SG-TL70-DXN2C [BANNER]
TL70 Wireless Communication Segment;
| 型号： | SG-TL70-DXN2C |
| 厂家： | 
Banner Engineering |
| 描述： | TL70 Wireless Communication Segment 无线 |
| 文件： | 总7页 (文件大小：677K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
TL70 Wireless Communication Segment
Datasheet
®
Sure Cross Wireless TL70 Tower Lights combine the best of Banner's popular Tower Light family with its reliable, field proven,
Sure Cross wireless architecture.
Benefits
•
Enables machine monitoring and Overall Equipment Effectiveness by collecting available machine data for analysis and to
identify causes of lost production
•
•
Lowers the cost and complexity of line and plant reconfigurations
Provides an easy way to implement remote monitoring and the Industrial Internet of Things (IIoT)
•
•
Easy Installation—Adds wireless communication and networking capabilities to new
or existing TL70 Tower Lights
Power Options—Works with either the standard dc-powered or ac-powered TL70
base
•
•
Input Flexibility—Accepts PNP or NPN inputs
No Constant Power—Uses machine input power for lights and stores power to keep
radio in sync
•
•
Industrial Design—Rugged, water-resistant IP65 housing with UV-stabilized material
Event Counter—Configure input wires as auxiliary sourcing inputs from external
devices or as a 20 Hz, 32-bit event counter
•
Powerful Radio—Available in 900 MHz (1 watt) and 2.4 GHz (65 mW) ISM Bands
Models
Model
Base Color
Black
Frequency
Input
Output
SG-TL70-DXN9
SG-TL70-DXN9C
SG-TL70-DXN2
SG-TL70-DXN2C
900 MHz ISM Band
Six PNP/NPN discrete, 32-bit Synchronous Event
Counter (enabled using DIP switches storing
counter value with inputs 5 and 6)
Gray
Six Discrete Out
Black
2.4 GHz ISM Band
Gray
Configuration Instructions
Set the Radio Module DIP Switches
Before applying power to the device, set the radio module's DIP
switches. Default configurations are noted with (*).
DIP Switches
Bank # 1 (1-4)
DIP Switches
Bank # 2 (5-8)
LED
Binding
Push Button
DIP Switch 1—The 900 MHz radios transmit at 1 Watt (30 dBm) or 250 mW (24 dBm). Refer to your Gateway's datasheet for more
information.
DIP Switch 1: Radio Transmit Power
900 MHz Models
2.4 GHz Models
OFF *
ON
1 Watt (30 dBm) operation
250 mW (24 dBm) operation
Disabled
Original Document
204207 Rev. B
13 March 2018
204207
TL70 Wireless Communication Segment
DIP Switch 2—Use DIP switch 2 if:
•
•
There are no light segments attached to the tower light base; or
In conjunction with DIP switch 5 and constant power to read inputs back to the Gateway and control light segments
independently from the Gateway using the output registers.
DIP Switch 2: Input Wires
900 MHz Models and 2.4 GHz Models
OFF *
ON
Input wires control light segments
Disables input wire control of light segments; input state is still reported back to the Gateway
DIP Switch 3—In the default position (OFF), inputs 1 through 6 control the tower lights. When DIP switch 3 is ON, the input wire for
Module 5 is the counter input and the input wire for Module 6 is disabled. Registers 5 and 6 store the 32- bit synchronous counter
count. Inputs 5 and 6 are independent from the lights and will not drive any lights they are wired to. Input wires 1 through 4
function normally. Using the counter input requires a TL70 with an 8-pin base to support the additional counting input.
DIP Switch 3: Event Counter
OFF *
900 MHz Models and 2.4 GHz Models
Default I/O operation
Configure input 5 as a 32-bit synchronous counter at a maximum frequency of 20 Hz; disable input 6 (the
counter requires two registers)
ON
DIP Switch 4—Bit packing uses a single register, or range of contiguous registers, to represent I/O values. This allows you to read
or write multiple I/O values with a single Modbus message. Input 1 is stored in the least significant bit of register 1. Output 1 is
stored in the least significant bit of register 9. DIP switch 4 in the ON position does not work with DIP switch 6 for flashing
recognition.
