SMBPVD1 [BANNER]

PVD Series Parts Verification Sensor;


型号：	SMBPVD1
厂家：	Banner Engineering
描述：	PVD Series Parts Verification Sensor
文件：	总8页 (文件大小：637K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

PVD Series Parts Verification Sensor

Datasheet

Diffuse or Retroreflective Sensor for Error Proofing of Bin-Picking Operations

•

One-component system, easy to mount and even easier to use. Automatically operates in either diffuse or

retroreflective mode, depending on the application

•

Automatic setup and adjustment; wide beam pattern provides easy alignment

Range up to 2 m (6.5 ft) when used with retroreflective target; 400 mm (15.7 in) when used in diffuse mode

Large job lights on either side of the metal housing can be remotely controlled to initiate user action with a

solid or a blinking green light; job lights turn red to indicate bin-picking errors

•

Compact package size; only 30 mm wide × 15 mm deep (1.2 in × 0.6 in)

Available in 2 lengths to fit existing parts bin sizes and configurations

Easy DIP-switch adjustments: PNP/NPN output, normally open/normally closed operation, solid/flashing job

light, and gate polarity for job light activation

•

Two LEDs indicate power ON and output ON

Choose 2 m (6.5 ft) unterminated cable or 2 m (6.5 ft) cable with 5-pin Euro-style quick-disconnect

connector

•

Heavy-duty protective brackets available

12 V dc to 30 V dc operation

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or

death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety

applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.

Models

Range

Array

Sensing Beam

Supply Voltage

Output

PVD100

PVD100Q

PVD225

PVD225Q

100 mm (4 in) long, 4

beams

Retroreflective Mode: up to 2 m (6.5 ft)

Diffuse Mode: up to 400 mm (15.7 in)

User-selectable

NPN/PNP

Visible red, 630 nm

12 V to 30 V dc

All models may be used in either sensing

mode.

225 mm (9 in) long, 8

beams

Overview

The PVD Series Parts Verification Sensor is a one-component, easy-to-use light screen suited to many part assembly, bin picking (pick-to-

light), and error-proofing applications. The PVD increases task efficiency due to simplified job training, increased quality control (no skipped

components), and reduced rework and inspections. It speeds the resumption of work after breaks and other distractions, and is ideal for

multilingual workplaces where communication is an issue.

The PVD self-contained, solid-state emitter/receiver array is capable of functioning in either diffuse or retroreflective sensing mode. No

configuration is required for this selection. If a retroreflective target is installed opposite the sensor, it will function in retroreflective mode. If

not, it will function in diffuse mode. The sensor’s ongoing self-adjustment feature requires no user adjustment; the sensor adapts to the

sensing conditions after 15 seconds when blocked. Sensor range decreases when no retroreflector is installed.

The DIP-switch-selectable PNP/NPN output interfaces to a system controller, which is pre-programmed for a specific sequence of tasks.

Mounted with its visible red beams stretching across each parts bin, the sensor job light signals the assembler which bins contain items to

be picked in a given operation and in what order they should be picked.

As the assembler takes a part in sequence and breaks the beam, the sensor senses that the part was removed and it sends an output signal

to the controller. The controller then verifies if the correct part was taken and may respond by turning that job light OFF, activating the job

light of the next bin in the sequence. If the assembler reaches into a bin out of sequence, the PVD turns on its output to signal the system

controller and turns on its red job light to signal the assembler that an incorrect pick has occurred.

Standard configuration options are selected by means of a bank of four DIP switches behind a press-on black rubber cover. DIP switch

options include: PNP or NPN output, Normally Open or Normally Closed operation, steady or flashing job light, and job light control input.

•

To order the 9 m (30 ft) cable model, add the suffix "W/30" to the cabled model number. For example, PVD100 W/30.

To order the 150 mm (6 in) cable model with a quick disconnect, add the suffix "W/6IN" to the cabled model number. For example,

PVD100Q W/6IN.

