ZPED-0812-22S_技术文档

Amphenol

StarlineꢀEX^®ꢀProductꢀInstructions

StarlineꢀEX^®ꢀOrderingꢀDetails,ꢀEExꢀdꢀCableꢀTypes

StarlineꢀEX^®ꢀꢀHardware

...................................................................................... 28ꢀ-ꢀ30ꢀ

StarlineꢀEX^®ꢀDescriptionꢀofꢀEquipmentꢀ&ꢀPartꢀNumberꢀCodeꢀLogicꢀ..........................31

StarlineꢀEX^®ꢀAssemblyꢀandꢀTerminationꢀInstructions

......................................... 32ꢀ-ꢀ40

SingleꢀPoleꢀPowerꢀConnectorsꢀ.......................................................................... 41ꢀ-ꢀ45ꢀ

InsertꢀConﬁgurationꢀListing,ꢀElectricalꢀRatings................................................... 46ꢀ-ꢀ47

SpareꢀReplacementꢀContactsꢀforꢀMODꢀIIꢀInserts.......................................................48

....................................................................... 23ꢀ-ꢀ24

............................................ 25ꢀ-ꢀ27ꢀ

ConduitꢀSystemꢀAccessories.............................................................................. 92ꢀ-ꢀ93

OtherꢀAmphenol^®/Pyle^®ꢀConnectors

................................................................... 97ꢀ-ꢀ99

ꢀ

Star-Line^®ꢀSeriesꢀOverview

..........................................................................................2

ꢀ Contents

Star-LineꢀEX^®ꢀSeriesꢀOverviewꢀ....................................................................................3

ꢀ

EnvironmentalꢀHighlights,ꢀDoubleꢀLeadꢀAcmeꢀThreadꢀFeatures,ꢀ

WireꢀLimitationꢀGuide...................................................................................................4

ꢀ

ꢀꢀ

ꢀ

ContactꢀInsertꢀFeatures-ModꢀI,ꢀModꢀIIꢀꢀ........................................................................5

ConnectorꢀComponentꢀOrderingꢀDetailsꢀ................................................................ 6ꢀ-ꢀ9

PlugꢀHardwareꢀAssembliesꢀ................................................................................ 10ꢀ-ꢀ13

ReceptacleꢀHardwareꢀAssembliesꢀ..................................................................... 14ꢀ-ꢀ22

TerminationꢀDataꢀ........................................................................................................49

ThermocoupleꢀContactsꢀ.............................................................................................50

InsertꢀConﬁgurationꢀIndexꢀ.................................................................................. 51ꢀ-ꢀ53

InsertꢀConﬁgurationsꢀ.......................................................................................... 54ꢀ-ꢀ81

V.F.D.ꢀInsertꢀConﬁgurations................................................................................ 82ꢀ-ꢀ83ꢀ

ConnectorꢀComponents,ꢀSpareꢀParts,ꢀCableꢀAdaptersꢀandꢀAccessoriesꢀ.......... 84ꢀ-ꢀ89

ProtectionꢀCoversꢀandꢀCapsꢀAccessoriesꢀ.......................................................... 90ꢀ-ꢀ91

Crimping,ꢀInsertionꢀandꢀRemovalꢀToolsꢀ............................................................. 94ꢀ-ꢀ95

ConnectorꢀAssemblyꢀandꢀTerminationꢀInstructionsꢀ....................................................96

ConnectorsꢀwithꢀRADSOK^®ꢀHighꢀAmperageꢀContactsꢀandꢀ

ꢀ

SalesꢀOfﬁcesꢀandꢀDistributorsꢀListingꢀ......................................................................100

Catalogꢀinformationꢀforꢀreferenceꢀonly.ꢀForꢀmoreꢀassistance,ꢀcontactꢀyourꢀ

localꢀAmphenolꢀﬁeldꢀsalesꢀofﬁceꢀor:

AmphenolꢀIndustrialꢀOperationsꢀ

40-60ꢀDelawareꢀAvenue,ꢀ

Sidney,ꢀNYꢀ13838-1395ꢀ

Phone:ꢀ1-888-364-9011ꢀ

Fax:ꢀ1-520-397-7169

Technicalꢀemail:ꢀtech@amphenol-aio.com

ThisꢀcatalogꢀandꢀmostꢀallꢀAmphenolꢀcatalogsꢀareꢀavailableꢀforꢀviewing,ꢀꢀ

printingꢀandꢀdownloadingꢀonꢀwebsites:ꢀ

www.amphenol-industrial.com

www.amphenol-aerospace.com

Amphenol

INDUSTRIAL

STAR-LINE^®ꢀSeries

Star-LineꢀSeriesꢀ“ZP/ZR”ꢀconnectorsꢀareꢀheavyꢀdutyꢀenvironmentallyꢀsealedꢀplugsꢀandꢀreceptaclesꢀandꢀhaveꢀbeenꢀ

successfullyꢀusedꢀinꢀallꢀtypesꢀofꢀIndustrialꢀandꢀAerospaceꢀapplications.ꢀTheseꢀcompactꢀenvironmentalꢀconnectorsꢀ

haveꢀprovidedꢀoutstandingꢀperformanceꢀinꢀcomplexꢀgroundꢀsupportꢀcableꢀnetworks,ꢀautomaticꢀandꢀprocessꢀcontrolꢀ

systemsꢀandꢀinstrumentationꢀsystems.

Thisꢀfamilyꢀofꢀconnectorsꢀhasꢀmadeꢀaꢀmajorꢀcontributionꢀtoꢀtheꢀsuccessfulꢀinterconnectionꢀofꢀpeakꢀpowerꢀgeneratingꢀ

systemsꢀasꢀwellꢀasꢀoffshoreꢀpetroleumꢀproductionꢀforꢀpowerꢀdistributionꢀandꢀdataꢀacquisition.

AmpleꢀmarginsꢀofꢀsafetyꢀandꢀreliabilityꢀhaveꢀbeenꢀdesignedꢀintoꢀtheꢀStar-Lineꢀconnectorsꢀtoꢀmaintainꢀcapabilityꢀlevelsꢀ

whichꢀmakeꢀthemꢀideallyꢀsuitedꢀforꢀtheꢀbroadꢀspectrumꢀofꢀdemandsꢀplacedꢀonꢀthemꢀbyꢀindustry.

TheꢀspeciﬁcꢀmaterialsꢀandꢀdesignꢀfeaturesꢀincorporatedꢀinꢀStar-Lineꢀconnectorsꢀwereꢀoriginallyꢀselectedꢀtoꢀsatisfyꢀtheꢀ

stringentꢀrequirementsꢀofꢀtheꢀAerospaceꢀindustryꢀforꢀheavy-dutyꢀconnectors.ꢀTheseꢀconnectorsꢀcombineꢀelectricalꢀandꢀ

mechanicalꢀcapabilitiesꢀthatꢀequalꢀorꢀexceedꢀtheꢀperformanceꢀparametersꢀestablishedꢀbyꢀtheꢀMilitaryꢀSpeciﬁcationꢀ

MIL-5015.ꢀ

• UL & CSA listedꢀtoꢀUL1977/CSAꢀC22.2ꢀrequirements

• ENVIRONMENTAL RESISTANCEꢀ–ꢀDesignꢀandꢀmaterialsꢀwithstandꢀtheꢀmostꢀchallengingꢀoperatingꢀconditions.ꢀ

SeriesꢀhasꢀanꢀIPꢀ68-8ꢀrating.

• SOLDER, CRIMP AND PRESSURE TERMINALS AVAILABLE

• EASILY ACCESSIBLE WIRE TERMINALSꢀ–ꢀConductorsꢀareꢀreadilyꢀterminatedꢀtoꢀcontacts.ꢀCableꢀhousingsꢀareꢀ

slippedꢀoverꢀconductorsꢀorꢀleadsꢀafterꢀterminating.ꢀCumbersomeꢀhandlingꢀandꢀseatingꢀofꢀinsertsꢀwithꢀconductorsꢀ

attachedꢀisꢀeliminated.

• LARGE WIRING SPACEꢀ–ꢀAmpleꢀwiringꢀspaceꢀisꢀprovidedꢀinꢀcableꢀhousingsꢀandꢀconduitꢀﬁttingꢀbodies.ꢀHubꢀofꢀ

bodyꢀmountsꢀinꢀanyꢀofꢀfourꢀpositionsꢀ(exceptꢀFSꢀ&ꢀFDꢀboxꢀassemblies).

• REVERSIBLE INSERTSꢀ–ꢀAꢀfullꢀrangeꢀofꢀcontactꢀinsertsꢀandꢀapplicationꢀadaptersꢀareꢀavailable.ꢀAllꢀareꢀ

interchangeableꢀandꢀreversibleꢀtoꢀsuitꢀspecialꢀneeds.

• DOUBLE-LEAD THREAD COUPLINGꢀ–ꢀModiﬁedꢀ

AcmeꢀꢀThreadꢀdoesꢀnotꢀclogꢀunderꢀadverseꢀ

conditionsꢀofꢀice,ꢀsnow,ꢀsandꢀorꢀmudꢀandꢀprovidesꢀ

theꢀquickꢀcouplingꢀfeature.

• HARD ANODIC COATINGꢀ–ꢀAllꢀmachine,ꢀ

aluminumꢀpartsꢀﬁnishedꢀwithꢀaꢀhard,ꢀscratch-

resistantꢀcoatingꢀperꢀMIL-A-8625,ꢀTypeꢀIII.ꢀ

Dielectricꢀstrengthꢀ1800ꢀvolts.ꢀHeatꢀresistanceꢀofꢀ

750°ꢀF.

• HIGH TENSILE STRENGTH *ALUMINUMꢀ–ꢀBarꢀ

StockꢀComponentsꢀprecisionꢀmachined.ꢀPointsꢀofꢀ

impactꢀdesignedꢀforꢀextraꢀstrength.

•ꢀ RADSOK^®HIGH AMPERAGE CONTACTSꢀ–ꢀ

SpecialꢀarrangementsꢀareꢀavailableꢀwithꢀRADSOKꢀ

highꢀamperageꢀcontacts.ꢀStandardꢀStar-lineꢀinsertsꢀ

areꢀnotꢀinterchangeableꢀwithꢀnewꢀRADSOKꢀcontactꢀ

insertꢀarrangements.

h

• RoHS COMPLIANT PRODUCT

* Star-line Series Connectors are certiﬁed to UL 1977 speciﬁcations.

AVAILABLEꢀ–ꢀConsultꢀ

AmphenolꢀIndustrialꢀOperations.

2

STAR-LINE^®ꢀEXꢀSeries

ꢀ

TheꢀStar-LineꢀEXꢀSeriesꢀisꢀaꢀhybridꢀformꢀofꢀtheꢀparentꢀStarlineꢀꢀ

productꢀline.ꢀTheꢀseriesꢀisꢀcertiﬁedꢀforꢀuseꢀinꢀaꢀZoneꢀ1-IIcꢀhazꢀ ꢀ

ardousꢀenvironment.ꢀClassiﬁedꢀfacilitiesꢀsuchꢀasꢀpetrochemicalꢀꢀ

reﬁneries,ꢀlandꢀandꢀoffshoreꢀdrillingꢀsystemsꢀareꢀbutꢀaꢀfewꢀofꢀꢀ ꢀ

theꢀapplicationsꢀforꢀthisꢀbroadꢀproductꢀseries.

•ꢀ ATEX CERTIf IEDꢀ–ꢀforꢀZoneꢀ1-IIcꢀhazardousꢀenvironment.ꢀForꢀ

certiﬁcateꢀcontactꢀfactory

•ꢀ IECEx CERTIf IED–ꢀ

Forꢀcertiﬁcateꢀcontactꢀfactory

•ꢀ CENELEC IP68-8 RATEDꢀ–ꢀ

ListedꢀunderꢀEExꢀdꢀIIcꢀT6.ꢀ

PlugsꢀandꢀreceptaclesꢀlistedꢀunderꢀEExꢀdeꢀIIcꢀT6.

Star-Line EX Series connectors are certiﬁed for use in Zone

1-IIc hazardous environment

•ꢀ HARD ANODIC COATINGꢀ–ꢀAllꢀmachinedꢀaluminumꢀpartsꢀ

ꢀ ﬁnishedꢀwithꢀaꢀhard,ꢀscratch-resistantꢀcoatingꢀperꢀMIL-A-8625,ꢀ

TypeꢀIII.ꢀDielectricꢀstrengthꢀ1800ꢀvolts.ꢀꢀHeatꢀresistanceꢀofꢀ750°ꢀF.

•ꢀ SOLDER, CRIMP AND PRESSURE TERMINALSAVAILABLE

•ꢀ REVERSIBLE INSERTSꢀ–ꢀAꢀfullꢀrangeꢀofꢀcontactꢀinsertsꢀforꢀpower,ꢀsignalꢀandꢀmixedꢀapplicationsꢀareꢀavailable.ꢀꢀAllꢀ

areꢀinterchangeableꢀandꢀreversibleꢀtoꢀsuitꢀspeciﬁcꢀneeds.

•ꢀ EASILY ACCESSIBLE WIRE TERMINALSꢀ–ꢀConductorsꢀareꢀreadilyꢀterminatedꢀtoꢀcontacts.ꢀꢀCableꢀhousingsꢀareꢀ

slippedꢀoverꢀconductorsꢀorꢀleadsꢀafterꢀterminating.ꢀꢀ

Cumbersomeꢀhandlingꢀandꢀseatingꢀofꢀinsertsꢀwithꢀconductorsꢀattachedꢀisꢀeliminated.

•ꢀ LARGE WIRING SPACEꢀ–ꢀAmpleꢀwiringꢀspaceꢀisꢀprovidedꢀinꢀ

cableꢀhousingsꢀandꢀhardware.

•ꢀ HIGH TENSILE STRENGTH ALUMINUMꢀ–ꢀBarꢀStockꢀ

Componentsꢀprecisionꢀmachined.ꢀꢀPointsꢀofꢀimpactꢀdesignedꢀforꢀ

extraꢀstrength.

•ꢀ CABLE OPTIONSꢀ–ꢀStarlineꢀEXꢀSeriesꢀcanꢀbeꢀterminatedꢀontoꢀ

unarmoredꢀorꢀarmoredꢀandꢀsheathedꢀcablesꢀbuiltꢀtoꢀIEEE-45ꢀ/ꢀ

UL1309,ꢀIEC,ꢀBS,ꢀDINꢀandꢀJICꢀstandards.ꢀFlexibleꢀcablesꢀlikeꢀ

SOOW-A,ꢀW,ꢀG-GCꢀandꢀDLOꢀconstructionsꢀcanꢀalsoꢀbeꢀusedꢀ

withꢀthisꢀSeries.

•ꢀ EX CABLE GLANDSꢀ–ꢀWideꢀvarietyꢀofꢀglandsꢀareꢀavailableꢀ

forꢀStar-LineꢀEXꢀconnectors.ꢀForꢀmoreꢀinformationꢀaskꢀforꢀnewꢀ

AmphenolꢀCableꢀGlandsꢀandꢀCordꢀGripsꢀcatalogꢀ12-055.

•ꢀ INSERT VARIETYꢀ–ꢀAꢀbroadꢀrangeꢀofꢀinsertsꢀareꢀofferedꢀrangingꢀ

Star-Line EX Connector with EX gland (EX-13-3 style shown)

fromꢀsingle-contactꢀtoꢀ143ꢀcontacts.ꢀꢀ

Highꢀamperageꢀupꢀtoꢀ1135ꢀampsꢀatꢀ1000Vꢀ/ꢀACꢀorꢀDC.ꢀꢀ

Contactsꢀareꢀhighꢀqualityꢀcopperꢀwithꢀsilverꢀplating.ꢀ(Goldꢀplatingꢀ

availableꢀasꢀanꢀoption)ꢀCompositeꢀinsertsꢀforꢀpower,ꢀcontrolꢀandꢀinstrumentationꢀserviceꢀavailable.ꢀFor Amphenol

Star-Line product insert de-rating information per the National Electric Code, please consult the Amphenol

Industrial website, www.amphenol-industrial.com. Chart is located under LIꢀEꢁAꢀUꢁE tab.

•ꢀ RADSOK^®HIGH AMPERAGE CONTACTSꢀ–ꢀSpecialꢀarrangementsꢀareꢀavailableꢀwithꢀRADSOKꢀhighꢀamperageꢀ

contacts.ꢀStandardꢀStar-lineꢀEXꢀinsertsꢀareꢀnotꢀinterchangeableꢀwithꢀnewꢀRADSOKꢀcontactꢀinsertꢀarrangements.

h

• RoHS COMPLIANT PRODUCT

AVAILABLEꢀ–ꢀConsultꢀ

AmphenolꢀIndustrialꢀOperationsꢀ

2

3

STAR-LINE^®

Environmentalꢀ

Highlights

WhyꢀtheꢀDouble-Leadꢀ

AcmeꢀThread?

Theꢀdouble-leadꢀAcmeꢀthreadꢀisꢀaꢀmoderateꢀtorqueꢀ

quick-couplingꢀthreadꢀwhichꢀpermitsꢀcompleteꢀcouplingꢀ

inꢀapproximatelyꢀoneꢀturnꢀofꢀtheꢀcouplingꢀnut.ꢀInꢀaddition,ꢀ

thereꢀareꢀactuallyꢀtwoꢀparallelꢀthreadsꢀhavingꢀstartingꢀ

pointsꢀ180ꢀdegreesꢀapart.ꢀAllꢀofꢀthisꢀensuresꢀthatꢀplugsꢀandꢀ

receptaclesꢀareꢀbeingꢀmatedꢀorꢀunmatedꢀaxially.ꢀ

Theꢀthreadꢀcontourꢀmakesꢀitꢀself-cleaning.

MIL-5015

REq UIREMENTS

CLASSES A, B, E STAR-LINE, STAR-LOK

J & R CONNECTORS

PROPERTY

TEMPERATURE

-67°ꢀFꢀtoꢀ225°ꢀFꢀ

TemperatureꢀClassesꢀA,ꢀB,ꢀE,ꢀ

ꢀ

(-55°ꢀCꢀtoꢀ107°ꢀC)ꢀ JꢀandꢀRꢀcanꢀwithstandꢀ257°ꢀFꢀ

ꢀ

continuously.ꢀForꢀshortꢀdurationꢀ

high-temperatureꢀlife,ꢀ

consultꢀfactory.

PRESSUREꢀ

Noꢀrequirementꢀ

300ꢀPSIꢀexternalꢀ

ꢀ

(coupledꢀconnectors)ꢀ

200ꢀPSIꢀinternalꢀ

(withꢀpinꢀandꢀsocketꢀinserts)

AIR LEAKAGEꢀ

1ꢀcubicꢀinch/ꢀ

ExceedsꢀClassesꢀEꢀ

ꢀ

hourꢀmaximumꢀ

andꢀRꢀspeciﬁcations

One parallel thread removed

to show actual thread angle.

Standard double-lead

Acme. ꢀwo parallel threads.

HUMIDITY ANDꢀ

1ꢀ1/2ꢀtimesꢀA.C.ꢀ

ExceedsꢀClassesꢀ

MOISTUREꢀ

voltageꢀratingꢀafterꢀ EꢀandꢀR.ꢀ

RESISTANCEꢀ

14ꢀdays.ꢀ

MIL-5015ꢀ

ꢀ

Exposureꢀtoꢀ

95%ꢀrelativeꢀ

humidityꢀatꢀ160°ꢀF.

MeetsꢀMIL-STD-202B,ꢀ

Methodꢀ106Aꢀ

WireꢀLimitationꢀ

Guide

Thereꢀareꢀrestrictionsꢀtoꢀtheꢀmaximumꢀdiameterꢀofꢀwireꢀasꢀ

theyꢀrelateꢀtoꢀtheꢀrearꢀorꢀwireꢀsideꢀofꢀtheꢀconnectorꢀinsertꢀ

asꢀfollows.

CORROSIONꢀ

RESISTANCEꢀ

48ꢀHoursꢀ–ꢀ

Saltꢀspray:ꢀ300ꢀdaysꢀ

–ꢀNoꢀexposureꢀofꢀbaseꢀmetal.ꢀ

Methodꢀ1001ꢀ

MIL-STD-1344ꢀ

Noꢀexposureꢀofꢀ

baseꢀmetal.

ꢀ

Mod I. Whenꢀwiresꢀareꢀpassedꢀthroughꢀtheꢀrigidꢀbackꢀ

insulationꢀforꢀeaseꢀofꢀsoldering:

CHEMICALꢀ

Noꢀrequirementꢀ

ꢀ

Oil,ꢀmostꢀacidsꢀ

andꢀalkalis.

RESISTANCEꢀ

ꢀ

Wire size

#4/0ꢀ

#1/0ꢀ

#4ꢀ

#8ꢀ

#10ꢀ

#12ꢀ

#16ꢀ

#18ꢀ

Maximum diameter

.747”

.555”

.400”

.262”

.201”

.150”

.107”

.086”

DUSTꢀ

Noꢀrequirementꢀ

ꢀ

MeetsꢀMIL-STD-202B,ꢀ

Methodꢀ110,ꢀConditionꢀB

RESISTANCEꢀ

SHOCKꢀ

50ꢀGꢀminimumꢀ

Exceedsꢀ60ꢀG’sꢀ

Certainꢀinsertsꢀavailableꢀ

toꢀ200ꢀG.

RESISTANCEꢀ

ꢀ

VIBRATIONꢀ

Methodꢀ2005ꢀ

MethodꢀIIꢀ

ExceedsꢀMethodꢀIIꢀ&ꢀ

Mod II & III

ꢀ

MIL-STD-167-1ꢀ(Ships).ꢀ

ꢀ

#10ꢀ

.248”

.193”

.130”

.110”

MIL-STD-1344

#12ꢀ

#16ꢀ

#18ꢀ

TEST PROBEꢀ

ABUSEꢀ

Contactꢀsizeꢀ

ExceedsꢀMIL-5015ꢀ

No.ꢀ16ꢀandꢀNo.ꢀ18ꢀ onꢀallꢀcontactsꢀ

No.ꢀ18ꢀthroughꢀ4/0.

ꢀ

4

STAR-LINE^®

Amphenol

INDUSTRIAL

CaptiveꢀContactꢀInserts

MODꢀI

Shell Seal

Adapter

Washer

Adapter Seal

Double Lead Acme Thread

Pressure

Pad

Pressure

Pad

Cable Adapter

Plug Shell

Rigid Front Insulator

Receptacle

Shell

Coupling Nut

Resilient Contact Seal Laminant

Rigid Rear Insulator

Self-sealingꢀConstruction:ꢀallꢀMODꢀIꢀcaptiveꢀcontactꢀinsertsꢀ

areꢀcapableꢀofꢀbeingꢀterminatedꢀafterꢀassemblyꢀinꢀtheꢀbasicꢀ

barrelꢀandꢀareꢀcompletelyꢀself-sealingꢀwhenꢀpressurizedꢀbyꢀanyꢀ

selectedꢀadapter.ꢀWater,ꢀgas,ꢀvapor,ꢀmoistureꢀorꢀdustꢀpositivelyꢀ

cannotꢀpassꢀinꢀeitherꢀdirectionꢀthroughꢀorꢀaroundꢀtheꢀinsulation.

Theꢀcombinedꢀ“sandwich”ꢀprovidesꢀallꢀtheꢀadvantagesꢀofꢀ

resilientꢀmountingꢀplusꢀallꢀtheꢀadvantagesꢀofꢀrigidꢀmounting,ꢀ

withꢀnoneꢀofꢀtheꢀshortcomingsꢀofꢀeither.ꢀUnderꢀpressure,ꢀ

betweenꢀaꢀshoulderꢀandꢀaꢀthrustꢀwasher,ꢀtheꢀsiliconeꢀreactsꢀasꢀ

aꢀﬂuidꢀandꢀbeingꢀnon-compressible,ꢀﬂowsꢀagainstꢀallꢀsurfacesꢀ

toꢀaffectꢀaꢀreliableꢀsealꢀaroundꢀtheꢀperipheryꢀofꢀtheꢀinsertꢀandꢀ

aroundꢀallꢀcontactsꢀwhereꢀtheyꢀpenetrateꢀtheꢀinsulation.ꢀ

Theꢀ“sandwich”ꢀconstructionꢀofꢀMODꢀIꢀinsertsꢀconsistsꢀofꢀaꢀ

resilientꢀsiliconeꢀlaminateꢀbetweenꢀtwoꢀrigidꢀplasticꢀinsulators.ꢀ

Theꢀresilientꢀlaminateꢀsealsꢀabsorbsꢀshockꢀandꢀvibrationꢀandꢀ

allowsꢀtheꢀcontactsꢀtoꢀalignꢀthemselvesꢀfreely.ꢀTheꢀrigidꢀfacedꢀ

plasticꢀinsulatorsꢀimpartꢀjustꢀtheꢀrightꢀamountꢀofꢀrestraintꢀtoꢀ

retainꢀtheꢀcontactsꢀinꢀplace.

Contactꢀcavitiesꢀareꢀclearlyꢀnumberedꢀonꢀtheꢀfrontꢀandꢀ

rearꢀinsertꢀfaceꢀtoꢀfacilitateꢀidentiﬁcationꢀduringꢀassembly,ꢀ

inspectionꢀandꢀmaintenance.ꢀSocketꢀinsulatorꢀcontactꢀcavitiesꢀ

areꢀofꢀaꢀbellmouthꢀguidedꢀentryꢀdesign.ꢀTheseꢀchamferedꢀlead-

insꢀinsureꢀeasyꢀandꢀpositiveꢀmatingꢀofꢀmaleꢀcontacts.

Insertable/RemovableꢀCrimpꢀContactꢀInserts

MODꢀII

Shell Seal

Insert

Seal

Adapter Washer

Pressure Sleeve

Adapter Seal

Double Lead

Acme Thread

Contact Seal

Red

Green

Pressurizing

Sleeve

Plug Barrel

Cable Adapter

Rigid Insulator

Receptacle Barrel

Coupling Nut

Resilient Insulator

MODꢀIIꢀinsulationsꢀhaveꢀoneꢀlessꢀrigidꢀdiscꢀthanꢀtheirꢀꢀ

MODꢀIꢀcounterparts.

againstꢀleakageꢀbetweenꢀtheꢀinsertꢀandꢀshell,ꢀabsorbꢀshockꢀ

andꢀvibration,ꢀprovideꢀelectricalꢀinsulationꢀbetweenꢀcontactsꢀ

andꢀretainꢀtheꢀcontactsꢀinꢀtheꢀꢀconnector.

Individualꢀunmountedꢀcontactsꢀareꢀcrimpedꢀtoꢀtheirꢀrespectiveꢀ

wiresꢀoutsideꢀofꢀtheꢀconnectorꢀwhereꢀampleꢀworkingꢀspaceꢀisꢀ

available.ꢀTheꢀcrimpingꢀoperationꢀcanꢀbeꢀbyꢀhandꢀorꢀpowerꢀ

operatedꢀtool.

Contactsꢀmayꢀbeꢀinsertedꢀandꢀremovedꢀwithoutꢀdegradationꢀ

ofꢀtheꢀretentionꢀorꢀenvironmentalꢀcapability.ꢀTheꢀfrontꢀrigidꢀ

portionꢀofꢀtheꢀinsertꢀfunctionsꢀtoꢀstabilizeꢀandꢀensureꢀpositiveꢀ

alignmentꢀofꢀtheꢀcontacts.

Contactsꢀwithꢀcrimpedꢀjointꢀintactꢀareꢀinsertedꢀoneꢀbyꢀone,ꢀ

withꢀaꢀhandꢀtool,ꢀintoꢀtheꢀinsulationꢀpremountedꢀwithinꢀtheꢀ

connectorꢀbarrelꢀshell.

Contactꢀcavitiesꢀareꢀclearlyꢀnumberedꢀonꢀtheꢀfrontꢀandꢀrearꢀ

insertꢀfaceꢀtoꢀfacilitateꢀidentiﬁcationꢀduringꢀassembling,ꢀ

inspectionꢀandꢀmaintenance.ꢀSocketꢀinsulatorꢀcontactꢀcavitiesꢀ

areꢀofꢀaꢀbellmouthꢀguidedꢀentryꢀdesign.ꢀTheseꢀchamferedꢀlead-

insꢀensureꢀeasyꢀandꢀpositiveꢀmatingꢀofꢀmaleꢀcontacts.

Theꢀresilientꢀportionꢀofꢀtheꢀinsertꢀfunctionsꢀtoꢀsealꢀaroundꢀtheꢀ

contactsꢀandꢀpreventꢀleakageꢀthroughꢀcontactꢀcavities,ꢀsealꢀ

5

STAR-LINE^®

CustomꢀBuild

ꢁourꢀOwnꢀConnectors

PowerꢀConnectorsꢀ–ꢀ20-30-60-100-200-325-700ꢀAmperes,ꢀ1ꢀthruꢀ10ꢀContactsꢀ

Controlꢀ&ꢀInstrumentationꢀConnectorsꢀ–ꢀ3ꢀthruꢀ143ꢀContacts

Theꢀfollowingꢀpagesꢀpresentꢀconnectorꢀsub-assembliesꢀwhichꢀareꢀavailableꢀandꢀcanꢀbeꢀusedꢀinꢀconjunctionꢀwithꢀtheꢀ

insertsꢀlisted.

PINꢀINSERT

CONFIGURATION

PLUGꢀ

CONFIGURATION

RECEPTACLE

CONFIGURATION

SOCKETꢀINSERTꢀ

CONFIGURATION

OrderingꢀInformation

Allꢀplugꢀandꢀreceptacleꢀassembliesꢀrequireꢀtwoꢀpartꢀnumbers:

A.ꢀTheꢀcatalogꢀnumberꢀofꢀtheꢀdesiredꢀinsert.

B.ꢀTheꢀcatalogꢀnumberꢀofꢀtheꢀselectedꢀplugꢀorꢀreceptacleꢀhardware.

ToꢀOrderꢀCompleteꢀAssemblies

1.ꢀ Determineꢀsupplyꢀvoltage,ꢀamperageꢀandꢀnumberꢀofꢀcontactsꢀdesired.

2.ꢀ Selectꢀinsertꢀconﬁgurationꢀfromꢀpagesꢀ37-63.ꢀWriteꢀdownꢀDashꢀNumber,ꢀShellꢀSizeꢀandꢀMODꢀnumberꢀofꢀinsert.ꢀ

Voltageꢀandꢀamperageꢀinformationꢀcanꢀbeꢀfoundꢀonꢀpageꢀ30.ꢀꢀExample:ꢀ3#12ꢀcontactsꢀ–ꢀ27Pꢀ(MALE)ꢀandꢀ27Sꢀ

(FEMALE);ꢀMODꢀI;ꢀShellꢀSizeꢀ12ꢀ(pageꢀ37).ꢀꢀ

3.ꢀ Selectꢀdesiredꢀplugꢀandꢀreceptacleꢀhardwareꢀfromꢀpagesꢀ9-28.ꢀMakeꢀcertainꢀthatꢀtheꢀshellꢀsizeꢀofꢀtheꢀhardwareꢀ

correspondsꢀwithꢀtheꢀshellꢀsizeꢀofꢀtheꢀdesiredꢀinsert.ꢀDetermineꢀoutsideꢀdiameterꢀofꢀcable.ꢀExample:ꢀMaleꢀPlugꢀ

withꢀBasketꢀWeave.ꢀCableꢀisꢀ3ꢀconductorꢀ#12ꢀ(.635ꢀoutsideꢀdiameter).ꢀZPLK-1212-27Pꢀ(pageꢀ15).

ꢀ

FemaleꢀReceptacleꢀmountedꢀtoꢀJunctionꢀBoxꢀwithꢀ45°^ꢀAngleꢀAdapterꢀandꢀ1”ꢀConduitꢀHub.ꢀZRLBB-312-27Sꢀ

(pageꢀ23).

4.ꢀOrderꢀtoolsꢀfromꢀpagesꢀ76-77.

ToꢀOrderꢀAssembliesꢀWithoutꢀTheꢀInsert

(Forꢀlargeꢀusersꢀstockingꢀconnectorꢀcomponentsꢀinꢀbulk)

1. ꢀIfꢀaꢀMODꢀIꢀinsertꢀwillꢀbeꢀused,ꢀorderꢀtheꢀhardwareꢀbyꢀtheꢀcatalogꢀnumberꢀandꢀeliminateꢀtheꢀasterisk.ꢀ

Example:ꢀZPLD-1212ꢀ(pageꢀ12).

2. ꢀIfꢀaꢀMODꢀIIꢀinsertꢀwillꢀbeꢀused,ꢀorderꢀbyꢀtheꢀcatalogꢀnumberꢀbutꢀsubstituteꢀaꢀ200ꢀforꢀtheꢀasterisk.ꢀ

Example:ꢀZPLD-1212-200

3.ꢀ MODꢀIIIꢀinsertsꢀmustꢀbeꢀorderedꢀassembledꢀinꢀtheirꢀbasicꢀbarrelꢀ(consultꢀAmphenolꢀIndustrialꢀOperations).

6

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Amphenol

INDUSTRIAL

please Read Carefully:

3. To insure proper coupling the following torque values

1. Hardware with a longer cable housing should be used if

the insert has:

should be used on the coupling nut:

A. Any pressure contact – line or ground.

B. More than 10 contacts-any size.

C. More than 4 #10 or larger contacts.

Shell Size

12

Torque Setting (lb. ft.)

11.0

13.5

15.5

23.0

31.0

16

20

C20

24

C24

28

2. A jack coupling nut should be used if the insert has:

A. A conﬁguration with shorter relay contacts.

B. A conﬁguration of 37 or more contacts.

A JACK COUPLING NUT SHOULD NOT BE USED ON

ANY POWER INSERT CONNECTOR THAT IS TO BE

DISCONNECTED UNDER LOAD

C28

NOTE: The N.E.C. circuit breaking and non-circuit breaking

ratings are based on test results of contacts and connectors.

Consult the N.E.C. when selecting wire/cable for specific

applications. Under certain conditions, a wire size may be rated

higher or lower than our table indicates for a given contact size.

Connector Assemblies

Tyꢀical ꢁꢂꢃ I plug Comꢀonents

MECHANICAL

CLAMP NUT

MALE

INSERT

COUPLING

NUT

ENVIRONMENTAL

COVER - MALE

GROMMET

WASHER

CABLE ADAPTER

CONTACTS

MALE

SKIRT

Tyꢀical ꢁꢂꢃ I Receꢀtacle Comꢀonents

ENVIRONMENTAL

COVER - FEMALE

FLANGE

GASKET

INSERT

CLAMP NUT

SOCKET

CONTACTS

SQUARE FLANGE

RECEPTACLE

FEMALE

INSERT

STAR-LINE^®

Connector

Basic Comꢀonents

Tyꢀical Assemblies

STAR-LINE^®

Amphenol

INDUSTRIAL

Code Logic

Star-Line Series

Cable ꢁounted Connectors

N for crimp

contact /

R for pres-

sure /

Long cable

adapter /

Optional

Alternate

Key

Insert pattern

(32 for solder /

332 for

Blank for

Grommet

code number

(cable dia.)

