PT05SE14-19SY-LC [AMPHENOL]
MIL Series Connector,;型号: | PT05SE14-19SY-LC |
厂家: | Amphenol |
描述: | MIL Series Connector, 连接器 |
文件: | 总24页 (文件大小:5474K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Amphenol PT/PT-SE MIL-DTL-26482 Series I
MATES WITH ITT CANNON AND SOURIAU
MIL-DTL-26482
The Amphenol MIL-DTL-26482 Series I PT/PT-SE offers high-density contact
arrangements in a circular shell. PT offers solder contacts, PT-SE offers high-
performance crimp contacts, and PT-CE offers a commercial crimp option.
These circular connectors provide quick-disconnect bayonet coupling for rapid
mating and unmating, and several mounting styles and shell sizes.
• Intermateable, intermountable and interchangeable with all
MIL-DTL-26482 connectors
APPLICATIONS
• Power generators
• Engines
• Off-road vehicles
• Earth-moving equipment
• Ships
• Industrial machinery
• Telecommunications
• Traffic control
• Sensors
• Motion control
• Mobile equipment
FEATURES
RUGGED SHELL
Aluminum alloy shell and hardware create a rugged connector with minimal weight. These connectors
have been used extensively in commercial, military, and aerospace environments. Standard shells accept
all MIL-DTL-26482 accessories.
ENVIRONMENTALLY-SEALED
Complete moisture sealing is achieved by combining four seals: shell, peripheral, interfacial, and wire. Wire
seal is accomplished by multiple ripple design, exceeding the wire sealing requirements of MIL-DTL-26482.
RESISTANT TO MILITARY ENVIRONMENTS
These connectors will operate in temperatures from -67˚F to +257˚F (-55˚C to +125˚C) under the harshest
possible conditions.
WIDE RANGE OF WIRE GAUGES AND CURRENT-CARRYING CAPACITY
Up to 23 amps with wire gauges from 24 to 12 AWG wire.
RESILIENT INSULATOR & GROMMET
A resilient neoprene insulator and integrated rear wire sealing grommet guarantees a
liquid-tight assembly. Crimp contacts that can be inserted from the rear of the connector are available.
Solder contacts are permanently bonded into the insulator.
SOLDER OR CRIMP GOLD-PLATED CONTACTS
PT connector contacts are gold-plated per MIL-G-45204 type II. PT-CE commercial crimp
contacts are not military-approved, but the PT-SE crimp contacts are built in accordance to
MIL-C-39029. Both types of contacts are crimped with the standard M22520/1 crimp tool. Socket
contacts are closed to eliminate damage from test probes and to help prevent misaligned pins during
engagement. Contact insertion is from the rear of the connector. When the contact is fully inserted,
it snaps securely into retention tines embedded in the insulator. Contact extraction is accomplished
from the front with the proper extraction tool. Pressing the tool plunger pushes the contact out through
the rear of the connector.
AGENCY APPROVALS
• MIL-DTL-26482
• UL#E115497, for solder contacts only
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 123
Specifications subject to change.
TECHNICAL
SPECIFICATIONS
MATERIALS & FINISHES
Shell
Aluminum alloy
Plating
Anodic coating (alumilite), olive drab chromate over cadmium over nickel,
electroless nickel, olive drab zinc, non-conductive black zinc, conductive black
zinc and gray zinc nickel
Contacts
Platings
Insulator
Copper alloy
Gold-plated, 50 microinches minimum per MIL-G-45204 type II.
Resilient neoprene. PT-SE and PT-CE insulators encase a tough plastic wafer
with contact retention tines for high-reliability retention of crimp contacts.
ELECTRICAL DATA
Operating Voltage & Test Voltage
TEST VOLTAGE
AC (RMS)
MAXIMUM OPERATING VOLTAGE
SERVICE
RATING*
TEST
ALTITUDE
DC
850
AC (RMS)
600
DC
2,100
3,200
535
1
2
1
2
1,500
2,300
375
Sea Level
1,400
400
1,000
300
70,000 feet
600
450
700
500
*Each insulator layout has a specific “service rating.” The service ratings for each layout are listed on
pages 127, 129-131.
a
Current Rating
POTENTIAL DROP
(MILLIVOLTS)
INITIAL
CONTACT SIZE
RATED CURRENT
AMPS (MAX.)
TEST CURRENT
AMPS (WORKING)
20
16
12
13
22
41
7.5
13
23
< 55
< 50
< 42
Wire Range Sizes
24 to 12 AWG (and coax)
Contact Resistance
When tested to MIL-STD-1344 Method 3004, will not exceed voltage drops
listed in table. Consult MIL-DTL-26482, 3.6.4 for details.
Insulation Resistance
5,000 megohms minimum at 77˚F (25˚C)
MECHANICAL
Operating Temperature
Sealing
-67˚F to +257˚F (-55˚C to +125˚C)
48 hours in 6 feet of water per MIL-DTL-26482 4.6.14.
Meets 10- and 20-day 50-95% humidity testing per
MIL-STD-1344 Method 1002.2 per MIL-DTL-26482.
Wire Sealing Range:
Per MIL-DTL-26482 1.4
INSULATION OUTSIDE DIAMETER LIMITS: INCHES (MM)
AWG WIRE
CONTACT
SIZE
SIZE
MIN. (PT)
.047 (1.19)
.066 (1.68)
.097 (2.46)
MIN. (PT-SE/PT-CE) MAX. (PT/PT-SE/PT-CE)
20
16
12
24, 22, and 20
20, 18, and 16
12 and 14
.047 (1.19)
.066 (1.68)
.097 (2.46)
.083 (2.11)
.109 (2.77)
.142 (3.61)
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
124
TECHNICAL
SPECIFICATIONS
MECHANICAL
Insulation Strip Lengths
STRIP
LENGTH
INCHES (MM)
CONTACT
SIZE
WIRE SIZE
(AWG)
20
16
12
20-24
16-20
12-14
.275 (7.0)
.250 (6.4)
.250 (6.4)
Mating Life
500 cycles minimum per MIL-DTL-26482 3.6.17
Salt Spray
Unmated connectors and protective covers meet 48-hour exposure to
MIL-STD-1344 Method 1001 per MIL-DTL-26482. (Cadmium plating) Olive
drab/black zinc, electroless nickel meets 48-hour salt spray test, gray zinc
nickel meets 500-hour salt spray test.
Heat
+221˚F (+105˚C) for 1,000 hours per MIL-DTL-26482
Chemical Resistance
20-hour full-immersion unmated in hydraulic fluid and lubricating oil
per MIL-DTL-26482.
Vibration
Shock
10 to 2,000Hz (15g’s) 10 microseconds maximum discontinuity.
To MIL-STD-1344 Method 2005 per MIL-DTL-26482.
50g’s, 11ms duration, three major axes. 10 microseconds maximum
discontinuity. To MIL-STD-1344 Method 2004 per MIL-DTL-26482.
Contact Type
Solder, crimp, printed circuit, thermocouple, coax
Number of Circuits
Contact Insertion (Crimp)
PT: 1 to 61; PT-SE & PT-CE: 2 to 61
Insertion from the rear of connector with simple hand-tool. Front release with
appropriate extraction tool.
Contact Retention
To MIL-STD-1344 Method 2007 per MIL-DTL-26482.
AXIAL LOAD MIN.
CONTACT SIZE
LBS (NEWTONS)
20
15 (66.7)
12 and 16
25 (111.2)
Polarization
Approvals
Five keyway, three-point bayonet with optional rotational polarization.
See pages 127, 129.
a
• MIL-DTL-26482H
• UL#E115497 (PT solder only)
EXCERPT FROM MIL-DTL-26482H
PIN = Part Identification Number
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
125
CREATE YOUR SOLDER PART NUMBER USING THESE SIX STEPS
1
2
Fº
3
4
P
5
W
MS3116º
16-26
LAYOUT
SHELL STYLE
ENDBELL
CONTACT
ROTATION
(military part number example)
1
2
3
4
P
5
6
PT06*
E*
16-26
LAYOUT
W
-SR
SHELL STYLE
ENDBELLS
CONTACT
ROTATION
MODIFIER
(commercial part number example)
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
Mates with
RECEPTACLES
PLUGS
PT02E*
PT07A*
Receptacle
PTB*
PT06*
PT08E-SR*
Right Angle Cable Plug
Jam Nut
Through Bulkhead
Receptacle
MS3112E°
MS3116°
Box Mount
Receptacle
PT05A = PT06
(less rear accessories)
Cable Plug
less rear
accessories
PT00*
PT01*
PT07*
MS3110°
MS3111°
MS3114°
Jam Nut
Receptacle
PT03A = PT00
PT04A = PT01
(less rear accessories)
(less rear accessories)
Wall Mount
Receptacle
Cable Mount
Receptacle
STEP 2: SELECT ENDBELL
Right Angle
(for PT08P)
E††
A-(SR)*
W*
P††
††
A*
Threaded
J
General-Duty
Environmental,
No Clamp
Non-Environmental
with Clamp
E-(SR)*
Environmental
without Clamp
Environmental Potting
Environmental
with Clamp and Cable
See page 494
for epoxy potting
compound.