•

Models with a quick disconnect require a mating cordset.

Original Document

113230 Rev. G

4 August 2016

113230

PVD Series Parts Verification Sensor

110 mm

100 mm

90 mm

80 mm

70 mm

60 mm

50 mm

40 mm

30 mm

20 mm

10 mm

MODE

Job Lights

(Error Lights)

2 m

Configuration

Switch Cover

2.5 m

0.5 m

1 m

1.5 m

Range

Status

Indicators

Figure 1. Sensor features

Figure 2. Minimum object detection size (retroreflective operation)

Installation

Multiple sensors located farther than the sensor's maximum range from one another are unlikely to cause crosstalk problems. However,

when multiple sensors are mounted in a confined area, take care to avoid crosstalk between them. Alternate the relative position of adjacent

sensors and/or reflectors. Sensors positioned above or below one another should not create crosstalk difficulties. Mount the sensor and

reflector parallel.

Sensor

Reflector

Sensor

OMDE

Sensor

Reflector

Sensor

Reflector

OMDE

Figure 3. Examples of Appropriate Positions

Figure 4. Example of Incorrect Position

www.bannerengineering.com - Tel: +1-763-544-3164

P/N 113230 Rev. G

PVD Series Parts Verification Sensor

Mounting

The wide beam pattern of PVD sensors simplifies their alignment. M4 stainless steel fasteners and

two stainless steel brackets are included with each sensor.

Mount the sensor and its reflector, if used, parallel to one another in the same plane, and their tops

and bottoms aligned.

1. From a common point of reference, make measurements to locate the sensor and its

reflector, if used, in the same plane with their midpoints directly opposite each other.

2. Mount the included brackets to the top and bottom of each sensor, as shown.

3. Mount the sensor in its brackets and the reflector, if used, being careful to position the

sensor's red lenses directly facing the reflector.

4. Measure from one or more reference planes (for example, the building or bin floor) to the

same point(s) on the emitter and receiver to verify their mechanical alignment. (If the

sensors/reflectors are mounted exactly vertical or horizontal, a carpenter’s level may be

helpful. A straightedge or a string extended between the sensor and the bin wall may also

be helpful.)

5. Also check “by eye” for line-of-sight alignment.

6. Make any necessary final mechanical adjustments, and hand-tighten the bracket hardware.

7. After the electrical hookup is complete, check for beam alignment. If necessary, re-align the

emitter and receiver at that time.

Figure 5. PVD Mounting

Hardware

Wiring

All models feature integral 2 m (6.5 ft) long, 3.3 mm (0.13 inch) diameter PVC-jacketed cables. Models whose model numbers end in “Q”

are terminated with quick-disconnect (QD) Euro-style 5-pin connectors; other models have unterminated ends. Optional mating QD cables

are available. Either 4-pin or 5-pin QD cables may be used; the center pin of a 5-pin cable (gray wire, pin 5) is unused in normal operation.

Wiring is functionally identical for cabled and quick-disconnect models.

NPN (Sinking) Output

PNP (Sourcing) Output

Key

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

12-30V dc

–

12-30V dc

–

Load

Job Light Control

Not Used

Job Light Control

Not Used

See Configuration on page 3 for job light control input requirements.

Configuration

To configure the PVD, set the DIP switches as shown, using the supplied plastic screwdriver to avoid damaging the switches or causing a

short circuit.

Cover Removal

Cover Replacement

P/N 113230 Rev. G

www.bannerengineering.com - Tel: +1-763-544-3164

PVD Series Parts Verification Sensor

Cover Removal

Cover Replacement

To replace the switch cover, align one edge of the cover with the edge of the sensor

housing opening. Then press the front corners into place.

Insert a fingernail or small screwdriver into

the slot; apply gentle pressure, angling

away from the sensor lens. The cover will

remain tethered to the sensor housing.

