70IMX4-0505-8K [BEL]

DC-DC Regulated Power Supply Module, 2 Output, 3.5W, 8.50 MM HEIGHT, DIP-24/13;
70IMX4-0505-8K
型号: 70IMX4-0505-8K
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 2 Output, 3.5W, 8.50 MM HEIGHT, DIP-24/13

文件: 总12页 (文件大小:622K)
中文:  中文翻译
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IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Features  
Input voltage ranges up to 121 VDC  
1 or 2 outputs up to 48 VDC  
Up to 2000 VDC I/O electric strength test  
RoHS lead solder exemption compliant  
Extremely wide input voltage ranges  
Rated to Basic isolation  
Electrical isolation, single and dual outputs  
Immunity to IEC/EN 61000-4-2, -3, -4, -5, -6  
High efficiency (typ. 82%)  
• Flex power: flexible load distribution  
No load and short-circuit proof  
High reliability and no derating  
Operating ambient temperature –40 to +85 °C  
Industrial and alternative pinout  
DIL 24 case with 8.5 mm profile  
8.5  
0.34"  
20  
0.8"  
32  
1
1.25"  
1 70IMX4 models  
Description  
60950 and approved by TÜV, UL, and cUL. 70IMX4 models are  
also CE-marked.  
The IMX4 Series of board-mountable, 4-watt dc-dc converters  
has been designed according to the latest industry  
requirements and standards. The converters are particularly  
suitable for use in mobile or stationary applications in  
transport, industry or telecom where variable input voltages or  
high transient voltages are prevalent.  
A special feature is their small case size, DIL 24 with only  
8.5 mm profile. The circuit is comprised of integrated planar  
magnetics, and all components are automatically assembled  
and solidly soldered onto a single PCB without any wire  
connections. Thanks to the rigid mechanical design the  
converters withstand an extremely high level of shock and  
vibrations. Careful considerations of possible thermal stresses  
ensure the absence of hot spots providing long life in  
environments where temperature cycles are a reality. The  
thermal design allows operation at full load up to an ambient  
temperature of 85 °C in free air without using any potting  
material.  
Covering a total input voltage range from 8.4 VDC up to  
121 VDC with three different types, the converters are  
available with single and dual outputs from 3.3 up to 24 VDC  
with flexible load distribution on dual outputs. Features include  
efficient input and output filtering with unsurpassed transient  
and surge protection, low output ripple and noise, consistently  
high efficiency over the entire input voltage range, high  
reliability as well as excellent dynamic response to load and  
line changes.  
Several options as open-frame or an alternative industrial  
pinout provide a high level of application-specific engineering  
and design-in flexibility.  
The converters exhibit basic insulation and are designed and  
built according to the international safety standards IEC/EN  
Table of Contents  
Page  
Page  
Description ............................................................................. 1  
Model Selection ..................................................................... 2  
Functional Description ........................................................... 3  
Electrical Input Data ............................................................... 4  
Electrical Output Data ............................................................ 6  
Electromagnetic Compatibility (EMC) .................................... 8  
Mechanical Data .................................................................... 9  
Immunity to Environmental Conditions ................................ 10  
Safety and Installation Instructions ...................................... 10  
Description of Options ......................................................... 11  
