FP5K-1922-19PE [AMPHENOL]

MIL Series Connector,;
FP5K-1922-19PE
型号: FP5K-1922-19PE
厂家: Amphenol    Amphenol
描述:

MIL Series Connector,

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Table of Contents  
Amphenol®/Pyle® MIL-C-26500 Miniature Cylindrical Connectors  
Page  
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Insert Arrangements, Alternate Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Aluminum/Stainless Steel MIL-C-26500 Connectors  
Product Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6  
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,8  
Flange Mounted Receptacle, threaded coupling MS24264( )XXT . . . . . . . . . . . . . . . . 9  
D-Hole Mounted Receptacle, threaded coupling MS24265( )XXT . . . . . . . . . . . . . . . 10  
Straight Plug, threaded coupling . . . . . . . . MS24266( )XXT . . . . . . . . . . . . . . . 11  
Flange Mounted Receptacle, bayonet coupling . MS24264( )XXB . . . . . . . . . . . . . . . 12  
D-Hole Mounted Receptacle, bayonet coupling . MS24265( )XXB . . . . . . . . . . . . . . . 13  
Straight Plug, bayonet coupling . . . . . . . . . MS24266( )XXB . . . . . . . . . . . . . . . 14  
Non-Decoupling, Ratchet Lock Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Ratchet Lock Plug and Mating Flange Receptacle . . . . . . . . . . . . . . . . . . . . . . . . 16  
Amphenol 48 Series MIL-C-26500 Connectors  
Receptacle Short Skirt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Wire Splice Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
Firewall, Class K MIL-C-26500 Connectors  
Product Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 20  
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Flange Mounted Receptacle, threaded/bayonet coupling . MS27613KXXT or B. . . . . . . . . 22  
D-Hole Mounted Receptacle, threaded/bayonet coupling. MS27614KXXT or B. . . . . . . . . 23  
Straight Plug, threaded/bayonet coupling . . . . . . . . . MS27615KXXT or B. . . . . . . . . 24  
Ratchet Lock Plug and Non-Decoupling Straight Plug, threaded coupling . . . . . . . . . . . . 25  
Hermetic MIL-C-26500 Connectors  
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Contacts and Accessories for MIL-C-26500 Connectors  
Crimp Contacts, Special Application Contacts, Sealing Plugs, Sealing Gaskets . . . . . . . . . 27  
Shielded/Coaxial Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29  
Contact Termination Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
Contact Termination Tools (48 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
Assembly Instructions (Contact Termination/Insertion/Removal) . . . . . . . . . . . . . . . 32, 33  
Cable Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35  
Dummy Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
Protection Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
Sales Office Listing  
If more information is needed concerning the connectors covered in this publication,  
or if there are special application needs, please contact:  
Amphenol Corporation  
Amphenol Aerospace  
40-60 Delaware Avenue  
Sidney, New York 13838-1395  
Telephone: 607-563-5011  
Fax: 607-563-5351  
Website: www.amphenol-aerospace.com  
Amphenol is a Certified ISO 9001 Manufacturer.  
®
®
Amphenol /Pyle  
MIL-C-26500 Connectors - environmental  
connectors for military/aerospace applications  
High quality and dependability are the earned reputations of the Amphenol®/Pyle® Series  
of connectors designed to meet the specification requirements of MIL-C-26500.  
Serving such diverse fields as avionics, missile systems, aircraft general-purpose applications,  
aircraft engines and firewalls, the Amphenol®/Pyle® MIL-C-26500 connector family meets the  
myriad of problems with innovative connector solutions.  
Amphenol® /Pyle® MIL-C-26500 Connectors are medium sized connectors with a rugged design,  
lightweight construction and continuously dependable performance. This product family provides design fea-  
tures and options which are listed below in the order of the sections of this catalog.  
Aluminum Shells in threaded or bayonet coupling, proprietary (ZZY or ZZW),  
or supplied to military classes R and G  
general purpose, environmentally resistant  
square flange or single hole receptacles, and straight plug shell styles  
ratchet lock plug style, which eliminates the need for safety wiring, and a mating threaded receptacle  
black anodize non-conductive finish for class R and a conductive finish in class G that provides a minimum  
resistance path through the shell for grounding purposes  
coupling nuts are hardcoat treated for added protection against wear  
rear accessory threads accommodate standard MS27291 series cable supports or related accessory hardware  
Stainless Steel Shells in threaded or bayonet coupling, proprietary (ZZY or ZZW),  
or supplied to military class E  
machined from 300 series stainless steel providing superior strength and wear characteristics  
at elevated temperatures, 204°C (399°F), shells experience a less than 10% loss in yield strength  
shell hardware resists corrosion for the life of the connector without the need of additional finishes  
same shell styles offered as in aluminum  
a variety of stainless steel accessories are available  
Amphenol special application connector, 48 Series* receptacle short skirt  
low profile design for restricted installation requirements  
Wire splice connector  
spacesaving, single contact, wire splice module  
Firewall Capability Connectors meet the fireproof requirements of MIL-C-5015, Class K.  
Proprietary (FPK or FYL), or supplied to military Class K  
alsoFPL - threaded coupling, same as FPK but used on Lockheed Aircraft. and FP5K - threaded coupling,  
qualified for General Electric  
non-magnetic stainless steel shells designed for superior strength and elevated temperatures up to 460°F  
for extended periods  
same shell styles as stainless steel and aluminum versions  
Hermetically sealed MIL-C-26500 connectors, supplied to military class H are also available.  
Seepage 26 for brief description  
See page 4 for hermetic insert availability  
Consult Amphenol, Sidney, NY for availability and ordering information.  
Contacts and Accessories for MIL-C-26500 connectors  
MIL-C-39029 qualified contacts and special application contacts including thermocouple, printed circuit board  
and shielded/coaxial types  
Boeing specification contacts  
Aluminum and stainless steel cable supports; aluminum dummy receptacles  
Contact crimping/ installation/removal tools for Amphenol 48 series and Pyle-National MIL-C-26500 series  
* For more information on other Amphenol®/Pyle® 48 Series products  
consult Amphenol, Sidney, NY.  
1
MIL-C-26500 Connectors  
features  
Amphenol®/Pyle® MIL-C-26500 Connectors are qualified to Mil-  
itary Specification MIL-C-26500, as well as numerous high per-  
formance customer specifications. As the chart below  
indicates, these connectors are available with aluminum or  
stainless steel shells – bayonet or threaded – and are qualified  
to meet the specifications of these MIL-C-26500 classes:  
Connector Sealing  
The insert design utilizes a combination of resilient and rigid  
insulators to offer a connector with total sealing capabilities.  
Bonded interfaces between the resilient and rigid dielectric  
components eliminate air voids and thus protect the connector  
from potential degradation due to moisture and altitude condi-  
tions.  
Amphenol/  
Pyle Series  
Classes  
MIL-C-26500  
Classes  
Hardware  
Description  
In Firewall Class K connectors the resilient insert forms the pri-  
mary contact seal and is bonded to a molded ceramic rigid  
insert. The insert assembly is physically bonded and mechani-  
cally retained to the inside surface of the stainless steel shell,  
providing a voidless, monoblock configuration impervious to  
adverse environments.  
Finish  
Class R:  
(Environmental  
Resistant)  
A
Aluminum Alloy  
Anodize  
Class G  
M
Aluminum Alloy  
Stainless Steel  
Stainless Steel  
Chromium  
Passivated  
Passivated  
Class E  
R
A pressure seal at the connector interface is accomplished  
through the aid of a coupling device which compresses the front  
resilient insulations and thus offers a seal around each contact  
which prevents the passage of air or moisture through the con-  
tact cavity. Back resilient insulators are designed with a triple  
sealing grip at each wire hole to offer positive sealing and pre-  
vent wicking of moisture through the connector without the use  
of external clamping rings or adapters.  
Class K Firewall  
FPK/FYL  
CRS/Stainless  
Steel  
Class H Hermetic  
HC  
Various  
Crimp Contacts  
Rear insertable, front releasable, crimp style contacts are  
machined from a copper alloy material, plated gold over nickel,  
and are qualified to specification MIL-C-39029. Contacts are  
crimp terminated outside the connector assembly and inserted  
into the appropriate cavity by means of a hand tool.  
In addition, a dynamic “O” ring seal engages the front of the  
plug shell when connectors are mated and offers yet another  
barrier to moisture and containments.  
Socket contacts utilize a multi-tined construction and feature a  
“C” spring which grips the tines, and thus insures consistent  
and repetitive insertion/withdrawal forces. Contact tines are  
protected by a stainless steel shroud.  
An optional pencil-clip thermocouple socket design is also  
offered. See page 27 for more information on thermocouple  
contacts.  
Fluid/Temperature Resistance  
The fluorosilicone compound elastomer, developed by Pyle-  
National, exceeds all specification requirements and provides  
excellent resistance to tear, compression set, fluids, and high  
temperatures.  
Amphenol/Pyle’s fluorosilicone compound offered in Class R,  
G, E and K is capable of reliability resisting MIL-H-5606 hydrau-  
lic fluid and MIL-L-9236 lubricating oil; as well as MIL-L-7808  
and MIL-L-23699 lubricating oils, MIL-J-5624 (JP-5) jet fuel, gly-  
col, and alkaline cleaning solutions of pH 10 or higher. Test  
methods are as defined in MIL-C-26500 specification. Alternate  
compounds have been developed by Pyle-National to solve  
unique user requirements not addressed by the specifications.  
Alternate Keying  
All MIL-C-26500 Series Connectors with aluminum and stain-  
less steel hardware, can be furnished with normal or any of five  
alternate key positions. (See page 4).  
Each plug shell has a master key and four alternate keys. The  
position of the alternate keys in relation to the fixed master key  
determines the key identification. Inserts are bonded to the  
shell in relation to the master key, thus allowing positive protec-  
tion against mismating when differing circuits exist side by side.  
Connectors have the capability of resisting high ambient tem-  
peratures up to 200°C (392°F) for long periods of time, thus  
contributing to an extended connector life. Connectors will with-  
stand a combined ambient and internal temperature due to  
thermal rise of current carrying capacity of 238°C (469°F).  
Amphenol®/Pyle® Firewall, Class K, connectors have the inher-  
ent ability to resist high temperatures up to 460°F (total temper-  
ature) for extended periods of time and can resist short time  
exposures (20 minutes) to prevent passage of a direct 2000°F  
flame.  
2
MIL-C-26500  
specifications  
TEST REQUIREMENTS  
MILITARY SPECIFICATIONS  
1 cu. inch per hr. max. -55°C (-67°F)  
Sea level 1 inch of mercury, 3 cycles  
PYLE CONNECTOR CAPABILITIES  
Air Leakage (Classes E, G, R & K)  
Comply  
Comply  
Altitude Immersion  
(Classes E, G, R & K)  
(IR 5000 megohms hi-pot 1500 volts-submerged)  
Contact Retention  
(Classes E, G, R & K)  
Size 20 contact 20 lbs. min.  
Size 16 contact 25 lbs. min.  
Size 12 contact 30 lbs.min.  
Exceeds specifications  
Collet Retention  
No requirement  
Without damage to the collet or its retention  
means: Size 20 – 75 lbs. min.  
Size 16 – 140 lbs. min  
Size 12 – 160 lbs. min.  
Contact Insertion Force  
(Classes E, G, R & K)  
All size contacts 10 lbs. max.  