DIP Switch 4: Bit Packing I/O
OFF *
900 MHz Models and 2.4 GHz Models
Default I/O operation
Bit-packed I/O with all inputs in Modbus register 1 and all outputs in Modbus register 9. All other Modbus
registers are disabled.
ON
DIP Switch 5—Enabling dc-powered mode with DIP switch 5 configures the input wire for Module 6 to accept a constant 24 V dc
input. The TL70 can still accept inputs for up to 5 tower light segments and remotely control light segments from the Gateway.
DIP Switch 5: Configure DC Power Mode
900 MHz Models and 2.4 GHz Models
Default I/O operation
OFF *
ON
Enable dc-powered mode and remote light segment control
DIP Switch 6—Enables the TL70 Wireless Node Segment to recognize a 0.8 Hz to 6 Hz flashing state produced on the input. This
feature allows each light segment attached to have two separate states that can be recognized and tracked for reporting or
triggering rules/functions when paired with the DXM100 Wireless Controller. The input register will alternate between a value of 2
and 3 when the flashing state is active. DIP switch 6 in the ON position cannot be used in conjunction with DIP switch 4 (ON
position).
DIP Switch 6: Enable Flash Recognition
900 MHz Models and 2.4 GHz Models
OFF *
ON
Default I/O operation (Input register values: 0 = OFF, 1 = ON)
Enables flash recognition (Input register values: 0 = OFF, 1 = ON, 2 = Flashing OFF, 3 = Flashing ON)
DIP Switch 7—Allows the user to trigger the output of a light in a specific flash pattern. To use this feature constant power is
required and DIP switch 5 must be turned ON. See Creating Host Controlled Flash Patterns on page 5 for more information.
DIP Switch 7: Enable Host Controlled Flash
900 MHz Models and 2.4 GHz Models
Patterns
OFF *
ON
Default I/O operation
Enables host controlled flash patterns
2
www.bannerengineering.com - Tel: +1-763-544-3164
P/N 204207 Rev. B
TL70 Wireless Communication Segment
Event Counter
To use the event counter, the measured (logic high) signal must be greater
than or equal to 25 ms. The 32-bit count is stored in I/O registers 5 and 6.
To zero out (clear) the event counter,
Correct
•
Map an input/button on a Gateway to Node register 14 to clear the
counter when the input/button is activated; or
•
From a host system, write a 1 (the output must transition from a zero
to a one to reset the counter) to Node register 14 or write a 5424
(0x1530) to Node control register 15.
Incorrect
RF firmware revision 5.3 or higher (on all products released after 3/20/2015) is
required to use this feature.
t = 0
25 ms 50 ms 75 ms 100 ms
Bind the TL70 to the Gateway and Assign the Node Address
Before beginning the binding procedure, apply power to all the devices.
DIP Switches
Bank # 1 (1-4)
DIP Switches
Bank # 2 (5-8)
LED
Binding
Push Button
1. Enter binding mode on the Gateway.
•
•
•
For housed models, triple-click button 2.
For board-level modules, triple-click the button.
For DXM models, under the ISM Radio menu, use the down arrow button to highlight the Binding menu. Click ENTER.
On the board modules, the green/red LED flashes. On the housed models, both LEDs flash red.
2. Assign the TL70 a Node address using the Gateway's rotary dials or the DXM's arrow keys. Use the left rotary dial for the
left digit and the right rotary dial for the right digit. For example, to assign your TL70 to Node 01, set the left dial to 0 and
the right dial to 1.
Valid Node addresses are 01 through 47.
3. Remove any components to access the circuit board in the radio module of the TL70.
4. Enter binding mode on the TL70 by triple-clicking the button.
The bicolor LED flashes alternately while it searches for a Gateway in binding mode. After the TL70 is bound, the LED is
red and green for four seconds (looks amber), then it flashes four times (looks amber). The TL70 automatically exits binding
mode, cycles power, and enters Run mode.
5. For DXM Gateways, click BACK to exit binding for that specific Node address.
6. Label the Node with the assigned address for future references.
This makes it easier to identify the physical Node location within a multi-Node network.
7. Reassemble the components back onto the base.
8. Repeat steps 2 through 5 for as many TL70 Wireless Communication Segments as are needed for your network.
9. After binding all TL70s, exit binding mode on the Gateway.
•
•
•
For housed models, double-click button 2.
