V300C2M160A [AZETTLER]
Power Supply Module,;
| 型号： | V300C2M160A |
| 厂家： | 
AMERICAN ZETTLER, INC. |
| 描述： | Power Supply Module, |
| 文件： | 总8页 (文件大小：193K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Data Sheet
*
300V Input Maxi Family
DC-DC Converter Module
45
Features
• DC input range: 180 - 375V
• Input surge withstand: 400V for 100ms
• DC output: 2V - 48V
• Programmable output: 10 to 110%
• Regulation: ±0.2% no load to full load
• Efficiency: Up to 90%
• Maximum operating temperature:
100°C at full load
• Power density: Up to 100W/cubic inch
• Height above board: 0.43 in. (10,9 mm)
• Parallelable, with N+M fault tolerance
• Low noise ZCS/ZVS architecture
Shown actual size:
4.6 x 2.2 x 0.5 in
117 x 56 x 12,7 mm
Typical Applications: off-line systems,
distributed power and electric vehicles
Product Overview
This DC-DC converter module uses
second generation power processing, control
and packaging technologies to provide the
performance, flexibility and cost effectiveness
expected of a mature Power Component.
For example, a plated-cavity core transformer
couples widely separated primary and
secondary windings, resulting in low in-to-
out parasitic capacitance and noise.
High frequency ZCS/ZVS switching,
advanced power semiconductor packaging
and thermal management provide high
power density with low temperature
gradients. Extensive use of silicon
Absolute Maximum Ratings
Parameter
Rating
-0.5 to +375
400
Unit
Vdc
Notes
+In to –In voltage
+In to –In voltage
Vdc
<100ms
PC to –In voltage
-0.5 to +7.0
-0.5 to +7.0
-0.5 to +1.5
1.0
Vdc
PR to –In voltage
Vdc
SC to –Out voltage
Vdc
–Sense to –Out voltage
Isolation voltage (in to out)
Isolation voltage (in to base)
Isolation voltage (out to base)
Storage temperature
Operating temperature
Pin soldering temperature
Pin soldering temperature
Mounting torque
Vdc
3000
Vrms
Vrms
Vrms
°C
1550
integration results in 1/3 the part count
of a first generation converter.
500
-40 to +125
-20 to +100
500 (260)
750 (390)
5 (.57)
“C” Grade
Part Numbering
°C
“C” Grade
°F (°C)
°F (°C)
in-lbs (N-m)
<5 sec; wave solder
<7 sec; hand solder
6 each, # 4-40 or M3
V 300 A 5 C 400 A
Output
Power
Input
Output
Voltage
Voltage
A = Maxi
B = Mini
C = Micro
Product Grade Temperatures (°C)
Grade
Storage
Operating
Thermal Resistance and Capacity
C
T
H
M
=
=
=
=
-
-
-
-
40 to +125
40 to +125
55 to +125
65 to +125
-
-
-
-
20 to +100
40 to +100
40 to +100
55 to +100
Parameter
Min
Typ
0.08
0.07
4.9
Max
Unit
°C/Watt
Baseplate to sink; flat, greased surface
Baseplate to sink; thermal pad (P/N 20263)
Baseplate to ambient
For long pin configuration add “L” to the
end of the part number. Slotted baseplate
(style 1) requires no designator. For
threaded baseplate add a “2” to the end of
the part number. For thru-hole, add a “3”.
See page 7 for dimensions.
°C/Watt
°C/Watt
Baseplate to ambient; 1000 LFM
Thermal capacity
1.1
°C/Watt
165
Watt-sec/°C
* The modules described here are the highest power for each output voltage.
Consult factory for availability of lower power units.
Vicor Corporation Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 1 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
ELECTRICAL CHARACTERISTICS
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature,
unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate.
MODULE OPERATING SPECIFICATIONS
Parameter
Min
Typ
Max
375
400
Unit
Vdc
Vdc
Notes
Operating input voltage
Input surge withstand
180
300
<100ms
Output voltage setpoint
±1
% Vout nom
Nominal input; full load; 25°C
MODULE OUTPUT VOLTAGE RELATED SPECIFICATIONS
Parameter
1.8V1 2V
2.5V2 3.3V
5V
12V
15V 24V 28V
48V
Unit
Notes
Efficiency (typ.)
73.2 73.5 76.1 80.0 83.5 85.5 87.0 88.0 89.0
90.0
%
Nominal input; 80% load; 25°C
Nominal input; full load;
25°C; 20MHz BW
Ripple and noise, p-p (typ.)
Output Power (max.)
