LMD-6001-P [AMPHENOL]
LMD and LMS Modular Connectors; LMD和LMS模块连接器型号: | LMD-6001-P |
厂家: | Amphenol |
描述: | LMD and LMS Modular Connectors |
文件: | 总12页 (文件大小:2077K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Amphenol
LMDandLMSModularConnectors
TABLE OF CONTENTS
Amphenol LMD & LMS Modular Connectors
• Table of Contents .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .99
• Introduction - Features, Benefits, Performance ..100
• Features, Options & Contact Data .. . .. . .. . .. . ..101
• LMD Housings - How to Order .. . .. . .. . .. . .. . ..102
• LMD Module Contact Arrangements. .. . .. .103, 104
• LMD Bussing Modules. . .. . .. . .. . .. . .. . .. . .. . ..105
• LMD Diode Modules & Relay Modules . .. . .. . ..106
• LMD Accessories. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..107
• LMD Assembly Instructions .. . .. . .. . .. . .. .108, 109
• LMS In-Line Splice Connector. .. . .. . .. . .. . .. . ..110
LMD &LMSTypicalMarkets:
• Commerical Avionics
• AvionicsInstrumention
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
99
Amphenol® LMD and LMS Modular Connectors
for Rack & Panel or Cable Attachment
INTRODUCTION: FEATURES, BENEFITS, PERFORMANCE
LMD Modular Connectors
The LMD Connector Series was designed by Amphe-
nol Pyle-National to provide flexibility in the assembly
of wire harnesses that are used in instrumentation and
avionic control environments. The modular design of
the LMD provides rack and panel or cable to cable
attachment.
Design Features of LMD Connectors
•
An LMD Connector is comprised of a housing,
modules and contacts - each ordered separately,
requiring assembly
•
Lightweight housings are offered in two materials
• standard black thermoplastic
LMD Receptacle and Plug
• high performance composite material for EMI
shielding
• white thermoplastic nylon material with increased
solvent resistance
LMD Benefits
•
•
•
•
•
•
Reduces assembly and production costs
Eliminates costly PC board and associated hardware
Reduces inventory levels and associated costs
Allows for a variety of circuit configurations
Permits ease of circuit upgrading
•
Four standard modules are available with the
following contact arrangements: 1 #8, 4 #16, 9 #20,
16 #22
•
•
•
Modules are available in sealed and unsealed
versions
Facilitates equipment maintenance
Linear module design may be used for rack and
panel or cable to cable applications
LMD Performance Characteristics
Bussing modules available to allow for a plurality of
circuit network configurations without extra
hardware
Temperature Rating
–55° C to +140° C (-67 ° F to + 284° F)
Insulation Resistance
(min.)
5000 megohms initial: 1000 megohms after 96
hours humidity
•
•
Diode modules provide a current protection system
for avionic instrumentation packages and eliminate
the need for dedicated PC boards and other
hardware
Durability
Vibration
250 cycles (mating and unmating)
Maximum discontinuity of one microsecond
when subjected to sinusoidal vibration of 10 to
2000 Hz at 15 gravity units
Maximum discontinuity of one microsecond
when subjected to 1/2 -sine-wave transient
shock of 50 gravity units with pulse duration of
11 milliseconds
Miniature relay modules can be added which
eliminate the need for printed circuit boards and
hardware
Physical Shock
Module Insertion &
Removal Force
5 lbs. maximum
70 lbs. minimum
Module Retention
LMS Modular Connectors
Supplementing the LMD connector family, Amphenol/Pyle
National offers the LMS in-line splice connector; a low cost
interconnects that incorporates the LMD modules and contacts.
•
•
Standard LMS splice connector - 3-piece assembly with
module removal tool access
Tool-less splice connector - 3-piece assembly with a
push-button module release for easy module removal
•
•
Two-piece bracket available for panel mounting
Used in wire harness, instrument and equipment
terminations and test points
LMS Tool-less Splice Connector
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Modular Connectors
FEATURES, OPTIONS & CONTACT DATA
LMD Plug
LMD Receptacle
Optional Keying
Post (Six position
keying capability)
Optional
Center
Jackscrew
Strain Reliefs
Pin or Socket Modules
(may be intermixed in plug
or receptacle housings
Module
Sealed or unsealed, accept rear release #8, #16, #20
and #22 gauge contacts (See pages 103-105 for the
variety of module types available)
Variety of Contacts
available. (accept #8
through #28 AWG wire)
LMD Features and Options
Contact Data
LMD’s module options provide a mix of both active and
passive devices within one connector. The features and
options of this series describe the design flexibility in this
connector series:
Contact Resistance
Dielectric
Withstand- Recommended
ing Voltage Working Voltage
Max.
