40IMX4-2424-9Z [BEL]
DC-DC Regulated Power Supply Module, 2 Output, 3.8W, Hybrid, DIP-24;型号: | 40IMX4-2424-9Z |
厂家: | BEL FUSE INC. |
描述: | DC-DC Regulated Power Supply Module, 2 Output, 3.8W, Hybrid, DIP-24 输出元件 |
文件: | 总12页 (文件大小:180K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Features
• Extremely wide input voltage ranges
• Rated to Basic isolation
• Electrical isolation, single and dual outputs
• Immunity to IEC/EN 61000-4-2, -3, -4, -5 and -6
• High efficiency (typ. 82%)
• Flex power: flexible load distribution
• No load and short-circuit proof
• High reliability and no derating
• Operating ambient temperature –40 to +85°C
• Industrial and alternative pinout
• DIL 24 case with 8.5 mm profile
Input voltage ranges up to 121 V DC
1 or 2 outputs up to 48 V DC
Up to 2000 VDC I/O electric strength test
Safety according to IEC/EN 60950, UL 1950
1
LGA
8.5
0.34"
20
0.8"
32
1.25"
1 For 70IMX4 types
Description
mechanical design the units withstand an extremely high level
of shock and vibrations. Careful considerations of possible
thermal stresses ensure the absence of hot spots providing
long life in environments where temperature cycles are a
reality. The thermal design allows operation at full load up to
an ambient temperature of 85°C in free air without using any
potting material.
The IMX4 Series of board-mountable, 4 watt dc-dc converters has
been designed according to the latest industry requirements and
standards. The converters are particularly suitable for use in mobile
or stationary applications in transport, industry or telecom where
variable input voltages or high transient voltages are prevalent.
Covering a total input voltage range from 8.4 V DC up to 121 V DC
with three different types the units are available with single and dual
outputs from 3.3 up to 24 V DC with flexible load distribution on
dual outputs. Features include efficient input and output filtering
with unsurpassed transient and surge protection, low output ripple
and noise, consistently high efficiency over the entire input voltage
range, high reliability as well as excellent dynamic response to load
and line changes.
Various options as e.g., extended temperature range
–40 to 85°C, or K-pinout, an alternative to the standard
industrial pinout, provide a high level of application specific
engineering and design-in flexibility.
The converters exhibit basic insulation and are designed and built
according to the international safety standards IEC/EN 60950, UL
1950, CAN/CSA C22.2 No.950-95 and are LGA and UL marked.
70IMX4 types have are also CE marked.
A special feature is their small case size, DIL 24 with only 8.5 mm
profile. The circuit comprises integrated planar magnetics and all
components are automatically assembled and solidly soldered
onto a single PCB without any wire connections. Thanks to the rigid
Table of Contents
Page
Page
Description ...................................................................................... 1
Model Selection .............................................................................. 2
Part Number Description ................................................................ 2
Functional Description .................................................................... 3
Electrical Input Data ....................................................................... 4
Electrical Output Data .................................................................... 6
Electromagnetic Compatibility (EMC) ................................. 8
Mechanical Data .................................................................. 9
Immunity to Environmental Conditions ............................. 10
Safety and Installation Instructions ....................................11
Description of Options ....................................................... 12
REV. AUG 05, 2004
Page 1 of 12