75
75
160
2.8
85
60
70
130
90
500 500 500
14.3 17.8 28.1 32.7
80
65
50
mV
144
200 264
400 500
500
Watts
At 100°C baseplate temp
25°C; recycle input voltage to
restart ( 1 minute off )
Output OVP setpoint (nom.) 2.8
4.3
4.3
6.3
55.7
8.5
Volts
Dissipation, standby (typ.)
Load regulation (max.)
Current limit (typ.)
4.8
0.2
115
4.8
0.2
115
5.6
0.2
5.6
0.2
6.2
0.2
8.0
0.2
8.0
0.2
6.0
0.2
7.4
0.2
Watts
No load; nominal input
0.2 ±% Vout
No load to full load; nominal input
Output voltage 95% of nominal
115 115
115 115
115 115
115 115
115 115 115
115 115 115
115
115
% Iout
% Iout
Short circuit current (typ.)
115
115
Output voltage <250mV
MODULE INPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Vdc
Vdc
Vdc
Notes
Undervoltage turn-on
Undervoltage turn-off
Overvoltage turn-off/on
174.6
152.8
178.2
147.4
Not included
MODULE OUTPUT SPECIFICATIONS
Parameter
Min
Typ
±0.02
±0.002
±2
Max
±0.20
±0.005
±5
Unit
%
Notes
Line regulation
Low line to high line; full load
Over operating temperature range
10 to 100% of full load
Temperature regulation
Power sharing accuracy
% / °C
%
Of nominal output voltage. For trim ming below 90%
of nominal, a minimum load of 10% of maximum
rated power may be required.
Programming range
10
110
%
Note: For important information relative to applications where the converter modules are subject to continuous dynamic loading,
contact Vicor Applications Engineering at 800-927-9474.
1 Nominal 2V output trimmed to 1.8V by adding external 9,000 ohm resistor from the SC pin to
-S pin. (See Fig. 7)
2 Nominal 3.3V output trimmed to 2.5V by adding external 3,125 ohm resistor from the SC pin to
-S pin. (See Fig. 7)
Vicor Corporation Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 2 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
ELECTRICAL CHARACTERISTICS, continued
MODULE CONTROL SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
PRIMARY SIDE (PC = Primary Control; PR = Parallel)
PC bias voltage
current limit
5.50
1.5
5.75
2.1
6.00
3.0
Vdc
mA
PC current = 1.0 mA
PC voltage = 5.5V
PC module disable
PC module enable delay
PC module alarm
2.3
2.6
4
2.9
7
Vdc
ms
Must be able to sink ≥4 mA. See Fig. 1
0.5
6.1
Vavg
Volts
mA
UV, OV, OT, module fault. See Figs. 2, 4
PR load >30 ohms, < 30 pF
PR emitter amplitude
PR emitter current
5.7
150
375
2.4
5.9
PR receiver impedance
PR receiver threshold
PR drive capability
500
2.5
625
2.6
12
ohms
Volts
Modules
25°C
Minimum pulse width: 20ns
Without PR buffer amplifier
SECONDARY SIDE (SC = Secondary Control)
SC bandgap voltage
SC resistance
1.21
990
1.23
1000
0.033
1.24
Vdc
ohms
µF
Referenced to –Sense
1010
SC capacitance
SC module alarm
0
Vdc
With open trim; referenced to –Sense. See Fig. 6
MODULE GENERAL SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Remote sense (total drop)
Isolation voltage (in to out)
Isolation voltage (in to base)
Isolation voltage (out to base)
0.5
Vdc
0.25V per leg (senses must be closed)
3000
1550
500
Vrms
Vrms
Vrms
Complies with reinforced insulation requirements
Complies with basic insulation requirements
Complies with operational insulation requirements
Isolation resistance (in to out)
Weight
10
7.3 (210)
115
Megohms
8 (227) Ounces (grams)
Temperature limiting
Agency Approvals
100
°C
See Figs. 2, 4
UL, CSA, TÜV, BABT, CE, VDE
UL1950, CSA950, EN60950, VDE0805, BS7002,
IEC 60950. With a fuse in series with the +Input
Note:
Specifications are subject to change without notice.
The latest data sheets for individual models are available on the Vicor website at www.vicr.com.
Vicor Corporation Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 3 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
CONTROL FUNCTIONS - PC PIN
Module Enable/Disable
Module Alarm
The module may be disabled by pulling PC below 2.3V with
respect to the –Input. This may be done with an open collector
transistor, relay, or optocoupler. Multiple converters may be
disabled with a single transistor or relay either directly or via
“OR’ing” diodes. See Figure 1.