For board-level modules, double-click the button.
For DXM models, click BACK until you return to the main menu.
LED Behavior for the Nodes
Nodes do not sample inputs until they are communicating with the Gateway. The radios and antennas must be a minimum distance
apart to function properly. Recommended minimum distances are:
900 MHz 150 mW and 250 mW radios: 6 feet
900 MHz 1 Watt radios: 15 feet
2.4 GHz 65 mW radios: 1 foot
P/N 204207 Rev. B
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3
TL70 Wireless Communication Segment
LED (Bi-color)
Node Status
Flashing green
Radio link okay
In Binding mode
Binding mode is complete
Radio link error
Device error
Green and red flashing alternately
Both colors are solid for 4 seconds, then flash 4 times; looks amber
Flashing red, once every 3 seconds
Flashing red, once every second
Assemble the TL70 Wireless Communication Segment
To assemble the modules:
1. Position the TL70 Wireless Communication Segment on the base.
The communication segment must mount directly to the TL70 base.
2. Align the notches on each module and press together.
3. Rotate the top module clockwise to lock into place (notches shown in
the locked position).
4. Assemble the remaining modules in the desired order.
Follow the instructions and wiring diagrams on the TL70 Modular Tower Light
datasheet, using either the standard or AC voltage base for triggering
appropriate inputs.
Align the notches
Notches shown in locked position
®
Sure Cross User Configuration Tool
The User Configuration Tool (UCT) offers an easy way to link I/O points in your wireless network, view I/O register values, and set
system communication parameters when a host system is not part of the wireless network. The software runs on any computer
with the Windows Vista, Windows 7, Windows 8, or Windows 10 operating system.
Use a USB to RS-485 adapter cable to connect a standalone DX80 Gateway to the
computer. For DXM Controllers with an internal DX80 radio, connect a computer to the
DXM Controller using a USB or Ethernet connection. Download the most recent revisions
of the UCT software from Banner Engineering's website: www.bannerengineering.com/
wireless.
The USB to RS-485 adapter cable is not required for the DXM Controller. For standalone
DX80 Gateway devices use:
•
•
USB to RS-485 adapter cable model BWA-UCT-900 for 1 Watt radios
USB to RS-485 adapter cable model BWA-HW-006 for all other radios
Modbus Registers
Modbus holding registers for the 8-pin models. On 5-pin models, the M5 and M6 modules are not available. When DIP Switch 7 and 5 are enabled, the I/O range for
all outputs is up to 0xFFFF, based on which flash pattern message is being created. Input register values: 0 = OFF, 1 = ON and if DIP Switch 6 is enabled then 2 =
Flashing OFF, 3 = Flashing ON is added.
I/O
Modbus Holding Register
I/O Type
I/O Range
Holding Register
Module #
Representation (Dec.)
Gateway
Any Node
Min.
Max.
Min.
0
Max.
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1 + (Node# × 16)
2 + (Node# × 16)
3 + (Node# × 16)
4 + (Node# × 16)
5 + (Node# × 16)
6 + (Node# × 16)
7 + (Node# × 16)
8 + (Node# × 16)
9 + (Node# × 16)
Discrete IN 1 / Bit-packed inputs ¹
Discrete IN 2
0
0
0
0
0
0
3 / 63
3 / 63
M1
M2
M3
M4
M5
M6
3
0
3
Discrete IN 3
3
0
3
Discrete IN 4
3
0
3
Discrete IN 5 / 32-bit event counter high word ²
Discrete IN 6 / 32-bit event counter low word ²
Reserved
3 / 65535
3 / 65535
0
3 / 65535
3 / 65535
0
Device Message
Discrete OUT 9 / Bit-picked outputs ¹
0
1 / 63
0
1 / 63
M1
4
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P/N 204207 Rev. B
TL70 Wireless Communication Segment
I/O
Modbus Holding Register
I/O Type
I/O Range
Holding Register
Module #
Representation (Dec.)
Gateway
Any Node
Min.
Max.
Min.
Max.