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IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Model Selection
Table 1: Model Selection
Output 1
Output 2
Output Power
Po nom
Input voltage
range
Efficiency
htyp
Model
Options2
Vo1 nom
Io1 nom
[A]1
Vo2 nom
[V DC]
Io2 nom
[A]1
[V DC]
[W]
[V DC]
[%]
3.3
3.3
900
900
-
-
-
-
3.0
3.0
8.4 to 36
16.8 to 75
79
80
20IMX4-03-9
40IMX4-03-9
-8, Z
-8, Z
5
5
5
700
700
700
-
-
-
-
-
-
3.5
3.5
3.5
8.4 to 36
16.8 to 75
40 to 121
81
81
81
20IMX4-05-9
40IMX4-05-9
70IMX4-05-9
-8, K, Z
-8, K, Z
-8
12
12
12
340
340
340
-
-
-
-
-
-
4.1
4.1
4.1
8.4 to 36
16.8 to 75
40 to 121
82
82
82
20IMX4-12-9
40IMX4-12-9
70IMX4-12-9
-8, K
-8, K
-8
15
15
15
280
280
280
-
-
-
-
-
-
4.2
4.2
4.2
8.4 to 36
16.8 to 75
40 to 121
82
82
82
20IMX4-15-9
40IMX4-15-9
70IMX4-15-8
-8, K
-8, K
+5
+5
+5
350
350
350
–5
–5
–5
350
350
350
3.5
3.5
3.5
8.4 to 36
16.8 to 75
40 to 121
81
81
81
20IMX4-0505-9
40IMX4-0505-9
70IMX4-0505-8
-8, K, Z
-8, K, Z
+12
+12
170
170
–12
–12
170
170
4.1
4.1
8.4 to 36
16.8 to 75
82
82
20IMX4-1212-9
40IMX4-1212-9
-8, K, Z
-8, Z
+15
+15
140
140
–15
–15
140
140
4.2
4.2
8.4 to 36
16.8 to 75
82
82
20IMX4-1515-9
40IMX4-1515-9
-8, K, Z
-8, K, Z
+24
+24
80
80
–24
–24
80
80
3.8
3.8
8.4 to 36
16.8 to 75
83
83
20IMX4-2424-9
40IMX4-2424-9
-8, Z
-8, Z
1 Flexible load distribution on double outputs possible.
2
Not all options/combinations exist;to check if option exists and/or for minimum order quantity and lead time contact Power-One.
Part Number Description
20 IMX4 - 05 05 -9 K Z
Input voltage range Vi
8.4 to 36 V DC ........................................... 20
16.8 to 75 V DC ......................................... 40
40 to 121 V DC .......................................... 70
Series .........................................................................IMX4
Output voltage type for output 1 ........... 03, 05, 12, 15, 24
Output voltage type for output 2 ..................05, 12, 15, 24
Operating ambient temperature range TA
–40 to 71°C ................................................ -9
–40 to 85°C ................................................ -8
Options:
Alternative pinout......................................... K
Open frame ................................................. Z
Example: 40IMX4-0505-8K: dc-dc converter, input voltage range 16.8 to 75 V, 2 outputs providing 5 V, 350 mA,
temperature range –40 to 85°C, alternative pinout.
REV. AUG 05, 2004
Page 2 of 12
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IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Functional Description
I
o1 nom + Io2 nom for the dual output types).
The IMX4 dc-dc modules are feedback controlled flyback
converters using current mode PWM (Pulse Width Modulation).
The close magnetic coupling provided by the planar
construction ensures very good regulation and allows for
flexible load distribution on dual output types.
The converter input is protected against transients by means of a
suppressor diode.
The output voltage is monitored by a separate transformer winding
close to the secondary windings and fed back to the control circuit.
Current limitation is provided by the primary circuit, thus limiting
the total output current (Io
for the single and
nom
03044
03045
22
14
22
23
14
16
11
Vi+
Vo+
Vo+
Go
Vi+
23
PWM
PWM
16
10
Vo–
2
2
3
Vo–
3
Vi–
Vi–
Fig. 1
Fig. 2
Block diagram for single output types.
Standard industrial pinout.
Block diagram for dual output types.
Standard industrial pinout.
03046
03047
15
1
13
1
Vo+
Vi+
Vi+
Vo+
Vo–
2
n.c.
PWM
PWM
10
11
Go
12
13
Vo–
24
Vi–
24
Vi–
Fig. 3
Fig. 4
Block diagram for single output types.
Special pinout (option K).
Block diagram for dual output types.
Special pinout (option K).
REV. AUG 05, 2004
Page 3 of 12
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IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Electrical Input Data
General conditions: TA = 25°C, unless TC is specified.
