ZRLD-1620-354PN [AMPHENOL]
Circular Connector,;型号: | ZRLD-1620-354PN |
厂家: | Amphenol |
描述: | Circular Connector, 连接器 圆形连接器 |
文件: | 总104页 (文件大小:5087K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
StarlineꢀEX®ꢀProductꢀInstructions
StarlineꢀEX®ꢀOrderingꢀDetails,ꢀEExꢀdꢀCableꢀTypes
StarlineꢀEX®ꢀꢀHardware
...................................................................................... 28ꢀ-ꢀ30ꢀ
StarlineꢀEX®ꢀDescriptionꢀofꢀEquipmentꢀ&ꢀPartꢀNumberꢀCodeꢀLogicꢀ..........................31
StarlineꢀEX®ꢀAssemblyꢀandꢀTerminationꢀInstructions
......................................... 32ꢀ-ꢀ40
SingleꢀPoleꢀPowerꢀConnectorsꢀ.......................................................................... 41ꢀ-ꢀ45ꢀ
InsertꢀConfigurationꢀListing,ꢀElectricalꢀRatings................................................... 46ꢀ-ꢀ47
SpareꢀReplacementꢀContactsꢀforꢀMODꢀIIꢀInserts.......................................................48
....................................................................... 23ꢀ-ꢀ24
............................................ 25ꢀ-ꢀ27ꢀ
ConduitꢀSystemꢀAccessories.............................................................................. 92ꢀ-ꢀ93
OtherꢀAmphenol®/Pyle®ꢀConnectors
................................................................... 97ꢀ-ꢀ99
Star-Line®ꢀSeriesꢀOverview
..........................................................................................2
ꢀ Contents
Star-LineꢀEX®ꢀSeriesꢀOverviewꢀ....................................................................................3
EnvironmentalꢀHighlights,ꢀDoubleꢀLeadꢀAcmeꢀThreadꢀFeatures,ꢀ
WireꢀLimitationꢀGuide...................................................................................................4
ꢀ
ꢀ
ꢀ
ContactꢀInsertꢀFeatures-ModꢀI,ꢀModꢀIIꢀꢀ........................................................................5
ConnectorꢀComponentꢀOrderingꢀDetailsꢀ................................................................ 6ꢀ-ꢀ9
PlugꢀHardwareꢀAssembliesꢀ................................................................................ 10ꢀ-ꢀ13
ReceptacleꢀHardwareꢀAssembliesꢀ..................................................................... 14ꢀ-ꢀ22
TerminationꢀDataꢀ........................................................................................................49
ThermocoupleꢀContactsꢀ.............................................................................................50
InsertꢀConfigurationꢀIndexꢀ.................................................................................. 51ꢀ-ꢀ53
InsertꢀConfigurationsꢀ.......................................................................................... 54ꢀ-ꢀ81
V.F.D.ꢀInsertꢀConfigurations................................................................................ 82ꢀ-ꢀ83ꢀ
ConnectorꢀComponents,ꢀSpareꢀParts,ꢀCableꢀAdaptersꢀandꢀAccessoriesꢀ.......... 84ꢀ-ꢀ89
ProtectionꢀCoversꢀandꢀCapsꢀAccessoriesꢀ.......................................................... 90ꢀ-ꢀ91
Crimping,ꢀInsertionꢀandꢀRemovalꢀToolsꢀ............................................................. 94ꢀ-ꢀ95
ConnectorꢀAssemblyꢀandꢀTerminationꢀInstructionsꢀ....................................................96
ConnectorsꢀwithꢀRADSOK®ꢀHighꢀAmperageꢀContactsꢀandꢀ
SalesꢀOfficesꢀandꢀDistributorsꢀListingꢀ......................................................................100
Catalogꢀinformationꢀforꢀreferenceꢀonly.ꢀForꢀmoreꢀassistance,ꢀcontactꢀyourꢀ
localꢀAmphenolꢀfieldꢀsalesꢀofficeꢀor:
AmphenolꢀIndustrialꢀOperationsꢀ
40-60ꢀDelawareꢀAvenue,ꢀ
Sidney,ꢀNYꢀ13838-1395ꢀ
Phone:ꢀ1-888-364-9011ꢀ
Fax:ꢀ1-520-397-7169
Technicalꢀemail:ꢀtech@amphenol-aio.com
ThisꢀcatalogꢀandꢀmostꢀallꢀAmphenolꢀcatalogsꢀareꢀavailableꢀforꢀviewing,ꢀꢀ
printingꢀandꢀdownloadingꢀonꢀwebsites:ꢀ
www.amphenol-industrial.com
www.amphenol-aerospace.com
Amphenol
INDUSTRIAL
STAR-LINE®ꢀSeries
Star-LineꢀSeriesꢀ“ZP/ZR”ꢀconnectorsꢀareꢀheavyꢀdutyꢀenvironmentallyꢀsealedꢀplugsꢀandꢀreceptaclesꢀandꢀhaveꢀbeenꢀ
successfullyꢀusedꢀinꢀallꢀtypesꢀofꢀIndustrialꢀandꢀAerospaceꢀapplications.ꢀTheseꢀcompactꢀenvironmentalꢀconnectorsꢀ
haveꢀprovidedꢀoutstandingꢀperformanceꢀinꢀcomplexꢀgroundꢀsupportꢀcableꢀnetworks,ꢀautomaticꢀandꢀprocessꢀcontrolꢀ
systemsꢀandꢀinstrumentationꢀsystems.
Thisꢀfamilyꢀofꢀconnectorsꢀhasꢀmadeꢀaꢀmajorꢀcontributionꢀtoꢀtheꢀsuccessfulꢀinterconnectionꢀofꢀpeakꢀpowerꢀgeneratingꢀ
systemsꢀasꢀwellꢀasꢀoffshoreꢀpetroleumꢀproductionꢀforꢀpowerꢀdistributionꢀandꢀdataꢀacquisition.
AmpleꢀmarginsꢀofꢀsafetyꢀandꢀreliabilityꢀhaveꢀbeenꢀdesignedꢀintoꢀtheꢀStar-Lineꢀconnectorsꢀtoꢀmaintainꢀcapabilityꢀlevelsꢀ
whichꢀmakeꢀthemꢀideallyꢀsuitedꢀforꢀtheꢀbroadꢀspectrumꢀofꢀdemandsꢀplacedꢀonꢀthemꢀbyꢀindustry.
TheꢀspecificꢀmaterialsꢀandꢀdesignꢀfeaturesꢀincorporatedꢀinꢀStar-Lineꢀconnectorsꢀwereꢀoriginallyꢀselectedꢀtoꢀsatisfyꢀtheꢀ
stringentꢀrequirementsꢀofꢀtheꢀAerospaceꢀindustryꢀforꢀheavy-dutyꢀconnectors.ꢀTheseꢀconnectorsꢀcombineꢀelectricalꢀandꢀ
mechanicalꢀcapabilitiesꢀthatꢀequalꢀorꢀexceedꢀtheꢀperformanceꢀparametersꢀestablishedꢀbyꢀtheꢀMilitaryꢀSpecificationꢀ
MIL-5015.ꢀ
• UL & CSA listedꢀtoꢀUL1977/CSAꢀC22.2ꢀrequirements
• ENVIRONMENTAL RESISTANCEꢀ–ꢀDesignꢀandꢀmaterialsꢀwithstandꢀtheꢀmostꢀchallengingꢀoperatingꢀconditions.ꢀ
SeriesꢀhasꢀanꢀIPꢀ68-8ꢀrating.
• SOLDER, CRIMP AND PRESSURE TERMINALS AVAILABLE
• EASILY ACCESSIBLE WIRE TERMINALSꢀ–ꢀConductorsꢀareꢀreadilyꢀterminatedꢀtoꢀcontacts.ꢀCableꢀhousingsꢀareꢀ
slippedꢀoverꢀconductorsꢀorꢀleadsꢀafterꢀterminating.ꢀCumbersomeꢀhandlingꢀandꢀseatingꢀofꢀinsertsꢀwithꢀconductorsꢀ
attachedꢀisꢀeliminated.
• LARGE WIRING SPACEꢀ–ꢀAmpleꢀwiringꢀspaceꢀisꢀprovidedꢀinꢀcableꢀhousingsꢀandꢀconduitꢀfittingꢀbodies.ꢀHubꢀofꢀ
bodyꢀmountsꢀinꢀanyꢀofꢀfourꢀpositionsꢀ(exceptꢀFSꢀ&ꢀFDꢀboxꢀassemblies).
• REVERSIBLE INSERTSꢀ–ꢀAꢀfullꢀrangeꢀofꢀcontactꢀinsertsꢀandꢀapplicationꢀadaptersꢀareꢀavailable.ꢀAllꢀareꢀ
interchangeableꢀandꢀreversibleꢀtoꢀsuitꢀspecialꢀneeds.
• DOUBLE-LEAD THREAD COUPLINGꢀ–ꢀModifiedꢀ
AcmeꢀꢀThreadꢀdoesꢀnotꢀclogꢀunderꢀadverseꢀ
conditionsꢀofꢀice,ꢀsnow,ꢀsandꢀorꢀmudꢀandꢀprovidesꢀ
theꢀquickꢀcouplingꢀfeature.
• HARD ANODIC COATINGꢀ–ꢀAllꢀmachine,ꢀ
aluminumꢀpartsꢀfinishedꢀwithꢀaꢀhard,ꢀscratch-
resistantꢀcoatingꢀperꢀMIL-A-8625,ꢀTypeꢀIII.ꢀ
Dielectricꢀstrengthꢀ1800ꢀvolts.ꢀHeatꢀresistanceꢀofꢀ
750°ꢀF.
• HIGH TENSILE STRENGTH *ALUMINUMꢀ–ꢀBarꢀ
StockꢀComponentsꢀprecisionꢀmachined.ꢀPointsꢀofꢀ
impactꢀdesignedꢀforꢀextraꢀstrength.
•ꢀ RADSOK® HIGH AMPERAGE CONTACTSꢀ–ꢀ
SpecialꢀarrangementsꢀareꢀavailableꢀwithꢀRADSOKꢀ
highꢀamperageꢀcontacts.ꢀStandardꢀStar-lineꢀinsertsꢀ
areꢀnotꢀinterchangeableꢀwithꢀnewꢀRADSOKꢀcontactꢀ
insertꢀarrangements.
h
• RoHS COMPLIANT PRODUCT
* Star-line Series Connectors are certified to UL 1977 specifications.
AVAILABLEꢀ–ꢀConsultꢀ
AmphenolꢀIndustrialꢀOperations.
2
2
STAR-LINE®ꢀEXꢀSeries
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
TheꢀStar-LineꢀEXꢀSeriesꢀisꢀaꢀhybridꢀformꢀofꢀtheꢀparentꢀStarlineꢀꢀ
productꢀline.ꢀTheꢀseriesꢀisꢀcertifiedꢀforꢀuseꢀinꢀaꢀZoneꢀ1-IIcꢀhazꢀ ꢀ
ardousꢀenvironment.ꢀClassifiedꢀfacilitiesꢀsuchꢀasꢀpetrochemicalꢀꢀ
refineries,ꢀlandꢀandꢀoffshoreꢀdrillingꢀsystemsꢀareꢀbutꢀaꢀfewꢀofꢀꢀ ꢀ
theꢀapplicationsꢀforꢀthisꢀbroadꢀproductꢀseries.
•ꢀ ATEX CERTIf IEDꢀ–ꢀforꢀZoneꢀ1-IIcꢀhazardousꢀenvironment.ꢀForꢀ
certificateꢀcontactꢀfactory
•ꢀ IECEx CERTIf IED–ꢀ
Forꢀcertificateꢀcontactꢀfactory
•ꢀ CENELEC IP68-8 RATEDꢀ–ꢀ
ListedꢀunderꢀEExꢀdꢀIIcꢀT6.ꢀ
PlugsꢀandꢀreceptaclesꢀlistedꢀunderꢀEExꢀdeꢀIIcꢀT6.
Star-Line EX Series connectors are certified for use in Zone
1-IIc hazardous environment
•ꢀ HARD ANODIC COATINGꢀ–ꢀAllꢀmachinedꢀaluminumꢀpartsꢀ
ꢀ finishedꢀwithꢀaꢀhard,ꢀscratch-resistantꢀcoatingꢀperꢀMIL-A-8625,ꢀ
TypeꢀIII.ꢀDielectricꢀstrengthꢀ1800ꢀvolts.ꢀꢀHeatꢀresistanceꢀofꢀ750°ꢀF.
•ꢀ SOLDER, CRIMP AND PRESSURE TERMINALSAVAILABLE
•ꢀ REVERSIBLE INSERTSꢀ–ꢀAꢀfullꢀrangeꢀofꢀcontactꢀinsertsꢀforꢀpower,ꢀsignalꢀandꢀmixedꢀapplicationsꢀareꢀavailable.ꢀꢀAllꢀ
areꢀinterchangeableꢀandꢀreversibleꢀtoꢀsuitꢀspecificꢀneeds.
•ꢀ EASILY ACCESSIBLE WIRE TERMINALSꢀ–ꢀConductorsꢀareꢀreadilyꢀterminatedꢀtoꢀcontacts.ꢀꢀCableꢀhousingsꢀareꢀ
slippedꢀoverꢀconductorsꢀorꢀleadsꢀafterꢀterminating.ꢀꢀ
Cumbersomeꢀhandlingꢀandꢀseatingꢀofꢀinsertsꢀwithꢀconductorsꢀattachedꢀisꢀeliminated.
•ꢀ LARGE WIRING SPACEꢀ–ꢀAmpleꢀwiringꢀspaceꢀisꢀprovidedꢀinꢀ
cableꢀhousingsꢀandꢀhardware.
•ꢀ HIGH TENSILE STRENGTH ALUMINUMꢀ–ꢀBarꢀStockꢀ
Componentsꢀprecisionꢀmachined.ꢀꢀPointsꢀofꢀimpactꢀdesignedꢀforꢀ
extraꢀstrength.
•ꢀ CABLE OPTIONSꢀ–ꢀStarlineꢀEXꢀSeriesꢀcanꢀbeꢀterminatedꢀontoꢀ
unarmoredꢀorꢀarmoredꢀandꢀsheathedꢀcablesꢀbuiltꢀtoꢀIEEE-45ꢀ/ꢀ
UL1309,ꢀIEC,ꢀBS,ꢀDINꢀandꢀJICꢀstandards.ꢀFlexibleꢀcablesꢀlikeꢀ
SOOW-A,ꢀW,ꢀG-GCꢀandꢀDLOꢀconstructionsꢀcanꢀalsoꢀbeꢀusedꢀ
withꢀthisꢀSeries.
•ꢀ EX CABLE GLANDSꢀ–ꢀWideꢀvarietyꢀofꢀglandsꢀareꢀavailableꢀ
forꢀStar-LineꢀEXꢀconnectors.ꢀForꢀmoreꢀinformationꢀaskꢀforꢀnewꢀ
AmphenolꢀCableꢀGlandsꢀandꢀCordꢀGripsꢀcatalogꢀ12-055.
•ꢀ INSERT VARIETYꢀ–ꢀAꢀbroadꢀrangeꢀofꢀinsertsꢀareꢀofferedꢀrangingꢀ
Star-Line EX Connector with EX gland (EX-13-3 style shown)
fromꢀsingle-contactꢀtoꢀ143ꢀcontacts.ꢀꢀ
Highꢀamperageꢀupꢀtoꢀ1135ꢀampsꢀatꢀ1000Vꢀ/ꢀACꢀorꢀDC.ꢀꢀ
Contactsꢀareꢀhighꢀqualityꢀcopperꢀwithꢀsilverꢀplating.ꢀ(Goldꢀplatingꢀ
availableꢀasꢀanꢀoption)ꢀCompositeꢀinsertsꢀforꢀpower,ꢀcontrolꢀandꢀinstrumentationꢀserviceꢀavailable.ꢀFor Amphenol
Star-Line product insert de-rating information per the National Electric Code, please consult the Amphenol
Industrial website, www.amphenol-industrial.com. Chart is located under LIꢀEꢁAꢀUꢁE tab.
•ꢀ RADSOK® HIGH AMPERAGE CONTACTSꢀ–ꢀSpecialꢀarrangementsꢀareꢀavailableꢀwithꢀRADSOKꢀhighꢀamperageꢀ
contacts.ꢀStandardꢀStar-lineꢀEXꢀinsertsꢀareꢀnotꢀinterchangeableꢀwithꢀnewꢀRADSOKꢀcontactꢀinsertꢀarrangements.
h
• RoHS COMPLIANT PRODUCT
AVAILABLEꢀ–ꢀConsultꢀ
AmphenolꢀIndustrialꢀOperationsꢀ
2
3
STAR-LINE®
Environmentalꢀ
Highlights
WhyꢀtheꢀDouble-Leadꢀ
AcmeꢀThread?
Theꢀdouble-leadꢀAcmeꢀthreadꢀisꢀaꢀmoderateꢀtorqueꢀ
quick-couplingꢀthreadꢀwhichꢀpermitsꢀcompleteꢀcouplingꢀ
inꢀapproximatelyꢀoneꢀturnꢀofꢀtheꢀcouplingꢀnut.ꢀInꢀaddition,ꢀ
thereꢀareꢀactuallyꢀtwoꢀparallelꢀthreadsꢀhavingꢀstartingꢀ
pointsꢀ180ꢀdegreesꢀapart.ꢀAllꢀofꢀthisꢀensuresꢀthatꢀplugsꢀandꢀ
receptaclesꢀareꢀbeingꢀmatedꢀorꢀunmatedꢀaxially.ꢀ
Theꢀthreadꢀcontourꢀmakesꢀitꢀself-cleaning.
MIL-5015
REq UIREMENTS
CLASSES A, B, E STAR-LINE, STAR-LOK
J & R CONNECTORS
PROPERTY
TEMPERATURE
-67°ꢀFꢀtoꢀ225°ꢀFꢀ
TemperatureꢀClassesꢀA,ꢀB,ꢀE,ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
(-55°ꢀCꢀtoꢀ107°ꢀC)ꢀ JꢀandꢀRꢀcanꢀwithstandꢀ257°ꢀFꢀ
ꢀ
ꢀ
ꢀ
continuously.ꢀForꢀshortꢀdurationꢀ
high-temperatureꢀlife,ꢀ
consultꢀfactory.
PRESSUREꢀ
Noꢀrequirementꢀ
300ꢀPSIꢀexternalꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
(coupledꢀconnectors)ꢀ
200ꢀPSIꢀinternalꢀ
(withꢀpinꢀandꢀsocketꢀinserts)
AIR LEAKAGEꢀ
1ꢀcubicꢀinch/ꢀ
ExceedsꢀClassesꢀEꢀ
ꢀ
hourꢀmaximumꢀ
andꢀRꢀspecifications
One parallel thread removed
to show actual thread angle.
Standard double-lead
Acme. ꢀwo parallel threads.
HUMIDITY ANDꢀ
1ꢀ1/2ꢀtimesꢀA.C.ꢀ
ExceedsꢀClassesꢀ
MOISTUREꢀ
voltageꢀratingꢀafterꢀ EꢀandꢀR.ꢀ
RESISTANCEꢀ
14ꢀdays.ꢀ
MIL-5015ꢀ
ꢀ
ꢀ
ꢀ
Exposureꢀtoꢀ
95%ꢀrelativeꢀ
humidityꢀatꢀ160°ꢀF.
MeetsꢀMIL-STD-202B,ꢀ
Methodꢀ106Aꢀ
WireꢀLimitationꢀ
Guide
Thereꢀareꢀrestrictionsꢀtoꢀtheꢀmaximumꢀdiameterꢀofꢀwireꢀasꢀ
theyꢀrelateꢀtoꢀtheꢀrearꢀorꢀwireꢀsideꢀofꢀtheꢀconnectorꢀinsertꢀ
asꢀfollows.
CORROSIONꢀ
RESISTANCEꢀ
48ꢀHoursꢀ–ꢀ
Saltꢀspray:ꢀ300ꢀdaysꢀ
–ꢀNoꢀexposureꢀofꢀbaseꢀmetal.ꢀ
Methodꢀ1001ꢀ
MIL-STD-1344ꢀ
Noꢀexposureꢀofꢀ
baseꢀmetal.
ꢀ
ꢀ
ꢀ
Mod I. Whenꢀwiresꢀareꢀpassedꢀthroughꢀtheꢀrigidꢀbackꢀ
insulationꢀforꢀeaseꢀofꢀsoldering:
CHEMICALꢀ
Noꢀrequirementꢀ
ꢀ
Oil,ꢀmostꢀacidsꢀ
andꢀalkalis.
RESISTANCEꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Wire size
#4/0ꢀ
#1/0ꢀ
#4ꢀ
#8ꢀ
#10ꢀ
#12ꢀ
#16ꢀ
#18ꢀ
Maximum diameter
.747”
.555”
.400”
.262”
.201”
.150”
.107”
.086”
DUSTꢀ
Noꢀrequirementꢀ
ꢀ
MeetsꢀMIL-STD-202B,ꢀ
Methodꢀ110,ꢀConditionꢀB
RESISTANCEꢀ
SHOCKꢀ
50ꢀGꢀminimumꢀ
Exceedsꢀ60ꢀG’sꢀ
Certainꢀinsertsꢀavailableꢀ
toꢀ200ꢀG.
RESISTANCEꢀ
ꢀ
ꢀ
ꢀ
VIBRATIONꢀ
Methodꢀ2005ꢀ
MethodꢀIIꢀ
ExceedsꢀMethodꢀIIꢀ&ꢀ
Mod II & III
ꢀ
ꢀ
MIL-STD-167-1ꢀ(Ships).ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
#10ꢀ
.248”
.193”
.130”
.110”
MIL-STD-1344
#12ꢀ
#16ꢀ
#18ꢀ
TEST PROBEꢀ
ABUSEꢀ
Contactꢀsizeꢀ
ExceedsꢀMIL-5015ꢀ
No.ꢀ16ꢀandꢀNo.ꢀ18ꢀ onꢀallꢀcontactsꢀ
No.ꢀ18ꢀthroughꢀ4/0.
ꢀ
ꢀ
4
STAR-LINE®
Amphenol
INDUSTRIAL
CaptiveꢀContactꢀInserts
MODꢀI
Shell Seal
Adapter
Washer
Adapter Seal
Double Lead Acme Thread
Pressure
Pad
Pressure
Pad
Cable Adapter
Plug Shell
Rigid Front Insulator
Receptacle
Shell
Coupling Nut
Resilient Contact Seal Laminant
Rigid Rear Insulator
Self-sealingꢀConstruction:ꢀallꢀMODꢀIꢀcaptiveꢀcontactꢀinsertsꢀ
areꢀcapableꢀofꢀbeingꢀterminatedꢀafterꢀassemblyꢀinꢀtheꢀbasicꢀ
barrelꢀandꢀareꢀcompletelyꢀself-sealingꢀwhenꢀpressurizedꢀbyꢀanyꢀ
selectedꢀadapter.ꢀWater,ꢀgas,ꢀvapor,ꢀmoistureꢀorꢀdustꢀpositivelyꢀ
cannotꢀpassꢀinꢀeitherꢀdirectionꢀthroughꢀorꢀaroundꢀtheꢀinsulation.
Theꢀcombinedꢀ“sandwich”ꢀprovidesꢀallꢀtheꢀadvantagesꢀofꢀ
resilientꢀmountingꢀplusꢀallꢀtheꢀadvantagesꢀofꢀrigidꢀmounting,ꢀ
withꢀnoneꢀofꢀtheꢀshortcomingsꢀofꢀeither.ꢀUnderꢀpressure,ꢀ
betweenꢀaꢀshoulderꢀandꢀaꢀthrustꢀwasher,ꢀtheꢀsiliconeꢀreactsꢀasꢀ
aꢀfluidꢀandꢀbeingꢀnon-compressible,ꢀflowsꢀagainstꢀallꢀsurfacesꢀ
toꢀaffectꢀaꢀreliableꢀsealꢀaroundꢀtheꢀperipheryꢀofꢀtheꢀinsertꢀandꢀ
aroundꢀallꢀcontactsꢀwhereꢀtheyꢀpenetrateꢀtheꢀinsulation.ꢀ
Theꢀ“sandwich”ꢀconstructionꢀofꢀMODꢀIꢀinsertsꢀconsistsꢀofꢀaꢀ
resilientꢀsiliconeꢀlaminateꢀbetweenꢀtwoꢀrigidꢀplasticꢀinsulators.ꢀ
Theꢀresilientꢀlaminateꢀsealsꢀabsorbsꢀshockꢀandꢀvibrationꢀandꢀ
allowsꢀtheꢀcontactsꢀtoꢀalignꢀthemselvesꢀfreely.ꢀTheꢀrigidꢀfacedꢀ
plasticꢀinsulatorsꢀimpartꢀjustꢀtheꢀrightꢀamountꢀofꢀrestraintꢀtoꢀ
retainꢀtheꢀcontactsꢀinꢀplace.
Contactꢀcavitiesꢀareꢀclearlyꢀnumberedꢀonꢀtheꢀfrontꢀandꢀ
rearꢀinsertꢀfaceꢀtoꢀfacilitateꢀidentificationꢀduringꢀassembly,ꢀ
inspectionꢀandꢀmaintenance.ꢀSocketꢀinsulatorꢀcontactꢀcavitiesꢀ
areꢀofꢀaꢀbellmouthꢀguidedꢀentryꢀdesign.ꢀTheseꢀchamferedꢀlead-
insꢀinsureꢀeasyꢀandꢀpositiveꢀmatingꢀofꢀmaleꢀcontacts.
Insertable/RemovableꢀCrimpꢀContactꢀInserts
MODꢀII
Shell Seal
Insert
Seal
Adapter Washer
Pressure Sleeve
Adapter Seal
Double Lead
Acme Thread
Contact Seal
Red
Green
Pressurizing
Sleeve
Plug Barrel
Cable Adapter
Rigid Insulator
Receptacle Barrel
Coupling Nut
Resilient Insulator
MODꢀIIꢀinsulationsꢀhaveꢀoneꢀlessꢀrigidꢀdiscꢀthanꢀtheirꢀꢀ
MODꢀIꢀcounterparts.
againstꢀleakageꢀbetweenꢀtheꢀinsertꢀandꢀshell,ꢀabsorbꢀshockꢀ
andꢀvibration,ꢀprovideꢀelectricalꢀinsulationꢀbetweenꢀcontactsꢀ
andꢀretainꢀtheꢀcontactsꢀinꢀtheꢀꢀconnector.
Individualꢀunmountedꢀcontactsꢀareꢀcrimpedꢀtoꢀtheirꢀrespectiveꢀ
wiresꢀoutsideꢀofꢀtheꢀconnectorꢀwhereꢀampleꢀworkingꢀspaceꢀisꢀ
available.ꢀTheꢀcrimpingꢀoperationꢀcanꢀbeꢀbyꢀhandꢀorꢀpowerꢀ
operatedꢀtool.
Contactsꢀmayꢀbeꢀinsertedꢀandꢀremovedꢀwithoutꢀdegradationꢀ
ofꢀtheꢀretentionꢀorꢀenvironmentalꢀcapability.ꢀTheꢀfrontꢀrigidꢀ
portionꢀofꢀtheꢀinsertꢀfunctionsꢀtoꢀstabilizeꢀandꢀensureꢀpositiveꢀ
alignmentꢀofꢀtheꢀcontacts.
Contactsꢀwithꢀcrimpedꢀjointꢀintactꢀareꢀinsertedꢀoneꢀbyꢀone,ꢀ
withꢀaꢀhandꢀtool,ꢀintoꢀtheꢀinsulationꢀpremountedꢀwithinꢀtheꢀ
connectorꢀbarrelꢀshell.
Contactꢀcavitiesꢀareꢀclearlyꢀnumberedꢀonꢀtheꢀfrontꢀandꢀrearꢀ
insertꢀfaceꢀtoꢀfacilitateꢀidentificationꢀduringꢀassembling,ꢀ
inspectionꢀandꢀmaintenance.ꢀSocketꢀinsulatorꢀcontactꢀcavitiesꢀ
areꢀofꢀaꢀbellmouthꢀguidedꢀentryꢀdesign.ꢀTheseꢀchamferedꢀlead-
insꢀensureꢀeasyꢀandꢀpositiveꢀmatingꢀofꢀmaleꢀcontacts.
Theꢀresilientꢀportionꢀofꢀtheꢀinsertꢀfunctionsꢀtoꢀsealꢀaroundꢀtheꢀ
contactsꢀandꢀpreventꢀleakageꢀthroughꢀcontactꢀcavities,ꢀsealꢀ
5
STAR-LINE®
CustomꢀBuild
ꢁourꢀOwnꢀConnectors
PowerꢀConnectorsꢀ–ꢀ20-30-60-100-200-325-700ꢀAmperes,ꢀ1ꢀthruꢀ10ꢀContactsꢀ
Controlꢀ&ꢀInstrumentationꢀConnectorsꢀ–ꢀ3ꢀthruꢀ143ꢀContacts
Theꢀfollowingꢀpagesꢀpresentꢀconnectorꢀsub-assembliesꢀwhichꢀareꢀavailableꢀandꢀcanꢀbeꢀusedꢀinꢀconjunctionꢀwithꢀtheꢀ
insertsꢀlisted.
PINꢀINSERT
CONFIGURATION
PLUGꢀ
CONFIGURATION
RECEPTACLE
CONFIGURATION
SOCKETꢀINSERTꢀ
CONFIGURATION
OrderingꢀInformation
Allꢀplugꢀandꢀreceptacleꢀassembliesꢀrequireꢀtwoꢀpartꢀnumbers:
A.ꢀTheꢀcatalogꢀnumberꢀofꢀtheꢀdesiredꢀinsert.
B.ꢀTheꢀcatalogꢀnumberꢀofꢀtheꢀselectedꢀplugꢀorꢀreceptacleꢀhardware.
ToꢀOrderꢀCompleteꢀAssemblies
1.ꢀ Determineꢀsupplyꢀvoltage,ꢀamperageꢀandꢀnumberꢀofꢀcontactsꢀdesired.
2.ꢀ Selectꢀinsertꢀconfigurationꢀfromꢀpagesꢀ37-63.ꢀWriteꢀdownꢀDashꢀNumber,ꢀShellꢀSizeꢀandꢀMODꢀnumberꢀofꢀinsert.ꢀ
Voltageꢀandꢀamperageꢀinformationꢀcanꢀbeꢀfoundꢀonꢀpageꢀ30.ꢀꢀExample:ꢀ3#12ꢀcontactsꢀ–ꢀ27Pꢀ(MALE)ꢀandꢀ27Sꢀ
(FEMALE);ꢀMODꢀI;ꢀShellꢀSizeꢀ12ꢀ(pageꢀ37).ꢀꢀ
3.ꢀ Selectꢀdesiredꢀplugꢀandꢀreceptacleꢀhardwareꢀfromꢀpagesꢀ9-28.ꢀMakeꢀcertainꢀthatꢀtheꢀshellꢀsizeꢀofꢀtheꢀhardwareꢀ
correspondsꢀwithꢀtheꢀshellꢀsizeꢀofꢀtheꢀdesiredꢀinsert.ꢀDetermineꢀoutsideꢀdiameterꢀofꢀcable.ꢀExample:ꢀMaleꢀPlugꢀ
withꢀBasketꢀWeave.ꢀCableꢀisꢀ3ꢀconductorꢀ#12ꢀ(.635ꢀoutsideꢀdiameter).ꢀZPLK-1212-27Pꢀ(pageꢀ15).
ꢀ
FemaleꢀReceptacleꢀmountedꢀtoꢀJunctionꢀBoxꢀwithꢀ45°ꢀAngleꢀAdapterꢀandꢀ1”ꢀConduitꢀHub.ꢀZRLBB-312-27Sꢀ
(pageꢀ23).
4.ꢀOrderꢀtoolsꢀfromꢀpagesꢀ76-77.
ToꢀOrderꢀAssembliesꢀWithoutꢀTheꢀInsert
(Forꢀlargeꢀusersꢀstockingꢀconnectorꢀcomponentsꢀinꢀbulk)
1. ꢀIfꢀaꢀMODꢀIꢀinsertꢀwillꢀbeꢀused,ꢀorderꢀtheꢀhardwareꢀbyꢀtheꢀcatalogꢀnumberꢀandꢀeliminateꢀtheꢀasterisk.ꢀ
Example:ꢀZPLD-1212ꢀ(pageꢀ12).
2. ꢀIfꢀaꢀMODꢀIIꢀinsertꢀwillꢀbeꢀused,ꢀorderꢀbyꢀtheꢀcatalogꢀnumberꢀbutꢀsubstituteꢀaꢀ200ꢀforꢀtheꢀasterisk.ꢀ
Example:ꢀZPLD-1212-200
3.ꢀ MODꢀIIIꢀinsertsꢀmustꢀbeꢀorderedꢀassembledꢀinꢀtheirꢀbasicꢀbarrelꢀ(consultꢀAmphenolꢀIndustrialꢀOperations).
6
STAR-LINE®
Amphenol
INDUSTRIAL
please Read Carefully:
3. To insure proper coupling the following torque values
1. Hardware with a longer cable housing should be used if
the insert has:
should be used on the coupling nut:
A. Any pressure contact – line or ground.
B. More than 10 contacts-any size.
C. More than 4 #10 or larger contacts.
Shell Size
12
Torque Setting (lb. ft.)
11.0
13.5
15.5
15.5
23.0
23.0
31.0
31.0
16
20
C20
24
C24
28
2. A jack coupling nut should be used if the insert has:
A. A configuration with shorter relay contacts.
B. A configuration of 37 or more contacts.
A JACK COUPLING NUT SHOULD NOT BE USED ON
ANY POWER INSERT CONNECTOR THAT IS TO BE
DISCONNECTED UNDER LOAD
C28
NOTE: The N.E.C. circuit breaking and non-circuit breaking
ratings are based on test results of contacts and connectors.
Consult the N.E.C. when selecting wire/cable for specific
applications. Under certain conditions, a wire size may be rated
higher or lower than our table indicates for a given contact size.