10
11
12
13
14
15
16
10
11
12
13
14
15
16
10 + (Node# × 16)
11 + (Node# × 16)
12 + (Node# × 16)
13 + (Node# × 16)
14 + (Node# × 16)
15 + (Node# × 16)
16 + (Node# × 16)
Discrete OUT 10
0
0
0
0
0
1
1
1
1
1
0
0
0
0
0
1
1
1
1
1
M2
M3
M4
M5
M6
Discrete OUT 11
Discrete OUT 12
Discrete OUT 13
Discrete OUT 14 / Zero out (clear) the counter ²
Control Message
Reserved
¹ Active when DIP Switch 4 is enabled
²Active when DIP Switch 3 is enabled
Creating Host Controlled Flash Patterns
When DIP switch 7 is enabled, a host controlled system can write a value of 0x0000 to 0xFFFF to an output register to enable that
light segment in that specific flash pattern.
Flash a TL70 light by entering a time-based bit mask into the output register. Bit 0 represents the first 62.5 ms time window, bit 1
represents the second 62.5 ms window, etc.
For example, turn ON the output from 0 to 250 ms, OFF from 250 to 500 ms, ON from 500 to 750 ms, then OFF again from 750 ms
to 1 second by writing 0x0F0F to the appropriate output.
Bit
15
0
14
0
13
0
12
0
11
1
10
1
9
1
8
1
7
0
6
0
5
0
4
0
3
1
2
1
1
1
0
1
Bin
Hex
Light
0
F
0
F
Turned off from 750 ms to 1 s
Turned on from 500 to 750 ms
Turned off from 250 to 500 ms
Turned on from 0 to 250 ms
Specifications
Performance Radio with Internal Antenna Specifications
Radio Range1
900 MHz Compliance (1 Watt)
900 MHz, 1 Watt (Internal antenna): Up to 3.2 km (2 miles) with line of sight
FCC ID UE3RM1809: This device complies with FCC Part 15, Subpart C,
15.247
2.4 GHz, 65 mW (Internal antenna): Up to 1000 m (3280 ft) with line of sight
IC: 7044A-RM1809
Antenna Minimum Separation Distance
900 MHz, 150 mW and 250 mW: 2 m (6 ft)
900 MHz, 1 Watt: 4.57 m (15 ft)
2.4 GHz Compliance
FCC ID UE300DX80-2400 - This device complies with FCC Part 15, Subpart
C, 15.247
ETSI EN 300 328: V1.8.1 (2012-06)
IC: 7044A-DX8024
2.4 GHz, 65 mW: 0.3 m (1 ft)
Radio Transmit Power
900 MHz, 1 Watt: 30 dBm (1 W) conducted (up to 36 dBm EIRP)
2.4 GHz, 65 mW: 18 dBm (65 mW) conducted, less than or equal to 20 dBm
(100 mW) EIRP
Link Timeout
Gateway: Configurable via User Configuration Tool (UCT) software
Node: Defined by Gateway
Spread Spectrum Technology
Radiated Immunity HF
10 V/m (EN 61000-4-3)
FHSS (Frequency Hopping Spread Spectrum)
1
Range depends on the environment and decreases significantly without line of sight. Always verify your wireless network's range by performing a Site Survey.
P/N 204207 Rev. B
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5
TL70 Wireless Communication Segment
Tower Light Specifications
Supply Voltage and Current
Audible Alarm
12 V dc to 30 V dc (Outside the USA: 12 V dc to 24 V dc, 10ꢀ) 2
900 MHz Consumption: Maximum current draw is < 40 mA and typical
current draw is < 30 mA at 24 V dc. (2.4 GHz consumption is less.)