Environmental

Blank for

solder

standard

length

Cover /

Position

Mod 2 crimp /

L for no cover

Z

P

E

K

L

J-

18 20- 332-

P

N

K

-01

K for gold

plated con-

tact /

Blank for

standard

Shell size

of connector

(physical size)/

C before

shell number

for 100 amp.

& higher

Product

Series

Kellems

(Basket weave grip) /

M for

Preﬁx

Z– Star-Line

Mechanical

nut clamp /

D for

Jack nut

P for Pin

(male) /

S for socket

(female)

(37 conductors

or more /

gland nut

Do not use for

“C” power

P for Plug /

R for cable

mounted

Receptable

(Inline)

applications /

100 amp or greater)

Fixed Connectors

S for

K for

Environmental

socket

(female) /

P for pin

(male)

gold plated

contact /

Blank for

standard

Cover /

L for no cover /

C for ﬂip cover

Shell size

of connector

Z

R

E

P- 20- 332-

S

N

K

-01

N for

Product

Series

Optional

Alternate

Key

P for

crimp

panel mount /

contact /

R for pressure /

Blank for

Preﬁx

BB for

back box

(see pg. 22)

Z– Star-Line

Position

Insert pattern

solder

(32 for solder /

R for receptacle /

P for plug

332 for Mod 2 crimp)

h

RoHS COMPLIANT PRODUCT

AVAILABLE – Consult

Amphenol Industrial Operations.

2

STAR-LINE^®

Straight plug

with Standard Comꢀression Nut

To specify a complete plug, substitute the Dash No. of the contact insert selected, for the Asterisk (*) in the Catalog No. below.

Types

ZPLD ZPED

Size

Cable

Shell

Size

Cat. No.

With Standard

Coupling Nut

DIMENSIONS

WITH STANDARD CABLE ADAPTER

Catalog No.

With Jack

Coupling Nut

A

B

C

12

16

20

C20

24

C24

28

ZPLD-▲-12-*

ZPLD-▲-16-*

ZPLD-▲-20-*

ZPLD-▲-C20-*

ZPLD-▲-24-*

ZPLD-▲-C24-*

ZPLD-▲-28-*

5-3/8

5-5/8

6-1/8

6-5/8

7-1/8

1-13/16

2-5/16

2-13/16

3-5/16

5-31/32

5-7/32

6-23/32

7-7/32

7-23/32

ZPLDJ-▲-12-*

ZPLDJ-▲-16-*

ZPLDJ-▲-20-*

ZPLDJ-▲-C20-*

ZPLDJ-▲-24-*

ZPLDJ-▲-C24-*

ZPLDJ-▲-2 -*

Select

from

3-5/16

3-13/16

Table Below C2

ZPLD-▲-C28-*

7-5/8

3-13/16

8-7/32

ZPLDJ-▲-C2 -*

WITH LONG CABLE ADAPTER

and

Substitute

Symbol No.

for Delta▲

12

16

20

C20

24

C24

2

ZPLDL-▲-12-*

ZPLDL-▲-16-*

ZPLDL-▲-20-*

ZPLDL-▲-C20-*

ZPLDL-▲-24-*

ZPLDL-▲-C24-*

ZPLDL-▲-28-*

ZPLDL-▲-C28-*

7-5/8

7-7/8

8-3/8

8-7/8

9-3/8

9-1/8

9-5/8

1-13/16

2-5/16

2-13/16

3-5/16

3-13/16

8-7/32

ZPLDLJ-▲-12-*

ZPLDLJ-▲-16-*

ZPLDLJ-▲-20-*

ZPLDLJ-▲-C20-*

ZPLDLJ-▲-24-*

ZPLDLJ-▲-C24-*

ZPLDLJ-▲-2 -*

ZPLDLJ-▲-C2 -*

8-15/32

8-31/32

9-15/32

9-31/32

9-23/32

10-7/32

C2

A

B

Safety wire holes

(3) .062 DIA.

C

To specify plug with environmental cover,

change third letter in Part No. “L’ to “E’.

Example: ZPLD changes to ZPED.

OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲

in the catalog number of plug. Example: ZPLD-▲ -12-* for .500 to .625 Dia. Cable changes to ZPLD-10 12-*

Shell Shell

Shells

Shell

12

Shell

16

Shell

Shells

Cable Dia.

12

16

20 & C20 24 & C24 28 & C28

Cable Dia.

20 & C20 24 & C24 28 & C28

.062 to .125

.125 to .250

.250 to .375

.375 to .500

.500 to .625

02

04

06

08

10

–

06

08

10

–

10

–

1.500 to 1.625

1.625 to 1.750

1.750 to 1.875

1.875 to 1.937

1.937 to 2.000

–

26

28

30

31

–

26

28

30

–

26

28

30

–

32

.625 to .750

.750 to .875

.875 to .937

.937 to 1.000

1.000 to 1.125

12

14

15

–

12

14

–

16

18

12

14

–

16

18

–

16

18

–

2.000 to 2.125

2.125 to 2.250

2.250 to 2.375

2.375 to 2.437

2.437 to 2.500

–

34

36

38

39

–

34

36

38

–

40

1.125 to 1.250

1.250 to 1.375

1.375 to 1.437

1.437 to 1.500

–

20

22

23

–

20

22

–

20

22

–

2.500 to 2.625

2.625 to 2.750

2.750 to 2.875

–

42

44

46

24

10

STAR-LINE^®

Amphenol

INDUSTRIAL

Straight Plug

with Mechanical Clamp Nut

To specify a complete plug, substitute the Dash No. of the contact insert selected, for the Asterisk (*) in the Catalog No. below.

Types

ZPLM ZPEM

Size

Cable

Shell

Size

Cat. No.

With Standard

Coupling Nut

DIMENSIONS

WITH STANDARD CABLE ADAPTER

Catalog No.

With Jack

Coupling Nut

A

B

C

D

E

12

16

20

C20

24

C24

28

ZPLM-▲-12-*

ZPLM-▲-16-*

ZPLM-▲-20-*

ZPLM-▲-C20-*

ZPLM-▲-24-*

ZPLM-▲-C24-*

ZPLM-▲-28-*

6-1/8

6-7/16

7

7-1/2

7-9/16

8-1/16

8-1/8

1-13/16

2-5/16

2-13/16

3-5/16

6-23/32

7-1/32

7-19/32

8-3/32

8-5/32

8-21/32

8-23/32

2-3/8

3

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

ZPLMJ-▲-12-*

ZPLMJ-▲-16-*

ZPLMJ-▲-20-*

ZPLMJ-▲-C20-*

ZPLMJ-▲-24-*

ZPLMJ-▲-C24-*

ZPLMJ-▲-28-*

3-3/4

4-1/2

5-1/8

Select

from

3-5/16

3-13/16

Table Below C28

and

ZPLM-▲-C28-*

8-5/8

3-13/16

9-7/32

5-1/8

3-3/4

ZPLMJ-▲-C28-*

WITH LONG CABLE ADAPTER

Substitute

Symbol No.

for Delta▲

12

16

20

C20

24

C24

28

ZPLML-▲-12-*

ZPLML-▲-16-*

ZPLML-▲-20-*

ZPLML-▲-C20-*

ZPLML-▲-24-*

ZPLML-▲-C24-*

ZPLML-▲-28-*

ZPLML-▲-C28-*

8-3/8

8-11/16

9-1/4

1-13/16

2-5/16

2-13/16

3-5/16

3-13/16

8-31/32

9-9/32

2-3/8

3

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

ZPLMLJ-▲-12-*

ZPLMLJ-▲-16-*

ZPLMLJ-▲-20-*

ZPLMLJ-▲-C20-*

ZPLMLJ-▲-24-*

ZPLMLJ-▲-C24-*

ZPLMLJ-▲-28-*

ZPLMLJ-▲-C28-*

9-27/32

10-11/32

10-13/32

10-29/32

10-23/32

11-7/32

3-3/4

4-1/2

5-1/8

9-3/4

9-13/16

10-5/16

10-1/8

10-5/8

C28

A

B

E

Reversible clamps for

complete cable range

Safety wire holes

(3) .062 DIA

D Max.

.

C

To specify plug with environmental cover,

change third letter in Part No. “L’ to “E’.

Example: ZPLM changes to ZPEM.

OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲

in the catalog number of plug. Example: ZPLM-▲ -12-* for .500 to .625 Dia. Cable changes to ZPLM-10 12-*

Shell Shell

Shells

Shell

12

Shell

16

Shell

Shells

Cable Dia.

12

16

20 & C20 24 & C24 28 & C28

Cable Dia.

20 & C20 24 & C24 28 & C28

.062 to .125

.125 to .250

.250 to .375

.375 to .500

.500 to .625

02

04

06

08

10

–

06

08

10

–

10

–

1.500 to 1.625

1.625 to 1.750

1.750 to 1.875

1.875 to 1.937

1.875 to 2.000

–

26

28

30

31

–

26

28

30

–

26

28

30

–

32

.625 to .750

.750 to .875

.875 to .937

.875 to 1.000

1.000 to 1.125

12

14

15

–

12

14

–

16

18

12

14

–

16

18

–

16

18

–

2.000 to 2.125

2.125 to 2.250

2.250 to 2.375

2.375 to 2.437

2.375 to 2.500

–

34

36

38

39

–

34

36

38

–

40

1.125 to 1.250

1.250 to 1.375

1.375 to 1.437

1.375 to 1.500

–

20

22

23

–

20

22

–

20

22

–

2.500 to 2.625

2.625 to 2.750

2.750 to 2.875

–

42

44

46

24

11

STAR-LINE^®

Straight Plug

with Conduit Adapter (for ﬂexible conduit ﬁttings)

To specify a complete plug, substitute the dash no. of the contact insert selected for the asterisk (*)

In the catalog no. below.

A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS.

Types

ZPLT ZPET

Shell

Size

Conduit

Catalog No.

With Standard

Coupling Nut

Catalog No.

With Jack

Coupling Nut

DIMENSIONS

A

B

C

D

12

16

20

C20

24

C24

28

C28

3/4

ZPLT-2 12-*

ZPLT-4 16-*

ZPLT-5 20-*

ZPLT-5 C20-*

ZPLT-6 24-*

ZPLT-6 C24-*

ZPLT-7 28-*

ZPLT-7 C28-*

4-1/4

4-3/8

4-1/2

5

4-5/8

5-1/8

5-3/32

5-19/32

1-13/16

2-5/16

2-13/16

3-5/16

3-13/16

4-27-32

4-31/32

5-3/32

5-19/32

5-7/32

5-23/32

5-11/16

6-3/16

3/4

ZPLTJ-2 12-*

ZPLTJ-4 16-*

ZPLTJ-5 20-*

ZPLTJ-5 C20-*

ZPLTJ-6 24-*

ZPLTJ-6 C24-*

ZPLTJ-7 28-*

ZPLTJ-7 C28-*

1-1/4

1-1/2

2

1-1/4

1-1/2

2

2-1/2

A

B

D

NPT Thread

Size

Safety Wire Holes

(3) .062 DIA.

C

To specify plug with environmental cover,

change third letter in Part No. “L” to “E”.

Example: ZPLT changes to ZPET.

Straight Male Plug

Panel Mount

To specify a complete plug, substitute the dash no. of the contact insert selected for the asterisk (*) in the catalog no. below.

A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS.

Types

ZPLP ZPEP

Shell

Size

Open

Back

Catalog No.

With Standard

Coupling Nut

DIMENSIONS

Catalog No.

With Jack

Coupling Nut

A

B

C

G

H

J

12

16

20

C20

24

C24

28

C28

ZPLP-12-*

ZPLP-16-*

ZPLP-20-*

ZPLP-C20-*

ZPLP-24-*

ZPLP-C24-*

ZPLP-28-*

ZPLP-C28-*

2-3/8

2-13/32

2-7/16

2-15/16

2-15/32

2-31/32

2-15/32

2-31/32

1-13/16

2-5/16

2-13/16

3-5/16

3-13/16

2-31/32 1-17/64

1-5/8

2-1/8

2-5/8

3-1/8

3-3/4

3/16

7/32

9/32

11/32

ZPLPJ- 12-*

ZPLPJ- 16-*

ZPLPJ- 20-*

ZPLPJ- C20-*

ZPLPJ- 24-*

ZPLPJ- C24-*

ZPLPJ- 28-*

ZPLPJ- C28-*

Use with

or without

Potting

3

1-11/16

2-3/32

3-1/32

3-17/32 2-3/32

Sleeve

3-1/16

3-9/16

3-1/16

3-9/16

2-17/32

3-1/32

J Hole Dia.

B

To specify plug with environmental cover,

change third letter in Part No. “L” to “E”.

Example: ZPLP changes to ZPEP.

A

C

G SQ.

H SQ.

Safety Wire Holes (3) .062 Dia.

12

STAR-LINE^®

Amphenol

INDUSTRIAL

Straight Plug

with Basketꢀeave Cable Grip

To specify a complete plug, substitute the Dash No. of the contact insert selected for the asterisk (*) in the catalog no. below.

A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS

Types

ZPLK ZPEK

Size

Cable

Shell

Size

Catalog No.

With Standard

Coupling Nut

DIMENSIONS

WITH STANDARD CABLE ADAPTER

Catalog No.

With Jack

Coupling Nut

A

B

C

12

16

20

C20

24

C24

28

C28

ZPLk -▲-12-*

ZPLk-▲-16-*

ZPLk-▲-20-*

ZPLk-▲-C20-*

ZPLk-▲-24-*

ZPLk-▲-C24-*

ZPLk-▲-28-*

ZPLk-▲-C28-*

5-3/8

5-5/8

6-1/8

6-5/8

7-1/8

7-5/8

1-13/16

2-5/16

2-13/16

3-5/16

3-13/16

5-31/32

6-7/32

6-23/32

7-7/32

7-23/32

8-7/32

ZPLk J-▲-12-*

ZPLk J-▲-16-*

ZPLk J-▲-20-*

ZPLk J-▲-C20-*

ZPLk J-▲-24-*

ZPLk J-▲-C24-*

ZPLk J-▲-28-*

ZPLk J-▲-C28-*

Select

from

Table Below

and Substi-

tute

Symbol No.

for Delta ▲

WITH LONG CABLE ADAPTER

12

16

20

C20

24

C24

28

C28

ZPLk L-▲-12-*

ZPLk L-▲-16-*

ZPLk L-▲-20-*

ZPLk L-▲-C20-*

ZPLk L-▲-24-*

ZPLk L-▲-C24-*

ZPLk L-▲-28-*

ZPLk L-▲-C28-*

7-5/8

1-13/16

2-5/16

2-13/16

3-5/16

3-13/16

8-7/32

ZPLk J-▲-12-*

ZPLk J-▲-16-*

ZPLk J-▲-20-*

ZPLk J-▲-C20-*

ZPLk J-▲-24-*

ZPLk J-▲-C24-*

ZPLk J-▲-28-*

ZPLk J-▲-C28-*

7-7/8

8-3/8

8-7/8

9-3/8

9-1/8

9-5/8

8-15/32

8-31/32

9-15/32

9-31/32

9-23/32

10-7/32

A

B

See cable grip

components page

for basket weave

grip lengths

C

Safety wire holes

(3) .062 DIA.

To specify plug with environmental cover,

change third letter in Part No. “L” to “E”.

Example: ZPLk changes to ZPEk .

OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta

in the catalog number of plug. Example: ZPLk -▲ -12-* for .500 to .625 Dia. Cable changes to ZPLk -10 12-*

▲

Shell Shell

Shells

Shell

12

Shell

16

Shell

Shells

Cable Dia.

12

16

20 & C20 24 & C24 28 & C28

Cable Dia.

20 & C20 24 & C24 28 & C28

.062 to .125

.125 to .250

.250 to .375

.375 to .500

.500 to .625

02

04

06

08

10

–

06

08

10

–

10

–

1.500 to 1.625

1.625 to 1.750

1.750 to 1.875

1.875 to 1.937

1.875 to 2.000

–

26

28

30

31

–

26

28

30

–

26

28

30

–

32

.625 to .750

.750 to .875

.875 to .937

.875 to 1.000

1.000 to 1.125

12

14

15

–

12

14

–

16

18

12

14

–

16

18

–

16

18

–

2.000 to 2.125

2.125 to 2.250

2.250 to 2.375

2.375 to 2.437

2.437 to 2.500

–

34

36

38

39

–

34

36

38

–

40

1.125 to 1.250

1.250 to 1.375

1.375 to 1.437

1.375 to 1.500

–

20

22

23

–

20

22

–

20

22

–

2.500 to 2.625

2.625 to 2.750

2.750 to 2.875

–

42

44

46

24

13

STAR-LINE^®

In-Line Receptacle

with Mechanical Clamp Nut

To specify a complete receptacle, substitute the dash no. of the contact insert selected for the asterisk (*)

in the catalog no. below.

Types

ZRLM ZREM

DIMENSIONS

Size

Cable

Shell

Size

Cat. No.

A

C

D

E

F

G

12

16

20

C20

24

C24

28

C28

ZRLM-▲-12-*

ZRLM-▲-16-*

ZRLM-▲-20-*

ZRLM-▲-C20-*

ZRLM-▲-24-*

ZRLM-▲-C24-*

ZRLM-▲-28-*

ZRLM-▲-C28-*

6-1/8

6-7/16

7

7-1/2

7-9/16

8-1/16

8-1/8

8-5/8

6-3/4

7-1/16

7-5/8

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

1-61/64

2-31/64

3-1/32

3-9/16

4-1/16

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

2-3/8

3

3-3/4

4-1/2

5-1/8

Select

from

Table Below

and Substi-

tute

8-1/8

8-3/16

8-11/16

8-3/4

9-1/4

Symbol No.

for Delta ▲

WITH LONG CABLE ADAPTER

12

16

20

C20

24

C24

28

C28

ZRLML-▲-12-*

ZRLML-▲-16-*

ZRLML-▲-20-*

ZRLML-▲-C20-*

ZRLML-▲-24-*

ZRLML-▲-C24-*

ZRLML-▲-28-*

ZRLML-▲-C28-*

8-3/8

9

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

1-61/64

2-31/64

3-1/32

3-9/16

4-1/16

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

2-3/8

3

8-11/16

9-1/4

9-5/16

9-7/8

3-3/4

4-1/2

5-1/8

9-3/4

10-3/8

10-7/16

10-15/16

10-3/4

11-1/4

9-13/16

10-5/16

10-1/8

10-5/8

A

To specify receptacle with threaded

environmental cover, change third letter

in Part No. “L” to “E”.

Example: ZRLM changes to ZREM.

OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE

Substitute the symbol number for the Delta ▲ in the catalog number of plug.

Example: ZRLM-▲-12-* for .500 to .625 Dia. cable changes to ZRLM-10 12-*

Shell Shell

Shells

Shell

12

Shell

16

Shell

Shells

Cable Dia.

12

16

20 & C20 24 & C24 28 & C28

Cable Dia.

20 & C20 24 & C24 28 & C28

.062 to .125

.125 to .250

.250 to .375

.375 to .500

.500 to .625

02

04

06

08

10

–

06

08

10

–

10

–

1.500 to 1.625

1.625 to 1.750

1.750 to 1.875

1.875 to 1.937

1.875 to 2.000

–

26

28

30

31

–

26

28

30

–

26

28

30

–

32

.625 to .750

.750 to .875

.875 to .937

.875 to 1.000

1.000 to 1.125

12

14

15

–

12

14

–

16

18

12

14

–

16

18

–

16

18

–

2.000 to 2.125

2.125 to 2.250

2.250 to 2.375

2.375 to 2.437

2.437 to 2.500

–

34

36

38

39

–

34

36

38

–

40

1.125 to 1.250

1.250 to 1.375

1.375 to 1.437

1.375 to 1.500

–

20

22

23

–

20

22

–

20

22

–

2.500 to 2.625

2.625 to 2.750

2.750 to 2.875

–

42

44

46

24

14

STAR-LINE^®

Amphenol

INDUSTRIAL

In-Line Receptacle

with Standard Compression Nut

To specify a complete receptacle, substitute the dash no. of the contact insert selected for the asterisk (*)

in the catalog no. below.

Types

ZRLD ZRED

Dimensions

Size

Cable

Shell

Size

Cat. No.

A

C

D

E

12

16

20

C20

24

C24

28

C28

ZRLD-▲- 12-*

ZRLD-▲- 16-*

ZRLD-▲- 20-*

ZRLD-▲- C20-*

ZRLD-▲- 24-*

ZRLD-▲- C24-*

ZRLD-▲- 28-*

ZRLD-▲- C28-*

5-3/8

5-5/8

6-1/8

6-5/8

7-1/8

7-5/8

6

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

1-61/64

2-31/64

3-1/32

3-9/16

4-1/16

6-1/4

6-3/4

7-1/4

7-3/4

8-1/4

Select

from

Table Below

and Substi-

tute

Symbol No.

for Delta ▲

With Long Cable Adapter

12

16

20

C20

24

C24

28

C28

ZRLDL-▲-12-*

ZRLDL-▲-16-*

ZRLDL-▲-20-*

ZRLDL-▲-C20-*

ZRLDL-▲-24-*

ZRLDL-▲-C24-*

ZRLDL-▲-28-*

ZRLDL-▲-C28-*

7-5/8

7-7/8

8-3/8

8-7/8

9-3/8

9-1/8

9-5/8

8-1/4

8-1/2

9

9-1/2

10

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

1-61/64

2-31/64

3-1/32

3-9/16

4-1/16

9-3/4

10-1/4

A

D

E

Safety Wire Holes

(3).062 Dia.

C

To specify receptacle with threaded

environmental cover, change third letter

in Part No. “L” to “E”.

Example: ZRLD changes to ZRED.

OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE

Substitute the symbol number for the Delta ▲ in the catalog number of plug.

Example: ZRLD-▲-12-* for .500 to .625 Dia. cable changes to ZRLD-10 12-*

Shell Shell

Shells

Shell

12

Shell

16

Shell

Shells

Cable Dia.

12

16

20 & C20 24 & C24 28 & C28

Cable Dia.

20 & C20 24 & C24 28 & C28

.062 to .125

.125 to .250

.250 to .375

.375 to .500

.500 to .625

02

04

06

08

10

–

06

08

10

–

10

–

1.500 to 1.625

1.625 to 1.750

1.750 to 1.875

1.875 to 1.937

1.875 to 2.000

–

26

28

30

31

–

26

28

30

–

26

28

30

–

32

.625 to .750

.750 to .875

.875 to .937

.875 to 1.000

1.000 to 1.125

12

14

15

–

12

14

–

16

18

12

14

–

16

18

–

16

18

–

2.000 to 2.125

2.125 to 2.250

2.250 to 2.375

2.375 to 2.437

2.437 to 2.500

–

34

36

38

39

–

34

36

38

–

40

1.125 to 1.250

1.250 to 1.375

1.375 to 1.437

1.375 to 1.500

–

20

22

23

–

20

22

–

20

22

–

2.500 to 2.625

2.625 to 2.750

2.750 to 2.875

–

42

44

46

24

15

STAR-LINE^®

In-Line Receptacle

with Basketꢀeave Cable Grip

To specify a complete receptacle, substitute the dash no. of the contact insert selected for the

asterisk (*) in the catalog no. below.

Dimensions

Types

Size

Cable

Shell

Size

Cat. No.

ZRLK ZREK

A

C

D

E

12

16

20

C20

24

C24

28

C28

ZRLk -▲- 12-*

ZRLk -▲- 16-*

ZRLk -▲- 20-*

ZRLk -▲- C20-*

ZRLk -▲- 24-*

ZRLk -▲- C24-*

ZRLk -▲- 28-*

ZRLk-▲- C28-*

5-3/8

5-5/8

6-1/8

6-5/8

7-1/8

7-5/8

6

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

1-61/64

2-31/64

3-1/32

3-9/16

4-1/16

6-1/4

6-3/4

7-1/4

7-3/4

8-1/4

Select

from

Table Below

and Substi-

tute

Symbol No.

for Delta ▲

With Long Cable Adapter

12

16

20

C20

24

C24

28

C28

ZRLk L-▲-12-*

ZRLk L-▲-16-*

ZRLk L-▲-20-*

ZRLk L-▲-C20-*

ZRLk L-▲-24-*

ZRLk L-▲-C24-*

ZRLk L-▲-28-*

ZRLk L-▲-C28-*

7-5/8

7-7/8

8-3/8

8-7/8

9-3/8

9-1/8

9-5/8

8-1/4

8-1/2

9

9-1/2

10

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

1-61/64

2-31/64

3-1/32

3-9/16

4-1/16

9-3/4

10-1/4

A

D

See cable grip

components page

for basket weave

grip lengths

E

Safety Wire Holes

(3).062 Dia.

C

To specify receptacle with threaded

environmental cover, change third letter

in Part No. “L” to “E”.

Example: ZRLk changes to ZREk .

OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE

Substitute the symbol number for the Delta ▲ in the catalog number of plug.

Example: ZRLk -▲-12-* for .500 to .625 Dia. cable changes to ZRLk -10 12-*

Shell Shell

Shells

Shell

12

Shell

16

Shell

Shells

Cable Dia.

12

16

20 & C20 24 & C24 28 & C28

Cable Dia.

20 & C20 24 & C24 28 & C28

.062 to .125

.125 to .250

.250 to .375

.375 to .500

.500 to .625

02

04

06

08

10

–

06

08

10

–

10

–

1.500 to 1.625

1.625 to 1.750

1.750 to 1.875

1.875 to 1.937

1.875 to 2.000

–

26

28

30

31

–

26

28

30

–

26

28

30

–

32

.625 to .750

.750 to .875

.875 to .937

.875 to 1.000

1.000 to 1.125

12

14

15

–

12

14

–

16

18

12

14

–

16

18

–

16

18

–

2.000 to 2.125

2.125 to 2.250

2.250 to 2.375

2.375 to 2.437

2.437 to 2.500

–

34

36

38

39

–

34

36

38

–

40

1.125 to 1.250

1.250 to 1.375

1.375 to 1.437

1.375 to 1.500

–

20

22

23

–

20

22

–

20

22

–

2.500 to 2.625

2.625 to 2.750

2.750 to 2.875

–

42

44

46

24

16

STAR-LINE^®

Amphenol

INDUSTRIAL

In-Line Receptacle

with Conduit Adapter

(for ﬂexible conduit ﬁttings)

To specify a complete receptacle, substitute the dash no. of the

contact insert selected, for the asterisk (*) in the catalog no. below.

To specify receptacle with threaded environmental cover, change third letter in part no. “L” to “E””.

Types

ZRLT ZRET

Dimensions

C

Shell

Size

Conduit

Cat. No.

A

B

D

E

12

16

20

C20

24

C24

28

C28

3/4

ZRLT-2 12-*

ZRLT-4 16-*

ZRLT-5 20-*

ZRLT-5 C20-*

ZRLT-6 24-*

ZRLT-6 C24

ZRLT-7 28-*

ZRLT-7 C28-*

4-1/4

4-3/8

4-1/2

5

4-5/8

5-1/8

5-3/32

5-19/32

3/4

4-7/8

5

1-3/8

2-1/4

2-3/4

3-1/4

3-3/4

1-61/64

2-15/32

3-1/32

3-9/16

4-1/16

1-1/4

1-1/2

2

1-1/4

1-1/2

2

5-1/8

5-5/8

5-1/4

5-3/4

5-23-32

6-7/32

2

2-1/2

A

D

B

NPT

Thread

E

Safety Wire Holes

(3) .062 Dia.

C

B

To specify receptacle with threaded

environmental cover, change third letter

in Part No. “L” to “E”.

NPT

Thread

Example: ZRLT changes to ZRET.

17

STAR-LINE^®

Square Flange Receptacle

To specify a complete receptacle, substitute the dash no. of the contact insert selected, for the asterisk (*)

in the catalog no. below.

Types

ZRLP ZRCP ZREP

DIMENSIONS

WITH STANDARD CABLE ADAPTER

Shell

Size

12

16

20

C20

24

C24

28

Open

Back

Use with

or without

Potting

Catalog No.

ZRLP- 12-*

ZRLP- 16-*

ZRLP- 20-*

ZRLP- C20-*

ZRLP- 24-*

ZRLP- C24-*

ZRLP- 28-*

ZRLP- C28*

A

B

1-3/8

C*

E

F

G

J

K

L

N

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

1-1/12 11/64 2-15/16

2-1/8

1

1-11/32

1-27/32

2-11/32

2-27/32

3-11/32

2-21/64 1/4

2-53/64 3/4

2-21/64 1/4

2-53/64 3/4

2-21/64 1/4

2-53/64 3/4

1-11/16

2-3/32

2-17/32

3-1/32

2

13/64 2-15/16

2-1/2

3

7/32

9/32

2-15/16

3-7/16

2-15/16

3-7/16

2-3/16

2-11/16

2-3/16

2-11/16

2-3/16

2-11/16

Sleeves

1-1/2

1

1-1/2

1

3

3-1/2

11/32 2-15/16

11/32 3-7/16

C28

1-1/2

L

A Sq.

B Sq.

J

3/16

C

k

Modified

Acme

thread

E

hole

Dia.

WITH THREADED ENVIRONMENTAL

COVER AND SASH CHAIN

WITH HINGED SPRING COVER

G

5/8

F

N

Max panel thickness

when back mounted

using jack nut

plugs.**

E

Hole Dia.

1/16" Gasket Fits

front or back

of flange.

To specify receptacle with threaded

environmental cover, change third

letter in part number from “L” to “E”.

To specify receptacle with spring

door cover, change third letter

in part number from “L” to “C”.

Example: ZRLP changes to ZREP.

Example: ZRLP changes to ZRCP.

Drill hole in panel 1/64” larger than Dimension “k ” for front mounting or dimension “C” for back mounting

**Maximum panel thickness may be increased 1/8” when using Standard Coupling Nut Plugs.

18

STAR-LINE^®

Amphenol

INDUSTRIAL

Square Flange Receptacle

ꢀith Mechanical Clamp Nut

To specify a complete receptacle, substitute the dash no. of the contact insert selected, for the asterisk (*)

in the catalog no. below.

Type

ZRLPM ZRCPM ZREPM

Dimensions

Size

Cable

Shell

Size

Catalog

Number

A

B

C

D

E

F

G

H

N

12

16

20

C20

24

C24

28

C28

ZRLPM-▲- 12-*

ZRLPM-▲- 16-*

ZRLPM-▲- 20-*

ZRLPM-▲- C20-*

ZRLPM-▲- 24-*

ZRLPM-▲- C24-*

ZRLPM-▲- 28-*

ZRLPM-▲- C28-*

6-1/8

6-7/16

7

7-1/2

7-9/16

8-1/16

8-1/8

8-5/8

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

6-3/4

7-1/16

7-5/8

1-3/8

11/64

13/64

7/32

9/32

11/32

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

2-3/8

3

1-1/2

2

2-1/2

3

1/4

3/4

1/4

3/4

1/4

3/4

1-11/16

2-3/32

2-17/32

3-1/32

3-3/4

4-1/2

5-1/8

8-1/8

8-3/16

8-11/16

8-3/4

Select

from

3

3-1/2

Table Below

and Substi-

tute

Symbol No.

for Delta ▲

9-1/4

With Long Cable Adapter

12

16

20

C20

24

C24

28

C28

ZRLPML-▲-12-*

ZRLPML-▲-16-*

ZRLPML-▲-20-*

ZRLPML-▲-C20-*

ZRLPML-▲-24-*

ZRLPML-▲-C24-*

ZRLPML-▲-28-*

ZRLPML-▲-C28-*

8-3/8

8-11/16

9-1/4

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

9

1-3/8

11/64

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

2-3/8

3

1-1/2

2

2-1/2

3

1/4

3/4

1/4

3/4

1/4

3/4

9-5/16

9-7/8

10-3/8

10-7/16

1-11/16

2-3/32

2-17/32

13/64

7/32

3-3/4

4-1/2

5-1/8

9-3/4

9-13/16

10-5/16

10-1/8

10-5/8

9/32

10-15/16 2-17/32

9/32

3

10-3/4

11-1/4

3-1/32

11/32

3-1/2

B Sq.

D Sq.

A

Drill hole in panel 1/64” larger

than Dimension “H” for back

mounting..

H

F

Reversible clamps for

complete cable range

G Max.

1/16" Gasket fits

front or back of flange

E hole Dia.

E

C

Hole Dia.

To specify receptacle with

To specify receptacle with spring

door cover, change third letter in

Part No. “L” to “C”.

Example: ZRLPM changes to

ZRCPM.

threaded environmental cover,

change third letter in Part No.

“L” to “E”.

Example: ZRLPM changes to

ZREPM.

N

OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE

Substitute the symbol number for the Delta ▲ in the catalog number of plug.

Example: ZRLk -▲-12-* for .500 to .625 Dia. cable changes to ZREk -10 12-*

Shell Shell

Shells

Shell

12

Shell

16

Shell

Shells

Cable Dia.

12

16

20 & C20 24 & C24 28 & C28

Cable Dia.

20 & C20 24 & C24 28 & C28

.062 to .125

.125 to .250

.250 to .375

.375 to .500

.500 to .625

02

04

06

08

10

–

06

08

10

–

10

–

1.500 to 1.625

1.625 to 1.750

1.750 to 1.875

1.875 to 1.937

1.875 to 2.000

–

26

28

30

31

–

26

28

30

–

26

28

30

–

32

.625 to .750

.750 to .875

.875 to .937

.875 to 1.000

1.000 to 1.125

12

14

15

–

12

14

–

16

18

12

14

–

16

18

–

16

18

–

2.000 to 2.125

2.125 to 2.250

2.250 to 2.375

2.375 to 2.437

2.437 to 2.500

–

34

36

38

39

–

34

36

38

–

40

1.125 to 1.250

1.250 to 1.375

1.375 to 1.437

1.375 to 1.500

–

20

22

23

–

20

22

–

20

22

–

2.500 to 2.625

2.625 to 2.750

2.750 to 2.875

–

42

44

46

24

19

STAR-LINE^®

Square Flange Receptacle

with Basketꢀeave Cable Grip

To specify a complete receptacle, substitute the dash no. of the contact insert selected for the

asterisk (*) in the catalog no. below.

