24IPS10-0505-TF [BEL]
DC-DC Regulated Power Supply Module, 2 Output, 10W, Hybrid;型号: | 24IPS10-0505-TF |
厂家: | BEL FUSE INC. |
描述: | DC-DC Regulated Power Supply Module, 2 Output, 10W, Hybrid |
文件: | 总9页 (文件大小:193K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
10 Watt-Family
DC-DC Converters <40 W
Rugged Environment
IBEK DC-DC Converters
10 Watt-Family
Input to output isolation test voltage up to 5 kVrms
1 or 2 Outputs: IPS 10, IPW 10, IPZ 5
Input voltage ranges: 10...33 V DC and 18...72 V DC
• Extremely high isolation test voltages
• Wide input voltage ranges of up to 1:4
• Efficient input Pi-filter
• SD-shutdown input (on request)
• High efficiency (typ. 80%)
• High reliability
• Continuous no-load and short-circuit proof
• Case height only 10.5 mm
Table of Contents
Page
Description ................................................................ 6 - 30
Type Survey .............................................................. 6 - 31
Safety Instructions..................................................... 6 - 32
Immunity to Environmental Conditions...................... 6 - 32
Installation Instructions.............................................. 6 - 33
Electrical Input and Output Data ............................... 6 - 34
Functional Description and Block Diagrams ............. 6 - 36
Mechanical Data ....................................................... 6 - 36
Type Key and Product Marking ................................. 6 - 38
Description
This series of DC-DC converters has been developed for
powering electronic circuits and systems, e.g. telephone
system components, control modules and small appli-
ances. They are also suitable for applications with variable
input voltages or with input transients. Input to output isola-
tion test voltage categories up to 5 kVrms are available. The
converters feature high efficiency, high reliability, low output
voltage ripple and excellent dynamic response. Efficiency
is high and practically constant over the entire input voltage
range.
All modules are manufactured according to ISO 9001.
Case: IPS/IPW: 2"× 2" metal, black anodized, IPZ: black
colored plastics, self cooling (free air convection).
6 - 30
Edition 2/96 - © Melcher AG
MELCHER
The Power Partners.
Rugged Environment
DC-DC Converters <40 W
10 Watt-Family
Type Survey
General Condition: TA = 25°C
Table 1a: Type survey IPS 10
Output 1
Uo nom
[V DC]
Output 2
Uo nom
[V DC]
Input Voltage Range Group 1 700 V DC/500 Vrms
Pin
Isolation test voltage Configuration
Type 2
Io nom
[mA]
Io nom
[mA]
Ui
[V DC]
5
12
15
2000
833
667
-
-
-
-
-
-
24 IPS ..
10...33
(nominal 24)
01
02
.. IPS 10-05-T..
.. IPS 10-12-T..
.. IPS 10-15-T..
C, B, G, F
+5
+12
+15
1000
417
333
–5
–12
–15
1000
417
333
48 IPS ..
18...72
(nominal 48)
.. IPS 10-0505-T..
.. IPS 10-1212-T..
.. IPS 10-1515-T..
Table 1b: Type survey IPW 10
Output 1
Uo nom
[V DC]
Output 2
Uo nom
[V DC]
Input Voltage Range Group 1 1500 V DC/1060 Vrms
Pin
Io nom
[mA]
Io nom
[mA]
Ui
Isolation test voltage Configuration
Type 2
[V DC]
5
12
15
2000
833
667
-
-
-
-
-
-
24 IPW ..
10...33
(nominal 24)
01
02
.. IPW 10-05-T..
.. IPW 10-12-T..
.. IPW 10-15-T..
C, G
+5
+12
+15
1000
417
333
–5
–12
–15
1000
417
333
48 IPW ..
18...72
(nominal 48)
.. IPW 10-0505-T..
.. IPW 10-1212-T..
.. IPW 10-1515-T..
Table 1c: Type survey IPZ 5
Output 1
Output 2
Input Voltage Range Group 1 7070 V DC/5000 Vrms
Pin
Uo nom
[V DC]
Io nom
[mA]
Uo nom
[V DC]
Io nom
[mA]
Ui
[V DC]
Isolation test voltage Configuration
Type 2
5
12
15
1000
417
333
-
-
-
-
-
-
24 IPZ ..
10...33
(nominal 24)
01
02
.. IPZ 5-05-T..
.. IPZ 5-12-T..
.. IPZ 5-15-T..
