SMBPVA13AB [BANNER]

PVA Pick-to-Light Array;


型号：	SMBPVA13AB
厂家：	Banner Engineering
描述：	PVA Pick-to-Light Array
文件：	总8页 (文件大小：525K)
中文：	中文翻译
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PVA Pick-to-Light Array

Datasheet

Light Screen for Error-Proofing of Bin-Picking Operations

•

Compact package, available in 4 lengths to fit many sizes and configurations of existing parts bins

Range up to 2 m (6.5 ft)

Two-component system (asynchronous emitter and receiver) needs no sync wire or controller box.

Emitters and receivers sold separately or in pairs for easy ordering.

Two LEDs on each emitter and receiver indicate proper setup and system errors.

Clearly visible green job indicator lights mounted on either side of emitter and receiver housings; the

light can be remotely controlled to initiate user action with a solid ON or blinking condition

•

Two frequency settings to prevent crosstalk in close-proximity, multiple-array installations

Easy DIP-switch selection of light/dark operate, solid/flashing job light, A/B frequency, and gate

polarity for activating the job light indicator.

•

Choose 2 m (6.5 ft) unterminated cable or 2 m (6.5 ft) cable with 4-pin Euro-style quick-disconnect

connector.

•

PNP or NPN receiver output, depending on model

12 to 30V dc operation

Minimum resolution 35 mm (1.4 in)

Wide beam pattern for easy alignment

Heavy-duty protective brackets available

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or

death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety

applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.

Models

NOTE: Additional models on the next page.

NOTE: Cable diameter is 3.3 mm (0.13 in) on all models.

Model

Array Length / #

Beams

Job Light Input

Receiver Output

Description

PVA100N6

PVA100N6E

PVA100N6R

PVA100P6

PVA100P6E

PVA100P6R

PVA225N6

PVA225N6E

PVA225N6R

PVA225P6

PVA225P6E

PVA225P6R

PVA300N6

PVA300N6E

PVA300N6R

Emitter/Receiver Pair

Emitter

0V dc

NPN (Sinking)

Receiver

100 mm (4 in) Long, 5

Beams

Emitter/Receiver Pair

Emitter

+5 to 30V dc

PNP (Sourcing)

NPN (Sinking)

PNP (Sourcing)

NPN (Sinking)

Receiver

Emitter/Receiver Pair

Emitter

0V dc

Receiver

225 mm (9 in) Long, 5

Beams

Emitter/Receiver Pair

Emitter

+5 to 30V dc

Receiver

Emitter/Receiver Pair

Emitter

300 mm (12 in) Long, 13

Beams

0V dc

Receiver

Only cabled models (2 m (6.5 ft) unterminated integral cable) are listed. For 2 m (6.5 ft) pigtail with Euro-style Quick-disconnect fitting, add "Q" to the

model number (for example, PVA100N6Q).

See Configuration on page 4

Original Document

52088 Rev. F

12 September 2016

52088

PVA Pick-to-Light Array

Model

Array Length / #

Beams

Job Light Input

Receiver Output

Description

PVA300P6

PVA300P6E

PVA300P6R

PVA375N6

PVA375N6E

PVA375N6R

PVA375P6

PVA375P6E

PVA375P6R

Emitter/Receiver Pair

Emitter

+5 to 30V dc

PNP (Sourcing)

NPN (Sinking)

PNP (Sourcing)

Receiver

Emitter/Receiver Pair

Emitter

0V dc

Receiver

375 mm (15 in) Long, 16

Beams

Emitter/Receiver Pair

Emitter

+5 to 30V dc

Receiver

Overview

The PVA Series Parts Verification Array is a simple, easy-to-use light screen suited to many part assembly and object detection applications.

The PVA has two components: an emitter and a receiver. The receiver's solid-state output interfaces to a system controller, which is pre-

programmed by a supervisor for a specific sequence of tasks. Mounted so that the beams stretch across each bin in an assembler’s work

station, the PVA then signals the assembler (by means of easy-to-see job lights) which bins contain items to be picked in a given operation

and in what order they should be picked.

As the assembler reaches into each bin, the system senses if the correct part has been taken, then signals the next bin in the sequence. The

system may be wired to signal an alarm for the assembler and/or a supervisor in the event an incorrect part is selected.

The major benefit of a PVA-driven system is increased efficiency, due to simplified job training, increased quality control (no skipped

components), and reduced rework and inspections. The PVA speeds the resumption of work after breaks and other distractions. And it is

ideal for multilingual workplaces where communication may be an issue.