Comply  
Comply  
Coupling Forces  
Torque required to couple and uncouple mating plugs  
and receptacles is not to exceed the values listed:  
8
9
10 12 14 16 18 20 22 24  
10 14 17 23 26 31 38 46  
Shell size  
Torque inch lbs.  
Fluid Resistance  
(Classes E, G, R & K)  
20 hrs. immersion in MIL-H-5606 hydraulic fluid and MIL-L-9236  
lubrication oil. Must meet hi-pot.  
20 hrs. min., fully functional physically and  
electrically after immersion. No deteriora-  
tion of resilient material.  
Ground Resistance (Class G)  
.250 ohms backshell of plug to rear of receptacle flange.  
Comply  
High Potential  
(Classes E, G, R & K)  
1500 VRMS mated & unmated at sea level  
1000 VRMS mated to 110,000 ft. altitude  
Exceed with ample margin of safety.  
Insert Retention (Classes E, G, R & K)  
75 psi. from either direction for 5 seconds.  
Exceeds specifications.  
Exceeds specifications.  
Insulation Resistance  
(Classes E, G, R & K)  
21°C (70°F), 5000 megohms between adjacent contacts and any  
contact and shell.  
Low Temperature  
(Classes E, G, R & K)  
-55°C (-67°F)  
Comply  
Comply  
Comply  
Magnetic Permeability  
(Classes E, G, R & K)  
2 mu. maximum  
Moisture Resistance  
(Classes E, G, R & K)  
1000 megohms min. per mil-std. 202 method 106  
0.10 to .015% ozone exposure  
Ozone Exposure (Classes E, G, R & K)  
Comply  
Comply  
Physical Shock  
(Classes E, G, R & K)  
50 G’s, 3 axis, per mil-std-202, method 213, test condition C,  
wired to monitor 1 microsecond discontinuity.  
Sand & Dust Exposure  
(Classes E, G, R & K)  
No requirement.  
Meet MIL-E-5272 condition “B”  
Temperature Life  
(Classes E, G, R & K)  
Connector fully functional for 1000 hours at 200°C (392°F) ambi-  
ent internal temperature 238°C (460°F)  
Comply  
Comply  
Thermal Shock (Mated)  
(Classes E, G, R & K)  
Cycled five times from -55°C to 260°C, held for 30 minutes at  
each temperature and transferred to the other in 2 minutes or  
less, with no evidence of damage.  
Vibration  
(Classes E, G, R & K)  
MIL-Std. 202 method 204 condition “D” at R. T.,  
-55°C (-67°F) and +200°C (+392°F).  
Comply - monitored for a max. of 1 micro-  
second discontinuity.  
Flame Resistance (Class K)  
Performance requirements of Paragraph 4.5.18  
Fireproof (Class K of MIL-C-5015D)  
Exceeds specifications  
3
MIL-C-26500  
insert arrangements  
Rear face of pin insert shown (socket insert opposite).  
Symmetrical about center line.  
designates Non-MS Configurations.  
K designates Firewall Class K inserts.  
H designates Hermetic inserts.  
Contact cavities are identified with a spiral guide line indicating cavity sequence.  
The first and last cavities are numbered and every tenth cavity is bracketed.  
H
H
H
K H  
H
K
K H  
K H  
08-02  
08-03  
10-02  
10-05  
10-20  
12-03  
12-12  
14-03  
14-04  
14-07  
14-12  
14-15  
2 # 20  
3 # 20  
2 # 20  
5 # 20  
2 # 16  
3 # 16  
12 # 20  
1 #1 shielded  
2 # 16  
4 # 12  
7 # 16  
9 # 20  
3 # 16  
15 # 20  
K H  
K H  
K H  
K H  
K H  
16-10  
16-24  
18-8  
18-11  
18-14  
18-31  
20-16  
20-25  
20-28  
10 # 16  
24 # 20  
8 # 12  
1 #1 shielded  
10 # 16  
14 # 16  
31 # 20  
16 # 16  
19 # 20  
6 # 12  
24 # 20  
4 # 12  
K
K H  
K H  
20-39  
20-41  
22-12  
22-19  
22-27▲  
22-32  
22-55  
37 # 20  
2 # 16  
41 # 20  
12 # 12  
19 # 16  
27 # 16  
26 # 20  
6 # 12  
55 # 20  
K
K
K
24-30 ▲  
24-43  
24-57  
24-61  
28-40 ▲  
28-42 ▲  
30 # 16  
23 # 20  
20 # 16  
2 # 12  
55 # 20  
61 # 20  
4 # 12  
36 # 16  
42 # 16  
Alternate Keying  
ALTERNATE POLARITY KEYWAY  
ARRANGEMENTS (Shell sizes 12,  
14, 16, 18, 20, 22, 24, 28)  
View of front face of receptacle  
shell. Angles are counter-clock-  
wise from “N” keyway. For plug  
shell, the key locations are clock-  
wise when viewed from front of  
plug.  
For Connectors Size  
12, 14, 16, 18, 20, 22, 24 and 28  
For Connectors Size 8 and 10  
Position  
A
B
C
D
A
B
C
D
Normal  
105°  
102°  
80°  
35°  
64°  
25°  
140°  
132°  
118°  
140°  
155°  
115°  
215°  
248°  
230°  
205°  
234°  
220°  
265°  
320°  
312°  
275°  
304°  
270°  
105°  
18°  
92°  
84°  
24°  
98°  
140°  
149°  
152°  
152°  
135°  
152°  
215°  
192°  
222°  
204°  
199°  
268°  
265°  
259°  
342°  
334°  
240°  
338°  
6
7
8
9
Y or 10*  
*
Y is used for all Military part number callouts - aluminum/stainless steel and firewall;  
10 is used for Amphenol/Pyle part number callouts - aluminum/stainless steel only.  
(See how to order pages 7, 8 and 21).  
4
MIL-C-26500  
aluminum/stainless steel,  
threaded/bayonet coupling  
THREADED COUPLING  
PYLE ZZY  
MS2426X( )TXX  
Shell Style  
(Stainless Steel pictured)  
Basic  
Performance Level  
Hardware  
Description*  
Class*  
Basic Part Number**  
Military Class R or G  
Pyle A or M Series  
Military Class E  
MS24264(R or G)XXTXX  
ZZY-(A or M)X-17XX  
MS24264EXXTXX  
General Purpose,  
Environmental Resistant  
Aluminum  
Square Flange  
Mounted  
Receptacle  
Superior Strength,  
Corrosion Resistance up Stainless Steel  
to 204°C (399°F)  
Threaded Coupling  
Pyle R Series  
ZZY-RX-17XX  
Military Class R or G  
Pyle A or M Series  
Military Class E  
MS24265(R or G)XXTXX  
ZZY-(A or M)X-15XX  
MS24265EXXTXX  
General Purpose,  
Aluminum  
Single Hole (D-Hole)  
Mounted  
Receptacle  
Environmental Resistant  
Superior Strength,  
Corrosion Resistance up Stainless Steel  
to 204°C (399°F)  
Threaded Coupling  
Pyle R Series  
ZZY-RX-15XX  
Military Class R or G  
Pyle A or M Series  
Military Class E  
MS24266(R or G)XXTXX  
ZZY-(A or M)X-10XX  
MS24266EXXTXX  
General Purpose,  
Aluminum  
Environmental Resistant  
Straight Plug  
Threaded Coupling  
Superior Strength,  
Corrosion Resistance up Stainless Steel  
to 204°C (399°F)  
Pyle R Series  
ZZY-RX-10XX  
BAYONET COUPLING  
PYLE ZZW  
MS2426X( )BXX  
Shell Style  
(Stainless Steel pictured)  
Basic  
Performance Level  
Hardware  
Description*  
Class*  
Basic Part Number**  
Military Class R or G  
Pyle A or M Series  
Military Class E  
MS24264(R or G)XXBXX  
ZZW-(A or M)X-17XX  
MS24264EXXTXX  
General Purpose,  
Environmental Resistant  
Aluminum  
Square Flange  
Mounted  
Receptacle  
Superior Strength,  
Corrosion Resistance up Stainless Steel  
to 204°C (399°F)  
Bayonet Coupling  
Pyle R Series  
ZZW-RX-17XX  
Military Class R or G  
Pyle A or M Series  
Military Class E  
MS24265(R or G)XXBXX  
ZZW-(A or M)X-15XX  
MS24265EXXTXX  
General Purpose,  
Aluminum  
Single Hole (D-Hole)  
Mounted  
Receptacle  
Environmental Resistant  
Superior Strength,  
Corrosion Resistance up Stainless Steel  
to 204°C (399°F)  
Bayonet Coupling  
Pyle R Series  
ZZW-RX-15XX  
Military Class R or G  
Pyle A or M Series  
Military Class E  
MS24266(R or G)XXBXX  
ZZW-(A or M)X-10XX  
MS24266EXXTXX  
General Purpose,  
Aluminum  
Environmental Resistant  
Straight Plug  
Bayonet Coupling  
Superior Strength,  
Corrosion Resistance up Stainless Steel  
to 204°C (399°F)  
Pyle R Series  
ZZW-RX-10XX  
NA designates not available  
* See how to order, page 7, for further description of hardware classes.  
** See how to order, page 7, to complete part numbers.  
5
MIL-C-26500  
aluminum/stainless steel  
ratchet lock coupling  
RATCHET LOCK PLUG  
PYLE ZZY  
Shell Style  
(Stainless steel only)  
Basic  
Performance Level  
Hardware  
Description*  
Class*  
Basic Part Number**  
Ratchet Lock  
Plug  
Non-Decoupling  
Superior Strength, Corrosion Resistance  
up to 204°C (399°F)  
Employs ratchet feature in last 180° of  
rotation to eliminate need for safety-wiring  
Stainless  
Steel only  
Pyle R Series  
(Proprietary only)  
ZZY-RX-12XX  
*
See how to order, page 7, for further description of hardware classes.  
** See how to order, page 7, to complete part numbers.  
RATCHET LOCK PLUG & MATING FLANGE MOUNTED, THREADED RECEPTACLE  
PYLE ZZY  
Shell Style  
(Stainless steel pictured)  
Basic  
Performance Level  
Hardware  
Description*  
Class*  
Pyle Basic Part Number**  
Aluminum  
Pyle A Series  
Pyle R Series  
Pyle A Series  
Pyle R Series  
ZZY (A or F) X-12 (D, E or F) XX  
ZZY-RX-12 (D, E or F)XX  
Ratchet Lock  
Plug  
Non-Decoupling  
Designed to meet high vibration  
requirements beyond MIL-C-26500.  
Stainless Steel  
Aluminum  
Square Flange  
Mounted  
Receptacle  
ZZY (A or F) X-17(D, E or F) XX  
ZZY-RX-17 (D, E or F) XX  
Designed to meet high vibration  
requirements beyond MIL-C-26500.  
Threaded Coupling  
Stainless Steel  
*
See how to order, page 8, for further description of hardware classes.  