C
+5
+12
+15
500
208
167
–5
–12
–15
500
208
167
48 IPZ ..
18...72
(nominal 48)
.. IPZ 5-0505-T..
.. IPZ 5-1212-T..
.. IPZ 5-1515-T..
1 See Block Diagrams
2 Nominal input voltage and pin configuration should be added to the type designation (e.g. 24 IPS 10-05-TC)
Other types with different input and output specifications available upon request.
Edition 2/96 - © Melcher AG
6 - 31
MELCHER
The Power Partners.
10 Watt-Family
DC-DC Converters <40 W
Rugged Environment
Safety Instructions
If the output circuit of a DC-DC converter is operator-acces-
sible according to the IEC 950 related safety standards, it
shall be an SELV circuit (Safety Extra Low Voltage circuit,
i.e. a circuit, separated from mains by at least basic insula-
tion, that is so designed and protected that under normal
and single fault conditions, the voltage between any two
conductors and between any conductor and earth does not
exceed DC 60 V).
In the following section an interpretation is provided of the
IEC 950 safety standard with respect to the safety status of
the output circuit. However, it is the sole responsibility of the
installer or user to assure the compliance with the relevant
and applicable safety standards.
If the following table is observed, the output of any DC-DC
converter is considered to be an SELV.
Table 2: Insulation concept for SELV circuits
Nominal Minimum required grade Maximum Minimum required
Minimum required grade of
isolation between the input
Resulting safety
status of the
mains
of isolation, to be
output
safety status of the
supply
provided by the AC-DC
voltage
front end output circuit
and the output of the DC-DC DC-DC converter
voltage front end, including mains from the
converter, provided by
the converter
output circuit
(AC)
supplied battery charger front end
≤250 V
Basic
≤60 V
≤72 V
Earthed SELV circuit 1
Operational
Operational
SELV circuit 2
Unearthed hazardous
voltage secondary circuit 3
Earthed SELV
circuit 1 2
Double or reinforced
≤60 V
≤72 V
SELV circuit
Operational
SELV circuit 2
Double or reinforced insu- Operational
lated unearthed hazardous
voltage secondary circuit,
supplying an SELV circuit 4
1
2
3
The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC 950.
The output has to be protected against overvoltages higher than 60 V by external means, e.g. an overvoltage suppressor diode.
Has to be insulated from earth by at least basic insulation according to the relevant safety standard, based on the maximum input
voltage of the DC-DC converter.
Has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maximum in-
put voltage of the DC-DC converter.
4
Immunity to Environmental Conditions
Thermal Considerations
Table 3: Temp. specification values given are valid for air pressures in the range 800...1200 hPa (800...1200 mbar)
Characteristics
Conditions
Standard -T
on request 1
Unit
min
max
71
min
max
85
TA
TC
TS
Ambient temperature
Ui min...Ui max
Io = 0...Io nom
–25
–25
–55
–40
–40
–55
°C
Case temperature
95
105
105
Storage temperature
not operational
105
1
Available on request as special types (custom designed units) with reduced output power
The case temperature TC should not exceed the maximum value. In applications with limited air circulation, additional
measures must be taken (either larger spacing or a fan) to avoid case temperatures higher than TC max
!
Table 4: MTBF
Values at specified
Case Temperature
Modules Types
Ground Benign
40°C
Ground Fixed
40°C 70°C
Ground Mobile
40°C 70°C
Unit
h
MTBF according to
MIL-HDBK-217F
Single output
2'150'000
1'850'000
570'000 270'000
510'000 250'000
190'000 90'000
150'000 70'000
Double outputs
6 - 32
Edition 2/96 - © Melcher AG
MELCHER
The Power Partners.
Rugged Environment
DC-DC Converters <40 W
10 Watt-Family
Installation Instructions
Isolation Tests
Input to output isolation voltage tests are performed as factory tests (100%) and should not be repeated in the field.
Melcher will not honour any guarantee/warranty claims resulting from high voltage field tests.
Table 8: Isolation test voltage coupling capacitance and insulation resistance
Characteristic
Conditions
IPS
500
IPW 1
1060
3000
1500
1700
1000
≥1000
IPZ
5000
14100
7070
8000
40
Unit
Vrms
Vpp
V
Uis io
Isolation test voltage
AC: 50 Hz,
1 minute
Input to output
1400
700
DC: 1 second 2
DC: 1 second 3
800
Cio
Ris
Coupling capacitance
Insulation resistance
typ
1000
pF
at 100 V DC
MΩ
after 1 minute
1 According to EN 41003 (1993)
2 For production test purposes in accordance with IEC 950/EN 60950
3 Factory test procedure
Connection in Series
+Vo
+Uo
Unit 1
If the outputs of one or more units are connected in series
each individual output should be protected by a zener diode
or preferably by a suppressor diode to avoid overvoltages
or reverse polarity at the individual outputs, e.g.: 1N5908
(5 V), BZW04-11 (12 V), BZW04-14 (15 V) or equivalent
types.