Connector Assemblies
Tyꢀical ꢁꢂꢃ I plug Comꢀonents
MECHANICAL
CLAMP NUT
MALE
INSERT
COUPLING
NUT
ENVIRONMENTAL
COVER - MALE
GROMMET
WASHER
CABLE ADAPTER
PIN
CONTACTS
MALE
SKIRT
Tyꢀical ꢁꢂꢃ I Receꢀtacle Comꢀonents
ENVIRONMENTAL
COVER - FEMALE
FLANGE
GASKET
INSERT
CLAMP NUT
SOCKET
CONTACTS
SQUARE FLANGE
RECEPTACLE
FEMALE
INSERT
STAR-LINE®
Connector
Basic Comꢀonents
Tyꢀical Assemblies
STAR-LINE®
Amphenol
INDUSTRIAL
Code Logic
Star-Line Series
Cable ꢁounted Connectors
N for crimp
contact /
R for pres-
sure /
Long cable
adapter /
Optional
Alternate
Key
Insert pattern
(32 for solder /
332 for
Blank for
Grommet
code number
(cable dia.)
Environmental
Blank for
solder
standard
length
Cover /
Position
Mod 2 crimp /
L for no cover
Z
P
E
K
L
J-
18 20- 332-
P
N
K
-01
K for gold
plated con-
tact /
Blank for
standard
Shell size
of connector
(physical size)/
C before
shell number
for 100 amp.
& higher
Product
Series
Kellems
(Basket weave grip) /
M for
Prefix
Z– Star-Line
Mechanical
nut clamp /
D for
Jack nut
P for Pin
(male) /
S for socket
(female)
(37 conductors
or more /
gland nut
Do not use for
“C” power
P for Plug /
R for cable
mounted
Receptable
(Inline)
applications /
100 amp or greater)
Fixed Connectors
S for
K for
Environmental
socket
(female) /
P for pin
(male)
gold plated
contact /
Blank for
standard
Cover /
L for no cover /
C for flip cover
Shell size
of connector
Z
R
E
P- 20- 332-
S
N
K
-01
N for
Product
Series
Optional
Alternate
Key
P for
crimp
panel mount /
contact /
R for pressure /
Blank for
Prefix
BB for
back box
(see pg. 22)
Z– Star-Line
Position
Insert pattern
solder
(32 for solder /
R for receptacle /
P for plug
332 for Mod 2 crimp)
h
RoHS COMPLIANT PRODUCT
AVAILABLE – Consult
Amphenol Industrial Operations.
2
STAR-LINE®
Straight plug
with Standard Comꢀression Nut
To specify a complete plug, substitute the Dash No. of the contact insert selected, for the Asterisk (*) in the Catalog No. below.
Types
ZPLD ZPED
Size
Cable
Shell
Size
Cat. No.
With Standard
Coupling Nut
DIMENSIONS
WITH STANDARD CABLE ADAPTER
Catalog No.
With Jack
Coupling Nut
A
B
C
12
16
20
C20
24
C24
28
ZPLD-▲-12-*
ZPLD-▲-16-*
ZPLD-▲-20-*
ZPLD-▲-C20-*
ZPLD-▲-24-*
ZPLD-▲-C24-*
ZPLD-▲-28-*
5-3/8
5-5/8
6-1/8
6-5/8
6-5/8
7-1/8
7-1/8
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
5-31/32
5-7/32
6-23/32
7-7/32
7-7/32
7-23/32
7-23/32
ZPLDJ-▲-12-*
ZPLDJ-▲-16-*
ZPLDJ-▲-20-*
ZPLDJ-▲-C20-*
ZPLDJ-▲-24-*
ZPLDJ-▲-C24-*
ZPLDJ-▲-2 -*
Select
from
3-5/16
3-13/16
Table Below C2
ZPLD-▲-C28-*
7-5/8
3-13/16
8-7/32
ZPLDJ-▲-C2 -*
WITH LONG CABLE ADAPTER
and
Substitute
Symbol No.
for Delta▲
12
16
20
C20
24
C24
2
ZPLDL-▲-12-*
ZPLDL-▲-16-*
ZPLDL-▲-20-*
ZPLDL-▲-C20-*
ZPLDL-▲-24-*
ZPLDL-▲-C24-*
ZPLDL-▲-28-*
ZPLDL-▲-C28-*
7-5/8
7-7/8
8-3/8
8-7/8
8-7/8
9-3/8
9-1/8
9-5/8
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
3-5/16
3-13/16
3-13/16
8-7/32
ZPLDLJ-▲-12-*
ZPLDLJ-▲-16-*
ZPLDLJ-▲-20-*
ZPLDLJ-▲-C20-*
ZPLDLJ-▲-24-*
ZPLDLJ-▲-C24-*
ZPLDLJ-▲-2 -*
ZPLDLJ-▲-C2 -*
8-15/32
8-31/32
9-15/32
9-15/32
9-31/32
9-23/32
10-7/32
C2
A
B
Safety wire holes
(3) .062 DIA.
C
To specify plug with environmental cover,
change third letter in Part No. “L’ to “E’.
Example: ZPLD changes to ZPED.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲
in the catalog number of plug. Example: ZPLD-▲ -12-* for .500 to .625 Dia. Cable changes to ZPLD-10 12-*
Shell Shell
Shells
Shells
Shells
Shell
12
Shell
16
Shell
Shells
Shells
Cable Dia.
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.937 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
26
28
30
–
32
32
.625 to .750
.750 to .875
.875 to .937
.937 to 1.000
1.000 to 1.125
12
14
15
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.437 to 1.500
–
–
–
–
20
22
23
–
20
22
–
20
22
–
–
–
–
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
24
24
24
10
STAR-LINE®
Amphenol
INDUSTRIAL
Straight Plug
with Mechanical Clamp Nut
To specify a complete plug, substitute the Dash No. of the contact insert selected, for the Asterisk (*) in the Catalog No. below.
Types
ZPLM ZPEM
Size
Cable
Shell
Size
Cat. No.
With Standard
Coupling Nut
DIMENSIONS
WITH STANDARD CABLE ADAPTER
Catalog No.
With Jack
Coupling Nut
A
B
C
D
E
12
16
20
C20
24
C24
28
ZPLM-▲-12-*
ZPLM-▲-16-*
ZPLM-▲-20-*
ZPLM-▲-C20-*
ZPLM-▲-24-*
ZPLM-▲-C24-*
ZPLM-▲-28-*
6-1/8
6-7/16
7
7-1/2
7-9/16
8-1/16
8-1/8
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
6-23/32
7-1/32
7-19/32
8-3/32
8-5/32
8-21/32
8-23/32
2-3/8
3
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
ZPLMJ-▲-12-*
ZPLMJ-▲-16-*
ZPLMJ-▲-20-*
ZPLMJ-▲-C20-*
ZPLMJ-▲-24-*
ZPLMJ-▲-C24-*
ZPLMJ-▲-28-*
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
Select
from
3-5/16
3-13/16
Table Below C28
and
ZPLM-▲-C28-*
8-5/8
3-13/16
9-7/32
5-1/8
3-3/4
ZPLMJ-▲-C28-*
WITH LONG CABLE ADAPTER
Substitute
Symbol No.
for Delta▲
12
16
20
C20
24
C24
28
ZPLML-▲-12-*
ZPLML-▲-16-*
ZPLML-▲-20-*
ZPLML-▲-C20-*
ZPLML-▲-24-*
ZPLML-▲-C24-*
ZPLML-▲-28-*
ZPLML-▲-C28-*
8-3/8
8-11/16
9-1/4
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
3-5/16
3-13/16
3-13/16
8-31/32
9-9/32
2-3/8
3
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
ZPLMLJ-▲-12-*
ZPLMLJ-▲-16-*
ZPLMLJ-▲-20-*
ZPLMLJ-▲-C20-*
ZPLMLJ-▲-24-*
ZPLMLJ-▲-C24-*
ZPLMLJ-▲-28-*
ZPLMLJ-▲-C28-*
9-27/32
10-11/32
10-13/32
10-29/32
10-23/32
11-7/32
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
9-3/4
9-13/16
10-5/16
10-1/8
10-5/8
C28
A
B
E
Reversible clamps for
complete cable range
Safety wire holes
(3) .062 DIA
D Max.
.
C
To specify plug with environmental cover,
change third letter in Part No. “L’ to “E’.
Example: ZPLM changes to ZPEM.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta ▲
in the catalog number of plug. Example: ZPLM-▲ -12-* for .500 to .625 Dia. Cable changes to ZPLM-10 12-*
Shell Shell
Shells
Shells
Shells
Shell
12
Shell
16
Shell
Shells
Shells
Cable Dia.
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
26
28
30
–
32
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.375 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
20
22
–
–
–
–
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
24
24
24
11
STAR-LINE®
Straight Plug
with Conduit Adapter (for flexible conduit fittings)
To specify a complete plug, substitute the dash no. of the contact insert selected for the asterisk (*)
In the catalog no. below.
A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS.
Types
ZPLT ZPET
Shell
Size
Size
Conduit
Catalog No.
With Standard
Coupling Nut
Catalog No.
With Jack
Coupling Nut
DIMENSIONS
A
B
C
D
12
16
20
C20
24
C24
28
C28
3/4
ZPLT-2 12-*
ZPLT-4 16-*
ZPLT-5 20-*
ZPLT-5 C20-*
ZPLT-6 24-*
ZPLT-6 C24-*
ZPLT-7 28-*
ZPLT-7 C28-*
4-1/4
4-3/8
4-1/2
5
4-5/8
5-1/8
5-3/32
5-19/32
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
3-5/16
3-13/16
3-13/16
4-27-32
4-31/32
5-3/32
5-19/32
5-7/32
5-23/32
5-11/16
6-3/16
3/4
ZPLTJ-2 12-*
ZPLTJ-4 16-*
ZPLTJ-5 20-*
ZPLTJ-5 C20-*
ZPLTJ-6 24-*
ZPLTJ-6 C24-*
ZPLTJ-7 28-*
ZPLTJ-7 C28-*
1-1/4
1-1/2
1-1/2
2
1-1/4
1-1/2
1-1/2
2
2
2
2-1/2
2-1/2
2-1/2
2-1/2
A
B
D
NPT Thread
Size
Safety Wire Holes
(3) .062 DIA.
C
To specify plug with environmental cover,
change third letter in Part No. “L” to “E”.
Example: ZPLT changes to ZPET.
Straight Male Plug
Panel Mount
To specify a complete plug, substitute the dash no. of the contact insert selected for the asterisk (*) in the catalog no. below.
A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS.
Types
ZPLP ZPEP
Shell
Size
Open
Back
Catalog No.
With Standard
Coupling Nut
DIMENSIONS
Catalog No.
With Jack
Coupling Nut
A
B
C
G
H
J
12
16
20
C20
24
C24
28
C28
ZPLP-12-*
ZPLP-16-*
ZPLP-20-*
ZPLP-C20-*
ZPLP-24-*
ZPLP-C24-*
ZPLP-28-*
ZPLP-C28-*
2-3/8
2-13/32
2-7/16
2-15/16
2-15/32
2-31/32
2-15/32
2-31/32
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
3-5/16
3-13/16
3-13/16
2-31/32 1-17/64
1-5/8
2-1/8
2-5/8
2-5/8
3-1/8
3-1/8
3-3/4
3-3/4
3/16
7/32
9/32
9/32
11/32
11/32
11/32
11/32
ZPLPJ- 12-*
ZPLPJ- 16-*
ZPLPJ- 20-*
ZPLPJ- C20-*
ZPLPJ- 24-*
ZPLPJ- C24-*
ZPLPJ- 28-*
ZPLPJ- C28-*
Use with
or without
Potting
3
1-11/16
2-3/32
3-1/32
3-17/32 2-3/32
Sleeve
3-1/16
3-9/16
3-1/16
3-9/16
2-17/32
2-17/32
3-1/32
3-1/32
J Hole Dia.
B
To specify plug with environmental cover,
change third letter in Part No. “L” to “E”.
Example: ZPLP changes to ZPEP.
A
C
G SQ.
H SQ.
Safety Wire Holes (3) .062 Dia.
12
STAR-LINE®
Amphenol
INDUSTRIAL
Straight Plug
with Basketꢀeave Cable Grip
To specify a complete plug, substitute the Dash No. of the contact insert selected for the asterisk (*) in the catalog no.
A PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 37 OR MORE CONTACTS
Types
ZPLK ZPEK
Size
Cable
Shell
Size
Catalog No.
With Standard
Coupling Nut
DIMENSIONS
WITH STANDARD CABLE ADAPTER
Catalog No.
With Jack
Coupling Nut
A
B
C
12
16
20
C20
24
C24
28
C28
ZPLk -▲-12-*
ZPLk-▲-16-*
ZPLk-▲-20-*
ZPLk-▲-C20-*
ZPLk-▲-24-*
ZPLk-▲-C24-*
ZPLk-▲-28-*
ZPLk-▲-C28-*
5-3/8
5-5/8
6-1/8
6-5/8
6-5/8
7-1/8
7-1/8
7-5/8
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
3-5/16
3-13/16
3-13/16
5-31/32
6-7/32
6-23/32
7-7/32
7-7/32
7-23/32
7-23/32
8-7/32
ZPLk J-▲-12-*
ZPLk J-▲-16-*
ZPLk J-▲-20-*
ZPLk J-▲-C20-*
ZPLk J-▲-24-*
ZPLk J-▲-C24-*
ZPLk J-▲-28-*
ZPLk J-▲-C28-*
Select
from
Table Below
and Substi-
tute
Symbol No.
for Delta ▲
WITH LONG CABLE ADAPTER
12
16
20
C20
24
C24
28
C28
ZPLk L-▲-12-*
ZPLk L-▲-16-*
ZPLk L-▲-20-*
ZPLk L-▲-C20-*
ZPLk L-▲-24-*
ZPLk L-▲-C24-*
ZPLk L-▲-28-*
ZPLk L-▲-C28-*
7-5/8
1-13/16
2-5/16
2-13/16
2-13/16
3-5/16
3-5/16
3-13/16
3-13/16
8-7/32
ZPLk J-▲-12-*
ZPLk J-▲-16-*
ZPLk J-▲-20-*
ZPLk J-▲-C20-*
ZPLk J-▲-24-*
ZPLk J-▲-C24-*
ZPLk J-▲-28-*
ZPLk J-▲-C28-*
7-7/8
8-3/8
8-7/8
8-7/8
9-3/8
9-1/8
9-5/8
8-15/32
8-31/32
9-15/32
9-15/32
9-31/32
9-23/32
10-7/32
A
B
See cable grip
components page
for basket weave
grip lengths
C
Safety wire holes
(3) .062 DIA.
To specify plug with environmental cover,
change third letter in Part No. “L” to “E”.
Example: ZPLk changes to ZPEk .
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE Substitute the symbol number for the Delta
in the catalog number of plug. Example: ZPLk -▲ -12-* for .500 to .625 Dia. Cable changes to ZPLk -10 12-*
▲
Shell Shell
Shells
Shells
Shells
Shell
12
Shell
16
Shell
Shells
Shells
Cable Dia.
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
26
28
30
–
32
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
20
22
–
–
–
–
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
24
24
24
13
STAR-LINE®
In-Line Receptacle
with Mechanical Clamp Nut
To specify a complete receptacle, substitute the dash no. of the contact insert selected for the asterisk (*)
in the catalog no. below.
Types
ZRLM ZREM
DIMENSIONS
Size
Cable
Shell
Size
Cat. No.
A
C
D
E
F
G
12
16
20
C20
24
C24
28
C28
ZRLM-▲-12-*
ZRLM-▲-16-*
ZRLM-▲-20-*
ZRLM-▲-C20-*
ZRLM-▲-24-*
ZRLM-▲-C24-*
ZRLM-▲-28-*
ZRLM-▲-C28-*
6-1/8
6-7/16
7
7-1/2
7-9/16
8-1/16
8-1/8
8-5/8
6-3/4
7-1/16
7-5/8
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
2-3/8
3
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
Select
from
Table Below
and Substi-
tute
8-1/8
8-3/16
8-11/16
8-3/4
9-1/4
Symbol No.
for Delta ▲
WITH LONG CABLE ADAPTER
12
16
20
C20
24
C24
28
C28
ZRLML-▲-12-*
ZRLML-▲-16-*
ZRLML-▲-20-*
ZRLML-▲-C20-*
ZRLML-▲-24-*
ZRLML-▲-C24-*
ZRLML-▲-28-*
ZRLML-▲-C28-*
8-3/8
9
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
2-3/8
3
8-11/16
9-1/4
9-5/16
9-7/8
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
9-3/4
10-3/8
10-7/16
10-15/16
10-3/4
11-1/4
9-13/16
10-5/16
10-1/8
10-5/8
A
To specify receptacle with threaded
environmental cover, change third letter
in Part No. “L” to “E”.
Example: ZRLM changes to ZREM.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLM-▲-12-* for .500 to .625 Dia. cable changes to ZRLM-10 12-*
Shell Shell
Shells
Shells
Shells
Shell
12
Shell
16
Shell
Shells
Shells
Cable Dia.
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
26
28
30
–
32
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
20
22
–
–
–
–
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
24
24
24
14
STAR-LINE®
Amphenol
INDUSTRIAL
In-Line Receptacle
with Standard Compression Nut
To specify a complete receptacle, substitute the dash no. of the contact insert selected for the asterisk (*)
in the catalog no. below.
Types
ZRLD ZRED
Dimensions
Size
Cable
Shell
Size
Cat. No.
A
C
D
E
12
16
20
C20
24
C24
28
C28
ZRLD-▲- 12-*
ZRLD-▲- 16-*
ZRLD-▲- 20-*
ZRLD-▲- C20-*
ZRLD-▲- 24-*
ZRLD-▲- C24-*
ZRLD-▲- 28-*
ZRLD-▲- C28-*
5-3/8
5-5/8
6-1/8
6-5/8
6-5/8
7-1/8
7-1/8
7-5/8
6
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
6-1/4
6-3/4
7-1/4
7-1/4
7-3/4
7-3/4
8-1/4
Select
from
Table Below
and Substi-
tute
Symbol No.
for Delta ▲
With Long Cable Adapter
12
16
20
C20
24
C24
28
C28
ZRLDL-▲-12-*
ZRLDL-▲-16-*
ZRLDL-▲-20-*
ZRLDL-▲-C20-*
ZRLDL-▲-24-*
ZRLDL-▲-C24-*
ZRLDL-▲-28-*
ZRLDL-▲-C28-*
7-5/8
7-7/8
8-3/8
8-7/8
8-7/8
9-3/8
9-1/8
9-5/8
8-1/4
8-1/2
9
9-1/2
9-1/2
10
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
9-3/4
10-1/4
A
D
E
Safety Wire Holes
(3).062 Dia.
C
To specify receptacle with threaded
environmental cover, change third letter
in Part No. “L” to “E”.
Example: ZRLD changes to ZRED.
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLD-▲-12-* for .500 to .625 Dia. cable changes to ZRLD-10 12-*
Shell Shell
Shells
Shells
Shells
Shell
12
Shell
16
Shell
Shells
Shells
Cable Dia.
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
26
28
30
–
32
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
20
22
–
–
–
–
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
24
24
24
15
STAR-LINE®
In-Line Receptacle
with Basketꢀeave Cable Grip
To specify a complete receptacle, substitute the dash no. of the contact insert selected for the
asterisk (*) in the catalog no. below.
Dimensions
Types
Size
Cable
Shell
Size
Cat. No.
ZRLK ZREK
A
C
D
E
12
16
20
C20
24
C24
28
C28
ZRLk -▲- 12-*
ZRLk -▲- 16-*
ZRLk -▲- 20-*
ZRLk -▲- C20-*
ZRLk -▲- 24-*
ZRLk -▲- C24-*
ZRLk -▲- 28-*
ZRLk-▲- C28-*
5-3/8
5-5/8
6-1/8
6-5/8
6-5/8
7-1/8
7-1/8
7-5/8
6
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
6-1/4
6-3/4
7-1/4
7-1/4
7-3/4
7-3/4
8-1/4
Select
from
Table Below
and Substi-
tute
Symbol No.
for Delta ▲
With Long Cable Adapter
12
16
20
C20
24
C24
28
C28
ZRLk L-▲-12-*
ZRLk L-▲-16-*
ZRLk L-▲-20-*
ZRLk L-▲-C20-*
ZRLk L-▲-24-*
ZRLk L-▲-C24-*
ZRLk L-▲-28-*
ZRLk L-▲-C28-*
7-5/8
7-7/8
8-3/8
8-7/8
8-7/8
9-3/8
9-1/8
9-5/8
8-1/4
8-1/2
9
9-1/2
9-1/2
10
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
9-3/4
10-1/4
A
D
See cable grip
components page
for basket weave
grip lengths
E
Safety Wire Holes
(3).062 Dia.
C
To specify receptacle with threaded
environmental cover, change third letter
in Part No. “L” to “E”.
Example: ZRLk changes to ZREk .
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLk -▲-12-* for .500 to .625 Dia. cable changes to ZRLk -10 12-*
Shell Shell
Shells
Shells
Shells
Shell
12
Shell
16
Shell
Shells
Shells
Cable Dia.
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
26
28
30
–
32
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
20
22
–
–
–
–
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
24
24
24
16
STAR-LINE®
Amphenol
INDUSTRIAL
In-Line Receptacle
with Conduit Adapter
(for flexible conduit fittings)
To specify a complete receptacle, substitute the dash no. of the
contact insert selected, for the asterisk (*) in the catalog no. below.
To specify receptacle with threaded environmental cover, change third letter in part no. “L” to “E””.
Types
ZRLT ZRET
Dimensions
C
Shell
Size
Size
Conduit
Cat. No.
A
B
D
E
12
16
20
C20
24
C24
28
C28
3/4
ZRLT-2 12-*
ZRLT-4 16-*
ZRLT-5 20-*
ZRLT-5 C20-*
ZRLT-6 24-*
ZRLT-6 C24
ZRLT-7 28-*
ZRLT-7 C28-*
4-1/4
4-3/8
4-1/2
5
4-5/8
5-1/8
5-3/32
5-19/32
3/4
4-7/8
5
1-3/8
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-15/32
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
1-1/4
1-1/2
1-1/2
2
1-1/4
1-1/2
1-1/2
2
5-1/8
5-5/8
5-1/4
5-3/4
5-23-32
6-7/32
2
2
2-1/2
2-1/2
2-1/2
2-1/2
A
D
B
NPT
Thread
E
Safety Wire Holes
(3) .062 Dia.
C
B
To specify receptacle with threaded
environmental cover, change third letter
in Part No. “L” to “E”.
NPT
Thread
Example: ZRLT changes to ZRET.
17
STAR-LINE®
Square Flange Receptacle
To specify a complete receptacle, substitute the dash no. of the contact insert selected, for the asterisk (*)
in the catalog no. below.
Types
ZRLP ZRCP ZREP
DIMENSIONS
WITH STANDARD CABLE ADAPTER
Shell
Size
12
16
20
C20
24
C24
28
Open
Back
Use with
or without
Potting
Catalog No.
ZRLP- 12-*
ZRLP- 16-*
ZRLP- 20-*
ZRLP- C20-*
ZRLP- 24-*
ZRLP- C24-*
ZRLP- 28-*
ZRLP- C28*
A
B
1-3/8
C*
E
F
G
J
K
L
N
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-1/12 11/64 2-15/16
2-1/8
2-1/8
1
1
1
1-11/32
1-27/32
2-11/32
2-11/32
2-27/32
2-27/32
3-11/32
3-11/32
2-21/64 1/4
2-21/64 1/4
2-21/64 1/4
2-53/64 3/4
2-21/64 1/4
2-53/64 3/4
2-21/64 1/4
2-53/64 3/4
1-11/16
2-3/32
2-3/32
2-17/32
2-17/32
3-1/32
3-1/32
2
13/64 2-15/16
2-1/2
2-1/2
3
7/32
7/32
9/32
9/32
2-15/16
3-7/16
2-15/16
3-7/16
2-3/16
2-11/16
2-3/16
2-11/16
2-3/16
2-11/16
Sleeves
1-1/2
1
1-1/2
1
3
3-1/2
3-1/2
11/32 2-15/16
11/32 3-7/16
C28
1-1/2
L
A Sq.
B Sq.
J
3/16
C
k
Modified
Acme
thread
E
hole
Dia.
WITH THREADED ENVIRONMENTAL
COVER AND SASH CHAIN
WITH HINGED SPRING COVER
G
5/8
F
N
Max panel thickness
when back mounted
using jack nut
plugs.**
E
Hole Dia.
1/16" Gasket Fits
front or back
of flange.
To specify receptacle with threaded
environmental cover, change third
letter in part number from “L” to “E”.
To specify receptacle with spring
door cover, change third letter
in part number from “L” to “C”.
Example: ZRLP changes to ZREP.
Example: ZRLP changes to ZRCP.
Drill hole in panel 1/64” larger than Dimension “k ” for front mounting or dimension “C” for back mounting
**Maximum panel thickness may be increased 1/8” when using Standard Coupling Nut Plugs.
18
STAR-LINE®
Amphenol
INDUSTRIAL
Square Flange Receptacle
ꢀith Mechanical Clamp Nut
To specify a complete receptacle, substitute the dash no. of the contact insert selected, for the asterisk (*)
in the catalog no. below.
Type
ZRLPM ZRCPM ZREPM
Dimensions
Size
Cable
Shell
Size
Catalog
Number
A
B
C
D
E
F
G
H
N
12
16
20
C20
24
C24
28
C28
ZRLPM-▲- 12-*
ZRLPM-▲- 16-*
ZRLPM-▲- 20-*
ZRLPM-▲- C20-*
ZRLPM-▲- 24-*
ZRLPM-▲- C24-*
ZRLPM-▲- 28-*
ZRLPM-▲- C28-*
6-1/8
6-7/16
7
7-1/2
7-9/16
8-1/16
8-1/8
8-5/8
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
6-3/4
7-1/16
7-5/8
1-3/8
11/64
13/64
7/32
7/32
9/32
9/32
11/32
11/32
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
2-3/8
3
1-1/2
2
2-1/2
2-1/2
3
1/4
1/4
1/4
3/4
1/4
3/4
1/4
3/4
1-11/16
2-3/32
2-3/32
2-17/32
2-17/32
3-1/32
3-1/32
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
8-1/8
8-3/16
8-11/16
8-3/4
Select
from
3
3-1/2
3-1/2
Table Below
and Substi-
tute
Symbol No.
for Delta ▲
9-1/4
With Long Cable Adapter
12
16
20
C20
24
C24
28
C28
ZRLPML-▲-12-*
ZRLPML-▲-16-*
ZRLPML-▲-20-*
ZRLPML-▲-C20-*
ZRLPML-▲-24-*
ZRLPML-▲-C24-*
ZRLPML-▲-28-*
ZRLPML-▲-C28-*
8-3/8
8-11/16
9-1/4
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
9
1-3/8
11/64
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
2-3/8
3
1-1/2
2
2-1/2
2-1/2
3
1/4
1/4
1/4
3/4
1/4
3/4
1/4
3/4
9-5/16
9-7/8
10-3/8
10-7/16
1-11/16
2-3/32
2-3/32
2-17/32
13/64
7/32
7/32
3-3/4
3-3/4
4-1/2
4-1/2
5-1/8
5-1/8
9-3/4
9-13/16
10-5/16
10-1/8
10-5/8
9/32
10-15/16 2-17/32
9/32
3
10-3/4
11-1/4
3-1/32
3-1/32
11/32
11/32
3-1/2
3-1/2
B Sq.
D Sq.
A
Drill hole in panel 1/64” larger
than Dimension “H” for back
mounting..
H
F
Reversible clamps for
complete cable range
G Max.
1/16" Gasket fits
front or back of flange
E hole Dia.
E
C
Hole Dia.
To specify receptacle with
To specify receptacle with spring
door cover, change third letter in
Part No. “L” to “C”.
Example: ZRLPM changes to
ZRCPM.
threaded environmental cover,
change third letter in Part No.
“L” to “E”.
Example: ZRLPM changes to
ZREPM.
N
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLk -▲-12-* for .500 to .625 Dia. cable changes to ZREk -10 12-*
Shell Shell
Shells
Shells
Shells
Shell
12
Shell
16
Shell
Shells
Shells
Cable Dia.
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
26
28
30
–
32
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
20
22
–
–
–
–
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
24
24
24
19
STAR-LINE®
Square Flange Receptacle
with Basketꢀeave Cable Grip
To specify a complete receptacle, substitute the dash no. of the contact insert selected for the
asterisk (*) in the catalog no. below.
Dimensions
D
ZRLPK, ZRCPK, ZREPK
Size
Cable
Shell
Size
Catalog
Number
A
B
C
E
F
G
12
16
20
C20
24
C24
28
C28
ZRLPk -▲- 12-*
ZRLPk -▲- 16-*
ZRLPk -▲- 20-*
ZRLPk -▲- C20-*
ZRLPk -▲- 24-*
ZRLPk -▲- C24-*
ZRLPk -▲- 28-*
ZRLPk -▲- C28-*
5-3/8
5-5/8
6-1/8
6-5/8
6-5/8
7-1/8
7-1/8
7-5/8
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
6
1-3/8
11/64
13/64
7/32
7/32
9/32
9/3
1-1/2
2
2-1/2
2-1/2
3
1/4
1/4
1/4
3/4
1/4
3/4
1/4
3/4
6-1/4
6-3/4
7-1/4
7-1/4
7-3/4
7-3/4
8-1/4
1-11/16
2-3/32
2-3/32
2-17/32
2-17/32
3-1/32
3-1/32
Select
from
3
11/32
11/32
3-1/2
3-1/2
Table Below
and Substi-
tute
With Long Cable Adapter
Symbol No.
for Delta ▲
12
16
20
C20
24
C24
28
C28
ZRLPk L-▲-12-*
ZRLPk L-▲-16-*
ZRLPk L-▲-20-*
ZRLPk L-▲-C20-*
ZRLPk L-▲-24-*
ZRLPk L-▲-C24-*
ZRLPk L-▲-28-*
ZRLPk L-▲-C28-*
7-5/8
7-7/8
8-3/8
8-7/8
8-7/8
9-3/8
9-1/8
9-5/8
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
8-1/4
8-1/2
9
9-1/2
9-1/2
10
1-3/8
11/64
13/64
7/32
7/32
9/32
9/32
11/32
11/32
1-1/2
2
2-1/2
2-1/2
3
1/4
1/4
1/4
3/4
1/4
3/4
1/4
1/4
1-11/16
2-3/32
2-3/32
2-17/32
2-17/32
3-1/32
3-1/32
3
9-3/4
10-1/4
3-1/2
3-1/2
A
Drill hole in panel 1/64” larger
than Dimension “H” for back
mounting..
F
C
E
Hole Dia.
To specify receptacle
with threaded environ-
mental cover, change
third letter in Part No.
“L” to “E”.
To specify receptacle
with spring door cover,
change third letter in
Part No. “L” to “C”.
Example: ZRLPM
Example: ZRLPk
changes to ZREPR.
changes to ZRCPR.
G
OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLE
Substitute the symbol number for the Delta ▲ in the catalog number of plug.
Example: ZRLk -▲-12-* for .500 to .625 Dia. cable changes to ZREk -10 12-*
Shell Shell
Shells
Shells
Shells
Shell
12
Shell
16
Shell
Shells
Shells
Cable Dia.
12
16
20 & C20 24 & C24 28 & C28
Cable Dia.
20 & C20 24 & C24 28 & C28
.062 to .125
.125 to .250
.250 to .375
.375 to .500
.500 to .625
02
04
06
08
10
–
–
06
08
10
–
–
–
–
10
–
–
–
–
–
–
–
–
–
–
1.500 to 1.625
1.625 to 1.750
1.750 to 1.875
1.875 to 1.937
1.875 to 2.000
–
–
–
–
–
–
–
–
–
–
26
28
30
31
–
26
28
30
–
26
28
30
–
32
32
.625 to .750
.750 to .875
.875 to .937
.875 to 1.000
1.000 to 1.125
12
14
15
–
12
14
–
16
18
12
14
–
16
18
–
–
–
16
18
–
–
–
–
–
2.000 to 2.125
2.125 to 2.250
2.250 to 2.375
2.375 to 2.437
2.437 to 2.500
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
34
36
38
39
–
34
36
38
–
–
40
1.125 to 1.250
1.250 to 1.375
1.375 to 1.437
1.375 to 1.500
–
–
–
–
20
22
23
–
20
22
–
20
22
–
–
–
–
2.500 to 2.625
2.625 to 2.750
2.750 to 2.875
–
–
–
–
–
–
–
–
–
–
–
–
42
44
46
24
24
24
20
STAR-LINE®
Amphenol
INDUSTRIAL
Receptacle Mounted
to Junction Box
with Angle Adapter
To specify a complete receptacle, substitute the dash no. of the contact insert selected,
for the asterisk (*) in the catalog no. below.
Types
ZRLBB ZRCBB ZREBB
Shell
Size
Hub
Size†
3/4
1
1
1-1/4
1-1/2
1-1/4
1-1/2
2
1-1/4
1-1/2
2
2-1/2
3
2-1/2
3
Dimensions
Cat. No.
A
5-1/4
5-1/4
5-1/4
5-1/4
5-1/4
6
6
6
6
6
B
C
D
E
F
G
2-7/16
2-7/16
2-17/32 9/32
2-17/32 9/32
2-17/32 9/32
H
9/32
9/32
ZRLBB- 2 12-*
ZRLBB-3 12-*
ZRLBB-3 16-*
ZRLBB-4 16-*
ZRLBB-5 16-*
ZRLBB-4 20-*
ZRLBB-5 20-*
ZRLBB-6 20-*
ZRLBB-4 C20-*
ZRLBB-5 C20-*
ZRLBB-6 C20-*
ZRLBB-7 24-*
ZRLBB-8 24-*
ZRLBB-7 C24-*
ZRLBB-8 C24-*
ZRLBB-7 28-*
ZRLBB-8 28-*
ZRLBB-7 C28-*
ZRLBB-8 C28-*
4-5/8
4-5/8
4-5/8
4-5/8
4-5/8
5-1/4
5-1/4
5-1/4
5-1/4
5-1/4
5-1/4
4-3/16
4-3/16
4-3/16
4-3/16
4-3/16
4-1/2
4-1/2
4-1/2
4-1/2
4-1/2
4-1/2
8
3-9/16
3-9/16
3-9/16
3-9/16
3-9/16
3-7/8
3-7/8
3-7/8
3-7/8
3-7/8
3-7/8
7
7
7
7
7
7
7
7
2-3/8
2-3/8
2-3/8
2-5/8
2-5/8
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
4-1/2
3-3/4
4-1/2
3-3/4
4-1/2
3-3/4
4-1/2
2-13/16
2-13/16
2-15/16
2-15/16
2-15/16
3-39/64
3-39/64
3-39/64
3-39/64
3-39/64
3-39/64
3-33/64
3-33/64
3-33/64
3-33-64
3-1/2
12
16
3
3
3
9/32
9/32
9/32
9/32
9/32
9/32
20
3-3/8
3-3/8
3-3/8
2-19/64 7/16
2-19/64 7/16
2-21-32 7/16
2-21-32 7/16
2-7/64
2-7/64
2-15/32 7/16
2-15/32 7/16
C20
6
24
See
8
8
8
8
8
8
8
Drawing
Below
C24
28
2-1/2
3
2-1/2
3
7/16
7/16
3-1/2
3-1/2
3-1/2
C28
† Other hub sizes are available. Consult Amphenol Industrial Operations.