EC Declaration of Conformity .............................................. 12  
NOV 18, 2004 revised to OCT 12, 2006  
Page 1 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Model Selection  
Table 1: Model Selection  
Output 1  
Vo1 nom Io1 nom Vo2 nom Io2 nom  
[VDC] [mA]1 [VDC] [mA]1  
Output 2  
Output power  
Po nom  
Input voltage  
range  
Efficiency  
ηtyp  
Model  
Options2  
[W]  
[VDC]  
[%]  
3.3  
3.3  
900  
900  
-
-
-
-
3.0  
3.0  
8.4 to 36  
16.8 to 75  
79  
80  
20IMX4-03-8  
40IMX4-03-8  
Z
Z
5
5
5
700  
700  
700  
-
-
-
-
-
-
3.5  
3.5  
3.5  
8.4 to 36  
16.8 to 75  
40 to 121  
81  
81  
81  
20IMX4-05-8  
40IMX4-05-8  
70IMX4-05-8  
K, Z  
K, Z  
12  
12  
12  
340  
340  
340  
-
-
-
-
-
-
4.1  
4.1  
4.1  
8.4 to 36  
16.8 to 75  
40 to 121  
82  
82  
82  
20IMX4-12-8  
40IMX4-12-8  
70IMX4-12-8  
K
K
15  
15  
15  
280  
280  
280  
-
-
-
-
-
-
4.2  
4.2  
4.2  
8.4 to 36  
16.8 to 75  
40 to 121  
82  
82  
82  
20IMX4-15-8  
40IMX4-15-8  
70IMX4-15-8  
K
K
+5  
+5  
+5  
350  
350  
350  
–5  
–5  
–5  
350  
350  
350  
3.5  
3.5  
3.5  
8.4 to 36  
16.8 to 75  
40 to 121  
81  
81  
81  
20IMX4-0505-8  
40IMX4-0505-8  
70IMX4-0505-8  
K, Z  
K, Z  
+12  
+12  
170  
170  
–12  
–12  
170  
170  
4.1  
4.1  
8.4 to 36  
16.8 to 75  
82  
82  
20IMX4-1212-8  
40IMX4-1212-8  
K, Z  
Z
+15  
+15  
140  
140  
–15  
–15  
140  
140  
4.2  
4.2  
8.4 to 36  
16.8 to 75  
82  
82  
20IMX4-1515-8  
40IMX4-1515-8  
K, Z  
K, Z  
+24  
+24  
80  
80  
–24  
–24  
80  
80  
3.8  
3.8  
8.4 to 36  
16.8 to 75  
83  
83  
20IMX4-2424-8  
40IMX4-2424-8  
Z
Z
1 Flexible load distribution on double outputs possible.  
2 For availibility and lead times ask Power-One.  
Part Number Description  
20 IMX4 - 05 05 -8 K Z  
Input voltage range Vi  
8.4 to 36 VDC ............................................ 20  
16.8 to 75 VDC .......................................... 40  
40 to 121 VDC ........................................... 70  
Series ......................................................................... IMX4  
Output voltage type for output 1 ............ 03, 05, 12, 15, 24  
Output voltage type for output 2 .................. 05, 12, 15, 24  
Operating ambient temperature range –40 to 85 °C ...... -8  
Options:  
Alternative pinout ......................................... K  
Open frame.................................................. Z  
Example: 40IMX4-0505-8K: dc-dc converter, input voltage range 16.8 to 75 V, 2 outputs providing 5 V, 350 mA,  
temperature range 40 to 85 °C, alternative pinout.  
NOV 18, 2004 revised to OCT 12, 2006  
Page 2 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Functional Description  
03046  
The IMX4 series converters are feedback-controlled flyback  
converters using current mode PWM (Pulse Width Modulation).  
The input is protected against transients by means of a  
suppressor diode.  
1
2
13  
12  
Vi+  
n.c.  
Vo+  
Vo–  
PWM  
The output voltage is monitored by a separate transformer  
winding close to the secondary windings and fed back to the  
control circuit.  
Current limitation is provided by the primary circuit, thus limiting  
the total output current (Io nom for the single- and the sum of  
Io1 nom and Io2 nom for the dual-output models).  
24  
Vi–  
The close magnetic coupling provided by the planar  
construction ensures very good regulation and allows for  
flexible load distribution on dual-output models.  
Fig. 3  
Block diagram for single-output models with special  
pinout (option K).  
03044  
03047  
22  
23  
14  
Vi+  
Vo+  
Vo–  
15  
1
Vo+  
Vi+  
PWM  
PWM  
10  
11  
16  
10  
Go  
2
3
Vi–  
13  
Vo–  
24  
Vi–  
Fig. 1  
Fig. 4  
Block diagram for single-output models with standard  
pinout.  