** See how to order, page 8, to complete part numbers.  
6
MIL-C-26500 – how to order  
aluminum/stainless steel,  
threaded/bayonet/ratchet lock coupling  
Military Designation  
Sample ordering number:  
MS24266  
R
22  
T
55  
P
6
Shell Style  
Alternate Keying  
6, 7, 8, 9, Y (N for normal) See page 4  
MS24264 – Square Flange Receptacle  
MS24265 – Single Hole Mounting Receptacle  
MS24266 – Straight Plug  
Contact Type  
Pin – P  
Class  
Socket – S  
R – Aluminum, non-conductive (black anodize finish)  
G – Aluminum, conductive (chromium finish)  
E – Stainless steel, passivated  
Insert Arrangement  
(See chart, page 4)  
Coupling Type  
Threaded – T  
Bayonet – B  
Shell Size  
8, 10, 12, 14, 16, 18, 20, 22, 24  
Amphenol®/Pyle-National® Designation  
Sample ordering number:  
ZZY – A C – 10 22 – 55  
P
06 D – HXX  
Shell Style  
ZZY – Threaded Coupling  
ZZW – Bayonet Coupling  
Variations  
Hardware Deviation – HXX  
Insert Deviation – AXX  
Contact Plating  
Gold – D  
Class  
A – Aluminum, non-conductive (black anodize finish)  
M– Aluminum, conductive (chromium finish)  
R – Stainless steel, passivated  
Rhodium – T  
Alternate Keying  
Accessories*  
06, 07, 08, 09, 10 (omit for normal) See page 4  
No Digit – with contacts and cable support  
C – without cable support, with contacts  
D – without contacts, with cable support  
O – without contacts or cable support  
Contact Type  
Pin – P  
Socket – S  
Insert Arrangement  
Shell Style  
See chart, page 4  
10 – Straight Plug  
12 – Non-Decoupling (Ratchet Lock)  
15 – Single Hole Mounting Receptacle  
17 – Square Flange Receptacle  
Shell Size  
8, 10, 12, 14, 16, 18, 20, 22, 24, 28  
* Accessory threads for aluminum and stainless steel hardware differ, and care  
should be taken in selection of alternate accessory hardware that will conform to  
the threads noted in the dimensional tables within this catalog.  
7
MIL-C-26500 – how to order  
aluminum/stainless steel,  
ratchet lock plug, mating flange receptacle  
Amphenol®/Pyle® connectors are specifically designed to meet high  
vibration requirements above and beyond the specification require-  
ments of MIL-C-26500. The plug connector features a unique non-  
decoupling device which offers a ratchet mechanism designed to  
engage as the threaded connectors approach a bottomed condi-  
tion. Connector coupling assembly continues to ratchet for approxi-  
mately 120 degrees until the mated connectors reach a complete  
metal-to-metal bottomed condition. The ratchet device maintains  
the connectors in a fully coupled condition, thus eliminating the  
need for safety wiring.  
Additional features include:  
Modified accessory thread to accommodate MIL-C-83723 back-  
shell hardware.  
Rear accessory teeth are featured on both the plug and recepta-  
cle shell to assure non-rotation of accessory hardware  
Intermateable with all MIL-C-26500 threaded connectors of like  
insert arrangement and key position  
Amphenol®/Pyle-National® Designation  
Sample ordering number:  
ZZY – A C – 12  
D
14 – 04  
P
06 D  
Shell Style  
ZZY – Threaded Coupling  
Contact Finish  
Gold plate per MIL-C-39029 – D  
Rhodium plate per MIL-C-26636 – T  
Series  
Alternate Key Position  
06, 07, 08, 09, 10 (omit for normal)  
See page 4  
A – Anodized Aluminum Shell  
R – Stainless Steel, passivated  
F – Clear Cadmium plated Aluminum Shell  
Contact Type  
Pin – P  
Contacts & Accessories  
No Digit – with contacts, with clamp  
C – with contacts  
Socket – S  
O – without contacts  
Insert Arrangement  
Shell Style  
See chart, page 4  
12 – Non-Decoupling Plug, Ratchet Lock  
17 – Square Flange Receptacle  
Shell Size  
10, 12, 14, 16, 18, 20, 22, 24, 28  
Accessory Size*  
Rear accessories per MIL-C-83723 – D  
Rear accessories per MS 3155 – E  
Rear accessories per MS 3155 with EMI Band – F  
* Accessory threads for aluminum and stainless steel hardware differ, and care  
should be taken in selection of alternate accessory hardware that will conform to  
the threads noted in the dimensional tables within this catalog.  
8
Flange Mounted Receptacle  
aluminum/stainless steel  
threaded coupling  
STAINLESS STEEL  
Pyle ZZY-RC-17XX* Series  
MS24264EXXTXX*  
Military Class E  
ALUMINUM  
Pyle ZZY-AC-17XX* Series  
MS24264RXXTXX*  
Military Class R  
* To complete order number,  
see how to order, page 7.  
Aluminum Connector  
Weight (lbs.) max  
including Contacts  
Cable Support  
Thread M  
Mounting  
Hole  
Centers  
Back  
Mount  
Min. Hole  
Y
Front  
Mount  
Min. Hole  
Z
Alum.  
UNEF-2A  
Modified  
Coupling  
Thread  
R
Flange  
Width  
Shell  
Size  
Steel  
NS-2A  
Pin  
Insert  
Socket  
Insert  
S
.005  
T
.005  
08**  
10  
NA  
.437-28  
.562-24  
.750-20  
.812-20  
.937-20  
1.062-18  
1.187-18  
1.312-18  
1.437-18  
NA  
.025  
.042  
.061  
.072  
.087  
.110  
.130  
.152  
.181  
NA  
.026  
.044  
.062  
.074  
.090  
.112  
.134  
.159  
.188  
NA  
.562-24  
.687-24  
.812  
.594  
.606  
.748  
.443  
.572  
.563-36  
.733-36  
.803-36  
.930-36  
1.036-36  
1.161-36  
1.286-36  
1.411-36  
1.661-36  
.937  
1.031  
1.125  
1.250  
1.343  
1.437  
1.562  
1.703  
2.000  
.719  
.812  
12  
.875-20  
.913  
.760  
14  
.937-20  
.906  
.980  
.822  
16  
1.062-18  
1.187-18  
1.312-18  
1.437-18  
1.562-18  
1.812-16  
.969  
1.107  
1.209  
1.325  
1.452  
1.577  
1.827  
.948  
18  
1.062  
1.156  
1.250  
1.375  
1.562  
1.072  
1.197  
1.322  
1.448  
1.700  
20  
22  
24  
28†  
NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum.  
All dimensions for reference only.  
9
D-Hole Mounted Receptacle  
aluminum/stainless steel  
threaded coupling  
STAINLESS STEEL  
Pyle ZZY-RC-15XX* Series  
MS24265EXXTXX*  
Military Class E  
ALUMINUM  
Pyle ZZY-AC-15XX* Series  
MS24265RXXTXX*  
Military Class R  
* To complete order number,  
see how to order, page 7.  
Aluminum Connector  
Weight (lbs.) max  
including Contacts  
Cable Support  
Thread M  
Lock Nut Flats  
T
Rec. min.  
Alum.  
UNEF-2A  
Modified  
Coupling  
Thread  
R
Flange  
Width  
Mounting  
Hole  
Dia. Y  
Mounting  
Hole  
Flat Z  
Torque  
Jam Nut  
Inch/Lbs.  
Shell  
Size  
Steel  
NS-2A  
Pin  
Insert  
Socket  
Insert  
S
.005  
Steel  
NA  
Alum.  
NA  
08  
10  
12**  
14  
16  
18  
20  
22  
24  
28  
NA  
.563-36  
NA  
NA  
NA  
NA  
NA  
1.171-24  
.875-20  
.937-20  
1.062-18  
1.187-18  
NA  
NA  
NA  
.760  
.947  
1.010  
1.135  
1.260  
NA  
NA  
.730  
.917  
.980  
1.105  
1.225  
NA  
NA  
36  
.562-24  
.750-20  
.812-20  
.937-20  
1.062-18  
NA  
.049  
.069  
.087  
.104  
.131  
.152  
.181  
.208  
NA  
.050  
.070  
.089  
.106  
.133  
.157  
.187  
.212  
NA  
1.104  
1.291  
1.391  
1.516  
1.614  
NA  
.937  
1.125  
1.062  
1.187  
1.312  
NA  
.937  
1.125  
1.187  
1.312  
1.437  
NA  
56  
.803-36  
.930-36  
1.036-36  
NA  
65  
69  
81  
100  
123  
133  
NA  
1.286-36  
1.411-36  
NA  
1.312-18  
1.437-18  
NA  
1.312-18  
NA  
1.954  
NA  
1.562  
NA  
1.687  
NA  
1.510  
NA  
1.475  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA designates not available. ** Not available in Stainless Steel.  
All dimensions for reference only.  
10  
Straight Plug  
aluminum/stainless steel  
threaded coupling  
STAINLESS STEEL  
Pyle ZZY-RC-10XX* Series  
MS24266EXXTXX*  
Military Class E  
ALUMINUM  
Pyle ZZY-AC-10XX* Series  
MS24266RXXTXX*  
Military Class R  
* To complete order number,  
see how to order, page 7.  
Aluminum Connector  
Weight (lbs.) max  
including Contacts  
Coupling Nut  
Dia  
Cable Support  
Thread M  
S Max.  
Shell Dia.  
T
+.000  
–.005  
Alum.  
UNEF-2A  
Modified  
Coupling  
Thread  
R
Shell  
Size  
Steel  
NS-2A  
Pin  
Insert  
Socket  
Insert  
Steel  
Alum.  
.776  
08**  
10  
NA  
.437-28  
.562-24  
.750-20  
.812-20  
.937-20  
1.062-18  
1.187-18  
1.286-18  
1.437-18  
NA  
.030  
.044  
.063  
.074  
.091  
.110  
.133  
.154  
.184  
NA  
.031  
.045  
.064  
.076  
.094  
.112  
.136  
.160  
.188  
NA  
.562-24  
.687-24  
NA  
.826  
.424  
.526  
.563-36  
.733-36  
.803-36  
.930-36  
1.036-36  
1.161-36  
1.286-36  
1.411-36  
1.661-36  
.906  
12  
.875-20  
.996  
1.078  
1.141  
1.266  
1.375  
1.510  
1.625  
1.670  
NA  
.696  
14  
.937-20  
1.066  
1.193  
1.299  
1.424  
1.549  
1.674  
1.912  
.765  
16  
1.062-18  
1.187-18  
1.312-18  
1.437-18  
1.562-18  
1.812-16  
.892  
18  
.998  
20  
1.123  
1.248  
1.373  
1.623  
22  
24  
28†  
NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum.  
All dimensions for reference only.  
11  
Flange Mounted Receptacle  
aluminum/stainless steel  
bayonet coupling  
STAINLESS STEEL  
Pyle ZZW-RC-17XX* Series  
MS24264EXXBXX*  
Military Class E  
ALUMINUM  
Pyle ZZW-AC-17XX* Series  
MS24264RXXBXX*  
Military Class R  
* To complete order number,  
see how to order, page 7.  
Aluminum Connector  
Weight (lbs.) max  
including Contacts  
Cable Support  
Thread M  
Mounting  
Hole  
Centers  
Back  
Mount  
Min. Hole  
Y
Front  
Mount  
Min. Hole  
Z
Alum.  