SHELL SIZES 12 - 16 - 20 - C20
SHELL SIZES 24 - C24 - 28 - C28
6-3/4
HUB
SIZE
HUB
SIZE
5/8
5-3/8
E
F
A B
C D
9-1/2
7
8
G
H
D
C
B
A
5/8
8
H
WITH HINGED SPRING COVER
WITH THREADED ENVIRONMENTAL
COVER AND SASH CHAIN
To specify receptacle with threaded
environmental cover, change third letter
in part number from “L” to “E”.
To specify receptacle with spring
door cover, change third letter
in part number from “L” to “C”.
Example: ZRLBB changes to ZREBB
Example: ZRLBB changes to ZRCBB
21
STAR-LINE®
Receptacle Mounted
to Junction Box
with Straight Adapter
To specify a complete receptacle, substitute the dash no. of the contact insert selected,
for the asterisk (*) in the catalog no. below.
Types
ZRLA ZRCA ZREA
Shell
Size
Hub
Size†
3/4
1
1
1-1/4
1-1/2
1-1/4
1-1/2
2
1-1/4
1-1/2
2
2-1/2
3
2-1/2
3
Dimensions
Cat. No.
A
5-1/4
5-1/4
5-1/4
5-1/4
5-1/4
6
6
6
6
6
B
C
D
E
F
G
H
ZRLA- 2 12-*
ZRLA-3 12-*
ZRLA-3 16-*
ZRLA-4 16-*
ZRLA-5 16-*
ZRLA-4 20-*
ZRLA-5 20-*
ZRLA-6-20-*
ZRLA-4 C20-*
ZRLA-5 C20-*
ZRLA-6 C20-*
ZRLA-7 24-*
ZRLA-8 24-*
ZRLA-7 C24-*
ZRLA-8 C24-*
ZRLA-7 28-*
ZRLA-8 28-*
ZRLA-7 C28-*
ZRLA-8 C28-*
4-5/8
4-5/8
4-5/8
4-5/8
4-5/8
5-1/4
5-1/4
5-1/4
5-1/4
5-1/4
5-1/4
4-3/16
4-3/16
4-3/16
4-3/16
4-3/16
4-1/2
4-1/2
4-1/2
4-1/2
4-1/2
4-1/2
8
3-9/16
3-9/16
3-9/16
3-9/16
3-9/16
3-7/8
3-7/8
3-7/8
3-7/8
3-7/8
3-7/8
7
7
7
7
7
7
7
7
2-3/8
2-3/8
2-3/8
2-5/8
2-5/8
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
3-3/4
4-1/2
3-3/4
4-1/2
3-3/4
4-1/2
3-3/4
4-1/2
1-27/32
1-27/32
1-27/32
1-27/32
1-27/32
3-1/16
3-1/16
3-1/16
2-9/16
2-9/16
2-9/16
2-11/32
2-11/32
2-27/32
3-33-64
2-27/32
2-9/32
2-25/32
2-25/32
1
1
1
1
1
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
9/32
7/16
7/16
7/16
7/16
7/16
7/16
7/16
7/16
12
16
1-7/32
1-7/32
1-7/32
1-7/32
1-7/32
1-7/32
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
20
C20
6
24
See
8
8
8
8
8
8
8
Drawing
Below
C24
28
2-1/2
3
2-1/2
3
1-1/2
1-1/2
1-1/2
C28
† Other hub sizes are available. Consult Amphenol Industrial Operations.
SHELL SIZES 12 - 16 - 20 - C20
SHELL SIZES 24 - C24 - 28 - C28
6-3/4
HUB
SIZE
HUB
SIZE
5/8
5-3/8
E
F
A B
C D
9-1/2
7
8
G
H
D
C
B
A
5/8
8
H
WITH HINGED SPRING COVER
WITH THREADED ENVIRONMENTAL
COVER AND SASH CHAIN
To specify receptacle with spring
door cover, change third letter
in part number from “L” to “C”.
To specify receptacle with threaded
environmental cover, change third
letter in part number from “L” to “E”.
Example: ZRLA changes to ZRCA.
Example: ZRLA changes to ZREA.
22
STAR-LINE EX®
Amphenol
INDUSTRIAL
Amphenol® Star-Line EX®
Product Instructions
Sections Contents:
•
•
•
•
•
•
•
•
•
•
Hazardous Location Page
Part Number Guide
EX Gland Code Guide
EX-13 Plug
EX-15 Inline Receptacle
EX-17 Panel Mount Receptacle
Familiarization & Assembly Information
Assembly & Termination
Mixing Instructions
Potting Instructions
23
STAR-LINE EX®
Star-Line EX®
Hazardous Certification Information
Hazardous Area Equipment Mark
Markings for IEC/EN (ATEX)
IEC/ATEX (76/117/EEC)
Explosion protection
Protection method
Gas Group
Temperature Class
Equipment Protection Level
Ex
d
IIC
T6
Gb
European (EU) ATEX Directive (94/9/EC)
CE marking
Ingress Protection
(IP) Ratings
ꢁ
ꢁꢁꢁꢁꢁꢁID#ꢁofꢁNotifiedꢁBodyꢁforꢁtheꢁQAꢁSystem
EU Explosive Atmosphere symbol
Above ground
Second Number
First Number
Category
Protection against solid bodies Protection against Liquids
0 No Protection
0 No Protection
Gas, Dust
1 Objects greater than 50mm
2 Objects greater than 12mm
3 Objects greater than 2.5mm
4 Objects greater than 1mm
5 Dust-protected
1 Vertically dripping water
2 75 to 90 dripping water
3 Sprayed water
4 Splashed water
5 Water jets
0518
II
2
GD
6 Dust-tight
6 Heavy Seas
*
7 Temporary immersion
ꢁꢁ8ꢁꢁIndefiniteꢁimmersion
*
HazLoc Hand Chart
Protection Method
Ex Code
Temperature Ratings
IEC/EN (ATEX)
UEC, EU (Europe)
ATEX
USA (NEC 505)
Gas
Ex Code
Dust
Category
Surface
Temperature
Canada
Intrinsic Safety
Flameproof
ia
ib
ic
60079-11 Zone 0
60079-11 Zone 1
60079-11 Zone 2
iaD
ibD
61241-11
61241-11
Zone 20
Zone 21
1
2
3
450 C (842 F)
300 C (572 F)
200 C (392 F)
135 C (275 F)
100 C (212 F)
85 C (185 F)
T1
T2
T3
T4
T5
T6
d
60079-1
2
*
*
Enclosure
tD
61241-1
Zone 20, 21 ,22
Purge & Pressurization
px
py
pz
60079-2
60079-2
60079-2
Zone 1
Zone 1
Zone2
2
2
3
*
*
Pressurized
pD
612441-4
Zone 21, 22
Note: Star-Line Ex®
productsꢁcertificationꢁ
denoted with a *.
e
60079-7
Zone 1
2
Increased Safety
Encapsulation
*
ma
mb
60079-18 Zone 0
60079-18 Zone 1
maD
mbD
61241-18
61241-18
Zone 20
Zone 21
1
2
Oil Immersion
o
q
60079-6
60079-5
Zone 1
Zone 1
2
2
3
2
1
Powder Filled
Non Incendive
nA, nC, nL, nR 60079-15 Zone 2
Rooms (draft)
p
60079-13 Zone 1
60079-28 Zone 0
60079-0
Optical Radiation
General Requirements
op..
61241-0
*
*
*
60079-1
Class. of Hazardous Areas
Electrical Installations
60079-14
Inspection & Maintenance
60079-17
24
STAR-LINE EX®
Amphenol
INDUSTRIAL
Code Logic
Star-Line EX
“##” code for grommets
used w/ type “2” or “4”
Termination Method
N for crimp contact /
R for pressure /
hardware styles(See page 67)/
Letter code designation for
EEx d gland sizes
Blank for solder
Cable Type
Omit if unarmored.
-BS or -BSR
(see cable type
(see chart below)
Blank Aluminum
S = Stainless Steel
B = Brass
Insert
Configuration
in charts on next page)
EX
S
13
3
C
20
332
P
N
-01 -BS A376
Product
Series
Prefix
Hardware
Style
(see pgs.
25-28)
Connector
Optional
Alternate
Key
Callout to
designate
Shell Size
(12, 16, 20,
24, 28, C20,
C24, C28)
T5 temperature
rating
Positions
-20o C to 55o C
13 for Male Plug /
Contact Gender
P for Male Pin /
S for Female Socket
15 for Female Inline/
17 for Female Panel Mount
18 for Panel Mount Circular Flange
19 for Thru Bulkhead-Dual Mate Receptacle
Example:
EX-13-3-C-20-332PN
Male Plug with EEX gland for a cable with 0.95” 24.1mm O.D., 20ea #12awg/4mm2 male contacts.
EX-15-4-1620-332SN
Female Inline with basket weave grip for a cable with 0.95” 24.1mm O.D., 20ea #12awg/4mm2 female contacts.
EX-17-1-20-332SN
Female Panel Mount, 20ea #12awg/4mm2 female contacts.
EX-13-3-C-16-22PR-BS
Male Plug with EEX gland for an armored cable with 1.25”/31.75mm O.D., 4ea #4awg/25mm2 male contacts.
EX-17-3-C-16-22SR-BS
Female Panel Mount with cable adapter with and EEX gland for an armored and sheathed cable.
ForAmphenol Star-Line product insert de-rating information
per the National Electric Code, please consult the Amphenol
Industrial website, www.amphenol-industrial.com. Chart is
located under LITERATURE tab.
25
STAR-LINE EX®
PRODUCT CERTIFICATIONS
CertificateꢁNumber:ꢁSIRAꢁ03ATEX1101X
Cert. No.: IECEx SIR 10.0064X
The Starline product family carries all of the
industry standard approvals ranging from
ATEX and IECEx to UL and CSA.
AEx North American Hazloc Listing
Consult Factory for Listing No
GOST-RꢁCert.ꢁNo.ꢁРОССꢁMX.АИ96.В00012
(TUV) Brasil Cert. No. TUV 11.0147X
Starline EX offers a full range of hardware styles
including the use of EX rated cable glands, mechanical
clamps and gland nuts.
U
® L
File Number: E184393
CSA Listed
Member: International
Association of Drilling Contractors
26
STAR-LINE EX®
Amphenol
INDUSTRIAL
EEx d Cable Types
EEx d
Cable
Unarmored
Cable
Armored & Sheathed
Armored & Sheathed
with reduced bore
-BSR
Cable
-BS
Gland
No deviation if
Unarmored
Size Code
UA
Standard
OD-Reduced
Min
Max
Min
Max
Min
Max
Min
Max
A1
A2
A
.1575 (4.0)
.2835 (7.2)
.3780 (9.6)
.5315 (13.5)
.7677 (19.5)
.9055 (23.0)
1.110 (28.2)
1.307 (33.2)
1.547 (39.3)
1.839 (46.7)
2.059 (52.3)
2.287 (58.1)
2.453 (62.3)
.3307 (8.4)
.4606 (11.7)
.5512 (14.0)
.1339 (3.4)
.2835 (7.2)
.3701 (9.4)
.3307 (8.4)
.3543 (9.0)
.5315 (13.5)
.6299 (16.0)
.8307 (21.1)
1.079 (27.4)
1.339 (34.0)
1.598 (40.6)
1.839 (46.7)
2.094 (53.2)
2.343 (59.5)
2.591 (65.8)
2.843 (72.2)
3.071 (78.0)
3.307 (84.0)
.2638 (6.7)
.3701 (9.4)
.4724 (12.0)
.6614 (16.8)
.9134 (23.2)
1.126 (28.6)
1.370 (34.8)
1.618 (41.1)
1.870 (47.5)
2.118 (53.8)
2.370 (60.2)
2.618 (66.5)
–
.4055 (10.3)
.4921 (12.5)
.6929 (17.6)
.9409 (23.9)
1.201 (30.5)
1.425 (36.2)
1.669 (42.4)
1.909 (48.5)
2.157 (54.8)
2.409 (61.2)
2.677 (68.0)
2.890 (73.4)
.4606 (11.7) .4528 (11.5)
.5512 (14.0) .6102 (15.5)
.7874 (20.0) .7992 (20.3)
1.035 (26.3) 1.051 (26.7)
1.268 (32.2) 1.299 (33.0)
1.504 (38.2) 1.551 (39.4)
1.736 (44.1) 1.799 (45.7)
1.969 (50.0) 2.051 (52.1)
2.205 (56.0) 2.299 (58.4)
2.441 (62.0) 2.551 (64.8)
2.677 (68.0) 2.799 (71.1)
2.835 (72.0) 3.031 (77.0)
B
.7874 (20.0) .5315 (13.5)
1.035 (26.3) .7677 (19.5)
1.268 (32.2) .9055 (23.0)
1.504 (38.2) 1.106 (28.1)
1.736 (44.1) 1.303 (33.1)
1.972 (50.1) 1.543 (39.2)
2.205 (56.0) 1.839 (46.7)
2.441 (62.0) 2.051 (52.1)
2.677 (68.0) 2.283 (58.0)
2.835 (72.0) 2.449 (62.2)
C
C2
D
D2
E
E2
F
F2
G
Star-Line EX Plug with
EX Gland
Amphenol offers an extensive line of explosion
proof and general duty cable glands. Consult
Amphenol Industrial Operations and ask for new
catalog 12-055, Amphenol Cable Glands and
Cord Grips.
Cables can be designed with a custom overmold
to any Amphenol cylindrical connector for
any industrial application. Consult Amphenol
Industrial Operations for further information.
27
STAR-LINE EX®
Hardꢀare
*Notes:
For “C” length inserts, add 1/2” to both dimensions “A” & “B”.
Plug ꢀith Mechanical Clamp (POTTINGꢁREQUIRED) EX-13-2 Style
Dimension
A*
B*
C
D
E
F
Shell
12
7-7/16 (189)
9-1/2 (241)
9-9/16 (243)
9-5/8 (245)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
2-1/8 (54)
2-5/8 (67)
3-1/8 (79)
3-5/8 (92)
4-1/8 (105)
2 (51)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
2-3/8 (60)
3 (76)
16
2-1/16 (52)
2-1/8 (54)
2-3/16 (56)
2 1/4 (57)
20
3-3/4 (95)
4-1/2 (114)
5-1/8 (130)
24
28
9-11/16 (246) 3-9/16 (91)
A
B
D
C
(MAX)
(MAX)
E
F
Plug ꢀith EEx d Gland (POTTINGꢁISꢁNOTꢁREQUIRED)
EX-13-3 Style
Note: ‘D’ Dimension varies according to cable gland. Detailed cable dimensions and type required.
Gland is included with the connector.
Dimension
Shell
A*
B*
C
Gland
Thread
12
16
20
24
28
6-1/16 (154)
8-1/16 (205)
8-1/16 (205)
8-1/16 (205)
8-1/16 (205)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
2-1/8 (54)
2-5/8 (67)
3-1/8 (79)
3-5/8 (92)
4-1/8 (105)
M25
M40
M50
M63
M75
D
A (NOM)
B
C
(MAX)
Plug ꢀith Basketꢀeave Cable Grip (POTTINGꢁREQUIRED) EX-13-4 Style
Dimension
Shell
A*
B*
C
D
E
F
G
12
16
20
24
28
6-1/16 (154)
8-1/16 (205)
8-1/16 (205)
8-1/16 (205)
8-1/16 (205)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
3-9/16 (91)
2-1/8 (54)
2-5/8 (67)
3-1/8 (79)
3-5/8 (92)
4-1/8 (105)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
1-9/32 (33)
1-25/32 (45) 10-1/2 (267)
2-9/32 (58) 14-1/2 (368)
2-25/32 (71) 17-1/2 (445)
8 (203)
3-9/32 (83)
19 (483)
A
G (MAX)
D
B
C
(MAX)
E (MAX)
F
(MAX)
28
STAR-LINE EX®
Amphenol
INDUSTRIAL
*Notes:
For “C” length inserts, add 1/2” to both dimensions “A” & “B”.
In-line Receptacle ꢀith Mechanical Clamp (POTTINGꢁREQUIRED)
EX-15-2 Style
Dimension
A*
B*
C
D
E
F
Shell
12
7 (178)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-1/2 (38)
2 (51)
2 (51)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
2-3/8 (60)
3 (76)
16
9-1/16 (230)
9-1/8 (232)
9-3/16 (233)
9-1/4 (235)
2-1/16 (52)
2-1/8 (54)
2-3/16 (56)
2-1/4 (57)
20
2-1/2 (64)
3 (76)
3-3/4 (95)
4-1/2 (114)
5-1/8 (130)
24
28
3-1/2 (89)
A
F (MAX)
B
D
C
E
(MAX)
In-line Receptacle ꢀith EEx d Gland (POTTINGꢁISꢁNOTꢁREQUIRED) EX-15-3 Style
Note: ‘D’ Dimension varies according to cable gland. Detailed cable dimensions and type required.
Gland is included with the connector.
Dimension
A*
B*
C
Gland
Thread
M25
Shell
12
5-5/8 (143)
7-5/8 (194)
7-5/8 (194)
7-5/8 (194)
7-5/8 (194)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-1/2 (38)
2 (51)
16
M40
20
2-1/2 (64)
3 (76)
M50
24
M63
28
3-1/2 (89)
M75
A
B
D
C
In-line Receptacle ꢀith Basketꢀeave Cable Grip (POTTINGꢁREQUIRED)
EX-15-4 Style
Dimension
Shell
A*
B*
C
D
E
F
G
12
16
20
24
28
6-1/4 (159)
8-1/4 (210)
8-1/4 (210)
8-1/4 (210)
8-1/4 (210)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-1/2 (38)
2 (51)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
1-9/32 (33)
1-25/32 (45)
2-9/32 (58)
2-25/32 (71)
3-9/32 (83)
8 (203)
10-1/2 (267)
14-1/2 (368)
17-1/2 (445)
19 (483)
2-1/2 (64)
3 (76)
3-1/2 (89)
G
A
(MAX)
D
B
F (MAX)
E
(MAX)
C
29
STAR-LINE EX®
*Notes:
For “C” length inserts, add 1/2” to both dimensions “A” & “B”.
Panel Mount Receptacle (POTTINGꢁREQUIRED) EX-17-1 Style
Dimension
A*
B*
C
D
E
F
Shell
12
A
B
#10 (M5)
4 7/16
4 7/16
4 7/16
4 7/16
4 7/16
1.765
1.765
1.765
1.765
1.765
1-1/2 (38)
2 (51)
1.654 (42)
2.047 (52)
2.441 (62)
2.835 (72)
3.228 (82)
2-1/4 (57) M40
2-5/8 (67) M50
F
(THREAD)
16
20
2-1/2 (64)
3 (76)
3 (76)
3-1/2 (89) M75
4 (102) M90
M63
24
28
3-1/2 (89)
C
D
23/32
Square
(MIN. FULL
THREAD)
E
Square
Fixed In-Line Receptacle ꢀith Mechanical Clamp (POTTINGꢁREQUIRED)
EX-17-2 Style
Dimension
Shell
A*
B*
C
D
E
F
12
16
20
24
28
7 (178)
1-7/16 (27)
1-7/16 (27)
1-7/16 (27)
1-7/16 (27)
1-7/16 (27)
1-1/2 (38)
2 (51)
2 (51)
5/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
2-3/8 (60)
9-1/16 (230)
9-1/8 (229)
9-3/16 (233)
9-1/4 (235)
2-1/16 (52)
2-1/8 (54)
2-3/16 (56)
2-1/4 (57)
3 (76)
2-1/2 (64)
3 (76)
3-3/4 (95)
4-1/2 (114)
5-1/8 (130)
3-1/2 (89)
A
F (MAX)
B
D
C
(MAX)
E
Fixed In-Line Receptacle ꢀith EEx d Gland (POTTINGꢁISꢁNOTꢁREQUIRED)
EX-17-3 Style
Note: ‘D’ Dimension varies according to cable gland. Detailed cable dimensions and type required.
Gland is included with the connector.
A
B
D
Dimension
Shell
A*
B*
C
Gland
Thread
12
16
20
24
28
5-5/8 (143)
7-7/8 (194)
7-7/8 (194)
7-7/8 (194)
7-7/8 (194)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-7/16 (37)
1-1/2 (38)
2 (51)
M25
M40
M50
M63
M75
C
1-/12 (64)
3 (76)
3-1/2 (89)
Fixed In-Line Receptacle ꢀith Basketꢀeave Cable Grip(POTTINGꢁREQUIRED) EX-17-4 Style
Dimension
Shell
A*
B*
C
D
E
F
G
12
16
20
24
28
6-1/4 (159) 1-7/16 (27)
8-1/4 (210) 1-7/16 (27)
8-1/4 (210) 1-7/16 (27)
8-1/4 (210) 1-7/16 (27)
8-1/4 (210) 1-7/16 (27)
1-1/2 (38)
2 (51)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
1-1/4 (32)
15/16 (24)
1-7/16 (37)
1-15/16 (49)
2-7/16 (62)
2-7/8 (73)
1-9/32 (33)
1-25/32 (45)
2-9/32 (58)
2-25/32 (71)
3-9/32 (83)
8 (203)
10-1/2 (267)
14-1/2 (368)
17-1/2 (445)
19 (483)
2-1/2 (64)
3 (76)
3-1/2 (89)
G
A
(MAX)
D
B
F (MAX)
E
(MAX)
C
30
STAR-LINE EX®
Amphenol
INDUSTRIAL
Description of equipment
The Star-line EX series of connectors is comprised of metallic bodied plug and receptacle shells, to form
in䯉line cable connections. Externally the main bodies are fitted with suitably certified cable glands. In-
ternally the main bodies each contain an insulator insert fitted with solder or pressure type contacts of
either a pin or socket variety. The plug and receptacle shells together form an in-line connector. When
connected together they form a spigotted flamepath and are mechanically interlocked by means of a
threaded nut retained by a grub screw.
Additionally, the receptacle connector is available in a bulkhead mounted version that contains an exter-
nally threaded flamepath for mounting to certified EX enclosures with suitable internal mating thread.
This variety of bulkhead mount connector, must be internally potted, as described within this document.
The range is comprised of seven body (forms) sizes, each with a number of pin/socket size combina-
tions between 1 and 143 contacts. The connector shell size, pin configuration and rating are reflected
in the individual type designations.
Design Option are described below and include, alternative keying options, and pin or sleeve contacts in
either the plug or receptacle bodies.
Part Number Code Logic:
EX(a) - (b) - (c) - (d)- (e) - (f)(g)(h)(j) - (k)
Connector series type designation EX
Shell material (a)
Aluminium (default, omit code)
B-Brass
S-Stainless steel
Shell configuration (b)
13- Inline Receptacle, w/ accompanying blanking cap
15- Inline Plug, w/ accompanying blanking cap.
17 - Flange Mount Receptacle, w/ accompanying blanking cap.
18 - Circular Bulkhead Mount Receptacle, w/ cap.
Cable Adapter style (c)
1– Bulkhead Mount (w/ potting adapter; requires potting)
2– Mechanical Clamp (requires potting)
3– Threaded for use with EX certified Gland
4– Basketweave Grip (requires potting)
Grommet ID (d)
See catalog for available sizes and codes
12, 16, 20, C20, 24, C24, 28, C28
See catalog for configurations
P - Pin, S - Socket
Shell Size (e)
Contact Insulation (f)
Contact Gender (g)
Termination Style (h)
Insert Rotation (j)
N - Crimp, R - Pressure
Normal (default, omit code)
For alternates, refer to catalog
Planned Additions (k)
Certified Variations
31
STAR-LINE EX®
Star-Line EX®
Familiarization & Assembly Information
1. Read manufacturer’s assembly instructions before actually
starting to assemble connectors. Besides the matter of
instruction on correct procedures, there are two important
reasons for this preliminary step: To identify the various
component parts, and to check for any missing parts.
8. Be sure that ground contacts (when applicable) are correctly
located.
9. Seat all contacts properly so that they will not be damaged or
become disengaged during connector mating operations
10. Use only the proper insertion tools and be sure that they are
aligned axially when pushing contact into their fully seated
position.
2. Cut cable jackets and sheathing squarely and to correct
length, using only wire strippers that have been approved for
the operation. In preparing the individual wires in cables and
harnesses for assembly, make allowances in length for reaching
the outermost circle of contact cavities in the conductors. The
insulation should be cut progressively longer as they extend
out from the center of the cable or harness to assure sufficient
length.
11. When inserts have more cavities than conductors, plug unused
cavities with furnished contacts.
12. After all terminated contacts are inserted in their respective
cavities and inspected (detailed on page 34), the cable adapter
or insert clamp nut should be tightened with a wrench. (detailed
on page 37).
3. Follow chart on page 34 covering maximum cable stripping
lengths for effective cable gland or grommet sealing. All
conductors should be fit into contact wire wells correctly. A
practice layout should be done so that the assembler can
oversee what the finished will look like when finished.
13. When handling cables, use adequate support to prevent damage
to the internal wires. Exd glands are intended for sealing purposes
and should not be used as a cable grip.
14. If for any reason terminated conductors have to be removed from
an insert because of an assembly error or change in circuitry,
be sure to remove the cable gland or cable adapter first before
extracting the contact and reinserting it.
4. Some cables that will be used will have a ‘basket weave’ type
of armor under the outer jacket (sheath) and over the inner
jacket. Since many regulatory entities require that the armor
be grounded at least at the source end, it is beneficial to ground
the armor via a spare contact within the connector. Following
the removal of sufficient amount of outer jacket (see chart on
page 34) ample amount of the armor can be clipped away, but
not all. An adequate amount should remain in order that a
small cross-section conductor, short in length, be woven into
the remaining armor weave and either soldered or covered
with mastic impregnated heat shrink, creating an intimate bond
to the armor. At the opposite end of the short piece of wire a
contact should be crimped and inserted into the insert.
15. If one of the connector poles is a ground wire, make sure that it
is grounded properly before the connector actually is engaged.
16. When connectors having the same configuration are to
be mounted close together, different or alternate keying
arrangements should be used to prevent mismatching and
possible damage to the electrical system.
17. Always inspect all aspects of connector assembly operations
before putting connectors into actual operation.
5. Use only correctly sized and ingress protected certified glands
or sealing grommets to assure resistance to moisture and other
contaminants.
18. Crimping and terminating of conductors to contacts must be
done carefully. Make certain that wire strands are fully bottomed
in contact-wells by checking through inspection hole provided
(Detailed on page 34).
6. Use only the proper crimping tools that have been set or
calibrated with precision gages.
19. Never try to straighten bent contacts. Straightening cannot be
done properly and the plating on contacts very likely will be
marred. This will result in a high resistance connection and will
expose the base material to possible corrosion.
7. Make certain that all contacts are the correct size before
attempting to assemble in insert cavities. This point is
particularly important when both power and control types of
contacts are used in the same connector.
20. Each assembly operator should be his own inspector. Worn,
damaged, or defective tools should be reported immediately
to foreman and supervisors. Assembly operators should be
indoctrinated with this attitude and made to understand the
importance of always guarding quality. Assembly workmanship
is a significant factor in terminating the quality of multiple contact
connectors. Quality cannot be “inspected” into connectors; it
must be “built-in” during each and every assembly operation.
32
STAR-LINE EX®
Amphenol
INDUSTRIAL
Star-Line EX®
Cable Types
It is the responsibility of the specifier/user to select the appro- Since there is no armor grounding contact path provided
priate cable to be used with the EX Star-Line connector sys-
tem. The specifier/user should favor the use of cables con-
structed with flexible conductors (IEC class 5 or higher/ICEA
type H or higher) as well as a flexible armor type (basket
within the connector assembly, a suitable external method
must be employed. It is recommended that a small strip of
outer jacket be cut away a reasonable distance from the en-
trance to the cable gland of the connector. A durable insu-
weave) if required. Armor systems such as those identified in lated conductor with
a cross section not smaller than
IEC 92-3 or IEEE455 or UL1309 are recommended. An imper- #14awg/4mm should be bonded to the exposed armor. Pro-
vious jacket should always be furnished over the armor. IEC/ tective tapes or heat or cold shrink (3M PST) should be applied
BS cables such as armored with SWA (X), tape(Z), and NEC
to protect this bonding point. The opposite end of this
style cables such as ‘interlocked’ or MC are not recommended grounding conductor should be terminated at the correspond-
with the EX connector system.
ing receptacles’ panel via one of the receptacles’ fastening
screws or a dedicated grounding lug or bar. In an ‘in-line’
configuration, a mirror image of the above should be used
with a simple mating point in close proximity to the connector
set.
The armor system should be grounded at the source point.
Periodically the specifier/user should investigate the need for
armor grounding (earthing) within the plug or in-line connec-
tor itself. In addition to the weaving of the armor grounding
conductor, soldering and/or heat shrink and/or strong adhe-
sive electrical takes, and/or ‘tension banding’ should be ap-
In summary the specifier/user should be versed in acceptable
applications that are allowed by the regulatory/certifying bod-
plied on the armor and conductor to insure a permanent bond. ies having jurisdiction. Periodic inspection of this grounding
The armor grounding wire should be terminated (solder or
crimp) to an appropriate sized contact, and inserted into the
connector insert.
arrangement should be implemented.
All connectors are furnished with a protective cover. In actual-
ity this cover is viewed as a critical part of the connector. The
cover is compared to a cover on a flameproof (Eexd) enclo-
sure. Absence of the cover voids the Ex certification. The
The armor system should not be confused or associated with
shielding which is employed with instrumentation/
telecommunication cables. Shielding for pairs/triads have their covers should not be viewed as an incidental protection to the
own individual drain wires which should be terminated onto
dedicated contacts. These drain wires should be insulated
external elements, but a required component of a hazardous
certified device. When the connectors are plugged together
with heat shrink within the connector body to prevent contact the covers can be screwed into each other to protect the
with other drain wires or pair/triad shield faces.
The above procedure does not apply to single conductor ca-
bles, i.e., 444-1111mcm (150mm-500mm), or multiconductor
power or control cables.
threads from damage. When the connectors are not mated, it
is required that the covers be installed and the set screws on
the covers be fully driven into the body of the connector.
Replacement covers and ‘NYLOK’ set screws are available on
request.
Single conductor Cables Periodically single conductor cables
will be required in an armored and sheathed construction.
SIRA Product Labeling Information
Information below must be attached to connectors via non-removable label.
Amphenol
Marking for all connectors used in standard
Sidney NY 13838 USA
(+40°C max.) ambient:
Ex d IIC T6 Gb (Inline Plugs and Receptacles)
Star-Line, Size Ref
Ex tb IIIC T80°C Db IP68 (Inline Plugs and Receptacles)
Ex de IIC T6 Gb (Panel mount receptacle filled w/ cement)
Ex tb IIIC T80°C Db IP68 (Panel mount receptacle filled w/ cement)
-20ºC Tamb +40°C
Work Order Number; Date Code; Facility
Code
0518
II 2 GD
IP68-8
Marking for inline connectors, used in +55°C max. ambient:
(INCREASED TEMP RANGE ONLY ALLOWABLE FOR CONNECTORS
(EX-13-3, EX-15-3, EX-17-3) EMPLOYING SUITABLE EX CERTI-
FIED GLANDS. THIS MARKING IS NOT APPLICABLE FOR CE-
MENTED CONFIGURATIONS)
Sira 03ATEX1101X & IECEx SIR 10.0064X
“Max volts, Max amp, Current rating per pin”
DO NOT SEPARATE WHEN ENERGIZED
Ex d IIC T5 Gb (Inline Plugs and Receptacles)
Ex tb IIIC T95°C Db IP68 (Inline Plugs and Receptacles)
-20ºC Tamb +55°C
33
STAR-LINE EX®
The following instructions apply to equipment covered by certificate numbers:
Sira 03ATEX1101X & IECEx SIR 10.0064X
The equipment may be used with flammable gases and vapours with apparatus group(s) IIA, IIB, & IIC and with tempe-
rature classes T6, T5, T4, T3, T2 & T1.
The equipment is only certified for use in ambient temperatures in the range -20°C to +40oC and should not be used
outside this range.
The product complies with the following standards:
Installation shall be carried out by suitably-trained personnel in accordance with the applicable code of practice e.g.
EN 60079-0:2006
(IEC 60079-0:2007 5th Ed)
General requirements for electrical apparatus for explo-
sive gas atmospheres
EN 60079-1:2007
(IEC 60079-1:2007 6th Ed)
Electrical apparatus for explosive gas atmospheres -
Part 1: Flameproof enclosures "d
EN 60079-7:2007
(IEC 60079-7:2006 4th Ed)
Electrical apparatus for explosive gas atmospheres –
Part 7: Increased safety "e"
EN 61241-0:2006
(IEC 61241-1:2004 1st Ed + Corr Nov 05)
General requirements for electrical apparatus for use in
the presence of combustible dust
EN 61241-1:2004
(IEC 61241-1:2004 1st Ed)
Electrical apparatus for use in the presence of combusti-
ble dust. Protection by enclosures “tD”
EN/IEC 60079-14 or EN/IEC 61241-14. It is the end user’s responsibility to ensure that the product, as specified
and confirmed by the product label, is suitable for it intended application.
Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the
applicable code of practice e.g. EN/IEC 60079-17 or EN/IEC 61241-17.
Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of
practice e.g. EN/IEC 60079-19.
Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained
personnel, using only components purchased from Amphenol or an Amphenol approved distributor. Any use of non-
approved components/suppliers will invalidate the certification for that product.
The certification of this equipment relies upon the following materials used in its construction:
1. Connector Materials:
xꢀ (Standard Base Material) ASTM B211 or B221 Alloy 6061-T6, Aluminum (<7%Mg, <7%Ti),
xꢀ (Optional Base Material) ASTM 5640, Alloy 303, Stainless Steel,
xꢀ (Optional Base Material) ASTM B455, Alloy C38500, Brass.
2. Seal Materials:
xꢀ Buna Rubber w/ Durometer of 70 SHORE A.
If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take
suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection provided by
the equipment is not compromised.
Aggressive substances: e.g. acidic liquids or gases that may attack metals, or solvents that may affect polymeric materi-
als.
Suitable precautions: e.g. regular checks as part of routine inspections or establishing from the material’s data sheets
that it is resistant to specific chemicals.
34
STAR-LINE EX®
Amphenol
INDUSTRIAL
SPECIAL CONDITIONS FOR SAFE USE/CONDITIONS OF CERTIFICATION
The following must be adhered to in full for safety and as to not invalidate product certification.
1. The panel mounted variants may be installed in suitably certified and dimensioned flameproof equipment providing that
the certification of this flameproof equipment will allow such installation.
2. The panel mounted variants may be fitted in an increased safety enclosure when the free internal space is filled
with epoxy resin and providing the certification of the enclosure will allow such installation. An electric strength test in
accordance with EN 60079-7:2007 and IEC 60079-7:2007 Clause 7.1 will be performed on each unit after instal-lation of the
epoxy resin.
3. The Ex-18 range of panel-mounted variants may be installed in a suitably certified and dimensioned flameproof
equipment providing that the certification of this flameproof equipment will allow such installation. They have the following
dimensioned spigot joints and are suitable for Group IIA, IIB or IIC, dependent upon the associated
appa-ratus entry dimensions.
Shell Size
Spigot diameter (mm)
39.90/39.85
Spigot length (mm)
46 (+/-1)
12
16
20
24
28
49.90/49.85
46 (+/-1)
62.90/62.85
46 (+/-1)
74.90/74.85
46 (+/-1)
89.90/89.85
46 (+/-1)
1. The Ex-18 range of receptacles shall only be used where the temperature at the point of entry in service on the
associated enclosure is between -20°C to +70.2°C.
2. The Ex-18 range connector does not incorporate an external earth facility. It is the responsibility of the user or installer to
ensure adequate earth continuity by means of guidance given within the manufac-turer’s installation instructions.
Star-Line EX®
Connector Mating, Securement and Certification Compliance
The Starline EX series utilizes a traditional threaded (ACME) coupling scheme, with an additional enhancement. The coupling
sleeve is part of an actual assembly. The assembly is comprised of a coupling sleeve, and two (2) grub screws (set screws). These
set screws and their proper implementation, are a requirement of the Certificate of Conformity.
Once the connectors are mated, and the coupling nut has been tightened, it is a requirement that the Grub Screws both be
tightened using a proper tool (allen key; supplied with connector). This prevents the coupling nut from backing off, and minimizes
“unauthorized decoupling” of the mated connector pair. The Grub Screws would have to be intentionally loosened, in order for the
coupling nut to be retracted, and the connectors unmated.
WARNING: Compliance with the Certificate of Conformity is satisfied when:
1) the male and female connectors are completely mated, and
2) the coupling sleeve is fully engaged, and
3) the grub screws are fully engaged, and
4) all the above are established before the circuit is energized.
WARNING: When circuits are de-energized, and the connectors, all plugs and receptacles, are un- mated, the
respective flameproof blanking caps must be installed, and all grub screws secured. Flame- proof blanking caps
are a part of the certification, and their use is required, to maintain flameproof wor- thiness of the connector
halves independently, should the circuit be re-energized.
35
STAR-LINE EX®
Star-Line EX®
Assembly & Terminating Instructions
Cable Jacket & Wire Stripping
Shell
Size
Contact
Size
Mod 1 (Solder Contact)
Strip Lengths (mm)
Mod 1 (Pressure Contact)
Strip Lengths (mm)
Mod 2 & 3 (Crimp Contact)
Strip Lengths (mm)
AWG(mm)
Conductor
Jacket
Conductor
Jacket
Conductor
Jacket
12
16
18 (0.75mm)
16 (1.5mm)
12 (4.0mm)
10 (6.0mm)
18 (0.75mm)
16 (1.5mm)
12 (4.0mm)
10 (6.0mm)
8 (10.0mm)
4 (25.0mm)
18 (0.75mm)
16 (1.5mm)
12 (4.0mm)
10 (6.0mm)
8 (10.0mm)
4 (25.0mm)
1/0 (50.0mm)
535MCM
7.2mm
7.2mm
8.7mm
11.9mm
7.2mm
7.2mm
8.7mm
11.9mm
15.1mm
16.7mm
7.2mm
7.2mm
8.7mm
11.9mm
15.1mm
16.7mm
18.3mm
99.2mm
99.2mm
99.2mm
-
-
90.5mm
90.5mm
90.5mm
84.1mm
96.8mm
96.8mm
96.8mm
90.5mm
88.9mm
87.3mm
109.5mm
109.5mm
109.5mm
103.2mm
101.6mm
101.6mm
98.4mm
11.5mm
14.6mm
15.5mm
17.1mm
11.5mm
14.6mm
15.5mm
17.1mm
21.0mm
23.0mm
11.5mm
14.6mm
15.5mm
17.1mm
21.0mm
23.0mm
31.0mm
90.5mm
90.5mm
90.5mm
92.1mm
96.8mm
96.8mm
96.8mm
98.4mm
98.4mm
101.6mm
109.6mm
109.6mm
109.6mm
111.12mm
111.12mm
113.9mm
115.2mm
17.5mm
14.3mm
99.2mm
105.5mm
105.5mm
105.5mm
105.5mm
105.5mm
105.5mm
118.2mm
118.2mm
118.2mm
118.2mm
118.2mm
118.2mm
118.2mm
-
-
-
-
-
17.5mm
20
-
-
-
-
-
17.5mm
19.1mm
50.0mm
118.2mm
-
90.0mm
-
-
(240mm)
24/C24
18 (0.75mm)
16 (1.5mm)
12 (4.0mm)
10 (6.0mm)
8 (10.0mm)
4 (25.0mm)
1/0 (50mm)
4/0 (120mm)
535 MCM
7.2mm
7.2mm
8.7mm
11.9mm
15.1mm
16.7mm
18.3mm
18.3mm
130.9mm
130.9mm
130.9mm
130.9mm
130.9mm
130.9mm
130.9mm
130.9mm
-
-
-
-
122.2mm
122.2mm
122.2mm
115.9mm
114.3mm
100.0mm
117.5mm
127.0mm
11.5mm
14.6mm
15.5mm
17.1mm
21.0mm
23.0mm
31.0mm
31.6mm
-
-
-
-
-
-
-
-
-
17.5mm
19.1mm
19.1mm
50.0mm
50.0mm
130.9mm
130.9mm
-
-
90.0mm
90.0mm
-
-
-
-
(240mm)
777 MCM
(400mm)
28/C28
18 (0.75mm)
16 (1.5mm)
12 (4.0mm)
10 (6.0mm)
8 (10.0mm)
4 (25.0mm)
1/0 (50mm)
4/0 (120mm)
7.2mm
7.2mm
8.7mm
11.9mm
15.1mm
16.7mm
18.3mm
18.3mm
137.3mm
137.3mm
137.3mm
137.3mm
137.3mm
137.3mm
137.3mm
137.3mm
-
-
-
-
125.6mm
125.6mm
125.6mm
122.2mm
120.7mm
106.4mm
123.8mm
133.4mm
11.5mm
14.6mm
15.5mm
17.1mm
21.0mm
23.0mm
31.0mm
31.6mm
-
-
-
-
-
-
-
-
-
17.5mm
19.1mm
19.1mm
350 MCM
(185mm)
21.4mm
137.3mm
-
130.1mm
33.5mm
-
36
STAR-LINE EX®
Amphenol
INDUSTRIAL
Star-Line EX®
Assembly & Terminating Instructions
Electrical Connectors with MOD I Inserts
Amperes Rating
of Device
Conductor
Size AWG
Type
Cord/Cable
The following table gives the wire sizes and cord/cable
types to be used with the Star-line plugs, receptacles and
cable connectors. The plugs and cable connectors are
intended for connection to 3, 4 or 5 conductor cords/
cables depending on the contact insert configuration.
20
#14
S, SO
S, SO
W
30
#12, #10
#6, #4
60
The cord sealing grips range for plugs and cord
connectors is 1/8”. For instance, if inside dia. of grommet
is 3/4” it will seal and grip a cord dia. in the range of .750
dia. max. to .625 dia min. Inside diameter of grommets
are in sixteenth of an inch increments.
100
200
#0, #1, #2
#3/0, #4/0
W
W
There are two types of contacts used in Mod I style inserts, one is solder, the other is pressure. The pressure contacts
apply termination force via a set screw, and require being torque to values provided in the table below:
20 amp.
30 amp.
40 amp.
60 amp.
100 amp.
200 amp.
#12 contact
#10 contact
#8 contact
#4 contact
#1/0 contact
#4/0 contact
Lb-in
N-M
N/A
N/A
15
25
20
50
100
1.7
2.8
2.3
5.7
11.3
A. Prepare end of cable by stripping jacket and insulation per tables
shown on previous page. Remove any ridges or grooves by scarfing the
edges to provide a smooth surface on the cable to insure good grommet
sealing. Tin conductors to be soldered to within 1/16” of insulation. Use
only resin flux for all soldering.
B. Slide the EX gland nut, cable grip, or anti-friction washer, grommet
and cable adapter, over the cable in the order named. Be sure the right
size EX gland or grommet has been selected to obtain a proper seal.
See photo “YY”.
YY
C. Solder conductors in contacts, if solder type. TO ENSURE
ENVIRONMENTALSEALING,ALLCONTACTSMUSTREMAININPLACE
EVENIFEVERYONEISNOTBEINGUSED. Thesiliconeinsulationisheat
resistant, but reasonable care must be exercised to prevent unnecessary
heating. It is recommended that a DC induction soldering unit be used if
possible. Do not use open flame soldering. It is recommended that heat
shrink be applied over finished termination point.
D. Support the barrel assembly in a vise having smooth-faced jaws;
with female receptacle have flange secured in vice for holding steady.
The plug and receptacle keyways/keys are designed to withstand the
assembly torque. See photo “MM”.
PP
MM
E. Apply cable adaptor or insulation clamp nut by strap wrench, turning
counterclockwise (left hand thread) until hand-tight. APPLY STRAP
WRENCH TO CABLE ADAPTER OR INSULATION CLAMP AND TIGHTEN UNTIL IT SHOULDERS FULLY ON
BARREL. Substantial resistance should be felt by assembler as he rotates adapter on final revolution. See
photo “PP”.
F. Slide Ex gland or grommet into cable adapter and engage either cable grip, or gland washer and gland nut.
DRAW UP TIGHT WITH WRENCH. If mechanical clamp nut is used, tighten clamp screws as final step.
NOTE 1. Photo “YY” is an example of EX-13-3 Series Plug using Exd gland.
37
STAR-LINE EX®
Star-Line EX®
Assembly & Terminating Instructions
Electrical Connectors with MOD II Inserts
Individual contacts are crimped to their respective conductors outside of the connector where
ample working space is available. The crimping operation can be done by hand or power
operated tools. Reference page 86 of this catalog for proper tool information.
Terminated contacts are individually inserted into the insulation with a contact insertion tool.
See photo “JJ”. Contacts may be inserted and removed without degrading contact retention
or environmental capability. The front rigid portion of the insert functions to stabilize and
ensure positive alignment of the contacts.
Contact cavities are clearly numbered on the front and rear insert face to facilitate
identification during assembly, inspection, and maintenance.
All contact cavities, whether used or not, must be populated in order to maintain certification
and proper environmental sealing.
JJ
For Electrical Connectors with MOD III Inserts
Mod III connectors contain insulations that are factory installed and locked into position with a non-removable retaining
ring. Each insulator assembly contains a resilient seal interposed between two rigid plastic insulators. Mod III contacts
are rear insert-able and rear release-able for quick and easy circuit changes. Mod III contacts are retained in their
respective cavities by means of collapsible metal collets. The main advantage of collet style retention are lower insertion
forces, eliminating need for insertion tools, and higher retention forces. Contact cavities are clearly numbered on the
front and rear insert face to facilitate identification during assembly, inspection, and maintenance. All contact cavities,
whether used or not, must be populated in order to maintain certification and proper environmental sealing.
All connectors are shipped with the inserts factory installed in the barrel shell, and in the specified key position.
CRIMPING CONTACTS: Contacts are crimped outside of the connector with a proper tool. Check through the inspection
hole in contact to make certain wires are fully bottomed in well before crimping.
Panel Mounting a Receptacle
1.The panel receptacle is comprised of two basic pieces. The first is the actual
panel receptacle assembly, where the mating plug enters, and the second is the
panel adapter/potting chamber.
Panel Gasket
2. Following the termination and/or insertion of the contacts into their
representative cavities, the panel adapter is the firmly tightened all the way until
travel ceases.
3. The potting step can then be completed. After the potting compound has
hardened, the completed receptacle assembly can be installed into the
enclosure.
4. The square panel gasket is furnished for installation on the outer surface of the
enclosure behind the square flange. The sealing washer and brass locknut
should be fully tightened with proper tools. Following this step four proper
length 10mm screws should be installed into holes in corner of front flange.
(Brass locknut is not required when threading receptacle assembly into a
flameproof enclosure.
Brass Locknut
Sealing Washer
5. For all increased safety panel mount receptacles:
In accordance with EN50019:2000, Clause 7.1, the increased safety enclosure
certificate must include the use of the device as well as an electric strength test
on the finished assembly.
6. The panel mount variant shall be installed in a suitably certified and dimensioned
flameproof equipment when it’s certificate allows such installation.
38
STAR-LINE EX®
Star-Line EX®
Amphenol
INDUSTRIAL
Potting Instructions
All cable adapters, other than ones suited for mating with an EX-certified gland, must be filled with encapsulant (potted).
The material certified for use in filling this connector line is to be supplied by Amphenol Industrial part number
10- 838535. The user or installer shall consider the performance of these materials with regard to attack by aggressive
substances that may be present in the hazardous area. This material is a two-component casting system with a 1:1
volumetric mix ratio. It has low exothermic qualities, peaking at only 102°F during cure. The material starts to harden in
under 2 hours and fully cures at room temperature in 24. It can be quick cured in 2 hours at 140°F.
The product is available in easy “mix & dispense” cartridges. More informa tion is available by contacting:
Amphenol Industrial Operations, Technical Support
Phone: (520) 285-5130
Filling Depths
Mixing Instructions
1. CAUTION: Wear goggles or other eye protection during all
operations.
The Cable Adapter should be filled with the encapsu-
lant to the following levels:
2. Remove the tape band from the mid-section of the cartridge.
3. Squeeze cartridge slightly in area of the removed tape band
to deform foil barrier.
1-3/4" Empty
4. Push the threaded end of the mixing rod into small and fully
threaded into it’s mating thread within the tube.
5. Push the mixing rod to the bottom of cartridge and begin
plunging the mixing rod, the full length of the cartridge, while
rotating the mixing rod approximately 90° with each stroke.
Mix for the total number of 50 strokes. A stroke is one
complete in and out cycle. On the last stroke, mixing rod
should be fully extended outward.
Filled With Compound
6. Grasp the cartridge firmly at the neck of the tube, and
unscrew the mixing rod by turning counterclock-wise
approximately 3 turns. Remove mixing rod.
Cable Adapter
7. Install nozzle and remove bottom cap.
•
In-line cable adapters are filled to within one & three
quarter inches (1¾”) of the end of the adapter. The
goal is to have all the volume filled without interrupting
the cable grommet from seating when the strain relief
nut is installed.
8. Load tube into a standard painters caulk gun.
9. Pot connectors in mated condition to assure contact
alignment.
10. Potting not required when using Exd/Exe gland option for
plugs and in-line receptacles.
Panel Adapter (shown above)
•
Bulkhead adapters should be filled to within
1/16” of the top.
39
STAR-LINE EX®
Star-Line EX®
Potting Instructions
Volume Chart
The following chart illustrates how much potting compound is needed per connector. This is based on fill lengths of
3-7/8” (in-line adapters) and 1-3/4” (Panel mount adapters) and the smallest allowable cable diameter included for each
particular shell.
* Note: These volumes are estimated. Necessary volumes may vary depending on conductor count, insulation, and jacket thickness.
Shell Size
Approx. Cement usage
in a 6” cable adapter*
Approx. Cement
usage in a bulkhead
adapter*
(Fluid Ounces)
(Fluid Ounces)
12
16
20
24
28
1.6
3.5
6.1
9.0
11.1
.5
1.1
2.1
3.3
4.5
Recommendations
It is recommended where possible, that when mated sets of connectors are potted that the connector with the female insert
be potted first, allowed to set and then the male be potted while it is mated to the previously potted female connector. This
will ensure that the male contacts will be seated or ‘aimed’ properly at the female socket contact opposite it. The male
contacts have a given amount of movement while not engaged, and if during initial potting procedures the male contacts are
positioned beyond this movement range, they will not properly make contact with the socket contact.
Mixing Rod
Cartridge
Foil Barrier
Plunger
Catalyst
Tape Band
Base Compound
Bottom Cap
40
Single Pole Power
Amphenol
INDUSTRIAL
Rig-Power® Connectors
(1000v AC/DC)
Connector
Standard
RIG-Radsok®
Style
Insert Gender
Part Number*
Part Number*
Plug w/ Mech. Clamp
Dead Front Pin (Line side)
Socket Contact (Load Side)
Dead Front Pin (Line side)
Socket Contact (Load Side)
Dead Front Pin (Line side)
Socket Contact (Load Side)
Dead Front Pin (Line side)
Socket Contact (Load Side)
Dead Front Pin (Line side)
Socket Contact (Load Side)
RIG-10P▲-XX-M-◆
RIG-10S▲-XX-M-◆
RIG-15P▲-XX-M-◆
RIG-15S▲-XX-M-◆
RIG-17P▲-XX-M-◆
RIG-17S▲-XX-M-◆
RIG-17PR-◆
RIG-R10P▲-XX-M-◆
RIG-R10S▲-XX-M-◆
RIG-R15P▲-XX-M-◆
RIG-R15S▲-XX-M-◆
RIG-R17P▲-XX-M-◆
RIG-R17S▲-XX-M-◆
RIG-R17PR-◆
Plug w/ Mech. Clamp
Cable Receptacle w/ Mech. Clamp
Cable Receptacle w/ Mech. Clamp
Fixed CableReceptacle w/ Mech. Clamp
Fixed Cable Receptacle w/ Mech. Clamp
Panel Mount Receptacle (Bus Bar)
Panel Mount Receptacle (Bus Bar)
Panel Mount Receptacle (Direct Cable Entry)
Panel Mount Receptacle (Direct Cable Entry)
RIG-17SR-◆
RIG-R17SR-◆
RIG-17PN-◆
RIG-R17PN-◆
RIG-17SN-◆
RIG-R17SN-◆
NOTE: Radsok® version not backward
compatible with original contact design
* ▲ Select Cable Size. See Cable Size & Amperage Guide below.
XX - Select Cable Diameter Code #. See Grommet Selection Guide below.
M designates Mechanical Clamp (For basketweave grip substitute K for M).
◆ Select standard color code from Color Code options below.
Use Crimp Tool: T&B #TBM15
RIG-Power Grommet
Selection Guide (XX)
Cable Size & Amperage
Selection Guide (p)
Standard
Amperage
RIG-Radsok®
Amperage
TBM 15
Cable Diameter
1.000-1.125
1.125-1.250
1.250-1.375
1.375-1.500
1.500-1.625
1.625-1.750
1.750-1.875
Code No. (XX)
Cable Size
Die Code No.
18
20
22
24
26
28
30
2 = 313 kcmil
3 = 373 kcmil
4 = 444 kcmil
5 = 535 kcmil
6 = 646 kcmil
7 = 777 kcmil
625
925
1000
1200
1350
1500
1500
76
700
87
800
107
107
107
115
900
1000
1135
Color Code Options (t)
Current Type
DC
AC
Standard Color Code
Blue
-BL
Orange
-OR
Yellow
-Y
Brown
-BR
Red
-R
White
-W
Black
-BK
Green
-G
ꢀ
PartꢀNumberꢀSuffixꢀ◆
NOTE: It is the responsibility
of the user to ensure
other components of their
system have equal/greater
amperage carrying capacity.
41
Single Pole Power
RIG-R17SR-R
RIG-R10P7-22-M-R
RIG-Power® Receptacle w/Radsok ®
Busbar Socket (Color Code Red)
RIG-Power® Plug w/Radsok® Pin
(Color Code Red)
Mated Pair Starline EX Rig-Power w/Radsok®
EX-17-1-C24-R386SR
Starline EX Receptacle
w/Radsok® Socket
EX-13-3-D2-C24-R386PN
StarLine EX Plug w/Radsok® Pin
8.703
8.734
PLUG
RIG-10X -XX-M
.297 DIA. 4 HOLES
NOTE:
See page 20, shell size
C24 for full mounting
dimensions.
2.531 SQ.
3.250 SQ.
PANEL MOUNT RECEPTACLE
RIG-17X
42
Amphenol
Single Pole Power
INDUSTRIAL
Single Pole Power Connectors
P-500TM / PD-501 POWER Connectors
Wire
Size
Type of
Part
Boot Part #
(See Color Code)
Cable
Sealing Range
Ampacity
Termination
Gender
Number
900*
900*
900*
325
–
Stud
Socket
Pin
P-500126-BS-◆
PD-501-L
–
–
535MCM
535MCM
313MCM
Solder
Crimp
Solder
TMPC-10-◆
TMPC-10-◆
TMPC-10-◆
1.125 - 1.500
1.125 - 1.500
1.125 - 1.500
Pin
P-500126-P
PD-501-S
Pin
Note: Connectors are rated at 1000 Volts AC/DC when mounted on 5" centers.
Copper alloy, silver plated contacts for maximum conductivity.
Crimp tool required for P-500126-P is Thomas & Betts hex crimp using Tool # TBM15 &
die catalog #15505 or BURNDY “YA”
* When used with 125° C rated cable.
6.813
5.969
TMPC-10-R
3.625
1.875
2.750
.547 MIN. PANEL THICKNESS
.750 2.250
1.375
BOOT
2.656 D
.750 D
1.375 D
1.062 D
PIN
1.066 DIA. OVER KNURL
1.062
1.052
PIN PD-501-L
MOUNTING HOLE
DIA.
6.813
1.375
6.813
PANEL BOARD SOCKE
P-500126-BS
3.625
1.875
3.625
1.875
1.375
BOOT
BOOT
2.656 D
.750 D
2.656 D
1.250 D
.955 D
1.187 D
.750 D
.875 D
PIN
PIN
PIN P-500126-P
PIN PD-501-S
TMPCTM Connectors
With Standard
Contacts
With Radsok
Contacts
Part
Number
Cable
Sealing
Range
Type of
Part
Current
Range
Current
Range
Wire
Size
Boot
Part No.
Gender
Termination
Number
Socket
Socket
Pin
7/8" Stud/Panel Board
2 Hole Bus Bar
Crimp
TMPC-41777-L-◆ 900-1135 amps
TMPC-41777-24L 900-1135 amps
TMPC-41777-RL-◆ 1500
TMPC-41777-R24L 1500
N/A
N/A
N/A
N/A
N/A
N/A
TMPC-40535-L
TMPC-40777-L
900 amps
900-1135 amps
TMPC-40535-RL
TMPC-40777-RL
1500
1500
444-535 kcmil TMPC-10-◆ 1.125-1.500
646-777 kcmil TMPC-10-◆ 1.125-1.500
Pin
Crimp
Note: TMPC Connectors are rated at 1000 Volts AC/DC when mounted on 5" centers.
Material is copper alloy, silver plated for maximum conductivity and corrosion resistance.
Recommended crimping tools are as follows: Anderson (Square D) Versa Crimp VC8 (four indent).
COLOR CODE DOT
1-1/8 DIA.
.547 MIN.PANEL THICKNESS
4-1/16 REF.
6.000
3.500
CLEVIS PIN
6.000
2.250
1.750
1.066 DIA. OVER KNURL
DIA. MOUNTING HOLE
.656 DIA. 2 HOLES
1.062
1.052
MOTOR BUS BAR MOUNT
SOCKET TMPC-41777-24L
PANEL BOARD SOCKET
TMPC-41777-L
43
STAR-LINE®
TMPC POWER MOUNT
Amphenol® TMPC POWER MOUNT Flange
Mounted Traction Motor Power Connector
series featuring RADSOK® Contacts.
Features & Benefits:
•ꢀ RADSOK contact provide increased
amperages than competition
•ꢀ Contacts rated at 1500 amp for 777 MCM
cables
•ꢀ Contacts machined from high grade
aluminum to offer longer life, more mating
cycles
•ꢀ Lower insertion/removal forces is a by-
product of our RADSOK contacts
•ꢀ Molded flange base mounts directly to
Stainless or Aluminum panels, thus
eliminating the need for added secondary
mounting fixtures
•ꢀ Color coded mounting bases and cable side
boots available to help prevent cross mating,
while allowing easier electrical phase
identification
Amphenol Industrial Operations introduces the
addition of our “NEW” TMPC Power Mount flange
mounted connector series. The New TMPC Power
Mount series is an addition to our time tested TMPC
Single Pin power connector line. The TMPC Power
Mount incorporates our existing TMPC connectors
with RADSOK® contacts into our new thermoplastic
molded receptacle flange.
Available in color codes per the NEC AC/DC
Electrical requirements, the TMPC Power Mount
series is designed to work with current IEEE Type P
drilling cables (sizes range from 313 MCM through
777 MCM). The RADSOK® contacts allow for
higher amperages and reduced insertion/removal
forces when compared to similar products in the
market.
•ꢀ Connector series comes complete with
molded Hypalon caps and insulation boots
•ꢀ Patent Pending
44
STAR-LINE®
Amphenol
INDUSTRIAL
PLUG KIT PART NUMBER
COLOR
313 MCM
444 MCM
535 MCM
646 MCM
777 MCM
BLACK
TMPC-SP3-BK TMPC-SP4-BK TMPC-SP5-BK TMPC-SP6-BK TMPC-SP7-BK
COLOR OPTIONS AVAILABLE:
Black, Blue, Brown, Green, Gray,
Orange, Purple, Red, White, Yellow
Plug Kit Consist of:
- Pin Contact
- Boot (color designation)
- Rubber Cover
RECEPTACLE KIT PART NUMBER
COLOR
FLANGE KIT W/ CONTACT
FLANGE KIT LESS CONTACT
BOOT PART
TMPC-10-BK
Black
TMPC-SR-BK
TMPC-SRLC-BK
COLOR OPTIONS AVAILABLE: Black, Blue,
Brown, Green, Gray, Orange, Purple, Red, White,
Yellow
Receptacle Kit Consist of:
-ꢀSocketꢀContactꢀ(affixedꢀintoꢀtheꢀflange)
- Flange (color designation)
- Rubber Cover
ACCESSORIES
CONTACTS ONLY
(FOR PIN RETENTION RING
ADD -RR)
DESCRIPTION
PART NUMBER
TMPC-SR-CAP
RECEPTACLE CAP
TMPC-SP-CAP
TMPC-SR-G
SR1-313R
SR1-444R
SR1-535R
SR1-646R
SR1-777R
BOOT CAP
MOUNTING GASKET
BOOT RING 313 MCM
BOOT RING 444 MCM
BOOT RING 535 MCM
BOOT RING 646 MCM
BOOT RING 777 MCM
CABLE SIZE
BUSBAR CONTACT
313-777
TMPC-1
MCM
CABLE SIZE
PIN CONTACT
313-535 MCM
646-777 MCM
TMPC-40535-RL
TMPC-40777-RL
45
STAR-LINE®
Insert Configuration
Listing
For Amphenol®/ Pyle® Star-Line, Star-Lok and Star-Line EX Connectors
Introduction
TheꢀAmphenol/PyleꢀStar-LineꢀInsertꢀConfigurationꢀListingꢀisꢀissuedꢀprimarilyꢀtoꢀidentifyꢀvariousꢀcontactꢀinsertꢀ
arrangements.ꢀForꢀtheꢀengineer,ꢀitꢀprovidesꢀvisualꢀselectionꢀofꢀtheꢀinsertꢀconfigurationꢀneededꢀtoꢀsatisfyꢀhisꢀrequirements.ꢀ
For the end user, the list provides general information useful in the termination of plugs and receptacles. To aid the reader,
theꢀinsertꢀconfigurationsꢀareꢀpresentedꢀinꢀnumericalꢀorder,ꢀbasedꢀonꢀtheꢀnumberꢀofꢀcontactsꢀinꢀeach.
The male insert illustration shown left (and those on the
following pages) is shown as it appears when viewed
from the front. Contacts are shown by both physical
positionꢀwithinꢀtheꢀconfigurationꢀandꢀbyꢀcontactꢀnumber.ꢀ
The contact number corresponds to the contact position
shown on the rear face of the insert illustrated as well
as to both the front and rear faces of the mating insert.
The symbol used to show contact location is indicative
of contact size. For example, the contact symbol in
this illustration represents a #8 contact. An explanation
of contact symbols is presented on each page of the
listing. Each drawing also provides data on normal and
alternate key positions. Drawings are reduced from
actualꢀsizeꢀofꢀtheꢀinsertꢀconfiguration.
NOTE: Alternate keying or insert polarization is intended to
resist improper intermating of plugs and receptacles of like
shell sizes and like insert arrangements.
Contact Insert Ordering
Plug and receptacle contact inserts are selected according to requirements for Service Voltage Rating, Number of
Contacts, Wire Size and Ampere Rating.
Mod I and II inserts may be purchased separately for assembly into the basic barrel. The Catalog Number for each is
shown on the chart accompanying each drawing. Pin or socket inserts are interchangeable in male and female barrels.
Mod III inserts, as a unit, cannot be purchased separately because contact inserts are factory assembled to, and sealed
in,ꢀtheꢀbasicꢀbarrel.ꢀTheꢀDashꢀNumberꢀgivenꢀwithꢀeachꢀModꢀIllꢀconfigurationꢀmustꢀbeꢀshownꢀasꢀaꢀsuffixꢀtoꢀtheꢀbasicꢀbarrelꢀ
Catalog Number to identify the insert desired.
Arrangements are available with high amperage RADSOK®ꢀcontactsꢀspecificallyꢀdesignedꢀforꢀStar-Lineꢀinserts.ꢀTheseꢀareꢀ
designated with an ‘R’ in the part number. For example: ZP-C28-R42PR would designate an insert with size 4/0 RADSOK
pin contacts. ZP-C28-R42SR would designate an insert with size 4/0 socket contacts.
46
ꢁ
ꢁ
Specificationsꢁ Circuitꢁ ꢁ Breakingꢁ
Non-Circuit
Breaking
Surfaceꢁ
Distance
Inches
Thru-Air
Spacing
Inches
STAR-LINE®
Amphenol
INDUSTRIAL
MIlitary
Ratings
MIL-5015
N.E.C. Ratings
ELECTRICAL
Ratings
Non-
Circuit
Over
Service Voltage Ratings
The voltage to which contact inserts are limited
is a function of the dielectric separation between
adjacentꢀcontactsꢀandꢀbetweenꢀcontactsꢀ
and shell.
Service
Voltage
Nominal
Nominal
D.C.
Volts
RMS
A.C.
Volts
RMS
D.C.
RMS
A.C.
RMS
Instrument 250
200
500
–
–
1/16
1/8
3/16
1/4
5/16
1
–
A
D
E
B
C
700
250
600
600
600
600
240
600
600
600
600
1/16
1/8
The voltage rating is designated by a service
voltage rating letter which is shown in the
service voltage rating table with each contact
configurationꢀlisting.
1250
1750
2450
4200
900
1250
1750
3000
3/16
1/4
5/16
Three Classifications of Ampere Ratings
MS Ampere Ratings: (MIL-C-39029)
Based on the combination of the following:
The amount of current which an individual pin and socket contact may carry is a function of contact material and design
efficiencyꢀofꢀtheꢀpinꢀandꢀsocketꢀsystemꢀasꢀwellꢀasꢀtheꢀabilityꢀofꢀtheꢀprimaryꢀconductorꢀinsulationꢀtoꢀresistꢀtemperatureꢀrisesꢀ
due to inherent copper losses and bundling factors.
Total current carrying capacity of the connector is a function of the insert temperature which is rated at 225°F (107° C) for
continuous operation. The total operating temperature is the summation of the ambient temperature plus the temperature
rise resulting from the thermal losses of each contact.
MIL-W-5088ꢀspecificationsꢀmayꢀbeꢀusedꢀasꢀaꢀgeneralꢀreferenceꢀonꢀtheꢀsubjectꢀinasmuchꢀasꢀpertinentꢀcableꢀderatingꢀdataꢀ
is included.
N.E.C. Non-Circuit-Breaking or Disconnect Ampere Ratings
The non-interrupting current ratings, shown in the table, are based on the temperature of the contacts being within the
rangeꢀspecifiedꢀbyꢀUnderwriter’sꢀLaboratories,ꢀInc.ꢀwhenꢀwireꢀsizesꢀareꢀselectedꢀinꢀaccordanceꢀwithꢀtheꢀNationalꢀ
Electrical Code.
When multiple conductors are used, the load factor and temperature rise based on ambient and total insert temperature
must be taken into consideration..
NOTE: The N.E.C. circuit breaking and non-circuit breaking
Non-Circuit
ratings are based on test results of contacts and connectors.
Breaking
† MV Drop
ConsultꢀtheꢀN.E.C.ꢀwhenꢀselectingꢀwire/cableꢀforꢀspecificꢀ
applications. Under certain conditions, a wire size may be
rated higher or lower than the table indicates for a given
contact size.