The module contains “watchdog” circuitry which monitors
input voltage, operating temperature and internal operating
parameters. In the event that any of these parameters are
outside of their allowable operating range, the module will shut
down and PC will go low. PC will periodically go high and the
module will check to see if the fault (as an example,
overtemperature) has cleared. If the fault has not been cleared,
PC will go low again and the cycle will restart. The SC pin will
go low in the event of a fault and return to its normal state after
the fault has been cleared. See Figures 2, 4.
Primary Auxiliary Supply
At 5.7V, PC can source up to 1.5mA. In the example shown in
Figure 3, PC powers a Module Enabled LED.
Input Undervoltage
Input Overvoltage
+In
PC
+Out
+In
PC
Overtemperature
Auto
Restart
Module Faults
SW1
+S
SC
–S
2-20ms typ.
50Ω
f (V )
IN
SW1, 2, & 3
shown in
"Fault" position
1K
SW2
SW3
PR
PR
Disable
5.7 Vdc
(0-3mA)
–In
1.23
Vdc
–Out
6K
–In
Disable = PC <2.3V
Figure 1—Module enable/disable.
Figure 2—PC/SC module alarm logic.
+In
PC
Fault
PC
40µs typ.
5.7V
4kΩ
"Module
Enabled"
PR
1.23V
2-20ms typ.
SC
–In
Figure 3—LED on-state indicator.
Figure 4—PC/SC module alarm timing.
Voltage
Detector
+In
PC
+Out
+S
SC
Alarm
–S
PR
1.00V
–In
–Out
Figure 5—Isolated on-state indicator.
Figure 6—Secondary side on-state indicator.
Vicor Corporation Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 4 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
CONTROL FUNCTIONS - SC PIN
Output Voltage Programming
The output voltage of the converter can be adjusted or
programmed via fixed resistors, potentiometers or voltage
DACs. See Figures 7 & 8.
+Out
+Out
+S
+S
RU
Trim Up
Error
Amp
Error
Amp
SC
Load
SC
Load
RD
Trim Down
–S
–S
1kΩ
0.033µF
1kΩ
0.033µF
–Out
–Out
1.23V
1.23V
1,000 Vout
1,000 (Vout-1.23) Vnom
1.23 (Vout-Vnom)
R
(ohms) =
R
(ohms) =
- 1,000
D
U
Vnom - Vout
Figure 7—Output voltage trim down circuit.
Figure 8—Output voltage trim up circuit.
Trim Down
Trim Up
1. This converter is not a constant power device – it has a
constant current limit. Hence, available output power is
reduced by the same percentage that output voltage is
trimmed down. Do not exceed maximum rated output current.
1. The converter is rated for a maximum delivered power. To ensure
that maximum rated power is not exceeded, reduce maximum
output current by the same percentage increase in output voltage.
2. The trim up resistor must be connected to the +Sense pin.
2. The trim down resistor must be connected to the –Sense pin.
3. Do not trim the converter above maximum trim range
(typically +10%) or the output over voltage
protection circuitry may be activated.
Trim values calculated automatically:
Resistor trim calculators are available on Vicor’s
web site at URL: www.vicr.com/tools.html
or by requesting a copy of Vicor’s
Applications Manual on a CD ROM.
Resistor values can be calculated for fixed
trim up, fixed trim down and for variable
trim up or down cases for both 1st and
2nd Generation DC-DC converters.
In addition to trimming information, the
web site and the applications manual on
CD ROM also include design tips,
applications circuits, EMC suggestions,
thermal design guidelines and PDF data
sheets for all available Vicor products.
Vicor Corporation Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 5 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
CONTROL FUNCTIONS - PR PIN
Compatible interface architectures include the following:
DC coupled single-wire interface. All PR pins are directly
connected to one another. This interface supports current
sharing but is not fault tolerant. Minus In pins must be tied to
the same electric potential. See Figure 9.
Parallel Operation
The PR pin supports paralleling for increased power with N+1
(N+M) redundancy and phased array capability. Modules of the
same input voltage, output voltage, and power level will cur-
rent share if all PR pins are suitably interfaced.
AC coupled single-wire interface. All PR pins are connected to
a single communication bus through .001µF (500V) capacitors.
This interface supports current sharing and is fault tolerant
except for the communication bus. See Figure 10.
+In
+In
PC
PC
.001µF
Module 1
Module 1
PR
PR
–In
–In
+In
+In
PC
PC
Module 2
(up to 12)
Module 2
(up to 12)
.001µF
PR
PR
–In
–In
Ground plane
Ground plane
Figure 10—AC coupled single-wire interface.