Go
–Vo
Such destructive voltages may occur at switch-on cycle of
the converters, if the output voltages do not rise at the same
time. The "slower" output(s) could be supplied and, as a
result, destroyed by the "faster" output(s) via the load. The
maximum output current is limited by the lowest current
limitation.
+Vo
Unit 2
Go
–Vo
–Uo
Connection in Parallel
Fig. 1
Connection of the outputs of one or more units in parallel is
not permitted. The load distribution and the ripple values
could not be controlled.
Outputs connected in series
Shutdown Description
Cleaning
The shutdown terminal is used to switch the converter out-
put voltage Uo on and off (e.g. using an open collector
drive). See "Electrical Input and Output Data".
Two CFC free cleaning solvents have been tested and can
be recommended:
– Prozone from BP
– Zestron from Dr. O. K. Wack Chemie GmbH (Germany)
The output voltage is switched on when the shutdown ter-
minal is open circuit. The output voltage is switched off
when a voltage of –0.3...+2 V is applied to the shutdown
terminal. At the open shutdown pin 10...12 V will appear.
Submersion of the units in water for rinsing is permitted.
Drying should be done in air only.
Edition 2/96 - © Melcher AG
6 - 33
MELCHER
The Power Partners.
10 Watt-Family
DC-DC Converters <40 W
Rugged Environment
Electrical Input and Output Data
General Conditions: TA = 25°C, unless otherwise specified
Table 5a: Input Data
Input
.. IPS/IPW 10-05 .. .. IPS/IPW 10-12 .. .. IPS/IPW 10-15 ..
min typ max min typ max min typ max
Characteristics
Conditions
Unit
Ui
Input voltage range 24 IPS
TA min...TA max
Io = 0...Io nom
10
18
33
72
10
18
33
72
10
18
33
72
V DC
48 IPS
Ui abs
Input voltage
limits without
any damage
24 IPS 1
48 IPS 2
0
0
45
75
0
0
45
75
0
0
45
75
Ii o
No load input
current
Group 01 Ui nom, Io = 0
Group 02
25
25
25
45
25
45
mA
3
Ii SD
Input current in
shutdown condition
Ui min...Ui max
TA min...TA max
3
3
3
Ii L
Input current limitation
response
Ui min...Ui max
TA min...TA max
Io = 0...Io nom
1.2 Ii
30
1.2 Ii
30
1.2 Ii
30
ii rfi
RFI current at the input
mApp
V DC
3
USD
Shutdown voltage
for converter
operating
not operating
open circuit
–0.3...+2
open circuit
–0.3...+2
open circuit
–0.3...+2
3
ISD
Shutdown current
for converter
operating
not operating
-
3
-
3
-
3
µA
fs
Switching frequency
Ui min...max, Io nom
TA min...TA max
145
145
145
kHz
1 35 V for 500 ms, repetition rate 50 s; 45 V DC for 10 ms repetition rate 10 s; according to Siemens standard SN 26555, section 9
2 The applied minimum load must be 10% between 72.0...75.0 V DC
3 With shutdown facility: Pin configuration F and G for IPS-types, pin configuration G for IPW-types
Table 6a: Output Data
Output
.. IPS/IPW 10-05 .. .. IPS/IPW 10-12 .. .. IPS/IPW 10-15 ..
Characteristics
Conditions
Ui nom, Io nom
min typ max
4.95 5.05
min typ max min typ max
11.88 12.12 14.85 15.15
Unit
V DC
mA
Uo
Output voltage
Io nom
Nominal output
current
Group 01 Ui min…Ui max
Group 02 TA min...TA max
2000
1000
833
417
667
333
uo
Output voltage noise
(BW = 20 MHz)
Ui min...Ui max
Io nom
50 100
120 240
150 300
mVpp
mV
∆Uo U
∆Uo I
Static line regulation
Static load regulation
5
10
12
24
15
30
Ui min...Ui max
Io nom...0
0...50
0...50
0...50
αUo
Temperature coefficient
Ui nom, Io nom
±0.02
±0.02
±0.02
%/K
V
Output overvoltage clamping
5.6 +10/–0%
13 +10/–0%
16 +10/–0%
Table 7a: Efficiency
Efficiency
.. IPS/IPW 10-05 .. .. IPS/IPW 10-12 .. .. IPS/IPW 10-15 ..
min typ max min typ max min typ max
Characteristics
Conditions
Unit
%
η
Efficiency
Ui nom = 24 V, Io nom
Ui nom = 48 V, Io nom
77
77
80
80
77
77
80
80
77
77
80
80
Dual output units should have the same (%) load conditions at both outputs to comply with above specifications.