Contact Wire
Test Current Max.
(amperes) Millivolts
Size
Size
AC (RMS)
AC (RMS)
•
LMD Standard components are molded of a U/L rated
94VO flame retardant, light-weight thermoplastic material.
Alternate white nylon material (provides resistance to
industrial oils and solvents) is available; consult Amphenol
Aerospace for availability.
22
28
5.0
1.5
73
54
22
20
16
8*
8
1800
600
20
24
7.5
3.0
55
45
1800
2300
2300
2300
600
900
900
900
16
20
13.0
7.5
49
46
•
•
•
•
•
•
The linear LMD connector may be used for rack and panel
or cable-to-cable applications.
12
14
23
17
42
40
Plug and receptacle housings may be front or rear panel
mounted.
8
10
46
33
26
28
Optional keying post provides six position keying
capability.
The optional center jackscrew provides ease of mating
and unmating and insures high reliability under vibration.
Contact Crimp
Tensile Strength
Contact Wire
Max.
Wire Insulation
Size
Size
Cable strain reliefs are available for internal attachment.
(See page 107).
Lbs. Min.
28
26
24
22
24
22
20
20
18
16
3
5
8
12
8
12
20
20
30
50
Variety of module types. Sealed and unsealed modules
accept rear release #8, #16, #20 and #22 gauge contacts.
Bussing, diode and relay modules available. PC tail
contacts are also available; consult Amphenol Aerospace.
22
.054
20
16
.083
.103
•
•
•
A variety of contacts accept #8 through #28 AWG wire.
Commercially available automated crimp terminating
equipment may be used.
Wired or unwired modules are rear inserted and held by
two retention tines. With the aid of a front release tool, the
modules are easily removed from the rear. (See pg. 107).
14
12
70
110
8*
8
.255
.255
10
8
150
220
Pin or socket modules may be intermixed in plug or
receptacle housings.
* with #12 wire well
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Modular Connectors
LMD HOUSINGS - HOW TO ORDER
HOW TO ORDER LMD HOUSINGS
Housings are ordered separately from modules and contacts. Housings
are available with 6 bays. Typical housing part number is shown as follows:
1.
2.
3.
4.
5.
6.
Housing
Material
Number
of Modules
Connector
Type
Coupling
Mechanism
Alternate
Keying
1. Connector Type
LMD
6
-0
P
J
3
LMD
2. Housing Material
RECEPTACLE HOUSING
6 BAY
0
designates standard black thermoplastic
designates white thermoplastic nylon material -
consult Amphenol for availability
F
5.045 (128.14)
.740
(18.80)
4.695 (119.25)
3. Number of Modules
A
B
C
D
E
F
cavities in plug or receptacle
housing (available in 6 only)
4
1
6
4.320 (109.73)
4. Connector Type
.175 (4.45) REF.
MOUNTING HOLE
FOR #8 SCREW TYPICAL
KEY POSITION INDICATOR
(6 KEY POSITIONS)
P
R
designates plug
designates receptacle
#12-24 THREAD
.944
(23.98)
5. Coupling Mechanism
1.100
(27.94)
J
K
E
designates jack-socket, rotating
designates jack-screw, fixed
designates without coupling mechanism
#10-32 NUT
JACK SCREW
KEYING MECHANISM
FOR CHANGING
KEY POSITION
6. Alternate Keying
3
6 positions of keying post: 1, 2, 3, 4, 5 or 6
designates keying hardware shipped unassembled
for field assembly
7
designates no alternate keying hardware. Keyed
through housing only.
8
PLUG HOUSING
6 BAY
Ordering information on modules, contacts and
strain reliefs is given on other pages of this LMD
catalog section that follow.
5.045 (128.14)
4.695 (119.25)
.740
(18.80)
F
E
D
C
B
A
4
1
4.320 (109.73)
.175 (4.45) REF.