Contact
Size
Ampere Rating
AWG/
MCM
MS
N.E.C.
Solder
Crimp
***
Contacts Contacts
†
Measurements made at extreme ends of mated
contacts with probe touching contact and wire (MIL-5015
specifications).
#18
#16
–
13
23
33
46
80
150
225
–
9
16
22
21
20
16
12
10
10
8
30
29
27
26
23
22
22
22
–
** Based on temperature rise (National Electrical Code
#12
30
Requirement).
#10
40
*** Based on Arcing Control (National Electrical Code
Requirement).
# 8
50
# 4
90
#1/0
155
225
325
750
839
937
1048
#4/0
ForAmphenol Star-Line product insert de-rating
information per the National Electric Code,
please consult theAmphenol Industrial website,
www.amphenol-industrial.com. Chart is located
under LIt Er At ur E tab.
350 MCM
500 MCM
535 MCM
646 MCM
777 MCM
8
–
–
30
–
–
–
–
–
–
–
–
–
47
STAR-LINE®
Spare/Replacement Contacts for
MOD II and MOD III Inserts
Contacts are machined copper alloy ranging in size (AWG) from #18 to 500 MCM.
Standard line contacts are silver plated but can also be furnished with gold over silver, gold over nickel, and other combinations
of plating systems available upon request.
Pin contacts are of blended geometry to provide extra strength and protection against damage. Socket contacts are the closed
entry type.
Contacts for MOD I inserts are not listed because these inserts are factory assembled and damage may be done to the resilient
centerꢀinsulationꢀifꢀcontactsꢀareꢀinsertedꢀorꢀremovedꢀbyꢀinexperiencedꢀpersonnelꢀinꢀtheꢀfield.
MOD II
Size
“W”
“C”
“W”
Polarizing
Standard
Polarizing
“C”
Awg/MCM
Length
Length
Ground
18 Pin
18 Socket
ZP-4018-36L
ZP-4118-36L
16 Pin
16 Socket
ZP-4016-36L
ZP-4116-36L
ZP-4016-37L
ZP-4012-37L3
ZP-4010-37L2
12 Pin
12 Socket
ZP-4012-36L
ZP-4112-36L
10 Pin
10 Socket
ZP-4010-36L
ZP-4110-36L
8 Pin
8 Socket
ZP-4008-66L
ZP-4108-66L
4 Pin
4 Socket
ZP-4004-66L
ZP-4104-66L
ZP-4804-66L
ZP-4904-66L
1/0 Pin
1/0 Socket
ZP-4000-66LB
ZP-4041-76LB
ZP-4800-66LKB
ZP-4100-66L
ZP-4141-76L
ZP-4900-66LK
4/0 Pin
4/0 Socket
500 MCM Pin
500 MCM Socket
P-206053-CP
P-206053-CS
535 MCM Pin
535 MCM Socket
RIG-C24-535PN
RIG-C24-535SN
646-777 MCM Pin
646-777 MCM Socket
RIG-C24-386PN
RIG-C24-386SN
“W” length represents standard insert length for sizes 12, 16, 20 24 and 28. “C” length represents longer insert length for sizes C20, C24 and C28.
Contacts in “C” length inserts are 1/2” longer than standard. Ground contacts are 1/8” longer than standard. Ground clips are part of inserts. “C’
length ground contacts are 1/8” longer than “C” length line contacts.
For Amphenol Star-Line product insert de-rating information
per the National Electric Code, please consult the Amphenol
Industrial website, www.amphenol-industrial.com. Chart is
located under LITERATURE tab.
48
STAR-LINE®
Amphenol
INDUSTRIAL
Termination Data
Amphenol – Pyle Connectors Corporation’s tools for contact crimping, insertion and removal are required for
terminating and assembling contacts.
Contact Dimensions
Contact
Size
WIRE WELL DIMENSIONS
Solder Mod I
Crimp* Mod II
Crimp* Mod III
Diameter
AWG (mm)
Diameter
Depth
Diameter
Depth
Depth
#18 (0.75)
.060” (1.52)
.079” (2.00)
.117” (2.97)
.142” (3.61)
.210” (5.33)
.333” (8.45)
.470” (11.94)
.656” (16.7)
.798” (20.27)
13/64” (5.15)
13/64” (5.15)
17/64” (6.47)
25/64” (9.92)
33/64” (9.12)
37/64” (14.63)
41/64” (16.27)
57/64” (22.62)
1-1/8” (28.58)
.059” (1.49)
.079” (2.00)
.113” (2.87)
.142” (3.60)
.189” (4.80)
.289” (7.34)
.445” (11.30)
3/8” (9.52)
.058” (1.47)
.079” (2.00)
.113” (2.87)
.142” (3.60)
.188” (4.77)
.278” (7.06)
.455” (11.56)
.656” (16.7)
3/8” (9.52)
#16 (1.5)
1/2” (12.70)
17/32” (6.74)
19/32” (15.09)
3/4” (19.05)
53/64” (21.03)
1-1/8” (28.58)
1/2” (12.70)
#12 (4.0)
17/32” (13.49)
19/32” (15.08)
3/4” (19.05)
#10 (6.0)
#8 (10.0)
#4 (25.0)
53/64” (21.03)
15/16” (23.81)
15/16” (23.81)
1/0 (50.0)
4/0 (120.00)
350MCM (185.00)
500 MCM (240.00)
1.00” (25.40)
1-3/8” (34.93)
* Crimp contacts have inspection hole.
Crimp Data
Torque Data for
Conductor
Wire Size (AWG)
Crimped
Crimp Retention
Pressure Contacts
MOD I
Contact
Size
Min. Force
Lbs. (N)
Contact/Conductor
Size/Awg (mm)
Torque Req.
Retention Force
#18
#20
#22
38 (169.0)
19 (84.5)
15 (66.7)
In./Lbs. (N•m)
Lbs. (N)
#18 (0.75)
#16 (1.5)
#12 (4.0)
#10 (6.0)
#8 (10.0)
#4 (25.0)
1/0 (50.0)
4/0 (120.00)
100 (11.3)
4/0
3/0
2/0
1/0
#1
450 (2001.7)
350 (1556.9)
300 (1334.5)
250 (1112.0)
200 (889.6)
180 (800.7)
#16
#18
#20
50 (222.4)
38 (169.0)
19 (84.5)
1/0 (50.0)
50 (5.7)
#12
#14
#16
110 (489.3)
70 (311.4)
50 (222.4)
#2
#4 (25.0)
20 (2.3)
#4
#6
#8
140 (622.8)
100 (444.8)
90 (400.3)
#10
#12
#14
180** (800.7)
110 (489.3)
70 (311.4)
#8 (10.0)
#10 (6.0)
25 (2.8)
15 (1.7)
#8
75 (333.6)
#10 80 (355.9)
#12 70 (311.4)
#14 60 (266.9)
#8
to
225 (1000)
#10
180 (800)
#4
to
400 (1779)
#6
300 (1334)
550 (2447)
#2
to
1/0
700 (3114)
4/0
3/0
2/0
875 (3892)
825 (3670)
750 (3336)
4/0 (120.00)
500(240.00)
500 MCM
2500 (11120)
535
646
777
Recommend using Thomas & Betts
TBM 15 crimp tool with appropriate
sized dies.
** Stranded wire
49
STAR-LINE®
Thermocouple Contacts
Thermocoupleꢀcontactsꢀareꢀavailableꢀforꢀuseꢀinꢀallꢀinsertꢀconfigurations.ꢀContactꢀcanꢀbeꢀeitherꢀpurchasedꢀseparatelyꢀorꢀincludedꢀ
in the insert/connector-please coordinate with the factory on this latter option. For crimp terminations-see tools shown on page 76.
When soldering, please adhere to the following procedures: (1) clean wire and solder well with stainless scratch brush. (2) Use
HandyꢀandꢀHarmanꢀSilverꢀSolderꢀFlux.ꢀ(3)ꢀUseꢀHandyꢀandꢀHarmanꢀAMSꢀ2665ꢀSilverꢀSolderꢀwithꢀflameꢀtorch.ꢀIMPOr t ANt -use
extremeꢀcareꢀtoꢀpreventꢀoverheatingꢀtheꢀfemaleꢀcontact,ꢀotherwiseꢀtensionꢀwillꢀbeꢀlostꢀandꢀresultꢀinꢀpoorꢀcontact.ꢀ(4)ꢀCleanꢀfluxꢀ
from all surfaces using boiling water or steam.
MOD I & II
Color
Code
Thermocouple
Material*
Table Temperature Range
of Thermocouple Material
Size Gender
Cat. No.
Pin
#16
ZP-4016-10MF
Black
Yellow
White
Green
Red
Iron
Constantan
Chromel
Alumel
Socket
ZP-4116-10MF
ZP-4016-10NF
Temperature Range
Pin
#16
Material*
Degrees
Short Time
Socket
ZP-4116-10NF
ZP-4016-10PO
Continuous
Pin
#16
Electrolytic Copper
& Constantan
190-350°C
to 600°C
Socket
ZP-4116-10PO
ZP-4016-10RO
Chromel & Constantan
Iron & Constantan
Chromel & Alumel
0-900°C
0-1100°C
0-1100°C
to 1100°C
to 1100°C
to 1350°C
Pin
#16
Socket
ZP-4116-10RO
ZP-4016-10CF
Pin
#16
Copper
Socket
ZP-4116-10CF
ISAꢁColorꢁ
Coding
ꢁ
MilitaryꢁColorꢁ
Coding
ꢁ ConductorꢁIdentification
ISA
Symbol
Nomenclature*
(+)
(–)
Jacket
(+)
(–)
Positive (+)
Negative (–)
J
Iron/Constantan
Chromel/Alumel
Copper/Constantan
White
Red
Red
Black
Yellow
Blue
Black
White
Red
Yellow
Green
Yellow
Yellow
Red
Magnetic
Non-Magnetic
K
T
E
B
S
Yellow
Blue
Non-Magnetic
Copper Color
Non-Magnetic
Copper Color
Magnetic
Red
Non-Magnetic
Chromel/Constantan Purple
Red
Purple
Black
White
Red
Silver Color Non-Magnetic
Non-Magnetic
Copper/Copper
Alloy #11
Black
White
*
Chromel and Alumel are registered trademarks of Hoskins Manufacturing Company.
ForAmphenol Star-Line product insert de-rating information per the National Electric Code, please consult theAmphenol
Industrial website, www.amphenol-industrial.com. Chart is located under LIt Er At ur E tab.
50
ꢀ ZP-C-16-341ꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configuration Index
For drawings and further information of insert arrangements listed see the referenced page numbers. Arrangements with RADSOK
contacts are designated with an ‘R’ in front of the dash number in the part number. For availability of other arrangements, consult
Amphenol Industrial Operations.
Insertꢀ
Arrangementꢀ
Numberꢀ
MODꢀ MODꢀ MODꢀ Radsokꢀ
Totalꢀ
18ꢀ
16ꢀ
12ꢀ 10ꢀ
8ꢀ
4ꢀ
1/0ꢀꢀꢀꢀꢀꢀꢀ4/0ꢀꢀꢀꢀꢀꢀꢀ313MCMꢀꢀꢀꢀ350ꢀMCMꢀꢀꢀ373ꢀMCMꢀꢀꢀ444ꢀMCMꢀ ꢀ535ꢀMCMꢀ 646-777ꢀ Pageꢀ
ꢀ
ꢀ
Iꢀ
ꢀ
IIꢀ
ꢀ
IIIꢀ Contactsꢀ Numberꢀ (0.75)ꢀ (1.5)ꢀ (4.0)ꢀ (6.0)ꢀ (10.0)ꢀ (250)ꢀ (50.0)ꢀ (120.0)ꢀ
(185.0)ꢀ
ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ(240.0)ꢀꢀꢀꢀꢀ(300-400)ꢀꢀꢀNo.ꢀ
ꢀ
ꢀ
ꢀ
ofꢀContactsꢀ
ꢀ
RIG-C24-386ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
1ꢀ
1ꢀ
1ꢀ
1ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
1ꢀ
1ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
1ꢀ
1ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
54
54
54
54
54
54
54
54
54
54
64
56
56
56
56
56
70
59
59
61
55
55
55
56
56
67
64
59
59
65
67
55
54
71
59
59
74
57
57
70
69
57
57
66
79
73
73
57
57
77
72
66
68
71
ꢀ
ꢀ RIG-C24-R386ꢀ
ꢀ RIG-C24-535ꢀ
ꢀ RIG-C24-R535ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
1
1
ꢀꢀꢀꢀRIG-C24-313ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ
ꢀ RIG-C24-R313ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ
ꢀꢀꢀꢀRIG-C24-373ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ
ꢀ RIG-C24-R373ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ
ꢀꢀꢀꢀRIG-C24-444ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ
ꢀ RIG-C24-R444ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
1
1
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
1
1
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ ZP-12-310ꢀ
ꢀ ZP-12-14ꢀ
ꢀ
X(G)ꢀ
ꢀ
Xꢀ
7ꢀ
4ꢀ
ꢀ
ꢀ
7ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
4ꢀ
4ꢀ
4ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ ZP-12-314ꢀ
ꢀ ZP-12-316ꢀ
ꢀ ZP-12-22ꢀ
ꢀ
Xꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ ZP-12-322ꢀ
ꢀ ZP-12-323ꢀ
ꢀ ZP-12-24ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
17ꢀ
5ꢀ
17ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ ZP-12-324ꢀ
ꢀ ZP-12-326ꢀ
ꢀ ZP-12-27ꢀ
ꢀ
Xꢀ
ꢀ
Xꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
5ꢀ
3ꢀ
ꢀ
ꢀ
2ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
3ꢀ
3ꢀ
3ꢀ
3ꢀ
ꢀ
ꢀ
ꢀ ZP-12-327ꢀ
ꢀ ZP-12-330ꢀ
ꢀ ZP-12-33ꢀ
ꢀ
Xꢀ
ꢀ
Xꢀ
Xꢀ
ꢀ
3ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
3ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
4ꢀ
4ꢀ
4ꢀ
10ꢀ
7ꢀ
ꢀ
ꢀ
ꢀ
ꢀ ZP-12-333ꢀ
ꢀ ZP-12-334ꢀ
ꢀ ZP-12-348ꢀ
ꢀ ZP-12-53ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
10ꢀ
7ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
5ꢀ
5ꢀ
5ꢀ
7ꢀ
ꢀ
ꢀ
ꢀ
ꢀ ZP-12-653ꢀ
ꢀ ZP-12-354ꢀ
ꢀ ZP-12-355ꢀ
ꢀ ZP-12-56ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
7ꢀ
ꢀ
ꢀ
ꢀ
10ꢀ
3ꢀ
10ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
3ꢀ
ꢀ ZP-16-312ꢀ
ꢀ ZP-16-16ꢀ
ꢀ ZP-16-316ꢀ
ꢀ ZP-16-321ꢀ
ꢀ ZP-16-22ꢀ
ꢀ ZP-16-322ꢀ
ꢀ ZP-16-324ꢀ
ꢀ ZP-16-325ꢀ
ꢀ ZP-16-28ꢀ
ꢀ ZP-16-328ꢀ
ꢀ ZP-16-29ꢀ
ꢀ ZP-16-333ꢀ
ꢀ ZP-16-335ꢀ
ꢀ ZP-16-37ꢀ
ꢀ ZP-16-38ꢀ
ꢀ ZP-16-638ꢀ
ꢀ ZP-16-640ꢀ
ꢀ ZP-16-344ꢀ
ꢀ ZP-16-346ꢀ
ꢀ ZP-16-349ꢀ
ꢀ ZP-16-355ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
19ꢀ
5ꢀ
ꢀ
ꢀ
19ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
37ꢀ
4ꢀ
ꢀ
37ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
4ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
16ꢀ
16ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
18ꢀ
16ꢀ
4ꢀ
ꢀ
ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
9ꢀ
ꢀ
8ꢀ
ꢀ
ꢀ
1ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
61ꢀ
27ꢀ
26ꢀ
4ꢀ
61ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
24ꢀ
4ꢀ
ꢀ
3ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
18ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
55ꢀ
21ꢀ
9ꢀ
55ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
11ꢀ
ꢀ
10ꢀ
6ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
3ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
14ꢀ
19ꢀ
12ꢀ
19ꢀ
ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
(G) depicts arrangement with grounded contact
51
ꢀ ZP-16-371ꢀ
ꢀ ZP-16-373ꢀ
ꢀ
Xꢀ
46ꢀ ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ45ꢀ ꢀ
ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ1ꢀ
ꢀꢀꢀꢀZP-16-70ꢀ ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀXꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ3ꢀ
ꢀ
ꢀ
45ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ3ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
55
76
73
STAR-LINE®
Insert Configuration Index
For drawings and further information of insert arrangements listed see the referenced page numbers. Arrangements with RADSOK
contacts are designated with an ‘R’ in front of the dash number in the part number. For availability of other arrangements, consult
Amphenol Industrial Operations.
Insertꢀ
Arrangementꢀ
Numberꢀ
MODꢀ MODꢀ MODꢀ
Radsokꢀ
Contactsꢀ
ꢀ
Totalꢀ
18ꢀ
16ꢀ
12ꢀ
10ꢀ
8ꢀ
4ꢀ
1/0ꢀ
4/0ꢀ
350ꢀMCMꢀ 500MCMꢀ 646-777ꢀ Pageꢀ
(240.0)ꢀ (300-400)ꢀ No.ꢀ
ꢀ
ꢀ
Iꢀ
ꢀ
IIꢀ
ꢀ
IIIꢀ
ꢀ
Numberꢀ
(0.75)ꢀ (1.5)ꢀ
ꢀ
(4.0)ꢀ
(6.0)ꢀ (10.0)ꢀ (250)ꢀ (50.0)ꢀ (120.0)ꢀ (185.0)ꢀ
ꢀ
ofꢀContactsꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
27ꢀ
3ꢀ
24ꢀ
3ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
3ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
1ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ZP-16-74ꢀ
ꢀꢀꢀꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
55
59
67
70
65
67
79
75
79
ꢀ73
72
72
72
78
60
57
57
58
62ꢀ&ꢀ82
62
80
80
62
62
62
62
61
61
75
76
68
70
65
77
74
68
71
54
60
60
ꢀ74
72
71ꢀ
81
58
ꢀ ZP-16-75ꢀ
ꢀ ZP-16-376ꢀ
ꢀ ZP-16-377ꢀ
ꢀ ZP-16-378ꢀ
ꢀ ZP-16-381ꢀ
ꢀ ZP-20-313ꢀ
ꢀ ZP-20-323ꢀ
ꢀ ZP-20-329ꢀ
ꢀ ZP-20-331ꢀ
ꢀ ZP-20-32ꢀ
ꢀ ZP-20-332ꢀ
ꢀ ZP-20-334ꢀ
ꢀ ZP-20-35ꢀ
ꢀ ZP-20-38ꢀ
ꢀ ZP-C20-40ꢀ
ꢀ ZP-C20-640ꢀ
ꢀ ZP-C20-42ꢀ
ꢀ ZP-20-43ꢀ
ꢀ ZP-20-643ꢀ
ꢀ ZP-20-344ꢀ
ꢀ ZP-20-345ꢀ
ꢀ ZP-20-46ꢀ
ꢀ ZP-20-646ꢀ
ꢀ ZP-20-48ꢀ
ꢀ ZP-20-648ꢀ
ꢀ ZP-20-49ꢀ
ꢀ ZP-20-649ꢀ
ꢀ ZP-20-350ꢀ
ꢀ ZP-20-354ꢀ
ꢀ ZP-20-55ꢀ
ꢀ ZP-20-358ꢀ
ꢀ ZP-20-359ꢀ
ꢀ ZP-20-673ꢀ
ꢀ ZP-20-374ꢀ
ꢀ ZP-20-375ꢀ
ꢀ ZP-20-376ꢀ
ꢀ ZP-C20-379ꢀ
ꢀ ZP-20-84ꢀ
ꢀ ZP-20-384ꢀ
ꢀ ZP-20-386ꢀ
ꢀ ZP-20-387ꢀ
ꢀ ZP-20-388ꢀ
ꢀ ZP-24-313ꢀ
ꢀ ZP-C24-26ꢀ
X(G)ꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
10ꢀ
19ꢀ
7ꢀ
ꢀ
6ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
19ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
7ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
10ꢀ
68ꢀ
38ꢀ
64ꢀ
22ꢀ
20ꢀ
20ꢀ
20ꢀ
60ꢀ
5ꢀ
ꢀ
6ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
68ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
35ꢀ
ꢀ
3ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
62ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
20ꢀ
ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
20ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
20ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
16ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
60ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
4ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
6ꢀ
ꢀ
ꢀ
2ꢀ
2ꢀ
ꢀ
ꢀ
4ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
6ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
81ꢀ
90ꢀ
6ꢀ
70ꢀ
ꢀ
11ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
90ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
4ꢀ
ꢀ
2ꢀ
2ꢀ
3ꢀ
3ꢀ
2ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
6ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
6ꢀ
ꢀ
3ꢀ
3ꢀ
3ꢀ
3ꢀ
37ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
6ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
37ꢀ
47ꢀ
10ꢀ
16ꢀ
7ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
45ꢀ
ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
8ꢀ
ꢀ
ꢀ
ꢀ
2ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
16ꢀ
7ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
50ꢀ
27ꢀ
12ꢀ
19ꢀ
1ꢀ
46ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
25ꢀ
ꢀ
ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
12ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
19ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
Xꢀ
Xꢀ
ꢀ
37ꢀ
20ꢀ
19ꢀ
100ꢀ
4ꢀ
ꢀ
37ꢀ
20ꢀ
19ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
X(G)ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
100ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
(G) depicts arrangement with grounded contact
52
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configuration Index
For drawings and further information of insert arrangements listed see the referenced page numbers. Arrangements with RADSOK
contacts are designated with an ‘R’ in front of the dash number in the part number. For availability of other arrangements, consult
Amphenol Industrial Operations.
Insertꢀ
Arrangementꢀ
Numberꢀ
MODꢀ MODꢀ MODꢀ
Radsokꢀ
Contactsꢀ
ꢀ
Totalꢀ
18ꢀ
16ꢀ
12ꢀ
10ꢀ
8ꢀ
4ꢀ
1/0ꢀ
4/0ꢀ
350ꢀMCMꢀ 500MCMꢀ 646-777ꢀ Pageꢀ
(240.0)ꢀ (300-400)ꢀ No.ꢀ
ꢀ
ꢀ
Iꢀ
ꢀ
IIꢀ
ꢀ
IIIꢀ
ꢀ
Numberꢀ
(0.75)ꢀ (1.5)ꢀ
ꢀ
(4.0)ꢀ
(6.0)ꢀ (10.0)ꢀ (250)ꢀ (50.0)ꢀ (120.0)ꢀ (185.0)ꢀ
ꢀ
ofꢀContactsꢀ
ꢀꢀꢀꢀZP-24-331ꢀ
ꢀ ZP-C24-36ꢀ
ꢀ ZP-C24-38ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
60ꢀ
37ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
53ꢀ
7ꢀ
35ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
78ꢀꢀ
75
Xꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
58
69
69
61
60
78
65
80
79
75
63
60
68
69
58
77
77
81
80
78
81
76
ꢀ
ZP-24-40ꢀ
ꢀꢀꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
15ꢀ
15ꢀ
5ꢀ
10ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ ZP-C24-47ꢀ
ꢀ ZP-C24-48ꢀ
ꢀ ZP-C24-49ꢀ
ꢀ ZP-24-352ꢀ
ꢀ ZP-C24-353ꢀ
ꢀ ZP-24-354ꢀ
ꢀ ZP-24-362ꢀ
ꢀ ZP-24-371ꢀ
ꢀ ZP-C24-72ꢀ
ꢀ ZP-C24-79ꢀ
ꢀ ZP-C24-680ꢀ
ꢀ ZP-C24-81ꢀ
ꢀ ZP-24-83ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
10ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
3ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
Xꢀ
ꢀ
58ꢀ
8ꢀ
ꢀ
58ꢀ
4ꢀ
11ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
75ꢀ
62ꢀ
37ꢀ
6ꢀ
61ꢀ
ꢀ
3ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
62ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
37ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
3ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
3ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
4ꢀ
5ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
10ꢀ
15ꢀ
4ꢀ
ꢀ
6ꢀ
10ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
X(G)ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ ZP-24-84ꢀ
Xꢀ
ꢀ
ꢀ
58ꢀ
58ꢀ
100ꢀ
72ꢀ
60ꢀ
100ꢀ
47ꢀ
6ꢀ
ꢀ
58ꢀ
58ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ ZP-24-384ꢀ
ꢀ ZP-24-385ꢀ
ꢀ ZP-24-388ꢀ
ꢀ ZP-24-389ꢀ
ꢀ ZP-28-314ꢀ
ꢀ ZP-C28-15ꢀ
ꢀ ZP-C28-18ꢀ
ꢀ ZP-C28-R18ꢀ
ꢀ ZP-C28-21ꢀ
ꢀ ZP-28-322ꢀ
ꢀ ZP-C28-23ꢀ
ꢀ ZP-28-324ꢀ
ꢀ ZP-C28-327ꢀ
ꢀ ZP-C28-328ꢀ
ꢀ ZP-28-339ꢀ
ꢀ ZP-C28-42ꢀ
ꢀ ZP-C28-43ꢀ
ꢀ ꢀZP-C28-R44ꢀ
ꢀ ZPC28-R44ꢀ
ꢀ
Xꢀ
Xꢀ
Xꢀ
Xꢀ
Xꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
100ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
72ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
60ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
83ꢀ
17ꢀ
43ꢀ
2ꢀ
2ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
3ꢀ
ꢀ
1ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
4ꢀ
4ꢀ
ꢀ
63ꢀ&ꢀ82
82
Xꢀ
ꢀ
ꢀ
6ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
ꢀ
ꢀ
8ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
66
ꢀ
Xꢀ
ꢀ
ꢀ
143ꢀ
5ꢀ
143ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
81
X(G)ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
5ꢀ
ꢀ
ꢀ
61
ꢀ
Xꢀ
Xꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
55ꢀ
6ꢀ
41ꢀ
5ꢀ
ꢀ
ꢀ
3ꢀ
ꢀ
6ꢀ
ꢀ
ꢀ
ꢀ
77
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
6ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
63
ꢀ
ꢀ
29ꢀ
42ꢀ
6ꢀ
23ꢀ
42ꢀ
ꢀ
ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
74
ꢀ
X(G)ꢀ
X(G)ꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
76
2ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
64ꢀ&ꢀ83
66
ꢀ
ꢀ
8ꢀ
4ꢀ
ꢀ
ꢀ
ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ4ꢀ
ꢀ
Xꢀ
ꢀ
7ꢀ
1ꢀ
ꢀ
3ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
4ꢀ
ꢀ
ꢀ
ꢀ
64ꢀ&ꢀ83
83
ꢀ
ꢀ
ꢀ
ꢀ
(G) depicts arrangement with grounded contact
53
STAR-LINE®
Insert Configurations
1 Contact (Dead Front Male Contact/Line Side)
front face of pin insert shown
N
Wire
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
1
Size
Current
Type
Size
Type
AWG (mm) Rating Voltage
Mod II
Mod II
Mod II
Crimp
C24
Pin
386PN
RIG-C24-386PN
RIG-C24-386SN
646-777
(300-400)
1135A 1000V
1135A 1000V
1135A 1000V
Socket 386SN
Pin
Socket R386SN RIG-C24-R386SN
Pin R386PR RIG-C24-R386PR
Socket R386SR RIG-C24-R386SR
Radsok C24
Crimp
R386PN RIG-C24-R386PN
1
1
646-777
(300-400)
777 MCM
Radsok C24
Busbar
646-777
(300-400)
Mod II
Mod II
Mod II
Crimp
C24
Pin
Socket 535SN
Pin
Socket R535SN RIG-C24-R535SN
Pin R444PN RIG-C24-444PN
Socket R444SN RIG-C24-444SN
Pin R444PN RIG-C24-R444PN
Socket R444SN RIG-C24-R444SN
Pin R373PN RIG-C24-373PN
Socket R373SN RIG-C24-373SN
Pin R373PN RIG-C24-R373PN
Socket R373SN RIG-C24-R373SN
Pin R313PN RIG-C24-313PN
Socket R313SN RIG-C24-313SN
Pin R313PN RIG-C24-R313PN
Socket R313SN RIG-C24-R313SN
535PN
RIG-C24-535PN
1
1
1
1
1
1
1
1
535
900A
900A
800A
800A
700A
700A
625A
625A
1000V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
RIG-C24-535SN
(240)
N
Radsok C24
Crimp
Crimp
R535PN RIG-C24-R535PN
535
(240)
444
(185)
444
(185)
373
(150)
373
(150)
313
(120)
313
(120)
C24
Mod II Radsock C24
Crimp
Mod II
Crimp
C24
535 MCM, 444 MCM
373 MCM, 313 MCM
Mod II Radsock C24
Crimp
Mod II
Crimp
C24
Mod II Radsock C24
Crimp
N
1 Contact
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
1
Size
AWG
Type
Size
Type
Mod II
Crimp
C20
Pin
Socket
379PN ZP-C20-379PN
379SN ZP-C20-379SN
500MCM
D
NOTE: Will accept 535 standard stranding 500 MCM extra flexible cable.
N
1 Contact
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
1
Size
AWG
Type
Size
Type
Mod II
Crimp
C16
Pin
Socket
341PN ZP-C16-341PN
341SN ZP-C16-341SN
4/0
D
341 MCM
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
1.5
12
4.0
10
8
4
1/0
4/0
350 MCM 500 MCM 646-777
Solder Well
Pressure Crimp
0.75
6.0
10.0
25.0
50.0
120.00
185.00
240.00 300-400
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
54
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
3 Contacts
36o
N
Wire
Service
Voltage
Rating
01
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
3
Size
AWG
1
72o
02
03
Type
Size
Type
2
Mod I
Solder
12
Pin
27P
Socket 27S
ZP-12-27P
ZP-12-27S
12
D
3
108
04
05
Mod II
Radsok
Crimp
12
Pin
327PN
Socket 327SN
ZP-12-327PN
ZP-12-327SN
144o
U
180o
® L
3 Contacts
36o
N
Wire
Service
Voltage
Rating
01
72o
1
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
3
Size
AWG
02
2
Type
Size
Type
03
Mod II
Crimp
Radsok
12
Pin
330PN
Socket 330SN
ZP-12-330PN
ZP-12-330SN
12
D
108o
3
04
05
144o
180o
N
1
3 Contacts
Wire
Service
Voltage
Rating
80o
01
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
3
Size
AWG
3
Type
Size
Type
2
Mod I
Solder
12
Pin
56P
Socket 56S
ZP-12-56P
ZP-12-56S
8
A
02
04
220o
03
140o
180o
3 Contacts
Wire
Style Terminal Shell Insert
Service
Voltage
Rating
Dash
Number
Catalog
Number
Qty.
3
Size
AWG
Type
Size
Type
01
02
Mod I
Solder
16
Pin
74P
ZP-16-74P
ZP-16-74S
4
D
Socket 74S
Mod I Pressure 16
Pin
74PR
ZP-16-74PR
ZP-16-74SR
Socket 74SR
3 Contacts
Wire
Service
Voltage
Rating
01
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
3
Size
AWG
Type
Size
Type
Mod I
Solder
16
Pin
70P
Socket 70S
ZP-16-70P
ZP-16-70S
4
D
Mod I Pressure 16
Pin
70PR
ZP-16-70PR
ZP-16-70SR
Socket 70SR
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
120.00
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
55
STAR-LINE®
Insert Configurations
front face of pin insert shown
4 Contacts
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
Type
Size
Type
Mod I
Solder
12
Pin
33P
Socket 33S
ZP-12-33P
ZP-12-33S
16
D
Mod II
Crimp
12
Pin
333PN
ZP-12-333PN
ZP-12-333SN
Socket 333SN
4 Contacts
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
Type
Size
Type
Mod I
Solder
12
Pin
14P
Socket 14S
ZP-12-14P
ZP-12-14S
10
D
Mod I Pressure 12
Mod II Crimp 12
Pin
14PR
ZP-12-14PR
ZP-12-14SR
U
® L
Socket 14SR
Pin
314PN
ZP-12-314PN
ZP-12-314SN
Socket 314SN
4 Contacts
324o
N
Wire
Service
Voltage
Rating
36o
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
01
04
1
Type
Size
Type
2
Mod II
Crimp
12
Pin
316PN
Socket 316SN
ZP-12-316PN
ZP-12-316SN
10
D
4
03
02
252o
108o
3
U
® L
4 Contacts
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
Type
Size
Type
Mod I
Solder
12
Pin
22P
Socket 22S
ZP-12-22P
ZP-12-22S
10
D
U
® L
Mod I Pressure 12
Mod II Crimp 12
Pin
22PR
ZP-12-22PR
ZP-12-22SR
Socket 22SR
Pin
322PN
ZP-12-322PN
ZP-12-322SN
Socket 322SN
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
56
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
4 Contacts
front face of pin insert shown
Wire
Service
Voltage
Rating
N
45o
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
01
Type
Size
Type
1
Mod I
Solder
16
Pin
28P
Socket 28S
ZP-16-28P
ZP-16-28S
8
D
2
4
Mod II
Crimp
16
Pin
328PN
ZP-16-328PN
ZP-16-328SN
02
112o30'
U
® L
3
Socket 328SN
NOTE: Cannot be
used with short
cable adapter
4 Contacts
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
Type
Size
Type
1
4
Mod I
Solder
16
Pin
22P
Socket 22S
ZP-16-22P
ZP-16-22S
4
D
01
105o
04
03
2
Mod I Pressure 16
Mod II Crimp 16
Pin
22PR
ZP-16-22PR
ZP-16-22SR
255o
240o
3
U
02
Socket 22SR
® L
135o
Pin
322PN
ZP-16-322PN
ZP-16-322SN
Socket 322SN
4 Contacts
345o
330o
315o
Wire
Service
Voltage
Rating
N
05
1
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
04
03
Type
Size
Type
2
Mod I
Solder
16
Pin
38P
Socket 38S
ZP-16-38P
ZP-16-38S
4
D
4G
01
02
105o
120o
3
Mod I Pressure 16
Mod III Crimp 16
Pin
38PR
ZP-16-38PR
ZP-16-38SR
U
Socket 38SR
® L
Pin
638PN
★
★
Socket 638SN
4 Contacts
15o
01
Wire
N
Style Terminal Shell Insert
Dash
Number
40P
Catalog
Number
ZP-C20-40P
ZP-C20-40S
Qty.