Figure 9—DC coupled single-wire interface.
+Out
• The +Out and –Out power buses should be
designed to minimize and balance parasitic
impedance from each module output to the load.
+S
+S
SC
–S
Module 1
Module 2
–S
–Out
+Out
+S
• The +Sense pins should be tied to the same
point on the +Out power bus; the –Sense pins
should be tied to the same point on the –Out
power bus.
+Out
+S
SC
–S
+S
+S
SC
–S
Load
–S
• At the discretion of the power system designer,
a subset of all modules within an array may be
configured as slaves by shorting SC to –S.
–Out
–S
–Out
+Sense from
other modules
in the array
+Out
+S
• OR’ing diodes may be inserted in series with
the +Out pins of each module to provide
module output fault tolerance.
Module N+1 SC
–S
–Out
Figure 11—N+1 module array output connections.
Figure 12—OR’ing diodes connections.
Vicor Corporation Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 6 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
MECHANICAL DRAWINGS
0.50 ±0.02
12,7 ±0,5
MODULE OUTLINE
Converter Pins
0.300 ±0.015
2.20
55,9
No. Function Label
0.01
7,62 ±0,38
0.50
12,7
4-40 UNC-2B
Thru (4X)***
(Style 2 and 3 only)
0.12* 0.20**
3,1 5,08
2.00
50,8
0.10
2,5
1
2
+In
+
0.23
5,8
1.74
44,2
(REF)
Primary
Control
PC
0.10
X 45°
2,5
CHAMFER
0.38
1
2
3
4
(2X)
3
4
5
6
7
Parallel
–In
PR
–
0.300 ±0.015
7,62 ±0,38
9,6
1.80
45,7
–Out
–
ALUMINUM
BASEPLATE
–Sense
–S
FULL R (6X)
3.60
91,4
4.60
Secondary SC
Control
4.200
116,8
106,68
0.13
3,3
(6X)
8
9
+Sense
+Out
+S
+
PINS: TIN/LEAD
HOT SOLDER DIP
9
8
7
6
5
Use a
4-40 Screw (6x)
Torque to:
5 in-lbs
0.43
10,6
0.400
10,16
0.06
0.180
R
(3X)
DIA,(2X)
4,57
1,5
2.20
0.57 N-m
0.700
17,78
1.000
25,40
1.400
35,56
0.54
(9X)
55,9
(REF)
0.080
DIA,(7X)
2,03
Pin Style 1
(Short Pin)
Slotted (Style 1)
13,7
or
0.62
15,7
(9X)
Pin Style 2
(Long Pin)
Threaded (Style 2)
4-40 UNC-2B (6X)
or
Thru Hole (Style 3)
#30 Drill Thru (6X)
(0.1285)
*
Style 1 baseplate only
** Style 2 & 3 baseplates
*** Reserved for Vicor accessories
PCB MOUNTING SPECIFICATIONS
ALL MARKINGS
THIS SURFACE
ONBOARD
SOLDER
MOUNT
INBOARD
SOLDER
MOUNT
PIN STYLE 2
PIN STYLE 1
0.062 ±0.010
PCB THICKNESS
0.094 ±0.003
2,39 ±0,08
0.094 ±0.003
2,39 ±0,08
(7X)
(2X)
1,57 ±0,25
PLATED
THRU HOLE
DIA
0.194 ±0.003
4,93 ±0,08
0.194 ±0.003
4,93 ±0,08
1.790
45,47
0.06
R
(4X)
0.178
4,52
1,5
1
2
3
4
ALUMINUM
BASEPLATE
PINS: TIN/LEAD
4.200*
106,68
3.844
97,64
HOT SOLDER DIPPED
9
8
7
6
5
0.400*
10,16
0.43
10,9
0.53
13,3
0.700*
17,78
* DENOTES
1.000*
25,40
1.400*
35,56
±0.003
±0,08
TOL =
0.195
4,95
Vicor Corporation Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 7 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
Vicor’s comprehensive line of power solutions includes modular, high
density DC-DC converters and accessory components, configurable power
supplies, and custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed
by Vicor for its use. No license is granted by implication or otherwise under any patent or patent rights of
Vicor. Vicor components are not designed to be used in applications, such as life support systems, wherein a
failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of
Sale, which are available upon request.
Specifications are subject to change without notice.
Component Solutions
45
for Your Power System
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
978-470-2900
Fax: 978-475-6715
Email
Vicor Express: vicorexp@vicr.com
Technical Support: apps@vicr.com
P/N 22641 Rev 5 6/00/10M
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
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