KEY POSITION INDICATOR
(6 KEY POSITIONS)
MOUNTING HOLE
FOR #8 SCREW TYPICAL
#12-24 THREAD
1.000
(25.40)
.844
(21.44)
JACK SOCKET
KEYING MECHANISM
.375 (9.53) HEX
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Modular Connectors
MODULE CONTACT ARRANGEMENTS
Modules and contacts for LMD connectors are sold separately
from housings.
Pin Contact Size 22
Part number: LMD-4022-36LJ
Modules with 16 Size 22 Contacts
.830 MAX.
(21.06) MAX.
POLARIZING
KEYWAY
POLARIZING
KEYWAY
.589 (14.96)
.047
(1.19)
4
8
3
7
2
6
1
1
5
2
6
3
7
4
4
8
3
7
2
6
1
1
5
2
6
3
7
4
.174 (4.42)
5
9
8
5
9
8
.450
(11.43)
.500
(12.70)
.450
(11.43)
.450
(11.43)
.500
(12.70)
.450
(11.43)
12 11 10
9
10 11 12
12 11 10
9
10 11 12
16 15 14 13
13 14 15 16
16 15 14 13
13 14 15 16
.030
(0.76)
GREEN INK
STRIPE
.061 (1.55)
.450
(11.43)
.450
(11.43)
.450
(11.43)
.450
(11.43)
INTERFACIAL
SEAL
LOCATING
SHOULDER
LOCATING SHOULDER
Socket Contact Size 22
Part number: LMD-4122-96LD
1.117
(28.37)
.995
(25.27)
.648
(16.46)
.573
(14.55)
.563
(14.30)
.865
(21.97)
.863 MAX.
(21.92) MAX.
.047
(1.19)
.621 (15.77)
RETENTION
TINE
.132
(3.35)
.132
(3.35)
WIRE
SEAL
RETENTION
TINE
.061
(1.55)
GREEN INK
STRIPE
Socket
Module
Pin
Module
Sealed Socket
Module
Sealed Pin
Module
Contact Finish: Gold Plated
Part number: Part number:
LMD-3003-S LMD-3003-P
Part number:
LMD-4003-S
Part number:
LMD-4003-P
Pin Contact Size 20
Part number: LMD-4020-96LD
Modules with 9 Size 20 Contacts
Thermocouple
POLARIZING
KEYWAY
POLARIZING
KEYWAY
Part Number: LMD-4020-10( )*
.720 MAX.
3
6
9
2
5
8
1
4
7
1
4
7
2
5
8
3
6
9
3
6
9
2
5
8
1
4
7
1
4
7
2
5
8
3
6
9
(18.29) MAX.
.450
(11.43)
.500
(12.70)
.450
(11.43)
.450
(11.43)
.500
(12.70)
.450
(11.43)
.077
(1.96)
.546 (13.87)
.031 (0.79)
.450
(11.43)
.450
(11.43)
.450
(11.43)
.450
(11.43)
INTERFACIAL
SEAL
LOCATING
SHOULDER
.040
(1.02)
LOCATING SHOULDER
.1015 (2.58)
RED INK
STRIPE
1.117
(28.37)
.995
(25.27)
.648
(16.46)
Socket Contact Size 20
Part number: LMD-4120-96LD
.573
(14.55)
.563
(14.30)
.865
(21.97)
Thermocouple
Part Number: LMD-4120-10( )*
RETENTION
TINE
.132
(3.35)
.132
(3.35)
WIRE
SEAL
RETENTION
TINE
.656 MAX.
(16.56) MAX.
.077
(1.96)
.482 (12.24)
Socket
Module
Pin
Module
Sealed Socket
Module
Sealed Pin
Module
.031 (0.79)
Part number: Part number:
LMD-3001-S LMD-3001-P
Part number:
LMD-4001-S
Part number:
LMD-4001-P
.077
(1.96)
RED INK
STRIPE
.1015
(2.58)
Contact Finish: Gold Plated
*Complete thermocouple part number with
code letter for desired contact material as
follows:
Module part numbers are for black thermoplastic material. Consult Amphenol
Aerospace for availability of any other module materials.
P = Chromel
R = Alumel
N = Constantan
C = Copper
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Modular Connectors
MODULE CONTACT ARRANGEMENTS, CONT.
Modules and contacts for LMD connectors are sold separately
from housings.
Pin Contact Size 16
Part number: LMD-4016-96LD
Thermocouple
Part Number: LMD-4016-10( )*
Modules with 4 Size 16 Contacts
.821 MAX.