a
Jacket Gland Seal
(Not available for
PT07 Shell Style)
F-military°
Environmental
with Clamp
PART NUMBER KEY:
Commercial=(*) Commercial & Military=(††)
Military Only=(°)
(Not available for
PT07 shell style)
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
126
STEP 3: SELECT LAYOUT
STEP 4: SELECT CONTACT
ROTATIONS
CONTACTS
SERVICE
LAYOUT RATING TOTAL
20
1
16
12
COAX
W
-
X
-
Y
Z
-
P = Pin S = Socket
6-1
I
1
2
-
*
8-2††
8-3††
8-4††
I
2
58
60
45
90
-
122
210
-
-
I
3
3
-
184
-
-
#
97
#
I
4
4
-
STEP 5: SELECT ROTATION
8-33
8-98
10-2
10-5
I
3
3
-
-
*
*
*
*
I
3
3
-
-
-
I
2
2
45
45
90
90
-
90
315
180
-
-
I
5
5
6
6
151
-
270
-
See chart at left (Omit for normal)
10-6††
10-98††
12-3††
I
6
W, X, Y, Z
I
6
180
-
240
180
-
270
-
II
3
3
4
12-4
I
4
38
90
60
-
-
-
*
STEP 6: SELECT MODIFIER
12-8††
12-10††
12-14 A
I
8
8
112
155
-
203
270
-
292
295
-
I
10
14
4
10
14
I
*
Default plating: Olive drab cadmium
14-4 AS
I
4
4
45
45
40
43
17
15
30
-
-
-
-
*
14-AA u
I
4
-
-
-
*
14-5††
14-12††
14-15††
14-18††
14-19††
II
5
5
4
1
92
184
-
273
-
SR* = F-Style Strain Relief (not military)
002* = Black Anodized
005* = Anodic Coating (Alumilite)
014* = Olive Drab Chromate over Cadmium over
Nickel (500-hour salt spray)
I
12
15
18
19
3
8
90
I
14
18
19
3
110
90
155
180
315
-
234
270
-
I
I
165
60
023* = Electroless Nickel (RoHS)
024* = Olive Drab Zinc Alloy
025* = Black Alloy (RoHS)
027* = Conductive Black Alloy (RoHS)
072 = Gray Zinc Nickel (RoHS)
424* = Electroless Nickel and Strain Relief
(SR & 023) (RoHS)
466* = Olive Drab Zinc Alloy with Strain Relief
(SR & 024)
470* = Black Alloy with Strain Relief (SR & 025)
(RoHS)
476* = Conductive Black Alloy with Strain Relief
(SR & 027) (RoHS)
SCC* = Self-Closing Cap Box Mount (02)
Shell sizes 8,10, 12 & 18 only
14-91
HV 5k
-
*
16-8††
16-23††
16-26††
16-70
II
8
8
1
54
158
60
-
152
270
-
180
-
331
-
I
23
26
15
23
5
22
26
14
21
I
275
-
338
-
Coax
1
-
16-99††
I
II
II
I
2
66
55
62
180
85
238
70
72
72
63
45
45
16
72
62
72
39
30
90
90
156
97
223
263
241
285
222
333
215
216
216
252
225
225
175
215
218
216
264
226
255
270
340
315
340
350
265
347
290
288
288
333
-
18-5
*
5
18-11††
18-30††
18-32††
20-16††
20-24††
11
30
32
16
24
25
27
39
41
7
11
1
119
193
138
318
145
144
144
144
126
135
135
145
142
144
135
142
225
180
29
32
I
II
I
16
24
25
27
37
41
7
20-25
I
*
20-27††
20-39††
20-41††
I
I
2
I
20-90
HV
II
I
315
349
288
298
288
-
*
22-21††
22-32††
21
32
34
36
41
55
31
61
21
32
34
36
27
55
22-34
I
*
*
22-36
I
22-41††
22-55††
I
14
31
I
314
-
24-31A
24-61††
I
*
I
61
324
PART NUMBER KEY:
††
Commercial=( ) Commercial & Military=( )
*
# = Commercial Rotation Only (Not Military)
A = A-Class Only
S = Socket Insert Only
u = 14-AA Insert Follows 14-4 MIL-STD-1669A contact spacing
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
127
CREATE YOUR CRIMP PART NUMBER USING THESE SIX STEPS
1
2
Fº
3
4
P
5
W
MS3126º
16-26
LAYOUT
SHELL STYLE
FINISH
CONTACT
ROTATION
(military part number example)
1
2
3
4
P
5
6
PT06*
SE*
16-26
LAYOUT
W
-SR
SHELL STYLE
ENDBELLS
CONTACT
ROTATION
MODIFIER
(commercial part number example)
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
Mates with
RECEPTACLES
PLUGS
less rear
accessories
PT02SE*
PT00*
PT06*
PT08SE-SR*
Right Angle
Cable Plug
PT02CE
MS3120°
MS3126°
MS3122E°
PT03SE = PT00SE
(less rear accessories)
PT05SE = PT06SE
(less rear accessories)
Cable Plug
Box Mount
Receptacle
Wall Mount Receptacle
PT01*
PT07*
MS3121°
MS3124°
Jam Nut
Receptacle
PT04SE = PT01SE
(less rear accessories)
Cable Mount Receptacle
STEP 2: SELECT ENDBELL
SE*
SE-(SR)*
SP*
CP††
P°
E°
CE-(SR)††
Environmental
No Clamp
Add SR modifier to end of
part number to call out the
F-style endbell
Environmental
CE††
Potting
See page
a
Proprietary
494 for epoxy potting
compound.
F°
Environmental with Clamp
Right Angle
(for PT08SP)
PART NUMBER KEY:
SE=(*) CE=(††) Military=(°)
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
128
CREATE YOUR CRIMP PART NUMBER USING THESE SIX STEPS
STEP 3: SELECT LAYOUT
STEP 4: SELECT CONTACT
CONTACTS
INSERT ROTATIONS
SERVICE
RATING
LAYOUT
TOTAL
12
12
8
20
16
W
X
Y
Z
COAX COAX
P = Pin S = Socket
8-2††
8-3††
I
2
3
2
3
4
3
6
6
58
60
45
90
90
90
-
122
210
-
-
-
I
-
8-4††
I
4
97# 184#
-
STEP 5: SELECT ROTATION
8-33*°
I
3
-
-
-
10-6††*°
10-98††
12-3††*°
12-8††*°
12-10††*°
14-5††*°
14-12††*°
14-15††*°
14-18††*°
14-19††*°
14-22*
I
6
-
-
-
I
6
180
-
240
180
203
270
184
-
270
-
II
3
3
See chart at left (Omit for normal)
I
8
8
90
60
40
43
17
15
30
45
-
112
155
92
90
110
90
165
-
292
295
273
-
W, X, Y, Z
I
10
5
10
II
5
4
1
STEP 6: SELECT MODIFIER
I
12
15
18
19
5
8
14
18
19
1
I
155
180
315
-
234
270
-
I
I
Default plating: Olive Drab Cadmium
I
4
-
14-91*
HV 5k
3
3
60
152
-
-
SR* = F-Style Strain Relief not military)
002* = Black Anodized
16-8††*°
16-23††*°
16-26††*°
16-76*
II
8
8
1
54
180
-
331
-
005* = Anodic Coating (Alumilite)
014* = Olive Drab Chromate over Cadmium over
Nickel (500-hour salt spray, call for details)
023* = Electroless Nickel (RoHS)
024* = Olive Drab Zinc Alloy
025* = Non-Conductive Black Zinc Black Alloy
(RoHS)
027* = Conductive Black Alloy (RoHS)
072 = Gray Zinc Nickel (RoHS)
424* = Electroless Nickel and Strain Relief
(SR & 023) (RoHS)
466* = Olive Drab Alloy with Strain Relief
(SR & 024)
470* = Black Alloy with Strain Relief
(SR & 025) (RoHS)
476* = Conductive Black Alloy with Strain Relief
(SR & 027) (RoHS)
SCC* = Self-Closing Cap Box Mount (02)
Shell sizes 8,10, 12 & 18 only
I
23
26
14
23
5
22
26
8
158 270
I
60
-
-
275
-
338
-
Coax
1
5
5
2
7
-
16-99*°
I
21
2
66
55
62
156
97
119
223
263
241
285
222
135
240
333
216
252
225
-
340
315
340
350
265
160
270
347
288
333
-
18-5††*
18-11††*
18-30††*°
18-32††*°
18-80††
18-91††*
20-16††*°
20-27††
20-39††*°
20-41††*°
22-7*
II
II
11
30
32
8
11
1
I
29
32
6
180 193
I
85
45
90
138
90
I/Coax
HV 5k
6
6
180
II
16
27
39
41
7
16
2
238 318
I
27
37
41
72
63
45
19
16
60
72
62
72
39
30
19
19
90
85
22
90
144
144
126
41
I
I
Coax
-
22-21††*°
22-25*
II
21
25
32
34
36
41
55
7
21
25
135
125
145
142
144
135
142
41
175
211
215
218
216
264
226
-
349
336
288
298
288
-
LC
= Less Contacts
I
22-32††
22-34††
22-36††
22-41††*°
22-55††*°
22-78*
I
32
34
36
27
55
I
I
I
14
I
314
-
Coax
7
22-96*
II
7
7
4
41
-
-
24-31††
24-38
I
31
38
51
61
31
38
225
138
171
180
255
222
313
270
-
I
265
-
24-51*