UNEF-2A  
Modified  
Flange  
Width  
Shell  
Size  
Steel  
NS-2A  
Pin  
Insert  
Socket  
Insert  
S
.005  
.812  
.937  
T
.005  
.594  
.719  
.812  
.906  
.969  
08**  
10  
NA  
.437-28  
.562-24  
.750-20  
.812-20  
.937-20  
1.062-18  
1.187-18  
1.312-18  
1.437-18  
NA  
.025  
.042  
.061  
.072  
.087  
.110  
.130  
.152  
.181  
NA  
.026  
.044  
.062  
.074  
.090  
.112  
.134  
.159  
.188  
NA  
.606  
.748  
.443  
.572  
.563-36  
.733-36  
.803-36  
.930-36  
1.036-36  
1.161-36  
1.286-36  
NA  
12  
1.031  
1.125  
1.250  
1.343  
1.437  
1.562  
1.703  
NA  
.913  
.760  
14  
.980  
.822  
16  
1.107  
1.209  
1.325  
1.452  
1.577  
NA  
.948  
18  
1.062  
1.156  
1.250  
1.375  
NA  
1.072  
1.197  
1.322  
1.447  
NA  
20  
22  
24**  
28  
NA  
NA designates not available. ** Not available in Stainless Steel.  
All dimensions for reference only.  
12  
D-Hole Mounted Receptacle  
aluminum/stainless steel  
bayonet coupling  
STAINLESS STEEL  
Pyle ZZW-RC-15XX* Series  
MS24265EXXBXX*  
Military Class E  
ALUMINUM  
Pyle ZZW-AC-15XX* Series  
MS24265RXXBXX*  
Military Class R  
* To complete order number,  
see how to order, page 7.  
Aluminum Connector  
Weight (lbs.) max  
including Contacts  
Cable Support  
Thread M  
Lock Nut Flats  
T
Recom. min.  
Torque  
Jam Nut  
Alum.  
UNEF-2A  
Modified  
Flange  
Width  
Mounting  
Hole  
Dia. Y  
Mounting  
Hole  
Flat Z  
Shell  
Size  
Steel  
NS-2A  
Pin  
Insert  
Socket  
Insert  
S
.005  
Steel  
Alum.  
.812  
Lb. - inches  
08**  
10  
NA  
.437-28  
.562-24  
.750-20  
.812-20  
.937-20  
1.062-18  
1.187-18  
1.312-18  
1.437-18  
NA  
.029  
.049  
.069  
.087  
.104  
.131  
.152  
.181  
.208  
NA  
.030  
.050  
.070  
.089  
.106  
.133  
.157  
.187  
.212  
NA  
.979  
NA  
.635  
.760  
.605  
.730  
33  
36  
.563-36  
NA  
1.104  
1.291  
1.391  
1.561  
1.641  
1.766  
1.954  
2.079  
NA  
.937  
.937  
12**  
14  
1.125  
1.062  
1.187  
1.312  
1.562  
1.585  
1.687  
NA  
1.125  
1.187  
1.312  
1.437  
NA  
.947  
.917  
56  
.803-36  
.930-36  
1.036-36  
1.161-36  
1.286-36  
1.411-36  
NA  
1.010  
1.135  
1.260  
1.385  
1.510  
1.635  
NA  
.980  
65  
16  
1.105  
1.225  
1.350  
1.475  
1.600  
NA  
69  
18  
81  
20  
100  
123  
133  
NA  
22  
1.687  
1.812  
NA  
24  
28  
NA designates not available. ** Not available in Stainless Steel.  
All dimensions for reference only.  
13  
Straight Plug  
aluminum/stainless steel  
bayonet coupling  
STAINLESS STEEL  
Pyle ZZW-RC-10XX* Series  
MS24266EXXBXX*  
Military Class E  
ALUMINUM  
Pyle ZZW-AC-10XX* Series  
MS24266RXXBXX*  
Military Class R  
* To complete order number,  
see how to order, page 7.  
Aluminum Connector  
Weight (lbs.) max  
including Contacts  
Coupling Nut  
Dia  
Cable Support  
Thread M  
S Max.  
Shell Dia.  
T
+.000  
–.005  
Alum.  
UNEF-2A  
Modified  
Shell  
Size  
Steel  
NS-2A  
Pin  
Insert  
Socket  
Insert  
Steel  
Alum.  
.762  
08**  
10  
12  
14  
16  
18  
20  
22  
24  
28  
NA  
.437-28  
.562-24  
.750-20  
.812-20  
.937-20  
1.062-18  
1.187-18  
1.312-18  
1.437-18  
NA  
.030  
.044  
.063  
.074  
.091  
.110  
.133  
.154  
.184  
NA  
.031  
.045  
.064  
.076  
.094  
.112  
.136  
.160  
.188  
NA  
NA  
.848  
.424  
.526  
.696  
.765  
.892  
.998  
1.123  
1.248  
1.373  
NA  
.563-36  
.733-36  
.803-36  
.930-36  
1.036-36  
1.161-36  
1.286-36  
1.411-36  
NA  
.904  
1.018  
1.087  
1.214  
1.320  
1.445  
1.570  
1.695  
NA  
1.076  
1.122  
1.264  
1.373  
1.503  
1.623  
1.752  
NA  
NA designates not available. ** Not available in Stainless Steel.  
All dimensions for reference only.  
14  
Non-Decoupling, Ratchet Lock Plug  
stainless steel  
ratchet lock coupling  
STAINLESS STEEL  
Pyle ZZY-RC-12XX* Series  
Military Class E  
* To complete order number,  
see how to order, page 7.  
Shell Cable Support  
Coupling  
Thread R  
Coupling Nut  
Dia S  
Shell  
Dia. T  
Size  
08  
10  
12  
14  
16  
18  
20  
22  
24  
28  
Thread M  
NA  
NA  
NA  
.931  
NA  
.526  
.696  
.765  
.892  
.998  
NA  
.563-36  
.733-36  
.803-36  
.930-36  
1.036-36  
NA  
.687-24  
.875-20  
.937-20  
.812-20  
.937-20  
NA  
1.111  
1.175  
1.302  
1.408  
NA  
1.286-36  
1.411-36  
1.661-36  
1.437-18  
1.562-18  
1.812-16  
1.658  
1.783  
2.038  
1.248  
1.373  
1.623  
NA designates not available.  
All dimensions for reference only.  
15  
Ratchet Lock Plug and Mating Flange  
Receptacle  
aluminum/stainless steel  
ratchet lock coupling  
RATCHET LOCK PLUG  
Stainless Steel/Aluminum  
Pyle ZZY-RC/AC-12XX* Series  
MATING FLANGE MOUNTED,  
THREADED RECEPTACLE  
Stainless Steel/Aluminum  
Pyle ZZY-RC/AC-17XX* Series  
* To complete order number,  
see how to order, page 8.  
Plug  
Coupling  
Nut  
Dia.  
Receptacle  
Shell Dia.  
T
+.000  
–.005  
Cable  
Support  
Thread M  
Flange  
Width  
Mounting  
Hole Centers  
Back Mount  
Hole (min.)  
Y
Front Mount  
Hole (min.)  
Z
Shell  
Size  
Coupling  
Thread R  
S Max.  
S
.005  
NA  
.937  
T
.005  
08  
10  
12  
14  
16  
18  
20  
22  
24  
28  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
.6250-24  
.7500-20  
.8750-20  
1.0000-20  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
1.7500-18  
.945  
.526  
.6875-24  
.8750-20  
.9375-20  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
1.5625-18  
1.8120-16  
.719  
.812  
.906  
.969  
.706  
.635  
1.165  
1.230  
1.353  
1.468  
1.607  
1.733  
1.858  
2.113  
.696  
1.031  
1.125  
1.250  
1.343  
1.437  
1.562  
1.703  
2.000  
.885  
.760  
.765  
.947  
.885  
.892  
1.072  
1.197  
1.322  
1.447  
1.572  
1.822  
1.010  
1.072  
1.197  
1.322  
1.448  
1.760  
.998  
1.062  
1.156  
1.250  
1.375  
1.562  
1.123  
1.248  
1.373  
1.623  
NA designates not available.  
All dimensions for reference only.  
16  
MIL-C-26500 – 48 Series  
receptacle short skirt  
Receptacle Short Skirt – Aluminum – Bayonet Coupling  
Shorter, lighter, and more economical than the standard MIL-C-26500 connector recepta-  
cles, the 48 Series receptacle short skirt comes in two versions: with standard flange and  
with reduced flange. Both versions are 1.100” long which is .275” shorter than the length  
of the standard MIL-C-26500 connector. They have molded epoxy fiberglass inserts and  
can operate continuously up to 125°C (257°F), but otherwise they offer the same environ-  
mental sealing, from the panel out, as standard MIL-C-26500 connectors. They have bay-  
onet coupling and mate with standard MIL-C-26500 plugs. The hard dielectric inserts, with  
resilient face seal and molded-in gold plated solder cup pin contacts, are available in  
insert arrangements shown in the chart below.  
AVAILABLE WITH PIN CONTACTS ONLY  
Receptacle Short Skirt with Standard Flange  
D
Receptacle Short Skirt with Reduced Flange  
Insert  
Arrange-  
ment  
Insert  
Arrange-  
ment  
D
+.000  
Amphenol  
A
B
C
E
Max.  
Amphenol  
A
B
C
E
Max.  
+.000  
Part Number*  
.005  
.005  
Max.  
Part Number* Max.  
.005  
Max.  
–.005  
–.005  
10-5  
48-7115-XX  
48-7116-XX  
48-7117-XX  
48-7118-XX  
48-7119-XX  
48-7120-XX  
48-7121-XX  
48-7122-XX  
48-7123-XX  
48-7124-XX  
48-7251-XX  
48-7175-XX  
48-7125-XX  
48-7126-XX  
48-7127-XX  
.937  
1.031  
1.031  
1.125  
1.125  
1.125  
1.250  
1.343  
1.343  
1.343  
1.437  
1.437  
1.562  
1.562  
1.562  
.719  
.812  
.696  
.875  
.659  
.829  
.562  
.750  
10-5  
12-3  
12-12  
48-7132-XX  
48-7133-XX  
48-7134-XX  
.870  
.996  
.996  
.647  
.773  
.773  
.696  
.875  
.875  
.659  
.829  
.829  
.562  
.750  
.750  
12-3  
12-12  
14-4  
.812  
.875  
.829  
.750  
.906  
.935  
.898  
.812  
14-7  
.906  
.935  
.898  
.812  
14-15  
16-24  
18-8  
.906  
.935  
.898  
.812  
.969  
1.062  
1.187  
1.187  
1.187  
1.312  
1.312  
1.437  
1.437  
1.437  
1.025  
1.131  
1.131  
1.131  
1.256  
1.256  
1.381  
1.381  
1.381  
.938  
1.062  
1.062  
1.062  
1.156  
1.156  
1.250  
1.250  
1.250  
1.062  
1.062  
1.062  
1.182  
1.182  
1.312  
1.312  
1.312  
18-14  
18-31  
20-25  
20-28  
22-12  
22-19  
22-55  
*
To complete part number: Replace XX with alternate keying  
positions (omit for normal position). See page 4.  
17  
MIL-C-26500 – 48 Series  
wire splice connector  
Special Application Wire Splice Connector  
The Amphenol® 48 Series wire splice connector is a low cost, space-  
saving connector design that can be used for various design applica-  
tions. The push-mating/twist-pull-unmating feature provides a simple  
solution to many design requirements without sacrificing performance.  
This wire splice connector utilizes a metal retention clip for a single size  
16 pin and socket contact.  
