12IWR1-15-15-T [BEL]
2-OUTPUT 1W DC-DC REG PWR SUPPLY MODULE, 10.50 MM HEIGHT, PLASTIC, DIP-24/15;型号: | 12IWR1-15-15-T |
厂家: | BEL FUSE INC. |
描述: | 2-OUTPUT 1W DC-DC REG PWR SUPPLY MODULE, 10.50 MM HEIGHT, PLASTIC, DIP-24/15 输出元件 |
文件: | 总8页 (文件大小:183K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
1 Watt-Family
DC-DC Converters <40 W
Rugged Environment
IBEK DC-DC Converters
1 Watt-Family
Input to output isolation test voltage up to 5 kVrms
1 or 2 Outputs:
ICR 1, IXR 1, IYR 1, IZR 1
1, 2 or 4 Outputs: IWR 1
• Extremely high isolation test voltages
• Efficient Pi input filter
• Aluminium solid electrolytic capacitors
(OS-CON)
• Outputs equipped with linear voltage regulators
• High reliability
• Optimal dynamic response
• Operating ambient temperature range up to
–40...85°C (optional)
• Case height only 10.5 mm
Table of Contents
Page
Description .................................................................. 6 - 2
Type Survey ................................................................ 6 - 3
Safety Instructions....................................................... 6 - 4
Immunity to Environmental Conditions........................ 6 - 4
Electrical Input and Output Data ................................. 6 - 5
Installation Instructions................................................ 6 - 6
Block Diagrams ........................................................... 6 - 7
Mechanical Data ......................................................... 6 - 8
Type Key and Product Marking ................................... 6 - 9
Description
The DC-DC converters have been developed as a re-
sponse to the increasing need for decentralised power sup-
ply systems. They are especially suitable for powering
small loads on PCBs and for realising redundant systems.
Five input to output isolation test voltage categories and
three temperature ranges are available. The DC-DC con-
verters feature low output ripple, low module height, high
quality and reliability. To minimize feedback effects in the
supply system, the modules are equipped with an efficient
low-pass Pi input filter.
All modules are manufactured according to ISO 9001.
Case: DIL 24 package, grey colored plastic material, self
cooling (free air convection).
6 - 2
Edition 2/96 - © Melcher AG
MELCHER
The Power Partners.
Rugged Environment
DC-DC Converters <40 W
1 Watt-Family
Type Survey
General Condition: TA = 25°C
Table 1a: Type survey ICR 1 and IWR 1
Output 1
Uo nom Io nom Uo nom Io nom
[V DC] [mA] [V DC] [mA]
Output 2
Input Voltage 1 Group 2
700 V DC/500 Vrms
Isolation test voltage
Type 1
Group 2 1500 V DC/1060 Vrms
Option
Ui
[V DC]
Isolation test voltage
Type 1
5
12
15
200
80
66
-
-
-
-
-
-
5 (±5%)
or
12 (±10%)
06
.. ICR 1-05-N
.. ICR 1-12-N
.. ICR 1-15-N
01
02
03
.. IWR 1-05-N
.. IWR 1-12-N
.. IWR 1-15-N
T, S
±5
±12
±15
±50
±40
±33
-
-
-
-
-
-
or
15 (±10%)
or
-
07
-
.. IWR 1-0505-N
.. IWR 1-1212-N 3 4
.. IWR 1-1515-N 3 4
.. ICR 1-1212-N 3 4
.. ICR 1-1515-N 3 4
5
5
5
12
15
100
100
100
40
5
12
15
12
15
100
40
33
40
24 (±10%)
or
28 (±10%)
or
48 (±10%)5