I/Coax
I
47
61
24-61††*°
324
PART NUMBER KEY:
SE=(*) CE=(††) Military=(°)
# = Commercial Rotation Only (Not Military)
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
129
LAYOUTS BY NUMBER OF CONTACTS
SERIES LEGEND s = PT-Solder
= Solder: Military & PT
n = PT-CE
CONTACT LEGEND
=20
=16
=HV
=12
=coax
Mating face view of pin inserts
F = PT-SE Crimp G = Crimp: Military & PT-SE S = Socket only
U = 14-44
CONTACTS
3
4
1
2
D
C
A
B
B
A
SHELL SIZE/LAYOUT 6-1
8-2
10-2
8-3
8-33
8-98
12-3
3-#16
n G
14-91
8-4
12-4
14-4S
# OF CONTACTS 1-#20
2-#20
2 #16
3-#20 3-#20
3-#20
3-HV
4-#20
4-#16
4-#12
SERIES
s
n
s
n
G s
s
s
n
s
s
SERVICE RATING
I
I
I
I
I
I
II
HV5k
I
I
I
4
5
6
CONTACTS
SHELL SIZE/LAYOUT 14-AAU
18-76
10-5
14-5
14-22
18-5
10-6
10-98
18-91
# OF CONTACTS
SERIES
4-#12
4(coax)
n
5-#20
5-#16
4-#12; 1-#20
5-#12
n F s
II
6-#20
n G
I
6-#20
6-HV
n F
s
s
n
G
F
n
SERVICE RATING
I
(coax)
I
II
I
I
HV5k
CONTACTS
8
7
SHELL SIZE/LAYOUT
20-90
22-7
22-78
22-96
12-8
16-8
# OF CONTACTS
7-HV
7(coax)
7(coax)
F
7-#12
8-#20
n G
I
8-#16
n G
SERIES
s
F
F
SERVICE RATING
I
II
HV5k
I
I
8
9
10
11
12
CONTACTS
SHELL SIZE/LAYOUT
18-80
6-#20; 2(coax)
n
22-71
12-10
10-#20
n G
18-11
11-#16
n G
14-12
4-#16; 8-#20
n G
# OF CONTACTS
2-#20; 7(coax)
SERIES
n
SERVICE RATING
II/(coax)
(coax)
I
II
I
18
15
14
16
CONTACTS
SHELL SIZE/LAYOUT
12-14
16-76
20-70
14-15
16-70
20-16
14-18
# OF CONTACTS
14-#20
5-#12;
10-#20; 4(coax)
1-#16;
14-#20
n G
II
1-#12(coax);
14-#20
n s
16-#16
18-#20
8-#20; 1(coax)
SERIES
s
F
n
n G
n G
SERVICE RATING
I
Size 12 (coax)
User-Defined
I
not rated
I
I
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
130
LAYOUTS BY NUMBER OF CONTACTS
CONTACT LEGEND
=20
=16
=HV
=12
=coax
SERIES LEGEND
s = PT-Solder
= Solder: Military & PT
Mating face view of pin inserts
n = PT-CE F = PT-SE Crimp
G = Crimp: Military & PT-SE
21
19
23
25
CONTACTS
24
SHELL SIZE/LAYOUT
14-19
19-#20
n G
22-21
21-#16
n G
16-23
1-#16; 22-#20
n G
16-99
20-24
24-#20
20-25
# OF CONTACTS
2-#16; 21-#20
25-#20
SERIES
G
s
SERVICE RATING
I
II
I
I
I
I
CONTACTS
26
25
27
31
30
SHELL SIZE/LAYOUT
22-25
16-26
26-#20
n G
20-27
27-#20
n F
18-30
1-#16; 29-#20
n G
24-31
31-#16
n s
# OF CONTACTS
25-#16
SERIES
F
SERVICE RATING
I
I
I
I
I
CONTACTS
34
32
39
38
36
R
P
A
e
S
B
T
N
d
f
n
g
M
C
p
q
U
V
c
b
h
m
D
L
K
k
E
i
a
J
W
F
j
Z
X
G
Y
H
SHELL SIZE/LAYOUT
18-32
32-#20
n G
22-32
22-34
34-#20
n s
22-36
36-#20
n s
24-38
20-39
2-#16 37-#20
n G
# OF CONTACTS
32-#20
38-#16
SERIES
n
F
SERVICE RATING
I
I
I
I
I
I
CONTACTS
41
61
55
51
SHELL SIZE/LAYOUT
20-41
41-#20
n G
22-41
14-#16; 27-#20
n G
24-51
22-55
55-#20
n G
24-61
61-#20
n G
# OF CONTACTS
4-#12(coax); 47-#20
SERIES
F
SERVICE RATING
I
I
I
I
I
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
131
PIN & SOCKET CRIMP CONTACTS
WIRE STRIP
LENGTH
CONTACT & WIRE SIZE
PIN CONTACT & COLOR BANDS
WIRE SEALING RANGE
PIN
WIRE
SIZE
AWG
CONTACT
PART
NUMBER
WIRE
STRIP
LENGTH
COLOR BANDS
2
WIRE SEALING RANGE
CONTACT
SIZE
1
3
MIN.
MAX.
SE CRIMP CONTACTS
20
16
20-24
16-20
12-14
20-24
20-24
20-24
20-24
M39029/31-240
M39029/31-228
M39029/31-235
10-330940-01P
10-330940-02P
10-330940-03P
10-330940-04P
Red
Yellow
Black
.275 (7.0)
.250 (6.4)
.250 (6.4)
.047 (1.2)
.066 (1.7)
.097 (2.5)
.083 (2.1)
.109 (2.7)
.142 (3.6)
Red
Red
Grey
12
Red
Orange
Green
20 Chromel
20 Alumel
20 Iron
-
-
-
-
-
-
-
-
-
-
-
-
.250 (6.4)
.047 (1.2)
.083 (2.1)
20 Constantan
CE CRIMP CONTACTS
20
20
20-24
16-20
16-20
20-24
20-24
20-24
20-24
10-189000-20F
10-195962-20F
10-189004-16F
10-252900-01P
10-252900-02P
10-252900-03P
10-252900-04P
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
.275 (7.0)
.275 (7.0)
.250 (6.4)
.047 (1.2)
.047 (1.2)
.066 (1.7)
.083 (2.1)
.083 (2.1)
.109 (2.7)
16
20 Chromel
20 Alumel
20 Iron
.083 (2.1)
.275 (7.0)
.047 (1.2)
20 Constantan
WIRE STRIP
LENGTH
CONTACT & WIRE SIZE
SOCKET CONTACT & COLOR BANDS
WIRE SEALING RANGE
SOCKET
CONTACT
PART
WIRE SEALING RANGE
COLOR BANDS
2
WIRE
WIRE
STRIP
LENGTH
CONTACT
SIZE
SIZE
AWG
NUMBER
1
3
MIN.
MAX.
SE CRIMP CONTACTS
20
16
20-24
16-20
12-14
20-24
20-24
20-24
20-24
M39029/32-259
M39029/32-247
M39029/32-254
10-330940-01S
10-330940-02S
10-330940-03S
10-330940-04S
Red
Green
White
.275 (7.0)
.250 (6.4)
.250 (6.4)
.047 (1.2)
.066 (1.7)
.097 (2.5)
.083 (2.1)
.109 (2.7)
.142 (3.6)
Red
Yellow
Violet
12
Red
Green
Yellow
20 Chromel
20 Alumel
20 Iron
-
-
-
-
-
-
-
-
-
-
-
-
.250 (6.4)
.047 (1.2)
.083 (2.1)
20 Constantan
CE CRIMP CONTACTS
20
20
20-24
16-20
16-20
20-24
20-24
20-24
20-24
10-597817-351
10-195963-20F
10-189006-16F
10-252900-01S
10-252900-02S
10-252900-03S
10-252900-04S
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
.275 (7.0)
.275 (7.0)
.250 (6.4)
.047 (1.2)
.047 (1.2)
.066 (1.7)
.083 (2.1)
.083 (2.1)
.109 (2.7)
16
20 Chromel
20 Alumel
20 Iron
.047 (1.2)
.275 (7.0)
.083 (2.1)
20 Constantan
All dimensions in inches (millimeters in parenthesis)
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
132
PIN & SOCKET CRIMP CONTACTS
INSERTION TOOL
EXTRACTION
TOOL
WIRE HOLE FILLER
CRIMP TOOLS
TH1A
WA27F
M22520/1-01
M22520/1-02
HAND-
CRIMP
TOOL
POWER-
CRIMP
TOOL
COLOR
USE
LOCATOR
PART
NUMBER
TURRET
HEAD
INSERTION
TOOL
EXTRACTION
TOOL
COLOR
SE CRIMP CONTACTS
MS27488-20-2
MS27488-16-2
MS27488-12-2
Red
Blue
Red
Blue
M81969/17-03
M81969/17-04
M81969/17-05
M81969/19-07
M81969/19-08
M81969/19-09
Yellow
Yellow
AF8 or
TH1A or
WA27F*
M22520/1-01
M22520/1-02
MS27488-20-2
Red
M81969/17-03
Red
M81969/19-07
CE CRIMP CONTACTS
MS27488-20-2
MS27488-20-2
MS27488-16-2
Red
Red
Blue
Red
Red
Blue
11-6782
11-6782
11-6781
AF8 or
TH254
11-6900
WA27F*
M22520/1-01
MS27488-20-2
Red
Red
11-6782
WIRE HOLE FILLER
CRIMP TOOLS
INSERTION TOOL
EXTRACTION
TOOL
AF8
TH1A
WA27F
M22520/1-01
M22520/1-02
HAND-
CRIMP
TOOL
POWER-
CRIMP
TOOL
COLOR
USE
LOCATOR
PART
NUMBER
TURRET
HEAD
INSERTION
TOOL
EXTRACTION
TOOL
COLOR
SE CRIMP CONTACTS
MS27488-20-2
MS27488-16-2
MS27488-12-2
Red
Blue
Red
Blue
M81969/17-03
M81969/17-04
M81969/17-05
M81969/19-07
M81969/19-08
M81969/19-09
Yellow
Yellow
AF8 or
TH1A or
WA27F*
M22520/1-01
M22520/1-02
M81969/19-07
MS27488-20-2
Red
M81969/17-03
Red
CEꢀCRIMP CONTACTS
MS27488-20-2
MS27488-20-2
MS27488-16-2
Red
Red
Blue
Red
Red
Blue
11-6782
11-6782
11-6781
AF8 or
11-6900
TH254
WA27F*
M22520/1-01
MS27488-20-2
Red
Red
11-6782
*Contact us for more tool accessories.