Table 2: Input Data
Input
20IMX4
40IMX4
70IMX4
Characteristics
Conditions
min typ max min typ max min typ max Unit
Vi
Input voltage range
TC min to TC max
Io = 0 to Io nom
8.4
36 16.84
75 40
121 V DC
Vi nom
Vi sur
tstart up
Nominal input voltage
Repetitive surge voltage
Converter start-up time1
20
40
70
abs. max input (3 s)
40
100
150
Worst case condition at
Vi min and full load
0.25 0.5
0.25 0.5
0.25 0.5
s
trise
Rise time1
Vi nom
Io nom
resistive load
5
5
5
ms
capacitive load
12
12
12
Ii o
No load input current
Input capacitance
Io = 0, Vi min to Vi max
for surge calculation
15 20
0.54
3.7
5
10
5
10
mA
µF
Ci
0.3
4.2
0.15
5.6
3
Iinr p
fs
Ii rr
ui RFI
Inrush peak current
Switching frequency
Reflected ripple current
Vi = Vi nom
A
Vi min to Vi max, Io = 0 to Io nom
Io = 0 to Io nom
approx.400
100
approx.400
approx.400
kHz
mApp
60
30
A
Input RFI level
EN 550222
B 1
B 1
conducted and radiated
1 Measured with a resistive or max. admissible capacitive load.(See fig.:Converter start-up and rise time)
2 External filter required.(See:Filter recommendations for compliance with EN 55022)
3 Source impedance according to prETS 300132-2, version 4.3.
4 Operation at lower input voltage possible:Po approx. 80% of Po nom at Vi min = 14.4 V
Reverse Polarity Protection at Input
Vo
trise
04008
Vo nom
The suppressor diode on the input also provides for
reverse polarity protection by conducting current in the
reverse direction, thus protecting the unit. An external fuse
is required to limit this current:
t
– For 20IMX4 a fast 1 A (F1A) fuse is recommended
– For 40IMX4 a fast 0.63 A (F0.63A) fuse is recommended
– For 70IMX4 a fast 0.35 A (F035A) fuse is recommended
tstart up
Fig. 5
Converter start-up and rise time
Filter recommendations for compliance with EN55022
Inrush Current
Electromagnetic emission requirements according to table
Input data can be achieved by adding an external capacitor
as close as possible to the input terminals.
The inrush current has been kept as low as possible by
choosing a very small input capacitance. A series resistor
may be inserted in the input line to limit this current further.
1 A/Div.
04034
4
04035
Vi+
3
2
Ci
Vi–
Fig. 7
1
0
Input filter arrangement
Table 3: Input filter components (EN 55022)
Ref.
20IMX4
40IMX4
70IMX4
5 µs/Div.
Fig. 6
C1
4.7 µF, 63V,
2.2 µF, 100V,
2.2 µF, 150V,
Typical inrush current at Vi nom, Po nom versus time
(40IMX4) measured according to prETS 300132-2,
version 4.3.
85°C
85°C
85°C
Type
ceramic or film
REV. AUG 05, 2004
Page 4 of 12
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IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Input Transient Voltage Protection
In many applications transient voltages on the input of the
converter are always a possibility. These may be caused
for example by short circuits between Vi+ and Vi– where
the network inductance may cause high energy pulses.
To withstand the 150 V transient according to 19 Pfl 1,
applicable for 40IMX4 types, the same external circuitry
with similar components as for IEC/EN 61000-4-5, level 2
compliance can be used.
04036
In order to protect the converter a large transient voltage
suppressor has been fitted to the input of the IMX4 types.
Specifications as on table below.
L
Vi+
+
C
D
Table 4: Built-in transient voltage suppressor
Type
Breakdown
Voltage
VBR nom
Peak Power Peak Pulse
Vi–
at 1 ms
PP
Current
IPP
Fig. 8
Example for external circuitry to comply with
IEC/EN 61000-4-5, level 2.
20IMX440 V
40IMX4100V
70IMX4150V
600 W
600 W
600 W
10.3 A
4.1 A
2.9 A
04029
10.5
5
If transients generating currents above the peak pulse
current IPP are possible then an external limiting network
such as the circuit recommended for IEC/EN 61000-4-5
Level 2 compliance is necessary.
∅ 0.7
To achieve IEC/EN 61000-4-5, level 2 compliance an
additional transzorb, inductor and capacitor should be
provided externally as shown in the figure below. The
components should have similar characteristics as listed
in the table below.