Features and benefits include:  
• Push-mating/twist-pull-unmating  
• Uses standard M39029/31-229 pin and M39029/32-248  
socket contacts  
• Incorporates environmental sealing grommet  
• Metal collet retention  
• Uses standard MIL-C-26500 contact removable tools  
• Low cost  
• Weight savings design  
• Space savings design  
• Color coded connector halves - red or blue  
Receptacle Wire Splice  
RECEPTACLE  
Amphenol  
48 Series  
Amphenol  
10- Part  
Size 16 Contact  
Part Number  
Part Number  
Number  
10-804342  
10-804342-1  
Color  
Blue  
Red  
48-7191  
Pin  
ZZL-4016-36LD  
Socket ZZL-4116-36LD  
48-7191-1  
Plug Wire Splice  
Amphenol  
PLUG  
Amphenol  
48 Series  
Part Number  
10- Part  
Number  
Size 16 Contact  
Part Number  
Color  
Blue  
Red  
48-7190  
10-804341  
Pin  
ZZL-4016-36LD  
Socket ZZL-4116-36LD  
48-7190-1  
10-804341-1  
18  
MIL-C-26500 – Firewall Class K  
Class K stainless steel  
threaded coupling  
THREADED COUPLING, FIREWALL  
PYLE FPK, FPL, FP5K  
MS2761X-KXXTXX  
Shell Style  
(Firewall stainless steel only)  
Basic  
Performance Level  
Hardware  
Description*  
Class*  
Basic Part Number**  
Military Class K  
MS27613-KXXTXX  
Square Flange  
Mounted  
Receptacle  
High performance.  
Class K  
Firewall  
Stainless Steel  
Environmentally sealed.  
Resists high temperatures  
up to 238°C (460°F).  
FPK-17( ) or  
FPL-17( ) or  
Threaded Coupling  
Pyle FPK or FPL or  
FP5K Series  
FP5K-17(  
)
Military Class K  
MS27614-KXXTXX  
Single Hole (D-Hole)  
Mounted  
Receptacle  
High performance.  
Class K  
Firewall  
Stainless Steel  
Environmentally sealed.  
Resists high temperatures  
up to 238°C (460°F).  
FPK-19( ) or  
FPL-19( ) or  
Threaded Coupling  
Pyle FPK or FPL or  
FP5K Series  
FP5K-19(  
)
Military Class K  
Pyle FPK or FPL  
Military Class K  
MS27615-KXXTXX  
High performance.  
Class K  
Firewall  
Stainless Steel  
Straight Plug  
Threaded Coupling  
Environmentally sealed.  
Resists high temperatures  
up to 238°C (460°F).  
FPK-11( ) or  
FPL-11(  
)
MS27615KXXSXX  
High performance.  
Ratchet Locking  
Plug  
Threaded Coupling  
Class K  
Firewall  
Stainless Steel  
Environmentally sealed.  
Resists high temperatures  
up to 238°C (460°F).  
FPK-12( ) or  
FPL-12( ) or  
Pyle FPK or FPL or  
FP5K Series  
FP5K-12(  
)
*
See how to order, page 21, for further description of hardware classes.  
** See how to order, page 21, to complete part numbers.  
19  
MIL-C-26500 – Firewall Class K  
Class K stainless steel  
bayonet coupling  
BAYONET COUPLING, FIREWALL  
PYLE FYL  
MS2761X-KXXBXX  
Shell Style  
(Firewall stainless steel only)  
Basic  
Performance Level  
Hardware  
Description*  
Class*  
Basic Part Number**  
Military Class K  
MS27613-KXXBXX  
Square Flange  
Mounted  
Receptacle  
High performance.  
Class K  
Firewall  
Stainless Steel  
Environmentally sealed.  
Resists high temperatures  
up to 238°C (460°F).  
Bayonet Coupling  
Pyle FYL Series  
Military Class K  
Pyle FYL Series  
Military Class K  
Pyle FYL Series  
FYL-17 (  
)
MS27614-KXXBXX  
Single Hole (D-Hole)  
Mounted  
Receptacle  
High performance.  
Class K  
Firewall  
Stainless Steel  
Environmentally sealed.  
Resists high temperatures  
up to 238°C (460°F).  
Bayonet Coupling  
FYL-19 (  
)
MS27615-KXXBXX  
High performance.  
Class K  
Firewall  
Stainless Steel  
Straight Plug  
Bayonet Coupling  
Environmentally sealed.  
Resists high temperatures  
up to 238°C (460°F).  
FYL-11 (  
)
* See how to order, page 21, for further description of hardware classes.  
** See how to order, page 21, to complete part numbers.  
20  
MIL-C-26500 – Firewall, Class K  
how to order  
Class K stainless steel,  
threaded/bayonet/ratchet lock coupling  
Military Designation  
Sample ordering number:  
MS27613  
K
14  
T
7
P
6 – D  
Shell Type  
Cable Support  
Long (MS27658) – D  
Short (MS27657) – P  
Right Angle (MS27659) – J  
(omit for no support)  
MS27613 – Square Flange Receptacle  
MS27614 – Single Hole Mounting Receptacle  
MS27615 – Straight Plug  
Class K – Firewall – Stainless steel, passivated  
Alternate Keying  
6, 7, 8, 9, Y (omit for normal) See page 4  
Shell Size  
12, 14, 16, 18, 22, 24, 28  
Contact Type  
Pin – P  
Coupling Type  
B – Bayonet  
S – Ratchet Locking Thread  
T – Standard Threaded  
Socket – S  
Insert Arrangement  
See chart, page 4  
Amphenol®/Pyle-National® Designation  
Sample ordering number:  
FPK – 11 28 – 42  
S
T
06 – D – WXX  
Connector Type  
FPK – Threaded Coupling, qualified to MIL-C-26500  
and BACC63 Series  
Variations  
Insert – W  
Hardware – Y  
Standard for Plug Bayonet Hardware – Y19  
FPL – Threaded Coupling, same as FPK, but used on  
Lockheed Aircraft  
FP5K – Threaded Coupling, qualified  
for General Electric  
Cable Support  
Long – D  
Short – P  
FYL – Bayonet Coupling, qualified to MIL-C-26500  
Right Angle – J  
(omit for no support)  
Shell Type  
Alternate Keying  
11 – Straight Plug  
12 – Ratchet Locking Threaded Plug  
13 – Improved Non-Decoupling Plug  
17 – Square Flange Receptacle  
19 – D-Hole Mounting Receptacle  
06, 07, 08, 09, Y (omit for normal) See page 4  
Contact Style  
No Contacts – E  
Rhodium – T  
Shell Size  
Gold Contacts – D  
12, 14, 16, 18, 22, 24, 28  
Contact Type  
Pin – P  
Insert Arrangement  
See chart, page 4  
Socket –S  
Boeing Company Designation  
Sample ordering number:  
BAC  
C
63X 14 – 07  
P
6
Boeing Aircraft Company  
Electrical Connector  
Alternate Keying  
6, 7, 8, 9, Y, (omit for normal) See page 4  
Contact Type  
Pin – P  
Shell Type  
63X – Plug, Threaded, Fire Barrier  
63Y – Receptacle, Threaded Fire Barrier  
Socket – S  
63AE – Plug, Threaded, for use with No. 20 Wire Fire Barrier  
63AF – Receptacle, Flange Mount, Threaded, Fire Barrier,  
For use with No. 20 Wire Fire Barrier.  
Insert Arrangement  
See chart, page 4  
Note: AE & AF require W11 variation on Pyle Number.  
Accessories  
To order with D Cable Clamp, replace – with Letter C  
Shell Size  
12, 14, 16, 18, 22, 24, 28  
21  
Firewall Class K  
Flange Mounted Receptacle  
Class K stainless steel,  
threaded/bayonet coupling  
THREADED COUPLING  
Class K Stainless Steel  
Pyle FPK-17XX* Series  
MS27613KXXTXX*  
Military Class K  
BAYONET COUPLING  
Class K Stainless Steel  
Pyle FYL-17XX* Series  
MS27613KXXBXX*  
Military Class K  
* To complete order number,  
see how to order, page 21.  
Mounting  
Hole  
Centers  
Back  
Mount  
Min. Hole  
Y
Front  
Cable  
Support  
Thread M  
Coupling  
Thread  
R
Flange  
Width  
Mount  
Min. Hole  
Z
Shell  
Size  
S
.005  
NA  
NA  
T
.005  
NA  
NA  
08  
NA  
NA  
NA  
NA  
NA  
NA  
10  
NA  
NA  
12**  
14  
.733-36  
.803-36  
.930-36  
1.036-36  
NA  
.875-20  
.937-20  
1.062-18  
1.187-18  
NA  
1.031  
1.125  
1.250  
1.343  
NA  
.812  
.906  
.913  
.980  
1.107  
1.209  
NA  
.760  
.822  
.948  
1.072  
NA  
16  
.969  
18  
1.062  
NA  
20  
22  
1.286-36  
1.411-36  
1.661-36  
1.437-18  
1.562-18  
1.812-16  
1.562  
1.703  
2.000  
1.250  
1.375  
1.562  
1.452  
1.577  
1.827  
1.322  
1.422  
1.700  
24**  
28**  
NA designates not available. ** Available in Threaded Coupling only.  
All dimensions for reference only.  
22  
Firewall Class K  
D-Hole Mounted Receptacle  
Class K stainless steel,  
threaded/bayonet coupling  
THREADED COUPLING  
Class K Stainless Steel  
Pyle FPK-19XX* Series  
MS27614KXXTXX*  
Military Class K  
BAYONET COUPLING  
Class K Stainless Steel  
Pyle FYL-19XX* Series  
MS27614KXXBXX*  
Military Class K  
* To complete order number,  
see how to order, page 21.  
Cable  
Support  
Thread M  
Coupling  
Thread  
R
Flange  
Width  
S
Lock Nut  
Flats  
T
Mounting  
Hole  
Dia. Y  
Mounting  
Hole  
Flat Z  
Recom. min.  
Torque  
Jam Nut  
Shell  
Size  
08  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
33  
36  
10  
12**  
14  
.733-36  
.803-36  
.930-36  
1.036-36  
NA  
.875-20  
.937-20  
1.062-18  
1.187-18  
NA  
1.291  
1.391  
1.516  
1.614  
NA  
1.215  
1.062  
1.187  
1.312  
NA  
.947  
1.010  
1.135  
1.260  
NA  
.917  
.980  
1.105  
1.225  
NA  
56  
65  
16  
69  
18  
81  
20  
100  
123  
133  
NA  
22**  
24  
1.286-36  
NA  
1.437-18  
NA  
1.954  
NA  
1.562  
NA  
1.510  
NA  
1.475  
NA  
28  
NA  
NA  
NA  
NA  
NA  
NA  
NA designates not available. ** Available in Threaded Coupling only.  
All dimensions for reference only.  
23  
Firewall Class K  
Straight Plug  
Class K stainless steel,  
threaded/bayonet coupling  
THREADED COUPLING  
Class K Stainless Steel  
Pyle FPK-11XX* Series  
MS27615KXXTXX*  
Military Class K  
BAYONET COUPLING  
Class K Stainless Steel  
Pyle FYL-11XX* Series  
MS27615KXXBXX*  
Military Class K  
* To complete order number,  
see how to order, page 21.  
Cable  
Support  
Thread M  
Coupling  
Thread  
R
Coupling Nut  
Shell  
Size  
Shell Dia.  