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
133
PIN & SOCKET SOLDER COAX CONTACTS
CONTACT PART #
OUTER SHELL CRIMP FERRULE
MIL-C_22520/5-01
USE WITH DIE
PART # (LOCATOR
CAVITY)
MIL-C22520/10-01
USE WITH DIE
PART#
FITS IN SHELL
SIZE
CLAMP NUT
WRENCH
CABLE
PIN
SOCKET
(LOCATOR CAVITY
CONTACT SIZE 12
RG-161/U
RG-174A/U
RG-179B/U
RG-187A/U
RG-188A/U
RG-316/U
M22520/5-03 (A)
M22520/5-08 (A)
M22520/5-35 (B)
21-033020-032
21-033019-032
M22520/10-05 (A)
M22520/10-05 (B)
11-8676-1
10-18
M22520/5-03 (B)
M22520/5-33 (B)
M22520/5-37 (B)
RG-196A/U
21-033020-031+ 21-033061-031+
"Thermatics 2929-29”
21-033020-033
21-033061-033
CONTACT SIZE 8
RG-58C/U
RG-141A/U
RG-303/U
M22520/5-05 (B)
M22520/5-41 (B)
21-033020-002
21-033019-002
M22520/10-07 (B)
11-8676-2
11-8676-3
RG-59B/U
RG-62A/U
21-033020-003
21-033019-003
M22520/5-45 (B)
M22520/5-43 (B)
-
RG-62B/U
RG-210/U
RG-142B/U
Times MI51115
21-033020-007*
21-033020-004
21-033019-007*
21-033019-004
-
11-8676-2
11-8676-2
10-18
M22520/5-03 (B)
M22520/5-33 (B)
RG-178B/U
M22520/10-05 (B)
RG-180B/U
RG-195A/U
M22520/5-05 (B)
M22520/5-41 (B)
21-033020-005*
21-033020-006*
21-033019-005*
21-033019-006*
M22520/10-07 (B)
M22520/10-07 (B)
11-8676-2
11-8676-2
Raychem - 5022D1312-9
M22520/5-05 (B)
M22520/5-41 (B)
Raychem - 5021D1331-9
RG-59B/U
RG-62A/U
RG-62B/U
RG-210/U
21-033020-001
21-033019-001
20-24
M22520/5-45 (B)
-
11-8676-3
Note: Solder contacts are supplied with outer contact body bonded into the insert (insulator). Contact us for wire strip lengths and
assembly instructions
Please check availability
+ Only mate with one another
*
SOLDER (PT)
CRIMP (PT-SE)
PIN
SOCKET
PIN
SOCKET
Note: Illustrations are for chart above.
Note: Illustrations are for chart on
page 135.
a
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
134
PIN & SOCKET SE CRIMP COAX CONTACTS
INNER SOLDER CONTACT
PINS SOCKET
.00005 GOLD .00010 GOLD
OVER SILVER OVER COPPER OVER SILVER
CABLE
HAND-CRIMP TOOL OUTER SHELL
MIL-C22520/5-01 MIL-C22520/10-01
CLAMP
NUT
WRENCH
INSER-
TION
TOOL
EXTRAC-
TION
TOOL
.00005 GOLD
.00010 GOLD
OVER
USE WITH DIE
USE WITH DIE
COPPER
PART #
PART #
(LOCATOR CAVITY)
(LOCATOR CAVITY)
CONTACT SIZE 12
RG-161/U
RG-174A/U
RG-179B/U
RG-187A/U
RG-188A/U
RG-316/U
21-033012-001 21-033038-001
21-033011-001 21-033037-001
21-033011-004 21-033037-004
11-8369-2 11-7880-12
11-8660-2 11-8154-2
-
M22520/10-05 (A)
11-8676-1
21-033012-004 21-033038-004
RG-178B/U 21-033012-003* 21-033038-003* 21-033011-003* 21-033037-003*
11-8676-1 11-8369-1 11-7880-12
11-8660-1 11-8154-2
-
M22520/10-05 (A)
-
RG-196A/U
RG-188 or
RG-316
21-033012-005 21-033038-005
21-033011-005 21-033037-005
21-033012-006* 21-033038-006* 21-033011-006* 21-033037-006*
11-8369-2 11-7880-12
11-8676-1
M22520/5-37 (B)
21-033012-007
21-033038-007
21-033011-007 21-033037-007
11-8660-2 11-8154-2
Double Braid
Westrex
199-49-1
N/A
N/A
N/A
N/A
11-8369-1 11-7880-12
11-8676-1
-
M22520/10-05 (B)
Tensolite
21-033012-043 21-033038-043
21-033011-043 21-033037-043
11-8660-1 11-8154-2
30850/87T-1
CONTACT SIZE 8
RG-55B/U
RG-142A/U
RG-142B/U
RG-223/U
RG-58C/U
RG-141A/U
RG-303/U
RG-59B/U
RG-62A/U
RG-62B/U
RG-210/U
RG-140/U
RG-302/U
RG-161/U
RG-174A/U
RG-179B/U
RG-187A/U
RG-188A/U
RG-316/U
21-033012-21
21-033038-21
21-033011-21
21-033037-21
11-8369-5 11-7880-8
11-8676-2
-
-
M22520/10-07 (A)
M22520/10-07 (B)
21-033012-25
21-033038-25
21-033011-25
21-033037-25
11-8660-5 11-8154-1
21-033012-022 21-033038-022* 21-033011-022 21-033037-022
11-8369-4
11-8660-4
11-7880-8
11-8154-1
11-8676-2
11-8676-2
21-033012-026 21-033038-026* 21-033011-026 21-033037-026*
N/A
N/A
N/A
N/A
11-8369-5
11-8660-5
11-7880-8
11-8154-1
M22520/5-45 (B)
-
-
21-033012-036 21-033038-036* 21-033011-036 21-033037-036
N/A
N/A
N/A
N/A
11-8676-2 11-8369-5
11-8660-5
11-7880-8
11-8154-1
M22520/10-07 (A)
21-033012-037* 21-033038-037* 21-033011-037* 21-033037-037*
21-033012-034 21-033038-034
21-033011-034 21-033037-034
11-8369-2
11-8676-2
11-7880-8
11-8154-1
-
M22520/10-05 (A)
21-033012-030 21-033038-030
21-033011-030 21-033037-030
11-8660-2
RG-178B/U
RG-196A/U
21-033012-035 21-033038-035
21-033011-035 21-033037-035
11-8369-1
11-8676-2
11-7880-8
11-8154-1
-
M22520/10-05 (A)
N/A
N/A
N/A
N/A
11-8660-1
RG-180B/U
N/A
N/A
21-033011-024 21-033037-024
11-8369-4 11-7880-8
11-8660-4 11-8154-1
11-8369-5 11-7880-8
11-8660-5 11-8154-1
11-8369-4 11-7880-8
11-8660-4 11-8154-1
-
M22520/10-07 (B)
11-8676-2
11-8676-2
11-8676-2
RG-195A/U 21-033012-046* 21-033038-046* 21-033011-046* 21-033037-046*
Thermax N/A N/A N/A N/A
50C25ADS1 21-033012-044 21-033038-044* 21-033011-044 21-033037-044*
M22520/05-37 (B)
M22520/05-43 (B)
-
-
RG-195
Double Braid
RG-122/U
Tyco
21-033012-028 21-033038-028* 21-033011-028 21-033037-028*
N/A N/A N/A N/A
21-033012-023 21-033038-023* 21-033011-023 21-033037-023*
11-8369-4 11-7880-8
11-8660-4 11-8154-1
-
M22520/10-07 (B)
11-8676-2
21-033012-027 21-033038-027
21-033011-027 21-033037-027
5022E5111
Tyco
21-033012-031 21-033038-031
21-033011-031 21-033037-031
11-8369-4 11-7880-8
11-8660-4 11-8154-1
11-8369-4 11-7880-8
11-8660-4 11-8154-1
11-8369-2 11-7880-8
11-8660-2 11-8154-1
-
-
-
M22520/10-07 (B)
M22520/10-07 (B)
M22520/10-05 (A)
11-8676-2
11-8676-2
11-8676-2
9530D5314
Tyco
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
9527A1317
Tyco
21-033012-039 21-033038-039* 21-033011-039 21-033037-039*
N/A N/A N/A N/A
7527A1318 21-033012-040* 21-033038-040* 21-033011-040 21-033037-040*
Italicized = Matched impedance contacts. *Contact us for availability.
Availability of coax contacts varies widely. Contact us for strip lengths and assembly instructions.
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
135
COMPONENTS
PLUGS
RECEPTACLES
PT
PTSE
PT
PTSE
O-Ring
Barrel/Shell
Wave Spring
Coupling Nut
Insert/Insulator
Contacts
Wire Sealing
Grommet
Ferrule/
Compression Ring
Endbell/
Cable Clamp
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
136
HOW-TO-ORDER PCB TYPES
PRINTED CIRCUIT BOARD
JAM NUT
BOX MOUNT
PT02
PT02PCB
PT07
PT07PCB
S
1
R
1
BOX MOUNT
PART NUMBER
N
KK
Y
X
SHELL
SIZE PCB CONTACTS
PT02 WITH
M
+.001
-.055
P
R
S
T
L
DIA.
MAX.
+.040
-.050
+.040
-.050
MAX.