The switches determine four status operating modes:

PVD Configuration DIP Switch Settings

The factory default setting is ON for all switches

Switch

Condition

ON = PNP output

OFF = NPN output

ON = Normally Open

OFF = Normally Closed

ON = Job light steady

OFF = Job light flashes

Job light control input: Connect the white wire as follows:

2 3 4

PNP Output

ON = Job light ON for +10 to 30V dc (29kΩ input impedance)

OFF = Job light ON for 0 to 1.5V dc/open circuit

ON Example Shown:

Switch #1

Switch #2

Switch #3

Switch #4

OFF

NPN Output

ON = Job light ON for +10 to 30V dc/open circuit

OFF = Job light ON for 0 to 1.5V dc (10kΩ input impedance)

OFF

Figure 6. Configuration DIP switch setting positions

Status Indicators/Troubleshooting

Indicator Condition

Description

Status Indicators

Steady

Yellow

Output is active (Changing Switch #2 to N.C. turns the yellow

indicator ON when the system is clear)

OFF

Output is inactive (Changing Switch #2 to N.O. turns the

yellow indicator ON when the system is blocked)

Steady

Green

Power is ON and system is OK

Blanking is enabled

Power is OFF

Flashing

Green

MODE

OFF

Status Indicator #1

Status Indicator #2

www.bannerengineering.com - Tel: +1-763-544-3164

P/N 113230 Rev. G

PVD Series Parts Verification Sensor

Specifications

Supply Voltage and Current

Output Protection

Input Voltage: 12 V dc to 30 V dc (10% maximum ripple at 10% duty cycle)

Input Current: less than 88 mA at 12 V dc, less than 75 mA at 24 V dc and less

than 72 mA at 30 V dc (exclusive of load)

Protected against false pulse on power-up and short circuit of outputs

Output Response Time

400 ms (includes standard 100 ms ON-delay and 100 ms OFF-delay)

Supply Protection Circuitry

Delay at Power-Up

Protected against reverse polarity and transient overvoltages

Less than 1.0 second

Sensing Beam

Sensing Resolution

Visible red, 630 nm

See Dimensions on page 6 for Minimum Object Detection Zone

Retroreflective: 51 mm at 406 mm range, 100 mm at 2 m (2.0 in dia. at 16 in

range, 3.9 in at 6.5 ft); see Figure 2 on page 2

Sensing Range

Retroreflective applications: 2 m (6.5 ft) using 25 mm (1 in) wide

retroreflective tape

Diffuse: 55 mm dia. at 400 mm range (2.16 in at 15.7 in range)

Diffuse applications: 400 mm (15.7 in) with 18% reflectivity gray card target

Indicators

Sensing Height

Green LED: Power ON/OFF

4-channel models: 111 mm (4.4 in)

8-channel models: 240 mm (9.4 in)

Yellow LED: Output ON/OFF

Job Light (Diffused Green LED): Turned ON and OFF by applying an external

signal to the Job input (white wire). The job lights will be active high or active

low, depending on DIP switch 4 selection.

Error Light (Diffused Red LED): Turned ON and OFF by detection of an output

event when job light is not ON.

Beam Spacing

28.6 mm (1.125 in)

Output Configuration

User-selectable via DIP switch:

1 open-collector PNP (current sourcing) or 1 open-collector NPN (current sinking)

Indicator Light Lumens

Output Rating

Light Function

Job Light

Color

Green

Red

Typical Wavelength

525 nm

Typical Intensity (lm)

150 mA maximum

OFF-state leakage current: less than 10 microamps

ON-state saturation voltage: NPN — less than 1 V dc at 150 mA; PNP — less than

2 V dc at 150 mA

Error Light

625 nm

2.5

Required Overcurrent Protection

WARNING: Electrical connections must be made

by qualified personnel in accordance with local and

national electrical codes and regulations.

Adjustments

4 DIP switches, located behind access panel (default setting is ON position)

Construction

Black painted aluminum housing; acrylic lenses; thermoplastic polyester end

caps; thermoplastic elastomer programming switch cover; stainless steel

mounting brackets and hardware

Overcurrent protection is required to be provided by end product application per

the supplied table.