-
-
-
-
-
-
.. IWR 1-05-05-N
.. IWR 1-05-12-N
.. IWR 1-05-15-N
.. IWR 1-12-12-N 3 4
.. IWR 1-15-15-N 3 4
08
.. ICR 1-12-12-N 3 4
.. ICR 1-15-15-N 3 4
33
33
±5
±12
±15
±50
±20
±17
±5
±12
±15
±50
±20
±17
-
-
-
-
-
-
05
.. IWR 1-2×0505-N
.. IWR 1-2×1212-N 3 4
.. IWR 1-2×1515-N 3 4
T
Table 1b: Type survey IXR 1 and IYR 1
Output 1
Uo nom Io nom Uo nom Io nom
[V DC] [mA] [V DC] [mA]
Output 2
Input Voltage 1 Group 2
3530 V DC/2500 Vrms
Isolation test voltage
Type 1
Group 2 5300 V DC/3750 Vrms
Isolation test voltage
Type 1
Option
Ui
[V DC]
5
12
15
200
80
66
-
-
-
-
-
-
5 (±5%)
or
12 (±10%)
11
12
13
.. IXR 1-05-N
.. IXR 1-12-N
.. IXR 1-15-N
11
.. IYR 1-05-N
.. IYR 1-12-N
.. IYR 1-15-N
T, S
±5
±12
±15
±50
±40
±33
-
-
-
-
-
-
or
15 (±10%)
or
.. IXR 1-0505-N
.. IXR 1-1212-N 3 4
.. IXR 1-1515-N 3 4
.. IYR 1-0505-N
.. IYR 1-1212-N 3 4
.. IYR 1-1515-N 3 4
12
13
5
5
5
12
15
100
100
100
40
5
12
15
12
15
100
40
33
40
24 (±10%)
or
28 (±10%)
or
48 (±10%) 5
.. IXR 1-05-05-N
.. IXR 1-05-12-N
.. IXR 1-05-15-N
.. IXR 1-12-12-N 3 4
.. IXR 1-15-15-N 3 4
.. IYR 1-05-05-N
.. IYR 1-05-12-N
.. IYR 1-05-15-N
.. IYR 1-12-12-N 3 4
.. IYR 1-15-15-N 3 4
33
33
Table 1c: Type survey IZR 1
Output 1
Uo nom Io nom Uo nom Io nom
[V DC] [mA] [V DC] [mA]
Output 2
Input Voltage 1 Group 2
7070 V DC/5000 Vrms
Isolation test voltage
Type 1
Option
Ui
[V DC]
5
12
15
200
80
66
-
-
-
-
-
-
5 (±5%)
or
12 (±10%)
11
12
13
.. IZR 1-05-N
.. IZR 1-12-N
.. IZR 1-15-N
T, S
±5
±12
±15
±50
±40
±33
-
-
-
-
-
-
or
15 (±10%)
or
.. IZR 1-0505-N
.. IZR 1-1212-N 3 4
.. IZR 1-1515-N 3 4
5
5
5
12
15
100
100
100
40
5
12
15
12
15
100
40
33
40
24 (±10%)
or
28 (±10%)
or
48 (±10%) 5
.. IZR 1-05-05-N
.. IZR 1-05-12-N
.. IZR 1-05-15-N
.. IZR 1-12-12-N 3 4
.. IZR 1-15-15-N 3 4
33
33
1 The required input voltage value (e.g. 24 V) should be added to the type designation: .. ICR 1-1212-N changes to 24 ICR 1-1212-N
2 See Block Diagrams
3 The output current of one output may be increased by 25% if the output current of the other output is reduced by 25% simultaneously.
Example for a 5 IWR 1-1515-N: The +15 V output current of 33 mA may be increased to 41 mA if the –15 V output current is reduced
to 25 mA.
4 The output current of both outputs of the 12, 24, 28 and 48 V input types may be increased by 20% of Io nom. Note 3 is applicable at
the same time. Example for a 24 IWR 1-2×1212-N: Io1 = +29 mA/–19 mA, Io2 = +19 mA/–29 mA or Io1 = ±19 mA, Io2 = ±29 mA
5 Only standard temperature range N or option T available
Edition 2/96 - © Melcher AG
6 - 3
MELCHER
The Power Partners.
1 Watt-Family
DC-DC Converters <40 W
Rugged Environment
Safety Instructions
If the output circuit of a DC-DC converter is operator-acces-
sible according to the IEC 950 related safety standards, it
shall be an SELV circuit (Safety Extra Low Voltage circuit,
i.e. a circuit, separated from mains by at least basic insula-
tion, that is so designed and protected that under normal
and single fault conditions, the voltage between any two
conductors and between any conductor and earth does not
exceed DC 60 V).