6
8
71-570120*
71-570121*
0.431
(10.9)
0.348
(8.8)
0.062
(1.6)
0.469
(11.9)
0.688
(17.5)
0.120
(3.0)
0.774
(19.7)
0.323
(8.2)
0.380
(9.7)
0.661
(16.8)
0.431
(10.9)
0.473
(12.0)
0.062
(1.6)
0.594
(15.1)
0.812
(20.6)
0.120
(3.0)
0.774
(19.7)
0.449
(11.4)
0.380
(9.7)
0.661
(16.8)
10
12
14
16
18
20
22
24
71-570122*
71-570123*
71-570124*
71-570125*
71-570126*
71-570127*
71-570128*
71-570129*
0.431
(10.9)
0.431
(10.9)
0.431
(10.9)
0.431
(10.9)
0.431
(10.9)
0.556
(14.1)
0.556
(14.1)
0.589
(14.9)
0.590
(15.0)
0.750
(19.1)
0.875
(22.2)
1.000
(25.4)
1.125
(28.6)
1.250
(31.8)
1.375
(34.9)
1.500
(38.1)
0.062
(1.6)
0.719
(18.3)
0.812
(20.6)
0.906
(23.0)
0.969
(24.6)
1.062
(27.0)
1.156
(29.4)
1.250
(31.8)
1.375
(34.9)
0.938
(23.8)
1.031
(26.2)
1.125
(28.6)
1.219
(31.0)
1.312
(33.3)
1.438
(36.5)
1.561
(39.6)
1.688
(42.9)
0.120
(3.0)
0.774
(19.7)
0.774
(19.7)
0.774
(19.7)
0.774
(19.7)
0.774
(19.7)
1.025
(26.0)
1.025
(26.0)
1.058
(26.9)
0.573
(14.6)
0.699
(17.8)
0.823
(20.9)
0.949
(24.1)
1.073
(27.3)
1.199
(30.5)
1.323
(33.6)
1.449
(36.8)
0.380
(9.7)
0.661
(16.8)
0.661
(16.8)
0.661
(16.8)
0.661
(16.8)
0.661
(16.8)
0.661
(16.8)
0.661
(16.8)
0.628
(16.0)
0.062
(1.6)
0.120
(3.0)
0.380
(9.7)
0.062
(1.6)
0.120
(3.0)
0.380
(9.7)
0.062
(1.6)
0.120
(3.0)
0.380
(9.7)
0.062
(1.6)
0.120
(3.0)
0.380
(9.7)
0.094
(2.4)
0.120
(3.0)
0.286
(7.3)
0.094
(2.4)
0.120
(3.0)
0.286
(7.3)
0.094
(2.4)
0.147
(3.7)
0.253
(6.4)
JAM NUT
PART NUMBER
PT07
WITH PCB
CONTACTS
PANEL THICKNESS
B THREAD
CLASS 2A
UNEF
N
+.001
-.055
SHELL
SIZE
M1
P1
R1
S1
L1
Y1
X1
MIN.
MAX.
6
71-533720*
71-533721*
71-533722*
71-533723*
71-533724*
71-533725*
71-533726*
71-533727*
71-533728*
71-533729*
0.4375-28
0.5625-24
0.6875-24
0.8750-20
1.0000-20
1.1250-18
1.2500-18
1.3750-18
1.5000-18
1.6250-18
0.696
(17.7)
0.696
(17.7)
0.696
(17.7)
0.696
(17.7)
0.696
(17.7)
0.696
(17.7)
0.696
(17.7)
0.884
(22.5)
0.884
(22.5)
0.917
(23.3)
0.348
(8.8)
0.125
(3.2)
0.625
(15.9)
0.750
(19.1)
0.875
(22.2)
1.062
(27.0)
1.188
(30.2)
1.312
(33.3)
1.438
(36.5)
1.562
(39.7)
1.688
(42.9)
1.812
(46.1)
0.812
(20.6)
0.938
(23.8)
1.062
(27.0)
1.250
(31.8)
1.375
(34.9)
1.500
(38.1)
1.625
(41.3)
1.812
(46.0)
1.938
(49.2)
2.062
(52.4)
0.062
(1.6)
0.125
(3.2)
0.821
0.376
(9.6)
0.501
(12.7)
0.501
(12.7)
0.501
(12.7)
0.501
(12.7)
0.501
(12.7)
0.501
(12.7)
0.501
(12.7)
0.523
(13.3)
0.523
(13.3)
0.490
(12.4)
(20.9)
0.821
(20.9)
0.821
(20.9)
0.821
(20.9)
0.821
(20.9)
0.821
(20.9)
0.821
(20.9)
1.040
(26.4)
1.040
(26.4)
1.073
(27.2)
8
0.473
(12.0)
0.590
(15.0)
0.750
(19.1)
0.875
(22.2)
1.000
(25.4)
1.125
(28.6)
1.250
(31.8)
1.375
(34.9)
1.500
(38.1)
0.125
(3.2)
0.062
(1.6)
0.125
(3.2)
0.376
(9.6)
10
12
14
16
18
20
22
24
0.125
(3.2)
0.062
(1.6)
0.125
(3.2)
0.376
(9.6)
0.125
(3.2)
0.062
(1.6)
0.125
(3.2)
0.376
(9.6)
0.125
(3.2)
0.062
(1.6)
0.125
(3.2)
0.376
(9.6)
0.125
(3.2)
0.062
(1.6)
0.125
(3.2)
0.376
(9.6)
0.125
(3.2)
0.062
(1.6)
0.125
(3.2)
0.376
(9.6)
0.156
(4.0)
0.062
(1.6)
0.250
(6.4)
0.367
(9.3)
0.156
(4.0)
0.062
(1.6)
0.250
(6.4)
0.367
(9.3)
0.156
(4.0)
0.062
(1.6)
0.250
(6.4)
0.334
(8.5)
Part number prefix codes:
91 = Electroless Nickel (023) RoHS
58 = Conductive Black Alloy (027) RoHS
71 = Olive Drab Chromate over Cadmium (typical)
72 = Anodic Coating (005)
93 = Non-Conductive Black Alloy (025) RoHS
FL = Grey Zinc Nickel (072) RoHS
*See
pagee 127, 129 for insert arrangement (layout) codes.
a
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
137
DIMENSIONS
RECEPTACLE STYLES
PT00
PT01
PT02
PTB
PT03
PT04
MS3112
MS3122
MS3110
MS3120
MS3111
MS3121
P
M
1
P
M
P
M
B
B
N
KK
N
N
N
L
4
L
3
L
2
L
1
PT00
PT02
PTB
PT00/PT01
PT00/PT02/PTB
MS31_0
PT00/PT02/PTB
PT01
M
N
KK
B
SHELL +.010 +.001 MS31_2 MS31_1 M1
L3
DIA.
L1
MAX.
L4
MAX.
L
THREAD
2
R
S
T
SIZE -.000
-.005
P
P
MAX.
Q.
MAX.
MAX.
MAX. CLASS 2A
6
0.431
(10.9)
0.431
(10.9)
0.431
(10.9)
0.431
(10.9)
0.431
(10.9)
0.431
(10.9)
0.431
(10.9)
0.556
(14.1)
0.556
(14.1)
0.589
(14.9)
0.348
(8.8)
0.062
(1.6)
0.093
(2.4)
0.400
(10.1)
0.400
(10.1)
0.400
(10.1)
0.400
(10.1)
0.400
(10.1)
0.400
(10.1)
0.400
(10.1)
0.535
(13.6)
0.535
(13.6)
0.568
(14.4)
0.812
(20.6)
0.938
(23.8)
1.062
(27.0)
1.156
(29.4)
1.250
(31.8)
1.344
(34.1)
1.438
(36.5)
1.562
(39.7)
1.688
(42.9)
1.812
(46.0)
0.825
(21.0)
0.825
(21.0)
0.825
(21.0)
0.825
(21.0)
0.825
(21.0)
0.825
(21.0)
0.825
(21.0)
1.076
(27.3)
1.076
(27.3)
1.109
(28.2)
0.323
(8.2)
0.469
(11.9)
0.594
(15.1)
0.719
(18.3)
0.812
(20.6)
0.906
(23.0)
0.969
(24.6)
1.062
(27.0)
1.156
(29.4)
1.250
(31.8)
1.375
(34.9)
0.688
(17.5)
0.812
(20.6)
0.938
(23.8)
1.031
(26.2)
1.125
(28.6)
1.219
(31.0)
1.312
(33.3)
1.438
(36.5)
1.562
(39.6)
1.688
(42.9)
0.120
(3.0)
1.050
(26.7)
1.050
(26.7)
1.050
(26.7)
1.050
(26.7)
1.050
(26.7)
1.050
(26.7)
1.050
(26.7)
1.330
(33.8)
1.330
(33.8)
1.330
(33.8)
0.906 .3125-32
0.906
(23.0)
(23.0)
0.906 .4375-28
(23.0) UNEF
0.906 .5625-24
(23.0) NEF
0.906 .6875-24
(23.0) NEF
0.906 .8125-20
(23.0) UNEF
0.906 .9375-20
(23.0) UNEF
0.906 1.0625-18
(23.0) NEF
1.125 1.1875-18
(28.6) NEF
1.125 1.3125-18
(28.6) NEF
1.188 1.4375-18
(30.2) NEF
NEF
8
0.473
(12.0)
0.590
(15.0)
0.750
(19.1)
0.875
(22.2)
1.000
(25.4)
1.125
(28.6)
1.250
(31.8)
1.375
(34.9)
1.500
(38.1)
0.062
(1.6)
0.093
(2.4)
0.449
(11.4)
0.573
(14.6)
0.699
(17.8)
0.823
(20.9)
0.949
(24.1)
1.073
(27.3)
1.199
(30.5)
1.323
(33.6)
1.449
(36.8)
0.906
(23.0)
0.906
(23.0)
0.906
(23.0)
0.906
(23.0)
0.906
(23.0)
0.906
(23.0)
1.125
(28.6)
1.125
(28.6)
1.188
(30.2)
0.120
(3.0)
10
12
14
16
18
20
22
24
0.062
(1.6)
0.093
(2.4)
0.120
(3.0)
0.062
(1.6)
0.093
(2.4)
0.120
(3.0)
0.062
(1.6)
0.093
(2.4)
0.120
(3.0)
0.062
(1.6)
0.093
(2.4)
0.120
(3.0)
0.062
(1.6)
0.093
(2.4)
0.120
(3.0)
0.094
(2.4)
0.115
(2.9)
0.120
(3.0)
0.094
(2.4)
0.115
(2.9)
0.120
(3.0)
0.094
(2.4)
0.115
(2.9)
0.147
(3.7)
All dimensions in inches (millimeters in parenthesis)
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
138
DIMENSIONS
ENDBELL STYLES
A
F/SR
P
E
B
Thread
F
G
F
KK
F
L
1
L
L
2
4
L
3
J
W
XX
XX
XL
L
5
J
W/J ENDBELL
A ENDBELL
E ENDBELL
P ENDBELL
W
F/SR ENDBELL
B
SHELL
SIZE
F
MAX.