Dimensions

D

ZRLPK, ZRCPK, ZREPK

Size

Cable

Shell

Size

Catalog

Number

A

B

C

E

F

G

12

16

20

C20

24

C24

28

C28

ZRLPk -▲- 12-*

ZRLPk -▲- 16-*

ZRLPk -▲- 20-*

ZRLPk -▲- C20-*

ZRLPk -▲- 24-*

ZRLPk -▲- C24-*

ZRLPk -▲- 28-*

ZRLPk -▲- C28-*

5-3/8

5-5/8

6-1/8

6-5/8

7-1/8

7-5/8

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

6

1-3/8

11/64

13/64

7/32

9/32

9/3

1-1/2

2

2-1/2

3

1/4

3/4

1/4

3/4

1/4

3/4

6-1/4

6-3/4

7-1/4

7-3/4

8-1/4

1-11/16

2-3/32

2-17/32

3-1/32

Select

from

3

11/32

3-1/2

Table Below

and Substi-

tute

With Long Cable Adapter

Symbol No.

for Delta ▲

12

16

20

C20

24

C24

28

C28

ZRLPk L-▲-12-*

ZRLPk L-▲-16-*

ZRLPk L-▲-20-*

ZRLPk L-▲-C20-*

ZRLPk L-▲-24-*

ZRLPk L-▲-C24-*

ZRLPk L-▲-28-*

ZRLPk L-▲-C28-*

7-5/8

7-7/8

8-3/8

8-7/8

9-3/8

9-1/8

9-5/8

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

8-1/4

8-1/2

9

9-1/2

10

1-3/8

11/64

13/64

7/32

9/32

11/32

1-1/2

2

2-1/2

3

1/4

3/4

1/4

3/4

1/4

1-11/16

2-3/32

2-17/32

3-1/32

3

9-3/4

10-1/4

3-1/2

A

Drill hole in panel 1/64” larger

than Dimension “H” for back

mounting..

F

C

E

Hole Dia.

To specify receptacle

with threaded environ-

mental cover, change

third letter in Part No.

“L” to “E”.

To specify receptacle

with spring door cover,

change third letter in

Part No. “L” to “C”.

Example: ZRLPM

Example: ZRLPk

changes to ZREPR.

changes to ZRCPR.

G

OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE

Substitute the symbol number for the Delta ▲ in the catalog number of plug.

Example: ZRLk -▲-12-* for .500 to .625 Dia. cable changes to ZREk -10 12-*

Shell Shell

Shells

Shell

12

Shell

16

Shell

Shells

Cable Dia.

12

16

20 & C20 24 & C24 28 & C28

Cable Dia.

20 & C20 24 & C24 28 & C28

.062 to .125

.125 to .250

.250 to .375

.375 to .500

.500 to .625

02

04

06

08

10

–

06

08

10

–

10

–

1.500 to 1.625

1.625 to 1.750

1.750 to 1.875

1.875 to 1.937

1.875 to 2.000

–

26

28

30

31

–

26

28

30

–

26

28

30

–

32

.625 to .750

.750 to .875

.875 to .937

.875 to 1.000

1.000 to 1.125

12

14

15

–

12

14

–

16

18

12

14

–

16

18

–

16

18

–

2.000 to 2.125

2.125 to 2.250

2.250 to 2.375

2.375 to 2.437

2.437 to 2.500

–

34

36

38

39

–

34

36

38

–

40

1.125 to 1.250

1.250 to 1.375

1.375 to 1.437

1.375 to 1.500

–

20

22

23

–

20

22

–

20

22

–

2.500 to 2.625

2.625 to 2.750

2.750 to 2.875

–

42

44

46

24

20

STAR-LINE^®

Amphenol

INDUSTRIAL

Receptacle Mounted

to Junction Box

with Angle Adapter

To specify a complete receptacle, substitute the dash no. of the contact insert selected,

for the asterisk (*) in the catalog no. below.

Types

ZRLBB ZRCBB ZREBB

Shell

Size

Hub

Size†

3/4

1

1-1/4

1-1/2

1-1/4

1-1/2

2

1-1/4

1-1/2

2

2-1/2

3

2-1/2

3

Dimensions

Cat. No.

A

5-1/4

6

B

C

D

E

F

G

2-7/16

2-17/32 9/32

H

9/32

ZRLBB- 2 12-*

ZRLBB-3 12-*

ZRLBB-3 16-*

ZRLBB-4 16-*

ZRLBB-5 16-*

ZRLBB-4 20-*

ZRLBB-5 20-*

ZRLBB-6 20-*

ZRLBB-4 C20-*

ZRLBB-5 C20-*

ZRLBB-6 C20-*

ZRLBB-7 24-*

ZRLBB-8 24-*

ZRLBB-7 C24-*

ZRLBB-8 C24-*

ZRLBB-7 28-*

ZRLBB-8 28-*

ZRLBB-7 C28-*

ZRLBB-8 C28-*

4-5/8

5-1/4

4-3/16

4-1/2

8

3-9/16

3-7/8

7

2-3/8

2-5/8

3-3/4

4-1/2

3-3/4

4-1/2

3-3/4

4-1/2

3-3/4

4-1/2

2-13/16

2-15/16

3-39/64

3-33/64

3-33-64

3-1/2

12

16

3

9/32

20

3-3/8

2-19/64 7/16

2-21-32 7/16

2-7/64

2-15/32 7/16

C20

6

24

See

8

Drawing

Below

C24

28

2-1/2

3

2-1/2

3

7/16

3-1/2

C28

† Other hub sizes are available. Consult Amphenol Industrial Operations.

SHELL SIZES 12 - 16 - 20 - C20

SHELL SIZES 24 - C24 - 28 - C28

6-3/4

HUB

SIZE

HUB

SIZE

5/8

5-3/8

E

F

A B

C D

9-1/2

7

8

G

H

D

C

B

A

5/8

8

H

WITH HINGED SPRING COVER

WITH THREADED ENVIRONMENTAL

COVER AND SASH CHAIN

To specify receptacle with threaded

environmental cover, change third letter

in part number from “L” to “E”.

To specify receptacle with spring

door cover, change third letter

in part number from “L” to “C”.

Example: ZRLBB changes to ZREBB

Example: ZRLBB changes to ZRCBB

21

STAR-LINE^®

Receptacle Mounted

to Junction Box

with Straight Adapter

To specify a complete receptacle, substitute the dash no. of the contact insert selected,

for the asterisk (*) in the catalog no. below.

Types

ZRLA ZRCA ZREA

Shell

Size

Hub

Size†

3/4

1

1-1/4

1-1/2

1-1/4

1-1/2

2

1-1/4

1-1/2

2

2-1/2

3

2-1/2

3

Dimensions

Cat. No.

A

5-1/4

6

B

C

D

E

F

G

H

ZRLA- 2 12-*

ZRLA-3 12-*

ZRLA-3 16-*

ZRLA-4 16-*

ZRLA-5 16-*

ZRLA-4 20-*

ZRLA-5 20-*

ZRLA-6-20-*

ZRLA-4 C20-*

ZRLA-5 C20-*

ZRLA-6 C20-*

ZRLA-7 24-*

ZRLA-8 24-*

ZRLA-7 C24-*

ZRLA-8 C24-*

ZRLA-7 28-*

ZRLA-8 28-*

ZRLA-7 C28-*

ZRLA-8 C28-*

4-5/8

5-1/4

4-3/16

4-1/2

8

3-9/16

3-7/8

7

2-3/8

2-5/8

3-3/4

4-1/2

3-3/4

4-1/2

3-3/4

4-1/2

3-3/4

4-1/2

1-27/32

3-1/16

2-9/16

2-11/32

2-27/32

3-33-64

2-27/32

2-9/32

2-25/32

1

9/32

7/16

12

16

1-7/32

1-1/2

20

C20

6

24

See

8

Drawing

Below

C24

28

2-1/2

3

2-1/2

3

1-1/2

C28

† Other hub sizes are available. Consult Amphenol Industrial Operations.

SHELL SIZES 12 - 16 - 20 - C20

SHELL SIZES 24 - C24 - 28 - C28

6-3/4

HUB

SIZE

HUB

SIZE

5/8

5-3/8

E

F

A B

C D

9-1/2

7

8

G

H

D

C

B

A

5/8

8

H

WITH HINGED SPRING COVER

WITH THREADED ENVIRONMENTAL

COVER AND SASH CHAIN

To specify receptacle with spring

door cover, change third letter

in part number from “L” to “C”.

To specify receptacle with threaded

environmental cover, change third

letter in part number from “L” to “E”.

Example: ZRLA changes to ZRCA.

Example: ZRLA changes to ZREA.

22

STAR-LINE EX^®

Amphenol

INDUSTRIAL

Amphenol^®Star-Line EX^®

Product Instructions

Sections Contents:

•

Hazardous Location Page

Part Number Guide

EX Gland Code Guide

EX-13 Plug

EX-15 Inline Receptacle

EX-17 Panel Mount Receptacle

Familiarization & Assembly Information

Assembly & Termination

Mixing Instructions

Potting Instructions

23

STAR-LINE EX^®

Star-Line EX^®

Hazardous Certiﬁcation Information

Hazardous Area Equipment Mark

Markings for IEC/EN (ATEX)

IEC/ATEX (76/117/EEC)

Explosion protection

Protection method

Gas Group

Temperature Class

Equipment Protection Level

Ex

d

IIC

T6

Gb

European (EU) ATEX Directive (94/9/EC)

CE marking

Ingress Protection

(IP) Ratings

ꢁ

ꢁꢁꢁꢁꢁꢁID#ꢁofꢁNotiﬁedꢁBodyꢁforꢁtheꢁQAꢁSystem

EU Explosive Atmosphere symbol

Above ground

Second Number

First Number

Category

Surface

Temperature

Canada

Intrinsic Safety

Flameproof

ia

ib

ic

60079-11 Zone 0

60079-11 Zone 1

60079-11 Zone 2

iaD

ibD

61241-11

Zone 20

Zone 21

1

2

3

450 C (842 F)

300 C (572 F)

200 C (392 F)

135 C (275 F)

100 C (212 F)

85 C (185 F)

T1

T2

T3

T4

T5

T6

d

60079-1

2

Zone 1

*

Enclosure

tD

61241-1

Zone 20, 21 ,22

Zone 20, 21, 22

Purge & Pressurization

px

py

pz

60079-2

Zone 1

Zone2

2

3

*

Pressurized

pD

612441-4

Zone 21, 22

Note: Star-Line Ex^®

productsꢁcertiﬁcationꢁ

denoted with a *.

e

60079-7

Zone 1

2

Increased Safety

Encapsulation

*

ma

mb

60079-18 Zone 0

60079-18 Zone 1

maD

mbD

61241-18

Zone 20

Zone 21

1

2

Oil Immersion

o

q

60079-6

60079-5

Zone 1

2

3

2

1

Powder Filled

Non Incendive

nA, nC, nL, nR 60079-15 Zone 2

Rooms (draft)

p

60079-13 Zone 1

60079-28 Zone 0

60079-0

Optical Radiation

General Requirements

op..

61241-0

*

60079-1

Class. of Hazardous Areas

Electrical Installations

60079-14

Inspection & Maintenance

60079-17

24

STAR-LINE EX^®

Amphenol

INDUSTRIAL

Code Logic

Star-Line EX

“##” code for grommets

used w/ type “2” or “4”

Termination Method

N for crimp contact /

R for pressure /

hardware styles(See page 67)/

Letter code designation for

EEx d gland sizes

Blank for solder

Cable Type

Omit if unarmored.

-BS or -BSR

(see cable type

(see chart below)

Blank Aluminum

S = Stainless Steel

B = Brass

Insert

Conﬁguration

in charts on next page)

EX

S

13

3

C

20

332

P

N

-01 -BS A376

Product

Series

Preﬁx

Hardware

Style

(see pgs.

25-28)

Connector

Optional

Alternate

Key

Callout to

designate

Shell Size

(12, 16, 20,

24, 28, C20,

C24, C28)

T5 temperature

rating

Positions

-20^oC to 55^oC

13 for Male Plug /

Contact Gender

P for Male Pin /

S for Female Socket

15 for Female Inline/

17 for Female Panel Mount

18 for Panel Mount Circular Flange

19 for Thru Bulkhead-Dual Mate Receptacle

Example:

EX-13-3-C-20-332PN

Male Plug with EEX gland for a cable with 0.95” 24.1mm O.D., 20ea #12awg/4mm²male contacts.

EX-15-4-1620-332SN

Female Inline with basket weave grip for a cable with 0.95” 24.1mm O.D., 20ea #12awg/4mm²female contacts.

EX-17-1-20-332SN

Female Panel Mount, 20ea #12awg/4mm²female contacts.

EX-13-3-C-16-22PR-BS

Male Plug with EEX gland for an armored cable with 1.25”/31.75mm O.D., 4ea #4awg/25mm²male contacts.

EX-17-3-C-16-22SR-BS

Female Panel Mount with cable adapter with and EEX gland for an armored and sheathed cable.

ForAmphenol Star-Line product insert de-rating information

per the National Electric Code, please consult the Amphenol

Industrial website, www.amphenol-industrial.com. Chart is

located under LITERATURE tab.

25

STAR-LINE EX^®

PRODUCT CERTIFICATIONS

CertiﬁcateꢁNumber:ꢁSIRAꢁ03ATEX1101X

Cert. No.: IECEx SIR 10.0064X

The Starline product family carries all of the

industry standard approvals ranging from

ATEX and IECEx to UL and CSA.

AEx North American Hazloc Listing

Consult Factory for Listing No

GOST-RꢁCert.ꢁNo.ꢁРОССꢁMX.АИ96.В00012

(TUV) Brasil Cert. No. TUV 11.0147X

Starline EX offers a full range of hardware styles

including the use of EX rated cable glands, mechanical

clamps and gland nuts.

U

_®L

File Number: E184393

CSA Listed

Member: International

Association of Drilling Contractors

26

STAR-LINE EX^®

Amphenol

INDUSTRIAL

EEx d Cable Types

EEx d

Cable

Unarmored

Cable

Armored & Sheathed

with reduced bore

-BSR

Cable

-BS

Gland

No deviation if

Unarmored

Size Code

UA

Standard

OD-Reduced

Min

Max

Min

Max

Min

Max

Min

Max

A1

A2

A

.1575 (4.0)

.2835 (7.2)

.3780 (9.6)

.5315 (13.5)

.7677 (19.5)

.9055 (23.0)

1.110 (28.2)

1.307 (33.2)

1.547 (39.3)

1.839 (46.7)

2.059 (52.3)

2.287 (58.1)

2.453 (62.3)

.3307 (8.4)

.4606 (11.7)

.5512 (14.0)

.1339 (3.4)

.2835 (7.2)

.3701 (9.4)

.3307 (8.4)

.3543 (9.0)

.5315 (13.5)

.6299 (16.0)

.8307 (21.1)

1.079 (27.4)

1.339 (34.0)

1.598 (40.6)

1.839 (46.7)

2.094 (53.2)

2.343 (59.5)

2.591 (65.8)

2.843 (72.2)

3.071 (78.0)

3.307 (84.0)

.2638 (6.7)

.3701 (9.4)

.4724 (12.0)

.6614 (16.8)

.9134 (23.2)

1.126 (28.6)

1.370 (34.8)

1.618 (41.1)

1.870 (47.5)

2.118 (53.8)

2.370 (60.2)

2.618 (66.5)

–

.4055 (10.3)

.4921 (12.5)

.6929 (17.6)

.9409 (23.9)

1.201 (30.5)

1.425 (36.2)

1.669 (42.4)

1.909 (48.5)

2.157 (54.8)

2.409 (61.2)

2.677 (68.0)

2.890 (73.4)

.4606 (11.7) .4528 (11.5)

.5512 (14.0) .6102 (15.5)

.7874 (20.0) .7992 (20.3)

1.035 (26.3) 1.051 (26.7)

1.268 (32.2) 1.299 (33.0)

1.504 (38.2) 1.551 (39.4)

1.736 (44.1) 1.799 (45.7)

1.969 (50.0) 2.051 (52.1)

2.205 (56.0) 2.299 (58.4)

2.441 (62.0) 2.551 (64.8)

2.677 (68.0) 2.799 (71.1)

2.835 (72.0) 3.031 (77.0)

B

.7874 (20.0) .5315 (13.5)

1.035 (26.3) .7677 (19.5)

1.268 (32.2) .9055 (23.0)

1.504 (38.2) 1.106 (28.1)

1.736 (44.1) 1.303 (33.1)

1.972 (50.1) 1.543 (39.2)

2.205 (56.0) 1.839 (46.7)

2.441 (62.0) 2.051 (52.1)

2.677 (68.0) 2.283 (58.0)

2.835 (72.0) 2.449 (62.2)

C

C2

D

D2

E

E2

F

F2

G

Star-Line EX Plug with

EX Gland

Amphenol offers an extensive line of explosion

proof and general duty cable glands. Consult

Amphenol Industrial Operations and ask for new

catalog 12-055, Amphenol Cable Glands and

Cord Grips.

Cables can be designed with a custom overmold

to any Amphenol cylindrical connector for

any industrial application. Consult Amphenol

Industrial Operations for further information.

27

STAR-LINE EX^®

Hardꢀare

*Notes:

For “C” length inserts, add 1/2” to both dimensions “A” & “B”.

Plug ꢀith Mechanical Clamp (POTTINGꢁREQUIRED) EX-13-2 Style

Dimension

A*

B*

C

D

E

F

Shell

12

7-7/16 (189)

9-1/2 (241)

9-9/16 (243)

9-5/8 (245)

3-9/16 (91)

2-1/8 (54)

2-5/8 (67)

3-1/8 (79)

3-5/8 (92)

4-1/8 (105)

2 (51)

15/16 (24)

1-7/16 (37)

1-15/16 (49)

2-7/16 (62)

2-7/8 (73)

2-3/8 (60)

3 (76)

16

2-1/16 (52)

2-1/8 (54)

2-3/16 (56)

2 1/4 (57)

20

3-3/4 (95)

4-1/2 (114)

5-1/8 (130)

24

28

9-11/16 (246) 3-9/16 (91)

A

B

D

C

(MAX)

E

F

Plug ꢀith EEx d Gland (POTTINGꢁISꢁNOTꢁREQUIRED)

EX-13-3 Style

Note: ‘D’ Dimension varies according to cable gland. Detailed cable dimensions and type required.

Gland is included with the connector.

Dimension

Shell

A*

B*

C

Gland

Thread

12

16

20

24

28

6-1/16 (154)

8-1/16 (205)

3-9/16 (91)

2-1/8 (54)

2-5/8 (67)

3-1/8 (79)

3-5/8 (92)

4-1/8 (105)

M25

M40

M50

M63

M75

D

A (NOM)

B

C

(MAX)

Plug ꢀith Basketꢀeave Cable Grip (POTTINGꢁREQUIRED) EX-13-4 Style

Dimension

Shell

A*

B*

C

D

E

F

G

12

16

20

24

28

6-1/16 (154)

8-1/16 (205)

3-9/16 (91)

2-1/8 (54)

2-5/8 (67)

3-1/8 (79)

3-5/8 (92)

4-1/8 (105)

1-1/4 (32)

15/16 (24)

1-7/16 (37)

1-15/16 (49)

2-7/16 (62)

2-7/8 (73)

1-9/32 (33)

1-25/32 (45) 10-1/2 (267)

2-9/32 (58) 14-1/2 (368)

2-25/32 (71) 17-1/2 (445)

8 (203)

3-9/32 (83)

19 (483)

A

G (MAX)

D

B

C

(MAX)

E (MAX)

F

(MAX)

28

STAR-LINE EX^®

Amphenol

INDUSTRIAL

*Notes:

For “C” length inserts, add 1/2” to both dimensions “A” & “B”.

In-line Receptacle ꢀith Mechanical Clamp (POTTINGꢁREQUIRED)

EX-15-2 Style

Dimension

A*

B*

C

D

E

F

Shell

12

7 (178)

1-7/16 (37)

1-1/2 (38)

2 (51)

15/16 (24)

1-7/16 (37)

1-15/16 (49)

2-7/16 (62)

2-7/8 (73)

2-3/8 (60)

3 (76)

16

9-1/16 (230)

9-1/8 (232)

9-3/16 (233)

9-1/4 (235)

2-1/16 (52)

2-1/8 (54)

2-3/16 (56)

2-1/4 (57)

20

2-1/2 (64)

3 (76)

3-3/4 (95)

4-1/2 (114)

5-1/8 (130)

24

28

3-1/2 (89)

A

F (MAX)

B

D

C

E

(MAX)

In-line Receptacle ꢀith EEx d Gland (POTTINGꢁISꢁNOTꢁREQUIRED) EX-15-3 Style

Note: ‘D’ Dimension varies according to cable gland. Detailed cable dimensions and type required.

Gland is included with the connector.

Dimension

A*

B*

C

Gland

Thread

M25

Shell

12

5-5/8 (143)

7-5/8 (194)

1-7/16 (37)

1-1/2 (38)

2 (51)

16

M40

20

2-1/2 (64)

3 (76)

M50

24

M63

28

3-1/2 (89)

M75

A

B

D

C

In-line Receptacle ꢀith Basketꢀeave Cable Grip (POTTINGꢁREQUIRED)

EX-15-4 Style

Dimension

Shell

A*

B*

C

D

E

F

G

12

16

20

24

28

6-1/4 (159)

8-1/4 (210)

1-7/16 (37)

1-1/2 (38)

2 (51)

1-1/4 (32)

15/16 (24)

1-7/16 (37)

1-15/16 (49)

2-7/16 (62)

2-7/8 (73)

1-9/32 (33)

1-25/32 (45)

2-9/32 (58)

2-25/32 (71)

3-9/32 (83)

8 (203)

10-1/2 (267)

14-1/2 (368)

17-1/2 (445)

19 (483)

2-1/2 (64)

3 (76)

3-1/2 (89)

G

A

(MAX)

D

B

F (MAX)

E

(MAX)

C

29

STAR-LINE EX^®

*Notes:

For “C” length inserts, add 1/2” to both dimensions “A” & “B”.

Panel Mount Receptacle (POTTINGꢁREQUIRED) EX-17-1 Style

Dimension

A*

B*

C

D

E

F

Shell

12

A

B

#10 (M5)

4 7/16

1.765

1-1/2 (38)

2 (51)

1.654 (42)

2.047 (52)

2.441 (62)

2.835 (72)

3.228 (82)

2-1/4 (57) M40

2-5/8 (67) M50

F

(THREAD)

16

20

2-1/2 (64)

3 (76)

3-1/2 (89) M75

4 (102) M90

M63

24

28

3-1/2 (89)

C

D

23/32

Square

(MIN. FULL

THREAD)

E

Square

Fixed In-Line Receptacle ꢀith Mechanical Clamp (POTTINGꢁREQUIRED)

EX-17-2 Style

Dimension

Shell

A*

B*

C

D

E

F

12

16

20

24

28

7 (178)

1-7/16 (27)

1-1/2 (38)

2 (51)

5/16 (24)

1-7/16 (37)

1-15/16 (49)

2-7/16 (62)

2-7/8 (73)

2-3/8 (60)

9-1/16 (230)

9-1/8 (229)

9-3/16 (233)

9-1/4 (235)

2-1/16 (52)

2-1/8 (54)

2-3/16 (56)

2-1/4 (57)

3 (76)

2-1/2 (64)

3 (76)

3-3/4 (95)

4-1/2 (114)

5-1/8 (130)

3-1/2 (89)

A

F (MAX)

B

D

C

(MAX)

E

Fixed In-Line Receptacle ꢀith EEx d Gland (POTTINGꢁISꢁNOTꢁREQUIRED)

EX-17-3 Style

Note: ‘D’ Dimension varies according to cable gland. Detailed cable dimensions and type required.

Gland is included with the connector.

A

B

D

Dimension

Shell

A*

B*

C

Gland

Thread

12

16

20

24

28

5-5/8 (143)

7-7/8 (194)

1-7/16 (37)

1-1/2 (38)

2 (51)

M25

M40

M50

M63

M75

C

1-/12 (64)

3 (76)

3-1/2 (89)

Fixed In-Line Receptacle ꢀith Basketꢀeave Cable Grip(POTTINGꢁREQUIRED) EX-17-4 Style

Dimension

Shell

A*

B*

C

D

E

F

G

12

16

20

24

28

6-1/4 (159) 1-7/16 (27)

8-1/4 (210) 1-7/16 (27)

1-1/2 (38)

2 (51)

1-1/4 (32)

15/16 (24)

1-7/16 (37)

1-15/16 (49)

2-7/16 (62)

2-7/8 (73)

1-9/32 (33)

1-25/32 (45)

2-9/32 (58)

2-25/32 (71)

3-9/32 (83)

8 (203)

10-1/2 (267)

14-1/2 (368)

17-1/2 (445)

19 (483)

2-1/2 (64)

3 (76)

3-1/2 (89)

G

A

(MAX)

D

B

F (MAX)

E

(MAX)

C

30

STAR-LINE EX^®

Amphenol

INDUSTRIAL

Description of equipment

The Star-line EX series of connectors is comprised of metallic bodied plug and receptacle shells, to form

in䯉line cable connections. Externally the main bodies are fitted with suitably certified cable glands. In-

ternally the main bodies each contain an insulator insert fitted with solder or pressure type contacts of

either a pin or socket variety. The plug and receptacle shells together form an in-line connector. When

connected together they form a spigotted flamepath and are mechanically interlocked by means of a

threaded nut retained by a grub screw.

Additionally, the receptacle connector is available in a bulkhead mounted version that contains an exter-

nally threaded flamepath for mounting to certified EX enclosures with suitable internal mating thread.

This variety of bulkhead mount connector, must be internally potted, as described within this document.

The range is comprised of seven body (forms) sizes, each with a number of pin/socket size combina-

tions between 1 and 143 contacts. The connector shell size, pin configuration and rating are reflected

in the individual type designations.

Design Option are described below and include, alternative keying options, and pin or sleeve contacts in

either the plug or receptacle bodies.

Part Number Code Logic:

EX(a) - (b) - (c) - (d)- (e) - (f)(g)(h)(j) - (k)

Connector series type designation EX

Shell material (a)

Aluminium (default, omit code)

B-Brass

S-Stainless steel

Shell configuration (b)

13- Inline Receptacle, w/ accompanying blanking cap

15- Inline Plug, w/ accompanying blanking cap.

17 - Flange Mount Receptacle, w/ accompanying blanking cap.

18 - Circular Bulkhead Mount Receptacle, w/ cap.

Cable Adapter style (c)

1– Bulkhead Mount (w/ potting adapter; requires potting)

2– Mechanical Clamp (requires potting)

3– Threaded for use with EX certified Gland

4– Basketweave Grip (requires potting)

Grommet ID (d)

See catalog for available sizes and codes

12, 16, 20, C20, 24, C24, 28, C28

See catalog for configurations

P - Pin, S - Socket

Shell Size (e)

Contact Insulation (f)

Contact Gender (g)

Termination Style (h)

Insert Rotation (j)

N - Crimp, R - Pressure

Normal (default, omit code)

For alternates, refer to catalog

Planned Additions (k)

Certified Variations

31

STAR-LINE EX^®

Star-Line EX^®

Familiarization & Assembly Information

1. Read manufacturer’s assembly instructions before actually

starting to assemble connectors. Besides the matter of

instruction on correct procedures, there are two important

reasons for this preliminary step: To identify the various

component parts, and to check for any missing parts.

8. Be sure that ground contacts (when applicable) are correctly

located.

9. Seat all contacts properly so that they will not be damaged or

become disengaged during connector mating operations

10. Use only the proper insertion tools and be sure that they are

aligned axially when pushing contact into their fully seated

position.

2. Cut cable jackets and sheathing squarely and to correct

length, using only wire strippers that have been approved for

the operation. In preparing the individual wires in cables and

harnesses for assembly, make allowances in length for reaching

the outermost circle of contact cavities in the conductors. The

insulation should be cut progressively longer as they extend

out from the center of the cable or harness to assure sufﬁcient

length.

11. When inserts have more cavities than conductors, plug unused

cavities with furnished contacts.

12. After all terminated contacts are inserted in their respective

cavities and inspected (detailed on page 34), the cable adapter

or insert clamp nut should be tightened with a wrench. (detailed

on page 37).

3. Follow chart on page 34 covering maximum cable stripping

lengths for effective cable gland or grommet sealing. All

conductors should be ﬁt into contact wire wells correctly. A

practice layout should be done so that the assembler can

oversee what the ﬁnished will look like when ﬁnished.

13. When handling cables, use adequate support to prevent damage

to the internal wires. Exd glands are intended for sealing purposes

and should not be used as a cable grip.

14. If for any reason terminated conductors have to be removed from

an insert because of an assembly error or change in circuitry,

be sure to remove the cable gland or cable adapter ﬁrst before

extracting the contact and reinserting it.

4. Some cables that will be used will have a ‘basket weave’ type

of armor under the outer jacket (sheath) and over the inner

jacket. Since many regulatory entities require that the armor

be grounded at least at the source end, it is beneﬁcial to ground

the armor via a spare contact within the connector. Following

the removal of sufﬁcient amount of outer jacket (see chart on

page 34) ample amount of the armor can be clipped away, but

not all. An adequate amount should remain in order that a

small cross-section conductor, short in length, be woven into

the remaining armor weave and either soldered or covered

with mastic impregnated heat shrink, creating an intimate bond

to the armor. At the opposite end of the short piece of wire a

contact should be crimped and inserted into the insert.

15. If one of the connector poles is a ground wire, make sure that it

is grounded properly before the connector actually is engaged.

16. When connectors having the same configuration are to

be mounted close together, different or alternate keying

arrangements should be used to prevent mismatching and

possible damage to the electrical system.

17. Always inspect all aspects of connector assembly operations

before putting connectors into actual operation.

5. Use only correctly sized and ingress protected certiﬁed glands

or sealing grommets to assure resistance to moisture and other

contaminants.

18. Crimping and terminating of conductors to contacts must be

done carefully. Make certain that wire strands are fully bottomed

in contact-wells by checking through inspection hole provided

(Detailed on page 34).

6. Use only the proper crimping tools that have been set or

calibrated with precision gages.

19. Never try to straighten bent contacts. Straightening cannot be

done properly and the plating on contacts very likely will be

marred. This will result in a high resistance connection and will

expose the base material to possible corrosion.

7. Make certain that all contacts are the correct size before

attempting to assemble in insert cavities. This point is

particularly important when both power and control types of

contacts are used in the same connector.

20. Each assembly operator should be his own inspector. Worn,

damaged, or defective tools should be reported immediately

to foreman and supervisors. Assembly operators should be

indoctrinated with this attitude and made to understand the

importance of always guarding quality. Assembly workmanship

is a signiﬁcant factor in terminating the quality of multiple contact

connectors. Quality cannot be “inspected” into connectors; it

must be “built-in” during each and every assembly operation.

32

STAR-LINE EX^®

Amphenol

INDUSTRIAL

Star-Line EX®

Cable Types

It is the responsibility of the specifier/user to select the appro- Since there is no armor grounding contact path provided

priate cable to be used with the EX Star-Line connector sys-

tem. The specifier/user should favor the use of cables con-

structed with flexible conductors (IEC class 5 or higher/ICEA

type H or higher) as well as a flexible armor type (basket

within the connector assembly, a suitable external method

must be employed. It is recommended that a small strip of

outer jacket be cut away a reasonable distance from the en-

trance to the cable gland of the connector. A durable insu-

weave) if required. Armor systems such as those identified in lated conductor with

a cross section not smaller than

IEC 92-3 or IEEE455 or UL1309 are recommended. An imper- #14awg/4mm should be bonded to the exposed armor. Pro-

vious jacket should always be furnished over the armor. IEC/ tective tapes or heat or cold shrink (3M PST) should be applied

BS cables such as armored with SWA (X), tape(Z), and NEC

to protect this bonding point. The opposite end of this

style cables such as ‘interlocked’ or MC are not recommended grounding conductor should be terminated at the correspond-

with the EX connector system.

ing receptacles’ panel via one of the receptacles’ fastening

screws or a dedicated grounding lug or bar. In an ‘in-line’

configuration, a mirror image of the above should be used

with a simple mating point in close proximity to the connector

set.

The armor system should be grounded at the source point.

Periodically the specifier/user should investigate the need for

armor grounding (earthing) within the plug or in-line connec-

tor itself. In addition to the weaving of the armor grounding

conductor, soldering and/or heat shrink and/or strong adhe-

sive electrical takes, and/or ‘tension banding’ should be ap-

In summary the specifier/user should be versed in acceptable

applications that are allowed by the regulatory/certifying bod-

plied on the armor and conductor to insure a permanent bond. ies having jurisdiction. Periodic inspection of this grounding

The armor grounding wire should be terminated (solder or

crimp) to an appropriate sized contact, and inserted into the

connector insert.

arrangement should be implemented.

All connectors are furnished with a protective cover. In actual-

ity this cover is viewed as a critical part of the connector. The

cover is compared to a cover on a flameproof (Eexd) enclo-

sure. Absence of the cover voids the Ex certification. The

The armor system should not be confused or associated with

shielding which is employed with instrumentation/

telecommunication cables. Shielding for pairs/triads have their covers should not be viewed as an incidental protection to the

own individual drain wires which should be terminated onto

dedicated contacts. These drain wires should be insulated

external elements, but a required component of a hazardous

certified device. When the connectors are plugged together

with heat shrink within the connector body to prevent contact the covers can be screwed into each other to protect the

with other drain wires or pair/triad shield faces.

The above procedure does not apply to single conductor ca-

bles, i.e., 444-1111mcm (150mm-500mm), or multiconductor

power or control cables.

threads from damage. When the connectors are not mated, it

is required that the covers be installed and the set screws on

the covers be fully driven into the body of the connector.

Replacement covers and ‘NYLOK’ set screws are available on

request.

Single conductor Cables Periodically single conductor cables

will be required in an armored and sheathed construction.

SIRA Product Labeling Information

Information below must be attached to connectors via non-removable label.