Fig. 9
Dimensions for inductor L
Table 5: Components for external circuitry (IEC/EN 61000-4-5)
Circuit Ref.
20IMX4
40IMX4
70IMX4
L
330 µH, 0.42 Ω, 0.6 A
330 µH, 0.42 Ω, 0.6 A
330 µH, 0.65 Ω, 0.62 A
TDKTSL1110-331KR55
TDKTSL1110-331KR55
Toko, 494LXF-0098K
C
D
68 µF, 63 V, 85°C
68 µF, 100 V, 85°C
100 µF, 150 V, 85°C
Motorola 1.5KE 39 A
Motorola 1.5KE 82 A
–
REV. AUG 05, 2004
Page 5 of 12
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IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Electrical Output Data
General conditions: TA = 25°C, unless TC is specified.
Table 6a: Output data for single output units
Output
Vo nom
3.3V
5.0V
12.0V
15.0V
Characteristics
Conditions
min typ max
min typ max
min typ max
min typ max
Unit
Vo
Output voltage
Vi nom, Io =0.5Io nom 3.27
Vi min to Vi max
3.33
4.96
5.04 11.90
12.10 14.88
15.12 VDC
Io nom Output current
900
700
340
280
mA
560
Io L
DVoV Line regulation
DV Load regulation
Current limit 2
Vi nom, TC = 25°C
1800
1
1400
680
1
Vi min to Vi max, Io nom
1
3
1
3
%
Vi nom
3.5
3
Io = (0.1 to 1) Io nom
5
vo1, 2 Output voltage noise
Vi min to Vi max
80
80
120
150 mVpp
Io = Io nom
6
20 40
130
20 40
130
40 60
130
50 75
130
Vo clp Output overvoltage
limitation
Min. load 1%
%
Co ext Admissible
capacitive load 3
<680
<680
<150
<100
µF
vo d Dynamic Voltage deviat. Vi nom
250
1
250
1
250
1
250
1
mV
ms
1
load
Io nom to
/2 Ionom
td
Recovery time
regulat.
aVo
Temperature coefficient
DVo/DTC
Vi min to Vi max
Io = 0 to Io nom
0.02
0.02
0.02
0.02
%/K
Table 6b: Output data for dual output units
Output
Vo nom
5V
12V7
15V7
24V7 8
Characteristics
Conditions
Vi nom
min typ max
min typ max
min typ max
min typ max
Unit
Vo1
Vo2
Output voltage
4.96
5.04 11.90
5.05 11.88
12.10 14.88
12.12 14.85
15.12 23.81
15.15 23.75
24.19 VDC
24.25
Io1 = Io2 = 0.5 Io nom 4.95
Io nom Output current1
Po L Power limit 2 3
DVoV Line regulation
Vi min to Vi max
2 x 350 2 x 170
2 x 3.5 2 x 4.0
2 x 140
2 x 4.2
2 x 80
2 x 4.0
mA
W
Vi nom, TC = 25°C
Vi min to Vi max, Io nom
1
3
1
1
3
1
3
%
DV
Load regulation4
Vi nom
3.5
Io = (0.1 to 1) Io nom
5
vo1, 2 Output voltage noise
Vi min to Vi max
Io = Io nom
100
140
150
240 mVpp
40 120
130
6
40 60
130
45 70
130
50 75
130
Vo clp Output overvoltage
limitation
Min. load 1%
%
Co ext Admissible
capacitive load 3
<680
<150
<100
<47
µF
vo d Dynamic Voltage deviat. Vi nom
250
1
600
1
750
1
750
1
mV
ms
1
load
Io nom to
/2 Ionom
td
Recovery time
regulat.
aVo
Temperature coefficient
DVo/DTC
Vi min to Vi max
Io = 0 to Io nom
0.02
0.02
0.02
0.02
%/K
1 Each output capable of delivering full output power.
2 The current limit is primary side controlled.
3 Sum of both outputs.
4 Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom
5 BW = 20 MHz
.