Block diagram for dual-output models with special pinout  
(option K).  
03045  
22  
23  
14  
16  
11  
Vo+  
Go  
Vi+  
PWM  
2
3
Vo–  
Vi–  
Fig. 2  
Block diagram for dual-output models with standard  
pinout.  
NOV 18, 2004 revised to OCT 12, 2006  
Page 3 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Electrical Input Data  
General conditions: TA = 25 °C, unless TC is specified.  
Table 2: Input Data  
Input  
20IMX4  
40IMX4  
70IMX4  
Characteristics  
Conditions  
min typ max min typ max min typ max Unit  
Vi  
Input voltage range  
TC min to TC max  
Io = 0 to Io nom  
8.4  
36 16.8 4  
75 40  
100  
121 VDC  
150  
Vi nom  
Vi sur  
tstart up  
Nominal input voltage  
Repetitive surge voltage  
Converter start-up time 1  
20  
40  
70  
abs. max input (3 s)  
40  
Worst case condition at  
0.25 0.5  
0.25 0.5  
0.25 0.5  
s
Vi min and full load  
trise  
Rise time 1  
Vi nom  
Io nom  
resistive load  
5
5
5
ms  
capacitive load  
12  
12  
12  
Ii o  
No load input current  
Input capacitance  
Io = 0, Vi min to Vi max  
15 20  
0.54  
3.7  
5
10  
5
10  
mA  
µF  
Ci  
for surge calculation  
0.3  
4.2  
0.15  
5.6  
3
Iinr p  
fs  
Ii rr  
ui RFI  
Inrush peak current  
Switching frequency  
Reflected ripple current  
Vi = Vi nom  
A
Vi min to Vi max, Io = 0 to Io nom  
Io = 0 to Io nom  
approx. 400 approx. 400 approx. 400  
100 60  
kHz  
30 mApp  
Input RFI level  
conducted  
EN 55011/55022 2  
A
A
A
1 Measured with a resistive or max. admissible capacitive load, see fig. 5.  
2 External capacitors required according to table 3.  
3 Source impedance according to ETS 300132-2, version 4.3.  
4 Operation at lower input voltage possible: Po approx. 80% of Po nom at Vi min = 14.4 V  
Start up  
Filter to Comply with EN 55011/55022  
Electromagnetic emission requirements according to table  
Electrical Input Data can be achieved by adding an external  
capacitor as close as possible to the input terminals (see fig. 7  
and table 3).  
Vo  
trise  
04008a  
Vo nom  
t
04035b  
tstart up  
Vi+  
Fig. 5  
Converter start-up and rise time  
+
Ci  
Inrush Current  
The inrush current has been kept as low as possible by choos-  
ing a very small input capacitance. A series resistor may be in-  
serted in the input line to limit this current further.  
Vi–  
Fig. 7  
Input capacitors  
Table 3: Input electrolytic capacitors  
04034a  
A
Model  
20IMX4  
40IMX4  
70IMX4  
3
2
Ci  
100 µF  
50 V  
47 µF  
100 V  
330 µF  
200 V  
1
0
0
10  
20  
30  
40  
µs  
Fig. 6  
Typ. inrush current at Vi nom, Po nom versus time measured  
according to ETS 300132-2, version 4.3 (40IMX4).  
NOV 18, 2004 revised to OCT 12, 2006  
Page 4 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Input Transient Voltage Protection  
Fuse and Reverse Polarity Protection  
In many applications transient voltages on the converter input  
are always possible. These may be caused for example by  
short circuits between Vi+ and Vi–, where the network  
inductance may generate high energy pulses.  
A suppressor diode on the input also protects against reverse  
polarity input voltage. An external fast fuse is required to limit  
this reverse current:  
Table 6: External input fuse  
To protect the converter a large transient voltage suppressor is  
fitted to the input, see table below.  