Amphenol

Marking for all connectors used in standard

Sidney NY 13838 USA

(+40°C max.) ambient:

Ex d IIC T6 Gb (Inline Plugs and Receptacles)

Star-Line, Size Ref

Ex tb IIIC T80°C Db IP68 (Inline Plugs and Receptacles)

Ex de IIC T6 Gb (Panel mount receptacle filled w/ cement)

Ex tb IIIC T80°C Db IP68 (Panel mount receptacle filled w/ cement)

-20ºC Tamb +40°C

Work Order Number; Date Code; Facility

Code

0518

II 2 GD

IP68-8

Marking for inline connectors, used in +55°C max. ambient:

(INCREASED TEMP RANGE ONLY ALLOWABLE FOR CONNECTORS

(EX-13-3, EX-15-3, EX-17-3) EMPLOYING SUITABLE EX CERTI-

FIED GLANDS. THIS MARKING IS NOT APPLICABLE FOR CE-

MENTED CONFIGURATIONS)

Sira 03ATEX1101X & IECEx SIR 10.0064X

“Max volts, Max amp, Current rating per pin”

DO NOT SEPARATE WHEN ENERGIZED

Ex d IIC T5 Gb (Inline Plugs and Receptacles)

Ex tb IIIC T95°C Db IP68 (Inline Plugs and Receptacles)

-20ºC T^amb +55°C

33

STAR-LINE EX^®

The following instructions apply to equipment covered by certificate numbers:

Sira 03ATEX1101X & IECEx SIR 10.0064X

The equipment may be used with flammable gases and vapours with apparatus group(s) IIA, IIB, & IIC and with tempe-

rature classes T6, T5, T4, T3, T2 & T1.

The equipment is only certified for use in ambient temperatures in the range -20°C to +40^oC and should not be used

outside this range.

The product complies with the following standards:

Installation shall be carried out by suitably-trained personnel in accordance with the applicable code of practice e.g.

EN 60079-0:2006

(IEC 60079-0:2007 5th Ed)

General requirements for electrical apparatus for explo-

sive gas atmospheres

EN 60079-1:2007

(IEC 60079-1:2007 6th Ed)

Electrical apparatus for explosive gas atmospheres -

Part 1: Flameproof enclosures "d

EN 60079-7:2007

(IEC 60079-7:2006 4th Ed)

Electrical apparatus for explosive gas atmospheres –

Part 7: Increased safety "e"

EN 61241-0:2006

(IEC 61241-1:2004 1st Ed + Corr Nov 05)

General requirements for electrical apparatus for use in

the presence of combustible dust

EN 61241-1:2004

(IEC 61241-1:2004 1st Ed)

Electrical apparatus for use in the presence of combusti-

ble dust. Protection by enclosures “tD”

EN/IEC 60079-14 or EN/IEC 61241-14. It is the end user’s responsibility to ensure that the product, as specified

and confirmed by the product label, is suitable for it intended application.

Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the

applicable code of practice e.g. EN/IEC 60079-17 or EN/IEC 61241-17.

Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of

practice e.g. EN/IEC 60079-19.

Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained

personnel, using only components purchased from Amphenol or an Amphenol approved distributor. Any use of non-

approved components/suppliers will invalidate the certification for that product.

The certification of this equipment relies upon the following materials used in its construction:

1. Connector Materials:

xꢀ (Standard Base Material) ASTM B211 or B221 Alloy 6061-T6, Aluminum (<7%Mg, <7%Ti),

xꢀ (Optional Base Material) ASTM 5640, Alloy 303, Stainless Steel,

xꢀ (Optional Base Material) ASTM B455, Alloy C38500, Brass.

2. Seal Materials:

xꢀ Buna Rubber w/ Durometer of 70 SHORE A.

If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take

suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection provided by

the equipment is not compromised.

Aggressive substances: e.g. acidic liquids or gases that may attack metals, or solvents that may affect polymeric materi-

als.

Suitable precautions: e.g. regular checks as part of routine inspections or establishing from the material’s data sheets

that it is resistant to specific chemicals.

34

STAR-LINE EX^®

Amphenol

INDUSTRIAL

SPECIAL CONDITIONS FOR SAFE USE/CONDITIONS OF CERTIFICATION

The following must be adhered to in full for safety and as to not invalidate product certiﬁcation.

1. The panel mounted variants may be installed in suitably certiﬁed and dimensioned ﬂameproof equipment providing that

the certiﬁcation of this ﬂameproof equipment will allow such installation.

2. The panel mounted variants may be ﬁtted in an increased safety enclosure when the free internal space is ﬁlled

with epoxy resin and providing the certiﬁcation of the enclosure will allow such installation. An electric strength test in

accordance with EN 60079-7:2007 and IEC 60079-7:2007 Clause 7.1 will be performed on each unit after instal-lation of the

epoxy resin.

3. The Ex-18 range of panel-mounted variants may be installed in a suitably certiﬁed and dimensioned ﬂameproof

equipment providing that the certiﬁcation of this ﬂameproof equipment will allow such installation. They have the following

dimensioned spigot joints and are suitable for Group IIA, IIB or IIC, dependent upon the associated

appa-ratus entry dimensions.

Shell Size

Spigot diameter (mm)

39.90/39.85

Spigot length (mm)

46 (+/-1)

12

16

20

24

28

49.90/49.85

46 (+/-1)

62.90/62.85

46 (+/-1)

74.90/74.85

46 (+/-1)

89.90/89.85

46 (+/-1)

1. The Ex-18 range of receptacles shall only be used where the temperature at the point of entry in service on the

associated enclosure is between -20°C to +70.2°C.

2. The Ex-18 range connector does not incorporate an external earth facility. It is the responsibility of the user or installer to

ensure adequate earth continuity by means of guidance given within the manufac-turer’s installation instructions.

Star-Line EX^®

Connector Mating, Securement and Certiﬁcation Compliance

The Starline EX series utilizes a traditional threaded (ACME) coupling scheme, with an additional enhancement. The coupling

sleeve is part of an actual assembly. The assembly is comprised of a coupling sleeve, and two (2) grub screws (set screws). These

set screws and their proper implementation, are a requirement of the Certiﬁcate of Conformity.

Once the connectors are mated, and the coupling nut has been tightened, it is a requirement that the Grub Screws both be

tightened using a proper tool (allen key; supplied with connector). This prevents the coupling nut from backing off, and minimizes

“unauthorized decoupling” of the mated connector pair. The Grub Screws would have to be intentionally loosened, in order for the

coupling nut to be retracted, and the connectors unmated.

WARNING: Compliance with the Certiﬁcate of Conformity is satisﬁed when:

1) the male and female connectors are completely mated, and

2) the coupling sleeve is fully engaged, and

3) the grub screws are fully engaged, and

4) all the above are established before the circuit is energized.

WARNING: When circuits are de-energized, and the connectors, all plugs and receptacles, are un- mated, the

respective ﬂameproof blanking caps must be installed, and all grub screws secured. Flame- proof blanking caps

are a part of the certiﬁcation, and their use is required, to maintain ﬂameproof wor- thiness of the connector

halves independently, should the circuit be re-energized.

35

STAR-LINE EX^®

Star-Line EX^®

Assembly & Terminating Instructions

Cable Jacket & Wire Stripping

Shell

Size

Contact

Size

Mod 1 (Solder Contact)

Strip Lengths (mm)

Mod 1 (Pressure Contact)

Strip Lengths (mm)

Mod 2 & 3 (Crimp Contact)

Strip Lengths (mm)

AWG(mm)

Conductor

Jacket

Conductor

Jacket

Conductor

Jacket

12

16

18 (0.75mm)

16 (1.5mm)

12 (4.0mm)

10 (6.0mm)

18 (0.75mm)

16 (1.5mm)

12 (4.0mm)

10 (6.0mm)

8 (10.0mm)

4 (25.0mm)

18 (0.75mm)

16 (1.5mm)

12 (4.0mm)

10 (6.0mm)

8 (10.0mm)

4 (25.0mm)

1/0 (50.0mm)

535MCM

7.2mm

8.7mm

11.9mm

7.2mm

8.7mm

11.9mm

15.1mm

16.7mm

7.2mm

8.7mm

11.9mm

15.1mm

16.7mm

18.3mm

99.2mm

-

90.5mm

84.1mm

96.8mm

90.5mm

88.9mm

87.3mm

109.5mm

103.2mm

101.6mm

98.4mm

11.5mm

14.6mm

15.5mm

17.1mm

11.5mm

14.6mm

15.5mm

17.1mm

21.0mm

23.0mm

11.5mm

14.6mm

15.5mm

17.1mm

21.0mm

23.0mm

31.0mm

90.5mm

92.1mm

96.8mm

98.4mm

101.6mm

109.6mm

111.12mm

113.9mm

115.2mm

17.5mm

14.3mm

99.2mm

105.5mm

118.2mm

-

17.5mm

20

-

17.5mm

19.1mm

50.0mm

118.2mm

-

90.0mm

-

(240mm)

24/C24

18 (0.75mm)

16 (1.5mm)

12 (4.0mm)

10 (6.0mm)

8 (10.0mm)

4 (25.0mm)

1/0 (50mm)

4/0 (120mm)

535 MCM

7.2mm

8.7mm

11.9mm

15.1mm

16.7mm

18.3mm

130.9mm

-

122.2mm

115.9mm

114.3mm

100.0mm

117.5mm

127.0mm

11.5mm

14.6mm

15.5mm

17.1mm

21.0mm

23.0mm

31.0mm

31.6mm

-

17.5mm

19.1mm

50.0mm

130.9mm

-

90.0mm

-

(240mm)

777 MCM

(400mm)

28/C28

18 (0.75mm)

16 (1.5mm)

12 (4.0mm)

10 (6.0mm)

8 (10.0mm)

4 (25.0mm)

1/0 (50mm)

4/0 (120mm)

7.2mm

8.7mm

11.9mm

15.1mm

16.7mm

18.3mm

137.3mm

-

125.6mm

122.2mm

120.7mm

106.4mm

123.8mm

133.4mm

11.5mm

14.6mm

15.5mm

17.1mm

21.0mm

23.0mm

31.0mm

31.6mm

-

17.5mm

19.1mm

350 MCM

(185mm)

21.4mm

137.3mm

-

130.1mm

33.5mm

-

36

STAR-LINE EX^®

Amphenol

INDUSTRIAL

Star-Line EX^®

Assembly & Terminating Instructions

Electrical Connectors with MOD I Inserts

Amperes Rating

of Device

Conductor

Size AWG

Type

Cord/Cable

The following table gives the wire sizes and cord/cable

types to be used with the Star-line plugs, receptacles and

cable connectors. The plugs and cable connectors are

intended for connection to 3, 4 or 5 conductor cords/

cables depending on the contact insert conﬁguration.

20

#14

S, SO

W

30

#12, #10

#6, #4

60

The cord sealing grips range for plugs and cord

connectors is 1/8”. For instance, if inside dia. of grommet

is 3/4” it will seal and grip a cord dia. in the range of .750

dia. max. to .625 dia min. Inside diameter of grommets

are in sixteenth of an inch increments.

100

200

#0, #1, #2

#3/0, #4/0

W

There are two types of contacts used in Mod I style inserts, one is solder, the other is pressure. The pressure contacts

apply termination force via a set screw, and require being torque to values provided in the table below:

20 amp.

30 amp.

40 amp.

60 amp.

100 amp.

200 amp.

#12 contact

#10 contact

#8 contact

#4 contact

#1/0 contact

#4/0 contact

Lb-in

N-M

N/A

15

25

20

50

100

1.7

2.8

2.3

5.7

11.3

A. Prepare end of cable by stripping jacket and insulation per tables

shown on previous page. Remove any ridges or grooves by scarﬁng the

edges to provide a smooth surface on the cable to insure good grommet

sealing. Tin conductors to be soldered to within 1/16” of insulation. Use

only resin ﬂux for all soldering.

B. Slide the EX gland nut, cable grip, or anti-friction washer, grommet

and cable adapter, over the cable in the order named. Be sure the right

size EX gland or grommet has been selected to obtain a proper seal.

See photo “YY”.

YY

C. Solder conductors in contacts, if solder type. TO ENSURE

ENVIRONMENTALSEALING,ALLCONTACTSMUSTREMAININPLACE

EVENIFEVERYONEISNOTBEINGUSED. Thesiliconeinsulationisheat

resistant, but reasonable care must be exercised to prevent unnecessary

heating. It is recommended that a DC induction soldering unit be used if

possible. Do not use open ﬂame soldering. It is recommended that heat

shrink be applied over ﬁnished termination point.

D. Support the barrel assembly in a vise having smooth-faced jaws;

with female receptacle have ﬂange secured in vice for holding steady.

The plug and receptacle keyways/keys are designed to withstand the

assembly torque. See photo “MM”.

PP

MM

E. Apply cable adaptor or insulation clamp nut by strap wrench, turning

counterclockwise (left hand thread) until hand-tight. APPLY STRAP

WRENCH TO CABLE ADAPTER OR INSULATION CLAMP AND TIGHTEN UNTIL IT SHOULDERS FULLY ON

BARREL. Substantial resistance should be felt by assembler as he rotates adapter on ﬁnal revolution. See

photo “PP”.

F. Slide Ex gland or grommet into cable adapter and engage either cable grip, or gland washer and gland nut.

DRAW UP TIGHT WITH WRENCH. If mechanical clamp nut is used, tighten clamp screws as ﬁnal step.

NOTE 1. Photo “YY” is an example of EX-13-3 Series Plug using Exd gland.

37

STAR-LINE EX^®

Star-Line EX^®

Assembly & Terminating Instructions

Electrical Connectors with MOD II Inserts

Individual contacts are crimped to their respective conductors outside of the connector where

ample working space is available. The crimping operation can be done by hand or power

operated tools. Reference page 86 of this catalog for proper tool information.

Terminated contacts are individually inserted into the insulation with a contact insertion tool.

See photo “JJ”. Contacts may be inserted and removed without degrading contact retention

or environmental capability. The front rigid portion of the insert functions to stabilize and

ensure positive alignment of the contacts.

Contact cavities are clearly numbered on the front and rear insert face to facilitate

identiﬁcation during assembly, inspection, and maintenance.

All contact cavities, whether used or not, must be populated in order to maintain certiﬁcation

and proper environmental sealing.

JJ

For Electrical Connectors with MOD III Inserts

Mod III connectors contain insulations that are factory installed and locked into position with a non-removable retaining

ring. Each insulator assembly contains a resilient seal interposed between two rigid plastic insulators. Mod III contacts

are rear insert-able and rear release-able for quick and easy circuit changes. Mod III contacts are retained in their

respective cavities by means of collapsible metal collets. The main advantage of collet style retention are lower insertion

forces, eliminating need for insertion tools, and higher retention forces. Contact cavities are clearly numbered on the

front and rear insert face to facilitate identiﬁcation during assembly, inspection, and maintenance. All contact cavities,

whether used or not, must be populated in order to maintain certiﬁcation and proper environmental sealing.

All connectors are shipped with the inserts factory installed in the barrel shell, and in the speciﬁed key position.

CRIMPING CONTACTS: Contacts are crimped outside of the connector with a proper tool. Check through the inspection

hole in contact to make certain wires are fully bottomed in well before crimping.

Panel Mounting a Receptacle

1.The panel receptacle is comprised of two basic pieces. The ﬁrst is the actual

panel receptacle assembly, where the mating plug enters, and the second is the

panel adapter/potting chamber.

Panel Gasket

2. Following the termination and/or insertion of the contacts into their

representative cavities, the panel adapter is the ﬁrmly tightened all the way until

travel ceases.

3. The potting step can then be completed. After the potting compound has

hardened, the completed receptacle assembly can be installed into the

enclosure.

4. The square panel gasket is furnished for installation on the outer surface of the

enclosure behind the square ﬂange. The sealing washer and brass locknut

should be fully tightened with proper tools. Following this step four proper

length 10mm screws should be installed into holes in corner of front ﬂange.

(Brass locknut is not required when threading receptacle assembly into a

ﬂameproof enclosure.

Brass Locknut

Sealing Washer

5. For all increased safety panel mount receptacles:

In accordance with EN50019:2000, Clause 7.1, the increased safety enclosure

certiﬁcate must include the use of the device as well as an electric strength test

on the ﬁnished assembly.

6. The panel mount variant shall be installed in a suitably certiﬁed and dimensioned

ﬂameproof equipment when it’s certiﬁcate allows such installation.

38

STAR-LINE EX^®

Star-Line EX^®

Amphenol

INDUSTRIAL

Potting Instructions

All cable adapters, other than ones suited for mating with an EX-certiﬁed gland, must be ﬁlled with encapsulant (potted).

The material certiﬁed for use in ﬁlling this connector line is to be supplied by Amphenol Industrial part number

10- 838535. The user or installer shall consider the performance of these materials with regard to attack by aggressive

substances that may be present in the hazardous area. This material is a two-component casting system with a 1:1

volumetric mix ratio. It has low exothermic qualities, peaking at only 102°F during cure. The material starts to harden in

under 2 hours and fully cures at room temperature in 24. It can be quick cured in 2 hours at 140°F.

The product is available in easy “mix & dispense” cartridges. More informa tion is available by contacting:

Amphenol Industrial Operations, Technical Support

Phone: (520) 285-5130

Filling Depths

Mixing Instructions

1. CAUTION: Wear goggles or other eye protection during all

operations.

The Cable Adapter should be ﬁlled with the encapsu-

lant to the following levels:

2. Remove the tape band from the mid-section of the cartridge.

3. Squeeze cartridge slightly in area of the removed tape band

to deform foil barrier.

1-3/4" Empty

4. Push the threaded end of the mixing rod into small and fully

threaded into it’s mating thread within the tube.

5. Push the mixing rod to the bottom of cartridge and begin

plunging the mixing rod, the full length of the cartridge, while

rotating the mixing rod approximately 90° with each stroke.

Mix for the total number of 50 strokes. A stroke is one

complete in and out cycle. On the last stroke, mixing rod

should be fully extended outward.

Filled With Compound

6. Grasp the cartridge ﬁrmly at the neck of the tube, and

unscrew the mixing rod by turning counterclock-wise

approximately 3 turns. Remove mixing rod.

Cable Adapter

7. Install nozzle and remove bottom cap.

•

In-line cable adapters are ﬁlled to within one & three

quarter inches (1¾”) of the end of the adapter. The

goal is to have all the volume ﬁlled without interrupting

the cable grommet from seating when the strain relief

nut is installed.

8. Load tube into a standard painters caulk gun.

9. Pot connectors in mated condition to assure contact

alignment.

10. Potting not required when using Exd/Exe gland option for

plugs and in-line receptacles.

Panel Adapter (shown above)

•

Bulkhead adapters should be ﬁlled to within

1/16” of the top.

39

STAR-LINE EX^®

Star-Line EX^®

Potting Instructions

Volume Chart

The following chart illustrates how much potting compound is needed per connector. This is based on ﬁll lengths of

3-7/8” (in-line adapters) and 1-3/4” (Panel mount adapters) and the smallest allowable cable diameter included for each

particular shell.

* Note: These volumes are estimated. Necessary volumes may vary depending on conductor count, insulation, and jacket thickness.

Shell Size

Approx. Cement usage

in a 6” cable adapter*

Approx. Cement

usage in a bulkhead

adapter*

(Fluid Ounces)

12

16

20

24

28

1.6

3.5

6.1

9.0

11.1

.5

1.1

2.1

3.3

4.5

Recommendations

It is recommended where possible, that when mated sets of connectors are potted that the connector with the female insert

be potted ﬁrst, allowed to set and then the male be potted while it is mated to the previously potted female connector. This

will ensure that the male contacts will be seated or ‘aimed’ properly at the female socket contact opposite it. The male

contacts have a given amount of movement while not engaged, and if during initial potting procedures the male contacts are

positioned beyond this movement range, they will not properly make contact with the socket contact.

Mixing Rod

Cartridge

Foil Barrier

Plunger

Catalyst

Tape Band

Base Compound

Bottom Cap

40

STAR-LINE^®

Single Pole Power

Amphenol

INDUSTRIAL

Rig-Power^®Connectors

(1000v AC/DC)

Connector

Standard

RIG-Radsok^®

Style

Insert Gender

Part Number*

Plug w/ Mech. Clamp

Dead Front Pin (Line side)

Socket Contact (Load Side)

Dead Front Pin (Line side)

Socket Contact (Load Side)

Dead Front Pin (Line side)

Socket Contact (Load Side)

Dead Front Pin (Line side)

Socket Contact (Load Side)

Dead Front Pin (Line side)

Socket Contact (Load Side)

RIG-10P▲-XX-M-◆

RIG-10S▲-XX-M-◆

RIG-15P▲-XX-M-◆

RIG-15S▲-XX-M-◆

RIG-17P▲-XX-M-◆

RIG-17S▲-XX-M-◆

RIG-17PR-◆

RIG-R10P▲-XX-M-◆

RIG-R10S▲-XX-M-◆

RIG-R15P▲-XX-M-◆

RIG-R15S▲-XX-M-◆

RIG-R17P▲-XX-M-◆

RIG-R17S▲-XX-M-◆

RIG-R17PR-◆

Plug w/ Mech. Clamp

Cable Receptacle w/ Mech. Clamp

Fixed CableReceptacle w/ Mech. Clamp

Fixed Cable Receptacle w/ Mech. Clamp

Panel Mount Receptacle (Bus Bar)

Panel Mount Receptacle (Direct Cable Entry)

RIG-17SR-◆

RIG-R17SR-◆

RIG-17PN-◆

RIG-R17PN-◆

RIG-17SN-◆

RIG-R17SN-◆

NOTE: Radsok^®version not backward

compatible with original contact design

* ▲ Select Cable Size. See Cable Size & Amperage Guide below.

XX - Select Cable Diameter Code #. See Grommet Selection Guide below.

M designates Mechanical Clamp (For basketweave grip substitute K for M).

◆ Select standard color code from Color Code options below.

Use Crimp Tool: T&B #TBM15

RIG-Power Grommet

Selection Guide (XX)

Cable Size & Amperage

Selection Guide (p)

Standard

Amperage

RIG-Radsok^®

Amperage

TBM 15

Cable Diameter

1.000-1.125

1.125-1.250

1.250-1.375

1.375-1.500

1.500-1.625

1.625-1.750

1.750-1.875

Code No. (XX)

Cable Size

Die Code No.

18

20

22

24

26

28

30

2 = 313 kcmil

3 = 373 kcmil

4 = 444 kcmil

5 = 535 kcmil

6 = 646 kcmil

7 = 777 kcmil

625

925

1000

1200

1350

1500

76

700

87

800

107

115

900

1000

1135

Color Code Options (t)

Current Type

DC

AC

Standard Color Code

Blue

-BL

Orange

-OR

Yellow

-Y

Brown

-BR

Red

-R

White

-W

Black

-BK

Green

-G

ꢀ

PartꢀNumberꢀSufﬁxꢀ◆

NOTE: It is the responsibility

of the user to ensure

other components of their

system have equal/greater

amperage carrying capacity.

41

Single Pole Power

RIG-R17SR-R

RIG-R10P7-22-M-R

RIG-Power^®Receptacle w/Radsok ^®

Busbar Socket (Color Code Red)

RIG-Power^®Plug w/Radsok^®Pin

(Color Code Red)

Mated Pair Starline EX Rig-Power w/Radsok^®

EX-17-1-C24-R386SR

Starline EX Receptacle

w/Radsok^®Socket

EX-13-3-D2-C24-R386PN

StarLine EX Plug w/Radsok^®Pin

8.703

8.734

PLUG

RIG-10X -XX-M

.297 DIA. 4 HOLES

NOTE:

See page 20, shell size

C24 for full mounting

dimensions.

2.531 SQ.

3.250 SQ.

PANEL MOUNT RECEPTACLE

RIG-17X

42

Amphenol

Single Pole Power

INDUSTRIAL

Single Pole Power Connectors

P-500^TM/ PD-501 POWER Connectors

Wire

Size

Type of

Part

Boot Part #

(See Color Code)

Cable

Sealing Range

Ampacity

Termination

Gender

Number

900*

325

–

Stud

Socket

P-500126-BS-◆

PD-501-L

–

535MCM

313MCM

Solder

Crimp

Solder

TMPC-10-◆

1.125 - 1.500

P-500126-P

PD-501-S

Note: Connectors are rated at 1000 Volts AC/DC when mounted on 5" centers.

Copper alloy, silver plated contacts for maximum conductivity.

Crimp tool required for P-500126-P is Thomas & Betts hex crimp using Tool # TBM15 &

die catalog #15505 or BURNDY “YA”

* When used with 125° C rated cable.

6.813

5.969

TMPC-10-R

3.625

1.875

2.750

.547 MIN. PANEL THICKNESS

.750 2.250

1.375

BOOT

2.656 D

.750 D

1.375 D

1.062 D

1.066 DIA. OVER KNURL

1.062

1.052

PIN PD-501-L

MOUNTING HOLE

DIA.

6.813

1.375

6.813

PANEL BOARD SOCKET

P-500126-BS

3.625

1.875

3.625

1.875

1.375

BOOT

2.656 D

.750 D

2.656 D

1.250 D

.955 D

1.187 D

.750 D

.875 D

PIN P-500126-P

PIN PD-501-S

TMPC^TMConnectors

With Standard

Contacts

With Radsok

Contacts

Part

Number

Cable

Sealing

Range

Type of

Part

Current

Range

Current

Range

Wire

Size

Boot

Part No.

Gender

Termination

Number

Socket

7/8" Stud/Panel Board

2 Hole Bus Bar

Crimp

TMPC-41777-L-◆ 900-1135 amps

TMPC-41777-24L 900-1135 amps

TMPC-41777-RL-◆ 1500

TMPC-41777-R24L 1500

N/A

TMPC-40535-L

TMPC-40777-L

900 amps

900-1135 amps

TMPC-40535-RL

TMPC-40777-RL

1500

444-535 kcmil TMPC-10-◆ 1.125-1.500

646-777 kcmil TMPC-10-◆ 1.125-1.500

Crimp

Note: TMPC Connectors are rated at 1000 Volts AC/DC when mounted on 5" centers.

Material is copper alloy, silver plated for maximum conductivity and corrosion resistance.

Recommended crimping tools are as follows: Anderson (Square D) Versa Crimp VC8 (four indent).

COLOR CODE DOT

1-1/8 DIA.

.547 MIN.PANEL THICKNESS

4-1/16 REF.

6.000

3.500

CLEVIS PIN

6.000

2.250

1.750

1.066 DIA. OVER KNURL

DIA. MOUNTING HOLE

.656 DIA. 2 HOLES

1.062

1.052

MOTOR BUS BAR MOUNT

SOCKET TMPC-41777-24L

PANEL BOARD SOCKET

TMPC-41777-L

43

STAR-LINE^®

TMPC POWER MOUNT

Amphenol® TMPC POWER MOUNT Flange

Mounted Traction Motor Power Connector

series featuring RADSOK® Contacts.

Features & Benefits:

•ꢀ RADSOK contact provide increased

amperages than competition

•ꢀ Contacts rated at 1500 amp for 777 MCM

cables

•ꢀ Contacts machined from high grade

aluminum to offer longer life, more mating

cycles

•ꢀ Lower insertion/removal forces is a by-

product of our RADSOK contacts

•ꢀ Molded flange base mounts directly to

Stainless or Aluminum panels, thus

eliminating the need for added secondary

mounting fixtures

•ꢀ Color coded mounting bases and cable side

boots available to help prevent cross mating,

while allowing easier electrical phase

identification

Amphenol Industrial Operations introduces the

addition of our “NEW” TMPC Power Mount flange

mounted connector series. The New TMPC Power

Mount series is an addition to our time tested TMPC

Single Pin power connector line. The TMPC Power

Mount incorporates our existing TMPC connectors

with RADSOK® contacts into our new thermoplastic

molded receptacle flange.

Available in color codes per the NEC AC/DC

Electrical requirements, the TMPC Power Mount

series is designed to work with current IEEE Type P

drilling cables (sizes range from 313 MCM through

777 MCM). The RADSOK® contacts allow for

higher amperages and reduced insertion/removal

forces when compared to similar products in the

market.

•ꢀ Connector series comes complete with

molded Hypalon caps and insulation boots

•ꢀ Patent Pending

44

STAR-LINE^®

Amphenol

INDUSTRIAL

PLUG KIT PART NUMBER

COLOR

313 MCM

444 MCM

535 MCM

646 MCM

777 MCM

BLACK

TMPC-SP3-BK TMPC-SP4-BK TMPC-SP5-BK TMPC-SP6-BK TMPC-SP7-BK

COLOR OPTIONS AVAILABLE:

Black, Blue, Brown, Green, Gray,

Orange, Purple, Red, White, Yellow

Plug Kit Consist of:

- Pin Contact

- Boot (color designation)

- Rubber Cover

RECEPTACLE KIT PART NUMBER

COLOR

FLANGE KIT W/ CONTACT

FLANGE KIT LESS CONTACT

BOOT PART

TMPC-10-BK

Black

TMPC-SR-BK

TMPC-SRLC-BK

COLOR OPTIONS AVAILABLE: Black, Blue,

Brown, Green, Gray, Orange, Purple, Red, White,

Yellow

Receptacle Kit Consist of:

-ꢀSocketꢀContactꢀ(afﬁxedꢀintoꢀtheꢀﬂange)

- Flange (color designation)

- Rubber Cover

ACCESSORIES

CONTACTS ONLY

(FOR PIN RETENTION RING

ADD -RR)

DESCRIPTION

PART NUMBER

TMPC-SR-CAP

RECEPTACLE CAP

TMPC-SP-CAP

TMPC-SR-G

SR1-313R

SR1-444R

SR1-535R

SR1-646R

SR1-777R

BOOT CAP

MOUNTING GASKET

BOOT RING 313 MCM

BOOT RING 444 MCM

BOOT RING 535 MCM

BOOT RING 646 MCM

BOOT RING 777 MCM

CABLE SIZE

BUSBAR CONTACT

313-777

TMPC-1

MCM

CABLE SIZE

PIN CONTACT

313-535 MCM

646-777 MCM

TMPC-40535-RL

TMPC-40777-RL

45

STAR-LINE^®

Insert Conﬁguration

Listing

For Amphenol^®/ Pyle^®Star-Line, Star-Lok and Star-Line EX Connectors

Introduction

TheꢀAmphenol/PyleꢀStar-LineꢀInsertꢀConﬁgurationꢀListingꢀisꢀissuedꢀprimarilyꢀtoꢀidentifyꢀvariousꢀcontactꢀinsertꢀ

arrangements.ꢀForꢀtheꢀengineer,ꢀitꢀprovidesꢀvisualꢀselectionꢀofꢀtheꢀinsertꢀconﬁgurationꢀneededꢀtoꢀsatisfyꢀhisꢀrequirements.ꢀ

For the end user, the list provides general information useful in the termination of plugs and receptacles. To aid the reader,

theꢀinsertꢀconﬁgurationsꢀareꢀpresentedꢀinꢀnumericalꢀorder,ꢀbasedꢀonꢀtheꢀnumberꢀofꢀcontactsꢀinꢀeach.

The male insert illustration shown left (and those on the

following pages) is shown as it appears when viewed

from the front. Contacts are shown by both physical

positionꢀwithinꢀtheꢀconﬁgurationꢀandꢀbyꢀcontactꢀnumber.ꢀ

The contact number corresponds to the contact position

shown on the rear face of the insert illustrated as well

as to both the front and rear faces of the mating insert.

The symbol used to show contact location is indicative

of contact size. For example, the contact symbol in

this illustration represents a #8 contact. An explanation

of contact symbols is presented on each page of the

listing. Each drawing also provides data on normal and

alternate key positions. Drawings are reduced from

actualꢀsizeꢀofꢀtheꢀinsertꢀconﬁguration.

NOTE: Alternate keying or insert polarization is intended to

resist improper intermating of plugs and receptacles of like

shell sizes and like insert arrangements.

Contact Insert Ordering

Plug and receptacle contact inserts are selected according to requirements for Service Voltage Rating, Number of

Contacts, Wire Size and Ampere Rating.

Mod I and II inserts may be purchased separately for assembly into the basic barrel. The Catalog Number for each is

shown on the chart accompanying each drawing. Pin or socket inserts are interchangeable in male and female barrels.

Mod III inserts, as a unit, cannot be purchased separately because contact inserts are factory assembled to, and sealed

in,ꢀtheꢀbasicꢀbarrel.ꢀTheꢀDashꢀNumberꢀgivenꢀwithꢀeachꢀModꢀIllꢀconﬁgurationꢀmustꢀbeꢀshownꢀasꢀaꢀsufﬁxꢀtoꢀtheꢀbasicꢀbarrelꢀ

Catalog Number to identify the insert desired.

Arrangements are available with high amperage RADSOK^®ꢀcontactsꢀspeciﬁcallyꢀdesignedꢀforꢀStar-Lineꢀinserts.ꢀTheseꢀareꢀ

designated with an ‘R’ in the part number. For example: ZP-C28-R42PR would designate an insert with size 4/0 RADSOK

pin contacts. ZP-C28-R42SR would designate an insert with size 4/0 socket contacts.

46

ꢁ

Speciﬁcationsꢁ Circuitꢁ ꢁ Breakingꢁ

Non-Circuit

Breaking

Surfaceꢁ

Distance

Inches

Thru-Air

Spacing

Inches

STAR-LINE^®

Amphenol

INDUSTRIAL

MIlitary

Ratings

MIL-5015

N.E.C. Ratings

ELECTRICAL

Ratings

Non-

Circuit

Over

Service Voltage Ratings

The voltage to which contact inserts are limited

is a function of the dielectric separation between

adjacentꢀcontactsꢀandꢀbetweenꢀcontactsꢀ

and shell.

Service

Voltage

Nominal

D.C.

Volts

RMS

A.C.

Volts

RMS

D.C.

RMS

A.C.

RMS

Instrument 250

200

500

–

1/16

1/8

3/16

1/4

5/16

1

–

A

D

E

B

C

700

250

600

240

600

1/16

1/8

The voltage rating is designated by a service

voltage rating letter which is shown in the

service voltage rating table with each contact

conﬁgurationꢀlisting.

1250

1750

2450

4200

900

1250

1750

3000

3/16

1/4

5/16

Three Classiﬁcations of Ampere Ratings

MS Ampere Ratings: (MIL-C-39029)

Based on the combination of the following:

The amount of current which an individual pin and socket contact may carry is a function of contact material and design

efﬁciencyꢀofꢀtheꢀpinꢀandꢀsocketꢀsystemꢀasꢀwellꢀasꢀtheꢀabilityꢀofꢀtheꢀprimaryꢀconductorꢀinsulationꢀtoꢀresistꢀtemperatureꢀrisesꢀ

due to inherent copper losses and bundling factors.

Total current carrying capacity of the connector is a function of the insert temperature which is rated at 225°F (107° C) for

continuous operation. The total operating temperature is the summation of the ambient temperature plus the temperature

rise resulting from the thermal losses of each contact.

MIL-W-5088ꢀspeciﬁcationsꢀmayꢀbeꢀusedꢀasꢀaꢀgeneralꢀreferenceꢀonꢀtheꢀsubjectꢀinasmuchꢀasꢀpertinentꢀcableꢀderatingꢀdataꢀ

is included.

