER225021 [AMPHENOL]

Rectangular Power Connector;
ER225021
型号: ER225021
厂家: Amphenol    Amphenol
描述:

Rectangular Power Connector

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®
Amphenol  
ePower Connectors  
www.amphenol-industrial.com  
www.amphenol-industrial.com  
Amphenol  
Company Overview  
Manufacturing connectors for over eight decades, we take pride  
that Amphenol Industrial Operations (AIO) is the undisputed  
leader in interconnect systems for harsh environment  
applications. Such applications require a high degree of  
engineering sophistication and precision manufacturing  
capability. Innovations like our RADSOK®® contact technology  
can provide up to 50% more current through the same size  
pin. Connectors utilizing this RADSOK®® technology will  
outperform similar products in the market hands down.  
RADSOK® Technology Advantages  
RADSOK’S twisted grid configuration allows for 50% more current to pass  
through the same size pin, while providing increased reliability, ampacity and cycle  
durability as well as lower insertion force, T-rise and voltage drop.  
• HIGH RELIABILITY  
Unique RADSOK® design and construction technology create an electrical contact  
interface that exceeds typical interconnect requirements. Applications in aerospace,  
medical, industrial, automotive, mining, offshore, and other harsh environments  
depend on the high reliability of Amphenol’s RADSOK® technology.  
Amphenol Industrial, a division of the Amphenol Corporation,  
is a leading global manufacturer of cylindrical connectors.  
Amphenol Industrial’s product lines consist of rectangular,  
standard miniature, fiber optic, EMI/EMP filter, and a variety of  
special application connectors.  
• LOW CONTACT ENGAGEMENT/SEPARATION FORCES  
The hyperbolic lamella socket contact construction distributes normal forces  
over a high percentage of the mating pin surface. This creates a smooth, even  
engagement effort. This force distribution also contributes to excellent performance  
in vibration applications with resistance to typical fretting corrosion.  
Our manufacturing capabilities include state-of-the-art CNC  
machining, die-casting, molding, impact and extruding, plating,  
screw machining and process controls.  
• LOW CONTACT RESISTANCE  
The large interface area between the socket lamella and pin surface result in  
very low contact resistance, enabling the RADSOK® contacts’ high current ratings  
compared to traditional power contact designs.  
AIO also has a fully equipped material evaluation lab and an  
engineering support organization utilizing the latest in computer  
aided design software and analysis tools.  
• HIGH MATING CYCLE DURABILITY  
Our global manufacturing facilities include locations in Sidney,  
NY, Fraser, MI, Midland, TX, Shenzhen and Zhuhai, China,  
Winnipeg, Canada, and Nogales, Mexico.  
RADSOK® contacts with typical silver plating finishes have demonstrated survival  
of 20,000 mating cycles. Specialized plating and contact lubricants can extend  
cycle life to 200,000 matings or higher. Even with continuous exposure to harsh  
environmental abuse (salt, sand, and high humidity), RADSOK® contacts have  
been tested to maintain low contact resistance beyond 10,000 mating cycles.  
The ePower Connector Series  
RADSOK® Derating Chart – Temperature vs. Current  
Based on single conductors in free air. Wire cross-section same size as pin  
contact cross-sectional area.  
This series of connectors is designed for the demanding  
requirements of hybrid, electric vehicles, and utility truck  
electrical systems, operating at 800VDC to 1000VDC with  
a 200A to 400A continuous current rating. The product  
incorporates the patented RADSOK®® technology for higher  
amperage, lower T-rise, less resistance and mating force.  
Meantime, it offers a 40% smaller footprint than three EMI  
shielding cable glands and easier operation of termination with  
shielded cable by a washer compressing the shield to the inside  
surface of the shell. The connector series covers 2 or 3 power  
contacts. As an example, one ePower 400A connector can  
replace three conventional connectors, saving space and cost.  
The markets and application for the ePower Series include  
but are not limited to the following found in both the Military  
Aerospace and Industrial segments:  
• Power converters  
• Hybrid electric vehicles  
• Heavy equipment electrification  
• Two and three phase motors  
• Starter generators  
www.amphenol-industrial.com  
Amphenol  
ePower Features  
• Two or three circuit power  
• Crimp, lug or bus bar termination  
• IP2X on pin and socket  
• Environmental IP67 rating  
• Two HVIL circuits  
• 8.0mm – 11.1mm RADSOK®  
technology for 200 to 400A  
continuous current capability  
• Strain relief for jacketed cable  