6 Measured with a probe according to EN 61204.
7 Not available for 70IMX4 types.
REV. AUG 05, 2004
Page 6 of 12
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IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Thermal Considerations
Output Overvoltage Protection
If a converter, mounted on a PCB, is located in free, quasi-
stationary air (convection cooling) at the indicated maximum
The outputs of the IMX4 converters are protected against
overvoltages by Zener diodes. In the event of an overvoltage
on the output, the unit will shut-down and attempt to restart
automatically. The main purpose of this feature is to protect
against possible overvoltages which could occur due to a
failure in the feedback control circuit. The units are not
designed to withstand external overvoltages applied to the
outputs.
ambient temperature TA
(see table: Temperature
max
specifications) and is operated at its nominal input voltage and
output power, the case temperature TC measured at the:
Measuring point of case temperature TC (see: Mechanical Data)
will approach the indicated value TC max after the warm-up phase.
However, the relationship between TA and TC depends heavily on
the conditions of operation and integration into a system. The
thermal conditions are influenced by input voltage, output
current, airflow, temperature of surrounding components and
surfaces and the properties of the printed circuit board. TA max is
therefore only an indicative value and under practical operating
conditions, the ambient temperature TA may be higher or lower
than this value.
Connection in Series
The outputs of single or dual output units can be connected in
series without any precautions, taking into consideration that
the highest output voltage should remain below 60 V for SELV
operation.
Connection in Parallel
Caution: The case temperature TC measured at the Measuring
point of case temperature TC (see: Mechanical Data) may under
no circumstances exceed the specified maximum value. The
installer must ensure that under all operating conditions TC
remains within the limits stated in the table: Temperature
specifications.
Several converters with equal output voltage can be
connected in parallel and will share their output current quite
equally. However, this may cause start-up problems at initial
start-up, and is only recommended in applications where one
converter is able to deliver the full load current, e.g, in true
redundant systems.
Short Circuit Behavior
Typical Performance Curves
The current limit characteristic shuts down the converter whenever
a short circuit is applied to its output. It acts self-protecting and
automatically recovers after removal of the overload condition.
Vo1 + Vo2 [V]
05057
Vo [V]
31.5
31
05056
5.25
5.0
4.75
4.5
30.5
30
29.5
29
4.25
28.5
4.0
0
20
40
60
80
100 120
140 Io [mA]
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Fig. 010 0.1
0.2
I
o [A]
Fig. 11
Vo versus Io (typ) of single output units (example for
20/40IMX4-05)
Vo versus Io (typ) of dual output units ( 15 V), with 30 V
load connected to Vo+ and Vo–.
Vo1 [V]
Vo1, Vo2 [V]
05058
05059
16.5
16
12.8
12.4
15.5
15
Io2 = 140 mA
12
11.6
11.2
Vo2
Vo1
Io2 = 14 mA
14.5
14
Io1
Io1 no
[%]
0
20
40
60
80
100 120 140 Io1 [mA]
60
90
120
150
0
30
Fig. 13
Fig. 12
Flexible load distribution on dual outputs (2 ∞ 12 V) with
Cross load regulation of dual output units. Vo1 versus
Io1 (typ) for various Io2 (40IMX4-1515).
load variation from 0 to 150% of Po1 nom on output 1.
Output 2 loaded with 25% of Po2 nom
.
REV. AUG 05, 2004
Page 7 of 12
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IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
η [%]
05060
90
Vi nom
Vi max
Vi min
80
70
05041
Vo [%]
overload short circuit condition
switch-off
100
70
60
50
8.5
Po1
Po nom
40
25
t [ms]
[%]
50
100
75
60.5
60.5
Fig. 14
Fig. 15
Overload switch-off (hiccup mode).
Frequency of pulses: 16.5 Hz, puls duration: 8.5 ms.
Efficiency versus input voltage and load.
Typical values (40IMX4-1212).
Electromagnetic Compatibility (EMC)
Electromagnetic Immunity
Table 7: Immunity type tests
Phenomenon
Standard1
Class
Level
Coupling
mode2
Value
applied
Waveform
Source
Imped.
Test
procedure
In
Per-
oper. form. 3
Electrostatic
discharge
to case
IEC/EN
61000-4-2
2
3
contact discharge 4000 Vp
1/50 ns
330 Ω
10 positive and
10 negative
discharges
yes
yes
B
A
air discharge
8000 Vp
Electromagnetic IEC/EN
field
3
4
antenna
10 V/m
AM 80%
1 kHz
26…1000 MHz
61000-4-3
ENV 50204
PM, 50% duty
cycle, 200 Hz
resp. frequ.