N.E.C. Non-Circuit-Breaking or Disconnect Ampere Ratings

The non-interrupting current ratings, shown in the table, are based on the temperature of the contacts being within the

rangeꢀspeciﬁedꢀbyꢀUnderwriter’sꢀLaboratories,ꢀInc.ꢀwhenꢀwireꢀsizesꢀareꢀselectedꢀinꢀaccordanceꢀwithꢀtheꢀNationalꢀ

Electrical Code.

When multiple conductors are used, the load factor and temperature rise based on ambient and total insert temperature

must be taken into consideration..

NOTE: The N.E.C. circuit breaking and non-circuit breaking

Non-Circuit

ratings are based on test results of contacts and connectors.

Breaking

† MV Drop

ConsultꢀtheꢀN.E.C.ꢀwhenꢀselectingꢀwire/cableꢀforꢀspeciﬁcꢀ

applications. Under certain conditions, a wire size may be

rated higher or lower than the table indicates for a given

contact size.

Contact

Size

Ampere Rating

AWG/

MCM

MS

N.E.C.

Solder

Crimp

***

Contacts Contacts

†

Measurements made at extreme ends of mated

contacts with probe touching contact and wire (MIL-5015

speciﬁcations).

#18

#16

–

13

23

33

46

80

150

225

–

9

16

22

21

20

16

12

10

8

30

29

27

26

23

22

–

** Based on temperature rise (National Electrical Code

#12

30

Requirement).

#10

40

*** Based on Arcing Control (National Electrical Code

Requirement).

# 8

50

# 4

90

#1/0

155

225

325

750

839

937

1048

#4/0

ForAmphenol Star-Line product insert de-rating

information per the National Electric Code,

please consult theAmphenol Industrial website,

www.amphenol-industrial.com. Chart is located

under LIt Er At ur E tab.

350 MCM

500 MCM

535 MCM

646 MCM

777 MCM

8

–

30

–

47

STAR-LINE^®

Spare/Replacement Contacts for

MOD II and MOD III Inserts

Contacts are machined copper alloy ranging in size (AWG) from #18 to 500 MCM.

Standard line contacts are silver plated but can also be furnished with gold over silver, gold over nickel, and other combinations

of plating systems available upon request.

Pin contacts are of blended geometry to provide extra strength and protection against damage. Socket contacts are the closed

entry type.

Contacts for MOD I inserts are not listed because these inserts are factory assembled and damage may be done to the resilient

centerꢀinsulationꢀifꢀcontactsꢀareꢀinsertedꢀorꢀremovedꢀbyꢀinexperiencedꢀpersonnelꢀinꢀtheꢀﬁeld.

MOD II

Size

“W”

“C”

“W”

Polarizing

Standard

Polarizing

“C”

Awg/MCM

Length

Ground

18 Pin

18 Socket

ZP-4018-36L

ZP-4118-36L

16 Pin

16 Socket

ZP-4016-36L

ZP-4116-36L

ZP-4016-37L

ZP-4012-37L3

ZP-4010-37L2

12 Pin

12 Socket

ZP-4012-36L

ZP-4112-36L

10 Pin

10 Socket

ZP-4010-36L

ZP-4110-36L

8 Pin

8 Socket

ZP-4008-66L

ZP-4108-66L

4 Pin

4 Socket

ZP-4004-66L

ZP-4104-66L

ZP-4804-66L

ZP-4904-66L

1/0 Pin

1/0 Socket

ZP-4000-66LB

ZP-4041-76LB

ZP-4800-66LKB

ZP-4100-66L

ZP-4141-76L

ZP-4900-66LK

4/0 Pin

4/0 Socket

500 MCM Pin

500 MCM Socket

P-206053-CP

P-206053-CS

535 MCM Pin

535 MCM Socket

RIG-C24-535PN

RIG-C24-535SN

646-777 MCM Pin

646-777 MCM Socket

RIG-C24-386PN

RIG-C24-386SN

“W” length represents standard insert length for sizes 12, 16, 20 24 and 28. “C” length represents longer insert length for sizes C20, C24 and C28.

Contacts in “C” length inserts are 1/2” longer than standard. Ground contacts are 1/8” longer than standard. Ground clips are part of inserts. “C’

length ground contacts are 1/8” longer than “C” length line contacts.

For Amphenol Star-Line product insert de-rating information

per the National Electric Code, please consult the Amphenol

Industrial website, www.amphenol-industrial.com. Chart is

located under LITERATURE tab.

48

STAR-LINE^®

Amphenol

INDUSTRIAL

Termination Data

Amphenol – Pyle Connectors Corporation’s tools for contact crimping, insertion and removal are required for

terminating and assembling contacts.

Contact Dimensions

Contact

Size

WIRE WELL DIMENSIONS

Solder Mod I

Crimp* Mod II

Crimp* Mod III

Diameter

AWG (mm)

Diameter

Depth

Diameter

Depth

#18 (0.75)

.060” (1.52)

.079” (2.00)

.117” (2.97)

.142” (3.61)

.210” (5.33)

.333” (8.45)

.470” (11.94)

.656” (16.7)

.798” (20.27)

13/64” (5.15)

17/64” (6.47)

25/64” (9.92)

33/64” (9.12)

37/64” (14.63)

41/64” (16.27)

57/64” (22.62)

1-1/8” (28.58)

.059” (1.49)

.079” (2.00)

.113” (2.87)

.142” (3.60)

.189” (4.80)

.289” (7.34)

.445” (11.30)

3/8” (9.52)

.058” (1.47)

.079” (2.00)

.113” (2.87)

.142” (3.60)

.188” (4.77)

.278” (7.06)

.455” (11.56)

.656” (16.7)

3/8” (9.52)

#16 (1.5)

1/2” (12.70)

17/32” (6.74)

19/32” (15.09)

3/4” (19.05)

53/64” (21.03)

1-1/8” (28.58)

1/2” (12.70)

#12 (4.0)

17/32” (13.49)

19/32” (15.08)

3/4” (19.05)

#10 (6.0)

#8 (10.0)

#4 (25.0)

53/64” (21.03)

15/16” (23.81)

1/0 (50.0)

4/0 (120.00)

350MCM (185.00)

500 MCM (240.00)

1.00” (25.40)

1-3/8” (34.93)

* Crimp contacts have inspection hole.

Crimp Data

Torque Data for

Conductor

Wire Size (AWG)

Crimped

Crimp Retention

Pressure Contacts

MOD I

Contact

Size

Min. Force

Lbs. (N)

Contact/Conductor

Size/Awg (mm)

Torque Req.

Retention Force

#18

#20

#22

38 (169.0)

19 (84.5)

15 (66.7)

In./Lbs. (N•m)

Lbs. (N)

#18 (0.75)

#16 (1.5)

#12 (4.0)

#10 (6.0)

#8 (10.0)

#4 (25.0)

1/0 (50.0)

4/0 (120.00)

100 (11.3)

4/0

3/0

2/0

1/0

#1

450 (2001.7)

350 (1556.9)

300 (1334.5)

250 (1112.0)

200 (889.6)

180 (800.7)

#16

#18

#20

50 (222.4)

38 (169.0)

19 (84.5)

1/0 (50.0)

50 (5.7)

#12

#14

#16

110 (489.3)

70 (311.4)

50 (222.4)

#2

#4 (25.0)

20 (2.3)

#4

#6

#8

140 (622.8)

100 (444.8)

90 (400.3)

#10

#12

#14

180** (800.7)

110 (489.3)

70 (311.4)

#8 (10.0)

#10 (6.0)

25 (2.8)

15 (1.7)

#8

75 (333.6)

#10 80 (355.9)

#12 70 (311.4)

#14 60 (266.9)

#8

to

225 (1000)

#10

180 (800)

#4

to

400 (1779)

#6

300 (1334)

550 (2447)

#2

to

1/0

700 (3114)

4/0

3/0

2/0

875 (3892)

825 (3670)

750 (3336)

4/0 (120.00)

500(240.00)

500 MCM

2500 (11120)

535

646

777

Recommend using Thomas & Betts

TBM 15 crimp tool with appropriate

sized dies.

** Stranded wire

49

STAR-LINE^®

Thermocouple Contacts

Thermocoupleꢀcontactsꢀareꢀavailableꢀforꢀuseꢀinꢀallꢀinsertꢀconﬁgurations.ꢀContactꢀcanꢀbeꢀeitherꢀpurchasedꢀseparatelyꢀorꢀincludedꢀ

in the insert/connector-please coordinate with the factory on this latter option. For crimp terminations-see tools shown on page 76.

When soldering, please adhere to the following procedures: (1) clean wire and solder well with stainless scratch brush. (2) Use

HandyꢀandꢀHarmanꢀSilverꢀSolderꢀFlux.ꢀ(3)ꢀUseꢀHandyꢀandꢀHarmanꢀAMSꢀ2665ꢀSilverꢀSolderꢀwithꢀﬂameꢀtorch.ꢀIMPOr t ANt -use

extremeꢀcareꢀtoꢀpreventꢀoverheatingꢀtheꢀfemaleꢀcontact,ꢀotherwiseꢀtensionꢀwillꢀbeꢀlostꢀandꢀresultꢀinꢀpoorꢀcontact.ꢀ(4)ꢀCleanꢀﬂuxꢀ

from all surfaces using boiling water or steam.

MOD I & II

Color

Code

Thermocouple

Material*

Table Temperature Range

of Thermocouple Material

Size Gender

Cat. No.

#16

ZP-4016-10MF

Black

Yellow

White

Green

Red

Iron

Constantan

Chromel

Alumel

Socket

ZP-4116-10MF

ZP-4016-10NF

Temperature Range

#16

Material*

Degrees

Short Time

Socket

ZP-4116-10NF

ZP-4016-10PO

Continuous

#16

Electrolytic Copper

& Constantan

190-350°C

to 600°C

Socket

ZP-4116-10PO

ZP-4016-10RO

Chromel & Constantan

Iron & Constantan

Chromel & Alumel

0-900°C

0-1100°C

to 1100°C

to 1350°C

#16

Socket

ZP-4116-10RO

ZP-4016-10CF

#16

Copper

Socket

ZP-4116-10CF

ISAꢁColorꢁ

Coding

ꢁ

MilitaryꢁColorꢁ

Coding

ꢁ ConductorꢁIdentiﬁcation

ISA

Symbol

Nomenclature*

(+)

(–)

Jacket

(+)

(–)

Positive (+)

Negative (–)

J

Iron/Constantan

Chromel/Alumel

Copper/Constantan

White

Red

Black

Yellow

Blue

Black

White

Red

Yellow

Green

Yellow

Red

Magnetic

Non-Magnetic

K

T

E

B

S

Yellow

Blue

Non-Magnetic

Copper Color

Non-Magnetic

Copper Color

Magnetic

Red

Non-Magnetic

Chromel/Constantan Purple

Red

Purple

Black

White

Red

Silver Color Non-Magnetic

Non-Magnetic

Copper/Copper

Alloy #11

Black

White

*

Chromel and Alumel are registered trademarks of Hoskins Manufacturing Company.

ForAmphenol Star-Line product insert de-rating information per the National Electric Code, please consult theAmphenol

Industrial website, www.amphenol-industrial.com. Chart is located under LIt Er At ur E tab.

50

ꢀ ZP-C-16-341ꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁguration Index

For drawings and further information of insert arrangements listed see the referenced page numbers. Arrangements with RADSOK

contacts are designated with an ‘R’ in front of the dash number in the part number. For availability of other arrangements, consult

Amphenol Industrial Operations.

Insertꢀ

Arrangementꢀ

Numberꢀ

MODꢀ MODꢀ MODꢀ Radsokꢀ

Totalꢀ

18ꢀ

16ꢀ

12ꢀ 10ꢀ

8ꢀ

4ꢀ

1/0ꢀꢀꢀꢀꢀꢀꢀ4/0ꢀꢀꢀꢀꢀꢀꢀ313MCMꢀꢀꢀꢀ350ꢀMCMꢀꢀꢀ373ꢀMCMꢀꢀꢀ444ꢀMCMꢀ ꢀ535ꢀMCMꢀ 646-777ꢀ Pageꢀ

ꢀ

Iꢀ

ꢀ

IIꢀ

ꢀ

IIIꢀ Contactsꢀ Numberꢀ (0.75)ꢀ (1.5)ꢀ (4.0)ꢀ (6.0)ꢀ (10.0)ꢀ (250)ꢀ (50.0)ꢀ (120.0)ꢀ

(185.0)ꢀ

ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ(240.0)ꢀꢀꢀꢀꢀ(300-400)ꢀꢀꢀNo.ꢀ

ꢀ

ofꢀContactsꢀ

ꢀ

RIG-C24-386ꢀ

ꢀ

Xꢀ

ꢀ

1ꢀ

ꢀ

1ꢀ

ꢀ

1ꢀ

ꢀ

54

64

56

70

59

61

55

56

67

64

59

65

67

55

54

71

59

74

57

70

69

57

66

79

73

57

77

72

66

68

71

ꢀ

ꢀ RIG-C24-R386ꢀ

ꢀ RIG-C24-535ꢀ

ꢀ RIG-C24-R535ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

1

ꢀꢀꢀꢀRIG-C24-313ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ

ꢀ RIG-C24-R313ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ

ꢀꢀꢀꢀRIG-C24-373ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ

ꢀ RIG-C24-R373ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ

ꢀꢀꢀꢀRIG-C24-444ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ

ꢀ RIG-C24-R444ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ

ꢀ

1

ꢀ

1

ꢀ

ꢀ ZP-12-310ꢀ

ꢀ ZP-12-14ꢀ

ꢀ

X(G)ꢀ

ꢀ

Xꢀ

7ꢀ

4ꢀ

ꢀ

7ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

ꢀ ZP-12-314ꢀ

ꢀ ZP-12-316ꢀ

ꢀ ZP-12-22ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

X(G)ꢀ

ꢀ

4ꢀ

ꢀ

ꢀ ZP-12-322ꢀ

ꢀ ZP-12-323ꢀ

ꢀ ZP-12-24ꢀ

ꢀ

X(G)ꢀ

ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

17ꢀ

5ꢀ

17ꢀ

ꢀ

Xꢀ

ꢀ

5ꢀ

ꢀ

ꢀ ZP-12-324ꢀ

ꢀ ZP-12-326ꢀ

ꢀ ZP-12-27ꢀ

ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

5ꢀ

ꢀ

Xꢀ

ꢀ

5ꢀ

3ꢀ

ꢀ

2ꢀ

ꢀ

Xꢀ

ꢀ

3ꢀ

ꢀ

ꢀ ZP-12-327ꢀ

ꢀ ZP-12-330ꢀ

ꢀ ZP-12-33ꢀ

ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

3ꢀ

ꢀ

X(G)ꢀ

ꢀ

3ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

10ꢀ

7ꢀ

ꢀ

ꢀ ZP-12-333ꢀ

ꢀ ZP-12-334ꢀ

ꢀ ZP-12-348ꢀ

ꢀ ZP-12-53ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

X(G)ꢀ

ꢀ

10ꢀ

7ꢀ

ꢀ

Xꢀ

ꢀ

X(G)ꢀ

ꢀ

5ꢀ

7ꢀ

ꢀ

ꢀ ZP-12-653ꢀ

ꢀ ZP-12-354ꢀ

ꢀ ZP-12-355ꢀ

ꢀ ZP-12-56ꢀ

ꢀ

X(G)ꢀ

ꢀ

5ꢀ

ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

7ꢀ

ꢀ

10ꢀ

3ꢀ

10ꢀ

ꢀ

X(G)ꢀ

ꢀ

3ꢀ

ꢀ ZP-16-312ꢀ

ꢀ ZP-16-16ꢀ

ꢀ ZP-16-316ꢀ

ꢀ ZP-16-321ꢀ

ꢀ ZP-16-22ꢀ

ꢀ ZP-16-322ꢀ

ꢀ ZP-16-324ꢀ

ꢀ ZP-16-325ꢀ

ꢀ ZP-16-28ꢀ

ꢀ ZP-16-328ꢀ

ꢀ ZP-16-29ꢀ

ꢀ ZP-16-333ꢀ

ꢀ ZP-16-335ꢀ

ꢀ ZP-16-37ꢀ

ꢀ ZP-16-38ꢀ

ꢀ ZP-16-638ꢀ

ꢀ ZP-16-640ꢀ

ꢀ ZP-16-344ꢀ

ꢀ ZP-16-346ꢀ

ꢀ ZP-16-349ꢀ

ꢀ ZP-16-355ꢀ

ꢀ

X(G)ꢀ

ꢀ

Xꢀ

ꢀ

19ꢀ

5ꢀ

ꢀ

19ꢀ

ꢀ

5ꢀ

ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

5ꢀ

ꢀ

37ꢀ

4ꢀ

ꢀ

37ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

16ꢀ

ꢀ

18ꢀ

16ꢀ

4ꢀ

ꢀ

2ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

9ꢀ

ꢀ

8ꢀ

ꢀ

1ꢀ

ꢀ

Xꢀ

ꢀ

61ꢀ

27ꢀ

26ꢀ

4ꢀ

61ꢀ

ꢀ

24ꢀ

4ꢀ

ꢀ

3ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

18ꢀ

ꢀ

X(G)ꢀ

ꢀ

4ꢀ

ꢀ

X(G)ꢀ

ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

55ꢀ

21ꢀ

9ꢀ

55ꢀ

ꢀ

Xꢀ

ꢀ

11ꢀ

ꢀ

10ꢀ

6ꢀ

ꢀ

3ꢀ

ꢀ

14ꢀ

19ꢀ

12ꢀ

19ꢀ

ꢀ

2ꢀ

ꢀ

(G) depicts arrangement with grounded contact

51

ꢀ ZP-16-371ꢀ

ꢀ ZP-16-373ꢀ

ꢀ

Xꢀ

46ꢀ ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ45ꢀ ꢀ

ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ

ꢀꢀꢀꢀZP-16-70ꢀ ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀ

ꢀ

ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ3ꢀ

ꢀ

45ꢀ

ꢀ

ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ3ꢀ

ꢀ

55

76

73

STAR-LINE^®

Insert Conﬁguration Index

For drawings and further information of insert arrangements listed see the referenced page numbers. Arrangements with RADSOK

contacts are designated with an ‘R’ in front of the dash number in the part number. For availability of other arrangements, consult

Amphenol Industrial Operations.

Insertꢀ

Arrangementꢀ

Numberꢀ

MODꢀ MODꢀ MODꢀ

Radsokꢀ

Contactsꢀ

ꢀ

Totalꢀ

18ꢀ

16ꢀ

12ꢀ

10ꢀ

8ꢀ

4ꢀ

1/0ꢀ

4/0ꢀ

350ꢀMCMꢀ 500MCMꢀ 646-777ꢀ Pageꢀ

(240.0)ꢀ (300-400)ꢀ No.ꢀ

ꢀ

Iꢀ

ꢀ

IIꢀ

ꢀ

IIIꢀ

ꢀ

Numberꢀ

(0.75)ꢀ (1.5)ꢀ

ꢀ

(4.0)ꢀ

(6.0)ꢀ (10.0)ꢀ (250)ꢀ (50.0)ꢀ (120.0)ꢀ (185.0)ꢀ

ꢀ

ofꢀContactsꢀ

ꢀ

X(G)ꢀ

ꢀ

27ꢀ

3ꢀ

24ꢀ

3ꢀ

ꢀ

3ꢀ

ꢀ

1ꢀ

ꢀ

ZP-16-74ꢀ

ꢀꢀꢀꢀ

X(G)ꢀ

ꢀ

4ꢀ

ꢀ

55

59

67

70

65

67

79

75

79

ꢀ73

72

78

60

57

58

62ꢀ&ꢀ82

62

80

62

61

75

76

68

70

65

77

74

68

71

54

60

ꢀ74

72

71ꢀ

81

58

ꢀ ZP-16-75ꢀ

ꢀ ZP-16-376ꢀ

ꢀ ZP-16-377ꢀ

ꢀ ZP-16-378ꢀ

ꢀ ZP-16-381ꢀ

ꢀ ZP-20-313ꢀ

ꢀ ZP-20-323ꢀ

ꢀ ZP-20-329ꢀ

ꢀ ZP-20-331ꢀ

ꢀ ZP-20-32ꢀ

ꢀ ZP-20-332ꢀ

ꢀ ZP-20-334ꢀ

ꢀ ZP-20-35ꢀ

ꢀ ZP-20-38ꢀ

ꢀ ZP-C20-40ꢀ

ꢀ ZP-C20-640ꢀ

ꢀ ZP-C20-42ꢀ

ꢀ ZP-20-43ꢀ

ꢀ ZP-20-643ꢀ

ꢀ ZP-20-344ꢀ

ꢀ ZP-20-345ꢀ

ꢀ ZP-20-46ꢀ

ꢀ ZP-20-646ꢀ

ꢀ ZP-20-48ꢀ

ꢀ ZP-20-648ꢀ

ꢀ ZP-20-49ꢀ

ꢀ ZP-20-649ꢀ

ꢀ ZP-20-350ꢀ

ꢀ ZP-20-354ꢀ

ꢀ ZP-20-55ꢀ

ꢀ ZP-20-358ꢀ

ꢀ ZP-20-359ꢀ

ꢀ ZP-20-673ꢀ

ꢀ ZP-20-374ꢀ

ꢀ ZP-20-375ꢀ

ꢀ ZP-20-376ꢀ

ꢀ ZP-C20-379ꢀ

ꢀ ZP-20-84ꢀ

ꢀ ZP-20-384ꢀ

ꢀ ZP-20-386ꢀ

ꢀ ZP-20-387ꢀ

ꢀ ZP-20-388ꢀ

ꢀ ZP-24-313ꢀ

ꢀ ZP-C24-26ꢀ

X(G)ꢀ

ꢀ

5ꢀ

ꢀ

5ꢀ

ꢀ

X(G)ꢀ

ꢀ

10ꢀ

19ꢀ

7ꢀ

ꢀ

6ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

19ꢀ

ꢀ

X(G)ꢀ

ꢀ

7ꢀ

ꢀ

Xꢀ

ꢀ

10ꢀ

68ꢀ

38ꢀ

64ꢀ

22ꢀ

20ꢀ

60ꢀ

5ꢀ

ꢀ

6ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

68ꢀ

ꢀ

Xꢀ

ꢀ

35ꢀ

ꢀ

3ꢀ

2ꢀ

ꢀ

Xꢀ

ꢀ

62ꢀ

ꢀ

Xꢀ

ꢀ

20ꢀ

ꢀ

2ꢀ

ꢀ

Xꢀ

ꢀ

20ꢀ

ꢀ

Xꢀ

ꢀ

20ꢀ

ꢀ

Xꢀ

16ꢀ

ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

60ꢀ

ꢀ

X(G)ꢀ

ꢀ

5ꢀ

ꢀ

X(G)ꢀ

ꢀ

4ꢀ

ꢀ

4ꢀ

ꢀ

X(G)ꢀ

ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

X(G)ꢀ

ꢀ

6ꢀ

ꢀ

2ꢀ

ꢀ

4ꢀ

ꢀ

X(G)ꢀ

ꢀ

6ꢀ

ꢀ

Xꢀ

ꢀ

81ꢀ

90ꢀ

6ꢀ

70ꢀ

ꢀ

11ꢀ

ꢀ

Xꢀ

ꢀ

90ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

2ꢀ

3ꢀ

2ꢀ

ꢀ

Xꢀ

ꢀ

6ꢀ

ꢀ

Xꢀ

ꢀ

6ꢀ

ꢀ

3ꢀ

37ꢀ

ꢀ

Xꢀ

ꢀ

6ꢀ

ꢀ

Xꢀ

ꢀ

5ꢀ

ꢀ

X(G)ꢀ

Xꢀ

ꢀ

5ꢀ

ꢀ

Xꢀ

ꢀ

37ꢀ

47ꢀ

10ꢀ

16ꢀ

7ꢀ

ꢀ

45ꢀ

ꢀ

2ꢀ

ꢀ

Xꢀ

ꢀ

8ꢀ

ꢀ

2ꢀ

ꢀ

Xꢀ

ꢀ

16ꢀ

7ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

50ꢀ

27ꢀ

12ꢀ

19ꢀ

1ꢀ

46ꢀ

ꢀ

Xꢀ

ꢀ

25ꢀ

ꢀ

2ꢀ

ꢀ

Xꢀ

ꢀ

12ꢀ

ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

19ꢀ

ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

5ꢀ

ꢀ

5ꢀ

ꢀ

Xꢀ

ꢀ

5ꢀ

ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

37ꢀ

20ꢀ

19ꢀ

100ꢀ

4ꢀ

ꢀ

37ꢀ

20ꢀ

19ꢀ

ꢀ

X(G)ꢀ

Xꢀ

ꢀ

100ꢀ

ꢀ

X(G)ꢀ

ꢀ

(G) depicts arrangement with grounded contact

52

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁguration Index

For drawings and further information of insert arrangements listed see the referenced page numbers. Arrangements with RADSOK

contacts are designated with an ‘R’ in front of the dash number in the part number. For availability of other arrangements, consult

Amphenol Industrial Operations.

Insertꢀ

Arrangementꢀ

Numberꢀ

MODꢀ MODꢀ MODꢀ

Radsokꢀ

Contactsꢀ

ꢀ

Totalꢀ

18ꢀ

16ꢀ

12ꢀ

10ꢀ

8ꢀ

4ꢀ

1/0ꢀ

4/0ꢀ

350ꢀMCMꢀ 500MCMꢀ 646-777ꢀ Pageꢀ

(240.0)ꢀ (300-400)ꢀ No.ꢀ

ꢀ

Iꢀ

ꢀ

IIꢀ

ꢀ

IIIꢀ

ꢀ

Numberꢀ

(0.75)ꢀ (1.5)ꢀ

ꢀ

(4.0)ꢀ

(6.0)ꢀ (10.0)ꢀ (250)ꢀ (50.0)ꢀ (120.0)ꢀ (185.0)ꢀ

ꢀ

ofꢀContactsꢀ

ꢀꢀꢀꢀZP-24-331ꢀ

ꢀ ZP-C24-36ꢀ

ꢀ ZP-C24-38ꢀ

ꢀ

Xꢀ

ꢀ

60ꢀ

37ꢀ

4ꢀ

ꢀ

53ꢀ

7ꢀ

35ꢀ

ꢀ

2ꢀ

ꢀ

78ꢀꢀ

75

Xꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

58

69

61

60

78

65

80

79

75

63

60

68

69

58

77

81

80

78

81

76

ꢀ

ZP-24-40ꢀ

ꢀꢀꢀ

Xꢀ

ꢀ

15ꢀ

5ꢀ

10ꢀ

ꢀ

5ꢀ

ꢀ

ꢀ ZP-C24-47ꢀ

ꢀ ZP-C24-48ꢀ

ꢀ ZP-C24-49ꢀ

ꢀ ZP-24-352ꢀ

ꢀ ZP-C24-353ꢀ

ꢀ ZP-24-354ꢀ

ꢀ ZP-24-362ꢀ

ꢀ ZP-24-371ꢀ

ꢀ ZP-C24-72ꢀ

ꢀ ZP-C24-79ꢀ

ꢀ ZP-C24-680ꢀ

ꢀ ZP-C24-81ꢀ

ꢀ ZP-24-83ꢀ

Xꢀ

ꢀ

10ꢀ

2ꢀ

ꢀ

Xꢀ

ꢀ

3ꢀ

ꢀ

X(G)ꢀ

ꢀ

5ꢀ

ꢀ

5ꢀ

ꢀ

X(G)ꢀ

ꢀ

Xꢀ

ꢀ

58ꢀ

8ꢀ

ꢀ

58ꢀ

4ꢀ

11ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

75ꢀ

62ꢀ

37ꢀ

6ꢀ

61ꢀ

ꢀ

3ꢀ

ꢀ

62ꢀ

ꢀ

37ꢀ

ꢀ

Xꢀ

ꢀ

3ꢀ

ꢀ

3ꢀ

ꢀ

Xꢀ

ꢀ

5ꢀ

ꢀ

5ꢀ

4ꢀ

5ꢀ

4ꢀ

ꢀ

X(G)ꢀ

ꢀ

10ꢀ

15ꢀ

4ꢀ

ꢀ

6ꢀ

10ꢀ

ꢀ

X(G)ꢀ

ꢀ

Xꢀ

ꢀ

ꢀ ZP-24-84ꢀ

Xꢀ

ꢀ

58ꢀ

100ꢀ

72ꢀ

60ꢀ

100ꢀ

47ꢀ

6ꢀ

ꢀ

58ꢀ

ꢀ

ꢀ ZP-24-384ꢀ

ꢀ ZP-24-385ꢀ

ꢀ ZP-24-388ꢀ

ꢀ ZP-24-389ꢀ

ꢀ ZP-28-314ꢀ

ꢀ ZP-C28-15ꢀ

ꢀ ZP-C28-18ꢀ

ꢀ ZP-C28-R18ꢀ

ꢀ ZP-C28-21ꢀ

ꢀ ZP-28-322ꢀ

ꢀ ZP-C28-23ꢀ

ꢀ ZP-28-324ꢀ

ꢀ ZP-C28-327ꢀ

ꢀ ZP-C28-328ꢀ

ꢀ ZP-28-339ꢀ

ꢀ ZP-C28-42ꢀ

ꢀ ZP-C28-43ꢀ

ꢀ ꢀZP-C28-R44ꢀ

ꢀ ZPC28-R44ꢀ

ꢀ

Xꢀ

ꢀ

Xꢀ

ꢀ

100ꢀ

ꢀ

72ꢀ

ꢀ

60ꢀ

ꢀ

83ꢀ

17ꢀ

43ꢀ

2ꢀ

4ꢀ

ꢀ

Xꢀ

ꢀ

3ꢀ

ꢀ

1ꢀ

ꢀ

Xꢀ

ꢀ

4ꢀ

ꢀ

63ꢀ&ꢀ82

82

Xꢀ

ꢀ

6ꢀ

ꢀ

Xꢀ

ꢀ

8ꢀ

ꢀ

66

ꢀ

Xꢀ

ꢀ

143ꢀ

5ꢀ

143ꢀ

ꢀ

81

X(G)ꢀ

ꢀ

5ꢀ

ꢀ

61

ꢀ

Xꢀ

ꢀ

55ꢀ

6ꢀ

41ꢀ

5ꢀ

ꢀ

3ꢀ

ꢀ

6ꢀ

ꢀ

77

ꢀ

6ꢀ

4ꢀ

ꢀ

63

ꢀ

29ꢀ

42ꢀ

6ꢀ

23ꢀ

42ꢀ

ꢀ

2ꢀ

ꢀ

74

ꢀ

X(G)ꢀ

Xꢀ

ꢀ

76

2ꢀ

ꢀ

4ꢀ

ꢀ

64ꢀ&ꢀ83

66

ꢀ

8ꢀ

4ꢀ

ꢀ

ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ4ꢀ

ꢀ

Xꢀ

ꢀ

7ꢀ

1ꢀ

ꢀ

3ꢀ

ꢀ

4ꢀ

ꢀ

64ꢀ&ꢀ83

83

ꢀ

(G) depicts arrangement with grounded contact

53

STAR-LINE^®

Insert Conﬁgurations

1 Contact (Dead Front Male Contact/Line Side)

front face of pin insert shown

N

Wire

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

1

Size

Current

Type

Size

Type

AWG (mm) Rating Voltage

Mod II

Crimp

C24

386PN

RIG-C24-386PN

RIG-C24-386SN

646-777

(300-400)

1135A 1000V

Socket 386SN

Socket R386SN RIG-C24-R386SN

Pin R386PR RIG-C24-R386PR

Socket R386SR RIG-C24-R386SR

Radsok C24

Crimp

R386PN RIG-C24-R386PN

1

646-777

(300-400)

777 MCM

Radsok C24

Busbar

646-777

(300-400)

Mod II

Crimp

C24

Socket 535SN

Socket R535SN RIG-C24-R535SN

Pin R444PN RIG-C24-444PN

Socket R444SN RIG-C24-444SN

Pin R444PN RIG-C24-R444PN

Socket R444SN RIG-C24-R444SN

Pin R373PN RIG-C24-373PN

Socket R373SN RIG-C24-373SN

Pin R373PN RIG-C24-R373PN

Socket R373SN RIG-C24-R373SN

Pin R313PN RIG-C24-313PN

Socket R313SN RIG-C24-313SN

Pin R313PN RIG-C24-R313PN

Socket R313SN RIG-C24-R313SN

535PN

RIG-C24-535PN

1

535

900A

800A

700A

625A

1000V

RIG-C24-535SN

(240)

N

Radsok C24

Crimp

R535PN RIG-C24-R535PN

535

(240)

444

(185)

444

(185)

373

(150)

373

(150)

313

(120)

313

(120)

C24

Mod II Radsock C24

Crimp

Mod II

Crimp

C24

535 MCM, 444 MCM

373 MCM, 313 MCM

Mod II Radsock C24

Crimp

Mod II

Crimp

C24

Mod II Radsock C24

Crimp

N

1 Contact

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

1

Size

AWG

Type

Size

Type

Mod II

Crimp

C20

Socket

379PN ZP-C20-379PN

379SN ZP-C20-379SN

500MCM

D

NOTE: Will accept 535 standard stranding 500 MCM extra ﬂexible cable.

N

1 Contact

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

1

Size

AWG

Type

Size

Type

Mod II

Crimp

C16

Socket

341PN ZP-C16-341PN

341SN ZP-C16-341SN

4/0

D

341 MCM

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

1.5

12

4.0

10

8

4

1/0

4/0

350 MCM 500 MCM 646-777

Solder Well

Pressure Crimp

0.75

6.0

10.0

25.0

50.0

120.00

185.00

240.00 300-400

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

54

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

3 Contacts

36^o

N

Wire

Service

Voltage

Rating

01

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

3

Size

AWG

1

72^o

02

03

Type

Size

Type

2

Mod I

Solder

12

27P

Socket 27S

ZP-12-27P

ZP-12-27S

12

D

3

108

04

05

Mod II

Radsok

Crimp

12

327PN

Socket 327SN

ZP-12-327PN

ZP-12-327SN

144^o

U

180^o

_®L

3 Contacts

36^o

N

Wire

Service

Voltage

Rating

01

72^o

1

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

3

Size

AWG

02

2

Type

Size

Type

03

Mod II

Crimp

Radsok

12

330PN

Socket 330SN

ZP-12-330PN

ZP-12-330SN

12

D

108^o

3

04

05

144^o

180^o

N

1

3 Contacts

Wire

Service

Voltage

Rating

80^o

01

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

3

Size

AWG

3

Type

Size

Type

2

Mod I

Solder

12

56P

Socket 56S

ZP-12-56P

ZP-12-56S

8

A

02

04

220^o

03

140^o

180^o

3 Contacts

Wire

Style Terminal Shell Insert

Service

Voltage

Rating

Dash

Number

Catalog

Number

Qty.