POLARIZING
KEYWAY
POLARIZING
KEYWAY
(20.85) MAX.
.132
(3.35)
.561 (14.25)
1
3
2
4
2
1
1
3
2
2
1
.046 (1.17)
.450
(11.43)
.500
(12.70)
.450
(11.43)
.450
(11.43)
.500
(12.70)
.450
(11.43)
4
3
4
4
3
.062
(1.57)
.450
(11.43)
.450
.450
(11.43)
.450
.102
(2.59)
BLUE INK
STRIPE
(11.43)
(11.43)
INTERFACIAL
SEAL
LOCATING
SHOULDER
LOCATING SHOULDER
Socket Contact Size 16
Part number: LMD-4116-96LD
Thermocouple
1.141
(28.98)
.995
(25.27)
.648
(16.46)
.573
(14.55)
.563
(14.30)
.889
(22.58)
Part Number: LMD-4116-10( )*
.821 MAX.
RETENTION
TINE
.156
(3.96)
.156
(3.96)
(20.85) MAX.
WIRE
SEAL
RETENTION
TINE
.132
(3.35)
.497 (12.62)
.046 (1.17)
Socket
Module
Pin
Sealed Socket
Module
Sealed Pin
Module
Module
.112
(2.84)
.102
(2.59)
BLUE INK
STRIPE
Part number: Part number:
LMD-3005-S LMD-3005-P
Part number:
LMD-4005-S
Part number:
LMD-4005-P
Contact Finish: Gold Plated
*Complete thermocouple part number with
code letter for desired contact material as
follows:
P = Chromel
R = Alumel
N = Constantan
C = Copper
Modules with 1 Size 8 Contacts
Pin Contact Size 8
Part number: LMD-4008-36L
POLARIZING
KEYWAY
.959 MAX.
1
(24.36) MAX.
1
.450
(11.43)
.500
(12.70)
.450
(11.43)
.559 (14.20)
.046 (1.17)
.450
(11.43)
.450
(11.43)
.3045 .231
(7.73) (5.87)
LOCATING SHOULDER
.142
(3.61)
1.141
(28.98)
.819
(20.80)
.719
(18.26)
Socket Contact Size 8
Part number: LMD-4108-36L
.895 MAX.
(22.73) MAX.
.156 (3.96)
.156 (3.96)
.406 DIA.
(10.31 DIA.)
.495 (12.57)
.406 DIA.
(10.31 DIA.)
.046 (1.17)
RETENTION
TINE
.3045 .231
(7.73) (5.87)
.257
(6.53)
Contact Finish: Gold Plated
Module part numbers are for black thermoplas-
tic material. Consult Amphenol Aerospace for
availability of any other module materials.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Modular Connectors
BUSSING MODULES - FOR PLURAL CIRCUIT NETWORKS
Bussing Modules were designed by Amphenol Pyle-National to provide a complete
terminal junction system. This module conveniently and simply allows for a plurality of
circuit network configurations, eliminated the need for “pigtails”, termination strips or
termination hardware. Nine bussing configurations are currently available* in either a
standard or sealed module. Sealed modules have a rubber interfacial seal for
increased environmental resistance. LMD Bussing Modules are currently available in
black thermoplastic material.**
Modules with Size 22 Contacts
POLARIZING
KEYWAY
LMD - 6004 - P
LMD - 6005 - P
LMD - 6006 - P
LMD - 6008 - P
1
5
2
6
3
7
4
4
8
1
4
8
1
4
8
1
4
8
1
Standard Bussing Module
8
5
5
5
5
9
10 11 12
12
16
9
12
16
9
12
16
9
12
16
9
A REF.
13 14 15 16
13
13
13
13
PYLE NATIONAL
PYLE NATIONAL
PYLE NATIONAL
PYLE NATIONAL
9.93
(25.22)
PRINTED
CIRCUIT BOARD
Modules with Size 20 Contacts
LMD - 6001 - P
LMD - 6002 - P
LMD - 6003 - P
LMD - 6009 - P
1
4
7
2
5
8
3
6
9
3
6
9
1
3
1
3
6
9
1
3
6
9
1
.500
4
6
4
4
4
(12.70)
Sealed Bussing Module
7
9
7
7
7
PYLE NATIONAL
PYLE NATIONAL
PYLE NATIONAL
PYLE NATIONAL
A REF.