L1
THREAD
CLASS 2A
L2
KK
F
G
L3
MAX.
F
L4
MAX.
L5
MAX.
XX
MIN.
XX
MAX.
MAX.
0.440
(11.2)
0.560
(14.2)
0.685
(17.3)
0.813
(20.7)
0.930
(23.6)
1.057
(26.8)
1.175
(29.8)
1.301
(33.0)
1.430
(36.3)
1.555
(39.5)
XL
6
0.175
(4.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.703
(43.3)
1.703
(43.3)
1.765
(44.8)
.3750-32
NEF
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.516
(38.5)
1.516
(38.5)
1.578
(40.1)
-
-
-
-
0.192
(4.9)
1.438
(36.5)
1.438
(36.5)
1.438
(36.5)
1.438
(36.5)
1.438
(36.5)
1.438
(36.5)
1.438
(36.5)
1.656
(42.1)
1.656
(42.1)
1.717
(43.6)
-
-
-
-
-
-
-
-
-
-
8
0.297
(7.5)
.5000-28
UNEF
0.240
(6.1)
0.125
(3.2)
1.922
(48.8)
1.922
(48.8)
1.922
(48.8)
1.922
(48.8)
2.047
(52.0)
2.078
(52.8)
2.344
(59.5)
2.344
(59.5)
2.406
(61.1)
0.317
(8.1)
1.705
(43.3)
1.705
(43.3)
1.848
(46.9)
2.040
(51.8)
2.256
(57.3)
2.486
(63.1)
2.922
(74.2)
3.086
(78.4)
3.310
(84.1)
2.271
(57.7)
2.271
(57.7)
2.411
(61.2)
2.599
(66.0)
2.943
(74.8)
3.172
(80.6)
3.610
(91.7)
3.766
(95.7)
3.985
(101.2)
0.168
(4.3)
0.230
(5.8)
10
12
14
16
18
20
22
24
0.421
(10.7)
0.546
(13.9)
0.663
(16.8)
0.787
(20.0)
0.879
(22.3)
1.041
(26.4)
1.135
(28.8)
1.259
(32.0)
.6250-24
NEF
0.302
(7.7)
0.188
(4.8)
0.434
(11.0)
0.548
(13.9)
0.673
(17.1)
0.798
(20.3)
0.899
(22.8)
1.024
(26.0)
1.149
(29.2)
1.274
(32.4)
0.205
(5.2)
0.312
(7.9)
.7500-20
UNEF
0.428
(10.9)
0.552
(14.0)
0.615
(15.6)
0.740
(18.8)
0.740
(18.8)
0.928
(23.6)
0.990
(25.1)
0.312
(7.9)
0.338
(8.6)
0.442
(11.2)
0.539
(13.7)
0.616
(15.6)
0.672
(17.1)
0.747
(19.0)
0.846
(21.5)
0.894
(22.7)
.8750-20
UNEF
0.375
(9.5)
0.416
(10.6)
0.550
(14.0)
0.600
(15.2)
0.635
(16.1)
0.670
(17.0)
0.740
(18.8)
1.0000-20
UNEF
0.500
(12.7)
0.625
(15.9)
0.625
(15.9)
0.750
(19.1)
0.800
(20.3)
1.1875-18
NEF
1.1875-18
NEF
1.4375-18
NEF
1.4375-18
NEF
All dimensions in inches (millimeters in parenthesis)
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
139
DIMENSIONS
STRAIGHT PLUGS
PT06
PT05
MS3116
MS3126
PT06E-SR
PT06SE-SR
PT06CE-SR
MS3116F
PT06E
MS3116E
MS3126E
Q
PT06A
MS3126F
B
Thread
B-Thread
on Barrel
F
KK
G
F
(not visible
from side view)
L
L
1
2
L
L
3
PTSE06E
PTSE06/SR
PT06E
PT06
PT06A
PT06E/SR
B
B
2
2
L
3
L
3
L
1
L
L
KK
F
G
SHELL
SIZE
Q
L
THREAD
F
THREAD
MAX.
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.266
(32.2)
1.438
(36.5)
1.438
(36.5)
1.500
(38.1)
MAX.
MAX.
MAX. CLASS 2A
MAX. CLASS 2A
MAX.
0.440
(11.2)
0.560
(14.2)
0.685
(17.3)
0.813
(20.7)
0.930
(23.6)
1.057
(26.8)
1.175
(29.8)
1.301
(33.0)
1.430
(36.3)
1.555
(39.5)
-
-
-
-
-
-
6
0.625
(15.9)
0.750
(19.1)
0.859
(21.8)
1.013
(25.7)
1.156
(29.4)
1.281
(32.5)
1.319
(33.5)
1.531
(38.9)
1.656
(42.1)
1.776
(45.1)
0.906
(23.0)
0.906
(23.0)
0.906
(23.0)
0.906
(23.0)
0.906
(23.0)
0.906
(23.0)
0.906
(23.0)
1.062
(27.0)
1.062
(27.0)
1.125
(28.6)
.3125-32
NEF
0.175
(4.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.553
(39.4)
1.703
(43.3)
1.703
(43.3)
1.765
(44.8)
.3750-32
NEF
-
-
-
0.240
(6.1)
0.125 1.906
(3.2) (48.4)
0.188 1.906
(4.8) (48.4)
0.312 1.906
(7.9) (48.4)
0.375 1.906
(9.5) (48.4)
2.413
(61.3)
2.413
(61.3)
2.413
(61.3)
2.413
(61.3)
2.528
(64.2)
2.528
(64.2)
2.753
(70.0)
2.753
(70.0)
2.830
(71.9)
8
.4375-28
UNEF
0.297
(7.5)
.5000-28
UNEF
1.328
(33.7)
1.328
(33.7)
1.328
(33.7)
1.328
(33.7)
1.328
(33.7)
1.328
(33.7)
1.297
(32.9)
1.297
(32.9)
1.359
(34.5)
0.302
(7.7)
10
12
14
16
18
20
22
24*
.5625-24
NEF
0.421
(10.7)
0.546
(13.9)
0.663
(16.8)
0.787
(20.0)
0.879
(22.3)
1.014
(25.8)
1.135
(28.8)
1.259
(32.0)
.6250-24
NEF
0.428
(10.9)
0.552
(14.0)
0.615
(15.6)
0.740
(18.8)
0.740
(18.8)
0.928
(23.6)
0.990
(25.1)
.6875-24
NEF
.7500-20
UNEF
.8125-20
UNEF
.8750-20
UNEF
0.500 2.047
(12.7) (52.0)
0.625 2.078
(15.9) (52.8)
0.625 2.250
(15.9) (57.2)
0.750 2.250
(19.1) (57.2)
0.800 2.312
(20.3) (58.7)
.9375-20
UNEF
1.0000-20
UNEF
1.0625-18
NEF
1.1875-18
NEF
1.1875-18
NEF
1.1875-18
NEF
1.3125-18
NEF
1.4375-18
NEF
1.4375-18
NEF
1.4375-18
NEF
* Commercial
All dimensions in inches (millimeters in parenthesis)
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
140
DIMENSIONS
RIGHT ANGLE PLUGS
STRAIGHT PLUGS
PT08E
PT08P
PT06J
PT08SE
PT08CP
PT08SP
PT08CP
MS3116J
XX
L
2
PT06P
PT06SP
PT06CP
MS3116P
MS3126P
L
3
L
4
PT06W
XX
F
F
L
1
XL
PT06P
PT08P
PT06J
PTSE08E
PTSE08P
PT06W
PT06W/J
PT08E
1
2
L
MAX.
1
3
3
2
4
L
MAX.
4
L
MAX.
SHELL
SIZE
F
DIA.
L
XL
XX
MIN.
XX
MAX.
Q
F
L
L
F
MAX.
MAX.
MAX.