3

Size

AWG

Type

Size

Type

01

02

Mod I

Solder

16

74P

ZP-16-74P

ZP-16-74S

4

D

Socket 74S

Mod I Pressure 16

74PR

ZP-16-74PR

ZP-16-74SR

Socket 74SR

3 Contacts

Wire

Service

Voltage

Rating

01

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

3

Size

AWG

Type

Size

Type

Mod I

Solder

16

70P

Socket 70S

ZP-16-70P

ZP-16-70S

4

D

Mod I Pressure 16

70PR

ZP-16-70PR

ZP-16-70SR

Socket 70SR

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

120.00

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

55

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

4 Contacts

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

Type

Size

Type

Mod I

Solder

12

33P

Socket 33S

ZP-12-33P

ZP-12-33S

16

D

Mod II

Crimp

12

333PN

ZP-12-333PN

ZP-12-333SN

Socket 333SN

4 Contacts

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

Type

Size

Type

Mod I

Solder

12

14P

Socket 14S

ZP-12-14P

ZP-12-14S

10

D

Mod I Pressure 12

Mod II Crimp 12

14PR

ZP-12-14PR

ZP-12-14SR

U

_®L

Socket 14SR

314PN

ZP-12-314PN

ZP-12-314SN

Socket 314SN

4 Contacts

324^o

N

Wire

Service

Voltage

Rating

36^o

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

01

04

1

Type

Size

Type

2

Mod II

Crimp

12

316PN

Socket 316SN

ZP-12-316PN

ZP-12-316SN

10

D

4

03

02

252^o

108^o

3

U

_®L

4 Contacts

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

Type

Size

Type

Mod I

Solder

12

22P

Socket 22S

ZP-12-22P

ZP-12-22S

10

D

U

_®L

Mod I Pressure 12

Mod II Crimp 12

22PR

ZP-12-22PR

ZP-12-22SR

Socket 22SR

322PN

ZP-12-322PN

ZP-12-322SN

Socket 322SN

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

56

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

4 Contacts

front face of pin insert shown

Wire

Service

Voltage

Rating

N

45^o

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

01

Type

Size

Type

1

Mod I

Solder

16

28P

Socket 28S

ZP-16-28P

ZP-16-28S

8

D

2

4

Mod II

Crimp

16

328PN

ZP-16-328PN

ZP-16-328SN

02

112^o30'

U

_®L

3

Socket 328SN

NOTE: Cannot be

used with short

cable adapter

4 Contacts

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

Type

Size

Type

1

4

Mod I

Solder

16

22P

Socket 22S

ZP-16-22P

ZP-16-22S

4

D

01

105^o

04

03

2

Mod I Pressure 16

Mod II Crimp 16

22PR

ZP-16-22PR

ZP-16-22SR

255^o

240^o

3

U

02

Socket 22SR

_®L

135^o

322PN

ZP-16-322PN

ZP-16-322SN

Socket 322SN

4 Contacts

345^o

330^o

315^o

Wire

Service

Voltage

Rating

N

05

1

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

04

03

Type

Size

Type

2

Mod I

Solder

16

38P

Socket 38S

ZP-16-38P

ZP-16-38S

4

D

4G

01

02

105^o

120^o

3

Mod I Pressure 16

Mod III Crimp 16

38PR

ZP-16-38PR

ZP-16-38SR

U

Socket 38SR

_®L

638PN

★

Socket 638SN

4 Contacts

15^o

01

Wire

N

Style Terminal Shell Insert

Dash

Number

40P

Catalog

Number

ZP-C20-40P

ZP-C20-40S

Qty.

4

Size

AWG

1/0

Current

Rating

D

Type

Size

C20

Type

1

2

Mod I

Solder

Socket 40S

4G

Mod I Pressure C20

Mod III Crimp C20

40PR

Socket 40SR

ZP-C20-40PR

ZP-C20-40SR

U

_®L

3

640PN

Socket 640SN

★

02

165^o

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

120.00

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

57

STAR-LINE^®

Insert Conﬁgurations

4 Contacts

front face of pin insert shown

15^o

Wire

Service

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

Voltage

01

Type

Size

Type

Rating

3

Mod I

Solder

C20

42P

ZP-C20-42P

ZP-C20-42S

1/0

D

4

Socket 42S

Mod I Pressure C20

42PR

ZP-C20-42PR

ZP-C20-42SR

U

_®L

Socket 42SR

2

01 key

1

02

225^o

position not

available in

pressure

termination

N

4 Contacts

45^o

Wire

Service

Voltage

Rating

01

2

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

3

Type

Size

Type

Mod I

Solder

24

83P

Socket 83S

ZP-24-83P

ZP-24-83S

4/0

D

1

4

15^o

N

4 Contacts

01

Wire

Service

Voltage

Rating

1

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

2

Type

Size

Type

Mod I

Solder

C24

26P

Socket 26S

ZP-C24-26P

ZP-C24-26S

4/0

D

4G

Mod I Pressure C24

26PR

ZP-C24-26PR

ZP-C24-26SR

U

Socket 26SR

_®L

3

02

165^o

4 Contacts

15^o

01

N

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

4

Size

AWG

Type

Size

Type

3

4

Mod I

Solder

C24

38P

Socket 38S

ZP-C24-38P

ZP-C24-38S

4/0

D

Mod II Pressure C24

38PR

ZP-C24-38PR

ZP-C24-38SR

U

Socket 38SR

_®L

2

03

1

240^o

225^o

02

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

58

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

5 Contacts

front face of pin insert shown

Wire

Service

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

5

Size

AWG

Voltage

Rating

2

Type

Size

Type

1

3

Mod I

Solder

12

53P

ZP-12-53P

ZP-12-53S

12

D

4G

5

Socket 53S

Mod III

Crimp

12

653PN

★

01 key

Socket 653SN

position not

available in

presssure

termination

5 Contacts

Wire

Service

Voltage

Rating

48^o

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

5

Size

AWG

01

Type

Size

Type

1

5

4

ModI

Solder

12

24P

Socket 24S

ZP-12-24P

ZP-12-24S

12

D

02

97^o30'

2

3

Mod II

Radsok

Crimp

12

324PN

Socket 324SN

ZP-12-324PN

ZP-12-324SN

U

_®L

5 Contacts

36^o

N

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

5

Size

AWG

01

Type

Size

Type

5

1

Mod I

Solder

16

16P

Socket 16S

ZP-16-16P

ZP-16-16S

8

D

2

4

Mod II

Crimp

16

316PN

ZP-16-316PN

ZP-16-316SN

U

3

Socket 316SN

_®L

5 Contacts

Wire

Service

Voltage

Rating

D

N

Style Terminal Shell Insert

Dash

Number

75P

Catalog

Number

ZP-16-75P

ZP-16-75S

Qty.

5

Size

AWG

8

2

Type

Solder

Size

16

Type

3

Mod I

Socket 75S

1

4G

5

U

_®L

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

120.00

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

59

STAR-LINE^®

Insert Conﬁgurations

5 Contacts

front face of pin insert shown

Wire

Service

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

5

Size

AWG

Voltage

Rating

N

Type

Size

Type

Mod I

Solder

20

84P

ZP-20-84P

ZP-20-84S

4

D

3

Socket 84S

2

4

Mod I Pressure 20

Mod II Crimp 20

84PR

ZP-20-84PR

ZP-20-84SR

U

Socket 84SR

_®L

384PN

ZP-20-384PN

ZP-20-384SN

1

5

Socket 384SN

5 Contacts

Wire

Service

Voltage

Rating

15^o

01

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

5

Size

AWG

Type

Size

Type

1

Mod I

Solder

20

38P

Socket 38S

ZP-20-38P

ZP-20-38S

4

D

5

2

Mod I Pressure 20

38PR

Socket 38SR

ZP-20-38PR

ZP-20-38SR

U

4G

_®L

3

5 Contacts

N

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

5

Size

AWG

2

Type

Size

Type

1

5

Mod I

Solder

C24

79P

Socket 79S

ZP-C24-79P

ZP-C24-79S

1/0

E

3

Mod I Pressure C24

79PR

Socket 79SR

ZP-C24-79PR

ZP-C24-79SR

01

108^o

U

_®L

4

5 Contacts

N

36^o

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

5

Size

AWG

01

Type

Size

Type

5

1

Mod I

Solder

C24

49P

Socket 49S

ZP-C24-49P

ZP-C24-49S

1/0

E

4G

Mod I Pressure C24

49PR

Socket 49SR

ZP-C24-49PR

ZP-C24-49SR

U

_®L

2

3

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

60

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

5 Contacts

Wire

Service

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

5

Size

AWG

Voltage

Rating

Type

Size

Type

1

Mod I

Solder

C28

23P

ZP-C28-23P

ZP-C28-23S

ZP-C28-23PR

ZP-C28-23SR

4/0

D

5

Socket 23S

90^o

Mod I Pressure C28

23PR

01

2

U

Socket 23SR

_®L

4G

02

126^o

3

03

180^o

N

5 Contacts

Wire

Service

Voltage

Rating

45^o

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

01

Type

Size

Type

5

1

270^o

02 90^o

Mod II

Crimp

12

326PN

Socket 326SN

ZP-12-326PN

ZP-12-326SN

2

3

8

16

A

05

4

2

3

03

115^o

04

180^o

®

5 Contacts

N

A

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

80^o

Mod I

Solder

20

49P

ZP-20-49P

ZP-20-49S

2

3

1/0

12

E

280^o

01

02

04

Socket 49S

E

B

Mod III

Crimp

20

649PN

★

110^o

03

250^o

Socket 649SN

D

C

5 Contacts

N

Wire

Service

Voltage

Rating

45^o

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

01

1

Type

Size

Type

Mod I

Solder

C24

48P

ZP-C24-48P

ZP-C24-48S

3

2

4/0

12

D

A

292^o

03

5

Socket 48S

2

4

3

02

157^o30'

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

61

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

6 Contacts

30^o

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

01

Type

Size

Type

1

Mod I Pressure 20

43PR

ZP-20-43PR

ZP-20-43SR

4

2

4

10

D

4G

3

Socket 43SR

Pin 643PN

Socket 643SN

270^o05

Mod III

Crimp

20

★

5

6

®

2

02

04

120^o

240^o

03

180º

6 Contacts

26º

01

334º

04

Wire

Service

Voltage

Rating

N

A

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

Mod I

Solder

20

46PR

ZP-20-46P

ZP-20-46S

2

4

1/0

4

A

B

F

E

Socket 46SR

Pin 646PN

Socket 646SN

270º 03

Mod III

Crimp

20

★

C

02

244º

D

6 Contacts

N

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

70º

A

C

F

290º

Type

Size

Type

01

04

Mod I

Solder

20

48P

ZP-20-48P

ZP-20-48S

3

1/0

12

D

B

E

Socket 48S

Mod III

Crimp

20

648PN

★

D

Socket 648SN

02

03

145º

215º

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

50.0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

62

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

N

6 Contacts

Wire

Service

Voltage

Rating

6

70^o

1

3

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

290^o

01

Type

Size

Type

04

Mod I

Solder

C24

72P

Socket 72S

ZP-C24-72P

ZP-C24-72S

3

4/0

12

D

5

2

4

02

03

145^o

215^o

6 Contacts

30^o

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

6

Size

AWG

01

60^o

Type

Size

Type

1

Mod II

Crimp

C28

327PN

Socket 327SN

ZP-C28-327PN

ZP-C28-327SN

1/0

D

02

03 90^o

2

5

6

04

4

3

120^o

05

230^o

6 Contacts

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

1

60^o

5

01

Mod I

Solder

C28

18P

Socket 18S

ZP-C28-18P

ZP-C28-18S

4

2

350 MCM

12

D

E

4

2

02

120^o

6

3

03

195^o

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

63

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

6 Contacts

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

1

5

Mod I

Solder

C28

42P

ZP-C28-42P

ZP-C28-42S

ZP-C28-42PR

ZP-C28-42SR

4

2

4/0

10

D

6

Socket 42S

Socket 42SR

Mod I Pressure C28

42PR

4G

01 90^o

U

2

_®L

Mod I

Radsok C28

Pressure

R42PR

ZP-C28-R42PR

ZP-C28-R42SR

Socket R42SR

02

3

126^o

03

180^o

7 Contacts

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

Mod I

Radsok C28

Pressure

R44PR

ZP-C28-R44PR

ZP-C28-R44SR

3

1

4/0

8

10

D

Socket R44SR

7 Contacts

Wire

Service

Voltage

Rating

330^o

30^o

02

N

4

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

7

Size

AWG

300^o

11

01

60º

Type

Size

Type

1

10

Mod II

Crimp

12

348PN

Socket 348SN

ZP-12-348PN

ZP-12-348SN

16

A

2

3

6

270^o09

03 90^o

7

5

04

08

240^o

120^o

05

07

06

180^o

®

150^o

210^o

7 Contacts

N

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

7

Size

AWG

1

2

Type

Size

Type

6

5

7

Mod II

Radsok

Crimp

12

310PN

Socket 310SN

ZP-12-310PN

ZP-12-310SN

12

A

3

4

Ground terminal method

same as corresponding

line contacts

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

120.00

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

64

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

7 Contacts

N

Wire

Service

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

7

Size

AWG

Voltage

Rating

3

Type

Size

Type

2

6

1

7

4

Mod II

Radsok

Crimp

12

354PN

ZP-12-354PN

ZP-12-354SN

12

A

5

Socket 354SN

®

N

7 Contacts

1

Wire

Service

Voltage

Rating

2

7

280^o

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

7

Size

AWG

04

3

Type

Size

Type

6

Mod II

Crimp

16

378PN

Socket 378SN

ZP-16-378PN

ZP-16-378SN

12

D

4

5

01

03

228^o

02

140^o

180^o

324^o

36^o

N

7 Contacts

09

01

2

1

Wire

Service

Voltage

Rating

72^o

288^o

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

7

Size

AWG

08

6

02

7

4

Type

Size

Type

Mod II

Crimp

20

359PN

Socket 359SN

ZP-20-359PN

ZP-20-359SN

8

E

03

3

108^o

5

07

252^o

06

04

05

216^o

144^o

180^o

N

8 Contacts

30^o

01

Wire

Service

Voltage

Rating

8

71^o

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

1

02

7

6

Type

Size

Type

Mod II

Crimp

C24

353PN

Socket 353SN

ZP-C24-353PN

ZP-C24-353SN

4

1/0

12

B

A

2

108^o

03

3

5

4

04

222^o

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

50.0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

65

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

N

8 Contacts

Wire

Service

1

60^o

5

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Voltage

Rating

01

7

Type

Size

Type

Mod I

Solder

C28

21P

ZP-C28-21P

ZP-C28-21S

4

350 MCM

12 Relay

D

E

4

Socket 21S

2

8

6

3

8 Contacts

N

Wire

Service

Voltage

Rating

2

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

6

Type

Size

Type

7

75^o

Mod I

Solder

C28

43P

ZP-C28-43P

ZP-C28-43S

4

350 MCM

12 Relay

D

E

01

3

Socket 43S

1

8

5

4G

9 Contacts

N

Wire

Service

Voltage

Rating

300^o

60^o

1

9

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

05

04

8

6

2

4

01

Type

Size

Type

7

3

Mod I

Solder

16

29P

Socket 29S

ZP-16-29P

ZP-16-29S

1

8

4

16

D

02

240^o

120^o

5

03

180^o

9 Contacts

30^o

N

1

9

5

Wire

Service

Voltage

Rating

60^o

01

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

02

2

3

4

8

Type

Size

Type

03 90^o

7

6

Mod II

Crimp

16

346PN

Socket 346SN

ZP-16-346PN

ZP-16-346SN

6

3

12

8

A

04

05

120^o

230^o

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

66

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

10 Contacts

N

Wire

Service

Voltage

Rating

6

75^o

5

2

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

10

Size

AWG

4

3

01

10

7

Type

Size

Type

9

8

Mod II

Crimp

12

355PN

Socket 355SN

ZP-12-355PN

ZP-12-355SN

16

A

1

®

N

10 Contacts

70^o

1

8

02

Wire

Service

Voltage

Rating

9

2

3

7

6

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

10

Size

AWG

10

Type

Size

Type

4

5

Mod II

Crimp

12

334PN

Socket 334SN

ZP-12-334PN

ZP-12-334SN

16

A

03

145^o

®

30^o

10 Contacts

N

5

45^o

01

Wire

Service

Voltage

Rating

02

6

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

1

2

4

3

Type

Size

Type

10

9

8

Mod II

Crimp

16

381PN

Socket 381SN

ZP-16-381PN

ZP-16-381SN

4

6

10

12

D

7

®

35^o

10 Contacts

N

01

Wire

Service

Voltage

Rating

6

9

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

1

2

Type

Size

Type

7

5

Mod II

Crimp

16

376PN

Socket 376SN

ZP-16-376PN

ZP-16-376SN

4

6

10

12

D

10

8

3

4G

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

120.00

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

67

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

10 Contacts

N

1

30^o

01

60^o

Wire

Service

Voltage

Rating

8

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

02

2

7

5

10

Type

Size

Type

90^o

9

Mod I

Solder

20

55P

Socket 55S

ZP-20-55P

ZP-20-55S

2

8

1/0

12

D

03

6

3

04

120^o

4

®

35^o

10 Contacts

N

6

01

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

2

1

Type

Size

Type

9

Mod III

Crimp

C24

680PN

★

4

6

1/0

12

D

5

7

10

Socket 680SN

3

4G

®

8

12 Contacts

27^o

N

Wire

Service

Voltage

Rating

01

1

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

12

Size

AWG

67^o

2

9

Type

Size

Type

02

10

Mod II

Crimp

20

375PN

Socket 375SN

ZP-20-375PN

ZP-20-375SN

10

D

8

3

12 11

03

107^o

7

4

6

5

04

133^o

®

06

214^o

05

173^o

14 Contacts

N

30^o

60^o

01

Wire

Service

Voltage

Rating

1

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

9

02

2

10

8

Type

Size

Type

13

90^o

03

7

3

Mod II

Crimp

16

349PN

Socket 349SN

ZP-16-349PN

ZP-16-349SN

2

12

4

16

D

A

12

14

04

4

6

112^o

11

05

5

135^o

06

157^o

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

68

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

36^o

N

15 Contacts

01

Wire

Service

Voltage

Rating

1

10

2

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

9

Type

Size

Type

11

3

15

14

12

13

Mod I

Solder

24

40P

ZP-24-40P

ZP-24-40S

5

10

1/0

16

D

8

Socket 40S

4

02

7

126^o

5

6

15 Contacts

36^o

N

Wire

Service

Voltage

Rating

01

2

1

10

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

11

9

Mod I

Solder

C24

47P

Socket 47S

ZP-C24-47P

ZP-C24-47S

5

10

1/0

12

D

A

3

4

15

14

12

8

13

5

7

6

N

15 Contacts

Wire

Service

Voltage

Rating

4

5

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

3

Type

Size

Type

6

7

13

14

12

2

Mod I

Solder

C24

81P

Socket 81S

ZP-C24-81P

ZP-C24-81S

5

10

1/0

12

D

A

11

10

15

1

8

9

N

16 Contacts

Wire

Service

Voltage

Rating

10

1

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

16

Size

AWG

9

2

11

15

14

12

01 90^o

Type

Size

Type

3

8

16

13

Mod II

Crimp

16

325PN

Socket 325SN

ZP-16-325PN

ZP-16-325SN

16

D

7

4

03

5

6

243^o

02

180^o

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

69

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

16 Contacts

N

36º

Wire

Service

Voltage

Rating

01

57º

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

16

Size

AWG

1

10

14

2

02

3

Type

Size

Type

15

16

11

Mod II

Crimp

20

358PN

Socket 358SN

ZP-20-358PN

ZP-20-358SN

8

A

9

8

90º

03

13

12

4

7

5

®

6

17 Contacts

36^o

N

Wire

Service

Voltage

Rating

306^o

01

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

17

Size

AWG

1

72^o

08

2

12

17

13

02

03

Type

Size

Type

3

11

14

270^o

4

07

10

Mod II

Crimp

12

323PN

Socket 323SN

ZP-12-323PN

18

A

16

15

9

5

108^o

7

8

6

06

04

234^o

05

144^o

198^o

®

18 Contacts

N

Wire

Service

Voltage

Rating

60^o

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

1

14

300^o

2

01

13

12

Type

Size

Type

3

06

05

15

4

5

90^o

Mod II

Crimp

16

324PN

Socket 324SN

ZP-16-324PN

ZP-16-324SN

2

16

10

16

D

02

16

18

11

10

17

255^o

6

7

9

8

03

04

®

150^o

211^o

19 Contacts

24^o

01

N

9

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

19

Size

AWG

10

8

Type

Size

Type

11

12

18

19

7

17

Mod II

Radsok

Crimp

16

377PN

Socket 377SN

ZP-16-377PN

ZP-16-377SN

12

A

16

15

6

13

1

14

5

2

4

3

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

70

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

19 Contacts

N

48^o

Wire

Service

Voltage

Rating

02

1

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

19

Size

AWG

12

13

19

16

2

5

Type

Size

Type

11

18

17

14

15

3

Mod II

Radsok

Crimp

16

312PN

Socket 312SN

ZP-16-312PN

ZP-16-312SN

12

A

10

4

9

8

6

7

03

144^o

®

19 Contacts

36^o

02

N

324^o

Wire

Service

Voltage

Rating

01

09

10

12

1

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

19

Size

AWG

72^o

11

18

288^o

252^o

2

3

13

Type

Size

Type

08

07

19

14

Mod II

Crimp

16

355PN

Socket 355SN

ZP-16-355PN

ZP-16-355SN

16

A

4

9

8

17

15 03

108^o

16

5

7

6

04

06

05

144^o

216^o

180^o

®

19 Contacts

N

1

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

19

Size

AWG

2

12

Type

Size

Type

11

10

9

18

16

13

3

4

Mod II

Radsok

Crimp

20

376PN

Socket 376SN

ZP-20-376PN

ZP-20-376SN

12

D

19

17

8

14

6

15

5

7

®

19 Contacts

N

Wire

Service

Voltage

Rating

5

6

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

19

Size

AWG

4

7

Type

Size

Type

3

14

15

8

9

19

Mod II

Crimp

20

388PN

Socket 388SN

ZP-20-388PN

ZP-20-388SN

12

D

13

16

17

2

18

1

10

11

12

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

71

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

20 Contacts

N

Wire

Service

Voltage

Rating

43^o30'

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

20

Size

AWG

01

4

1

16

2

Type

Size

Type

3

5

15

20

17

14

13

12

11

Mod I

Solder

20

32P

Socket 32S

332PN

Socket 332SN

ZP-20-32P

ZP-20-32S

ZP-20-332PN

ZP-20-332SN

12

B Center

A Outer

6

19

10

18

Mod II

Radsok

Crimp

20

7

9

8

®

20 Contacts

N

56^o

Wire

Service

Voltage

Rating

6

4

3

7

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

20

Size

AWG

01

8

5

2

Type

Size

Type

17

18

Mod II

Radsok

Crimp

20

387PN

Socket 387SN

ZP-20-387PN

ZP-20-387SN

12

B Center

A Outer

9

1

20

15

19

11

16

10

13

14

12

®

N

20 Contacts

16

Wire

Service

Voltage

Rating

60^o

300^o

1

15

14

13

2

01

02

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

05

3

Type

Size

Type

4

17

19

Mod II

Crimp

20

334PN

Socket 334SN

ZP-20-334PN

ZP-20-334SN

4

16

8

16

D

5

20

18

12

6

11

10

7

120^o

9

8

03

®

180^o

21 Contacts

30^o

N

Wire

Service

Voltage

Rating

01

2

1

14

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

13

20

Type

Size

Type

15

3

12

21

02 90^o

16

19

Mod II

Crimp

16

344PN

Socket 344SN

ZP-16-344PN

ZP-16-344SN

10

11

12

16

A

4

5

11

10

18

17

6

9

7

8

05

03

150^o

®

222^o

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

72

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

22 Contacts

N

45^o

Wire

Service

Voltage

Rating

16

1

01

15

2

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

17

14

3

Type

Size

Type

22

21

18

19

8

4

5

13

12

11

90^o

02

Mod II

Crimp

20

331PN

Socket 331SN

ZP-20-331PN

ZP-20-331SN

2

20

8

16

E

D

6

20

7

10

9

03

191^o15'

®

26 Contacts

36^o

N

324^o

Wire

Service

Voltage

Rating

01

09

1

18

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

72^o

17

2

3

288^o

252^o

Type

Size

Type

4

16

15

23

02

03

08

07

22

26

21

5

19

Mod I

Solder

16

37P

Socket 37S

ZP-16-37P

ZP-16-37S

4

18

12

16

18

A

6

24

14

7

108^o

25

13

12 11

20

8

9

10

04

06

05

216^o

144^o

180^o

27 Contacts

33^o30'

N

Wire

Service

Voltage

Rating

01

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

1

16

2

15

14

3

4

Type

Size

Type

17

25

24

23

18

26

02 90^o

13

Mod II

Crimp

16

335PN

Socket 335SN

ZP-16-335PN

ZP-16-335SN

3

24

12

16

A

5

19

27

6

20

8

12

11

22

21

7

10

9

®

27 Contacts

N

54^o

Wire

Service

Voltage

Rating

7

6

20

01

5

8

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

9

4

19

10

21

Type

Size

Type

3

2

02 90^o

18

26

22

11

27

24

Mod II

Crimp

16

373PN

Socket 373SN

ZP-16-373PN

ZP-16-373SN

24

3

16

12

A

23

12

17

1

25

15

13

16

14G

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

73

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

30^o

27 Contacts

N

45^o

01

Wire

Service

Voltage

Rating

1

02

17

2

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

16

3

18

22

Type

Size

Type

15

4

19

20

25

03 90^o

Mod II

Crimp

20

374PN

Socket 374SN

ZP-20-374PN

ZP-20-374SN

2

25

4

12

D

A

14

5

6

26

24 27

23

13

21

7

12

04

120^o

11

8

06

9

10

05

225^o

150^o

N

45^o

29 Contacts

1

24

23

01

2

22

66^o

Wire

Service

Voltage

Rating

25

3

21

02

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

4

20

19

18

Type

Size

Type

5

03 90^o

28

26

6

Mod II

Crimp

C28

328PN

Socket 328SN

ZP-C28-328PN

ZP-C28-328SN

4

2

23

1/0

8

12

D

A

7

17

16

8

27

9

15

10

04

11

14

135^o

13

12

05

155^o

37 Contacts

32^o30'

02

N

Wire

Service

Voltage

Rating

01

65^o

18

1

17

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

37

Size

AWG

292^o30'

260^o

2

19

16

30

3

09

31

37

29

Type

Size

Type

15

28

27

20

32

4

21

36

5

33

Mod II

Crimp

16

321PN

Socket 321SN

ZP-16-321PN

ZP-16-321SN

16

A

97^o30'

03

14

22

23

35

08

34

6

13

12

26

11

7

24

25

8

04

9

10

07

130^o

227^o30'

05

06

®

162^o30'

195º

37 Contacts

N

Wire

Service

Voltage

Rating

11

10

9

12

25

34

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

37

Size

AWG

26 13

24

8

Type

Size

Type

35

36

14

15

27

28

33

23

22

37

7

6

Mod II

Radsok

Crimp

20

386PN

Socket 386SN

ZP-20-386PN

ZP-20-386SN

12

A

32

16

21

30

31

5

29

17

20

4

18

1

19

2

3

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

74

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

37 Contacts

N

Wire

Service

Voltage

Rating

1

18

2

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

37

Size

AWG

19

17

29

30

3

Type

Size

Type

20

31

16

4

32

33

21

22

37

Mod II

Radsok

Crimp

20

350PN

Socket 350SN

ZP-20-350PN

ZP-20-350SN

12

A

15 28

14

36

5

02

100^o

27

35

26

34

6

23

13

24

25

10

7

12

8

9

11

®

15^o

01

N

45^o

37 Contacts

18

30

1

02

17

29

28

Wire

Service

Voltage

Rating

2

20

19

16

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

37

Size

AWG

3

31

37

15

14

21

Type

Size

Type

32

4

36

03 90^o

5

33

22

Mod II

Crimp

24

371PN

Socket 371SN

ZP-24-371PN

ZP-24-371SN

16

D

27

34

6

35

26

11

23

13

7

12

24

25

8

9

10

®

25^o

N

37 Contacts

01

18

19

1

17

2

20

Wire

Service

Voltage

Rating

16

27

28

36

3

21

76^o

02

29

15

14

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

4

30

31

Type

Size

Type

37

35

Mod I

Solder

C24

36P

Socket 36S

ZP-C24-36P

ZP-C24-36S

2

35

1/0

12

D

A

5

32

05

34

25

254^o

22

7

6

13

26

12

11

33

23

03

24

8

127^o

10

9

04

®

178^o

27^o

N

38 Contacts

315^o

01

2

1

60^o

Wire

Service

Voltage

Rating

20

31

08

19

18

17

16

3

32

33

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

21

02

283^o

22

23

24

4

Type

Size

Type

07

5

6

38

34

35

36

27

30

29

03 90^o

Mod II

Crimp

20

323PN

Socket 323SN

ZP-20-323PN

ZP-20-323SN

3

35

10

16

A

37

15

06

7

255^o

28

25

04

26

11

14

8

117^o

13

9

12

10

05

®

225^o

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

50.0

4/0

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

120.00

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

75

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

30^o

42 Contacts

N

01

Wire

Service

Voltage

Rating

1

20

60^o

2

19

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

42

Size

AWG

3

21

35

42

02

22

Type

Size

Type

18

34

4

23

Mod II

Radsok

Crimp

28

339PN

Socket 339SN

ZP-28-339PN

ZP-28-339SN

12

D

36

24

33

17

5

41

40

37 25

26

6

03 90^o

16 32

31

38

7

39

29

15

27

8

30

13

®

04

28

14

120^o

9

10

12

11

05

06

150^o

180^o

46 Contacts

N

Wire

Service

Voltage

Rating

23

1

22

21

39

2

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

40

24

3

20

19

25

4

5

6

7

Type

Size

Type

45

38

41

18

26

27

28

46

37

17

16

Mod II

Crimp

16

371PN

ZP-16-371PN

ZP-16-371SN

45

1

18

8

A

36 44

35

42

Socket 371SN

43

29

15 34

8

30

33

31

10

14

9

32

13

12

11

®

N

30^o

47 Contacts

01

24

60^o

1

2

23

3

Wire

Service

Voltage

Rating

25

42

02

26

22

21

41

4

27

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

5

40

28

47

46

43

6

39

38

20

03 90^o

Type

Size

Type

29

7

19

18

30

44

32

Mod II

Crimp

20

354PN

Socket 354SN

ZP-20-354PN

ZP-20-354SN

2

45

8

16

D

A

37

8

45

34

31

10

17

36

9

04

16

35

33

12

120^o

15

11

14

13

05

06

150^o

180^o

N

47 Contacts

25

24

1

60^o

2

23

3

300^o

Wire

Service

Voltage

Rating

01

22

26

42

27

05

37

41

47

46

40

33

4

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

21

5

38

43

28

36

Type

Size

Type

6

7

20

19

18

Mod I

Solder

C28

15P

Socket 15S

ZP-C28-15P

ZP-C28-15S

1

3

43

1/0

4

12

D

A

29

35

44

39

8

45

32

30

34

31

9

02

17

04

120^o

16

240^o

10

11

15

14

12

13

03

180^o

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

76

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

50 Contacts

30^o

315^o

Wire

Service

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Voltage

Rating

01

06

24

23

22 44

43

60^o

1

26

25

45

2

Type

Size

Type

3

4

27

46

28

02

29

Mod III

Crimp

20

673PN

★

4

46

8

16

D

A

5

47

49

30

31

6

21

Socket 673SN

48

42

41

50

32

33

34

20

19

18

7

8

40

9

39

35

10

03

36

17

38

37

11

120^o

®

16

12

15

13

05

14

04

225^o

150^o

55 Contacts

345^o

32^o

01

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

55

Size

AWG

10

20

19

38

60^o

1

Type

Size

Type

21

2

22

3

02

18

39

51

37

23

285^o

40

41

Mod III

Crimp

16

640PN

Socket 640SN

★

18

Inst.

50

4

17

36

35

24

09

08

49

48

03 90^o

54

53

55

45

5

6

16

15

25

42

26

27

34

47

52

44

28

29

43

7

46

32

33

255^o

14

8

04

31

30

13

9

117^o

12

10

11

®

07

05

06

220^o

150^o

30^o

180^o

55 Contacts

N

Wire

Service

Voltage

Rating

01

2

3

1

4

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

5

10

9

6

12

8

7

Type

Size

Type

14

15

19

13

11

16

Mod II

Crimp

28

324PN

Socket 324SN

ZP-28-324PN

ZP-28-324SN

3

6

5

8

4

12

16

D

A

18

17

21

22

23

25

28

20

26

24

02 90^o

29

36

27

35

31

32

33

41

30

37

34

39

45

49

51

42

43

44

41

40

38

48

55

47

50

46

52

54

53

03

180^o

58 Contacts

N

Wire

Service

Voltage

Rating

10

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

58

Size

AWG

11

9

12

8

30

32

31

46

33

13

Type

Size

Type

7

29

28

27

34

48

14

47

6

Mod I

Solder

24

Socket

84P

84S

384PN

ZP-24-84P

ZP-24-84S

ZP-24-384PN

ZP-24-384SN

12

A

35

15

36

45

55

58

5

4

56

57

16

54

44

49

Mod II

Radsok

Crimp

24

37

17

18

53

52

50

3

43

25

24

38

Socket 384SN

26

1

51

40

21

2

39

19

®

42

20

41

23 22

01

165^o

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

77

STAR-LINE^®

Insert Conﬁgurations

front face of pin insert shown

58 Contacts

45^o

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

58

Size

AWG

1

2

24

42

Type

Size

Type

01

23

41

3

25

26

4

22

27

Mod II

Radsok

Crimp

24

352PN

Socket 352SN

ZP-24-352PN

ZP-24-352SN

12

A

52

5

43

21

28

51

40

53

58

44

6

20

29

30

57

39

54

45

46

7

50

19

18

38

55

8

56

48

31

49

36

®

37

47

32

10

9

17

33

11

16

35

14

34

13

15

12

20^o

N

60 Contacts

01

27

1

26

41

Wire

Service

Voltage

Rating

2

3

25

28

42

4

24

29

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

60

Size

AWG

5

40

53

23

30

6

52

43

Type

Size

Type

22

39

59

54

31

51

50

7

44

21

58

270^o05

55

Mod I

Solder

20

35P

Socket 35S

ZP-20-35P

ZP-20-35S

16

A

60

38

8

32

57

48

56

47

45

46

20

49

9

19

37

33

10

18

34

12

36

11

35

17

02

16

120^o

13

15

14

04

225^o

03

®

180^o

20^o

N

60 Contacts

01

1

27

2

Wire

Service

Voltage

Rating

26

3

28

25

4

41

52

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

29

5

24

53

40

42

30

Type

Size

Type

6

23

43

44

39

59

58

51

50

54

60

31

32

22

7

8

Mod II

Crimp

24

331PN

Socket 331SN

ZP-24-331PN

ZP-24-331SN

7

53

12

16

A

270^o05 ²¹

45

38

55

56

20

57

48

9

46

34

49

36

33

37

18

19

10

47

03

11

120^o

35

12

17

04

16

13

15

14

®

225^o

06

180^o

60 Contacts

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

60

Size

AWG

Type

Size

Type

Mod II

Radsok

Crimp

24

389PN

Socket 389SN

ZP-24-389PN

ZP-24-389SN

16

A

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

78

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

61 Contacts

front face of pin insert shown

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

61

Size

AWG

Type

Size

Type

24

23

1

2

26

22

41

25

42

3

21

40

75^o

Mod II

Crimp

16

333PN

Socket 333SN

ZP-16-333PN

ZP-16-333SN

18

Inst.