Model  
Fuse type  
Fast 1 A  
Table 4: Built-in transient voltage suppressor  
20IMX4  
40IMX4  
70IMX4  
Type  
Breakdown  
voltage  
Peak power Peak pulse  
Fast 0.5 A  
Fast 0.315 A  
at 1 ms  
current  
VBR nom  
PP  
IPP  
20IMX4  
40IMX4  
70IMX4  
40 V  
100 V  
150 V  
600 W  
600 W  
600 W  
10.3 A  
4.1 A  
2.9 A  
If transients generating currents above the peak pulse current  
IPP are possible, an external limiting network such as the circuit  
shown in figure 8 is recommended. It provides compliance with  
transients according to IEC/EN 61000-4-5, level 2. The compo-  
nents are specified in table 5.  
If 40IMX4 models should withstand 150 V transients according  
to 19Pfl1, the same external circuitry with similar components  
shown in figure 8 can be used.  
04036b  
Li  
Vi+  
+
Ci  
D
Vi–  
Fig. 8  
External circuitry to comply with  
IEC/EN 61000-4-5, level 2.  
Table 5: Components for the circuitry fig. 8  
Model  
20IMX4  
40IMX4  
70IMX4  
Li  
330 µH, 0.42 Ω  
330 µH, 0.42 Ω  
330 µH, 0.65 Ω  
1 A  
0.6 A  
0.3 A  
Ci  
D
68 µF, 50 V  
68 µF, 100 V  
100 µF, 200 V  
ON 1.5KE 39 A  
ON 1.5KE 82 A  
NOV 18, 2004 revised to OCT 12, 2006  
Page 5 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Electrical Output Data  
General conditions: TA = 25 °C, unless TC is specified.  
Table 7a: Output data for single output units  
Output  
Vo nom  
3.3 V  
5 V  
12 V  
15 V  
Characteristics  
Conditions  
min typ max  
min typ max  
min typ max  
min typ max Unit  
Vo  
Output voltage  
Vi nom, Io = 0.5 Io nom 3.27  
Vi min to Vi max  
3.33  
4.96  
5.04 11.90  
12.10 14.88  
15.12 VDC  
Io nom Output current (nom.)  
900  
700  
340  
680  
1
280  
mA  
560  
Io L  
Vo V Line regulation  
V Load regulation  
Current limit2  
Vi nom, TC = 25 °C  
1800  
1
1400  
Vi min to Vi max, Io nom  
1
3
1
3
%
Vi nom  
3.5  
3
Io = (0.1 to 1) Io nom  
5
vo1, 2 Output voltage noise  
Vi min to Vi max  
Io = Io nom  
80  
80  
120  
40 60  
130  
150 mVpp  
6
20 40  
130  
20 40  
130  
50 75  
130  
Vo clp Output overvoltage  
Min. load 1%  
%
limitation  
Co ext Admissible  
<680  
<680  
<150  
<100  
µF  
capacitive load  
vo d Dynamic Voltage deviat. Vi nom  
250  
1
250  
1
250  
1
250  
1
mV  
ms  
load  
Io = (1 to 0.5) Io nom  
td  
Recovery time  
regulat.  
αVo  
Temperature coefficient  
Vo/TC  
Vi min to Vi max  
Io = (0.1 to 1) Io nom  
0.02  
0.02  
0.02  
0.02  
%/K  
Table 7b: Output data for dual output units  
Output  
Vo nom  
±5 V  
±12 V 7  
±15 V 7  
±24 V 7  
Characteristics  
Conditions  
Vi nom  
Io1 = Io2 = 0.5 Io nom 4.95  
min typ max  
min typ max  
min typ max  
min typ max Unit  
Vo1  
Vo2  
Output voltage  
4.96  
5.04 11.90  
5.05 11.88  
12.10 14.88  
12.12 14.85  
15.12 23.81  
15.15 23.75  
24.19 VDC  
24.25  
Io nom Output current (nom.) 1  
Po L Power limit 2 3  
Vi min to Vi max  
2 x 350 2 x 170  
2 x 3.5 2 x 4.0  
2 x 140  
2 x 4.2  
2 x 80  
2 x 4.0  
mA  
W
Vi nom, TC = 25 °C  
Vi min to Vi max, Io nom  
Vo V Line regulation  
1
3
1
1
3
1
3
%
V  
Load regulation 4  
Vi nom  
3.5  
Io = (0.1 to 1) Io nom  
5
vo1, 2 Output voltage noise  
Vi min to Vi max  
Io = Io nom  
100  
140  
150  
240 mVpp  
40 120  
130  
6
40 60  
130  
45 70  
130  
50 75  
130  
Vo clp Output overvoltage  
Min. load 1%  
%
limitation  
Co ext Admissible  
<680  
<150  
<100  
<47  
µF  
capacitive load  
vo d Dynamic Voltage deviat. Vi nom  
250  
1
600  
1
750  
1
750  
1
mV  
ms  
load  
Io = (1 to 0.5) Io nom  
td  
Recovery time  
regulat.  