1.088 REF.
(27.64) REF.
.450
(11.43)
PRINTED
CIRCUIT BOARD
Modules with Size 16 Contacts
VISUAL INDICATOR
INTERFACIAL SEAL
LMD - 6007 - P
1
2
4
PART NUMBER
2
1
BUSSING DESIGNATOR
CONTACT NUMBER
3
3
4
PYLE NATIONAL
Module Side View
Contact
Front View
Bussing Configuration
(Rear View)
LMD Bussing Module
Part Number
Contact
Size
Bussing
Circuits
A. Ref.
Standard
Sealed
Module
Module
LMD-6001-P
LMD-6002-P
LMD-6003-P
LMD-6004-P
LMD-6005-P
LMD-6006-P
LMD-6007-P
LMD-6008-P
LMD-6009-P
LMD-6101-P
LMD-6102-P
LMD-6103-P
LMD-6104-P
LMD-6105-P
LMD-6106-P
LMD-6107-P
LMD-6108-P
LMD-6109-P
20
20
20
22
22
22
16
22
20
3
2
1
4
2
1
1
3
3
1.326
1.326
1.326
1.256
1.256
1.256
1.326
1.326
1.326
*
For other circuit network configurations, consult Amphenol Aerospace.
** For availability of materials other than standard black thermoplastic, consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Modular Connectors
DIODE MODULES & RELAY MODULES
Diode Modules provide a current protection system for Avionic instrumentation packages.
Module configurations represent standard system and test application requirements.*
Diode Modules eliminate dedicated PC boards and other assorted hardware. These modules
are available in sealed type only, incorporating an interfacial seal for environmental protection,
and are manufactured of black thermoplastic material.**
Diode Modules with Size 22 Contacts
1.320 REF.
(33.53) REF.
.450 REF.
(11.43) REF.
POLARIZING
KEYWAY
1.152 REF.
(29.26) REF.
LMD - 7111 - P
LMD - 7112 - P
LMD - 7113 - P
1
2
6
3
7
4
8
1N
4007
4
8
1
3
2
1
5
3
2
1
3
2
5
9
6
6
5
9
7
11
15
7
11
15
7
6
.500
(12.70)
10 11 12
10
10
12 11
10
9
13 14 15 16
14
14
15 14
16
13
13
PYLE NATIONAL
PYLE NATIONAL
PYLE NATIONAL
INTERFACIAL SEAL
Diode Modules with Size 20 Contacts
1.326 REF.
(33.68) REF.
.450 REF.
(11.43) REF.
POLARIZING
KEYWAY
1.088 REF.
(27.64) REF.
LMD - 7101 - P
LMD - 7102 - P
LMD - 7102 - P
1
2
3
1N
4007
3
1
3
1
3
1
2
2
5
2
4
5
6
.500
(12.70)
6
9
4
7
6
4
7
6
4
7
5
8
5
7
8
9
9
9
8
8
PYLE NATIONAL
PYLE NATIONAL
PYLE NATIONAL
INTERFACIAL SEAL
Diode Configuration
Contact Front View
Module Side View
Circuit Description
8 discrete diodes
(Rear View)
LMD Diode Module
Part Number
Contact
Size
LMD-7111-P
LMD-7112-P
LMD-7113-P
LMD-7101-P
LMD-7102-P
LMD-7103-P
22
22
22
20
20
20
4 pair of diodes, each pair with common cathode
8 diodes with common cathode (pin #1)
4 discrete diodes
3 pair of diodes, ear pair with common cathode
8 diodes with common cathode (pin #5)
Relay Modules incorporate an industry standard miniature relay per MIL-R-39016 specification
part number 39016/19-036L* These modules eliminate the need for PC boards and all related
hardware. These modules are available in unsealed and sealed types as shown below, and are
manufactured of black thermoplastic material.**
RELAY MODULES
ELECTROMAGNETIC RELA
MIL-R-39016 SPECIFICATIO
PART NUMBER M39016/19
POLARIZING KEYWAY
1.326 (33.68)
9.93 (25.22)
Standard
CENTER CAVITY
NOT USED
VISUAL
INDICATOR
LMD - 5001 - P
1
4
7
2
3
6
9
–
3
1
5
.500
(12.70)
.450
(11.43)
6
9
4
8
LMD Relay Module
Part Number
7
+
.040 DIA.