4
Size
AWG
1/0
Current
Rating
D
Type
Size
C20
Type
Pin
1
2
Mod I
Solder
Socket 40S
4G
Mod I Pressure C20
Mod III Crimp C20
Pin
40PR
Socket 40SR
ZP-C20-40PR
ZP-C20-40SR
U
® L
3
Pin
640PN
Socket 640SN
★
★
02
165o
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
120.00
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
57
STAR-LINE®
Insert Configurations
4 Contacts
front face of pin insert shown
15o
Wire
Service
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
Voltage
01
Type
Size
Type
Rating
3
Mod I
Solder
C20
Pin
42P
ZP-C20-42P
ZP-C20-42S
1/0
D
4
Socket 42S
Mod I Pressure C20
Pin
42PR
ZP-C20-42PR
ZP-C20-42SR
U
® L
Socket 42SR
2
01 key
1
02
225o
position not
available in
pressure
termination
N
4 Contacts
45o
Wire
Service
Voltage
Rating
01
2
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
3
Type
Size
Type
Mod I
Solder
24
Pin
83P
Socket 83S
ZP-24-83P
ZP-24-83S
4/0
D
1
4
15o
N
4 Contacts
01
Wire
Service
Voltage
Rating
1
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
2
Type
Size
Type
Mod I
Solder
C24
Pin
26P
Socket 26S
ZP-C24-26P
ZP-C24-26S
4/0
D
4G
Mod I Pressure C24
Pin
26PR
ZP-C24-26PR
ZP-C24-26SR
U
Socket 26SR
® L
3
02
165o
4 Contacts
15o
01
N
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
4
Size
AWG
Type
Size
Type
3
4
Mod I
Solder
C24
Pin
38P
Socket 38S
ZP-C24-38P
ZP-C24-38S
4/0
D
Mod II Pressure C24
Pin
38PR
ZP-C24-38PR
ZP-C24-38SR
U
Socket 38SR
® L
2
03
1
240o
225o
02
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
58
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
5 Contacts
front face of pin insert shown
Wire
Service
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
5
Size
AWG
Voltage
Rating
2
Type
Size
Type
1
3
Mod I
Solder
12
Pin
53P
ZP-12-53P
ZP-12-53S
12
D
4G
5
Socket 53S
Mod III
Crimp
12
Pin
653PN
★
★
01 key
Socket 653SN
position not
available in
presssure
termination
5 Contacts
Wire
Service
Voltage
Rating
48o
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
5
Size
AWG
01
Type
Size
Type
1
5
4
ModI
Solder
12
Pin
24P
Socket 24S
ZP-12-24P
ZP-12-24S
12
D
02
97o30'
2
3
Mod II
Radsok
Crimp
12
Pin
324PN
Socket 324SN
ZP-12-324PN
ZP-12-324SN
U
® L
5 Contacts
36o
N
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
5
Size
AWG
01
Type
Size
Type
5
1
Mod I
Solder
16
Pin
16P
Socket 16S
ZP-16-16P
ZP-16-16S
8
D
2
4
Mod II
Crimp
16
Pin
316PN
ZP-16-316PN
ZP-16-316SN
U
3
Socket 316SN
® L
5 Contacts
Wire
Service
Voltage
Rating
D
N
Style Terminal Shell Insert
Dash
Number
75P
Catalog
Number
ZP-16-75P
ZP-16-75S
Qty.
5
Size
AWG
8
2
Type
Solder
Size
16
Type
Pin
3
Mod I
Socket 75S
1
4G
5
U
® L
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
120.00
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
59
STAR-LINE®
Insert Configurations
5 Contacts
front face of pin insert shown
Wire
Service
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
5
Size
AWG
Voltage
Rating
N
Type
Size
Type
Mod I
Solder
20
Pin
84P
ZP-20-84P
ZP-20-84S
4
D
3
Socket 84S
2
4
Mod I Pressure 20
Mod II Crimp 20
Pin
84PR
ZP-20-84PR
ZP-20-84SR
U
Socket 84SR
® L
Pin
384PN
ZP-20-384PN
ZP-20-384SN
1
5
Socket 384SN
5 Contacts
Wire
Service
Voltage
Rating
15o
01
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
5
Size
AWG
Type
Size
Type
1
Mod I
Solder
20
Pin
38P
Socket 38S
ZP-20-38P
ZP-20-38S
4
D
5
2
Mod I Pressure 20
Pin
38PR
Socket 38SR
ZP-20-38PR
ZP-20-38SR
U
4G
® L
3
5 Contacts
N
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
5
Size
AWG
2
Type
Size
Type
1
5
Mod I
Solder
C24
Pin
79P
Socket 79S
ZP-C24-79P
ZP-C24-79S
1/0
E
3
Mod I Pressure C24
Pin
79PR
Socket 79SR
ZP-C24-79PR
ZP-C24-79SR
01
108o
U
® L
4
5 Contacts
N
36o
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
5
Size
AWG
01
Type
Size
Type
5
1
Mod I
Solder
C24
Pin
49P
Socket 49S
ZP-C24-49P
ZP-C24-49S
1/0
E
4G
Mod I Pressure C24
Pin
49PR
Socket 49SR
ZP-C24-49PR
ZP-C24-49SR
U
® L
2
3
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
60
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
5 Contacts
Wire
Service
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
5
Size
AWG
Voltage
Rating
Type
Size
Type
1
Mod I
Solder
C28
Pin
23P
ZP-C28-23P
ZP-C28-23S
ZP-C28-23PR
ZP-C28-23SR
4/0
D
5
Socket 23S
90o
Mod I Pressure C28
Pin
23PR
01
2
U
Socket 23SR
® L
4G
02
126o
3
03
180o
N
5 Contacts
Wire
Service
Voltage
Rating
45o
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
01
Type
Size
Type
5
1
270o
02 90o
Mod II
Crimp
12
Pin
326PN
Socket 326SN
ZP-12-326PN
ZP-12-326SN
2
3
8
16
A
A
05
4
2
3
03
115o
04
180o
®
5 Contacts
N
A
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
80o
Mod I
Solder
20
Pin
49P
ZP-20-49P
ZP-20-49S
2
3
1/0
12
E
E
280o
01
02
04
Socket 49S
E
B
Mod III
Crimp
20
Pin
649PN
★
★
110o
03
250o
Socket 649SN
D
C
5 Contacts
N
Wire
Service
Voltage
Rating
45o
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
01
1
Type
Size
Type
Mod I
Solder
C24
Pin
48P
ZP-C24-48P
ZP-C24-48S
3
2
4/0
12
D
A
292o
03
5
Socket 48S
2
4
3
02
157o30'
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
61
STAR-LINE®
Insert Configurations
front face of pin insert shown
6 Contacts
30o
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
01
Type
Size
Type
1
Mod I Pressure 20
Pin
43PR
ZP-20-43PR
ZP-20-43SR
4
2
4
10
D
D
4G
3
Socket 43SR
Pin 643PN
Socket 643SN
270o 05
Mod III
Crimp
20
★
★
5
6
®
2
02
04
120o
240o
03
180º
6 Contacts
26º
01
334º
04
Wire
Service
Voltage
Rating
N
A
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
Mod I
Solder
20
Pin
46PR
ZP-20-46P
ZP-20-46S
2
4
1/0
4
A
A
B
F
E
Socket 46SR
Pin 646PN
Socket 646SN
270º 03
Mod III
Crimp
20
★
★
C
02
244º
D
6 Contacts
N
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
70º
A
C
F
290º
Type
Size
Type
01
04
Mod I
Solder
20
Pin
48P
ZP-20-48P
ZP-20-48S
3
3
1/0
12
D
D
B
E
Socket 48S
Mod III
Crimp
20
Pin
648PN
★
★
D
Socket 648SN
02
03
145º
215º
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
50.0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
62
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
N
6 Contacts
Wire
Service
Voltage
Rating
6
70o
1
3
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
290o
01
Type
Size
Type
04
Mod I
Solder
C24
Pin
72P
Socket 72S
ZP-C24-72P
ZP-C24-72S
3
3
4/0
12
D
D
5
2
4
02
03
145o
215o
6 Contacts
30o
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
6
Size
AWG
01
60o
Type
Size
Type
1
Mod II
Crimp
C28
Pin
327PN
Socket 327SN
ZP-C28-327PN
ZP-C28-327SN
1/0
D
02
03 90o
2
5
6
04
4
3
120o
05
230o
6 Contacts
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
1
60o
5
01
Mod I
Solder
C28
Pin
18P
Socket 18S
ZP-C28-18P
ZP-C28-18S
4
2
350 MCM
12
D
E
4
2
02
120o
6
3
03
195o
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
63
STAR-LINE®
Insert Configurations
front face of pin insert shown
6 Contacts
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
1
5
Mod I
Solder
C28
Pin
42P
ZP-C28-42P
ZP-C28-42S
ZP-C28-42PR
ZP-C28-42SR
4
2
4/0
10
D
D
6
Socket 42S
Pin
Socket 42SR
Mod I Pressure C28
42PR
4G
01 90o
U
2
® L
Mod I
Radsok C28
Pressure
Pin
R42PR
ZP-C28-R42PR
ZP-C28-R42SR
Socket R42SR
02
3
126o
03
180o
7 Contacts
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
Mod I
Radsok C28
Pressure
Pin
R44PR
ZP-C28-R44PR
ZP-C28-R44SR
3
3
1
4/0
8
10
D
D
D
Socket R44SR
7 Contacts
Wire
Service
Voltage
Rating
330o
30o
02
N
4
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
7
Size
AWG
300o
11
01
60º
Type
Size
Type
1
10
Mod II
Crimp
12
Pin
348PN
Socket 348SN
ZP-12-348PN
ZP-12-348SN
16
A
2
3
6
270o 09
03 90o
7
5
04
08
240o
120o
05
07
06
180o
®
150o
210o
7 Contacts
N
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
7
Size
AWG
1
2
Type
Size
Type
6
5
7
Mod II
Radsok
Crimp
12
Pin
310PN
Socket 310SN
ZP-12-310PN
ZP-12-310SN
12
A
3
4
Ground terminal method
same as corresponding
line contacts
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
120.00
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
64
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
7 Contacts
N
Wire
Service
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
7
Size
AWG
Voltage
Rating
3
Type
Size
Type
2
6
1
7
4
Mod II
Radsok
Crimp
12
Pin
354PN
ZP-12-354PN
ZP-12-354SN
12
A
5
Socket 354SN
®
N
7 Contacts
1
Wire
Service
Voltage
Rating
2
7
280o
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
7
Size
AWG
04
3
Type
Size
Type
6
Mod II
Crimp
16
Pin
378PN
Socket 378SN
ZP-16-378PN
ZP-16-378SN
12
D
4
5
01
03
228o
02
140o
180o
324o
36o
N
7 Contacts
09
01
2
1
Wire
Service
Voltage
Rating
72o
288o
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
7
Size
AWG
08
6
02
7
4
Type
Size
Type
Mod II
Crimp
20
Pin
359PN
Socket 359SN
ZP-20-359PN
ZP-20-359SN
8
E
03
3
108o
5
07
252o
06
04
05
216o
144o
180o
N
8 Contacts
30o
01
Wire
Service
Voltage
Rating
8
71o
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
1
02
7
6
Type
Size
Type
Mod II
Crimp
C24
Pin
353PN
Socket 353SN
ZP-C24-353PN
ZP-C24-353SN
4
4
1/0
12
B
A
2
108o
03
3
5
4
04
222o
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
50.0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
65
STAR-LINE®
Insert Configurations
front face of pin insert shown
N
8 Contacts
Wire
Service
1
60o
5
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Voltage
Rating
01
7
Type
Size
Type
Mod I
Solder
C28
Pin
21P
ZP-C28-21P
ZP-C28-21S
4
4
350 MCM
12 Relay
D
E
4
Socket 21S
2
8
6
3
8 Contacts
N
Wire
Service
Voltage
Rating
2
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
6
Type
Size
Type
7
75o
Mod I
Solder
C28
Pin
43P
ZP-C28-43P
ZP-C28-43S
4
4
350 MCM
12 Relay
D
E
01
3
Socket 43S
1
8
5
4G
9 Contacts
N
Wire
Service
Voltage
Rating
300o
60o
1
9
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
05
04
8
6
2
4
01
Type
Size
Type
7
3
Mod I
Solder
16
Pin
29P
Socket 29S
ZP-16-29P
ZP-16-29S
1
8
4
16
D
D
02
240o
120o
5
03
180o
9 Contacts
30o
N
1
9
5
Wire
Service
Voltage
Rating
60o
01
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
02
2
3
4
8
Type
Size
Type
03 90o
7
6
Mod II
Crimp
16
Pin
346PN
Socket 346SN
ZP-16-346PN
ZP-16-346SN
6
3
12
8
A
A
04
05
120o
230o
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
66
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
10 Contacts
N
Wire
Service
Voltage
Rating
6
75o
5
2
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
10
Size
AWG
4
3
01
10
7
Type
Size
Type
9
8
Mod II
Crimp
12
Pin
355PN
Socket 355SN
ZP-12-355PN
ZP-12-355SN
16
A
1
®
N
10 Contacts
70o
1
8
02
Wire
Service
Voltage
Rating
9
2
3
7
6
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
10
Size
AWG
10
Type
Size
Type
4
5
Mod II
Crimp
12
Pin
334PN
Socket 334SN
ZP-12-334PN
ZP-12-334SN
16
A
03
145o
®
30o
10 Contacts
N
5
45o
01
Wire
Service
Voltage
Rating
02
6
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
1
2
4
3
Type
Size
Type
10
9
8
Mod II
Crimp
16
Pin
381PN
Socket 381SN
ZP-16-381PN
ZP-16-381SN
4
6
10
12
D
D
7
®
35o
10 Contacts
N
01
Wire
Service
Voltage
Rating
6
9
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
1
2
Type
Size
Type
7
5
Mod II
Crimp
16
Pin
376PN
Socket 376SN
ZP-16-376PN
ZP-16-376SN
4
6
10
12
D
D
10
8
3
4G
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
120.00
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
67
STAR-LINE®
Insert Configurations
front face of pin insert shown
10 Contacts
N
1
30o
01
60o
Wire
Service
Voltage
Rating
8
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
02
2
7
5
10
Type
Size
Type
90o
9
Mod I
Solder
20
Pin
55P
Socket 55S
ZP-20-55P
ZP-20-55S
2
8
1/0
12
D
D
03
6
3
04
120o
4
®
35o
10 Contacts
N
6
01
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
2
1
Type
Size
Type
9
Mod III
Crimp
C24
Pin
680PN
★
★
4
6
1/0
12
D
D
5
7
10
Socket 680SN
3
4G
®
8
12 Contacts
27o
N
Wire
Service
Voltage
Rating
01
1
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
12
Size
AWG
67o
2
9
Type
Size
Type
02
10
Mod II
Crimp
20
Pin
375PN
Socket 375SN
ZP-20-375PN
ZP-20-375SN
10
D
8
3
12 11
03
107o
7
4
6
5
04
133o
®
06
214o
05
173o
14 Contacts
N
30o
60o
01
Wire
Service
Voltage
Rating
1
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
9
02
2
10
8
Type
Size
Type
13
90o
03
7
3
Mod II
Crimp
16
Pin
349PN
Socket 349SN
ZP-16-349PN
ZP-16-349SN
2
12
4
16
D
A
12
14
04
4
6
112o
11
05
5
135o
06
157o
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
68
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
36o
N
15 Contacts
01
Wire
Service
Voltage
Rating
1
10
2
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
9
Type
Size
Type
11
3
15
14
12
13
Mod I
Solder
24
Pin
40P
ZP-24-40P
ZP-24-40S
5
10
1/0
16
D
D
8
Socket 40S
4
02
7
126o
5
6
15 Contacts
36o
N
Wire
Service
Voltage
Rating
01
2
1
10
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
11
9
Mod I
Solder
C24
Pin
47P
Socket 47S
ZP-C24-47P
ZP-C24-47S
5
10
1/0
12
D
A
3
4
15
14
12
8
13
5
7
6
N
15 Contacts
Wire
Service
Voltage
Rating
4
5
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
3
Type
Size
Type
6
7
13
14
12
2
Mod I
Solder
C24
Pin
81P
Socket 81S
ZP-C24-81P
ZP-C24-81S
5
10
1/0
12
D
A
11
10
15
1
8
9
N
16 Contacts
Wire
Service
Voltage
Rating
10
1
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
16
Size
AWG
9
2
11
15
14
12
01 90o
Type
Size
Type
3
8
16
13
Mod II
Crimp
16
Pin
325PN
Socket 325SN
ZP-16-325PN
ZP-16-325SN
16
D
7
4
03
5
6
243o
02
180o
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
69
STAR-LINE®
Insert Configurations
front face of pin insert shown
16 Contacts
N
36º
Wire
Service
Voltage
Rating
01
57º
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
16
Size
AWG
1
10
14
2
02
3
Type
Size
Type
15
16
11
Mod II
Crimp
20
Pin
358PN
Socket 358SN
ZP-20-358PN
ZP-20-358SN
8
A
9
8
90º
03
13
12
4
7
5
®
6
17 Contacts
36o
N
Wire
Service
Voltage
Rating
306o
01
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
17
Size
AWG
1
72o
08
2
12
17
13
02
03
Type
Size
Type
3
11
14
270o
4
07
10
Mod II
Crimp
12
Pin
323PN
Socket 323SN
ZP-12-323PN
ZP-12-323PN
18
A
16
15
9
5
108o
7
8
6
06
04
234o
05
144o
198o
®
18 Contacts
N
Wire
Service
Voltage
Rating
60o
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
1
14
300o
2
01
13
12
Type
Size
Type
3
06
05
15
4
5
90o
Mod II
Crimp
16
Pin
324PN
Socket 324SN
ZP-16-324PN
ZP-16-324SN
2
16
10
16
D
D
02
16
18
11
10
17
255o
6
7
9
8
03
04
®
150o
211o
19 Contacts
24o
01
N
9
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
19
Size
AWG
10
8
Type
Size
Type
11
12
18
19
7
17
Mod II
Radsok
Crimp
16
Pin
377PN
Socket 377SN
ZP-16-377PN
ZP-16-377SN
12
A
16
15
6
13
1
14
5
2
4
3
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
70
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
19 Contacts
N
48o
Wire
Service
Voltage
Rating
02
1
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
19
Size
AWG
12
13
19
16
2
5
Type
Size
Type
11
18
17
14
15
3
Mod II
Radsok
Crimp
16
Pin
312PN
Socket 312SN
ZP-16-312PN
ZP-16-312SN
12
A
10
4
9
8
6
7
03
144o
®
19 Contacts
36o
02
N
324o
Wire
Service
Voltage
Rating
01
09
10
12
1
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
19
Size
AWG
72o
11
18
288o
252o
2
3
13
Type
Size
Type
08
07
19
14
Mod II
Crimp
16
Pin
355PN
Socket 355SN
ZP-16-355PN
ZP-16-355SN
16
A
4
9
8
17
15 03
108o
16
5
7
6
04
06
05
144o
216o
180o
®
19 Contacts
N
1
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
19
Size
AWG
2
12
Type
Size
Type
11
10
9
18
16
13
3
4
Mod II
Radsok
Crimp
20
Pin
376PN
Socket 376SN
ZP-20-376PN
ZP-20-376SN
12
D
19
17
8
14
6
15
5
7
®
19 Contacts
N
Wire
Service
Voltage
Rating
5
6
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
19
Size
AWG
4
7
Type
Size
Type
3
14
15
8
9
19
Mod II
Crimp
20
Pin
388PN
Socket 388SN
ZP-20-388PN
ZP-20-388SN
12
D
13
16
17
2
18
1
10
11
12
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
71
STAR-LINE®
Insert Configurations
front face of pin insert shown
20 Contacts
N
Wire
Service
Voltage
Rating
43o 30'
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
20
Size
AWG
01
4
1
16
2
Type
Size
Type
3
5
15
20
17
14
13
12
11
Mod I
Solder
20
Pin
32P
Socket 32S
332PN
Socket 332SN
ZP-20-32P
ZP-20-32S
ZP-20-332PN
ZP-20-332SN
12
B Center
A Outer
6
19
10
18
Mod II
Radsok
Crimp
20
Pin
7
9
8
®
20 Contacts
N
56o
Wire
Service
Voltage
Rating
6
4
3
7
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
20
Size
AWG
01
8
5
2
Type
Size
Type
17
18
Mod II
Radsok
Crimp
20
Pin
387PN
Socket 387SN
ZP-20-387PN
ZP-20-387SN
12
B Center
A Outer
9
1
20
15
19
11
16
10
13
14
12
®
N
20 Contacts
16
Wire
Service
Voltage
Rating
60o
300o
1
15
14
13
2
01
02
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
05
3
Type
Size
Type
4
17
19
Mod II
Crimp
20
Pin
334PN
Socket 334SN
ZP-20-334PN
ZP-20-334SN
4
16
8
16
D
D
5
20
18
12
6
11
10
7
120o
9
8
03
®
180o
21 Contacts
30o
N
Wire
Service
Voltage
Rating
01
2
1
14
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
13
20
Type
Size
Type
15
3
12
21
02 90o
16
19
Mod II
Crimp
16
Pin
344PN
Socket 344SN
ZP-16-344PN
ZP-16-344SN
10
11
12
16
A
A
4
5
11
10
18
17
6
9
7
8
05
03
150o
®
222o
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
72
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
22 Contacts
N
45o
Wire
Service
Voltage
Rating
16
1
01
15
2
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
17
14
3
Type
Size
Type
22
21
18
19
8
4
5
13
12
11
90o
02
Mod II
Crimp
20
Pin
331PN
Socket 331SN
ZP-20-331PN
ZP-20-331SN
2
20
8
16
E
D
6
20
7
10
9
03
191o15'
®
26 Contacts
36o
N
324o
Wire
Service
Voltage
Rating
01
09
1
18
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
72o
17
2
3
288o
252o
Type
Size
Type
4
16
15
23
02
03
08
07
22
26
21
5
19
Mod I
Solder
16
Pin
37P
Socket 37S
ZP-16-37P
ZP-16-37S
4
4
18
12
16
18
A
A
A
6
24
14
7
108o
25
13
12 11
20
8
9
10
04
06
05
216o
144o
180o
27 Contacts
33o30'
N
Wire
Service
Voltage
Rating
01
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
1
16
2
15
14
3
4
Type
Size
Type
17
25
24
23
18
26
02 90o
13
Mod II
Crimp
16
Pin
335PN
Socket 335SN
ZP-16-335PN
ZP-16-335SN
3
24
12
16
A
A
5
19
27
6
20
8
12
11
22
21
7
10
9
®
27 Contacts
N
54o
Wire
Service
Voltage
Rating
7
6
20
01
5
8
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
9
4
19
10
21
Type
Size
Type
3
2
02 90o
18
26
22
11
27
24
Mod II
Crimp
16
Pin
373PN
Socket 373SN
ZP-16-373PN
ZP-16-373SN
24
3
16
12
A
A
23
12
17
1
25
15
13
16
14G
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
73
STAR-LINE®
Insert Configurations
front face of pin insert shown
30o
27 Contacts
N
45o
01
Wire
Service
Voltage
Rating
1
02
17
2
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
16
3
18
22
Type
Size
Type
15
4
19
20
25
03 90o
Mod II
Crimp
20
Pin
374PN
Socket 374SN
ZP-20-374PN
ZP-20-374SN
2
25
4
12
D
A
14
5
6
26
24 27
23
13
21
7
12
04
120o
11
8
06
9
10
05
225o
150o
N
45o
29 Contacts
1
24
23
01
2
22
66o
Wire
Service
Voltage
Rating
25
3
21
02
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
4
20
19
18
Type
Size
Type
5
03 90o
28
26
6
Mod II
Crimp
C28
Pin
328PN
Socket 328SN
ZP-C28-328PN
ZP-C28-328SN
4
2
23
1/0
8
12
D
D
A
7
17
16
8
27
9
15
10
04
11
14
135o
13
12
05
155o
37 Contacts
32o30'
02
N
Wire
Service
Voltage
Rating
01
65o
18
1
17
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
37
Size
AWG
292o30'
260o
2
19
16
30
3
09
31
37
29
Type
Size
Type
15
28
27
20
32
4
21
36
5
33
Mod II
Crimp
16
Pin
321PN
Socket 321SN
ZP-16-321PN
ZP-16-321SN
16
A
97o30'
03
14
22
23
35
08
34
6
13
12
26
11
7
24
25
8
04
9
10
07
130o
227o30'
05
06
®
162o30'
195º
37 Contacts
N
Wire
Service
Voltage
Rating
11
10
9
12
25
34
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
37
Size
AWG
26 13
24
8
Type
Size
Type
35
36
14
15
27
28
33
23
22
37
7
6
Mod II
Radsok
Crimp
20
Pin
386PN
Socket 386SN
ZP-20-386PN
ZP-20-386SN
12
A
32
16
21
30
31
5
29
17
20
4
18
1
19
2
3
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
74
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
37 Contacts
N
Wire
Service
Voltage
Rating
1
18
2
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
37
Size
AWG
19
17
29
30
3
Type
Size
Type
20
31
16
4
32
33
21
22
37
Mod II
Radsok
Crimp
20
Pin
350PN
Socket 350SN
ZP-20-350PN
ZP-20-350SN
12
A
15 28
14
36
5
02
100o
27
35
26
34
6
23
13
24
25
10
7
12
8
9
11
®
15o
01
N
45o
37 Contacts
18
30
1
02
17
29
28
Wire
Service
Voltage
Rating
2
20
19
16
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
37
Size
AWG
3
31
37
15
14
21
Type
Size
Type
32
4
36
03 90o
5
33
22
Mod II
Crimp
24
Pin
371PN
Socket 371SN
ZP-24-371PN
ZP-24-371SN
16
D
27
34
6
35
26
11
23
13
7
12
24
25
8
9
10
®
25o
N
37 Contacts
01
18
19
1
17
2
20
Wire
Service
Voltage
Rating
16
27
28
36
3
21
76o
02
29
15
14
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
4
30
31
Type
Size
Type
37
35
Mod I
Solder
C24
Pin
36P
Socket 36S
ZP-C24-36P
ZP-C24-36S
2
35
1/0
12
D
A
5
32
05
34
25
254o
22
7
6
13
26
12
11
33
23
03
24
8
127o
10
9
04
®
178o
27o
N
38 Contacts
315o
01
2
1
60o
Wire
Service
Voltage
Rating
20
31
08
19
18
17
16
3
32
33
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
21
02
283o
22
23
24
4
Type
Size
Type
07
5
6
38
34
35
36
27
30
29
03 90o
Mod II
Crimp
20
Pin
323PN
Socket 323SN
ZP-20-323PN
ZP-20-323SN
3
35
10
16
A
A
37
15
06
7
255o
28
25
04
26
11
14
8
117o
13
9
12
10
05
®
225o
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
50.0
4/0
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
120.00
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
75
STAR-LINE®
Insert Configurations
front face of pin insert shown
30o
42 Contacts
N
01
Wire
Service
Voltage
Rating
1
20
60o
2
19
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
42
Size
AWG
3
21
35
42
02
22
Type
Size
Type
18
34
4
23
Mod II
Radsok
Crimp
28
Pin
339PN
Socket 339SN
ZP-28-339PN
ZP-28-339SN
12
D
36
24
33
17
5
41
40
37 25
26
6
03 90o
16 32
31
38
7
39
29
15
27
8
30
13
®
04
28
14
120o
9
10
12
11
05
06
150o
180o
46 Contacts
N
Wire
Service
Voltage
Rating
23
1
22
21
39
2
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
40
24
3
20
19
25
4
5
6
7
Type
Size
Type
45
38
41
18
26
27
28
46
37
17
16
Mod II
Crimp
16
Pin
371PN
ZP-16-371PN
ZP-16-371SN
45
1
18
8
A
A
36 44
35
42
Socket 371SN
43
29
15 34
8
30
33
31
10
14
9
32
13
12
11
®
N
30o
47 Contacts
01
24
60o
1
2
23
3
Wire
Service
Voltage
Rating
25
42
02
26
22
21
41
4
27
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
5
40
28
47
46
43
6
39
38
20
03 90o
Type
Size
Type
29
7
19
18
30
44
32
Mod II
Crimp
20
Pin
354PN
Socket 354SN
ZP-20-354PN
ZP-20-354SN
2
45
8
16
D
A
37
8
45
34
31
10
17
36
9
04
16
35
33
12
120o
15
11
14
13
05
06
150o
180o
N
47 Contacts
25
24
1
60o
2
23
3
300o
Wire
Service
Voltage
Rating
01
22
26
42
27
05
37
41
47
46
40
33
4
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
21
5
38
43
28
36
Type
Size
Type
6
7
20
19
18
Mod I
Solder
C28
Pin
15P
Socket 15S
ZP-C28-15P
ZP-C28-15S
1
3
43
1/0
4
12
D
D
A
29
35
44
39
8
45
32
30
34
31
9
02
17
04
120o
16
240o
10
11
15
14
12
13
03
180o
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
76
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
50 Contacts
30o
315o
Wire
Service
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Voltage
Rating
01
06
24
23
22 44
43
60o
1
26
25
45
2
Type
Size
Type
3
4
27
46
28
02
29
Mod III
Crimp
20
Pin
673PN
★
★
4
46
8
16
D
A
5
47
49
30
31
6
21
Socket 673SN
48
42
41
50
32
33
34
20
19
18
7
8
40
9
39
35
10
03
36
17
38
37
11
120o
®
16
12
15
13
05
14
04
225o
150o
55 Contacts
345o
32o
01
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
55
Size
AWG
10
20
19
38
60o
1
Type
Size
Type
21
2
22
3
02
18
39
51
37
23
285o
40
41
Mod III
Crimp
16
Pin
640PN
Socket 640SN
★
★
18
Inst.
50
4
17
36
35
24
09
08
49
48
03 90o
54
53
55
45
5
6
16
15
25
42
26
27
34
47
52
44
28
29
43
7
46
32
33
255o
14
8
04
31
30
13
9
117o
12
10
11
®
07
05
06
220o
150o
30o
180o
55 Contacts
N
Wire
Service
Voltage
Rating
01
2
3
1
4
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
5
10
9
6
12
8
7
Type
Size
Type
14
15
19
13
11
16
Mod II
Crimp
28
Pin
324PN
Socket 324SN
ZP-28-324PN
ZP-28-324SN
3
6
5
8
4
12
16
D
D
A
A
18
17
21
22
23
25
28
20
26
24
02 90o
29
36
27
35
31
32
33
41
30
37
34
39
45
49
51
42
43
44
41
40
38
48
55
47
50
46
52
54
53
03
180o
58 Contacts
N
Wire
Service
Voltage
Rating
10
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
58
Size
AWG
11
9
12
8
30
32
31
46
33
13
Type
Size
Type
7
29
28
27
34
48
14
47
6
Mod I
Solder
24
Pin
Socket
Pin
84P
84S
384PN
ZP-24-84P
ZP-24-84S
ZP-24-384PN
ZP-24-384SN
12
A
35
15
36
45
55
58
5
4
56
57
16
54
44
49
Mod II
Radsok
Crimp
24
37
17
18
53
52
50
3
43
25
24
38
Socket 384SN
26
1
51
40
21
2
39
19
®
42
20
41
23 22
01
165o
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
77
STAR-LINE®
Insert Configurations
front face of pin insert shown
58 Contacts
45o
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
58
Size
AWG
1
2
24
42
Type
Size
Type
01
23
41
3
25
26
4
22
27
Mod II
Radsok
Crimp
24
Pin
352PN
Socket 352SN
ZP-24-352PN
ZP-24-352SN
12
A
52
5
43
21
28
51
40
53
58
44
6
20
29
30
57
39
54
45
46
7
50
19
18
38
55
8
56
48
31
49
36
®
37
47
32
10
9
17
33
11
16
35
14
34
13
15
12
20o
N
60 Contacts
01
27
1
26
41
Wire
Service
Voltage
Rating
2
3
25
28
42
4
24
29
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
60
Size
AWG
5
40
53
23
30
6
52
43
Type
Size
Type
22
39
59
54
31
51
50
7
44
21
58
270o 05
55
Mod I
Solder
20
Pin
35P
Socket 35S
ZP-20-35P
ZP-20-35S
16
A
60
38
8
32
57
48
56
47
45
46
20
49
9
19
37
33
10
18
34
12
36
11
35
17
02
16
120o
13
15
14
04
225o
03
®
180o
20o
N
60 Contacts
01
1
27
2
Wire
Service
Voltage
Rating
26
3
28
25
4
41
52
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
29
5
24
53
40
42
30
Type
Size
Type
6
23
43
44
39
59
58
51
50
54
60
31
32
22
7
8
Mod II
Crimp
24
Pin
331PN
Socket 331SN
ZP-24-331PN
ZP-24-331SN
7
53
12
16
A
A
270o 05 21
45
38
55
56
20
57
48
9
46
34
49
36
33
37
18
19
10
47
03
11
120o
35
12
17
04
16
13
15
14
®
225o
06
180o
60 Contacts
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
60
Size
AWG
Type
Size
Type
Mod II
Radsok
Crimp
24
Pin
389PN
Socket 389SN
ZP-24-389PN
ZP-24-389SN
16
A
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
78
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
61 Contacts
front face of pin insert shown
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
61
Size
AWG
Type
Size
Type
24
23
1
2
26
22
41
25
42
3
21
40
75o
Mod II
Crimp
16
Pin
333PN
Socket 333SN
ZP-16-333PN
ZP-16-333SN
18
Inst.