Installation

Multiple sensor pairs located farther than the sensor's effective maximum range (approximately 2 m or 6.5 ft) from one another are unlikely

to cause crosstalk problems. However, when multiple sensor pairs are mounted in a confined area, take care to avoid crosstalk between

them. To avoid crosstalk:

•

Alternate the relative position of adjacent emitter/receiver pairs.

Alternate the Frequency configuration of adjacent pairs.

Mount emitter and receiver pairs parallel, with both cable ends pointing the same direction.

Emitter

Receiver

Emitter

Receiver

MODE

OMDE

Receiver

Emitter

Cable ends pointing in opposite directions

Emitter

Non-parallel orientation

Figure 1. Example—Correct Positions

Figure 2. Example—Incorrect Positions

Only cabled models (2 m (6.5 ft) unterminated integral cable) are listed. For 2 m (6.5 ft) pigtail with Euro-style Quick-disconnect fitting, add "Q" to the

model number (for example, PVA100N6Q).

See Configuration on page 4

www.bannerengineering.com - Tel: +1-763-544-3164

P/N 52088 Rev. F

PVA Pick-to-Light Array

Sensor Separation – Y

(Meters)

Horizontal Misalignment

2.0

1.8

1.6

1.4

1.2

1.0

0.8

0.6

0.4

0.2

Vertical Misalignment

100

150

200

250

Maximum Off-axis Distance – X

(Millimeters)

Figure 3. Maximum Off-Axis Misalignment

Mounting

The wide beam pattern of PVA emitters and receivers simplifies their alignment. M4 stainless steel

fasteners and two stainless steel brackets are included with each sensor.

Mount each emitter and its corresponding receiver parallel to one another in the same plane, with

their cable ends pointing the same direction, and their tops and bottoms aligned.

1. From a common point of reference, make measurements to locate the emitter and receiver

in the same plane with their midpoints directly opposite each other.

2. Mount the included brackets to the top and bottom of each sensor, as shown.

3. Mount the emitter and receiver in their brackets, being careful to position the red lenses of

the two units directly facing each other. (Remember, the cable ends of both sensors must

point in the same direction to ensure proper sensing.)

4. Measure from one or more reference planes (for example, the building or bin floor) to the

same point(s) on the emitter and receiver to verify their mechanical alignment. (If the

sensors are mounted exactly vertical or horizontal, a carpenter’s level may be helpful. A

straightedge or a string extended between the sensors may also be helpful.)

5. Also check “by eye” for line-of-sight alignment.

6. Make any necessary final mechanical adjustments, and hand-tighten the bracket hardware.

7. After the electrical hookup is complete, check for beam alignment. If necessary, re-align the

emitter and receiver at that time.

Figure 4. PVA Mounting

Hardware

Hookups

All models feature integral 2 m (6.5 ft) long, 3.3 mm (0.13 inch) dia. PVC-jacketed cables. Models whose model numbers end in “Q” are

terminated with quick-disconnect (QD) Euro-style 4-pin connectors; other models have unterminated ends.

Emitter with Unterminated

Cable

Emitter with 4-Pin Euro QD

Receiver with NPN (Sinking) Receiver with PNP (Sourcing)

Output

12-30V dc

Load

Job Light

Enable*

Job Light

Enable*

Job Light

Enable*

Job Light

Enable*

Wiring is functionally identical for cabled and quick-disconnect

receiver models.

* See Configuration on page 4 for job light enable input requirements.

NOTE: Blue wire (dc common) is internally connected to emitter and receiver housings.

P/N 52088 Rev. F

www.bannerengineering.com - Tel: +1-763-544-3164

PVA Pick-to-Light Array

Configuration

PVA configuration is accomplished using the DIP switches on the emitter and receiver as shown. When setting the DIP switches, use the

supplied plastic screwdriver to avoid damaging the switches or causing a short circuit.

Cover Removal

Cover Replacement

To replace the switch cover, align one edge of the cover with the edge of the sensor

housing opening. Then press the front corners into place.

Insert a fingernail or small screwdriver into

the slot; apply gentle pressure, angling

away from the sensor lens. The cover will

remain tethered to the sensor housing.