(1.016 DIA.)
PYLE NATIONAL
Standard
Sealed
.450
(11.43)
1.326 (33.68)
RELAY SCHEMATIC
MARKED ON REAR
OF MODULE
Module
Module
1.088 REF.
(27.64) REF.
LMD-5001-P
LMD-5101-P
Sealed
INTERFACIAL SEAL
Contact Front View
Module Side View
Relay Configuration
(Rear View)
*
For other circuit network configurations, consult Amphenol Aerospace.
** For availability of materials other than standard black thermoplastic, consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Accessories
STRAIN RELIEFS, CRIMPING, INSERTION/REMOVAL TOOLS
Strain Relief for Internal Attachment
TWO-PIECE
of Wiring
RECEPTACLE
HOUSING
LMD-06R
PLUG
HOUSING
LMD-06P
STRAIN RELIEF
Part number: LMD-5300-10A
Two-piece strain relief with cable tie included, for
internal attachment to LMD 6 bay connector
housings. Molded in black thermoplastic
material.
RETAINING
TINES
2.225
(56.52)
REF.
2.125
(53.98)
PYLE-NATIONAL
PYLE-NATIONAL
REF.
CABLE
ACCOMMODATION
.321 / .401 DIA.
(8.15) / (10.19) DIA.
CABLE TIE
LMD TOOLS
Wire
Size
Crimping Tool
Crimp Tool
Selector Setting
Positioner
Crimping Tool
Part Number
for Size 22
For Pin
For Socket
Contact
Contacts
28
26
24
22
No. 1
No. 2
No. 3
No. 4
Contact
TP-201409
–
TP-201401-H2
TP-201401-2-07
Amphenol/Pyle Number
Military Number
M22520/2-01
M22520/2-07
Crimping Tool
for Size 20 & 16
Contacts
Contact
Size
Crimping Tool
Part Number
Crimp Tool
Selector Setting
Turret Head
Wire Size
24
22
20
20
18
16
No. 2
No. 3
No. 4
No. 4
No. 5
No. 6
TP-201354
TP-201355
Amphenol/Pyle Number
Military Number
20
M22520/1-01
M22520/1-02
16
Crimping Tool
for Size 8
Contacts
For Size 8 Contacts with
#12 Wire Well
Crimping Tool
Part Number
For Size 8 Contacts
Locator
Wire
Size
Crimp Tool
Selector Setting Size Selector Setting
Wire
Crimp Tool
TP-201393
TP-201408
Amphenol/Pyle Number
Military Number
–
–
10
8
No. 5
No.7
14
12
No.2
No.3
Contact Insertion/Removal Tools
Contact
Size
Amphenol/Pyle
Part Number
Military
Part Number
Color
22
20
16
8
Green
Red
10-538988-22D
10-538988-201
10-538988-016
TP-201406
MIL-I-81969/14-01
MIL-I-81969/14-02
MIL-I-81969/14-03
MIL-1-81969/29-02
Blue
Red
LMD Module Removal Tool
Part number: TP-201397
See photo on page 109 of module removal with this tool.
LMD tools can be purchased from Daniels Manufacturing Company.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Assembly Instructions
CRIMPING, INSERTION & REMOVAL OF CONTACTS
Amphenol recommends the tools listed on the preceding page for use with
LMD connectors, and also the following procedures for wire preparation,
crimping of wire and contact insertion and removal.
Wire Preparation
A
Wire
Size
Max. O. D.
Insulation
Stripping Length
Dimension “A”
Contact Size
22
20
16
.054
.083
.103
.156 – .125
.185 – .155
.260 – .230
20-24-26-28 AWG
20-22-24 AWG
16-18-20 AWG
Strip wires to dimension “A” shown in table at
right. Avoid cutting or nicking wire strands.
8
.255
.255
.395 – .365
.395 – .365
12-14 AWG
8-10 AWG
(with #12 crimp)
8
Crimping Wire to Contacts
Follow steps 1-3 for proper contact crimping.
1. Fully insert wire into contact
crimp pocket. Wire must be
visible through wire inspection
hole.
2. Insert contact into tool (use proper
crimping tool as listed on preceding page).
Crimp contact to wire. Tool will not open if
contact is not fully crimped.
3. After crimping, wire should be visible
through wire inspection hole.