In the following section an interpretation is provided of the
IEC 950 safety standard with respect to the safety status of
the output circuit. However, it is the sole responsibility of the
installer or user to assure the compliance with the relevant
and applicable safety standards.
If the following table is observed, the output of any DC-DC
converter is considered to be an SELV circuit up to a nomi-
nal output voltage of 30 V (2 x 15 V in series).
Table 2: Insulation concept for SELV circuits
Nominal Minimum required grade Maximum Minimum required
Minimum required grade of
isolation between the input
Resulting safety
status of the
mains
of isolation, to be
output
safety status of the
supply
provided by the AC-DC
voltage
front end output circuit
and the output of the DC-DC DC-DC converter
voltage front end, including mains from the
converter, provided by
the converter
output circuit
(AC)
supplied battery charger front end
≤250 V
Basic
≤60 V
≤60 V
Earthed SELV circuit 1
SELV circuit
Operational
Operational
SELV circuit
SELV circuit
Double or reinforced
1
The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC 950.
Immunity to Environmental Conditions
Thermal Considerations
Table 3: Temp. specification values given are valid for air pressures in the range 800...1200 hPa (800...1200 mbar)
Characteristics
Conditions
Standard -N
Option -T
Option -S
Unit
min
0
max
71
min
max
71
min
–40
–40
max
TA
TC
TS
Ambient temperature
Ui min...Ui max
Io = 0...Io nom
–25
–25
–55
85
°C
Case temperature
0
91
91
105
Storage temperature
not operational
105
The case temperature TC must not exceed the maximum value. In applications with limited air circulation, additional meas-
ures must be taken (either larger spacing or a fan) to avoid case temperatures higher than TC max
!
Table 4: MTBF
Values at specified
Case Temperature
Modules Types
Ground Benign
40°C
Ground Fixed
Ground Mobile
Unit
40°C
70°C
40°C
70°C
60'000
45'000
MTBF according to
MIL-HDBK-217F
Single output
7'400'000
5'700'000
3'200'000 260'000
2'500'000 200'000
880'000
670'000
h
Double and dual outputs
6 - 4
Edition 2/96 - © Melcher AG
MELCHER
The Power Partners.
Rugged Environment
DC-DC Converters <40 W
1 Watt-Family
Electrical Input and Output Data
General Condition: TA = 25°C
Table 5: Input Data
Input
5 V
12 V
15 V
24 V
28 V
48 V
Characteristics
Conditions
Unit
Ui
Input voltage range
min DC
nom
4.75
5
10.8
12
13.5
15
21.6
24
25.2
28
43.2
48
V
max
5.25
13.2
16.5
26.4
30.8
52.8
Ii o
u
No load input input
current
typ Ui nom, Io = 0
max
85
110
35
45
30
40
15
23
17
20
8
12
mA
mVpp
mApp
V
RFI voltage at
the input
typ Ui nom, Io nom
50
80
85
100
130
200
i rfi
L
source ≈ 1 µH
ii rfi
RFI current at
the input
typ
10
Ui abs
fs
Input voltage limits
without any damage
min
0
6.25
0
15
0
0
30
0
35
0
60
max max 60 s
18.75
Switching frequency
typ Ui nom, Io nom
25
kHz
Table 6: Output Data
Output
5 V
12 V
15 V
Characteristics
Conditions
Ui nom, Io nom
Unit
V
Uo
Output voltage
5
12
15
∆Uo a
Output voltage
accuracy
typ
max
±1
±3
±2
±5
±2
±5
%
uo
Output ripple, uo = f (Ui)
at Ui =
5
12
35
15
40
24
45
28
50
48
55
V
mVpp
%
typ (BW = 20 MHz)
25
∆Uo U
∆Uo I
Static line regulation
Static load regulation
Temperature coefficient
typ Ui min…Ui max
Io nom
±0.3
±0.8
±0.2
±0.1
±0.2
±0.1
typ Ui nom
Io = 0…Io nom
αUo
Ui nom, Io nom
±0.02
%/K
Co ext
Maximum admissible
capacitive load
22
10
10
µF
Table 7: Efficiency
Efficiency
5 V
12 V
15 V
Characteristics
Conditions
Unit
%
η
Efficiency
min Ui nom, Io nom
typ
50
58
Edition 2/96 - © Melcher AG
6 - 5
MELCHER
The Power Partners.