αVo  
Temperature coefficient  
Vo/TC  
Vi min to Vi max  
Io = (0.1 to 1) Io nom  
0.02  
0.02  
0.02  
0.02  
%/K  
1 Each output capable of delivering full output power.  
2 The current limit is primary side controlled.  
3 Sum of both outputs.  
4 Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom  
5 BW = 20 MHz  
.
6 Measured with a probe according to EN 61204.  
7 Not available for 70IMX4 models.  
NOV 18, 2004 revised to OCT 12, 2006  
Page 6 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
However, this may cause start-up problems and is only  
recommended in applications, where one converter is able to  
deliver the full load current, e.g., in true redundant systems.  
Thermal Considerations  
If a converter, mounted on a PCB, is located in free, quasi-  
stationary air (convection cooling) at the maximum ambient  
temperature TA max (see table: Temperature specifications)  
and is operated at nominal input voltage and output power, the  
case temperature TC measured at the measuring point of case  
temperature TC (see: Mechanical Data) will approach the  
indicated value TC max after the warm-up phase. However, the  
relationship between TA and TC depends heavily on the  
conditions of operation and integration into a system. The  
thermal conditions depend on input voltage, output current,  
airflow, temperature of surrounding components and surfaces  
and the properties of the printed circuit board. TA max is  
therefore only an indicative value, and under practical  
operating conditions, the ambient temperature TA may be  
higher or lower.  
Typical Performance Curves  
Vo [V]  
05056a  
5.25  
5.0  
4.75  
4.5  
4.25  
4.0  
Caution: The case temperature TC measured at the measuring  
point of case temperature TC (see: Mechanical Data) may under no  
circumstances exceed the specified maximum. The installer must  
ensure that under all operating conditions TC remains within the  
limits stated in the table: Temperature Specifications.  
0
0.1  
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Io [A]  
0.2  
Fig. 10  
Vo versus Io (typ) of single-output models (20/40IMX4-05)  
Vo1 + Vo2 [V]  
Short Circuit Behavior  
05057a  
The current limitation shuts down the converter, when a short  
circuit is applied to the output. It acts self-protecting, and  
automatically recovers after removal of the overload condition.  
31.5  
31  
30.5  
30  
05041a  
Vo [%]  
29.5  
29  
overload short circuit condition  
100  
switch-off  
70  
28.5  
0
20  
40  
60  
80  
100 120  
140 Io [mA]  
Fig. 11  
Vo versus Io (typ.) of dual-output models (±15 V), with a 30 V  
load connected to Vo+ and Vo.  
t [ms]  
0
0.3 s  
Fig. 9  
Overload switch-off (hiccup mode).  
Vo1 [V]  
05058a  
Output Overvoltage Protection  
16.5  
The outputs are protected against overvoltages by Zener  
diodes. In the event of an overvoltage, the converter will shut-  
down and attempt to restart automatically. The main purpose of  
this feature is to protect against possible overvoltages, which  
could occur due to a failure in the feedback control circuit. The  
converters are not designed to withstand external overvoltages  
applied to the outputs.  