T
Dia. S1  
Dia. S2  
NA  
08  
10  
12  
14  
16  
18  
20  
22  
24  
28**  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
.733-36  
.803-36  
.930-36  
1.036-36  
NA  
.875-20  
.937-20  
1.062-18  
1.187-18  
NA  
.984  
1.018  
1.087  
1.214  
1.320  
NA  
.696  
.765  
.892  
.998  
NA  
1.054  
1.181  
1.287  
NA  
1.286-36  
1.411-36  
1.661-36  
1.437-18  
1.562-18  
1.812-16  
1.537  
1.662  
1.912  
1.570  
1.695  
NA  
1.248  
1.373  
1.623  
NA designates not available. ** Available in Threaded Coupling only.  
All dimensions for reference only.  
24  
Firewall Class K  
Ratchet Lock Plug,  
Class K stainless steel,  
threaded coupling  
RATCHET LOCK PLUG  
Threaded Coupling  
Class K Stainless Steel  
Pyle FPK-12XX* Series  
MS27615KXXSXX  
Military Class K  
* To complete order number,  
see how to order, page 21.  
Shell Cable Support  
Coupling  
Thread R  
Coupling Nut  
Dia S  
Shell Dia.  
T
Size  
08  
10  
12  
14  
16  
18  
20  
22  
24  
28  
Thread M  
NA  
NA  
NA  
.931  
NA  
.526  
.696  
.765  
.892  
.998  
NA  
.563-36  
.733-36  
.803-36  
.930-36  
1.036-36  
NA  
.687-24  
.875-20  
.937-20  
1.062-18  
1.187-18  
NA  
1.111  
1.175  
1.302  
1.408  
NA  
1.286-36  
1.411-36  
1.661-36  
1.437-18  
1.562-18  
1.812-16  
1.658  
1.783  
2.038  
1.248  
1.373  
1.623  
NA designates not available.  
All dimensions for reference only.  
25  
Hermetic MIL-C-26500 Connectors  
hermetically sealed  
Amphenol®/Pyle® is an experienced supplier of highly reliable her-  
metic connectors for the aircraft industry. Amphenol’s ZZL and ZZB  
series of hermetic receptacles are designed to the requirements of  
MIL-C-26500, and are available in tin-plated cold-rolled steel shells  
and gold-plated nickel-iron alloy contacts. Other material variations,  
including stainless steel, are available.  
Hermetic receptacles are available in shell sizes 8, 10, 12, 14, 16, 18,  
22, 24 and 28. The hermetic series is offered in a variety of receptacle  
shell styles, which include solder mount, square flange and “D” hole  
mount. These connectors can be ordered with either eyelet, solder-  
well or printed circuit tail pin contacts.  
Consult Amphenol, Sidney, NY for more information on hermetic con-  
nectors, and for optional connector designs.  
Amphenol®/Pyle® How to Order Designation for Hermetic Connectors  
Sample ordering number:  
ZZL – HC – 14  
12 – 03  
P
06 W – H45  
Series Designation  
Special Modifications  
H45 – 304L stainless steel shell  
H52 – Tinned termination tails  
H56 – Same as standard;  
gold contacts  
H77 – 304L stainless steel shell,  
Inconel contacts  
H127 – Same as H125 except 304L  
stainless steel shell  
H146 – 303 stainless steel shell, 100  
microinch gold  
ZZL – Threaded Coupling  
ZZB – Bayonet Coupling  
Class  
HC – Denotes Hermetic Class  
Shell Style  
14 – Solder Mount Receptacle  
15 – Single Hole Mounting Receptacle  
17 – Square Flange Receptacle  
H152 – 304L stainless steel shell with  
individual beads, loose seals  
H177 – 303 stainless steel shell, loose  
seals  
Shell Size  
8, 10, 12, 14, 16, 18, 22, 24, 28  
Insert Arrangement  
See inserts labeled with an “H” on page 4.  
H181 – Tin plated contacts  
Contact Style  
Contact Type  
E – designates eyelet  
W – designates solderwell  
Consult Amphenol, Sidney, NY for  
ordering information of printed circuit  
tail contacts.  
P denotes male pin contacts with standard gold plate  
Alternate Key Position  
06, 07, 08, 09, 10 (omit for normal)  
(See page 4)  
26  
Contacts and Accessories  
for MIL-C-26500 cylindrical connectors  
Crimp Contacts per MIL-C-39029 – Copper Alloy, Gold Plating  
PIN CONTACTS  
Bin  
SOCKET CONTACTS  
Contact  
Size  
Spec.  
Number  
Amphenol/Pyle  
No.  
Contact  
Size  
Spec.  
Number  
Bin  
Amphenol/Pyle  
No.  
MS Number  
MS Number  
Code  
Code  
20  
16  
12  
M39029/31  
M39029/31  
M39029/31  
241  
MS24254-20P  
MS24254-16P  
MS24254-12P  
ZZL-4020-36LD*  
ZZL-4016-36LD*  
ZZL-4012-36LD*  
20  
16  
12  
M39029/32  
M39029/32  
M39029/32  
260  
248  
254  
MS24255-20S  
MS24255-16S  
MS24255-12S  
ZZL-4120-36LD*  
ZZL-4116-36LD*  
ZZL-4112-36LD*  
229  
235  
* Add – H139 for Boeing Marking for Pin/Socket, Standard Plating.  
Add – H148 for Boeing Marking for Pin/Socket, Select Plate.  
Amphenol®/Pyle® Special Application Contacts  
Thermocouple Contacts  
Amphenol/Pyle Socket No.  
Copper Alloy, Rhodium plated Contacts†  
Contact  
Size  
Amphenol/Pyle Amphenol/Pyle  
Description  
Pin No.  
Socket No.  
Contact  
Size  
Amphenol/Pyle  
Pencil Clip  
Design*  
Split Tine  
Design**  
Color  
Code  
Material  
Pin No.  
Copper Alloy/  
Rhodium plated  
20  
16  
12  
ZZL-4020-36LT  
ZZL-4120-36LT  
Alumel  
Chromel  
ZZL-4020-10R  
ZZL-4020-10P  
Constantan ZZL-4020-10N  
ZZL-4120-10R  
ZZL-4120-10P  
ZZL-4120-10N  
ZZY-4120-10R Green  
ZZY-4120-10P White  
ZZY-4120-10N Yellow  
20  
16  
12  
Copper Alloy/  
Rhodium plated  
ZZL-4016-36LT  
ZZL-4012-36LT  
ZZL-4116-36LT  
ZZL-4112-36LT  
Alumel  
Chromel  
ZZL-4016-10R  
ZZL-4016-10P  
Constantan ZZL-4016-10N  
ZZL-4116-10R  
ZZL-4116-10P  
ZZL-4116-10N  
ZZY-4116-10R Green  
ZZY-4116-10P White  
ZZY-4116-10N Yellow  
Copper Alloy/  
Rhodium plated  
Alumel  
Chromel  
ZZL-4012-10R  
ZZL-4012-10P  
Constantan ZZL-4012-10N  
ZZL-4112-10R  
ZZL-4112-10P  
ZZL-4112-10N  
ZZY-4112-10P Green  
ZZY-4112-10P White  
ZZY-4112-10N Yellow  
† Contacts qualified to Boeing BACC47CN/CP.  
* Pencil clip socket design - see page 2 for description.  
** Split tine socket with napkin ring design - see page 2 for description.  
Printed Circuit Board/Wire-Wrap Contacts  
A variety of different designs are available; please consult  
Amphenol, Sidney, NY for more information.  
Sealing Gaskets  
For use with square flange mounted receptacles. Provide waterproofing  
and pressure sealing features.  
Contact  
Size  
Amphenol/  
Pyle No.  
Reel Contacts  
2000 contacts per reel (gold or rhodium plated) are available.  
Consult Amphenol, Sidney, NY for more information.  
08  
10  
12  
14  
16  
18  
20  
22  
24  
ZZL-6508-10D  
ZZL-6510-10D  
ZZL-6512-10D  
ZZL-6514-10D  
ZZL-6516-10D  
ZZL-6518-10D  
ZZL-6520-10D  
ZZL-6522-10D  
NA  
Sealing Plugs  
For sealing spare contact holes.  
Same sealing plug is used in  
both plug and receptacle.  
Contact  
Size  
Amphenol/Pyle  
No.  
Color  
Code  
MS Number  
Cable Supports - Aluminum  
20  
16  
10-405996-20  
10-405996-16  
MS-27488-20  
MS-27488-16  
Red  
Blue  
12 &  
#1 Shielded  
10-405996-12  
10-405996-8  
MS-27488-12  
MS27187-4  
Yellow  
White  
# 2 Shielded  
27  
Shielded/Coaxial Contacts  
for MIL-C-26500 cylindrical connectors  
Cable Stripping Dim.***  
Amphenol Crimp Tools  
(Center Contact)  
Drawing  
(See below  
and on  
Outer  
Ferrule  
Crimping  
Tool††  
+.0156  
–.0000  
Shielded  
Contact Part No./  
Contact Type  
Cable Application  
Crimp  
Setting  
next page)  
A
B
C
Tool  
Nest Bushing  
#22 AWG per MIL-C-7078  
294-529 Type II and MIL-C-27500-22  
KING RG-174/U, -188/U  
48-1226-02 Pin  
48-1227-02 Socket  
48-1227-50 Socket  
#3  
294-268*  
294-289**  
.2189 .0781 .1094  
294-1631  
Type 1  
#1 Shielded  
#1  
#1  
294-529 RG-161/U, -179/U, -179A/U, -187/U  
48-1226-57 Pin  
48-1227-57 Socket  
294-268*  
294-289**  
.2189 .0781 .1094  
.2189 .0313 .1563  
.2344 .0313 .1563  
294-1631  
294-1631  
294-1631  
294-528 Raychem 9530A11  
48-1226-51, -54 Pin  
#1 Shielded 48-1227-51, -54, -56 Socket  
294-268*  
294-289**  
Type 2  
#1  
#1  
294-528 RG-180/U, -180A/U, -180B/U, -195/U  
294-529 RG-178/U, -178A/U, -178B/U, -196-U  
48-1226-55 Pin  
#1 Shielded 48-1227-55 Socket  
294-268*  
294-289**  
Type 3  
294-126**  
294-243**  
294-1014  
Turret Head  
294-1014  
294-1015  
299-1630  
#18, 20, 22 AWG per MIL-C-7078, Type II  
294-528 and MIL-C-27500-18, -20, -22 KING  
Extruded Jacket  
48-2187-02 Pin  
48-2188-02 Socket  
.030 -  
.040  
.2189 .1094 .1406 294-1166**†  
294-358**  
294-268*  
Type 4  
#2 Shielded  
48-2187-50, -51 Pin  
48-2188-50, -51, -53, -54  
Socket  
294-1166**†  
.2189 .1094 .1406 294-358**  
294-268*  
294-1014  
294-1015  
294-1630  
.030  
.040  
#3  
294-528 RG-180/U, -180A/U, -180B/U, -195/U  
294-530 RG-59/U and 21-541  
48-2187-52 Pin  
#2 Shielded 48-2188-52 Socket  
294-358**  
.3125 .1094 .1406  
294-268*  
294-1015  
294-1630  
.037 -  
.041  
Type 5  
*
Conforms to MIL-C-22520/2 specification.  
† Same as 294-126, less positioners.  
†† Including Hex Die Set  
Type 1  
** MS3191 tools are inactive for new procurement, but can be used if available.  
*** Refer to illustration on page 29.  
Shielded Contact Assembly Procedure  
Slide sealing boot or sleeve and outer ferrule onto cable and strip cable as shown at right.  