300 MHz
Electrical fast
transient/burst
IEC/EN
61000-4-4
+i/–i
+i/–i
4000 Vp bursts of 5/50 ns 50 Ω
5 kHz rep. rate
1 min positive
1 min negative
bursts per
yes
B
transients with
15 ms burst
duration and a
300 ms period
coupling mode
Surge
IEC/EN
61000-4-55
2
3
1000 Vp
1.2/50 µs
2 Ω
5 pos. and 5 neg.
surges per
coupling mode
yes
A
Conducted
disturbancies
IEC/EN
61000-4-6
+i/–i
+i/–i
3 Vrms
(140 dBµV)
AM 80%
1 kHz
50 Ω
0.15 to 80 MHz
yes
yes
A
A
150 Ω
Transient
19 Pfl 14
150 Vp
0.1/0.3 ms
limitedto
<100 A
3 positive
5 repetitions
1 Related and previous standards are referenced in:Technical Information:Standards.
2 i = input, o = output
3 A = normal operation, no deviation from specification, B = temporary deviation from specs possible.
4 For 40IMX4 types (additional external components required).Not applicable for 20IMX4 types
5 External components required
REV. AUG 05, 2004
Page 8 of 12
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IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Electromagnetic Emission
Conducted RFI noise at input according to EN 55022
Radiated RFI noise according to EN 55022.
[dBµV]
90
[dBµV/m]
50
07033
07034
80
EN 55022 A
EN 55022 B
40
70
60
EN 55022 B
30
50
40
30
20
10
20
10
0
0
MHz
Frequency [MHz]
Fig. 16
Fig. 17
Typical radio frequency interference voltage at Vi nom
Io nom, measured with an antenna (distance 10 m). Output
leads 0.1 m, twisted (40IMX4-1515).
Typical disturbance voltage (quasi-peak) at the input ac-
cording to CISPR 11/EN 55011 and CISPR 22/EN
55022, measured at Vi nom and Io nom. Output leads 0.1 m,
twisted. External capacitor at the input required (see:
Recommendations for compliance with EN 55022)
(40IMX4-1515).
,
Mechanical Data
Dimensions in mm. Tolerances 0.3 mm unless otherwise indicated.
European
Projection
33 (1.3")
11 x 2.54 (0.1")
31 (1.22")
11 x 2.54 (0.1")
24
1
13
12
24
1
13
12
Measuring point
of case temperature TC
3 (0.12")
S09042
S90004
0.5 (0.02")
0.5 (0.02")
Fig. 18
Fig. 19
Standard or alternative pinout (0.5mm pin diameter)
Weight: <10 g
Open frame (Option Z)
Weight: <10 g
REV. AUG 05, 2004
Page 9 of 12
www.power-one.com
IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Immunity to Environmental Conditions
Table 8: Environmental testing
Test Method
Standard
Test Conditions
Status
Ca
Ea
Eb
Fc
Damp heat
steady state
IEC/DIN IEC 60068-2-3
MIL-STD-810D section 507.2
Temperature:
Relative humidity:
Duration:
40 2 °C
%
56 days
Unit not
operating
93+2/-3
Shock
(half-sinusoidal)
IEC/EN/DIN EN 60068-2-27
MIL-STD-810D section 516.3
Acceleration amplitude:
Bump duration:
Number of bumps:
100 gn = 981 m/s2
6 ms
18 (3 each direction)
Unit
operating
Bump
(half-sinusoidal)
IEC/EN/DIN EN 60068-2-29
MIL-STD-810D section 516.3
Acceleration amplitude:
Bump duration:
Number of bumps:
40 gn = 392 m/s2
6 ms
6000 (1000 each direction)
Unit
operating
Vibration
(sinusoidal)
IEC/EN/DIN EN 60068-2-6
Acceleration amplitude:
0.35 mm (10 to 60 Hz)
5 gn = 49 m/s2 (60 to 2000 Hz) operating
10 to 2000 Hz
Unit
Frequency (1 Oct/min):
Test duration:
7.5 h (2.5 h each axis)
2
Fh
Kb
Vibration,
broad-band
random
IEC/EN 60068-2-64
DIN 40046 part 23
MIL-STD-810D section 514.3
Acceleration spectral density: 0.05 gn /Hz
Unit
operating
Frequency band:
Acceleration magnitude:
Test duration:
10 to 500 Hz
4.9 gn rms
3 h (1 h each axis)
(digital control)
Salt mist, cyclic
(sodium chloride
NaCl solution)