16  
15.5  
Io2 = 140 mA  
15  
Io2 = 14 mA  
14.5  
Connection in Series  
14  
0
20  
40  
60  
80  
100 120 140 Io1 [mA]  
The outputs of single or dual-output models can be connected  
in series without any precautions, taking into consideration that  
the output voltage should remain below 60 V for SELV operation.  
Fig. 12  
Cross load regulation of dual-output models. Vo1 versus Io1  
(typ) for various Io2 (40IMX4-1515).  
Connection in Parallel  
Several converters with equal output voltage can be connected  
in parallel and will share their output current quite equally.  
NOV 18, 2004 revised to OCT 12, 2006  
Page 7 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
η [%]  
Vo1, Vo2 [V]  
12.8  
05060a  
90  
80  
70  
05059a  
Vi nom  
Vi max  
Vi min  
12.4  
12  
Vo2  
Vo1  
60  
50  
11.6  
11.2  
Io1  
Io1 nom  
[%]  
60  
90  
120  
150  
0
30  
Po1  
Po nom  
40  
[%]  
Fig. 13  
50  
100  
25  
75  
Flexible load distribution on dual outputs (2 ×12 V) with  
Fig. 14  
load variation from 0 to 150% of Po1 nom on output 1.  
Efficiency versus input voltage and load.  
Typical values (40IMX4-1212).  
Output 2 loaded with 25% of Po2 nom  
.
Electromagnetic Compatibility (EMC)  
Electromagnetic Immunity  
Table 8: Immunity type tests  
Phenomenon  
Standard  
Class  
level  
Coupling  
mode  
Value  
applied  
Waveform  
Source  
imped.  
Test  
procedure  
In  
Per-  
oper. form.2  
Electrostatic  
discharge  
to case  
IEC/EN  
61000-4-2  
2
3
contact discharge 4000 Vp  
1/50 ns  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
B
air discharge  
8000 Vp  
Electromagnetic IEC/EN  
3 3  
3
antenna  
10 V/m  
AM 80%  
1 kHz  
n.a.  
n.a.  
80 – 1000 MHz  
yes  
yes  
A
A
field  
61000-4-3  
antenna  
10 V/m  
PM, 50% duty  
cycle, 200 Hz  
repetition frequ.  
900 MHz  
Electrical fast  
transients/burst 61000-4-4  
IEC/EN  
4
direct +i/–i  
4000 Vp bursts of 5/50 ns 50 Ω  
5 kHz repet. rate  
transients with  
60 s positive  
60 s negative  
transients per  
coupling mode  
yes  
B
15 ms burst  
duration, and  
300 ms period  
Surges  
IEC/EN  
61000-4-5  
2 4  
3
+i/–i  
+i/–i  
1000 Vp  
1.2/50 µs  
2 Ω  
5 pos. and 5 neg.  
surges  
yes  
yes  
B
A
RF conducted  
immunity  
IEC/EN  
61000-4-6  
3 VAC  
(140 dBµV)  
AM 80%  
1 kHz  
50 Ω  
0.15 to 80 MHz  
150 Ω  
1 i = input, o = outputRelated and previous standards are referenced in: Technical Information: Standards.  
2 Performance criterion: A = normal operation, no deviation from specifications, B = temporary deviation from specs possible.  
3 Corresponds to the railway standard EN 50121-3-2:2000, table 9.1  
4 External components required.  
NOV 18, 2004 revised to OCT 12, 2006  
Page 8 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Electromagnetic Emission  
Mechanical Data  
Dimensions in mm. Tolerances 0.3 mm unless otherwise indi-  
cated.  
Conducted RFI noise at input according to EN 55011/55022  
20IMX4-2424-8, Peak Vi+, conducted, 0.15 - 30 MHz, Uster, 30-Jun-06  
Ci = 100 µF, Vi = 20 V, Ro = 660 ohm, lead length 10 cm.  
dbµV  
80  
EN 55011 A  
European  
Projection  
33 (1.3")  
70  
60  
50  
40  
30  
20  
10  
11 x 2.54 (0.1")  
24  
1
13  
12  
Measuring point  
of case temperature TC  
0.2  
0.5  
1
2
5
10  
20 MHz  
s09042a  
Fig. 15a  
Typical disturbance voltage (peak) at the pos. input according  
to EN 55011/55022, measured at Vi nom and Io nom  
.