1 Watt-Family
DC-DC Converters <40 W
Rugged Environment
Installation Instructions
Isolation Tests
Input to output isolation voltage tests are performed as factory tests (100%) and should not be repeated in the field.
Melcher will not honour any guarantee/warranty claims resulting from high voltage field tests.
Table 8: Isolation test voltage, coupling capacitance, insulation resistance, clearance and creepage distances
Characteristics
Conditions
ICR
500
1400
700
800
500
1400
700
800
20
IWR 1
1060
3000
1500
1700
1060
3000
1500
1700
10
IXR
2500
7070
3530
4000
1060
3000
1500
1700
10
IYR
3750
10600
5300
6000
1060
3000
1500
1700
10
IZR
5000
14100
7070
8000
1060
3000
1500
1700
10
Unit
Vrms
Vpp
V
Uis io
Isolation test voltage
AC: 50 Hz,
1 minute
Input to output
DC: 1 second 2
DC: 1 second 3
Uis oo
Isolation test voltage
output to output 4
AC: 50 Hz,
1 minute
Vrms
Vpp
V
DC: 1 second 2
DC: 1 second 3
Cio
Ris
Coupling capacitance
Insulation resistance
typ
pF
at 100 V DC
≥1000
MΩ
after 1 minute
dio
Clearance and creepage
distances input to output
≥0.6
≥1
≥3 5
≥3 5
≥3 5
mm
1
2
3
4
5
According to EN 41003 (1993)
For production test purposes in accordance with IEC 950/EN 60950
Factory test procedure
Groups 03, 05, 08 and 13
In combination with the high isolation strength of the potting compound, isolation test voltages mentioned are guaranteed.
Connection in Series
If the outputs of one or more units are connected in series
each individual output should be protected by a zener diode
or preferably by a suppressor diode to avoid overvoltages
or reverse polarity at the individual outputs, e.g.:
– 1N5908 to protect 5 V outputs
+Vo
+Uo
Unit 1
Go
– BZW04-11 to protect 12 V outputs
– BZW04-14 to protect 15 V outputs
–Vo
(or equivalent types)
Such destructive voltages may occur at switch-on cycle of
the converters, if the output voltages do not rise at the same
time. The "slower" output(s) could be supplied and, as a
result, destroyed by the "faster" output(s) via the load. The
maximum output current is limited by the lowest current
limitation.
+Vo
Unit 2
Go
Connection in Parallel
–Vo
–Uo
Connection of the outputs of one or more units in parallel is
not permitted. The load distribution and the ripple values
could not be controlled.
Fig. 1
Outputs connected in series
Cleaning
Two CFC free cleaning solvents have been tested and can
be recommended:
Submersion of the units in water for rinsing is permitted.
Drying should be done in the air.
– Prozone from BP
– Zestron from Dr. O. K. Wack Chemie GmbH (Germany)
6 - 6
Edition 2/96 - © Melcher AG
MELCHER
The Power Partners.
Rugged Environment
DC-DC Converters <40 W
1 Watt-Family
Block Diagrams
11
1
+TP
17
Linear
regulator
14
Vo
Go
24
Vi
1
2
Gi 12
13
10
15
Linear
regulator
13
12
Vo
Go
3
Vi
Gi 22
23
Fig. 6
ICR, group 06
24
Fig. 2
IWR, group 01
11
14
Linear
regulator
+Vo
Go
+TP
16
3
1
1
2
24
10
15
22
Vi
Linear
15 +Vo
regulator
12
13
Gi
3
10
Go
11
Vi
22
23
24
Gi
Linear
regulator
–Vo
2
Linear
regulator
13 –Vo
23
12
Fig. 7
ICR, group 07
–TP
Fig. 3
IWR, group 02
11
14
Linear
regulator
Vo1
Linear
regulator
12
Vo1
1
2
10
15
1
8
Go1
Vo2
3
Go1
Vo2
Vi
24
Vi
Linear
regulator
Gi 22
23
Linear
regulator
Gi 12
13
13
3
22
24
16
Go2
2
Go2
Fig. 4
23
IWR, group 03
Fig. 8
ICR, group 08
Linear
regulator
12 +Vo1
10
8
Go1
1
Linear
regulator
1
13
12
Vo
Go
Linear
2
Vi
–Vo1
regulator
2
Vi
Gi 23
24
23
24
Linear
regulator
Gi
13 +Vo2
15
Go2
Fig. 9
Linear
regulator
IXR, IYR, IZR, group 11
17 –Vo2
Fig. 5
IWR, group 05
Edition 2/96 - © Melcher AG
6 - 7
MELCHER
The Power Partners.