IEC/EN/DIN IEC 60068-2-52
Concentration:
Duration:
Storage:
Storage duration:
Number of cycles:
5% (30°C)
Unit not
operating
2 h per cycle
40°C, 93% rel.humidity
22 h per cycle
3
Table 9: Temperature specifications, valid for air pressure of 800 to 1200 hPa (800 to 1200 mbar)
Temperature
Standard -9
Option -8
Characteristics
Conditions
Operational2
min
–40
–40
–40
max
71
min
–40
–40
–55
max
85
Unit
°C
TA
TC
TS
Ambient temperature1
Case temperature
Storage temperature1
95
105
105
Non operational
100
1 MIL-STD-810D section 501.2 and 502.2
2 See Thermal Considerations
Table 10: MTBF and device hours (MIL-STD)
MTBF
Ground Benign
Ground Fixed
TC = 40°C TC = 70°C
Ground Mobile
TC = 50°C
MTBF acc. to MIL-HDBK-217F
40IMX4-05-9
TC = 40°C
2'651'000 h
349'000 h
124'000 h
119'000 h
MTBF acc. to Bellcore
40IMX4-1212-9
TC = 40°C
3'535'000 h
TC = 40°C
1'768'000 h
TC = 70°C
917'000 h
TC = 50°C
476'000 h
REV. AUG 05, 2004
Page 10 of 12
www.power-one.com
IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Safety and Installation Instructions
Installation Instruction
Safety of Operator Accessible Output Circuits
If the output circuit of a dc-dc converter is operator
accessible, it shall be an SELV circuit according to IEC/EN
60950 related safety standards
Installation of the dc-dc converters must strictly follow the national
safety regulations in compliance with the enclosure, mounting,
creepage, clearance, casualty, markings and segregation
requirements of the end-use application.
The insulation concept table on next page shows some
possible installation configurations, compliance with
which causes the output circuit of the dc-dc converter to be
an SELV circuit according to IEC/EN 60950 up to a
configured output voltage (sum of nominal voltages if in
series or +/– configuration) of 48 V.
Connection to the system shall be made via a printed circuit board
according to: Mechanical Data.
The units should be connected to a secondary circuit.
Check for hazardous voltages before altering any connections.
Do not open the module.
However, it is the sole responsibility of the installer to
ensure the compliance with the relevant and applicable
safety regulations. More information is given in: Technical
Information: Safety.
Ensure that a unit failure (e.g., by an internal short-circuit) does
not result in a hazardous condition. See also: Safety of operator
accessible output circuit.
Standards and Approvals
Table 11: Pin allocation for standard industrial pinout and
option Z
All dc-dc converters are UL recognized according to UL
1950, UL recognized for Canada to CAN/CSA C22.2 No.
950-95 and LGA approved to IEC/EN 60950 standards.
Pin
2
Single output units
Dual output units
The units have been evaluated for:
• Building in
Vi–
Vi–
n.c.
-
Vi–
Vi–
-
3
• Basic insulation input to output, based on their
maximum input voltage
• The use in a pollution degree 2 environment
• Connecting the input to a secondary circuit which is
subject to a maximum transient rating of 1500 V for
20IMX4 and 40IMX4, 2000 V for 70IMX4 types.
10
11
14
16
22
23
Vo–
Vo+
Go
Vi+
Vi+
Vo+
Vo–
Vi+
Vi+
The dc-dc converters are subject to manufacturing
surveillance in accordance with the above mentioned UL,
CSA, EN and ISO 9001 standards.
10013
Cleaning Agents
24
13
In order to avoid possible damage, any penetration of
cleaning fluids has to be prevented, since the power
supplies are not hermetically sealed.