0.5 (0.02")  
Output leads 0.1 m, twisted. Input capacitors see table 3.  
(20IMX4-2424-8).  
Fig. 16  
Standard or alternative pinout (option K)  
Weight: <10 g  
40IMX4-05-8Z, Peak Vi+, conducted, 0.15 - 30 MHz, Uster, 30-Jun-06  
Ci = 47 µF, Vi = 40 V, Ro = 8.2 ohm, lead length 10 cm.  
dbµV  
80  
EN 55011 A  
70  
60  
50  
40  
30  
20  
10  
31 (1.22")  
11 x 2.54 (0.1")  
24  
1
13  
12  
0.2  
0.5  
1
2
5
10  
20 MHz  
3 (0.12")  
Fig. 15b  
S90004a  
Typical disturbance voltage (peak) at the pos. input according  
to EN 55011/55022, measured at Vi nom and Io nom  
.
Output leads 0.1 m, twisted. Input capacitors see table 3.  
(40IMX4-05-8Z).  
0.5 (0.02")  
Fig. 17  
Open frame (option Z)  
Weight: <10 g  
70IMX4-15-8, Peak Vi+, conducted, 0.15 - 30 MHz, Uster, 1-Sep-06  
Ci = 330 µF, Vi = 70 V, Ro = 68 ohm, lead length 10 cm.  
dbµV  
80  
EN 55011 A  
70  
60  
50  
40  
30  
20  
10  
0.2  
0.5  
1
2
5
10  
20 MHz  
Fig. 15c  
Typical disturbance voltage (peak) at the pos. input according  
to EN 55011/55022, measured at Vi nom and Io nom  
.
Output leads 0.1 m, twisted. Input capacitors see table 3.  
(70IMX4-15-8).  
NOV 18, 2004 revised to OCT 12, 2006  
Page 9 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Immunity to Environmental Conditions  
Table 9: Mechanical and climatic stress  
Test Method  
Standard  
Test conditions  
Status  
Ca  
Ea  
Eb  
Fc  
Damp heat  
steady state  
IEC/EN 60068-2-78  
MIL-STD-810D section 507.2 Relative humidity:  
Duration:  
Temperature:  
40 2 °C  
Converter  
not  
operating  
93 +2/-3  
%
56 days  
Shock  
(half-sinusoidal)  
IEC/EN 60068-2-27 1  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
100 gn = 981 m/s2  
6 ms  
18 (3 each direction)  
Converter  
operating  
Bump  
(half-sinusoidal)  
IEC/EN 60068-2-29  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
40 gn = 392 m/s2  
6 ms  
6000 (1000 each direction)  
Converter  
operating  
Vibration  
(sinusoidal)  
IEC/EN 60068-2-6  
IEC/EN 60068-2-64  
IEC/EN 60068-2-52  
Acceleration amplitude:  
0.35 mm (10 to 60 Hz)  
5 gn = 49 m/s2 (60 to 2000 Hz) operating  
10 to 2000 Hz  
Converter  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Fh  
Kb  
Vibration,  
broad-band  
random  
Acceleration spectral density: 0.05 gn2/Hz  
Frequency band:  
Acceleration magnitude:  
Test duration:  
Converter  
operating  
10 to 500 Hz  
4.9 gn rms  
3 h (1 h each axis)  
(digital control)  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30 °C)  
Converter  
not  
operating  
2 h per cycle  
40 °C, 93% rel. humidity  
22 h per cycle  
3
1 Covers also EN50155/EN61373 category 1, class B, body mounted (= chassis of coach)  
Temperatures  
Table 10: Temperature specifications, valid for air pressure of 800 to 1200 hPa (800 to 1200 mbar)  
Temperature  
Standard (-8)  
Characteristics  
Conditions  
Operational 1  
min  
max  
85  
Unit  
TA  
TC  
TS  
Ambient temperature  
–40  
–40  
–55  
°C  
Case temperature  
105  
105  
Storage temperature  
Non operational  
1 See Thermal Considerations  
Failure Rates  
Table 11: MTBF and device hours  
MTBF  
Ground benign  
Ground fixed  
Ground mobile  
TC = 40 °C  
TC = 40 °C  
TC = 70 °C  
TC = 50 °C  
40IMX4-05-8 (MIL-HDBK-217F)  
40IMX4-1212-8 (Bellcore)  
890 000 h  
440 000 h  
247 000 h  
917 000 h  
362 000 h  
3 535 000 h  
1 768 000 h  
476 000 h  
Safety and Installation Instructions  
Connection to the system shall be made via a printed circuit  
board see Mechanical Data.  