6
0.192
(4.9)
1.526
(38.8)
1.526
(38.8)
1.526
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
8
0.317
(8.1)
1.705
(43.3)
1.705
(43.3)
1.848
(46.9)
2.040
(51.8)
2.256
(57.3)
2.486
(63.1)
2.844
(72.2)
3.000
(76.2)
3.210
(81.5)
2.271
(57.7)
2.271
(57.7)
2.411
(61.2)
2.599
(66.0)
2.943
(74.8)
3.172
(80.6)
3.610
(91.7)
3.766
(95.7)
3.985
(101.2)
0.168
(4.3)
0.205
(5.2)
0.338
(8.6)
0.416
(10.6)
0.550
(14.0)
0.600
(15.2)
0.635
(16.1)
0.670
(17.0)
0.740
(18.8)
0.230
(5.8)
0.796
(20.2)
0.921
(23.4)
1.046
(26.6)
1.171
(29.7)
1.297
(32.9)
1.422
(36.1)
1.562
(39.7)
1.672
(42.5)
1.797
(45.6)
0.169
(4.3)
1.786
(45.4)
1.880
(47.8)
1.965
(49.9)
2.113
(53.7)
2.315
(58.8)
2.423
(61.5)
2.695
(68.5)
2.742
(69.6)
2.980
(75.7)
-
0.312
(7.9)
1.656
(42.1)
1.781
(45.2)
1.743
(44.3)
1.953
(49.6)
2.000
(50.8)
2.046
(52.0)
2.218
(56.3)
2.265
(57.5)
2.624
(66.6)
-
-
-
10
12
14
16
18
20
22
24
0.434
0.312
(7.9)
0.170
(4.3)
2.137
(54.3)
2.222
(56.4)
2.370
(60.2)
2.572
(65.3)
2.680
(68.1)
2.753
(68.9)
2.799
(71.1)
3.037
(77.1)
0.438
(11.1)
0.516
(13.1)
0.625
(15.9)
0.656
(16.7)
0.703
(17.9)
0.766
(19.5)
0.812
(20.6)
0.918
(23.3)
2.031
(51.6)
2.093
(53.2)
2.203
(56.0)
2.250
(57.2)
2.296
(58.3)
2.343
(59.5)
2.390
(60.7)
2.624
(66.6)
(11.0) (38.8)
0.548 1.526
(13.9) (38.8)
0.673 1.526
(17.1) (38.8)
0.798 1.526
(20.3) (38.8)
0.899 1.526
(22.8) (38.8)
1.024 1.546
(26.0) (39.3)
1.149 1.546
(29.2) (39.3)
1.274 1.656
(32.4) (42.1)
0.442
(11.2)
0.539
(13.7)
0.616
(15.6)
0.672
(17.1)
0.747
(19.0)
0.846
(21.5)
0.894
(22.7)
0.264
(6.7)
0.310
(7.9)
0.330
(8.4)
0.444
(11.3)
0.510
(13.0)
0.515
(13.1)
0.656
(16.7)
All dimensions in inches (millimeters in parenthesis)
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
141
DIMENSIONS
JAM NUT RECEPTACLES
M
M
P
M
M
S
R
1
1
PT07E
N
PT07SE
PT07P
PT07E-SR
F
PT07
N
N
N
PT07A
PT07SP
PT07SE-SR
B
B
P
B
P
P
L
L
L
2
3
L
1
PT07A
PT07
PT07E-SR
L1 L2
PT07SE-SR
L1 L2
PT07P
L3
PT07SP
PANEL THICKNESS
SHELL B THREAD
M
N
P
R
S
L
F
L3
SIZE
UNEF-2A
MIN.
0.812 0.062
(20.6) (1.6)
0.938 0.062
(23.8) (1.6)
1.062 0.062
(27.0) (1.6)
1.250 0.062
(31.8) (1.6)
1.375 0.062
(34.9) (1.6)
1.500 0.062
(38.1) (1.6)
1.625 0.062
(41.3) (1.6)
1.812 0.062
(46.0) (1.6)
1.938 0.062
(49.2) (1.6)
2.062 0.062
(52.4) (1.6)
MAX.
0.125
(3.2)
MAX. MAX. MAX. MAX.
MAX.
0.202 1.289
(5.1) (32.7)
MAX.
6
.4375-28
0.696
(17.7)
0.696
(17.7)
0.696
(17.7)
0.696
(17.7)
0.348
(8.8)
0.125
(3.2)
0.625
(15.9)
0.750
(19.1)
0.875
(22.2)
1.062
(27.0)
1.188
(30.2)
1.312
(33.3)
1.438
(36.5)
1.562
(39.7)
1.688
(42.9)
1.816
(46.1)
0.821
(20.9)
0.821
(20.9)
0.821
(20.9)
0.821
(20.9)
0.821
(20.9)
0.821
(20.9)
0.821
(20.9)
1.040
(26.4)
1.040
(26.4)
1.073
(27.2)
1.282
(32.6)
-
-
-
-
-
-
-
-
8
.5625-24
.6875-24
.8750-20
0.473
(12.0)
0.590
(15.0)
0.750
(19.1)
0.875
(22.2)
1.000
(25.4)
1.125
(28.6)
1.250
(31.8)
1.375
(34.9)
1.500
(38.1)
0.125
(3.2)
0.125
(3.2)
1.282 1.758
(32.6) (44.7) (36.5) (48.8)
1.282 1.758 1.438 1.922 0.444 1.289
(32.6) (44.7) (36.5) (48.8) (11.3) (32.7)
1.282 1.758 1.438 1.922 0.558 1.289
(32.6) (44.7) (36.5) (48.8) (14.2) (32.7)
1.282 1.758 1.438 1.922 0.683 1.289
(32.6) (44.7) (36.5) (48.8) (17.3) (32.7)
1.282 1.884 1.438 2.000 0.808 1.289
(32.6) (47.9) (36.5) (50.8) (20.5) (32.7)
1.282 1.884 1.438 2.000 0.909 1.289
(32.6) (47.9) (36.5) (50.8) (23.1) (32.7)
1.514 2.134 1.625 2.172 1.034 1.602
(38.5) (54.2) (41.4) (55.2) (26.3) (40.7)
1.514 2.134 1.625 2.172 1.159 1.602
(38.5) (54.2) (41.4) (55.2) (29.4) (40.7)
1.547 2.167 1.688 2.234 1.284 1.635
1.438 1.922 0.327 1.289
-
(8.3) (32.7)
-
10
12
14
16
18
20
22
24
0.125
(3.2)
0.125
(3.2)
1.656
(42.1)
1.656
(42.1)
1.656
(42.1)
1.656
(42.1)
1.656
(42.1)
1.922
(48.8)
1.922
(48.8)
1.951
(49.6)
0.125
(3.2)
0.125
(3.2)
1.0000-20 0.696
(17.7)
0.125
(3.2)
0.125
(3.2)
1.1250-18 0.696
(17.7)
0.125
(3.2)
0.125
(3.2)
1.2500-18 0.696
(17.7)
0.125
(3.2)
0.125
(3.2)
1.3750-18 0.884
(22.5)
0.156
(4.0)
0.250
(6.4)
1.5000-18 0.884
(22.5)
0.156
(4.0)
0.250
(6.4)
1.6250-18 0.917
(23.3)
0.156
(4.0)
0.250
(6.4)
(39.3) (55.0) (48.8) (56.7) (32.6) (41.5)
PANEL CUTOUTS/THICKNESS
.005 (0.13)
4 HOLES
P
PANEL
THICKNESS
PANEL
THICKNESS
PANEL
A
(T.P.)
PT07
PT00/PT02/PTB
PANEL
B
FRONT PANEL
MTG REF
REAR PANEL
MTG REF
+ .010 (0.25)
- .000 (0.00)
PANEL THICKNESS
A
B
B
P
PANEL THICKNESS
SHELL
SIZE
+010-.000
(+.25-.00)
+.000-.010
(+.00-.25)
SHELL FRONT
A
±.005
(±.125)
SCREW
B
B
MIN.
0.062
(1.6)
MAX.
SIZE
MOUNT
0.492
(12.5)
0.618
(15.7)
0.735
(18.7)
0.859
(21.8)
0.985
(25)
SIZE PT00/PT02
PTB
6
0.447
(11.4)
0.572
(14.5)
0.697
(17.7)
0.884
(22.5)
1.007
(25.6)
1.134
(28.8)
1.259
(32.0)
1.384
(35.2)
1.507
(38.3)
1.634
(41.5)
0.420
(10.7)
0.542
(13.8)
0.669
(17.0)
0.830
(21.1)
0.955
(24.3)
1.084
(27.5)
1.208
(30.7)
1.333
(33.9)
1.459
(37.1)
1.575
(40.0)
0.125
(3.2)
6
0.469
(11.9)
0.594
(15.1)
0.719
(18.3)
0.812
(20.6)
0.906
(23.0)
0.969
(24.6)
1.062
(27.0)
1.156
(29.4)
1.250
(31.8)
1.375
(34.9)
0.125
(3.2)
#4
#4
#4
#4
#4
#4
#4
#4
#4
#6
0.087
(2.2)
0.218
(5.5)
8
0.062
(1.6)
0.125
(3.2)
8
0.125
(3.2)
0.087
(2.2)
0.218
(5.5)
10
12
14
16
18
20
22
24
0.062
(1.6)
0.125
(3.2)
10
12
14
16
18
20
22
24
0.125
(3.2)
0.087
(2.2)
0.218
(5.5)
0.062
(1.6)
0.125
(3.2)
0.125
(3.2)
0.087
(2.2)
0.218
(5.5)
0.062
(1.6)
0.125
(3.2)
0.125
(3.2)
0.087
(2.2)
0.218
(5.5)
0.062
(1.6)
0.125
(3.2)
1.113
(28.3)
1.235
(31.4)
1.361
(34.6)
1.485
(37.7)
1.611
(40.9)
0.125
(3.2)
0.087
(2.2)
0.218
(5.5)
0.062
(1.6)
0.125
(3.2)
0.125
(3.2)
0.087
(2.2)
0.218
(5.5)
0.062
(1.6)
0.250
(6.4)
0.125
(3.2)
0.212
(5.4)
0.344
(8.7)
0.062
(1.6)
0.250
(6.4)
0.125
(3.2)
0.212
(5.4)
0.344
(8.7)
0.062
(1.6)
0.250
(6.4)
0.155
(3.9)
0.212
(5.4)
0.311
(7.9)
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
142
ACCESSORIES
MS3057-C WATERPROOF CABLE CLAMP
FLANGE MOUNT RECEPTACLE ACCESSORIES
GASKET
NUT PLATE
SEALING SCREWS
DUMMY
RECEPTACLE
DUST CAPS
PLUG DUST CAP
RECEPTACLE
FLANGE DUST CAP
RECEPTACLE
JAM NUT DUST CAP
CABLE
CLAMP
FLANGE MOUNT
RECEPTACLE ACCESSORIES
DUST CAPS
RECEPTACLES
CABLE
SHELL
SIZE
SEALING
SCREWS RECEPTACLE
DUMMY
CLAMP FOR
A ENDBELLS
GASKET
10-101949-008
CMD02-8
NUT PLATE
PLUGS
FLANGED
JAM NUT
8
M85049/95-8A
S440-1/2
S440-1/2
S440-1/2
S440-1/2
S440-1/2
S440-1/2
S440-1/2
S440-1/2
S632-1/2
MS3115-8
MS3115-10
MS3115-12
MS3115-14
MS3115-16
MS3115-18
MS3115-20
MS3115-22
MS3115-24
MS3180-8C*
MS3181-8C*
MS3181-10C*
MS3181-12C*
MS3181-14C*
MS3181-16C*
MS3181-18C*
MS3181-20C*
MS3181-22C*
MS3181-24C*
MS3181-8N*
MS3057-3A
MS3057-4A
MS3057-6A
MS3057-8A
MS3057-10A
MS3057-12A
MS3057-12A
MS3057-16A
MS3057-16A
10
12
14
16
18
20
22
24
10-101949-010
CMD02-10
M85049/95-10A
M85049/95-12A
M85049/95-14A
M85049/95-16A
M85049/95-18A
M85049/95-20A
M85049/95-22A
M85049/95-24B
MS3180-10C*
MS3180-12C*
MS3180-14C*
MS3180-16C*
MS3180-18C*
MS3180-20C*
MS3180-22C*
MS3180-24C*
MS3181-10N*
MS3181-12N*
MS3181-14N*
MS3181-16N*
MS3181-18N*
MS3181-20N*
MS3181-22N*
MS3181-24N*
10-101949-012
CMD02-12
10-101949-014
CMD02-14
10-101949-016
CMD02-16
10-101949-018
CMD02-18
10-101949-020
CMD02-20
10-101949-022
CMD02-22
10-101949-024
CMD02-24
*A = Anodized plating (omit A for olive drab)
All dimensions in inches (millimeters in parenthesis)
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
143
ASSEMBLY INSTRUCTIONS
PT SOLDER CONTACTS
STEP 1: Slide
the rear acces-
sories over the
wire bundle in the proper holes in
proper sequence the grommet.