43

55

4

27

20

19

44

54

01

02

28

5

45

46

53

56

60 61

39

29

6

18

57

52

51

59

38

30

7

47

17

16

58

49

31

48

105^o

37

8

50

32

36

14

9

33

15

35

13

34

10

®

04

11

12

232^o30'

03

150^o

62 Contacts

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

Mod II

Radsok

Crimp

20

362PN

ZP-24-362PN

ZP-24-362SN

44

18

12

16

A

Socket 362SN

®

N

64 Contacts

26

1

25

2

24

46

Wire

Service

Voltage

Rating

27

47

61

3

28

23

45

29

4

22

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

60

30

5

31

6

32

48

44

21

59

58

49

Type

Size

Type

43

42

01 90^o

20

19

62

50

64

7

57

40

Mod II

Crimp

20

329PN

Socket 329SN

ZP-20-329PN

ZP-20-329SN

2

62

10

16

A

51 33

18

63

54

41

8

56

52

34

53

36

55

9

35

17

39

10

16

37

38

14

11

15

02

12

13

135^o

03

®

202^o30'

N

45^o

68 Contacts

26

25

1

02

24

46

2

27

3

23

Wire

Service

Voltage

Rating

28

292^o30'

60

4

5

45

47

61

29

22

44

59

48

49

50

05

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

68

Size

AWG

30

21

43

58

67

62

31

6

7

68

42

20

19

18

17

Type

Size

Type

66

65

55

63

32

33

57

51

Mod II

Crimp

20

313PN

Socket 313SN

ZP-20-313PN

ZP-20-313SN

16

A

41

56

40

39

15

64

53

8

52

35

34

54

38

14

9

16

36

10

37

11

04

12

13

03

157^o30'

228^o

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

79

STAR-LINE^®

Insert Conﬁgurations

72 Contacts

front face of pin insert shown

(01) 30º

Wire

Service

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

72

Size

AWG

Voltage

Rating

(02) 60º

Type

Size

Type

Mod II

Radsok

Crimp

24

388PN

ZP-24-388PN

ZP-24-388SN

16

A

Socket 388SN

(03) 90º

(04) 120º

(05) 150º

(06) 180º

75 Contacts

30^o

N

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

311^o15'

31

1

01

30

55

2

29

54

3

Type

Size

Type

32

28

53

60^o

33

4

09

27

34

5

35

02

Mod II

Crimp

24

354PN

Socket 354SN

ZP-24-354PN

ZP-24-354SN

3

11

61

8

12

16

A

69

26

25

56

6

68

36

37

57

58

52

7

70

75

74

67

66

51

50

24

8

270^o08

03 90º

71 59

60

38

39

23

22

9

72

49

48

73

63

65

61

10

40

21

64

62

43

14

41

11

47

20

42

46

12

45

44

19

04

13

18

127^o

17

16 15

07

05

06

207^o30'

180^o

160º

81 Contacts

N

45^o

Wire

Service

Voltage

Rating

21

22

20

45

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

1

01

3

19

2

300^o

23

18

Type

Size

Type

44

46

47

24

43

61

07

63

48

25

64

4

42

41

40

62

75

49

66

17

65

Mod II

Crimp

20

344PN

Socket 344SN

ZP-20-344PN

ZP-20-344SN

11

70

12

18

A

26

76

74

50

16

15

02 90^o

81

80

77

78

69

27

28

5

60

39 59

38

73

72

67

270^o06

51

52

68

53

79

70

6

29

71

58

14

30

57

54

37

31

56

7

55

33

36

32

13

35

34

8

9

12

®

05

11

10

03

225^o

135^o

04

180^o

N

90 Contacts

54^o

1

30

53

2

29

3

Wire

Service

Voltage

Rating

28

51

31

4

01

52

71

27

32

54

5

26

55

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

90

Size

AWG

33

6

50

56

25

24

83

72

70

34

7

8

57

58

59

Type

Size

Type

49

73

82

69

68

35

36

89

88

79

84

02 90^o

90

74

270^o06

48

47

46

81

23

22

85

9

Mod II

Crimp

20

345PN

Socket 345SN

ZP-20-345PN

ZP-20-345SN

18

A

86

77

75

67

80

37

87

78

60

76

38

66

61

40

10

11

21

20

39

12

65

44

62

45

63

64

43

19

41

14

42

03

13

18

17

05

16 15

130^o

225^o

04

180^o

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

50.0

4/0

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

120.00

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

80

STAR-LINE^®

Amphenol

INDUSTRIAL

Insert Conﬁgurations

front face of pin insert shown

100 Contacts

Wire

Service

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

100

Size

AWG

Voltage

Rating

1

2

32

3

Type

Size

Type

31

57

56

33

4

58

34

60

35

61

30

5

59

36

78

29

6

Mod II

Crimp

24

313PN

ZP-24-313PN

ZP-24-313SN

16

✦A

77

55

37

79

92

28

7

62

80

54 76

38

91

93

Socket 313SN

27

8

63

94

99

98

53 75

74

39

90

89

81

82

26

100

9

95

64

52

40

41

25

10

11

12

73

65

66

51

88

24

83

97 96

72

87

50

84

68

23

86 85

69

67

71

42

13

49

21

22

70

47

43

®

48

20

14

44

15

16

45

46

19

18 17

100 Contacts

Wire

Service

Voltage

Rating

N

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

100

Size

AWG

8

9

10

40

7

11

41

Type

Size

Type

6

39

38

12

5

37

13

42

64

82

63

81

4

36

65

62

Mod II

Crimp

24

385PN

Socket 385SN

ZP-24-385PN

ZP-24-385SN

16

A

43

14

44

66

61

3

35

34

83

80

15

16

67

2

1

60

94

95

84

79

45

68

100

93

99

33 59

96

85

86

92

69

17

46

78

58

32

97

91

76

70

18

98

47

57 77

87

31

90

75

71

19

20

88

73

48

89

56

30

72

50

49

55

74

53

26

29

®

21

54

27

51

28

52

22

23

24

25

N

100 Contacts

30

1

29

56

2

Wire

Service

Voltage

Rating

28

3

60^o

57

31

27

53

55

32

4

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

26

52

78

93

58

33

54

01

5

77

92

59

80

Type

Size

Type

34

60

25

24

76

79

94

6

35

61

75

74

73

72

81

82

Mod II

Crimp

28

314PN

Socket 314SN

ZP-28-314PN

ZP-28-314SN

17

83

12

16

A

91

36

37

99

7

62

63

64

65

51

50

100

90

89

95

96

85

23

22

21

8

98

83

38

97

87

69

45

9

49

48

84

88

70

46

39

71

10

86

68

66

40

20

11

67

47

41

13

®

19

12

42

14

43

15

44

16

18

17

N

46^o30'

39

72

38

71

1

143 Contacts

37

70

98

2

3

36

40

01

41

4

35

42

5

69

99 73

120

34

74

43

Wire

Service

Voltage

Rating

68

6

97

75

33

44

76

100

67

96

7

119

101

32

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

143

Size

AWG

45

134

66

95

77

118

121

133

102

122

103

8

31

46

94

132

117

116

78

65

142 135

Type

Size

Type

9

47

48

30

29

28

131

93

123

141

136

137

143

104

105

79

80

64

63

10

11

130

Mod II

Crimp

28

322PN

Socket 322SN

ZP-28-322PN

ZP-28-322SN

16

A

92

91

124

115

140

128

138

49

125

114 129

113

139

127

81

106

107

12

13

14

62

126

108

50

27

82

90

61

112

51

26

111

83

89

109

110

87

57

60

24

84

53

88

52

16

25

59

85

54

15

86

58

22

23

55

19

56

20

17

18

21

®

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

6.0

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

10.0

25.0

50.0

Metric

SERVICE VOLTAGE RATING

A = 240V, D = 600V

★

Pre-assembled insert should be ordered mounted in barrel.

81

STAR-LINE^®

V.F.D. Insert Conﬁgurations

A variable-frequency drive (VFD) controls the rotational speed

of an alternating current (AC) electric motor by controlling the

frequency of the electrical power supplied to the motor. VFD

motors operate at varied voltages and frequencies, which in turn

create higher operating temperatures - creating issues for most

electrical connectors. Amphenol is able to meet the operating

requirements of a VFD motor by incorporating a specially

designed insert material. The inserts can carry a higher dielectric

rating. allowing them to withstand the voltage spikes found in a

VFD application.

In addition, Amphenol utilizes our patented RADSOK® contact

design in our VFD inserts. The RADSOK® contacts allow a higher

amperage, and result in lower temperature rise in our connectors.

These speciﬁc inserts have been selected to accommodate the

phase conductors, as well as grounding conductors present in

VFD rated cables

In addition, shielding contacts are provided in these inserts to

allow for terminating the overall cable shield to reduce EMI.

These inserts are all also rated to 1000 V.A.C.

front face of pin insert shown

6 Contacts

30^o

N

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

01

Type

Size

Type

1

Mod I Pressure 20

43PR

ZP-20-43PR

ZP-20-43SR

4

2

4

10

D

4G

3

Socket 43SR

Pin 643PN

Socket 643SN

270^o05

Mod III

Crimp

20

★

5

6

®

2

02

04

120^o

240^o

03

180º

6 Contacts

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

N

Mod I

Solder

C28

18P

ZP-C28-18P

ZP-C28-18S

ZP-C28-R18P

ZP-C28-R18S

4

2

350 MCM

12

D

E

1

60^o

5

01

Socket 18S

Socket R18S

Radsok C28

Solder

R18P

4

2

02

120^o

6

3

03

195^o

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

Metric

SERVICE VOLTAGE RATING

A = 240V, D = 600V

★

Pre-assembled insert should be ordered mounted in barrel.

82

STAR-LINE^®

Amphenol

INDUSTRIAL

V.F.D. Insert Conﬁgurations

front face of pin insert shown

N

6 Contacts

1

5

6

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

4G

01 90^o

Mod I

Solder

C28

42P

ZP-C28-42P

ZP-C28-42S

ZP-C28-42PR

ZP-C28-42SR

4

2

4/0

10

D

2

Socket 42S

Socket 42SR

Mod I Pressure C28

42PR

02

U

3

126^o

_®L

Mod I

Radsok C28

Pressure

R42PR

ZP-C28-R42PR

ZP-C28-R42SR

03

Socket R42SR

180^o

N

7 Contacts

Wire

Service

Voltage

Rating

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Type

Size

Type

Mod I

Radsok C24

Pressure

R44PR

ZP-C24-R44PR

ZP-C24-R44SR

3

1/0

8

D

Socket R44SR

Refer to factory for current alternate keyways.

N

7 Contacts

Wire

Service

Style Terminal Shell Insert

Dash

Number

Catalog

Number

Qty.

Size

AWG

Voltage

Rating

Type

Size

Type

Mod I

Radsok C28

Pressure

R44PR

ZP-C28-R44PR

ZP-C28-R44SR

3

1

4/0

8

10

D

Socket R44SR

Contact

Grounding Contact Termination Symbol

Symbols

Wire Size

AWG

18

16

12

4.0

10

8

4

1/0

4/0

120.00

350 MCM 500 MCM 646-777

185.00 240.00 300-400

Solder Well

Pressure Crimp

0.75

1.5

6.0

10.0

25.0

50.0

Metric

★

Pre-assembled insert should be ordered mounted in barrel.

SERVICE VOLTAGE RATING

A = 240V, D = 600V

83

STAR-LINE^®

Connector Components

Spare Parts and Accessories

ꢀale Skirt for Straight Plug

Shell

Cat. No.

Mod I

DIMENSIONS

A

Size

Male skirts only for Mod I are designated by a

four-digit number.

12

ZP-W-1312

ZP-W-1316

ZP-W-1320

ZP-C-1320

ZP-W-1324

ZP-C-1324

ZP-W-1328

ZP-C-1328

2-1/64

2-33/64

2-1/64

2-33/64

2-1/64

2-33/64

16

20

Example: ZP-W-1312 (Star-Line)

A

C20

24

C24

28

Male skirts only for Mod II are designated by

a seven-digit number.

Example: ZP-W-1312-200 (Star-Line)

C28

Mod II inserts must not be used in

Mod I shells or Mod I inserts in Mod II

shells as the method of accomplishing

environmental sealing differs

Tapered left-hand thread

F

A

3/16

Female Skirt for In-Line

Receptacle

Female skirts only for Mod I are designated

by a four-digit number.

E

B

C

D

Example: ZP-WO-1512 (Star-Line)

Tapered

left-hand

thread

Modified

Acme

Female skirts only for Mod II are

designated by a seven-digit number.

Example: ZP-WO-1512-200 (Star-Line)

Safety wire holes

(3) .062 Dia.

thread

DIMENSIONS

D

Shell

Size

Cat. No.

Mod I

A

B

C

E

F

Mod II inserts must not be used in

Mod I shells or Mod I inserts in Mod II

shells as the method of accomplishing

environmental sealing differs.

12

16

20

C20

24

C24

28

C28

ZP-WO-1512

ZP-WO-1516

ZP-WO-1520

ZP-CO-1520

ZP-WO-1524

ZP-CO-1524

ZP-WO-1528

ZP-CO-1528

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

1-61/64

2-31/64

3-1/32

3-9/16

4-1/16

1-1/2

2

2-1/2

3

1-3/32

1-19/32

2-3/32

2-19/32

2-19/32 1-1/2 2-33/64

3-3/32

1

2-1/64

1-1/2 2-33/64

2-1/64

1

3

3-1/2

1

2-1/64

1-1/2 2-33/64

Basic Barrel for Panel,

Square Flange Receptacle

A Sq.

B Sq.

D

G

Max Panel Thickness

when back mounted

using jack nut plugs

Tapered

left-hand

thread

Square ﬂange receptacles only for Mod I

are designated by a four digit number.

Example: ZP-WO-1712 (Star-Line)

E

C

Square ﬂange receptacles only for Mod II

are designated by a seven digit number.

Example: ZP-WO-1712-200 (Star-Line)

Modified

1/16" Gasket

fits front or

back of

Acme thread

H hole Dia.

F

flange

DIMENSIONS

Shell

Size

Cat. No.

Mod I

Mod II inserts must not be used in Mod I

shells or Mod I inserts in Mod II shells

as the method of accomplishing

environmental sealing differs.

A

B

C

D

E

F

G

H

12

16

20

C20

24

C24

28

C28

ZP-WO-1712

ZP-WO-1716

ZP-WO-1720

ZP-CO-1720

ZP-WO-1724

ZP-CO-1724

ZP-WO-1728

ZP-CO-1728

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

1-3/8

1-1/2

2

2-1/2

3

2-1/64

2-33/64 2-3/8 1-1/2

2-1/64 2-7/8

2-33/64 2-7/8 1-1/2

2-1/64 3-3/8

2-33/64 3-3/8 1-1/2

1-3/8

1-7/8

2-3/8

1

1/4

3/4

1/4

3/4

1/4

3/4

11/64

13/64

7/32

9/32

11/32

1-11/16

2-3/32

2-17/32

3-1/32

1

3

3-1/2

1

Drill hole on panel 1/64" larger than Dimension “E” for front mounting or Dimension “C”for back mounting.

**Maximum panel thickness may be increased 1/8" when using Standard Coupling Nut Plugs.

84

STAR-LINE^®

Amphenol

INDUSTRIAL

Basket Weave

Grips

Cable Dia.

Dimension

Cable

Dia.

Code

No.*

Grommets

Oil Resistant

Rubber

Cable Grip

Gland Washer

Steel

Nominal

Length

Inches

Shell

Size

Stainless Steel

Cat. No.

Min.

Max.

Cat. No.

Components

.062

.125

02

04

06

08

10

12

14

15

06

08

10

12

14

16

18

20

22

23

10

12

14

16

18

20

22

24

26

28

30

31

ZP-6312-2C

ZP-6312-4C

ZP-6312-6C

ZP-6312-8C

ZP-6312-10C

ZP-6312-12C

ZP-6312-14C

ZP-6312-15C

ZP-6316-6C

ZP-6316-8C

ZP-6316-10C

ZP-6316-12C

ZP-6316-14C

ZP-6316-16C

ZP-6316-18C

ZP-6316-20C

ZP-6316-22C

ZP-6316-23C

ZP-6320-10C

ZP-6320-12C

ZP-6320-14C

ZP-6320-16C

ZP-6320-18C

ZP-6320-20C

ZP-6320-22C

ZP-6320-24C

ZP-6320-26C

ZP-6320-28C

ZP-6320-30C

ZP-6320-31C

ZP-8012-4E

ZP-8012-8E

ZP-8012-12E

ZP-8012-15E

ZP-8016-8E

ZP-8016-12E

ZP-8016-16E

ZP-8016-20E

ZP-8016-23E

ZP-8020-12E

ZP-8020-16E

ZP-8020-20E

ZP-8020-24E

ZP-8020-28E

ZP-8020-31E

ZP-8024-16E

ZP-8024-20E

ZP-8024-24E

ZP-8024-28E

ZP-8024-32E

ZP-8024-36E

ZP-8024-39E

ZP-8028-24E

ZP-8028-28E

ZP-8028-32E

ZP-8028-36E

ZP-8028-40E

ZP-8028-44E

ZP-8028-46E

ZP-5012-4E

3

.125

.250

Gland washers are not required when

grommets are used with basket weave

cable grips.

.250

.375

ZP-5012-6E

ZP-5012-8E

ZP-5012-10E

ZP-5012-12E

ZP-5012-14E

ZP-5012-15E

ZP-5016-6E

ZP-5016-8E

ZP-5016-10E

ZP-5016-12E

ZP-5016-14E

ZP-5016-16E

ZP-5016-18E

ZP-5016-20E

4

.375

.500

5

12

.500

.625

6

.625

.750

7

7-1/2

8

.750

.875

.937

.250

.375

4

B

A

.375

.500

5

.500

.625

6

.625

.750

7

1-3/16

.750

.875

7-1/2

8-1/2

9

16

.875

1.000

1.125

1.250

1.375

1.437

.625

Grommets

Washer

Dimensions

1.000

1.125

1.250

1.375

.500

10

Shell

ZP-5016-23E

10-1/2

Size

A

B

ZP-5020-10E

ZP-5020-14E

ZP-5020-18E

ZP-5020-20E

6

7-1/2

9

12

16

See

1-7/32

1-3/4

2-7/32

2-3/4

3-1/4

.625

.750

cable dia.

.750

.875

20 & C20 column "A"

.875

1.000

1.125

1.250

1.375

1.500

1.625

1.750

1.875

1.937

24 & C24

28 & C28

for cable

range

1.000

1.125

1.250

1.375

1.500

1.625

1.750

1.875

9

10

20/C20

ZP-5020-24E

ZP-5020-28E

ZP-5020-31E

ZP-5024-16E

ZP-5024-20E

ZP-5024-24E

ZP-5024-28E

ZP-5024-32E

ZP-5024-36E

ZP-5024-39E

ZP-5028-28E

ZP5028-28E

ZP-5028-32E

ZP-5028-36E

ZP-5028-40E

ZP-5028-46E

11

13

14-1/2

8-1/2

10

1/16

.875

1.000

16

ZP-6324-16C

1.000

1.125

1.250

1.375

1.125

1.250

1.375

1.500

18

20

22

24

ZP-6324-18C

ZP-6324-20C

ZP-6324-22C

ZP-6324-24C

A

E

11

1.500

1.625

1.750

26

28

ZP-6324-26C

ZP-6324-28C

24/C24

13

Gland Washers

Washer

Dimensions

1.750

1.875

2.000

2.125

1.875

2.000

2.125

2.250

30

32

34

36

ZP-6324-30C

ZP-6324-32C

ZP-6324-34C

ZP-6324-36C

15

Shell

Size

A

B

16

12

16

See

1-1/4

1-3/4

2-1/4

2-3/4

3-1/4

2.250

2.375

2.437

38

39

ZP-6324-38C

ZP-6324-39C

17-1/2

13

cable dia.

20 & C20 column "A"

1.375

1.500

24

ZP-6328-24C

24 & C24

28 & C28

for cable

range

1.500

1.625

1.750

1.875

2.000

2.125

2.250

2.375

2.500

2.625

1.625

1.750

1.875

2.000

2.125

2.250

2.375

2.500

2.625

2.750

26

28

30

32

34

36

38

40

42

44

ZP-6328-26C

ZP-6328-28C

ZP-6328-30C

ZP-6328-32C

ZP-6328-34C

ZP-6328-36C

ZP-6328-38C

ZP-6328-40C

ZP-6328-42C

ZP-6328-44C

13

15

28/C28

16

* Substitute Symbol for ▲ in Cable

Adapter Catalog Number

17-1/2

19

2.750

2.875

46

ZP-6328-46C

19

85

STAR-LINE^®

Connector Accessories

Shell

Size

Catalog No.

Standard Nut

DIMENSIONS

A

B

Coupling Nuts

A

B

12

16

20/C20

24/C24

28/C28

ZP-7012-10A

ZP-7016-10A

ZP-7020-10A

ZP-7024-10A

ZP-7028-10A

47/64

1-13/16

2-5/16

2-13/16

3-5/16

3-13/16

(Star-Line only)

Shell

Size

12

Catalog No.

Jacking Nut

ZP-7012-30A

ZP-7016-30A

ZP-7020-30A

ZP-7024-30A

ZP-7028-30A

DIMENSIONS

A

B

Modified

Acme

Thread

1-1/32

1-13/16

2-5/16

2-13/16

3-5/16

3-13/16

16

20/C20

24/C24

28/C28

A1

Shell

Size

12

Catalog No.

Delay Nut

DIMENSIONS

A1 B1

1.71

B1

ZP-7012-20A

ZP-7016-20A

ZP-7020-20A

ZP-7024-20A

ZP-7028-20A

3.09

3.75

16

2.00

2.50

3.00

3.50

(3) Safety Wire Holes

20/C20

24/C24

28/C28

Used when open-back wiring is desired behind panelboards or

within large junction boxes on which the basic barrel is mounted

Insert Clamp Nuts

A

Without Potting With Type 8200

DIMENSIONS

Shell

Size

Sleeve

Cat. No.

Potting Sleeve

Cat. No.

A

B

12

16

20 & C20

24 & C24

28 & C28

ZP-W-7512

ZP-W-7516

ZP-W-7520

ZP-W-7524

ZP-W-7528

ZP-W-7512-B

ZP-W-7516-B

ZP-W-7520-B

ZP-W-7524-B

ZP-W-7528-B

1-11/32 1-3/32

1-27/32 1-19/32

1-11/32 2-3/32

2-27/32 2-19/32

3-11/32 3-3/32

For use with insert clamp nut or panel board adapter to accept compound for

sealing wire terminals. Potting sleeves are not for use with pressure-type con-

tact units with insulator extension at back.

Potting Sleeve

Shell

Size

Catalog

No.

DIMENSIONS

Overall Length

O. D.

I. D.

12

16

20 & C20

24 & C24

28 & C28

ZP-8212-11

ZP-8216-11

ZP-8220-11

ZP-8224-11

ZP-8228-11

1-1/4

1-3/64

1-35/64

2-3/64

2-35/64

2-63/64

55/64

1-23/64

1-55/64

2-23/64

2-51/64

Shell

Size

Standard Length

Cat. No.

DIMENSIONS

ꢀetal Potting Adapter

A

B

C

D

12

16

20 & C20

24 & C24

28 & C28

ZP-8612-11

ZP-8616-11

ZP-8620-11

ZP-8624-11

ZP-8628-11

2-15/32

1.4675

1.8575

2.3675

2.8425

3.4325

1.12

1.62

2.12

2.62

3.12

1-3/32

1-19/32

2-3/32

2-19/32

3-3/32

Shell

Size

12

Short Version

Cat. No.

ZP-8612-12

ZP-8616-12

ZP-8620-12

NA

DIMENSIONS

A

1-3/4

2

B

C

D

1.4675

1.8575

2.3675

1.12

1.62

2.12

1-3/32

1-19/32

2-3/32

16

20 & C20

24 & C24

28 & C28

NA

86

STAR-LINE^®

Amphenol

INDUSTRIAL

Cable Adapter Components

and Accessories

For use with all inserts other than those with pressure terminals.

Internal tapered pipe thread takes various types of threaded connectors.

Conduit Adapters

Tapped for Conduit

NPT

Conduit

Tap

DIMENSIONS

Shell

Size

Catalog

No.

Size

A

B

C

D

E

12

16

20 & C20

24 & C24

28 & C28

3/4

ZP-W-2812

ZP-W-2816

ZP-W-2820

ZP-W-2824

ZP-W-2828

2-5/8

2-3/4

2-7/8

3

1-13/32

1-29/32

2-13/32

2-29/32

1-1/2

2

2-1/2

3

1-3/8 3/4

1-7/8 1-1/4

2-3/8 1-1/2

1-1/4

1-1/2

2

2-7/8

2

2-1/2

3-15/32 3-13/32

3-1/2

3-3/8 2-1/2

Metric

Conduit Tap

Size

DIMENSIONS

Shell Size

12

Catalog No.

A Dim.

B Dim.

C Dim.

1.50

D Dim.

1.38

E Dim.

M25

M40

M50

M63

M75

M25

M40

M50

M63

M75

ZP-W-2412-H402

ZP-W-2416-H402

ZP-W-2420-H40

ZP-W-2424-H402

ZP-W-2428-H402

4.00

6.00

1.39

1.89

2.39

2.89

3.9

16

2.00

1.88

20 & C20

24 & C24

28 & C28

2.50

2.38

3.00

2.88

3.50

3.38

A

B

E

Thread

D

C

Standard

Style

Cat. No.

Extra Long

Style

Cat. No.

DIMENSIONS

A

Cable Adapter

Thread

Size

Shell

Size

Long Style

Cat. No.

B

Std.

Lg.

X Lg.

1-3/8-12

1-7/8-12

2-3/8-12

2-7/8-12

3-3/8-12

12

16

ZP-W-2012

ZP-W-2016

ZP-W-2412

ZP-W-2416

ZP-W-2420

ZP-W-2424

ZP-W-2428

ZP-W-2912

ZP-W-2916

ZP-W-2920

ZP-W-2924

ZP-W-2928

3

5-1/4

5-1/2

6

6-1/2

6-3/4

6-1/2

6-3/4

7-1/4

7-3/4

8

1-3/8

1-7/8

2-3/8

2-7/8

3-3/8

3-1/4

3-3/4

4-1/4

4-3/4

20 & C20 ZP-W-2020

24 & C24 ZP-W-2024

28 & C28 ZP-W-2028

Tapered

Left-hand Thread

A

B

Thread

87

STAR-LINE^®

Cable Adapter Components

and Accessories

Shell

Size

Catalog

No.

DIMENSIONS

ꢀechanical Clamp Nut

A

B

C

D

12

16

ZP-W-5312

ZP-W-5316

2-3/8

3

3-3/4

4-1/2

5-1/8

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

7/8

15/16

1

1-1/16

1-1/8

2

2-1/16

2-1/8

2-3/16

2-1/4

20 & C20 ZP-W-5320

24 & C24 ZP-W-5324

28 & C28 ZP-W-5328

B

Reversible

clamps for

complete

C

A

Maximum

D

cable range

For Basic Barrels. Used when a completely external mounting is

required. Gasket furnished may be used for front panel mounting

only.

Panelboard Adapters

(Star-Line only)

Shell

Size

Catalog

No.

DIMENSIONS

A

B

C

D

E

F

G

H

J

12

16

ZP-W-2112

ZP-W-2116

1-5/8 1-1/4

1-1/8 1-3/32

1-5/8 1-19/32 1/8

2-1/8 2-3/32

2-5/8 2-19/32 3/16 9/16 27/32 2-7/8 11/32

3-1/8 2-3/32 9/32 29/64 27/32 3-3/8 11/32

3/32 9/16 3/4

9/16 25/32 1-7/8 7/32

5/32 9/16 13/16 2-3/8 9/32

1-3/8 3/16

2-1/8 1-11/16

2-5/8 2-3/32

3-1/8 2-17/32

3-3/4 3-1/32

20 & C20 ZP-W-2120

24 & C24 ZP-W-2124

28 & C28 ZP-W-2128

A Square

B Square

F

E

Tapered

Left-hand Thread

C

H

G

J Hole

Dia.

88

STAR-LINE^®

Amphenol

INDUSTRIAL

Cable Adapter Components

and Accessories

Transition adapters provide for using cable adapters one shell

size larger than that of the basic barrel selected. They are used

when terminating shielded cables require an increase in adapter

diameter for additional wiring space.

Transition Adapters

Adapter

Shell

Size

Shell

Size

DIMENSIONS

B

Catalog No.

A

C

D

12

16

20 & C20 24 & C24 ZP-W-2324-40

16

ZP-W-2316-40

2

2-15/64 1-19/32 1-3/32

20 & C20 ZP-W-2320-40 2-1/2 2-49/64 2-3/32 1-19/32

3-9/32 2-19/32 2-3/32

3

24 & C24 28 & C28 ZP-W-2328-40 3-1/2 3-15/16 3-3/32 2-19/32

C

D

B

Tapered

left-hand

thread

13/32

3/8

A

Gland Nut

Use plain, or with basket weave cable grip

1-1/4

Shell

Size

Catalog

No.

DIMENSIONS

A

B

12

16

ZP-7312-10A

ZP-7316-10A

1-1/2

2

2-1/2

3

1-9/32

1-25/32

2-9/32

2-25/32

3-9/32

A

B

20 & C20 ZP-7320-10A

24 & C24 ZP-7324-10A

28 & C28 ZP-7328-10A

3-1/2

To securely lock plug coupling nut or threaded dust cap. Jam nut cannot

be used on barrels with hinged spring cover.

Safety jam Nuts

Shell

Size

Catalog

No.

DIMENSIONS

A

B

12

16

ZP-7212-10A

ZP-7216-10A

1-3/4

2-1/4

2-3/4

3-1/4

1-61/64

1-32/64

3-1/2

20 & C20 ZP-7220-10A

24 & C24 ZP-7224-10A

3-9/16

Modified

Acme

Thread

A

1/4

89

STAR-LINE^®

Connector Accessories - Protection

Covers & Caps

Environmental Covers with Chain

Environmental covers are furnished with a six-inch length of stainless steel link chain. The chain is freely attached to a

shouldered swivel post to avoid twisting when covers are applied or removed. The opposite end has a stainless steel

ring for back of barrel attachment or a stainless steel eyelet for ﬂange screw or separate screw attachment.

Example: ZP-W-5512-A (Starline)

APPLICATION:

RING TYPE: For use with plugs and inline

receptacles. To assemble slide ring over back end

of barrel before applying cable adapter.

EYELET TYPE: For use with ﬂange mount plugs

and ﬂange mount receptacles. To assemble attach

eyelet to ﬂange mounting screw or drill and tap

hole in adjacent mounting surface.

Cover

Shell

Size

Catalog No.

with Ring and Chain

Catalog No.

with Eyelet and Chain

DIMENSIONS

Threaded

Cap for

Plugs

A

D

E

F

12

16

ZP-W-5512-A

ZP-W-5516-A

ZP-WF-5512-A

ZP-WF-5516-A

1-1/2

2

1-1/2

1-1/4

1-3/4

11/64

13/64

20

ZP-W-5520-A

ZP-C-5520-A

ZP-WF-5520-A

ZP-CF-5520-A

2-1/2

1-1/2

2

2-1/4

7/32

C20

24

ZP-W-5524-A

ZP-C-5524-A

ZP-WF-5524-A

ZP-CF-5524-A

3

1-1/2

2

2-3/4

9/32

C24

28

ZP-W-5528-A

ZP-C-5528-A

ZP-WF-5528-A

ZP-CF-5528-A

3-1/2

1-1/2

2

3-1/4

11/32

C28

D

E

Ring Dia.

A

Modified

Acme

Thread

Dia.

6 "

Chain

F

Dia.

on Eyelet

Cover

Catalog No.

with Ring and Chain

Cover

Catalog No.

with Eyelet and Chain

Shell

Size

DIMENSIONS

F

Threaded

Cap for

Receptacles

Cap has a captive

gasket for sealing.

E

G

12

16

ZP-W-5612-A

ZP-W-5616-A

ZP-W-5620-A

ZP-W-5624-A

ZP-W-5628-A

ZP-WF-5612-A

ZP-WF-5616-A

ZP-WF-5620-A

ZP-WF-5624-A

ZP-WF-5628-A

1-1/4

1-3/4

2-1/4

2-3/4

3-1/4

11/64

13/64

7/32

1-23/32

2-7/32

20/C20

2-23/32

3-7/32

24/C24

28/C28

9/32

11/32

3-23/32

1-1/16

Modified

Acme

Thread

Dia.

G

90

STAR-LINE^®

Amphenol

INDUSTRIAL

ꢀonnector Accessories - Protection

ꢀovers & ꢀaps

Hingeꢁ Spring door ꢀovers-Gasketeꢁ

Covers have a stainless steel band to clamp over the coupling thread of female receptacles. The cover plate

with a captive rubber gasket is pressed aluminum. A self-aligning seal is assured by the ﬂoating action of

the cover on the center stainless-steel shouldered post. The hinge arm and support are machined aluminum

extrusions.