The switches determine four status operating modes:

•

A/B frequency (to avoid crosstalk from multiple pairs of sensors)

Light/dark operate

Solid/flashing job light (depending on assembler and/or supervisor preference)

Gate polarity

PVA Configuration DIP Switch Settings

*default settings

Switch

Emitter

Receiver

*ON = Frequency A

OFF = Frequency B

*ON = Frequency A

OFF = Frequency B

No function

ON = Light operate

*OFF = Dark operate

*ON = Job light steady

OFF = Job light flashes

*ON = Job light steady

OFF = Job light flashes

Job light control input: connect the white wire of the emitter and

receiver as follows:

2 3 4

Models PVA...P6

ON Example Shown:

ON = Job light ON for +5 to 30V dc (27K input impedance)

*OFF = Job light ON for 0 to 2V dc/open circuit

Models PVA...N6

ON = Job light ON for +5 to 30V dc/open circuit

*OFF = Job light ON for 0 to 2V dc (10K input impedance)

Switch #1

Switch #2

Switch #3

Switch #4

OFF

Figure 5. Configuration DIP switch setting positions

Both emitter and receiver must be set to the same frequency in order to operate.

www.bannerengineering.com - Tel: +1-763-544-3164

P/N 52088 Rev. F

PVA Pick-to-Light Array

Status Indicators/Troubleshooting

MODE

Status Indicator #1

Status Indicator #2

Figure 6. Status indicators

Emitter Indicator

Condition

OFF

Description

Frequency A selected (Emitter/Receiver Switch #1 both ON)

Frequency B selected (Emitter/Receiver Switch #1 both OFF)

Power is ON and system is OK

Steady Red

Steady Green

OFF

Power is OFF

Flashing Green 2x/sec

Emitter Failure (remove and reapply power)

Receiver Indicator

Condition

Description

Steady Yellow

Output is active (change Switch #2 to Light Operate to turn the yellow indicator ON when the

system is clear)

OFF

Output is inactive (change Switch #2 to Dark Operate to turn the yellow indicator ON when

the system is blocked)

Steady Green

OFF

Power is ON and system is OK

Power is OFF

Flashing Green 1x/sec

Receiver Failure (remove and reapply power)

Specifications

Supply Voltage and Current

Status Indicators

12 to 30V dc (10% max. ripple) at less than 62 mA for the emitter and 50 mA for

the receiver (exclusive of load)

Emitter: Green—power ON/OFF; Red—frequency selected

Receiver: Green—power ON/OFF; Yellow—output state

Emitter and Receiver: Two highly visible job lights turn ON and OFF in response

to an external signal to the white wire. Job lights may be configured for steady or

flashing green.

Supply Protection Circuitry

Protected against reverse polarity

Sensing Range

Construction

2 m (6.5 ft) with 2x excess gain remaining

Black painted aluminum housing; acrylic lenses; PBT end caps; thermoplastic

elastomer programming switch cover; stainless steel mounting brackets and

hardware

Sensing Height

100 mm (3.9 in), 225 mm (8.9 in), 300 mm (11.8 in), or 375 mm (14.8 in),

depending on emitter and receiver models

Connections

Beam Spacing

Emitter: 3-conductor PVC-jacketed 2 m (6.5 ft) cable which is either

unterminated or terminated with a 4-pin Euro-style quick-disconnect connector,

depending on model. Cable diameter is 3.3 mm (0.13 in).

Receiver: 4-conductor PVC-jacketed 2 m (6.5 ft) cable which is either

unterminated or terminated with a 4-pin Euro-style quick-disconnect connector,

depending on model. Cable diameter is 3.3 mm (0.13 in).

25.0 mm (0.98 in)

Sensing Resolution

35 mm (1.4 in) minimum diameter

Output Configuration

Receivers have one solid-state dc output, programmable for light or dark

operate:

Models PVA...N6R have current sinking (NPN) open-collector transistor

Models PVA...P6R have current sourcing (PNP) open-collector transistor

Environmental Rating

NEMA 2; IEC IP62

Operating Temperature

0 °C to +50 °C (+32 °F to +122 °F)

Output Rating

150 mA maximum

Maximum Off-axis Misalignment

OFF-state leakage current: less than 2 microamps

ON-state saturation voltage: less than 1V dc at 10 mA and less than 1.5V dc

at 100 mA

See Figure 3 on page 3

Certifications

Output Protection

Protected against false pulse on power-up and continuous overload or short

circuit of output

P/N 52088 Rev. F

www.bannerengineering.com - Tel: +1-763-544-3164

PVA Pick-to-Light Array

Output Response Time

Required Overcurrent Protection

WARNING: Electrical connections must be made

Sensor Size

100 mm

Standard

20 ms

With Crosstalk from Adjacent Units

by qualified personnel in accordance with local and

national electrical codes and regulations.

30 ms

60 ms

78 ms

96 ms

225 mm

40 ms

Overcurrent protection is required to be provided by end product application per

the supplied table.

Overcurrent protection may be provided with external fusing or via Current

Limiting, Class 2 Power Supply.