for re-assembly:
cable clamp and/ alcohol as a
or endbell first,
STEP 2: Insert
individual wires
through the
STEP 3:
STEP 4: Fixture
the connector
for reassembly
STEP 5: Slide
the grommet
down the wires
STEP 6: Fill all
unused grommet Slide coupling
cavities with a
wire hole filler
to maintain the
STEP 7:
Solder wires
to appropriate
contacts on
the rear of the
connector.
nut, ferrule,
using the endbell (lubricating the
assembly tools grommet with
on page 146 isopropyl alcohol sealing integrity
and endbell
accessories
over rear of the
Use isopropyl
a
Information on
standard soldering connector
or a mating
will help).
of the connector. connector and
tighten. For more
lubricant.
then ferrule and, if
used, coupling nut.
practices is
with contacts
installed.
information,
available upon
request. Please
contact us.
see page 146.
a
PTSE &ꢀPTCE CRIMP TOOL OPERATION
LATCH
LOCATOR
LATCH
CRIMP
TOOL
LOCATOR
CONTACT
SIZE
STRIP
LENGTH
LOCATOR
COLOR CODE
20
16
12
.275 (7.0)
.250 (6.4)
.250 (6.4)
INDEX MARK
TURRET
STEP 1: Strip the wires to the appropriate
length.
STEP 2: Open the AF8 (M22520/1-01)
crimp tool by squeezing the handles. Push
the latch on TH1A (M22520/1-02) to pop
up the locator on the turret. Attach the
turret to the AF8 crimp tool using the two
captive hex bolts in the turret.
STEP 3: Select the proper locator position
for your contact by rotating the locator until
the proper color is aligned with the index
mark. Push locator back down until
it snaps into position
LOCATOR COLOR
CONTACT SIZE
20
16
12
Red
Blue
Yellow
DIAL
LOCK PIN
STEP 4: Adjust dial for proper wire gauge.
To change the dial setting, remove the lock
pin and lift center of dial. Turn to the desired
wire gauge. Replace lock pin on dial.
STEP 5: Cycle the tool before inserting the
contact to be sure the tool is in the open
position. Drop the contact, mating end first, sure all wire strands are inside the contact.
into the crimp cavity of the tool. Squeeze
the tool handle just enough to grip the
contact without actually crimping it.
STEP 6: Insert the stripped wire into the
contact with a slight twisting motion. Be
Squeeze the handle to cycle the tool. The
handle will not release until the contact is
completely crimped.
CHECK TO BE SURE CONDUCTOR IS VISIBLE THROUGH
WIRE INSPECTION HOLE
STEP 7: Remove the crimped contact. Pull on the wire slightly to
be sure it is properly crimped. Be sure the contact is not bent or
damaged in any way. Visually inspect the crimp.
ENLARGEMENT OF
MICROSECTIONS ALLOWS
FOR FINAL
JUDGEMENT OF CRIMP
QUALITY
CRIMP
WIRE
INSULATION SHOULD PRESS AGAINST THE END OF THE CONTACT.
All dimensions in inches (millimeters in parenthesis)
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
144
ASSEMBLY INSTRUCTIONS
INSERTION OF CONTACTS
STEP 1: Slide the rear accessories
over the wire bundle in the proper
sequence for re-assembly: cable
clamp and/or endbell first, then
ferrule, and coupling nut.
STEP 2: Use the proper insertion tool
from the Contact Selection Chart on
STEP 3: Dip the contact and tool tip in
isopropyl alcohol (do not use any lubricant
other than isopropyl alcohol). Hold the tool
perpendicular to the rear of the connector.
Beginning with the center cavity and
page 132, slide the tool over the wire
side of the contact until the tool
a
bottoms on the contact.The tool for size
16 contacts presses against the shoulder working outwards in a circular pattern,
of the contact. The rear, or insulation
support, of the size 20 contacts presses
against an internal shoulder in the
tool tip.
insert the wired contact into the rear of
the connector until the contact snaps into
place. A light pull on the wire will ensure
that the contact is locked securely.
STEP 4: Fill any unused cavities with
contacts. A wire hole filler must be
inserted into the grommet behind the
unused contacts to maintain the sealing
integrity of the connector.
STEP 5: Check the mating face of the
connector to ensure that all the same
size contacts are on the same plane (fully
inserted). If not, the contact is not fully
inserted. Remove the contact using the
proper extraction tool and procedure and
re-insert. Do not attempt to reinsert the
insertion tool to correct the problem.
STEP 6: Fixture the connector for
re-assembly using the endbell assembly
tools on
page 146 or a mating
a
connector with contacts installed. Slide
the connector accessories back down the
cable over the rear of the connector and
tighten. Torque as shown above.
EXTRACTION OF CONTACTS
STEP 1: Remove the endbell
accessories and slide them
back over the wires.
STEP 2: Use the proper
extraction tool from the chart
on page 133.
STEP 3: On the mating face
of the connector, insert the
tool over the contact and
STEP 4: Carefully remove
the extraction tool from the
connector. Pull the wire by
hand to completely remove
a
into the insulator until the tool
bottoms. While keeping an even the contact from the rear of
pressure against the tool, push
the plunger on the tool shaft
forward with your thumb and
index finger. This will release
the contact from the retention
tine and push it toward the rear
of the connector.
the connector.
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
145
CONNECTOR TOOLS
TG69P NON-MARRING ADJUSTABLE
ENDBELL PLIERS FOR FIELD SERVICE
TG70 STRAP WRENCH
The strap wrench is used to
The TG69P pliers
connect or disconnect
have resilient jaws
coupling nuts in a confined
and are used to
space, or to tighten or loosen
tighten or remove
endbells without damaging
endbells without
the connector plating. A strap
damaging the
wrench also increases torque,
allowing you to more easily
mate or unmate a connector
pair. Substitute tools, such as a pipe wrench or pliers, should
never be used because of the high probability of severe damage
to the connector plating or the coupling mechanism.
connector plating. The pliers are adjustable and will accommodate
all of the connector sizes in this catalog. Substitute tools, such as
a pipe wrench or metal jaw pliers, should never be used due to
the high probability of severe damage to the connector plating.
Replacement jaws, part number G77015, are available.
The 600 series is a complete system for the proper assembly and torquing of connector endbells. The system includes a bench-
mounted or hand-held torque wrench, plug and receptacle holders, and a range of endbell-tightening tools. When used together,
these tools provide consistent endbell installations. Each item is shipped with detailed assembly instructions.
PLUG & RECEPTACLE HOLDERS
MIL-DTL-26482
SHELL
FOR PT, PT-SE, MS311_, MS312_
SIZE
RECEPTACLES
PLUGS
8
600D005-8R
600D005-8P
600D005-10P
600D005-12P
600D005-14P
600D005-16P
600D005-18P
600D005-20P
600D005-22P
600D005-24P
ROTATIONS
10
12
14
16
18
20
22
24
600D005-10R
600D005-12R
600D005-14R
600D005-16R
600D005-18R
600D005-20R
600D005-22R
600D005-24R
PIN
SOCKET
W = G
X = I
W = H
X = J
Y = L
Z = N
Y = K
Z = M
600-007
Bench-mounted
torque wrench
600-004
Hand-held
torque wrench
TORQUE VALUES
Endbell
Jam Nut
IMPORTANT NOTE:
If barrel/shell has three
threads or less, torque to
30 to 35 inch/Lbs (3.4 to
4.0 NM) per L-725-2.
SHELL
INCH-LBS.
N-M
SHELL
SIZE
8
INCH-LBS.
N-M
MIN
2.9
SIZE
6
MIN
20
MAX
26
MIN
2.3
2.3
2.9
3.4
4.5
5.6
6.8
8.5
9.6
11.3
MAX
2.9
MIN
26
MAX
32
MAX
3.6
8
20
26
2.9
10
30
36
3.4
4.1
10
12
14
16
18
20
22
24
26
32
3.6
12
46
50
5.2
5.6
30
36
4.1
14
55
60
6.2
6.8
40
46
5.2
16
70
75
7.9
8.5
50
55
6.2
18
80
85
9.0
9.6
60
65
7.3
20
90
95
10.2
11.3
12.4
10.7
12.4
13.6
75
80
9.0
22
100
110
110
120
85
90
10.2
12.4
24
100
110
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
146
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