Overcurrent protection may be provided with external fusing or via Current

Limiting, Class 2 Power Supply.

Connections

Supply wiring leads < 24 AWG shall not be spliced.

For additional product support, go to http://www.bannerengineering.com.

5-conductor PVC-jacketed 2 m (6.5 ft) cable which is either unterminated or

terminated with a 5-pin Euro-style quick-disconnect connector, depending on

model. Cable diameter is 3.3 mm (0.13 in).

Supply Wiring (AWG)

Required Overcurrent Protection (Amps)

Environmental Rating

NEMA 2; IEC IEC IP62

5.0

3.0

2.0

1.0

0.8

0.5

Operating Conditions

Temperature: 0 °C to +50 °C (+32 °F to +122 °F)

Humidity: 90% at +50 °C maximum relative humidity (non-condensing)

Certifications

P/N 113230 Rev. G

www.bannerengineering.com - Tel: +1-763-544-3164

PVD Series Parts Verification Sensor

Dimensions

3.9 mm

(0.15")

22.1 mm

(0.83")

21.1 mm

(0.83")

Minimum Object Detection Zone

18.0 mm

(0.71")

MODE

130.0 mm

(5.12")

137.8 mm

4 x ø4.45 mm

(0.175")

(5.43")

3.9 mm

(0.15")

29.2 mm

(1.15")

29.2 mm

(1.15")

Minimum Object Detection Zone

18.0 mm

(0.71")

MODE

258.6 mm

(10.19")

4 x ø4.45 mm

(0.175")

266.4 mm

(10.49")

1.4 mm

(0.06")

43.2 mm

(1.70")

71.8 mm

(2.83")

Cable

15.0 mm

(0.59")

30.0 mm

(1.18")

SMBPVA1 Standard Bracket (2 Included with PVD)

Hardware Included with Each Sensor (kit part

number 50532)

5.0 mm

(0.20")

2 x 4.8 mm

(0.19")

4 x ø4.6 mm

(0.18")

Qty

Description

5.0 mm

(0.20")

Stainless steel Phillips panhead machine screws

(M4 x 0.7 x 12)

10.2 mm

(0.40")

Stainless steel Phillips panhead machine screws

(M4 x 0.7 x 6)

20.1 mm

(0.79")

10.2 mm

(0.40")

Stainless steel Phillips panhead machine screws

(M4 x 0.7 x 18)

4 x R2.54

(0.10")

6.0 mm

(0.24")

Stainless steel hex nuts (M4 x 0.7)

Stainless steel lock washers (M4 x 0.7)

Plastic screwdriver (3.6 cm/1.4 in long)

18.0 mm

(0.71")

6.1 mm

(0.24")

6.0 mm

(0.24")

40.6 mm

(1.60")

2.0 mm

(0.08")

22.9 mm

(0.90")

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P/N 113230 Rev. G

PVD Series Parts Verification Sensor

Accessories

Cordsets

4-Pin Threaded M12/Euro-Style Cordsets

Model

Length

Style

Dimensions

Pinout (Female)

MQDC-406

MQDC-415

MQDC-430

1.83 m (6 ft)

4.57 m (15 ft)

9.14 m (30 ft)

44 Typ.

Straight

M12 x 1

ø 14.5

MQDC-450

15.2 m (50 ft)

1 = Brown

2 = White

3 = Blue

4 = Black

5-Pin Threaded M12/Euro-Style Cordsets—Single Ended

Model

Length

Style

Dimensions

Pinout (Female)

MQDC1-501.5

MQDC1-506

MQDC1-515

0.50 m (1.5 ft)

1.83 m (6 ft)

4.57 m (15 ft)

44 Typ.

Straight

1 = Brown

2 = White

3 = Blue

M12 x 1

MQDC1-530

9.14 m (30 ft)

ø 14.5

4 = Black

5 = Gray

Brackets

All measurements are listed in millimeters, unless noted otherwise.