incorporated into shell  
• 1,000VDC rating  
• Integrated EMI shielding  
• Excellent vibration resistance  
• All aluminum shell  
Receptacle  
Plug  
How to order  
1
e
2
3
2
4
5
6
1
7
1
P
2
25  
Product line  
Connector  
Plug  
Amp Level  
200A  
Number of Poles  
Wire Size  
Key Position  
Plating  
e
ePower  
P
R
2
4
2
2 Pole  
3 Pole  
BB  
25  
35  
50  
70  
95  
Busbar (Receptacle Only)  
25 mm2 (200A Only)  
35 mm2 (200A Only)  
50 mm2 (200A or 400A)  
70 mm2 (400A Only)  
95 mm2 (400A Only)  
1
2
3
4
5
6
7
8
Available in 2 & 3 Pole  
Available in 2 & 3 Pole  
Available in 2 & 3 Pole  
Available in 2 & 3 Pole  
Available in 3 Pole Only  
Available in 3 Pole Only  
Available in 3 Pole Only  
Available in 3 Pole Only  
1
Electroless Nickel  
Receptacle  
400A  
3
www.amphenol-industrial.com  
Amphenol  
ePower Accessories  
and Replacement Parts  
CODED PN  
CVR-43R  
CVR-43P  
CVR-23R  
CVR-23P  
CVR-42R  
CVR-42P  
CVP-400  
CVP-200  
DESCRIPTION  
Cover for 3way 400A Receptacle  
Cover for 3way 400A Plug  
Cover for 3way 200A Receptacle  
Cover for 3way 200A Plug  
Cover for 2way 400A Receptacle  
Cover for 2way 400A Plug  
Cavity Plug for 400A  
Receptacle Cap  
Cavity Plug for 200A  
HVIL Plug side kit (signal grommet cover  
10-643757-000, signal grommet 10-643754-000,  
signal contacts 10-040557-000, signal insert  
10-643738-000)  
HVIL-P-KIT  
PIN-11-50  
PIN-11-70  
11.1mm pin contact asm 50mm2  
11.1mm pin contact asm 70mm2  
PIN-11-95  
11.1mm pin contact asm 95mm2  
CBL-GROM-11-50  
CBL-GROM-11-70  
CBL-GROM-11-95  
CBL-CLMP-50-42  
CBL-CLMP-70-42  
CBL-CLMP-95-42  
CBL-CLMP-50-43  
CBL-GROM-70-43  
CBL-GROM-95-43  
CBL-CLMP-25-22  
CBL-CLMP-35-22  
CBL-CLMP-50-22  
CBL-CLMP-25-23  
CBL-CLMP-35-23  
CBL-CLMP-50-23  
PIN-08-25  
11.1mm power cable grommet 50mm2  
11.1mm power cable grommet 70mm2  
11.1mm power cable grommet 95mm2  
Cable clamp 50mm2, 2WAY 400 AMP  
Cable clamp 70mm2, 2WAY 400 AMP  
Cable clamp 95mm2, 2WAY 400 AMP  
Cable clamp 50mm2, 3WAY 400 AMP  
Cable clamp 70mm2, 3WAY 400 AMP  
Cable clamp 95mm2, 3WAY 400 AMP  
Cable clamp 25mm2, 2WAY 200 AMP  
Cable clamp 35mm2, 2WAY 200 AMP  
Cable clamp 50mm2, 2WAY 200 AMP  
Cable clamp 25mm2, 3WAY 200 AMP  
Cable clamp 35mm2, 3WAY 200 AMP  
Cable clamp 50mm2, 3WAY 200 AMP  
8.0mm pin contact asm 25mm2  
Plug Cap  
PIN-08-35  
8.0mm pin contact asm 35mm2  
PIN-08-50  
8.0mm pin contact asm 50mm2  
CBL-GROM-08-25  
CBL-GROM-08-35  
CBL-GROM-08-50  
PIN-INSL-11  
8.0mm power cable grommet 25mm2  
8.0mm power cable grommet 35mm2  
8.0mm power cable grommet 50mm2  
11.1mm pin insulation  
Cavity Plugs  
PIN-INSL-08  
8.0mm pin insulation  
FG-42R  
Flange gasket 400amp 2way receptacle  
Flange gasket 400amp 3way receptacle  
Flange gasket 200amp 2way receptacle  
Flange gasket 200amp 3way receptacle  
11.0mm RADSOK® contact assembly, BUSBAR  
11.0mm RADSOK® contact assembly, 50MM2  
11.0mm RADSOK® contact assembly, 75MM2  
11.0mm RADSOK® contact assembly, 90MM2  
8.0mm RADSOK® contact assembly, BUSBAR  
8.0mm RADSOK® contact assembly, 25MM2  
8.0mm RADSOK® contact assembly, 35MM2  
8.0mm RADSOK® contact assembly, 50MM2  
FG-43R  
FG-42R  
FG-43R  
RAD-11-BB  
RAD-11-50  
RAD-11-75  
RAD-11-90  
RAD-08-BB  
RAD-08-25  
RAD-08-35  
RAD-08-50  
www.amphenol-industrial.com  
Amphenol  
ePower Alternate Designs and Cable Assemblies  
Right Angle Over Molded: ships as a cable assembly.  
For more information, inquire about PN ePRAXX11.  
500 Amp  
(3-pin design can also be done)  
Cable assemblies:  
Let Amphenol Industrial provide value added  
cable assemblies.  
6.76 REF  
(171, 8)  
• We can design and build your ePower  
harnesses in Nogales Mexico or  
Zhuhai China.  
4.42 REF  
5.11 REF  
(129, 7)  
• Ensures a quality harness with the people  
(112, 3)  
who know the components the best.  
Save on lead time and moving parts around  
with “one stop shopping”.  
We buy our own bulk cable, or we can  
purchase your required specification.  
We can add coverings, clips, and any  
components you need on the other end,  
or we can ship blunt cut leads.  
700 Amp  
(3-pin design can also be done)  
8.77 REF  
(222, 7)  
We can do any of your low voltage cable  
assemblies too.  
• Let us show you that we are the lowest cost  
alternative and best value.  
6.68 REF  
(169, 6)  
5.78 REF  
(146, 8)  
AMPHENOL CORPORATION  
Amphenol Industrial  
Phone: 607-563-5011  
40-60 Delaware Avenue  
Sidney, NY 13838-1395  
www.amphenol-industrial.com  
IB-5-1  
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed  
to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without  
representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other  
measures may not be required. Specifications are typical and may not apply to all connectors.  
HKA 2015  

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