After stripping, slide spacer over center conductor as shown for Type 2 and Type 3.  
For Type 3 slide spacer under wire braid.  
Step 1  
Step 2  
Insert stripped center conductor into contact until wire shows through inspection hole and dielectric (Type 1,  
Type 4 and Type 5) or spacer (Type 2 and Type 3) butts against contact. Fully seat contact in nest bushing  
of crimp tool and crimp in one full stroke. (Follow same crimping procedures except use nest bushing crimp-  
ing tool from table above).  
Slightly flair out ends of wire braid to facilitate insertion of inner ferrule of body assembly.  
Do not comb braid.  
Step 3  
Step 4  
Install center contact in body assembly and slide inner ferrule underneath wire braid as shown. Push center  
contact until it is locked in place in the body assembly. Pull lightly on cable to make sure that contact is  
securely locked in place.  
Slide outer ferrule over braid and up against body as shown. There should be no slack in the wire braid.  
Crimp the outer ferrule with proper tool from table above. Then for Type 1, Type 3 and Type 5 slide sealing  
sleeve toward contact until sleeve touches outer ferrule.  
Step 5  
Step 6  
Insert the assembled shielded contact into the connector in the same way as the standard contact using  
applicable insertion tool (see page 28). This completes assembly for Type 1, Type 2, Type 3 and Type 5.  
To complete assembly for Type 4, push sealing boot into connector grommet until O-ring riser of boot snaps  
into place and seals the assembly.  
Step 7  
28  
Shielded/Coaxial Contacts, cont.  
for MIL-C-26500 cylindrical connectors  
Cable Stripping  
Strip cable jacket, braid and dielectric to the dimensions  
shown in the table on page 28. Make all cuts square and  
sharp, being careful not to nick braid, dielectric, or center  
conductor when cutting. If conductor ends fray, twist them to  
their normal lay.  
(Refer to stripping dimensions in chart on page 28)  
Shielded Contacts after Crimping  
Shielded Contact Assembly Procedure, cont.  
Type 2  
Type 3  
Type 4  
Type 5  
29  
Accessories - contact terminating tools  
for MIL-C-26500 cylindrical connectors  
Contact Crimping Tools  
Crimping Tool with  
Indenters  
Checking Gage for  
Crimping Tool  
Adjustable Turret  
Contact  
Size  
Amphenol/  
Amphenol/  
Amphenol/  
Mil. No.  
Mil. No.  
Mil. No.  
Pyle No.  
Pyle No.  
Pyle No.  
20  
16  
12  
M22520/1-01  
(Class 1)  
M22520/1-02  
(Class 1)  
TP-201354  
TP-201355  
TP-201356 M22520/3  
Contact Insertion Tools  
Insertion Tool Replacement  
Tip & Pin  
Insertion Tool  
Contact  
Size  
Amphenol/  
Pyle No.  
Color  
Code  
Amphenol/  
Mil. No.  
Mil. No.  
Pyle No.  
20  
16  
12  
ZZL-R-9510-A-20  
ZZL-R-9510-16  
ZZL-R-9510-12  
MIL-I-81969/17-9  
MIL-I-81969/17-4  
Red  
Blue  
ZZL-R-9531-A-20  
ZZL-R-9531-16  
MIL-I-81969/17-5 Yellow ZZL-R-9531-12  
Contact Removal Tools  
Removal Tool  
Replacement Tip  
Removal Tool  
Contact  
Size  
Amphenol/  
Pyle No.  
Color  
Code  
Amphenol/  
Pyle No.  
Mil. No.  
Mil. No.  
20  
16  
12  
ZZL-R-9511-20  
ZZL-R-9511-16  
ZZL-R-9511-12  
MS-24256-R-20  
MS-24256-R-16  
MS-24256-R-12  
Red  
Blue  
ZZL-R-9557-20  
ZZL-R-9557-16  
Yellow ZZL-R-9557-12  
Contact Termination  
Use table below to determine correct wire stripping length for your  
wire sizes. When stripping the wire, avoid nicking wires or damaging  
insulation, as it is a functional part of the sealing system.  
Contact  
Size  
Wire Size  
Stripping Length  
20  
20 to 24  
16 to 18  
12 to 14  
.170” – .201”  
.207” – .238”  
.207” – .238”  
16  
12  
See pages 32 and 33 for assembly instructions for proper contact  
termination and contact insertion/removal.  
30  
Accessories - contact terminating tools  
for 48 Series MIL-C-26500 connectors  
Crimping Tools for Shielded Contacts  
For Crimping  
Center Contact  
For Crimping  
Outer Ferrule  
Shielded  
Contact  
Size  
Amphenol Tool 357-100  
Basic Crimp  
Contact  
Hex  
Basic Crimp Tool  
(Hex dies included)  
Tool  
Positioner  
Dimension  
# 1 Shielded  
# 2 Shielded  
294-1631  
294-1630  
294-529  
.128 Hex  
.160 Hex  
357-100  
294-528  
Amphenol Tool 294-529 or  
294-528  
Standard Crimping Tool for Power Contacts  
Basic Crimp Tool  
Amphenol Part No. Military Part No.  
294-542  
Use with  
Turret Head  
M22520/1-01  
M22520/1-02  
Contact  
Size  
Color  
Code  
Wire  
Size  
20  
Red  
Blue  
20–22–24  
16–18–20  
12–14  
16  
12  
Yellow  
Contact Insertion Tools  
Contact Removal Tools  
Contact Size  
20  
Amphenol Part No.  
294-88  
Military Part No.  
MS2456A20  
MS2456A16  
MS2456A12  
Contact Size  
20  
Amphenol Part No.  
294-89  
Military Part No.  
MS2456R20  
MS2456R16  
MS2456R12  
16  
294-96  
16  
294-97  
#12, # 1 Shielded  
#2 Shielded  
294-72  
#12, # 1 Shielded  
#2 Shielded  
294-73  
294-128  
294-127  
For more information on other tools available  
consult Amphenol, Sidney, NY.  
NOTE: Amphenol and Pyle tools are interchangeable.  
31  
Assembly Instructions for MIL-C-26500  
Connectors  
Contact Termination  
Contacts should be crimped to the wire with MS Standard hand  
crimping tools or specification automatic crimping machines.  
When stripping the wire avoid nicking wires or damaging the insula-  
tion as it is a functional part of the sealing system.  
Contact  
Size  
Wire Size  
Stripping Length  
20  
20 to 24  
16 to 18  
12 to 14  
.170” – .201”  
.207” – .238”  
.207” – .238”  
16  
12  
Follow steps 1 – 4, as shown below, for proper contact crimping:  
1. Insert stripped wire into contact pocket until it  
is visible through inspection hole.  
2. Carefully seat contact in crimp tool positioner.  
3. Crimp in one full stroke. (The ratchet will not  
release jaws until tool has completed stroke).  
4. Inspect crimp for wire visibility through inspec-  
tion hole.  
32  
Assembly Instructions for MIL-C-26500  
Connectors, cont.  
Contact Insertion into the Connector  
The following steps are recommended for assembly.  
NOTE:  
The Pyle Miniature Connector is designed with a unique sealing principle.  
Assembly of contacts into the connector must be made with reasonable care  
to avoid damage to the silicone rubber insert.  
1. Lubricate wire cavities in back face of insert with a very thin film of DC-200  
Silicone Oil or equal before inserting contacts.  
2. Locate contact in insertion tool (as shown in illustration).  
3. Align contact with hole in rear face of insert. The alignment of insertion tool  
with contact must be coaxial with the axis of the connector. When contact  
has entered rear seal portion of insert, maintain alignment of contact and  
tool parallel to, and in line with hole. Insert contact to full depth. Seating of  
the contact in the retention collet is audible. The contact insertion force is  
less than five pounds.  
4. Extract insertion tool, keeping it aligned with hole.  
Contact Removal from the Connector  
A contact is removed from the connector insert with the extraction tool as follows:  
1. Set the spacer sleeve in the proper position for removal of male or female  
contact.  
2. Place tool over the contact and insert into front face of cavity. The align-  
ment of removal tool with contact must be coaxial with axis of connector.  
3. Exert a nominal force axially (from 5 to 10 lbs.) to release retention collet.  
Spacer sleeve will shoulder at front face of insulation when tool is inserted  
to proper depth.  
4. Push extraction plunger to force the contact out of the rear of the insert.  
5. Grasp contact or wire at rear face of insert and complete the extraction.  
6. Remove extraction tool axially.  
7. After using extraction tool the spacer sleeve should be set forward in last  
notch to protect the end of the plunger guide.  
Panel Mounting  
Two receptacle shell styles, flange mount and D-hole mount, are available for  
panel mounting. See the applicable drawings for mounting hole dimensions.  
The square flange receptacle, sizes 10 through 22, is fastened to the panel  
with four size #4-40 machine screws. The 24 and 28 size shells are fastened  
with #6-32 machine screws.  
33  
Accessories - cable supports  
for MIL-C-26500 cylindrical connectors  
Cable Supports - Aluminum  
Cable clamps support cable or wire at the plug  
or receptacle and prevent twisting and pulling.  
Non-Conductive,  
Conductive,  
Black Anodize Finish  
Chromium Finish  
Shell  
Size  
A
Max.  
Dia.  
B
.015  
X
Thread  
P
I.D. UNEF-2B Max.  
.38  
Amphenol/  
MS. No.  
Amphenol/  
Pyle No.  
MS No.  
Pyle No.  
08 MS27291-13 ZZL-R-5308-A MS27291-701 ZZL-M-5308  
10 MS27291-1 ZZL-R-5310-A MS27291-101 ZZL-M-5310  
12 MS27291-2 ZZL-R-5312-A MS27291-201 ZZL-M-5312  
14 MS27291-3 ZZL-R-5314-A MS27291-301 ZZL-M-5314  
.582  
.731  
.919  
.935  
.935  
.935  
.180 .4375-28 .785  
.270 .5625-24 .914  
.400 .7500-20 1.026  
.460 .8125-20 1.090  
.610 .9375-20 1.250  
.690 1.0625-18 1.358  
.830 1.1875-18 1.496  
.940 1.3125-18 1.604  
.981 1.170  
16 MS27291-4 ZZL-R-5316-A MS27291-401 ZZL-M-5316 1.106 1.170  
18 MS27291-5 ZZL-R-5318-A MS27291-501 ZZL-M-5318 1.231 1.170  
20 MS27291-14 ZZL-R-5320-A MS27291-801 ZZL-M-5320 1.356 1.170  
22 MS27291-6 ZZL-R-5322-A MS27291-601 ZZL-M-5322 1.481 1.170  
24 MS27291-15 ZZL-R-5324-A MS27291-901 ZZL-M-5324 1.606 1.170 1.040 1.4375-18 1.740  
Cable Supports - Stainless Steel, Straight  
Standard Straight Support  
(L = .781)  
Long Straight Support  
L
Shell  
Size  
Amphenol/  
Pyle No.  
Amphenol/  
Pyle No.  
Similar to  
MS No.  
Amphenol/  
A
MS No.  
A
MS No.  
A
L
Thread  
Pyle No.  