6 - 34
Edition 2/96 - © Melcher AG
MELCHER
The Power Partners.
Rugged Environment
DC-DC Converters <40 W
10 Watt-Family
Table 5b: Input Data
Input
.. IPZ 5-05 ..
.. IPZ 5-12 ..
.. IPZ 5-15 ..
Characteristics
Conditions
min typ max
min typ max
min typ max
Unit
Ui
Input voltage range
24 IPS TA min...TA max
48 IPS Io = 0...Io nom
10
18
33
72
10
18
33
72
10
18
33
72
V DC
Ui abs
Input voltage
limits without
any damage
24 IPS 1
48 IPS 2
0
0
45
75
0
0
45
75
0
0
45
75
Ii o
Ii L
No load input
current
Group 01 Ui nom, Io = 0
Group 02
25
25
25
45
25
45
mA
Input current limitation
response
Ui min...Ui max
TA min...TA max
Io = 0...Io nom
1.2 Ii
1.2 Ii
1.2 Ii
ii rfi
fs
RFI current at the input
Switching frequency
30
30
30
mApp
kHz
Ui min...max, Io nom
TA min...TA max
145
145
145
1 35 V for 500 ms, repetition rate 50 s; 45 V DC for 10 ms repetition rate 10 s; according to Siemens standard SN 26555, section 9
2 The applied minimum load must be 10% between 72.0...75.0 V DC
Table 6b: Output Data
Output
.. IPZ 5-05 ..
.. IPZ 5-12 ..
.. IPZ 5-15 ..
min typ max
12.12 14.85 15.15
Characteristics
Conditions
Ui nom, Io nom
min typ max
min typ max
Unit
V DC
mA
Uo
Output voltage
4.95
5.05
11.88
Io nom
Nominal output
current
Group 01 Ui min…Ui max
Group 02 TA min...TA max
1000
500
417
208
333
167
uo
Output voltage noise
(BW = 20 MHz)
Ui min...Ui max
Io nom
50 100
120 240
150 300
mVpp
mV
∆Uo U
∆Uo I
Static line regulation
Static load regulation
5
10
12
24
15
30
Ui min...Ui max
Io nom...0
0...50
0...50
0...50
αUo
Temperature coefficient
Ui nom, Io nom
±0.02
±0.02
±0.02
%/K
V
Output overvoltage clamping
5.6 +10/–0%
13 +10/–0%
16+10/–0%
Table 7b: Efficiency
Efficiency
.. IPZ 5-05 ..
.. IPZ 5-12 ..
.. IPZ 5-15 ..
Characteristics
Conditions
min typ max
min typ max
min typ max
Unit
%
η
Efficiency
Ui nom = 24 V, Io nom
Ui nom = 48 V, Io nom
77
77
80
80
77
77
80
80
77
77
80
80
Dual output units should have the same (%) load conditions at both outputs to comply with above specifications.
Edition 2/96 - © Melcher AG
6 - 35
MELCHER
The Power Partners.
10 Watt-Family
DC-DC Converters <40 W
Rugged Environment
Functional Description and Block Diagrams
inductor together with the circuit symmetry. Therefore out-
put 2 should have the same (%) load condition as output 1
to comply with the specified data. The current limitation is
located on the primary side, limiting the total output current.
These converters are primary controlled single transistor
forward converters using Pulse With Modulation (PWM).
The output voltage is fed back to the primary control circuit
via a signal transformer.The second output voltage regula-
tion relies on the close magnetic coupling of the output
+Vo
Go
Vi
Vi
Vo
Go
PWM
PWM
–Vo
Cio
Cio
Gi
Gi
SD
SD
Fig. 2
Fig. 3
Group 01, single output
Group 02, dual output
Mechanical Data
Dimensions in mm. Tolerances ±0.2 mm, unless otherwise specified.