Standard Audible: 2.6 KHz 250 Hz oscillation frequency; maximum
intensity (typical) 92 dB at 1 m (3.3 ft)
Loud Audible: 2.6 KHz 250 Hz oscillation frequency; maximum intensity
(typical) at 1 m (3.3 ft)
Maximum Current (mA)
Indicator Color or Audible Model
DIP Switches
Max Intensity (Loud Audible)
at 12 V dc
420
285
30
at 30 V dc
150
120
30
9
10
ON
Blue, Green, White
ON
OFF
ON
OFF
Intensity 4: 101 dB
Intensity 3: 99 dB
Intensity 2: 92 dB
Intensity 1: 85 dB
Red, Yellow, Orange
Standard Audible
ON
OFF
OFF
Loud Audible (Intensity 1)
Loud Audible (Intensity 2)
Loud Audible (Intensity 3)
Loud Audible (Intensity 4)
18
14
40
28
160
350
70
Audible Adjustment
110
Standard Audible: Rotate the cover until the desired volume is reached
Loud Audible Adjustment: Select the desired volume using DIP switches 9
and 10
Typical Reduction in Sound Intensity with Audible Adjustment (maximum to
Supply Protection Circuitry
minimum):
Protected against transient voltages
•
•
Standard Audible: 8 dB
Loud Audible: 16 dB
Indicators
Connections
1 to 6 colors depending on model (Green, Red, Yellow, Blue, White, and
5-pin M12/Euro-style quick disconnect, 8-pin M12/Euro-style quick
disconnect, 150 mm (5.9 in) PVC cable with an M12/Euro-style quick
disconnect, or 2 m (6.5 ft) unterminated cable, depending on model
Orange)
LEDs are independently selected
Flash Rates: 1.5 Hz 10ꢀ and 3 Hz 10ꢀ
Construction
Indicator Response Time
Bases, Segments, Covers: Polycarbonate
Off Response: 150 µs (maximum) at 12 V dc to 30 V dc
On Response: 180 ms (maximum) at 12 V dc; 50 ms (maximum) at 30 V dc
Vibration and Mechanical Shock
Vibration 10 Hz to 55 Hz 0.5 mm p-p amplitude per IEC 60068-2-6
Shock 15G 11 ms duration, half sine wave per IEC 60068-2-27
Indicator Characteristics
Required Overcurrent Protection
3
WARNING: Electrical connections must be
made by qualified personnel in accordance with
local and national electrical codes and
regulations.
Color
Dominant Wavelength (nm)
or Color Temperature (CCT)
Color Coordinates
Lumen
Output
(Typical at
25 °C)
x
y
Overcurrent protection is required to be provided by end product
application per the supplied table.
Green
Red
525 nm
625 nm
590 nm
470 nm
5000 K
–
–
–
92
40
22
32
125
33
–
–
Overcurrent protection may be provided with external fusing or via Current
Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to www.bannerengineering.com.
Yellow
Blue
–
–
–
–
Supply Wiring (AWG)
Required Overcurrent Protection (Amps)
White
Orange
–
–
20
22
24
26
28
30
5.0
3.0
2.0
1.0
0.8
0.5
0.66
0.33
Operating Conditions
–40 °C to +50 °C (–40 °F to +122 °F)
95ꢀ at +50 °C maximum relative humidity (non-condensing)
Environmental Rating
IEC IP65
Radiated Immunity HF
10 V/m (EN 61000-4-3)
Certifications
2
For European applications, power this device from a Limited Power Source as defined in EN 60950-1.
Refer to CIE 1931 chromaticity diagram or color chart, to show equivalent color with indicated color coordinates.
3
6
www.bannerengineering.com - Tel: +1-763-544-3164
P/N 204207 Rev. B
TL70 Wireless Communication Segment
Dimensions
Model
1 light module
Height (H)
87.6 mm (3.45 in)
144.3 mm (5.68 in)
137.3 mm (5.41 in)
1 light module, 1 audible module
2 light modules
2 light modules, 1 audible
module
194 mm (7.64 in)
187 mm (7.36 in)
3 light modules
3 light modules, 1 audible
module
243.7 mm (9.59 in)
236.7 mm (9.32 in)
293.4 mm (11.55 in)
286.4 mm (11.28 in)
343.1 mm (13.5 in)
4 light modules
4 light modules, 1 audible
module
5 light modules
5 light modules, 1 audible
module
M30 × 1.5
(mounting nut
included)
24.9 mm
[0.98”]
Internal threads
1/2-14 NPT
Max Torque: 2.25 Nm
[20 in-lbf]
M12 × 1
Banner Engineering Corp. Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or
replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not
cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO
BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES
RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT,
STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously
manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the
product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will
void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at
any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to:
www.bannerengineering.com.
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Banner Engineering Corp. All rights reserved
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