300 mm

52 ms

375 mm

64 ms

Supply wiring leads < 24 AWG shall not be spliced.

For additional product support, go to http://www.bannerengineering.com.

Supply Wiring (AWG)

Required Overcurrent Protection (Amps)

5.0

3.0

2.0

1.0

0.8

0.5

Dimensions

Emitter and Receiver

Beam 3

Beam 2

25.0 mm

(0.98")

Beam 1

25.0 mm

(0.98")

Beams Continue at

25.0 mm Spacing

15.0 mm

(0.59")

3.9 mm

(0.15")

18.0 mm

(0.71")

MODE

ø4.45 mm

(0.175")

Configuration Switch Cover

Status Indicator 1

Status Indicator 2

Job Lights

Cable

43.2 mm

(1.70")

71.8 mm

(2.83")

15.0 mm

(0.59")

30.0 mm

(1.18")

Model

Number of Beams

PVA100..

PVA225..

PVA300..

PVA375..

130.0 mm (5.12 in)

258.5 mm (10.18 in)

333.5 mm (13.13 in)

408.5 mm (16.09 in)

137.8 mm (5.43 in)

266.4 mm (10.49 in)

341.4 mm (13.44 in)

416.6 mm (16.40 in)

www.bannerengineering.com - Tel: +1-763-544-3164

P/N 52088 Rev. F

PVA Pick-to-Light Array

SMBPVA1 Standard Bracket (2 Included with PVA)

Hardware Included with Each Sensor (kit part

number 50532)

5.0 mm

(0.20")

2 x 4.8 mm

(0.19")

4 x ø4.6 mm

(0.18")

Qty

Description

5.0 mm

(0.20")

Stainless steel Phillips panhead machine screws

(M4 x 0.7 x 12)

10.2 mm

(0.40")

Stainless steel Phillips panhead machine screws

(M4 x 0.7 x 6)

20.1 mm

(0.79")

10.2 mm

(0.40")

Stainless steel Phillips panhead machine screws

(M4 x 0.7 x 18)

4 x R2.54

(0.10")

6.0 mm

(0.24")

Stainless steel hex nuts (M4 x 0.7)

Stainless steel lock washers (M4 x 0.7)

Plastic screwdriver (3.6 cm/1.4 in long)

18.0 mm

(0.71")

6.1 mm

(0.24")

6.0 mm

(0.24")

40.6 mm

(1.60")

2.0 mm

(0.08")

22.9 mm

(0.90")

Accessories

Cordsets

4-Pin Threaded M12/Euro-Style Cordsets

Model

Length

1.83 m (6 ft)

Style

Dimensions

Pinout (Female)

MQDC-406

MQDC-415

MQDC-430

4.57 m (15 ft)

9.14 m (30 ft)

44 Typ.

Straight

M12 x 1

ø 14.5

1 = Brown

MQDC-450

15.2 m (50 ft)

2 = White

3 = Blue

4 = Black

Brackets

SMBPVA2

NOTE: Standard SMBPVA1 mounting brackets are included with each PVA System. The following brackets are in

addition to the standard brackets.

•

Set of 4 molded brackets

Snaps onto standard 28 mm

(1.1 in) diameter pipe

2 required per sensor

•

P/N 52088 Rev. F

www.bannerengineering.com - Tel: +1-763-544-3164

PVA Pick-to-Light Array

SMBPVA.., SMBPVA..A, SMBPVA..AB

SMBPVA..

SMBPVA..A

SMBPVA..AB

•

Protects sensor from impact

35.6 mm

(1.40 in.)

35.6 mm

(1.40 in.)

35.6 mm

(1.40 in.)

Provides DIP-switch and/or indicator light exposure (depending on model)

Heavy-duty cold-rolled steel-zinc finish

19.3 mm

(0.76 in.)

19.3 mm

(0.76 in.)

19.3 mm

(0.76 in.)

Models

DIP Switch Access

Light Protected

Length (L)

Used With

SMBPVA5

Yes

SMBPVA5A

SMBPVA5AB

SMBPVA10

SMBPVA10A

SMBPVA10AB

SMBPVA13

SMBPVA13A

SMBPVA13AB

SMBPVA16

SMBPVA16A

SMBPVA16AB

Yes

139.7 mm

268.2 mm

343.3 mm

418.2 mm

PVA100

PVA225

PVA300

PVA375

Yes

Banner Engineering Corp. Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free

of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability

for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR

ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM

ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY,

NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by

Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not

intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All

specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product

information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.

SMBPVA13AB [BANNER]

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