Bracket Selection Table

Bracket Model

Requires Use of

Bracket Model(s)

May Be Used with

Bracket Model(s)

Bracket Model

Requires Use of

Bracket Model(s)

May Be Used with

Bracket Model(s)

SMBPVD1

(included with

PVD System)

SMBPVD100A(B)

SMBPVD225A(B)

SMBPVA2

SMBPVA9

SMBPVA2

SMBPVA7

SMBPVD100A(B)

SMBPVD225A(B)

N.A.

SMBPVD100A(B)

SMBPVD225A(B)

SMBPVD100A(B)

SMBPVD225A(B)

SMBPVD1

SMBPVA5(10)

SMBPVA9

SMBPVA5C

SMBPVD100A(B)

SMBPVD225A(B)

SMBPVA2

SMBPVA10C

SMBPVA5C

SMBPVA10C

SMBPVD100A(B)

SMBPVD225A(B)

SMBPVA7

SMBPVA8

SMBPVA5C

SMBPVD100A(B)

SMBPVD225A(B)

N.A.

SMBPVA10C

SMBPVA8

NOTE: Standard mounting brackets are included with each PVD System. The following brackets are in addition to the

standard brackets.

SMBPVA2

SMBPVA7

•

Set of 4 molded brackets

Snaps onto standard 28 mm

(1.1 in) diameter pipe

•

One-piece bracket for mounting

to 28 mm (1.1 in) diameter

pipe

•

Black-painted steel

Requires SMBPVA..C for

•

2 required per sensor

mounting at an angle ±90°

A = M4 x 0.5, B = ø 5.2, C = ø 4.2

P/N 113230 Rev. G

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PVD Series Parts Verification Sensor

SMBPVA8

SMBPVA9

•

Heavy-duty 2-part bracket

mounts to 28 mm (1.1 in)

diameter pipe

Cold-rolled steel with zinc

finish

Requires SMBPVA..C for

mounting

•

Pair of two-piece swivel

brackets

•

Mount directly to sensor or to

PVD or PVA protective

brackets

Designed for mounting

sensor to "look down"

•

A=ø 30.5, B=ø 7.1

SMBPVD..A & SMBPVD..AB

SMBPV..C

35.7 mm

(1.40 in.)

35.7 mm

(1.40 in.)

•

Heavy-duty protection brackets

Some models include DIP-switch

access port

•

Back-mounted bracket for

mounting to SMBPVA7 or

SMBPVA8 brackets

2 x Ø7.3

•

Cold-rolled steel with zinc

finish

•

Cold-rolled steel with zinc finish

May be used with SMBPVA..C for

4 x Ø5.2

6 x Ø4.8

mounting to SMBPVA7 or SMBPVA8

brackets

Model

SMBPVA5C

170.0 mm

298.5 mm

SMBPVA10C

21.2 mm

(0.83 in.)

21.2 mm

(0.83 in.)

Models with DIP

Switch Access Port

Models with No DIP

Switch Access

SMBPVD100A

SMBPVD225A

SMBPVD100AB

SMBPVD225AB

140 mm (5.5 in)

269 mm (10.6 in)

Retroreflective Tape

Model

BRT-THG-1-100

BRT-THG-2-100

BRT-THG-3-100

Reflectivity Factor

Maximum Temperature

+60 °C (+140 °F)

Size

0.7

25 mm (1 in) wide, 2.5 m (100 in) long

50 mm (2 in) wide, 2.5 m (100 in) long

75 mm (3 in) wide, 2.5 m (100 in) long

+60 °C (+140 °F)

Banner Engineering Corp. Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free

of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability

for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR

ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM

ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY,

NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by

Banner Engineering Corp.

Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes

will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this

document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. For the most recent version of any documentation, refer to:

www.bannerengineering.com.

www.bannerengineering.com - Tel: +1-763-544-3164

SMBPVD1 [BANNER]

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