Bottom view
12
1
Fig. 20
Pin numbering
Protection Degree
Table 12: Pin allocation for option K
The protection degree of the dc-dc converters is IP 30.
Pin
1
Single output units
Dual output units
Isolation
Vi+
n.c.
-
Vi+
-
The electric strength test is performed as factory test in
accordance with IEC/EN 60950 and UL 1950 and should
not be repeated in the field. Power-One will not honor any
guarantee claims resulting from electric strength field tests.
2
10
11
12
13
15
24
Go
Go
-
-
Table 14: Electric strength test voltages
Vo–
Vo+
-
Characteristic
Input - Output
20/40IMX4
Unit
Vo–
Vo+
Vi–
70IMX4
1.5
Electric strength
test voltage 1 s
1.2
1.5
kVrms
kV DC
nF
Vi–
2.0
Input Fuse
Coupling
~1.1
~1.1
capacitance
To prevent excessive current flowing through the input supply line
in case of a short-circuit across the converter input an external fuse
should be installed in a non earthed input supply line. We
recommend a fast acting fuse F1A for 20IMX4, F0.5A for 40IMX4
and F0.315A for 70IMX4 types.
Insulation resist.
at 500 V DC
>100
>100
MΩ
Partial discharge
extinctionvoltage
Consult factory
kV
REV. AUG 05, 2004
Page 11 of 12
www.power-one.com
IMX4 DC-DC Series Data Sheet
4-Watt DC-DC Converters
Table 15: Insulation concept leading to an SELV output circuit
Conditions Front end
DC-DC converter
Result
Supply
voltage
Minimum required grade
of isolation, to be provided DC output status of the front end
by the AC-DC front end,
including mains supplied
battery charger
Maximum Minimum required safety
Measures to achieve the
specified safety status of the
output circuit
Safety status of
the dc-dc
converter output
circuit
voltage
output circuit
from the
front end1
Mains
-250 V AC
Basic
<60V
Earthed SELV circuit2
ELV circuit
Operational insulation, pro-
vided by the dc-dc converter
SELV circuit
Input fuse3 output suppressor
diodes4, and earthed
output circuit2
Earthed SELV
circuit
>60V
<60V
>60V
Hazardous voltage
secondary circuit
Double or reinforced
SELV circuit
Operational insulation, pro-
vided by the dc-dc converter
SELV circuit
TNV-2 circuit
Basic insulation, based on the
maximum input voltage, pro-
vided by the dc-dc converter
Double or reinforced insu-
lated unearthed hazardous
voltage secondary circuit5
1 The front end output voltage should match the specified input voltage range of the dc-dc converter.
2 The earth connection has to be provided by the installer according to the relevant safety standard, e.g.IEC/EN 60950.
3 The installer shall provide an approved fuse (type with the lowest rating suitable for the application) in a non-earthed input line directly at
the input of the dc-dc converter (see fig.: Schematic safety concept). For UL’s purpose, the fuse needs to be UL-listed. See also: Input
Fuse.
4 Each suppressor diode should be dimensioned in such a way, that in the case of an insulation fault the diode is able to limit the output
voltage to SELV (<60 V) until the input fuse blows (see fig.: Schematic safety concept).
5 Has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maximum output
voltage from the front end.
10004
Fuse
+
~
Mains
Suppressor
diode
AC-DC
front
DC-DC
con-
Battery
SELV
end
verter
–
~
Earth
connection
Earth
connection
Fig. 21
Schematic safety concept. Use fuse, suppressor diode
and earth connection as per table: Safety concept
leading to an SELV output circuit.
Description of Options
Table 16: Survey of options
Option
Function of option
Characteristic
–8
K
Extended operational ambient temperature range
Alternative pinout
TA = –40 to 85°C
Not available for all types
Not available for all types
Z
Open frame
Option K
Option -8
Alternative Pinout.
Extension of the temperature range from standard
This option defines an alternative pinout, i.e. compatible
with IPS 3 series.
(–40 to 71°C) to (–40 to 85°C). The modules will provide full
output power with free air convection cooling.
REV. AUG 05, 2004
Page 12 of 12
www.power-one.com
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