10  
12  
14  
16  
18  
20  
22  
24  
28  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
FPL-R-5310L  
NA  
NA  
.563-36  
.753-36  
.803-36  
.930-36  
A
NA MS27658-12 FPL-R-5312L .435 1.070  
MS27657-14 ZZL-R-5314 .230 MS27657-1 FPL-R-5314 .382 MS27658-14 FPL-R-5314L .504 1.170  
MS27657-16 ZZL-R-5316 .292 MS27657-2 FPL-R-5316 .462 MS27658-16 FPL-R-5316L .686 1.270  
MS27657-18 ZZL-R-5318 .392 MS27657-3 FPL-R-5318 .556 MS27658-18 FPL-R-5318L .794 1.370 1.036-36  
NA NA NA NA NA NA NA FPL-R-5320L NA NA NA  
MS27657-22 ZZL-R-5322 .516 MS27657-4 FPL-R-5322 .608 MS27658-22 FPL-R-5322L 1.038 1.570 1.286-36  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA  
NA MS27658-24 FPL-R-5324L 1.162 1.670 1.411-36  
NA MS27658-28 FPL-R-5328L 1.412 1.870 1.661-36  
Cable Supports - Stainless Steel, Right Angle  
Cable Support, Right Angle  
Shell  
Size  
Similar to  
MS No.  
Amphenol/Pyle  
L
A
L
Thread  
No.  
10  
12  
14  
16  
18  
22  
24  
28  
NA  
FPL-R-5210  
FPL-R-5212  
FPL-R-5214  
FPL-R-5216  
FPL-R-5218  
FPL-R-5222  
FPL-R-5224  
FPL-R-5228  
NA  
.435  
NA  
1.298  
1.388  
1.523  
1.622  
1.878  
2.000  
2.250  
.563-36  
.753-36  
MS27659-12  
MS27659-14  
MS27659-16  
MS27659-18  
MS27659-22  
MS27659-24  
MS27659-28  
.504  
.803-36  
.686  
.930-36  
.794  
1.036-36  
1.286-36  
1.411-36  
1.661-36  
A
1.038  
1.162  
1.412  
34  
Accessories - cable supports, cont.  
for MIL-C-26500 cylindrical connectors  
Additional right angle conduit adapters and cable support clamps are avail-  
able which provide added protection for the cable or wiring. Closed back  
cable support clamps have a removable cover; while open back cable sup-  
port clamps have a strap to protect the wires at the right angle bend.  
Cable Supports - Stainless Steel, Closed Right Angle  
Cable Support - Closed Right Angle  
Shell  
Amphenol  
No.  
A Dia.  
Max.  
B
C
D
Max  
E Thread  
UNEF-2B  
Size  
MS No.  
Max.  
Max  
8
MS27558-1  
MS27558-2  
MS27558-3  
MS27558-4  
MS27558-5  
MS27558-6  
MS27558-7  
MS27558-8  
MS27558-9  
48-2222-08100  
48-2222-10100  
48-2222-12100  
48-2222-14100  
48-2222-16100  
48-2222-18100  
48-2222-20100  
48-2222-22100  
48-2222-24100  
.672  
.797  
1.200  
1.320  
1.320  
1.487  
1.470  
1.588  
1.759  
1.759  
2.027  
.938  
1.049  
1.248  
1.330  
1.447  
1.577  
1.698  
1.820  
1.945  
.245  
.370  
.370  
.520  
.520  
.645  
.780  
.780  
1.065  
.4375-28  
.5625-24  
.7500-20  
.8125-20  
.9375-20  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
10  
12  
14  
16  
18  
20  
22  
24  
1.016  
1.110  
1.234  
1.360  
1.485  
1.610  
1.735  
Cable Supports - Stainless Steel, Open Right Angle  
Cable Support - Open Right Angle  
Shell  
Size  
Amphenol  
No.  
A Dia.  
Max.  
B
Max.  
C
Max  
D
Max  
E Thread  
UNEF-2B  
MS No.  
8
MS27559-1  
MS27559-2  
MS27559-3  
MS27559-4  
MS27559-5  
MS27559-6  
MS27559-7  
MS27559-8  
MS27559-9  
48-2222-08200  
48-2222-10200  
48-2222-12200  
48-2222-14200  
48-2222-16200  
48-2222-18200  
48-2222-20200  
48-2222-22200  
48-2222-24200  
.672  
.797  
1.173  
1.293  
1.293  
1.460  
1.443  
1.561  
1.732  
1.732  
2.000  
.938  
1.049  
1.248  
1.330  
1.447  
1.577  
1.698  
1.819  
1.945  
.201  
.328  
.328  
.452  
.508  
.571  
.748  
.748  
.996  
.4375-28  
.5625-24  
.7500-20  
.8125-20  
.9375-20  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
10  
12  
14  
16  
18  
20  
22  
24  
1.016  
1.110  
1.234  
1.360  
1.485  
1.610  
1.735  
Conduit Adapter- Stainless Steel, Right Angle  
Conduit Adapter - Right Angle  
Shell  
Size  
Equivalent  
MS No.  
Amphenol  
No.  
A Dia.  
Max.  
B
Max.  
C
Max  
D
E Thread F Thread  
Max UNEF-2B UNEF-2A  
8
MS27557-1 48-2222-08000 .672 1.300 1.403  
.245  
.370  
.370  
.520  
.520  
.4375-28  
.5625-24  
.7500-20  
.8125-20  
.9375-20  
.6250-24  
.7500-20  
.7500-20  
.8750-20  
.8750-20  
10 MS27557-2 48-2222-10000 .797 1.420 1.514  
12 MS27557-3 48-2222-12000 1.016 1.420 1.713  
14 MS27557-4 48-2222-14000 1.110 1.575 1.795  
16 MS27557-5 48-2222-16000 1.234 1.558 1.912  
18 MS27557-6 48-2222-18000 1.360 1.675 2.042  
20 MS27557-7 48-2222-20000 1.485 1.863 2.163  
22 MS27557-8 48-2222-22000 1.610 1.863 2.285  
.645 1.0625-18 1.0000-20  
.780 1.1875-18 1.1875-18  
.780 1.3125-18 1.1875-18  
24 MS27557-9 48-2222-24000 1.735 2.118 2.410 1.065 1.4375-18 1.4375-18  
35  
Accessories - dummy receptacles  
for MIL-C-26500 cylindrical connectors  
Dummy Receptacles - Aluminum - Threaded or Bayonet  
Used as an anchoring place for disconnected plugs, dummy receptacles  
eliminate the problems involved in letting plugs swing freely. They also pro-  
vide a limited air seal and prevent accumulation of foreign material on the  
face of the plug. Order by part numbers in chart below.  
Threaded Style  
pictured  
RECOMMENDED PANEL CUT-OUT  
Dimensional Data  
How to Order  
Bayonet  
Equivalent MS  
Threaded  
Equivalent MS  
A
Thread Size  
UNEF-2A  
B
C Max.  
Dia.  
D Min.  
Dia.  
Size  
Square  
.005  
.005  
Amphenol  
Part No.  
Amphenol  
Part No.  
Part No.  
Part No.  
10  
12  
14  
16  
18  
20  
22  
24  
.6875-24  
.8750-20  
.719  
.812  
.937  
1.031  
1.125  
1.250  
1.343  
1.437  
1.562  
1.703  
.696  
.875  
.748  
.913  
48-149-10000  
48-149-12000  
48-149-14000  
48-149-16000  
48-149-18000  
48-149-20000  
48-149-22000  
48-149-24000  
MS27297-1  
MS27297-2  
MS27297-3  
MS27297-4  
MS27297-5  
MS27297-8  
MS27297-6  
MS27297-9  
48-172-10000  
48-172-12000  
48-172-14000  
48-172-16008  
48-172-18000  
48-172-20000  
48-172-22000  
48-172-24000  
MS27296-1  
MS27296-2  
MS27296-3  
MS27296-4  
MS27296-5  
MS27296-8  
MS27296-6  
MS27296-9  
.9375-20  
.906  
.935  
.980  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
1.5625-18  
.969  
1.062  
1.187  
1.312  
1.437  
1.562  
1.107  
1.209  
1.337  
1.452  
1.577  
1.062  
1.156  
1.250  
1.375  
36  
Accessories - protection caps  
for MIL-C-26500 cylindrical connectors  
Protection Caps and Chains - Threaded or Bayonet  
Protective metal caps provide an environmental seal for the connector  
face. They exclude dirt, dust, moisture and other foreign materials from  
the face of unmated plugs and receptacles. The caps have a woven  
steel strap so they can be easily attached near their point of use.  
For Bayonet  
Plug  
Dimensional Data  
Bayonet Cap  
Threaded Cap  
Plug Receptacle  
Plug  
Receptacle  
A Max.  
Dia.  
B .250  
Chain Length  
Size  
1
+.000  
–.005  
+.005  
–.000  
C Thread  
UNEF-2A  
C Thread  
1
For Threaded  
Receptacle  
C
C
UNEF-2B  
.6875-24  
.8750-20  
.9375-20  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
1.5625-18  
10  
12  
14  
16  
18  
20  
22  
24  
.906  
1.078  
1.141  
1.266  
1.375  
1.510  
1.625  
1.760  
3.00  
3.00  
5.00  
5.00  
5.00  
5.00  
5.00  
5.00  
.659  
.829  
.662  
.832  
.6875-24  
.8750-20  
.898  
.901  
.9375-20  
1.025  
1.131  
1.256  
1.381  
1.506  
1.028  
1.134  
1.263  
1.384  
1.511  
1.0625-18  
1.1875-18  
1.3125-18  
1.4375-18  
1.5625-18  
BAYONET  
THREADED  
Plug Cap  
Receptacle Cap  
Plug Cap  
Receptacle Cap  
How to Order Bayonet Cap & Chain  
Plug Receptacle  
Equivalent MS  
How to Order Threaded Cap & Chain  
Plug Receptacle  
Equivalent MS  
Size  
Size  
Amphenol  
Part No.  
Amphenol  
Part No.  
Equivalent MS  
Part No.  
Amphenol  
Part No.  
Amphenol  
Part No.  
Equivalent MS  
Part No.  
Part No.  
Part No.  
10  
12  
14  
16  
18  
20  
22  
24  
48-2144  
48-2143  
48-2142  
48-2141  
48-2140  
48-2773  
48-2139  
48-2767  
MS27293-1  
MS27293-2  
MS27293-3  
MS27293-4  
MS27293-5  
MS27293-8  
MS27293-6  
MS27293-9  
48-2150  
48-2149  
48-2148  
48-2147  
48-2146  
48-2774  
48-2145  
48-2768  
MS27295-1  
MS27295-2  
MS27295-3  
MS27295-4  
MS27295-5  
MS27295-8  
MS27295-6  
MS27295-9  
10  
12  
14  
16  
18  
20  
22  
24  
48-2340-10  
48-2340-12  
48-2340-14  
48-2340-16  
48-2340-18  
48-2340-20  
48-2340-22  
48-2340-24  
MS27292-1  
MS27292-2  
MS27292-3  
MS27292-4  
MS27292-5  
MS27292-8  
MS27292-6  
MS27292-9  
48-2301-10  
48-2301-12  
48-2301-14  
48-2301-16  
48-2301-18  
48-2301-20  
48-2301-22  
48-2301-24  
MS27294-1  
MS27294-2  
MS27294-3  
MS27294-4  
MS27294-5  
MS27294-8  
MS27294-6  
MS27294-9  
37  

相关型号:

FP5K-1922-55PD-P

MIL Series Connector,
AMPHENOL

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