43
55
4
27
20
19
44
54
01
02
28
5
45
46
53
56
60 61
39
29
6
18
57
52
51
59
38
30
7
47
17
16
58
49
31
48
105o
37
8
50
32
36
14
9
33
15
35
13
34
10
®
04
11
12
232o30'
03
150o
62 Contacts
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
Mod II
Radsok
Crimp
20
Pin
362PN
ZP-24-362PN
ZP-24-362SN
44
18
12
16
A
Socket 362SN
®
N
64 Contacts
26
1
25
2
24
46
Wire
Service
Voltage
Rating
27
47
61
3
28
23
45
29
4
22
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
60
30
5
31
6
32
48
44
21
59
58
49
Type
Size
Type
43
42
01 90o
20
19
62
50
64
7
57
40
Mod II
Crimp
20
Pin
329PN
Socket 329SN
ZP-20-329PN
ZP-20-329SN
2
62
10
16
A
A
51 33
18
63
54
41
8
56
52
34
53
36
55
9
35
17
39
10
16
37
38
14
11
15
02
12
13
135o
03
®
202o30'
N
45o
68 Contacts
26
25
1
02
24
46
2
27
3
23
Wire
Service
Voltage
Rating
28
292o30'
60
4
5
45
47
61
29
22
44
59
48
49
50
05
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
68
Size
AWG
30
21
43
58
67
62
31
6
7
68
42
20
19
18
17
Type
Size
Type
66
65
55
63
32
33
57
51
Mod II
Crimp
20
Pin
313PN
Socket 313SN
ZP-20-313PN
ZP-20-313SN
16
A
41
56
40
39
15
64
53
8
52
35
34
54
38
14
9
16
36
10
37
11
04
12
13
03
157o30'
228o
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
79
STAR-LINE®
Insert Configurations
72 Contacts
front face of pin insert shown
(01) 30º
Wire
Service
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
72
Size
AWG
Voltage
Rating
(02) 60º
Type
Size
Type
Mod II
Radsok
Crimp
24
Pin
388PN
ZP-24-388PN
ZP-24-388SN
16
A
Socket 388SN
(03) 90º
(04) 120º
(05) 150º
(06) 180º
75 Contacts
30o
N
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
311o15'
31
1
01
30
55
2
29
54
3
Type
Size
Type
32
28
53
60o
33
4
09
27
34
5
35
02
Mod II
Crimp
24
Pin
354PN
Socket 354SN
ZP-24-354PN
ZP-24-354SN
3
11
61
8
12
16
A
A
A
69
26
25
56
6
68
36
37
57
58
52
7
70
75
74
67
66
51
50
24
8
270o 08
03 90º
71 59
60
38
39
23
22
9
72
49
48
73
63
65
61
10
40
21
64
62
43
14
41
11
47
20
42
46
12
45
44
19
04
13
18
127o
17
16 15
07
05
06
207o30'
180o
160º
81 Contacts
N
45o
Wire
Service
Voltage
Rating
21
22
20
45
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
1
01
3
19
2
300o
23
18
Type
Size
Type
44
46
47
24
43
61
07
63
48
25
64
4
42
41
40
62
75
49
66
17
65
Mod II
Crimp
20
Pin
344PN
Socket 344SN
ZP-20-344PN
ZP-20-344SN
11
70
12
18
A
A
26
76
74
50
16
15
02 90o
81
80
77
78
69
27
28
5
60
39 59
38
73
72
67
270o 06
51
52
68
53
79
70
6
29
71
58
14
30
57
54
37
31
56
7
55
33
36
32
13
35
34
8
9
12
®
05
11
10
03
225o
135o
04
180o
N
90 Contacts
54o
1
30
53
2
29
3
Wire
Service
Voltage
Rating
28
51
31
4
01
52
71
27
32
54
5
26
55
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
90
Size
AWG
33
6
50
56
25
24
83
72
70
34
7
8
57
58
59
Type
Size
Type
49
73
82
69
68
35
36
89
88
79
84
02 90o
90
74
270o 06
48
47
46
81
23
22
85
9
Mod II
Crimp
20
Pin
345PN
Socket 345SN
ZP-20-345PN
ZP-20-345SN
18
A
86
77
75
67
80
37
87
78
60
76
38
66
61
40
10
11
21
20
39
12
65
44
62
45
63
64
43
19
41
14
42
03
13
18
17
05
16 15
130o
225o
04
180o
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
50.0
4/0
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
120.00
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
80
STAR-LINE®
Amphenol
INDUSTRIAL
Insert Configurations
front face of pin insert shown
100 Contacts
Wire
Service
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
100
Size
AWG
Voltage
Rating
1
2
32
3
Type
Size
Type
31
57
56
33
4
58
34
60
35
61
30
5
59
36
78
29
6
Mod II
Crimp
24
Pin
313PN
ZP-24-313PN
ZP-24-313SN
16
✦A
77
55
37
79
92
28
7
62
80
54 76
38
91
93
Socket 313SN
27
8
63
94
99
98
53 75
74
39
90
89
81
82
26
100
9
95
64
52
40
41
25
10
11
12
73
65
66
51
88
24
83
97 96
72
87
50
84
68
23
86 85
69
67
71
42
13
49
21
22
70
47
43
®
48
20
14
44
15
16
45
46
19
18 17
100 Contacts
Wire
Service
Voltage
Rating
N
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
100
Size
AWG
8
9
10
40
7
11
41
Type
Size
Type
6
39
38
12
5
37
13
42
64
82
63
81
4
36
65
62
Mod II
Crimp
24
Pin
385PN
Socket 385SN
ZP-24-385PN
ZP-24-385SN
16
A
43
14
44
66
61
3
35
34
83
80
15
16
67
2
1
60
94
95
84
79
45
68
100
93
99
33 59
96
85
86
92
69
17
46
78
58
32
97
91
76
70
18
98
47
57 77
87
31
90
75
71
19
20
88
73
48
89
56
30
72
50
49
55
74
53
26
29
®
21
54
27
51
28
52
22
23
24
25
N
100 Contacts
30
1
29
56
2
Wire
Service
Voltage
Rating
28
3
60o
57
31
27
53
55
32
4
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
26
52
78
93
58
33
54
01
5
77
92
59
80
Type
Size
Type
34
60
25
24
76
79
94
6
35
61
75
74
73
72
81
82
Mod II
Crimp
28
Pin
314PN
Socket 314SN
ZP-28-314PN
ZP-28-314SN
17
83
12
16
A
A
91
36
37
99
7
62
63
64
65
51
50
100
90
89
95
96
85
23
22
21
8
98
83
38
97
87
69
45
9
49
48
84
88
70
46
39
71
10
86
68
66
40
20
11
67
47
41
13
®
19
12
42
14
43
15
44
16
18
17
N
46o30'
39
72
38
71
1
143 Contacts
37
70
98
2
3
36
40
01
41
4
35
42
5
69
99 73
120
34
74
43
Wire
Service
Voltage
Rating
68
6
97
75
33
44
76
100
67
96
7
119
101
32
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
143
Size
AWG
45
134
66
95
77
118
121
133
102
122
103
8
31
46
94
132
117
116
78
65
142 135
Type
Size
Type
9
47
48
30
29
28
131
93
123
141
136
137
143
104
105
79
80
64
63
10
11
130
Mod II
Crimp
28
Pin
322PN
Socket 322SN
ZP-28-322PN
ZP-28-322SN
16
A
92
91
124
115
140
128
138
49
125
114 129
113
139
127
81
106
107
12
13
14
62
126
108
50
27
82
90
61
112
51
26
111
83
89
109
110
87
57
60
24
84
53
88
52
16
25
59
85
54
15
86
58
22
23
55
19
56
20
17
18
21
®
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
6.0
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
10.0
25.0
50.0
Metric
SERVICE VOLTAGE RATING
A = 240V, D = 600V
★
Pre-assembled insert should be ordered mounted in barrel.
81
STAR-LINE®
V.F.D. Insert Configurations
A variable-frequency drive (VFD) controls the rotational speed
of an alternating current (AC) electric motor by controlling the
frequency of the electrical power supplied to the motor. VFD
motors operate at varied voltages and frequencies, which in turn
create higher operating temperatures - creating issues for most
electrical connectors. Amphenol is able to meet the operating
requirements of a VFD motor by incorporating a specially
designed insert material. The inserts can carry a higher dielectric
rating. allowing them to withstand the voltage spikes found in a
VFD application.
In addition, Amphenol utilizes our patented RADSOK® contact
design in our VFD inserts. The RADSOK® contacts allow a higher
amperage, and result in lower temperature rise in our connectors.
These specific inserts have been selected to accommodate the
phase conductors, as well as grounding conductors present in
VFD rated cables
In addition, shielding contacts are provided in these inserts to
allow for terminating the overall cable shield to reduce EMI.
These inserts are all also rated to 1000 V.A.C.
front face of pin insert shown
6 Contacts
30o
N
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
01
Type
Size
Type
1
Mod I Pressure 20
Pin
43PR
ZP-20-43PR
ZP-20-43SR
4
2
4
10
D
D
4G
3
Socket 43SR
Pin 643PN
Socket 643SN
270o 05
Mod III
Crimp
20
★
★
5
6
®
2
02
04
120o
240o
03
180º
6 Contacts
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
N
Mod I
Mod I
Solder
C28
Pin
18P
ZP-C28-18P
ZP-C28-18S
ZP-C28-R18P
ZP-C28-R18S
4
2
350 MCM
12
D
E
1
60o
5
01
Socket 18S
Pin
Socket R18S
Radsok C28
Solder
R18P
4
2
02
120o
6
3
03
195o
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
Metric
SERVICE VOLTAGE RATING
A = 240V, D = 600V
★
Pre-assembled insert should be ordered mounted in barrel.
82
STAR-LINE®
Amphenol
INDUSTRIAL
V.F.D. Insert Configurations
front face of pin insert shown
N
6 Contacts
1
5
6
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
4G
01 90o
Mod I
Solder
C28
Pin
42P
ZP-C28-42P
ZP-C28-42S
ZP-C28-42PR
ZP-C28-42SR
4
2
4/0
10
D
D
2
Socket 42S
Pin
Socket 42SR
Mod I Pressure C28
42PR
02
U
3
126o
® L
Mod I
Radsok C28
Pressure
Pin
R42PR
ZP-C28-R42PR
ZP-C28-R42SR
03
Socket R42SR
180o
N
7 Contacts
Wire
Service
Voltage
Rating
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Type
Size
Type
Mod I
Radsok C24
Pressure
Pin
R44PR
ZP-C24-R44PR
ZP-C24-R44SR
3
3
1/0
8
D
D
Socket R44SR
Refer to factory for current alternate keyways.
N
7 Contacts
Wire
Service
Style Terminal Shell Insert
Dash
Number
Catalog
Number
Qty.
Size
AWG
Voltage
Rating
Type
Size
Type
Mod I
Radsok C28
Pressure
Pin
R44PR
ZP-C28-R44PR
ZP-C28-R44SR
3
3
1
4/0
8
10
D
D
D
Socket R44SR
Contact
Grounding Contact Termination Symbol
Symbols
Wire Size
AWG
18
16
12
4.0
10
8
4
1/0
4/0
120.00
350 MCM 500 MCM 646-777
185.00 240.00 300-400
Solder Well
Pressure Crimp
0.75
1.5
6.0
10.0
25.0
50.0
Metric
★
Pre-assembled insert should be ordered mounted in barrel.
SERVICE VOLTAGE RATING
A = 240V, D = 600V
83
STAR-LINE®
Connector Components
Spare Parts and Accessories
ꢀale Skirt for Straight Plug
Shell
Cat. No.
Mod I
DIMENSIONS
A
Size
Male skirts only for Mod I are designated by a
four-digit number.
12
ZP-W-1312
ZP-W-1316
ZP-W-1320
ZP-C-1320
ZP-W-1324
ZP-C-1324
ZP-W-1328
ZP-C-1328
2-1/64
2-1/64
2-1/64
2-33/64
2-1/64
2-33/64
2-1/64
2-33/64
16
20
Example: ZP-W-1312 (Star-Line)
A
C20
24
C24
28
Male skirts only for Mod II are designated by
a seven-digit number.
Example: ZP-W-1312-200 (Star-Line)
C28
Mod II inserts must not be used in
Mod I shells or Mod I inserts in Mod II
shells as the method of accomplishing
environmental sealing differs
Tapered left-hand thread
F
A
3/16
Female Skirt for In-Line
Receptacle
Female skirts only for Mod I are designated
by a four-digit number.
E
B
C
D
Example: ZP-WO-1512 (Star-Line)
Tapered
left-hand
thread
Modified
Acme
Female skirts only for Mod II are
designated by a seven-digit number.
Example: ZP-WO-1512-200 (Star-Line)
Safety wire holes
(3) .062 Dia.
thread
DIMENSIONS
D
Shell
Size
Cat. No.
Mod I
A
B
C
E
F
Mod II inserts must not be used in
Mod I shells or Mod I inserts in Mod II
shells as the method of accomplishing
environmental sealing differs.
12
16
20
C20
24
C24
28
C28
ZP-WO-1512
ZP-WO-1516
ZP-WO-1520
ZP-CO-1520
ZP-WO-1524
ZP-CO-1524
ZP-WO-1528
ZP-CO-1528
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-61/64
2-31/64
3-1/32
3-1/32
3-9/16
3-9/16
4-1/16
4-1/16
1-1/2
2
2-1/2
2-1/2
3
1-3/32
1-19/32
2-3/32
2-3/32
2-19/32
2-19/32 1-1/2 2-33/64
3-3/32
3-3/32
1
1
1
2-1/64
2-1/64
2-1/64
1-1/2 2-33/64
2-1/64
1
3
3-1/2
3-1/2
1
2-1/64
1-1/2 2-33/64
Basic Barrel for Panel,
Square Flange Receptacle
A Sq.
B Sq.
D
G
Max Panel Thickness
when back mounted
using jack nut plugs
Tapered
left-hand
thread
Square flange receptacles only for Mod I
are designated by a four digit number.
Example: ZP-WO-1712 (Star-Line)
E
C
Square flange receptacles only for Mod II
are designated by a seven digit number.
Example: ZP-WO-1712-200 (Star-Line)
Modified
1/16" Gasket
fits front or
back of
Acme thread
H hole Dia.
F
flange
DIMENSIONS
Shell
Size
Cat. No.
Mod I
Mod II inserts must not be used in Mod I
shells or Mod I inserts in Mod II shells
as the method of accomplishing
environmental sealing differs.
A
B
C
D
E
F
G
H
12
16
20
C20
24
C24
28
C28
ZP-WO-1712
ZP-WO-1716
ZP-WO-1720
ZP-CO-1720
ZP-WO-1724
ZP-CO-1724
ZP-WO-1728
ZP-CO-1728
1-3/4
2-1/4
2-3/4
2-3/4
3-1/4
3-1/4
3-3/4
3-3/4
1-3/8
1-1/2
2
2-1/2
2-1/2
3
2-1/64
2-1/64
2-1/64
2-33/64 2-3/8 1-1/2
2-1/64 2-7/8
2-33/64 2-7/8 1-1/2
2-1/64 3-3/8
2-33/64 3-3/8 1-1/2
1-3/8
1-7/8
2-3/8
1
1
1
1/4
1/4
1/4
3/4
1/4
3/4
1/4
3/4
11/64
13/64
7/32
7/32
9/32
9/32
11/32
11/32
1-11/16
2-3/32
2-3/32
2-17/32
2-17/32
3-1/32
3-1/32
1
3
3-1/2
3-1/2
1
Drill hole on panel 1/64" larger than Dimension “E” for front mounting or Dimension “C”for back mounting.
**Maximum panel thickness may be increased 1/8" when using Standard Coupling Nut Plugs.
84
STAR-LINE®
Amphenol
INDUSTRIAL
Basket Weave
Grips
Cable Dia.
Dimension
Cable
Dia.
Code
No.*
Grommets
Oil Resistant
Rubber
Cable Grip
Gland Washer
Steel
Nominal
Length
Inches
Shell
Size
Stainless Steel
Cat. No.
Min.
Max.
Cat. No.
Cat. No.
Components
.062
.125
02
04
06
08
10
12
14
15
06
08
10
12
14
16
18
20
22
23
10
12
14
16
18
20
22
24
26
28
30
31
ZP-6312-2C
ZP-6312-4C
ZP-6312-6C
ZP-6312-8C
ZP-6312-10C
ZP-6312-12C
ZP-6312-14C
ZP-6312-15C
ZP-6316-6C
ZP-6316-8C
ZP-6316-10C
ZP-6316-12C
ZP-6316-14C
ZP-6316-16C
ZP-6316-18C
ZP-6316-20C
ZP-6316-22C
ZP-6316-23C
ZP-6320-10C
ZP-6320-12C
ZP-6320-14C
ZP-6320-16C
ZP-6320-18C
ZP-6320-20C
ZP-6320-22C
ZP-6320-24C
ZP-6320-26C
ZP-6320-28C
ZP-6320-30C
ZP-6320-31C
ZP-8012-4E
ZP-8012-8E
ZP-8012-12E
ZP-8012-15E
ZP-8016-8E
ZP-8016-12E
ZP-8016-16E
ZP-8016-20E
ZP-8016-23E
ZP-8020-12E
ZP-8020-16E
ZP-8020-20E
ZP-8020-24E
ZP-8020-28E
ZP-8020-31E
ZP-8024-16E
ZP-8024-20E
ZP-8024-24E
ZP-8024-28E
ZP-8024-32E
ZP-8024-36E
ZP-8024-39E
ZP-8028-24E
ZP-8028-28E
ZP-8028-32E
ZP-8028-36E
ZP-8028-40E
ZP-8028-44E
ZP-8028-46E
ZP-5012-4E
3
.125
.250
Gland washers are not required when
grommets are used with basket weave
cable grips.
.250
.375
ZP-5012-6E
ZP-5012-8E
ZP-5012-10E
ZP-5012-12E
ZP-5012-14E
ZP-5012-15E
ZP-5016-6E
ZP-5016-8E
ZP-5016-10E
ZP-5016-12E
ZP-5016-14E
ZP-5016-16E
ZP-5016-18E
ZP-5016-20E
4
.375
.500
5
12
.500
.625
6
.625
.750
7
7-1/2
8
.750
.875
.875
.937
.250
.375
4
B
A
.375
.500
5
.500
.625
6
.625
.750
7
1-3/16
.750
.875
7-1/2
8-1/2
9
16
.875
1.000
1.125
1.250
1.375
1.437
.625
Grommets
Washer
Dimensions
1.000
1.125
1.250
1.375
.500
10
Shell
ZP-5016-23E
10-1/2
Size
A
B
ZP-5020-10E
ZP-5020-14E
ZP-5020-14E
ZP-5020-18E
ZP-5020-18E
ZP-5020-20E
6
7-1/2
7-1/2
9
12
16
See
1-7/32
1-3/4
2-7/32
2-3/4
3-1/4
.625
.750
cable dia.
.750
.875
20 & C20 column "A"
.875
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
1.937
24 & C24
28 & C28
for cable
range
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
9
10
20/C20
ZP-5020-24E
ZP-5020-28E
ZP-5020-31E
ZP-5024-16E
ZP-5024-20E
ZP-5024-24E
ZP-5024-28E
ZP-5024-32E
ZP-5024-36E
ZP-5024-39E
ZP-5028-28E
ZP5028-28E
ZP-5028-32E
ZP-5028-36E
ZP-5028-40E
ZP-5028-46E
ZP-5028-46E
11
13
14-1/2
8-1/2
10
1/16
.875
1.000
16
ZP-6324-16C
1.000
1.125
1.250
1.375
1.125
1.250
1.375
1.500
18
20
22
24
ZP-6324-18C
ZP-6324-20C
ZP-6324-22C
ZP-6324-24C
A
E
11
1.500
1.625
1.625
1.750
26
28
ZP-6324-26C
ZP-6324-28C
24/C24
13
Gland Washers
Washer
Dimensions
1.750
1.875
2.000
2.125
1.875
2.000
2.125
2.250
30
32
34
36
ZP-6324-30C
ZP-6324-32C
ZP-6324-34C
ZP-6324-36C
15
Shell
Size
A
B
16
12
16
See
1-1/4
1-3/4
2-1/4
2-3/4
3-1/4
2.250
2.375
2.375
2.437
38
39
ZP-6324-38C
ZP-6324-39C
17-1/2
13
cable dia.
20 & C20 column "A"
1.375
1.500
24
ZP-6328-24C
24 & C24
28 & C28
for cable
range
1.500
1.625
1.750
1.875
2.000
2.125
2.250
2.375
2.500
2.625
1.625
1.750
1.875
2.000
2.125
2.250
2.375
2.500
2.625
2.750
26
28
30
32
34
36
38
40
42
44
ZP-6328-26C
ZP-6328-28C
ZP-6328-30C
ZP-6328-32C
ZP-6328-34C
ZP-6328-36C
ZP-6328-38C
ZP-6328-40C
ZP-6328-42C
ZP-6328-44C
13
15
28/C28
16
* Substitute Symbol for ▲ in Cable
Adapter Catalog Number
17-1/2
19
2.750
2.875
46
ZP-6328-46C
19
85
STAR-LINE®
Connector Accessories
Shell
Size
Catalog No.
Standard Nut
DIMENSIONS
A
B
Coupling Nuts
A
B
12
16
20/C20
24/C24
28/C28
ZP-7012-10A
ZP-7016-10A
ZP-7020-10A
ZP-7024-10A
ZP-7028-10A
47/64
47/64
47/64
47/64
47/64
1-13/16
2-5/16
2-13/16
3-5/16
3-13/16
(Star-Line only)
Shell
Size
12
Catalog No.
Jacking Nut
ZP-7012-30A
ZP-7016-30A
ZP-7020-30A
ZP-7024-30A
ZP-7028-30A
DIMENSIONS
A
B
Modified
Acme
Thread
1-1/32
1-1/32
1-1/32
1-1/32
1-1/32
1-13/16
2-5/16
2-13/16
3-5/16
3-13/16
16
20/C20
24/C24
28/C28
A1
Shell
Size
12
Catalog No.
Delay Nut
DIMENSIONS
A1 B1
1.71
B1
ZP-7012-20A
ZP-7016-20A
ZP-7020-20A
ZP-7024-20A
ZP-7028-20A
3.09
3.09
3.09
3.75
3.75
16
2.00
2.50
3.00
3.50
(3) Safety Wire Holes
20/C20
24/C24
28/C28
Used when open-back wiring is desired behind panelboards or
within large junction boxes on which the basic barrel is mounted
Insert Clamp Nuts
A
Without Potting With Type 8200
DIMENSIONS
Shell
Size
Sleeve
Cat. No.
Potting Sleeve
Cat. No.
A
B
12
16
20 & C20
24 & C24
28 & C28
ZP-W-7512
ZP-W-7516
ZP-W-7520
ZP-W-7524
ZP-W-7528
ZP-W-7512-B
ZP-W-7516-B
ZP-W-7520-B
ZP-W-7524-B
ZP-W-7528-B
1-11/32 1-3/32
1-27/32 1-19/32
1-11/32 2-3/32
2-27/32 2-19/32
3-11/32 3-3/32
For use with insert clamp nut or panel board adapter to accept compound for
sealing wire terminals. Potting sleeves are not for use with pressure-type con-
tact units with insulator extension at back.
Potting Sleeve
Shell
Size
Catalog
No.
DIMENSIONS
Overall Length
O. D.
I. D.
12
16
20 & C20
24 & C24
28 & C28
ZP-8212-11
ZP-8216-11
ZP-8220-11
ZP-8224-11
ZP-8228-11
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-3/64
1-35/64
2-3/64
2-35/64
2-63/64
55/64
1-23/64
1-55/64
2-23/64
2-51/64
Shell
Size
Standard Length
Cat. No.
DIMENSIONS
ꢀetal Potting Adapter
A
B
C
D
12
16
20 & C20
24 & C24
28 & C28
ZP-8612-11
ZP-8616-11
ZP-8620-11
ZP-8624-11
ZP-8628-11
2-15/32
2-15/32
2-15/32
2-15/32
2-15/32
1.4675
1.8575
2.3675
2.8425
3.4325
1.12
1.62
2.12
2.62
3.12
1-3/32
1-19/32
2-3/32
2-19/32
3-3/32
Shell
Size
12
Short Version
Cat. No.
ZP-8612-12
ZP-8616-12
ZP-8620-12
NA
DIMENSIONS
A
1-3/4
1-3/4
2
B
C
D
1.4675
1.8575
2.3675
1.12
1.62
2.12
1-3/32
1-19/32
2-3/32
16
20 & C20
24 & C24
28 & C28
NA
86
STAR-LINE®
Amphenol
INDUSTRIAL
Cable Adapter Components
and Accessories
For use with all inserts other than those with pressure terminals.
Internal tapered pipe thread takes various types of threaded connectors.
Conduit Adapters
Tapped for Conduit
NPT
Conduit
Tap
DIMENSIONS
Shell
Size
Catalog
No.
Size
A
B
C
D
E
12
16
20 & C20
24 & C24
28 & C28
3/4
ZP-W-2812
ZP-W-2816
ZP-W-2820
ZP-W-2824
ZP-W-2828
2-5/8
2-3/4
2-7/8
3
1-13/32
1-29/32
2-13/32
2-29/32
1-1/2
2
2-1/2
3
1-3/8 3/4
1-7/8 1-1/4
2-3/8 1-1/2
1-1/4
1-1/2
2
2-7/8
2
2-1/2
3-15/32 3-13/32
3-1/2
3-3/8 2-1/2
Metric
Conduit Tap
Size
DIMENSIONS
Shell Size
12
Catalog No.
A Dim.
B Dim.
C Dim.
1.50
D Dim.
1.38
E Dim.
M25
M40
M50
M63
M75
M25
M40
M50
M63
M75
ZP-W-2412-H402
ZP-W-2416-H402
ZP-W-2420-H40
ZP-W-2424-H402
ZP-W-2428-H402
4.00
6.00
6.00
6.00
6.00
1.39
1.89
2.39
2.89
3.9
16
2.00
1.88
20 & C20
24 & C24
28 & C28
2.50
2.38
3.00
2.88
3.50
3.38
A
B
E
Thread
D
C
Standard
Style
Cat. No.
Extra Long
Style
Cat. No.
DIMENSIONS
A
Cable Adapter
Thread
Size
Shell
Size
Long Style
Cat. No.
B
Std.
Lg.
X Lg.
1-3/8-12
1-7/8-12
2-3/8-12
2-7/8-12
3-3/8-12
12
16
ZP-W-2012
ZP-W-2016
ZP-W-2412
ZP-W-2416
ZP-W-2420
ZP-W-2424
ZP-W-2428
ZP-W-2912
ZP-W-2916
ZP-W-2920
ZP-W-2924
ZP-W-2928
3
5-1/4
5-1/2
6
6-1/2
6-3/4
6-1/2
6-3/4
7-1/4
7-3/4
8
1-3/8
1-7/8
2-3/8
2-7/8
3-3/8
3-1/4
3-3/4
4-1/4
4-3/4
20 & C20 ZP-W-2020
24 & C24 ZP-W-2024
28 & C28 ZP-W-2028
Tapered
Left-hand Thread
A
B
Thread
87
STAR-LINE®
Cable Adapter Components
and Accessories
Shell
Size
Catalog
No.
DIMENSIONS
ꢀechanical Clamp Nut
A
B
C
D
12
16
ZP-W-5312
ZP-W-5316
2-3/8
3
3-3/4
4-1/2
5-1/8
1-3/4
2-1/4
2-3/4
3-1/4
3-3/4
7/8
15/16
1
1-1/16
1-1/8
2
2-1/16
2-1/8
2-3/16
2-1/4
20 & C20 ZP-W-5320
24 & C24 ZP-W-5324
28 & C28 ZP-W-5328
B
Reversible
clamps for
complete
C
A
Maximum
D
cable range
For Basic Barrels. Used when a completely external mounting is
required. Gasket furnished may be used for front panel mounting
only.
Panelboard Adapters
(Star-Line only)
Shell
Size
Catalog
No.
DIMENSIONS
A
B
C
D
E
F
G
H
J
12
16
ZP-W-2112
ZP-W-2116
1-5/8 1-1/4
1-1/8 1-3/32
1-5/8 1-19/32 1/8
2-1/8 2-3/32
2-5/8 2-19/32 3/16 9/16 27/32 2-7/8 11/32
3-1/8 2-3/32 9/32 29/64 27/32 3-3/8 11/32
3/32 9/16 3/4
9/16 25/32 1-7/8 7/32
5/32 9/16 13/16 2-3/8 9/32
1-3/8 3/16
2-1/8 1-11/16
2-5/8 2-3/32
3-1/8 2-17/32
3-3/4 3-1/32
20 & C20 ZP-W-2120
24 & C24 ZP-W-2124
28 & C28 ZP-W-2128
A Square
B Square
F
E
Tapered
Left-hand Thread
C
H
G
J Hole
Dia.
88
STAR-LINE®
Amphenol
INDUSTRIAL
Cable Adapter Components
and Accessories
Transition adapters provide for using cable adapters one shell
size larger than that of the basic barrel selected. They are used
when terminating shielded cables require an increase in adapter
diameter for additional wiring space.
Transition Adapters
Adapter
Shell
Size
Shell
Size
DIMENSIONS
B
Catalog No.
A
C
D
12
16
20 & C20 24 & C24 ZP-W-2324-40
16
ZP-W-2316-40
2
2-15/64 1-19/32 1-3/32
20 & C20 ZP-W-2320-40 2-1/2 2-49/64 2-3/32 1-19/32
3-9/32 2-19/32 2-3/32
3
24 & C24 28 & C28 ZP-W-2328-40 3-1/2 3-15/16 3-3/32 2-19/32
C
D
B
Tapered
left-hand
thread
13/32
3/8
A
Gland Nut
Use plain, or with basket weave cable grip
1-1/4
Shell
Size
Catalog
No.
DIMENSIONS
A
B
12
16
ZP-7312-10A
ZP-7316-10A
1-1/2
2
2-1/2
3
1-9/32
1-25/32
2-9/32
2-25/32
3-9/32
A
B
20 & C20 ZP-7320-10A
24 & C24 ZP-7324-10A
28 & C28 ZP-7328-10A
3-1/2
To securely lock plug coupling nut or threaded dust cap. Jam nut cannot
be used on barrels with hinged spring cover.
Safety jam Nuts
Shell
Size
Catalog
No.
DIMENSIONS
A
B
B
12
16
ZP-7212-10A
ZP-7216-10A
1-3/4
2-1/4
2-3/4
3-1/4
1-61/64
1-32/64
3-1/2
20 & C20 ZP-7220-10A
24 & C24 ZP-7224-10A
3-9/16
Modified
Acme
Thread
A
1/4
89
STAR-LINE®
Connector Accessories - Protection
Covers & Caps
Environmental Covers with Chain
Environmental covers are furnished with a six-inch length of stainless steel link chain. The chain is freely attached to a
shouldered swivel post to avoid twisting when covers are applied or removed. The opposite end has a stainless steel
ring for back of barrel attachment or a stainless steel eyelet for flange screw or separate screw attachment.
Example: ZP-W-5512-A (Starline)
APPLICATION:
RING TYPE: For use with plugs and inline
receptacles. To assemble slide ring over back end
of barrel before applying cable adapter.
EYELET TYPE: For use with flange mount plugs
and flange mount receptacles. To assemble attach
eyelet to flange mounting screw or drill and tap
hole in adjacent mounting surface.
Cover
Cover
Shell
Size
Catalog No.
with Ring and Chain
Catalog No.
with Eyelet and Chain
DIMENSIONS
Threaded
Cap for
Plugs
A
D
E
F
12
16
ZP-W-5512-A
ZP-W-5516-A
ZP-WF-5512-A
ZP-WF-5516-A
1-1/2
2
1-1/2
1-1/2
1-1/4
1-3/4
11/64
13/64
20
ZP-W-5520-A
ZP-C-5520-A
ZP-WF-5520-A
ZP-CF-5520-A
2-1/2
2-1/2
1-1/2
2
2-1/4
2-1/4
7/32
7/32
C20
24
ZP-W-5524-A
ZP-C-5524-A
ZP-WF-5524-A
ZP-CF-5524-A
3
3
1-1/2
2
2-3/4
2-3/4
9/32
9/32
C24
28
ZP-W-5528-A
ZP-C-5528-A
ZP-WF-5528-A
ZP-CF-5528-A
3-1/2
3-1/2
1-1/2
2
3-1/4
3-1/4
11/32
11/32
C28
D
E
Ring Dia.
A
Modified
Acme
Thread
Dia.
6 "
Chain
F
Dia.
on Eyelet
Cover
Catalog No.
with Ring and Chain
Cover
Catalog No.
with Eyelet and Chain
Shell
Size
DIMENSIONS
F
Threaded
Cap for
Receptacles
Cap has a captive
gasket for sealing.
E
G
12
16
ZP-W-5612-A
ZP-W-5616-A
ZP-W-5620-A
ZP-W-5624-A
ZP-W-5628-A
ZP-WF-5612-A
ZP-WF-5616-A
ZP-WF-5620-A
ZP-WF-5624-A
ZP-WF-5628-A
1-1/4
1-3/4
2-1/4
2-3/4
3-1/4
11/64
13/64
7/32
1-23/32
2-7/32
20/C20
2-23/32
3-7/32
24/C24
28/C28
9/32
11/32
3-23/32
1-1/16
Modified
Acme
Thread
Dia.
G
90
STAR-LINE®
Amphenol
INDUSTRIAL
ꢀonnector Accessories - Protection
ꢀovers & ꢀaps
Hingeꢁ Spring door ꢀovers-Gasketeꢁ
Covers have a stainless steel band to clamp over the coupling thread of female receptacles. The cover plate
with a captive rubber gasket is pressed aluminum. A self-aligning seal is assured by the floating action of
the cover on the center stainless-steel shouldered post. The hinge arm and support are machined aluminum
extrusions.
Shell
Size
Short Hinged Type
Catalog No.
DIMENSIONS
B
APPLICATION:
A
C
SHORT HINGED TYPE:
To clear standard coupling
nut - Use with Square Flange
Receptacles when front or back
mounted.
12
16
20 & C20
24 & C24
28 & C28
ZP-C-5712
ZP-C-5716
ZP-C-5720
ZP-C-5724
ZP-C-5728
1-19/32 1-1/2
1-19/32 1-3/4
1-41/64 2-9/64
1-41/64 2-25/64 3-25/64
1-41/64 2-5/8
2-1/2
2-3/4
3-9/16
3-5/8
Shell
Size
Long Hinged Type
Catalog No.
DIMENSIONS
APPLICATION:
A1
B
C
LONG HINGED TYPE:
To clear coupling jack nut -
Use with Square Flange
Receptacles when front mounted
only.