1 Watt-Family
DC-DC Converters <40 W
Rugged Environment
Linear
12
Vo1
Linear
regulator
15 +Vo
regulator
1
1
2
2
10
Go
11
8
Vi
Go1
Vo2
Vi
23
24
Gi
Linear
regulator
Gi 23
24
13
Linear
regulator
13 –Vo
16
Go2
Fig. 10
IXR, IYR, IZR, group 12
Fig. 11
IXR, IYR, IZR, group 13
Pin Configuration
Table 9: Pin configuration
Type
Group
01
1
2
Vi
3
8
-
10
-
11
12
13
14
15
16
17
22
23
Gi
Gi
Gi
Gi
-
24
Gi
Gi
Gi
Gi
Vi
IWR
Vi
Vi
Vi
Vi
Vi
Vi
Vi
Vi
Vi
Vi
Vi
Vi
-
Go
-
Go
Vo
-
-
-
+TP
Gi
Gi
Gi
-
IWR
02
Vi
-
Go
-
–TP –Vo
Vo1 Vo2
+Vo1 +Vo2
-
-
+Vo +TP
-
IWR
03
Vi
Vi
-
Go1
-
Go2
-
IWR
05
Vi
–Vo1 Go1
-
-
Go2
Go
Go
-
–Vo2
ICR
06
-
-
-
Go
Go
Vo
+Vo
Gi
Gi
Gi
Go
-
Gi
Gi
Vo
+Vo
-
-
-
-
-
-
-
-
ICR
07
–Vo
Go
-
-
Go
–Vo
Vi
ICR
08
Go2 Vo2
-
Go1 Vo1
Gi
Vo1 Go1
-
Vo2 Go2
Vi
IXR, IYR, IZR
IXR, IYR, IZR
IXR, IYR, IZR
11
Vi
Vi
Vi
-
-
-
-
-
-
Go
-
-
Go
-
Vo
–Vo
-
-
-
-
+Vo
-
-
-
-
-
-
Gi
Gi
Gi
Gi
Gi
Gi
12
13
Go1
Vo1 Vo2
Go2
Mechanical Data
Dimensions in mm. Tolerances ±0.2 mm, unless otherwise specified.
European
Projection
min. 34
33
2.54
1
mounting space
required
ø 0.5
Fig. 12
Case: DIL 24. Foot print shown for all pin configurations.
Hole diameter required in PCB: 0.8 ±0.1 mm
Weight: 13 g
6 - 8
Edition 2/96 - © Melcher AG
MELCHER
The Power Partners.
Rugged Environment
DC-DC Converters <40 W
1 Watt-Family
Type Key and Product Marking
Type Key:
5 IXR 1 - 12 - 12 - N
Nominal input voltage in volt ..............................................
Family ................................................................................
Nominal output power in watt .............................................
Nominal output voltage for output 1 in volt .........................
Dash: Designates double output unit with two independent,
galvanically isolated outputs ...................................
Nominal output voltage for output 2 in volt .........................
Operating ambient temperature range TA ...........................
24 IWR 1 - 2x 0505 - T
Nominal input voltage in volt ..............................................
Family.................................................................................
Nominal output power in watt .............................................
Two independent, galvanically isolated double (±) outputs
Nominal output voltages in volt
for dual (±) output 1 and dual (±) output 2 ..............
Operating ambient temperature range TA ...........................
Product Marking:
Main face: Manufacturer's name (IBEK), specific type designation, input voltage range, input and output pin allocation.
Bottom: Date code.
Edition 2/96 - © Melcher AG
6 - 9
MELCHER
The Power Partners.
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