Shell

Size

Short Hinged Type

Catalog No.

DIMENSIONS

B

APPLICATION:

A

C

SHORT HINGED TYPE:

To clear standard coupling

nut - Use with Square Flange

Receptacles when front or back

mounted.

12

16

20 & C20

24 & C24

28 & C28

ZP-C-5712

ZP-C-5716

ZP-C-5720

ZP-C-5724

ZP-C-5728

1-19/32 1-1/2

1-19/32 1-3/4

1-41/64 2-9/64

1-41/64 2-25/64 3-25/64

1-41/64 2-5/8

2-1/2

2-3/4

3-9/16

3-5/8

Shell

Size

Long Hinged Type

Catalog No.

DIMENSIONS

APPLICATION:

A1

B

C

LONG HINGED TYPE:

To clear coupling jack nut -

Use with Square Flange

Receptacles when front mounted

only.

12

16

20 & C20

24 & C24

28 & C28

ZP-C-5712-14

ZP-C-5716-14

ZP-C-5720-14

ZP-C-5724-14

ZP-C-5728-14

1-23/32 1-1/2

1-23/32 1-3/4

1-49/64 2-9/64

1-49/64 2-25/64 3-25/64

1-41/64 2-5/8 3-5/8

2-1/2

2-3/4

3-9/16

C

B

9/32

A (Short Hinged Type)

A1 (Long Hinged Type)

Plastic dust ꢀaps

For temporary protection of assembled barrels while in storage and shipment.

Shell

Size

Receptacle Caps

Catalog No.

DIMENSIONS

D

L

For Receptacles

For Plugs

12

16

20 & C20

24 & C24

28 & C28

ZP-5612-11

ZP-5616-11

ZP-5620-11

ZP-5624-11

ZP-5628-11

1-3/4

2-1/4

2-22/32

3-7/32

3-15/16

5/8

11/16

21/32

1/2

D

D1

Shell

Size

Plug Caps

Catalog No.

DIMENSIONS

D1

L1

12

16

20 & C20

24 & C24

28 & C28

ZP-5512-11

ZP-5516-11

ZP-5520-11

ZP-5524-11

ZP-5528-11

1-13/32

1-29/32

2-3/8

2-29/32

3-11/16

11/16

1/2

L

L1

91

STAR-LINE^®

ꢀonꢁuit System Accessories

FS anꢁ Fd ꢀonꢁuit Aꢁapter ꢀovers

anꢁ ꢀonꢁuit Fitting Boꢁies

Adapter covers and Bodies have environmental resistance

adequate for most general applications.

All adapter covers are supplied with screws and clips for mounting

receptacle as well as bolts, washers and gasket for mounting cover

to panel or conduit ﬁtting body.

Cast aluminum alloy adapter covers accept type ZRLP barrels.

ꢀonꢁuit Aꢁapter ꢀovers - FS anꢁ Fd Type

Adapter Cover

Catalog

DIMENSIONS

(Including Barrel)

C

Style

Shell

Size

No.

A

B

D

E

12

16

12

16

ZP-C-2512-11

Straight

2-7/8

4-5/16

1-1/2

3-1/4 1-7/8

ZP-C-2516-11

ZP-C-2512-13

ZP-C-2516-13

45 Degree

2-7/8

4-5/16

2-5/16

3-1/4 1-7/8

ꢀonꢁuit Fitting Boꢁies - FS anꢁ Fd Type available in ꢁie cast

copper-free aluminum or caꢁmium plateꢁ ferrous alloy

Conduit

Die Cast

Copper-Free

Aluminum Type

Body

Catalog

No.

Shell

Size

Hub

Size

DIMENSIONS

B

A

C

12

1/2

3/4

1

N-FS18

N-FS28

N-FS38

4-9/16

2-13/16 2-1/16

FS

A

Conduit

Body

Catalog

No.

Cadmium Plated

Ferrous Alloy

Type

Shell

Size

Hub

Size

DIMENSIONS

C

B

A

B

C

FD

16

1

N-FD38

4-9/16

2-13/16 3-1/16

Note: 1/2" and 3/4" hub deep junction boxes information available upon request.

92

STAR-LINE^®

Amphenol

INDUSTRIAL

ꢀonꢁuit System Accessories

Adapter covers and Bodies have environmental resistance

adequate for most general applications.

All adapter covers are supplied with screws and clips for mounting

receptacle as well as bolts, washers and gasket for mounting cover

to panel or conduit ﬁtting body.

Watertight ꢀonꢁuit Aꢁapter ꢀovers

anꢁ ꢀonꢁuit Fitting Boꢁies

Cast aluminum alloy adapter covers accept type ZRLP barrels.

STRAIGHT COVER

ꢀonꢁuit Aꢁapter ꢀovers - Watertight Type

DIMENSIONS

Adapter Cover

Catalog

(Including Barrel)

Style

Shell

Size

F Pitch

UNC-2B

No.

A

B

C

D

12

ZP-C-2512-10

ZP-C-2516-10

ZP-C-2520-10

4-3/16

4-1/2

3-9/16

3-7/8

1

1-27/32

2-1/16

1/4-20

16

1

20/C20

1-7/32

Straight

24

ZP-C-2524-10

8

7

1-1/2

2-9/16

1/2-13

C24

2-27/32

28

ZP-C-2528-10

8

7

1-1/2

2-9/32

1/2-13

STANDARD COVER

C28

2-25/32

C

Above should not be used with pressure-type contact inserts.

F

ꢀonꢁuit Aꢁapter ꢀovers cont.

Adapter Cover

Style

DIMENSIONS

(Including Barrel)

Shell

Size

Standard

Cat. No.

Deep

Cat. No.

F Pitch

UNC-2B

A

B

C

D

1

D

16

12

ZP-C-2512-12

ZP-C-2516-12

4-3/16 3-9/16

2-13/16

2-15/16

4-7/16

3-39/64

5

2-7/16

1/4-20

1/2-13

16

2-17/32

4-1/16

3

DEEP COVER

A

16

P-202704-16

ZP-C-2520-26

20

4-1/2

3-7/8

ZP-C-2520-12

ZP-C-2524-12

ZP-C-2528-12

B

A

C20

4-1/2

3-7/8

3-3/8

4-1/2

4-7/8

2-19/64

2-21/32

4-9/16

5

4-1/2

3-7/8

20/C20

4-1/2

3-7/8

5

B

24

8

7

3-33/64

5-3/4

C24

24

FITTING DIMENSIONS

P-202708-24

P-202708-28

C24

28

5-3/4

3-5/8

2-7/16

2-3/4

4-9/16

5

CONDUIT FITTING

BODY

Mount with hub at top,

bottom or either side.

C28

28

3-5/8

5-3/4

C28

5-3/4

ꢀonꢁuit Fitting Boꢁies – ꢀaꢁmium Plateꢁ Ferrous Alloy

Conduit

Body

Hub Size

3/4

Conduit

Body

Cat. No.

Shell

Size

DIMENSIONS

C2

A1

A2

5-1/4

6

B

C1

D

E

F

Shell sizes 24/C24 and 28/C28

P-202760-42 5-1/4

P-202760-43 5-1/4

P-202760-64 5-1/4

P-202760-65 5-1/4

25/64

9/16

4-5/8

5-1/4

4-5/8

5-1/4

4-3/16 2-3/8 9/32

12 or 16

1

1-1/4

1-1/2

1-1/4

JRZ-610064

JRZ-610065

JRZ-610066

6

4-1/2

3-3/4 9/32

20 or C20 1-1/2

2

6

24 or C24 2-1/2

JR-720036-A

SEE BOTTOM DRAWING

3-3/4 7/16

4-1/2 7/16

28 or C28

3

JRZ-820036-A

93

STAR-LINE^®

ꢀontact ꢀrimping Tools

TP-201411-AG HAND CRIMP TOOL COMPLETE KIT

This tool is complete with carrying case, checking gage, three contact

locators and complete instructions for crimping #10 through #18 contacts

of MOD II or MOD Ill design.

TP-201411-TO Hand crimp tool only (less locators)

TP-201411-16-18 Locator only for #16 and #18 pins and sockets

TP-201411-10-12 Locator only for #10 pin and sockets and #12 sockets

TP-201411-12P Locator only for all #12 pins any length

TP-201351-TC HAND CRIMP TOOL

This tool crimps #18 - #20 contacts utilizing thermocouple wire.

TP-201351-TL HAND CRIMP TOOL

This tool crimps #8 contacts only.

TP-201352-HAND/FOOT PNEUMATIC CRIMP TOOL

This tool is complete with foot control, checking gage, wrench, and com-

plete instructions for crimping #10 through #18 contacts of MOD II or MOD

III design.

Thomas & Betts TOOL NUMBER TBM15 AND DIE NUMBER 15505

To terminate 500 MCM contact.

TP-201328-F

TP-201328 CRIMP TOOL

TP-201328 PS-POWER SUPPLY

TP-201328 BC-CARRYING CASE

NOTE: Carrying case will accommodate crimp tool.

NOTE: Power supply will include 5 dies and locators.

* Foot control unit with

6 foot hose –

Catalog No. TP-201328-F

Normal operation 100 P.S.I.

TP-201328 ꢀrimping Tool Only anꢁ Accessories for ꢀontacts #12 through #4/0

Contact

Size

Wire

Size

Die

Number

Check

Gage

(Locator)

Color

Mod II

Mod III

12 W Length

12 C Length

10 W Length

10 C Length

8 W Length

8 C Length

4 W Length

4 C Length

TP-201328-12

TP-201328-12C

TP-201328-10

TP-210328-10C

TP-201328-8

12-14

10-12

8-10

4-6

TP-201328-12D

TP-201328-10D

TP-201328-8D

TP-201328-4D

TP-201328-12G Yellow

TP-201328-10G Black

TP-201328-12L

TP-210328-10L

TP-201328-8L

TP-201328-4L

TP-201328-8G

TP-201328-4G

Red

TP-201328-8C

TP-201328-4

Brown

Blue

TP-201328-4C

1/0-1

2

TP-201-328-0D

TP-201328-2D

TP-201328-0G

TP-201328-2G

1/0

4/0

TP-201328-0C

TP-201328-0L

TP-201328-41L

4/0 - 3/0 TP-210328-41D

TP-201328-41G Green TP-201328-41

94

STAR-LINE^®

Amphenol

INDUSTRIAL

Insertion anꢁ Removal Tools

for MOd II & MOd III

Tools for ꢀrimp Type ꢀontacts

Insertion Tools

Used for inserting contacts after they are terminated to conductor. Pin and socket contacts

have identical terminal ends; the same tool is used for both.

Insertion Tool

Catalog No.

Size

18

16

12

10

TP-201047-1

TP-201048-1

TP-201049-1

TP-201046-1

Use Same

Tool for

Pin or

Socket

Expander

Barrel

Tapered

T-Bar

Size

Catalog No.

Lead Style

Handle Style

8

4

0

TP-201007-A

TP-201007-B

TP-201033-B

TP-201000-TL

–

TP-201033-A

–

TP-201000-EBL

TP-201000-EBS

TP-201000-TH

A separate expander barrel is required for each cavity of the contact

inset.

The T-Bar handle should be used in the insertion and

extraction of the expander barrel for the 1/0 cavities –only

one is required.

An even number of long and short barrels should be used: Example:

if the insert contains four cavities, use two long (EBL) and two short

(EBS). Insert the short ones ﬁrst and remove them last.

One tapered lead required only.

NOTE: EBS = Expander Barrel Short, EBL= Expander Barrel Long.

Removal Tools

Used for extracting contacts from the insert assembly after contacts have been seated.

Expanders and taper leads are required for sizes 8, 4, 1/0 MOD II contacts only.

Removal Tools for MOd II

Removal Tool

Number

Removal Tool

Number

Size

for Pin

for Socket

18

16

12

10

TP-201459

TP-201011-3

TP-201010-3

TP-201009-3

TP-201008-3

95

STAR-LINE^®

STAR-LINE ꢀonnector Assembly

anꢁ Termination Instructions

Proper assembly of multiple-contact connectors, for the most part requires common sense. The simplicity of

these instructions is perhaps the reason why they are easily overlooked or taken for granted.

These 27 reminders can help eliminate connector failures caused by improper assembly.

1. Read the assembly instructions carefully before actually

starting to assemble connectors. Besides the matter of

instruction on correct procedures, there are two important

reasons for this preliminary step: To identify the various

component parts, and to check for any missing parts.

13. When inserts have more cavities than conductors, plug unused

cavities with either plain contacts or special seal plugs designed

for the purpose. Some connectors require both a contact and

seal plug in unused cavities to meet military speciﬁcations and

to assure complete internal environmental sealing.

2. Cut cable jackets and sheathing squarely and to correct

length, using only wire strippers that have been approved

for the operation. In preparing the individual wires in cables

and harnesses for assembly, make allowances in length

for reaching the outermost circle of contact cavities in the

connector insert. This, of course, means that the conductors

and the insulation should be cut progressively longer as they

extend out from the center of the cable or harness to assure

sufﬁcient length for any necessary forming.

14. After all terminated contacts are inserted in their respective

cavities and inspected, the cable adapter or insert clamp nut

should be tightened with a wrench. This assembly operation

should be done by placing the components in a vise with

smooth-faced jaws and using a strap wrench.

15. If for any reason terminated conductors have to be removed

from an insert because of any assembly error or change in

circuitry, be sure to remove the cable clamp or insert clamp

nut ﬁrst before extracting the contact and reinserting it. This

step is important because any attempt to remove the contacts

when the resilient insulator components are compressed will

result in damage.

3. Follow speciﬁcations covering maximum cable stripping

lengths for efﬁcient cable grommet sealing. All wires should be

cut squarely so that they will ﬁt into contact wire wells correctly.

4. Before starting actual termination wires, it is essential that

cables and harnesses be laid out in a speciﬁed order in

accordance with the wiring diagram. Proper layout will reduce

the need for twisting and crossover of conductors. If the wiring

layout is not correct, the termination operation will be difﬁcult

or even impossible and the chances for making errors will

be increased. Cable and harness assemblies having a spiral

layout also must be matched carefully to the correct contacts

in both the male and female inserts.

16. When handling cables, use adequate support to prevent

damage to the internal wires. Gland nuts and grommets are

intended for sealing purposes and should not be used as a

cable grip.

17. If one of the connector poles is a grounding wire, make sure that

it is grounded properly before the connector is actually engaged.

18. When connectors having the same conﬁguration are to

be mounted close together, different or alternate keying

arrangements should be used to prevent mismating or

cross-mating and possible damage to the electrical system or

human injury.

5. Some cables have a soft ﬁller or braid on the conductors

which, compresses when external pressure is applied. As a

result, the cable diameter may be reduced to a point where

the sealing range of the grommet is exceeded. In addition,

the seal may take a permanent set and further reduce sealing

efﬁciency. To avoid leakage at the seal under these conditions,

it is suggested that, where construction of the cable permits, a

metal ferrule be slipped under the cable jacket at the stressed

position. This ferrule will serve as a compression supporting

member and enable the gland seal to withstand high external

pressures.

19. Always inspect all aspects of connector assembly operations

before putting connectors into actual operation.

20. Crimping and terminating of conductors to contacts must be done

carefully. Make certain that wire strands are fully bottomed in

contact wells by checking through inspection hole provided.

21. Soldering conductors to contacts must be done carefully and

a non-conductive ﬂux should be used to avoid corrosion or

hygroscopic action. Do not use solder salts or acids because

they may affect the dielectric properties of insulation materials.

6. Use only correct size sealing grommets to assure resistance

to moisture and other contaminants. Make certain that cable

jacket is smooth where grommet is to seal. Remove any

grooves or ridges if present by sanding or scarﬁng.

22. Be careful not to damage wire grommets or contact retaining

collets when inserting or extracting contacts.

23. Never try to straighten bent contacts. Straightening cannot be

done properly and the plating on contacts will very likely be

marred. This will result in a high resistance connection and will

expose the base metal to possible corrosion.

7. Use only the proper crimping tools that have been set or

calibrated with precision gages.

8. When contacts are to be soldered, avoid direct contact of

soldering tools to inserts. An open ﬂame or hot soldering tip

can carbonize insulating materials and make them useless.

24. Do not attempt to remove inserts that are bonded or locked in

place in their shells.

9. Make certain that all contacts are the correct size before

attempting to assemble them into insert cavities. This point is

particularly important when both power and control types of

contacts are used in the same connector.

25. Be certain that all components of connectors are assembled.

Each part performs a vital function and it would not be

included if it wasn't useful.

26. Each assembler of connectors should be his own inspector.

Assembly workmanship is a signiﬁcant factor in determining

the quality of multiple-contact connectors. Quality cannot be

"inspected" into connectors; it must be "built-in" during each

and every assembly operation.

10. Be sure that grounding contacts are correctly located.

11. Seat all contacts properly so that they will not be damaged or

become disengaged during connector mating operations.

12. Use only the proper insertion tools and be sure that they are

aligned axially when pushing contacts into their fully seated

position.

27. When potting connectors be sure to apply potting only in

mated condition to assure that contacts will align properly.

96

STAR-LINE^®

Amphenol

INDUSTRIAL

Aꢁꢁitional Amphenol^®Inꢁustrial

ꢀonnector Proꢁucts

Amphe EX

TheAmphe-EX™ is a new miniature explosion-proof threaded connector family from

Amphenol Industrial. TheAmphe-EX™ product line offers inserts that accommodate

standard copper contacts, as well as coax and ﬁber optic contacts, to allow power

and signal to pass through Hazardous rated areas. In addition, the Amphe-EX™

offers the availability of RJ45 and USB inserts. The Amphe-EX™ family provides

an overall smaller package than most hazardous area connectors. The rugged

AMPHE-EX™ connectors are ATEX and IECEx approved for Zone 1 (and Class

1, Div. 2) rated applications. Consult factory for certiﬁcate details. For more

information, refer toAmphenol Catalog 12-056 or visit www.amphenol-industrial.com.

Amphenol ꢀable Glanꢁs

Amphenol Industrial Operations, the worldwide leader of explosion proof

and hazardous environment interconnects, introduces a broad range of

explosion proof and industrial cable glands. The cable gland products

are designed to perform in the most demanding environments. Amphenol

provides a complete line of EX Zone 1 and 2 rated cable glands along with

general duty cable glands that are suitable for armored and unarmored cable.

Brass and stainless steel types are available. IP66/68; deluge; NEMA rated

products. SIRA/ATEX certiﬁed to Exd/Exe (Class I, Div. I) and CSA approved.

Reference Catalog 12-055

ꢀable Assemblies & Value Aꢁꢁ Solutions

Amphenol Industrial, one of the world’s premiere interconnect solutions

providers, offers a complete array of cable assemblies and turnkey junction

box options. From standard cable harnesses, to complete ATEX and IECEx

rated junction boxes, Amphenol can provide all your value add solutions.

Amphenol can provide simple cable assemblies using any of our full line of

connectors. Also available are over-molded cable assemblies that provide a

water tight, molded solution that requires no additional strain relief hardware.

For an overview of Amphenol Industrial Connector Products

ask for Amphenol brochure SL-381. Call your local Amphenol

sales ofﬁce or 800-678-0141 for further information. The

Industrial Overview brochure and all the product brochures

listed above can be viewed, printed and downloaded from the

Amphenol website: www.amphenol-industrial.com.

97

STAR-LINE^®

STAR-LINE ꢀonnectors with

RAdSOK^®ꢀontacts

RAdSOK ꢀontact design:

•

Socket cylinder within female contact has

several equally spaced longitudinal beams

twisted into a hyperbolic shape.

The new RADSOK contact design

has been incorporated into the

Star-Line connector family of

connectors.

•

As male pin is inserted, axial members in the

female half deﬂect, imparting high current

ﬂow across the connection with minimal

voltage loss.

Insert arrangements with

RADSOK's are shown in this

catalog. For information on

availability of additional inserts

with RADSOK's consult Amphenol

Industrial Operations.

•

The hyperbolic, stamped grid conﬁguration

ensures a large, coaxial, face-to-face surface

area engagement.

Amphe-Power connectors with

•

Ideal for crimp termination applications

requiring repeated mating cycles and high

current with a low milli-volt drop.

RADSOK sockets can handle up to 50% higher amperages than connectors

with standard contacts. Current Amphe-Power product lines support from 50A

to 500A continuous duty. RADSOK contacts are available in size 8 (69 amps),

size 4 (120 amps), and size 0 (250 amps).

Certain designs are available for variable

frequency drive (VFD) applications. Consult

Amphenol Industrial Operations for further

information.

RAdSOK ꢀontact Aꢁvantages:

•

Low contact resistance - the RADSOK contact’s multiplicity of ﬂat grid

surfaces assures the greatest possible contact area on the mating pin. This

results in longer life - reduced contact pressure yields reduced wear.

Low milli-volt drop performance - due to the intimate contact provided by

the spring force of the grid, the ﬂat contact surface and the wiping action

during insertion.

Higher current capacity with minimized temperature rise. Lower overall

contact resistance reduces heat build-up, thereby allowing higher current

capacities at given temperature limits. Connectors with RADSOK contacts

may be produced in various sizes with a variety of amperage capabilities.

•

Reliability under vibration and shock. System inertia is minimized by the

small package and the fact that the contact is under a spring load.

High quality, consistency and lower cost with high speed, automated

precision stamping and assembly technology

See Brochure SL-391, Amphenol Amphe-Power Connectors with RADSOK

Technology for more information on other Amphenol connector types that

incorporate RADSOK contacts.

98

STAR-LINE^®

Amphenol

INDUSTRIAL

Amphenol Inꢁustrial

Oceanus Subsea ꢀonnectors

Amphenol Industrial Operations offers a broad range of harsh environment interconnect solutions. Our new OCEANUS

Series of Connectors are tailored to meet the rugged demands of the subsea market. The OCEANUS series consists

of 3 new product ranges: POSEIDON, AQUA POWER and SUBMARINER. The product family offers versatile, high

performance characteristics including 9,000 PSI open face pressure ratings, underwater wet mate-able connectors,

multi-pin conﬁgurations, high speed (coax and ﬁber optic) and over-molded cable assembly options.

POSEIdON

• 500 VDC Signal and 3kv Power contacts

• Up to 9,000 PSI open face pressure rating (6,000M)

• Conﬁgurable for use with Solid and Oil –Filled Cables

• Sealing caps, overmolding, and other options available

• Solder contacts range from 22 awg through 10 awg

• High Speed Coax (50 & 75 Ώ) and Fiber Optic available

• MIL-C-24217/4-005 spec, IP68

• MIL-G-45204, Type II, Class 1 (50 microns Au)

For more information

reference IDS-42

• Intermateable/intermountable with competitive products

AQUA POWER

• 316 stainless steel, Passivated per ATSM A967

• 500 vdc Signal and 3kv Power contacts

• Up to 9,000 PSI open face pressure rating (6,000 M)

• Conﬁgurable for use with Solid and Oil –Filled Cables

• Sealing caps, overmolding (straight or 90°)

• Custom build option available

• Optional coupling nut locking set screw available

• Operating Temperature -50°C to +60°C

• Solder contacts range from 20 awg through 2 awg

• IP68 rated

For more information

reference IDS-43

SUBMARINER

• ROVs and other Wet Mateable applications

• Numerous conﬁgurations available

• 1-16 contacts

• Molded high-insulation neoprene

• Heat-treated beryllium copper sockets, gold plating, and

stainless steel bodies

• Operating Temperature -50ºC to +60ºC

• Up to 9,000 PSI open face pressure rating (6,000 M)

For more information

reference IDS-44

99

AMPHENOL/PYLE

INDUSTRIAL DISTRIBUTORS

INTERNATIONAL

(Industrial Operations Ofﬁces)

Latin America

ARGENTINA

Amphenol Argentina

Avenida Callao 930, 2nd ﬂoor Ofﬁce B Plaza

C1023AAP Buenos Aires, Argentina

Phone: (54 11) 48 15 68 86

Fax: (54 11) 48 14 57 79

Phone: 34-91-6407303

Fax: 34-91-6407307

E-mail: infor@amphenol-it.com

Amphenol Corporation

Amphenol Aerospace

Amphenol Industrial Operations

40-60 Delaware Avenue

Sidney, NY 13838-1395

Phone: 607-563-5011

Bartec-Technor ASA

Stavanger, Norway

Phone: 47 51 84 4100

Fax: 47 51 84 4103

www.bartec-technor.no

SWITZERLAND

Amphenol Switzerland

P.O. Box 63, 3990 DB Houton,

The Netherlands

Phone: 31 30 6358000

Fax: 31 30 6377899

1-800-678-0141

Crawford Electric Supply

10051Porter Rd.

Laporte, TX 77571

Phone: 281-417-7540

Fax: 281-470-2659

Fax: 607-563-5157

www.amphenol-aerospace.com

www.amphenol-industrial.com

E-mail:vendas@amphenol.com.ar

E-mail: info @amphenol-nl.com

BRAZIL

Amphenol do Brasil Ltda.

Rua Diogo Moreira 132

CEP 05423-010

Sao Paulo - SP, Brazil

Phone: (55-11) 3815.1003

Fax: (55-11) 3815.1629

E-mail: vendas@amphenol.com.br

Middle East / Africa

ISRAEL

Bar-Tec Ltd.

3 Hagavish St., P.O.B. 279

Kﬁr-Barkan Bldg., East Industrial Zone

Kfar Sava 44102, Israel

Phone: (972-9) 764.4100

Fax: (972-9) 7674324

SALES OFFICES

www.cescoltd.com

Amphenol Corporation

Amphenol Aerospace

Amphenol Industrial Operations

23276 South Pointe Drive, Suite 113

Laguna Hills, CA 92653

Phone: 949-855-4454

1-800-678-0141

EC Systems, Division of Nelson

Dunn, Inc.

17707 Valley View Ave.

Cerritos, CA 90703

Phone: 1-800-635-3866

Fax: 714-523-9192

E-mail: www.bar-tec.com

MEXICO

Amphenol Mexico

Prolongacion Reforma 61-6 B2

Col. Paseo de las Lomas

C.P. 01330 Mexico D.F., Mexico

Phone: (52-55) 5258.9984

Fax: (52-55) 5081.6890

www.nelson-dunn.com

Fax: 949-855-9115

SOUTH AFRICA

Amphenol South Africa

30 Impapa Road

2196 Sandton - Chislehurston

South Africa

Tel: (27-11) 783-9517

Fax: (27-11) 783-9519

E-mail: amphenol_africa@csi.com

Gaffney-Kroese Supply

Piscataway, NJ 08854

Phone: 732-885-9000

Fax: 732-885-9555

E-mail: gksales@gaffney-kroese.com

www.gaffney-kroese.com

Amphenol Corporation

Amphenol Aerospace

Amphenol Industrial Operations

2010 Corporate Ridge

McLean, VA 22101

E-mail: info@amphenolmexico.com

Phone: 1-800-678-0141

Geophysical Electrical Supply Co.

(GESCO)

Houston, TX

Phone: 713-645-5999

Fax: 713-645-4999

E-mail: duggan@gesco-e.com

www.gesco-e.com

Europe

For information on International

Products, a North American ofﬁce

can be contacted:

Phone: 978-532-8800

Fax: 978-532-6800

AUSTRIA & EASTERN EUROPE

Amphenol European Sales Oper.

P.O. Box 63, 3990 DB Houton

The Netherlands

Phone: 31 30 6358000

Fax: 31 30 6377899

E-mail: info@amphenol-nl.com

TURKEY

Amphenol Turkiye

Ayazaga Mah. Meydan Sk. No. 28

Beybi Giz Plaza, Kat. 26

34396 Maslak/Islanbul

Phone: 90(0212) 335 25 01

Fax: 90(0212) 335 25 00

Amphenol Industrial Operations

Amphenol Power Solutions

34190 Riviera Drive

Fraser, MI 48026

Phone: 586-294-7400

Fax: 586-294-7402

www.radsok.com

Hillcrest Enterprises

Ashland, VA

Phone: 800-848-3106 or 804-798-8390

Fax: 804-752-7830

E-mail: cordgrip@aol.com

www.plugs.cc

ENGLAND

Amphenol Limited

Thanet Way, Whitstable

Kent CT5 3JF, United Kingdom

Phone: (44-1-227) 773200

Fax: (44-1-227) 276571

www.amphenol.co.uk

Asia / Paciﬁc

AUSTRALIA

Amphenol Australia Pty Ltd

2 Fiveways Blvd. Keysborough

Melbourne, Victoria 31733, Australia

Phone: 613 8796 8888

Fax: 613 8796 8801

E-mail: infor@amphenolaust.com.au

ITI Marine & Oilﬁeld PTE, Ltd.

Joo Koon Crescent, Singapore

Phone: (65) 6266-6666

Amphenol Pcd

2 Technology Drive

Peabody, MA 01960

Phone: 978-532-8800

Fax: 978-532-6800

www.amphenolpcd.com

Fax: (65) 6266-0009

FRANCE

Amphenol Socapex

Promenade de l’Arve, BP29

Thyez 74301 948 Cedex, France

Phone: (33-4) 50892800

Jackson Power

Edmonton, Alberta Canada

Phone: 780-435-9275

Fax: 780-436-0308

E-mail: ljackson@jacksonpower.com

www.jacksonpower.com

CHINA

Amphenol Shanghai Ofﬁce

14/D, Dong Zhan Commercial Bldg.

669 Beijing Road West,

Shanghai, 200041, China

Phone: (86) 21 6267 5566

Fax: (86) 21 6272 7587

Amphenol Canada

20 Melford Drive

Scarborough, ON M1B 2X6

Canada

Phone: 416-291-4401

Fax: 416-292-0647

www.amphenolcanada.com

Fax: (33-4) 5096-1941

www.amphenol-socapex.com

National Oilwell Varco/L.S.I

12002 West Little York

Houston, TX 77041

Phone: 713-464-1393

Fax: 713-464-7731

www.nov.com/Supply_Chain/

Electrical_Products.aspx

FRANCE

Amphenol-Air LB

29, Voie d’Y Vois

F-00810 Blagny, France

Phone: 33-3-2422-7849

Fax: 33-3-2422-7850

www.amphenol-airlb.fr

HONG KONG

Amphenol East Asia Ltd.

26/F Railway Plaza

39 Chatham Road South

Kowloon, Hong Kong

Phone: 852-9090-5325

Fax: 852-2691-1774

AUTHORIZED AMPHENOL

DISTRIBUTORS

Corporate Headquarters

ALPHABETICAL LISTING

APD (All Product Distributors):

PEI Genesis UK

George Curl Way

GERMANY

Amphenol-Tuchel Elect. GmbH

Southampton, SO182RZ

Phone: +44(0)2380621260

Phone: +44(0)8448716060

Fax: +44 (0)8448716070

Email: peiuk@peigenesis.con

www.peigenesis.com

INDIA

August-Haeusser Strasse 10

Postfach 1110

74001 Heilbronn, Germany

Phone: (49-7131) 929 0

Fax: (49-7131) 929 414

www.amphenol-tuchel.com

Amphenol Interconnect India,

Pvt, Ltd.

105 Bhosari Industrial Area

Pune, 411 026, India

Phone: (91-20) 27120 481

Fax: (91-20) 27120 581

E-mail: sales@amphenol-in.com

Arrow Electronics

800-777-2776

Englewood, CO

Avnet EMG

Dallas, TX

800-332-8638

PEI Genesis

800-523-0727

Philadelphia, PA

Fort Worth, TX

Steck Connections

Mississauga, Ontario, Canada

Phone: 905-608-2444

Fax: 905-608-2895

E-mail: steck@ican.net

www.steckconnections.com

GERMANY

Amphenol-Air LB

Am Kleinbahnhof 4

D-66740 Saarlouis, Germany

Phone: (49-6831) 9810-87

Fax: (49-6831) 9810-30

www.amphenol-airlb.com

Powell Electronics

800-235-7880

JAPAN

Amphenol Japan Mil Aero & Industrial

TTI Inc.

471-1, Deba, Ritto-city

Shiga 520-3041, Japan

Phone: 81-77553-8501

Fax: 81-77551-2200

800-225-5884

Steiner Electric

Disadvantaged/Minority Distributors:

Cherokee Nation Dist. Stilwell, OK

918-696-2777

Elk Grove Village, IL

Phone: 847-228-0400

Fax: 847-228-1352

E-mail: infor@stnr.com

www.steinerelectric.com

ITALY

Amphenol Italia S.p.A.

Via Barbaiana 5

20020 Lainate (Milano), Italy

Phone: 39-02-932541

Fax: 39-02-93254444

E-mail: info@amphenol-it.com

KOREA

Amphenol Daeshin

#558 SoSa, SongNae

Bucheon City, Kyungki-Do

Korea 420-130

Phone: 82-32-680-3800

Fax: 82-32-673-2507

Electro Enterprises

800-324-6591

Oklahoma City, OK

JRH Electronics

800-467-9309

Marlton, NJ

Wholesale Electric

Houston, TX

Phone: 800-486-8563 or 713-748-6100

Fax: 713-749-8415

E-mail: donniejr@wholesaleelectric.com

www.wholesaleelectric.com

BENELUX

Amphenol European Sales Operations

Amphenol Benelux BV

P. O. Box 63, 3990 DB Houten

The Netherlands

Phone: 31-30-6358000

Fax: 31-30-6377034

SINGAPORE

Amphenol East Asia, Ltd.

300 Beach Road

#34-06 The Concourse

Singapore 199555

Phone: 65-6294-2128

Fax: 65-6294-3522

E-mail: info@amphenol-nl.com

TAIWAN

Amphenol Taiwan

No. 116, Lane 956, Zhong Shan Rd.

Taoyuan City, Taiwan, R.O.C. 330

Phone: (886-3) 379-5677

Fax: (886-3) 360-7259

SPAIN & PORTUGAL

Amphenol Iberica

Ediﬁcio “Burgosol” - Oﬁcina No. 55

c/Comunidad de Madrid, 35-bis,

28230 Las Rozas, Madrid, Spain

AMPHENOL CORPORATION

Amphenol Industrial

Phone: 607-563-5011

40-60 Delaware Avenue

Sidney, NY 13838-1395

www.amphenol-industrial.com

Notice: Speciﬁcations are subject to change without notice. Contact your nearest Amphenol Corporation Sales Ofﬁce for the latest speciﬁcations. All statements, information and data given herein are believed

to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without

representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other

measures may not be required. Speciﬁcations are typical and may not apply to all connectors.

HKA 4-2012


型号：	ZPED-0812-22S
厂家：	Amphenol
描述：	Circular Connector, 连接器圆形连接器
文件：	总104页 (文件大小：5087K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

ZPED-0812-22S [AMPHENOL]

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