12
16
20 & C20
24 & C24
28 & C28
ZP-C-5712-14
ZP-C-5716-14
ZP-C-5720-14
ZP-C-5724-14
ZP-C-5728-14
1-23/32 1-1/2
1-23/32 1-3/4
1-49/64 2-9/64
1-49/64 2-25/64 3-25/64
1-41/64 2-5/8 3-5/8
2-1/2
2-3/4
3-9/16
C
B
9/32
A (Short Hinged Type)
A1 (Long Hinged Type)
Plastic dust ꢀaps
For temporary protection of assembled barrels while in storage and shipment.
Shell
Size
Receptacle Caps
Catalog No.
DIMENSIONS
D
L
For Receptacles
For Plugs
12
16
20 & C20
24 & C24
28 & C28
ZP-5612-11
ZP-5616-11
ZP-5620-11
ZP-5624-11
ZP-5628-11
1-3/4
2-1/4
2-22/32
3-7/32
3-15/16
5/8
11/16
21/32
21/32
1/2
D
D1
Shell
Size
Plug Caps
Catalog No.
DIMENSIONS
D1
L1
12
16
20 & C20
24 & C24
28 & C28
ZP-5512-11
ZP-5516-11
ZP-5520-11
ZP-5524-11
ZP-5528-11
1-13/32
1-29/32
2-3/8
2-29/32
3-11/16
11/16
11/16
11/16
11/16
1/2
L
L1
91
STAR-LINE®
ꢀonꢁuit System Accessories
FS anꢁ Fd ꢀonꢁuit Aꢁapter ꢀovers
anꢁ ꢀonꢁuit Fitting Boꢁies
Adapter covers and Bodies have environmental resistance
adequate for most general applications.
All adapter covers are supplied with screws and clips for mounting
receptacle as well as bolts, washers and gasket for mounting cover
to panel or conduit fitting body.
Cast aluminum alloy adapter covers accept type ZRLP barrels.
ꢀonꢁuit Aꢁapter ꢀovers - FS anꢁ Fd Type
Adapter Cover
Catalog
DIMENSIONS
(Including Barrel)
C
Style
Shell
Size
No.
A
B
D
E
12
16
12
16
ZP-C-2512-11
Straight
2-7/8
4-5/16
1-1/2
3-1/4 1-7/8
ZP-C-2516-11
ZP-C-2512-13
ZP-C-2516-13
45 Degree
2-7/8
4-5/16
2-5/16
3-1/4 1-7/8
ꢀonꢁuit Fitting Boꢁies - FS anꢁ Fd Type available in ꢁie cast
copper-free aluminum or caꢁmium plateꢁ ferrous alloy
Conduit
Die Cast
Copper-Free
Aluminum Type
Body
Catalog
No.
Shell
Size
Hub
Size
DIMENSIONS
B
A
C
12
12
12
1/2
3/4
1
N-FS18
N-FS28
N-FS38
4-9/16
4-9/16
4-9/16
2-13/16 2-1/16
2-13/16 2-1/16
2-13/16 2-1/16
FS
A
Conduit
Body
Catalog
No.
Cadmium Plated
Ferrous Alloy
Type
Shell
Size
Hub
Size
DIMENSIONS
C
B
A
B
C
FD
16
1
N-FD38
4-9/16
2-13/16 3-1/16
Note: 1/2" and 3/4" hub deep junction boxes information available upon request.
92
STAR-LINE®
Amphenol
INDUSTRIAL
ꢀonꢁuit System Accessories
Adapter covers and Bodies have environmental resistance
adequate for most general applications.
All adapter covers are supplied with screws and clips for mounting
receptacle as well as bolts, washers and gasket for mounting cover
to panel or conduit fitting body.
Watertight ꢀonꢁuit Aꢁapter ꢀovers
anꢁ ꢀonꢁuit Fitting Boꢁies
Cast aluminum alloy adapter covers accept type ZRLP barrels.
STRAIGHT COVER
ꢀonꢁuit Aꢁapter ꢀovers - Watertight Type
DIMENSIONS
Adapter Cover
Catalog
(Including Barrel)
Style
Shell
Size
F Pitch
UNC-2B
No.
A
B
C
D
12
ZP-C-2512-10
ZP-C-2516-10
ZP-C-2520-10
4-3/16
4-3/16
4-1/2
3-9/16
3-9/16
3-7/8
1
1-27/32
1-27/32
2-1/16
1/4-20
1/4-20
1/4-20
16
1
20/C20
1-7/32
Straight
24
ZP-C-2524-10
ZP-C-2524-10
8
8
7
7
1-1/2
1-1/2
2-9/16
1/2-13
1/2-13
C24
2-27/32
28
ZP-C-2528-10
ZP-C-2528-10
8
8
7
7
1-1/2
1-1/2
2-9/32
1/2-13
1/2-13
STANDARD COVER
C28
2-25/32
C
Above should not be used with pressure-type contact inserts.
F
ꢀonꢁuit Aꢁapter ꢀovers cont.
Adapter Cover
Style
DIMENSIONS
(Including Barrel)
Shell
Size
Standard
Cat. No.
Deep
Cat. No.
F Pitch
UNC-2B
A
B
C
D
1
D
16
12
ZP-C-2512-12
ZP-C-2516-12
4-3/16 3-9/16
4-3/16 3-9/16
4-3/16 3-9/16
2-13/16
2-15/16
4-7/16
3-39/64
3-39/64
5
2-7/16
1/4-20
1/4-20
1/4-20
1/4-20
1/4-20
1/4-20
1/4-20
1/2-13
1/2-13
1/2-13
1/2-13
1/2-13
1/2-13
1/2-13
1/2-13
16
2-17/32
4-1/16
3
DEEP COVER
A
16
P-202704-16
ZP-C-2520-26
20
4-1/2
3-7/8
ZP-C-2520-12
ZP-C-2524-12
ZP-C-2528-12
B
A
C20
4-1/2
3-7/8
3-3/8
4-1/2
4-7/8
2-19/64
2-21/32
4-9/16
5
4-1/2
3-7/8
20/C20
4-1/2
3-7/8
5
B
24
8
8
8
8
8
8
8
8
7
7
7
7
7
7
7
7
3-33/64
3-33/64
5-3/4
C24
24
FITTING DIMENSIONS
P-202708-24
P-202708-28
C24
28
5-3/4
3-5/8
2-7/16
2-3/4
4-9/16
5
CONDUIT FITTING
BODY
Mount with hub at top,
bottom or either side.
C28
28
3-5/8
5-3/4
C28
5-3/4
ꢀonꢁuit Fitting Boꢁies – ꢀaꢁmium Plateꢁ Ferrous Alloy
Conduit
Body
Hub Size
3/4
Conduit
Body
Cat. No.
Shell
Size
DIMENSIONS
C2
A1
A2
5-1/4
5-1/4
5-1/4
5-1/4
6
B
C1
D
E
F
Shell sizes 24/C24 and 28/C28
P-202760-42 5-1/4
P-202760-43 5-1/4
P-202760-64 5-1/4
P-202760-65 5-1/4
25/64
25/64
25/64
25/64
9/16
9/16
9/16
4-5/8
4-5/8
4-5/8
4-5/8
5-1/4
5-1/4
5-1/4
4-5/8
4-5/8
4-5/8
4-5/8
5-1/4
5-1/4
5-1/4
4-3/16 2-3/8 9/32
4-3/16 2-3/8 9/32
4-3/16 2-3/8 9/32
4-3/16 2-3/8 9/32
12 or 16
1
1-1/4
1-1/2
1-1/4
JRZ-610064
JRZ-610065
JRZ-610066
6
6
6
4-1/2
4-1/2
4-1/2
3-3/4 9/32
3-3/4 9/32
3-3/4 9/32
20 or C20 1-1/2
2
6
6
24 or C24 2-1/2
JR-720036-A
SEE BOTTOM DRAWING
SEE BOTTOM DRAWING
3-3/4 7/16
4-1/2 7/16
28 or C28
3
JRZ-820036-A
93
STAR-LINE®
ꢀontact ꢀrimping Tools
TP-201411-AG HAND CRIMP TOOL COMPLETE KIT
This tool is complete with carrying case, checking gage, three contact
locators and complete instructions for crimping #10 through #18 contacts
of MOD II or MOD Ill design.
TP-201411-TO Hand crimp tool only (less locators)
TP-201411-16-18 Locator only for #16 and #18 pins and sockets
TP-201411-10-12 Locator only for #10 pin and sockets and #12 sockets
TP-201411-12P Locator only for all #12 pins any length
TP-201351-TC HAND CRIMP TOOL
This tool crimps #18 - #20 contacts utilizing thermocouple wire.
TP-201351-TL HAND CRIMP TOOL
This tool crimps #8 contacts only.
TP-201352-HAND/FOOT PNEUMATIC CRIMP TOOL
This tool is complete with foot control, checking gage, wrench, and com-
plete instructions for crimping #10 through #18 contacts of MOD II or MOD
III design.
Thomas & Betts TOOL NUMBER TBM15 AND DIE NUMBER 15505
To terminate 500 MCM contact.
TP-201328-F
TP-201328 CRIMP TOOL
TP-201328 PS-POWER SUPPLY
TP-201328 BC-CARRYING CASE
NOTE: Carrying case will accommodate crimp tool.
NOTE: Power supply will include 5 dies and locators.
* Foot control unit with
6 foot hose –
Catalog No. TP-201328-F
Normal operation 100 P.S.I.
TP-201328 ꢀrimping Tool Only anꢁ Accessories for ꢀontacts #12 through #4/0
Contact
Size
Wire
Size
Die
Number
Check
Gage
(Locator)
Color
Mod II
Mod III
12 W Length
12 C Length
10 W Length
10 C Length
8 W Length
8 C Length
4 W Length
4 C Length
TP-201328-12
TP-201328-12C
TP-201328-10
TP-210328-10C
TP-201328-8
12-14
10-12
8-10
4-6
TP-201328-12D
TP-201328-10D
TP-201328-8D
TP-201328-4D
TP-201328-12G Yellow
TP-201328-10G Black
TP-201328-12L
TP-210328-10L
TP-201328-8L
TP-201328-4L
TP-201328-8G
TP-201328-4G
Red
TP-201328-8C
TP-201328-4
Brown
Blue
TP-201328-4C
1/0-1
2
TP-201-328-0D
TP-201328-2D
TP-201328-0G
TP-201328-2G
1/0
4/0
TP-201328-0C
TP-201328-0L
TP-201328-41L
4/0 - 3/0 TP-210328-41D
TP-201328-41G Green TP-201328-41
94
STAR-LINE®
Amphenol
INDUSTRIAL
Insertion anꢁ Removal Tools
for MOd II & MOd III
Tools for ꢀrimp Type ꢀontacts
Insertion Tools
Used for inserting contacts after they are terminated to conductor. Pin and socket contacts
have identical terminal ends; the same tool is used for both.
Insertion Tool
Catalog No.
Size
18
16
12
10
TP-201047-1
TP-201048-1
TP-201049-1
TP-201046-1
Use Same
Tool for
Pin or
Socket
Expander
Barrel
Tapered
T-Bar
Size
Catalog No.
Lead Style
Handle Style
8
4
0
0
TP-201007-A
TP-201007-B
TP-201033-B
TP-201000-TL
–
TP-201033-A
–
TP-201000-EBL
TP-201000-EBS
TP-201000-TH
A separate expander barrel is required for each cavity of the contact
inset.
The T-Bar handle should be used in the insertion and
extraction of the expander barrel for the 1/0 cavities –only
one is required.
An even number of long and short barrels should be used: Example:
if the insert contains four cavities, use two long (EBL) and two short
(EBS). Insert the short ones first and remove them last.
One tapered lead required only.
NOTE: EBS = Expander Barrel Short, EBL= Expander Barrel Long.
Removal Tools
Used for extracting contacts from the insert assembly after contacts have been seated.
Expanders and taper leads are required for sizes 8, 4, 1/0 MOD II contacts only.
Removal Tools for MOd II
Removal Tool
Number
Removal Tool
Number
Size
for Pin
for Socket
18
16
12
10
TP-201459
TP-201459
TP-201459
TP-201459
TP-201011-3
TP-201010-3
TP-201009-3
TP-201008-3
95
STAR-LINE®
STAR-LINE ꢀonnector Assembly
anꢁ Termination Instructions
Proper assembly of multiple-contact connectors, for the most part requires common sense. The simplicity of
these instructions is perhaps the reason why they are easily overlooked or taken for granted.
These 27 reminders can help eliminate connector failures caused by improper assembly.
1. Read the assembly instructions carefully before actually
starting to assemble connectors. Besides the matter of
instruction on correct procedures, there are two important
reasons for this preliminary step: To identify the various
component parts, and to check for any missing parts.
13. When inserts have more cavities than conductors, plug unused
cavities with either plain contacts or special seal plugs designed
for the purpose. Some connectors require both a contact and
seal plug in unused cavities to meet military specifications and
to assure complete internal environmental sealing.
2. Cut cable jackets and sheathing squarely and to correct
length, using only wire strippers that have been approved
for the operation. In preparing the individual wires in cables
and harnesses for assembly, make allowances in length
for reaching the outermost circle of contact cavities in the
connector insert. This, of course, means that the conductors
and the insulation should be cut progressively longer as they
extend out from the center of the cable or harness to assure
sufficient length for any necessary forming.
14. After all terminated contacts are inserted in their respective
cavities and inspected, the cable adapter or insert clamp nut
should be tightened with a wrench. This assembly operation
should be done by placing the components in a vise with
smooth-faced jaws and using a strap wrench.
15. If for any reason terminated conductors have to be removed
from an insert because of any assembly error or change in
circuitry, be sure to remove the cable clamp or insert clamp
nut first before extracting the contact and reinserting it. This
step is important because any attempt to remove the contacts
when the resilient insulator components are compressed will
result in damage.
3. Follow specifications covering maximum cable stripping
lengths for efficient cable grommet sealing. All wires should be
cut squarely so that they will fit into contact wire wells correctly.
4. Before starting actual termination wires, it is essential that
cables and harnesses be laid out in a specified order in
accordance with the wiring diagram. Proper layout will reduce
the need for twisting and crossover of conductors. If the wiring
layout is not correct, the termination operation will be difficult
or even impossible and the chances for making errors will
be increased. Cable and harness assemblies having a spiral
layout also must be matched carefully to the correct contacts
in both the male and female inserts.
16. When handling cables, use adequate support to prevent
damage to the internal wires. Gland nuts and grommets are
intended for sealing purposes and should not be used as a
cable grip.
17. If one of the connector poles is a grounding wire, make sure that
it is grounded properly before the connector is actually engaged.
18. When connectors having the same configuration are to
be mounted close together, different or alternate keying
arrangements should be used to prevent mismating or
cross-mating and possible damage to the electrical system or
human injury.
5. Some cables have a soft filler or braid on the conductors
which, compresses when external pressure is applied. As a
result, the cable diameter may be reduced to a point where
the sealing range of the grommet is exceeded. In addition,
the seal may take a permanent set and further reduce sealing
efficiency. To avoid leakage at the seal under these conditions,
it is suggested that, where construction of the cable permits, a
metal ferrule be slipped under the cable jacket at the stressed
position. This ferrule will serve as a compression supporting
member and enable the gland seal to withstand high external
pressures.
19. Always inspect all aspects of connector assembly operations
before putting connectors into actual operation.
20. Crimping and terminating of conductors to contacts must be done
carefully. Make certain that wire strands are fully bottomed in
contact wells by checking through inspection hole provided.
21. Soldering conductors to contacts must be done carefully and
a non-conductive flux should be used to avoid corrosion or
hygroscopic action. Do not use solder salts or acids because
they may affect the dielectric properties of insulation materials.
6. Use only correct size sealing grommets to assure resistance
to moisture and other contaminants. Make certain that cable
jacket is smooth where grommet is to seal. Remove any
grooves or ridges if present by sanding or scarfing.
22. Be careful not to damage wire grommets or contact retaining
collets when inserting or extracting contacts.
23. Never try to straighten bent contacts. Straightening cannot be
done properly and the plating on contacts will very likely be
marred. This will result in a high resistance connection and will
expose the base metal to possible corrosion.
7. Use only the proper crimping tools that have been set or
calibrated with precision gages.
8. When contacts are to be soldered, avoid direct contact of
soldering tools to inserts. An open flame or hot soldering tip
can carbonize insulating materials and make them useless.
24. Do not attempt to remove inserts that are bonded or locked in
place in their shells.
9. Make certain that all contacts are the correct size before
attempting to assemble them into insert cavities. This point is
particularly important when both power and control types of
contacts are used in the same connector.
25. Be certain that all components of connectors are assembled.
Each part performs a vital function and it would not be
included if it wasn't useful.
26. Each assembler of connectors should be his own inspector.
Assembly workmanship is a significant factor in determining
the quality of multiple-contact connectors. Quality cannot be
"inspected" into connectors; it must be "built-in" during each
and every assembly operation.
10. Be sure that grounding contacts are correctly located.
11. Seat all contacts properly so that they will not be damaged or
become disengaged during connector mating operations.
12. Use only the proper insertion tools and be sure that they are
aligned axially when pushing contacts into their fully seated
position.
27. When potting connectors be sure to apply potting only in
mated condition to assure that contacts will align properly.
96
STAR-LINE®
Amphenol
INDUSTRIAL
Aꢁꢁitional Amphenol® Inꢁustrial
ꢀonnector Proꢁucts
Amphe EX
TheAmphe-EX™ is a new miniature explosion-proof threaded connector family from
Amphenol Industrial. TheAmphe-EX™ product line offers inserts that accommodate
standard copper contacts, as well as coax and fiber optic contacts, to allow power
and signal to pass through Hazardous rated areas. In addition, the Amphe-EX™
offers the availability of RJ45 and USB inserts. The Amphe-EX™ family provides
an overall smaller package than most hazardous area connectors. The rugged
AMPHE-EX™ connectors are ATEX and IECEx approved for Zone 1 (and Class
1, Div. 2) rated applications. Consult factory for certificate details. For more
information, refer toAmphenol Catalog 12-056 or visit www.amphenol-industrial.com.
Amphenol ꢀable Glanꢁs
Amphenol Industrial Operations, the worldwide leader of explosion proof
and hazardous environment interconnects, introduces a broad range of
explosion proof and industrial cable glands. The cable gland products
are designed to perform in the most demanding environments. Amphenol
provides a complete line of EX Zone 1 and 2 rated cable glands along with
general duty cable glands that are suitable for armored and unarmored cable.
Brass and stainless steel types are available. IP66/68; deluge; NEMA rated
products. SIRA/ATEX certified to Exd/Exe (Class I, Div. I) and CSA approved.
Reference Catalog 12-055
ꢀable Assemblies & Value Aꢁꢁ Solutions
Amphenol Industrial, one of the world’s premiere interconnect solutions
providers, offers a complete array of cable assemblies and turnkey junction
box options. From standard cable harnesses, to complete ATEX and IECEx
rated junction boxes, Amphenol can provide all your value add solutions.
Amphenol can provide simple cable assemblies using any of our full line of
connectors. Also available are over-molded cable assemblies that provide a
water tight, molded solution that requires no additional strain relief hardware.
For an overview of Amphenol Industrial Connector Products
ask for Amphenol brochure SL-381. Call your local Amphenol
sales office or 800-678-0141 for further information. The
Industrial Overview brochure and all the product brochures
listed above can be viewed, printed and downloaded from the
Amphenol website: www.amphenol-industrial.com.
97
STAR-LINE®
STAR-LINE ꢀonnectors with
RAdSOK® ꢀontacts
RAdSOK ꢀontact design:
•
Socket cylinder within female contact has
several equally spaced longitudinal beams
twisted into a hyperbolic shape.
The new RADSOK contact design
has been incorporated into the
Star-Line connector family of
connectors.
•
As male pin is inserted, axial members in the
female half deflect, imparting high current
flow across the connection with minimal
voltage loss.
Insert arrangements with
RADSOK's are shown in this
catalog. For information on
availability of additional inserts
with RADSOK's consult Amphenol
Industrial Operations.
•
The hyperbolic, stamped grid configuration
ensures a large, coaxial, face-to-face surface
area engagement.
Amphe-Power connectors with
•
Ideal for crimp termination applications
requiring repeated mating cycles and high
current with a low milli-volt drop.
RADSOK sockets can handle up to 50% higher amperages than connectors
with standard contacts. Current Amphe-Power product lines support from 50A
to 500A continuous duty. RADSOK contacts are available in size 8 (69 amps),
size 4 (120 amps), and size 0 (250 amps).
Certain designs are available for variable
frequency drive (VFD) applications. Consult
Amphenol Industrial Operations for further
information.
RAdSOK ꢀontact Aꢁvantages:
•
•
•
Low contact resistance - the RADSOK contact’s multiplicity of flat grid
surfaces assures the greatest possible contact area on the mating pin. This
results in longer life - reduced contact pressure yields reduced wear.
Low milli-volt drop performance - due to the intimate contact provided by
the spring force of the grid, the flat contact surface and the wiping action
during insertion.
Higher current capacity with minimized temperature rise. Lower overall
contact resistance reduces heat build-up, thereby allowing higher current
capacities at given temperature limits. Connectors with RADSOK contacts
may be produced in various sizes with a variety of amperage capabilities.
•
•
Reliability under vibration and shock. System inertia is minimized by the
small package and the fact that the contact is under a spring load.
High quality, consistency and lower cost with high speed, automated
precision stamping and assembly technology
See Brochure SL-391, Amphenol Amphe-Power Connectors with RADSOK
Technology for more information on other Amphenol connector types that
incorporate RADSOK contacts.
98
STAR-LINE®
Amphenol
INDUSTRIAL
Amphenol Inꢁustrial
Oceanus Subsea ꢀonnectors
Amphenol Industrial Operations offers a broad range of harsh environment interconnect solutions. Our new OCEANUS
Series of Connectors are tailored to meet the rugged demands of the subsea market. The OCEANUS series consists
of 3 new product ranges: POSEIDON, AQUA POWER and SUBMARINER. The product family offers versatile, high
performance characteristics including 9,000 PSI open face pressure ratings, underwater wet mate-able connectors,
multi-pin configurations, high speed (coax and fiber optic) and over-molded cable assembly options.
POSEIdON
• 500 VDC Signal and 3kv Power contacts
• Up to 9,000 PSI open face pressure rating (6,000M)
• Configurable for use with Solid and Oil –Filled Cables
• Sealing caps, overmolding, and other options available
• Solder contacts range from 22 awg through 10 awg
• High Speed Coax (50 & 75 Ώ) and Fiber Optic available
• MIL-C-24217/4-005 spec, IP68
• MIL-G-45204, Type II, Class 1 (50 microns Au)
For more information
reference IDS-42
• Intermateable/intermountable with competitive products
AQUA POWER
• 316 stainless steel, Passivated per ATSM A967
• 500 vdc Signal and 3kv Power contacts
• Up to 9,000 PSI open face pressure rating (6,000 M)
• Configurable for use with Solid and Oil –Filled Cables
• Sealing caps, overmolding (straight or 90°)
• Custom build option available
• Optional coupling nut locking set screw available
• Operating Temperature -50°C to +60°C
• Solder contacts range from 20 awg through 2 awg
• IP68 rated
For more information
reference IDS-43
SUBMARINER
• ROVs and other Wet Mateable applications
• Numerous configurations available
• 1-16 contacts
• Molded high-insulation neoprene
• Heat-treated beryllium copper sockets, gold plating, and
stainless steel bodies
• Operating Temperature -50ºC to +60ºC
• Up to 9,000 PSI open face pressure rating (6,000 M)
For more information
reference IDS-44
99
AMPHENOL/PYLE
INDUSTRIAL DISTRIBUTORS
INTERNATIONAL
(Industrial Operations Offices)
Latin America
ARGENTINA
Amphenol Argentina
Avenida Callao 930, 2nd floor Office B Plaza
C1023AAP Buenos Aires, Argentina
Phone: (54 11) 48 15 68 86
Fax: (54 11) 48 14 57 79
Phone: 34-91-6407303
Fax: 34-91-6407307
E-mail: infor@amphenol-it.com
Amphenol Corporation
Amphenol Aerospace
Amphenol Industrial Operations
40-60 Delaware Avenue
Sidney, NY 13838-1395
Phone: 607-563-5011
Bartec-Technor ASA
Stavanger, Norway
Phone: 47 51 84 4100
Fax: 47 51 84 4103
www.bartec-technor.no
SWITZERLAND
Amphenol Switzerland
P.O. Box 63, 3990 DB Houton,
The Netherlands
Phone: 31 30 6358000
Fax: 31 30 6377899
1-800-678-0141
Crawford Electric Supply
10051Porter Rd.
Laporte, TX 77571
Phone: 281-417-7540
Fax: 281-470-2659
Fax: 607-563-5157
www.amphenol-aerospace.com
www.amphenol-industrial.com
E-mail:vendas@amphenol.com.ar
E-mail: info @amphenol-nl.com
BRAZIL
Amphenol do Brasil Ltda.
Rua Diogo Moreira 132
CEP 05423-010
Sao Paulo - SP, Brazil
Phone: (55-11) 3815.1003
Fax: (55-11) 3815.1629
E-mail: vendas@amphenol.com.br
Middle East / Africa
ISRAEL
Bar-Tec Ltd.
3 Hagavish St., P.O.B. 279
Kfir-Barkan Bldg., East Industrial Zone
Kfar Sava 44102, Israel
Phone: (972-9) 764.4100
Fax: (972-9) 7674324
SALES OFFICES
www.cescoltd.com
Amphenol Corporation
Amphenol Aerospace
Amphenol Industrial Operations
23276 South Pointe Drive, Suite 113
Laguna Hills, CA 92653
Phone: 949-855-4454
1-800-678-0141
EC Systems, Division of Nelson
Dunn, Inc.
17707 Valley View Ave.
Cerritos, CA 90703
Phone: 1-800-635-3866
Fax: 714-523-9192
E-mail: www.bar-tec.com
MEXICO
Amphenol Mexico
Prolongacion Reforma 61-6 B2
Col. Paseo de las Lomas
C.P. 01330 Mexico D.F., Mexico
Phone: (52-55) 5258.9984
Fax: (52-55) 5081.6890
www.nelson-dunn.com
Fax: 949-855-9115
SOUTH AFRICA
Amphenol South Africa
30 Impapa Road
2196 Sandton - Chislehurston
South Africa
Tel: (27-11) 783-9517
Fax: (27-11) 783-9519
E-mail: amphenol_africa@csi.com
Gaffney-Kroese Supply
Piscataway, NJ 08854
Phone: 732-885-9000
Fax: 732-885-9555
E-mail: gksales@gaffney-kroese.com
www.gaffney-kroese.com
Amphenol Corporation
Amphenol Aerospace
Amphenol Industrial Operations
2010 Corporate Ridge
McLean, VA 22101
E-mail: info@amphenolmexico.com
Phone: 1-800-678-0141
Geophysical Electrical Supply Co.
(GESCO)
Houston, TX
Phone: 713-645-5999
Fax: 713-645-4999
E-mail: duggan@gesco-e.com
www.gesco-e.com
Europe
For information on International
Products, a North American office
can be contacted:
Phone: 978-532-8800
Fax: 978-532-6800
AUSTRIA & EASTERN EUROPE
Amphenol European Sales Oper.
P.O. Box 63, 3990 DB Houton
The Netherlands
Phone: 31 30 6358000
Fax: 31 30 6377899
E-mail: info@amphenol-nl.com
TURKEY
Amphenol Turkiye
Ayazaga Mah. Meydan Sk. No. 28
Beybi Giz Plaza, Kat. 26
34396 Maslak/Islanbul
Phone: 90(0212) 335 25 01
Fax: 90(0212) 335 25 00
Amphenol Industrial Operations
Amphenol Power Solutions
34190 Riviera Drive
Fraser, MI 48026
Phone: 586-294-7400
Fax: 586-294-7402
www.radsok.com
Hillcrest Enterprises
Ashland, VA
Phone: 800-848-3106 or 804-798-8390
Fax: 804-752-7830
E-mail: cordgrip@aol.com
www.plugs.cc
ENGLAND
Amphenol Limited
Thanet Way, Whitstable
Kent CT5 3JF, United Kingdom
Phone: (44-1-227) 773200
Fax: (44-1-227) 276571
www.amphenol.co.uk
Asia / Pacific
AUSTRALIA
Amphenol Australia Pty Ltd
2 Fiveways Blvd. Keysborough
Melbourne, Victoria 31733, Australia
Phone: 613 8796 8888
Fax: 613 8796 8801
E-mail: infor@amphenolaust.com.au
ITI Marine & Oilfield PTE, Ltd.
Joo Koon Crescent, Singapore
Phone: (65) 6266-6666
Amphenol Pcd
2 Technology Drive
Peabody, MA 01960
Phone: 978-532-8800
Fax: 978-532-6800
www.amphenolpcd.com
Fax: (65) 6266-0009
FRANCE
Amphenol Socapex
Promenade de l’Arve, BP29
Thyez 74301 948 Cedex, France
Phone: (33-4) 50892800
Jackson Power
Edmonton, Alberta Canada
Phone: 780-435-9275
Fax: 780-436-0308
E-mail: ljackson@jacksonpower.com
www.jacksonpower.com
CHINA
Amphenol Shanghai Office
14/D, Dong Zhan Commercial Bldg.
669 Beijing Road West,
Shanghai, 200041, China
Phone: (86) 21 6267 5566
Fax: (86) 21 6272 7587
Amphenol Canada
20 Melford Drive
Scarborough, ON M1B 2X6
Canada
Phone: 416-291-4401
Fax: 416-292-0647
www.amphenolcanada.com
Fax: (33-4) 5096-1941
www.amphenol-socapex.com
National Oilwell Varco/L.S.I
12002 West Little York
Houston, TX 77041
Phone: 713-464-1393
Fax: 713-464-7731
www.nov.com/Supply_Chain/
Electrical_Products.aspx
FRANCE
Amphenol-Air LB
29, Voie d’Y Vois
F-00810 Blagny, France
Phone: 33-3-2422-7849
Fax: 33-3-2422-7850
www.amphenol-airlb.fr
HONG KONG
Amphenol East Asia Ltd.
26/F Railway Plaza
39 Chatham Road South
Kowloon, Hong Kong
Phone: 852-9090-5325
Fax: 852-2691-1774
AUTHORIZED AMPHENOL
DISTRIBUTORS
Corporate Headquarters
ALPHABETICAL LISTING
APD (All Product Distributors):
PEI Genesis UK
George Curl Way
GERMANY
Amphenol-Tuchel Elect. GmbH
Southampton, SO182RZ
Phone: +44(0)2380621260
Phone: +44(0)8448716060
Fax: +44 (0)8448716070
Email: peiuk@peigenesis.con
www.peigenesis.com
INDIA
August-Haeusser Strasse 10
Postfach 1110
74001 Heilbronn, Germany
Phone: (49-7131) 929 0
Fax: (49-7131) 929 414
www.amphenol-tuchel.com
Amphenol Interconnect India,
Pvt, Ltd.
105 Bhosari Industrial Area
Pune, 411 026, India
Phone: (91-20) 27120 481
Fax: (91-20) 27120 581
E-mail: sales@amphenol-in.com
Arrow Electronics
800-777-2776
Englewood, CO
Avnet EMG
Dallas, TX
800-332-8638
PEI Genesis
800-523-0727
Philadelphia, PA
Philadelphia, PA
Fort Worth, TX
Steck Connections
Mississauga, Ontario, Canada
Phone: 905-608-2444
Fax: 905-608-2895
E-mail: steck@ican.net
www.steckconnections.com
GERMANY
Amphenol-Air LB
Am Kleinbahnhof 4
D-66740 Saarlouis, Germany
Phone: (49-6831) 9810-87
Fax: (49-6831) 9810-30
www.amphenol-airlb.com
Powell Electronics
800-235-7880
JAPAN
Amphenol Japan Mil Aero & Industrial
TTI Inc.
471-1, Deba, Ritto-city
Shiga 520-3041, Japan
Phone: 81-77553-8501
Fax: 81-77551-2200
800-225-5884
Steiner Electric
Disadvantaged/Minority Distributors:
Cherokee Nation Dist. Stilwell, OK
918-696-2777
Elk Grove Village, IL
Phone: 847-228-0400
Fax: 847-228-1352
E-mail: infor@stnr.com
www.steinerelectric.com
ITALY
Amphenol Italia S.p.A.
Via Barbaiana 5
20020 Lainate (Milano), Italy
Phone: 39-02-932541
Fax: 39-02-93254444
E-mail: info@amphenol-it.com
KOREA
Amphenol Daeshin
#558 SoSa, SongNae
Bucheon City, Kyungki-Do
Korea 420-130
Phone: 82-32-680-3800
Fax: 82-32-673-2507
Electro Enterprises
800-324-6591
Oklahoma City, OK
JRH Electronics
800-467-9309
Marlton, NJ
Wholesale Electric
Houston, TX
Phone: 800-486-8563 or 713-748-6100
Fax: 713-749-8415
E-mail: donniejr@wholesaleelectric.com
www.wholesaleelectric.com
BENELUX
Amphenol European Sales Operations
Amphenol Benelux BV
P. O. Box 63, 3990 DB Houten
The Netherlands
Phone: 31-30-6358000
Fax: 31-30-6377034
SINGAPORE
Amphenol East Asia, Ltd.
300 Beach Road
#34-06 The Concourse
Singapore 199555
Phone: 65-6294-2128
Fax: 65-6294-3522
E-mail: info@amphenol-nl.com
TAIWAN
Amphenol Taiwan
No. 116, Lane 956, Zhong Shan Rd.
Taoyuan City, Taiwan, R.O.C. 330
Phone: (886-3) 379-5677
Fax: (886-3) 360-7259
SPAIN & PORTUGAL
Amphenol Iberica
Edificio “Burgosol” - Oficina No. 55
c/Comunidad de Madrid, 35-bis,
28230 Las Rozas, Madrid, Spain
AMPHENOL CORPORATION
Amphenol Industrial
Phone: 607-563-5011
40-60 Delaware Avenue
Sidney, NY 13838-1395
www.amphenol-industrial.com
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed
to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without
representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other
measures may not be required. Specifications are typical and may not apply to all connectors.
HKA 4-2012
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