European
Projection
50.8
50.8
+0.0
10.5-0.2
+0.0
-0.2
23 ±0.5
5.1
min. 5
23 ±0.5
5.1
min. 5
10.5
Input
Gi Vi
Input
Gi
Vi
C
C
Go
Vo
–Vo Go +Vo
Output
Output
15.3 ±0.5
15.3 ±0.5
15.3 ±0.5
15.3 ±0.5
10
10
10.210.2
20.3
Bottom view
Bottom view
Fig. 4
Fig. 5
2"×2" metal case, single output without shutdown
2"×2" metal case, dual output without shutdown
Pin configuration C, available for IPS and IPW-types
Pin configuration C, available for IPS and IPW-types
51.3
51.3
23.2 ±0.5
5.1
Vo
min. 5
23.2 ±0.5
5.1
min. 5
10.5
10.5
Input
Input
Gi
Vi
Gi Vi
C
C
Go
–Vo Go +Vo
Output
Output
15.5 ±0.5
15.5 ±0.5
15.5 ±0.5
15.5 ±0.5
20.3
10.210.2
Bottom view
Bottom view
Fig. 6
Fig. 7
Plastic case, single output without shutdown
Pin configuration C, available for IPZ-types
Plastic case, dual output without shutdown
Pin configuration C, available for IPZ-types
6 - 36
Edition 2/96 - © Melcher AG
MELCHER
The Power Partners.
Rugged Environment
DC-DC Converters <40 W
10 Watt-Family
50.8
50.8
5.1
+0.0
+0.0
-0.2
10.5-0.2
min. 5
23 ±0.5
5.1
min. 5
23 ±0.5
10.5
Input
SD
Input
SD
Gi
Vi
Gi Vi
G
G
Go
Vo
–Vo Go +Vo
Output
Output
15.3 ±0.5
15.3 ±0.5
15.3 ±0.5
15.3 ±0.5
10.8
10
20.3
10
10.210.2
10.8
Bottom view
Bottom view
Fig. 8
Fig. 9
2"×2" metal case, single output with shutdown
2"×2" metal case, dual output with shutdown
Pin configuration G, available for IPS and IPW-types
Pin configuration G, available for IPS and IPW-types
50.8
50.8
+0.0
+0.0
10.5-0.2
4.5 ±0.5
42
4.5 ±0.5
10.5-0.2
42
min. 5
min. 5
Gi
Vi
Gi
Vi
Input
Input
B
B
Output
Output
Go
Go
Vo
-Vo
+Vo
3.9 ±0.5
3.9 ±0.5
3.9 ±0.5
3.9 ±0.5
10
10
43.2
21.6
21.6
Bottom view
Bottom view
Fig. 10
Fig. 11
2"×2" metal case, single output without shutdown
2"×2" metal case, dual output without shutdown
Pin configuration B, available for IPS-types
Pin configuration B, available for IPS-types
50.8
50.8
+0.0
+0.0
10.5-0.2
4.5 ±0.5
42
4.5 ±0.5
10.5-0.2
42
min. 5
min. 5
Vi
Vi
Gi
Gi
Input
Input
SD
SD
F
F
Output
43.2
Output
Go
Go
Vo
–Vo
+Vo
3.9 ±0.5
3.9 ±0.5
3.9 ±0.5
3.9 ±0.5
10
10
21.6
21.6
Bottom view
Bottom view
Fig. 12
Fig. 13
2"×2" metal case, single output with shutdown
2"×2" metal case, dual output with shutdown
Pin configuration F, available for IPS-types
Pin configuration F, available for IPS-types
Edition 2/96 - © Melcher AG
6 - 37
MELCHER
The Power Partners.
10 Watt-Family
DC-DC Converters <40 W
Rugged Environment
Type Key and Product Marking
Type Key:
24 IPS 10 - 12 12 - T C
Nominal input voltage in volt .................................... 24, 48
Family .......................................................... IPS, IPW, IPZ
Nominal output power in watts ................................... 5, 10
Nominal output voltage for output 1 in volt ......... 05, 12, 15
Nominal output voltage for output 2 in volt ......... 05, 12, 15
Operating ambient temperature range
TA = –25...71°C ..................................................... T
Pin configuration ................................................ C, B, G, F
Product Marking:
Main face: Manufacturer's name (IBEK), specific type designation, input voltage range, input and output pin allocation.
Bottom: Date code.
6 - 38
Edition 2/96 - © Melcher AG
MELCHER
The Power Partners.
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