Contact Insertion
Contact Removal
Using proper insertion/removal tool as
listed on previous page, slip wire into
insertion end (colored end), placing
crimp end of contact inside the slotted
portion and contact shoulder against
end of tool.
Align contact with the cavity at the rear
face of the module. Carefully push the
contact into the full depth of the cavity.
Withdraw tool. A slight axial pull on the
wire will confirm contact is locked in
proper position.
Snap the extraction end (white end) of
the tool over the wire of the contact
selected for removal. Carefully push the
tool into the full depth of the contact
cavity releasing the contact retaining
collet. Hold the wire against the serra-
tions on the tool, and withdraw the tool
and the wired contact from the module.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Assembly Instructions
MODULE INSERTION/REMOVAL & USE OF STRAIN RELIEF
Pin or socket modules, wired or unwired, can be inserted or intermixed in plug
or receptacle housings. Select from standard module configurations shown on
pages 103 & 104, or select the optional bussing, diode or relay modules
offered, shown on pages 105 & 106. The next instructions illustrate the proper
method of insertion and removal of modules within the LMD connector.
Module Insertion
Module Removal
Align the module with the proper
cavity at the rear of the housing. The
module keyway must be positioned
to accept key in housing cavity.
Carefully insert the module straight in
to the cavity until fully seated and
locked in place. A slight axial push on
the front of the module or a pull on
the cable bundle will confirm module
is locked in proper position.
Select module to be removed and place
the blades of removal tool into the remov- inserted, push the extraction plunger to
al slots at the front of the connector. Push eject the module out of the rear of the
the removal tool into the full depth of the
cavity, releasing the module retention
tines.
With the module removal tool fully
connector.
Assembly of Internal Strain Relief
Opening Strain Relief to Service
Modules and Contacts
Strain reliefs, if required, may be assembled to plug or receptacle
connectors which have a full complement of modules installed.
The following is instruction for assembling the internal attach-
ment strain relief, part number LMD-5300-10A (see page 107).
Internal attachment strain reliefs may be opened to
provide module and/or contact accessibility. To
service connectors, first cut and discard tie-strap on
strain relief. Open strain relief halves approx. 45°
each by bending along integral flexible hinge. After
servicing, close strain relief halves and install and
tighten new tie-strap.
To completely remove strain relief from the housing
in order to provide module access; first remove
tie-strap, open strain relief halves 45° each, then
remove module, then remove strain relief.
Tape wire bundle in area of cable clamp, and build up diameter
to approx. 3/8 inches, if required. Align self-locking tines of the
strain relief housing with the cavities adjacent to each module.
Push the strain relief housing into place until the self-locking
tines snap and lock strain relief into position. Assemble opposite
half of strain relief housing to connector and tighten tie-strap to
provide clamping force on the wire bundle.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMS In-Line Splice Connector
SIMPLE, LOW COST INTERCONNECTION DEVICE
LMS Modular Connectors
Groove for Tie Strap
or 2-Piece Bracket
Amphenol’s LMS in-line splice connector incorporates
LMD modules and contacts. The LMS is a simple,
compact, three-piece assembly which is used in the
following applications:
•
•
•
•
Instrument terminations
Equipment terminations
Wire harness terminations
Test points
Uses Same
Module Types
as LMD
Push Button
Module Release
The LMS double-ended tool-less splice (part number
LMS-01T-TL) incorporated an integral release mecha-
nism for easy tool-less module removal. It is manufac-
tured of black thermoplastic material* and is temperature
rated at –55°C to +140°C ( –67°F to +284°F).
The LMS connector uses the same standard modules,
bussing modules, diode modules and/or relay modules
as the LMD assemblies (see pages 103-105 for module
and contact availability.
LMS Double-Ended
In-Line Splice Housing
Part Number: LMS-01T-TL
PYLE- NATIONAL
.625
*
For availability of materials other than standard black
LMS SERIES
(15.88)
thermoplastic, consult Amphenol Aerospace.
.625
(15.88)
.218 (5.54)
1.688 (42.88)
POLARIZING KEY
LMS Two-Piece Bracket
for Panel Mounting
Two-Piece Bracket
assembled together
LMS Panel Mounting Bracket
Part Number: LMS-B1-01
.144 DIA. HOLE
(3.66 DIA. HOLE)
.718
(18.24)
Two-Piece
Bracket apart
1.093
(27.76)
1.409
(35.79)
PYLE
NATIONAL
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
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