Installation Instruction  
The converters should be connected to a secondary circuit.  
Do not open the converter.  
Installation of the dc-dc converters must strictly follow the  
national safety regulations in compliance with the enclosure,  
mounting, creepage, clearance, casualty, markings and  
segregation requirements of the end-use application.  
Ensure that a converter failure does not result in a hazardous  
condition.  
NOV 18, 2004 revised to OCT 12, 2006  
Page 10 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
To prevent excessive current flowing through the input lines in  
case of a short-circuit, an external fuse specified in table 6 should  
be installed in the non-earthed input supply line.  
10013a  
Railway Applications  
To comply with railway standards, all components are coated  
with a protective lacquer (except option Z).  
Pin Allocation  
Protection Degree  
24  
1
13  
12  
The protection degree of the converters is IP 30, except open-  
frame models (option Z).  
Bottom view  
Fig. 18  
Foot print  
Cleaning Agents  
Table 12: Pin allocation for standard and option Z  
In order to avoid possible damage, any penetration of cleaning  
fluids should be prevented, since the power supplies are not  
hermetical sealed.  
Pin  
2
Single-output models  
Dual-output models  
Vi–  
Vi–  
n.c.  
-
Vi–  
Vi–  
-
However, the open-frame models (option Z) leave the factory  
unlacquered and may be cleaned and lacquered by the  
customer, for instance together with the mother board. Consult  
Power-One for suitable cleaning agents.  
3
10  
11  
14  
16  
22  
23  
Vo–  
Vo+  
Go  
Vi+  
Vi+  
Vo+  
Vo–  
Vi+  
Vi+  
Isolation  
The electric strength test is performed in the factory as routine  
test in accordance with EN 50116 and IEC/EN 60950, and  
should not be repeated in the field. Power-One will not honour  
any guarantee claims resulting from electric strength field tests.  
Table 13: Pin allocation for option K  
Table 14: Electric strength test voltages  
Pin  
1
Single-output models  
Dual-output models  
Characteristic  
Input to output  
Unit  
Vi+  
n.c.  
-
Vi+  
-
20/40IMX4  
70IMX4  
2
Electric strength  
test voltage >1 s  
1.2  
1.5  
1.5  
kVAC  
kVDC  
nF  
10  
11  
12  
13  
15  
24  
Go  
Go  
-
2.0  
-
Coupling  
~1.1  
~1.1  
capacitance  
Vo–  
Vo+  
-
Insulation resist.  
at 500 VDC  
>100  
>100  
MΩ  
Vo–  
Vo+  
Vi–  
Vi–  
Description of Options  
Standards and Approvals  
The converters are approved by UL and TÜV according to UL  
60950, CAN/CSA C22.2 No. 950-95 and IEC/EN 60950-1:2000.  
Option K: Alternative Pinout.  
This pinout is compatible with other converters on the market,  
for instance with the IPS3 series.  
The converters have been evaluated for:  
• Building in  
• Basic insulation input to output, based on their maximum  
input voltage  
• Pollution degree 2 environment  
• Connecting the input to a secondary circuit, which is subject  
to a maximum transient rating of 1500 V for 20IMX4 and  
40IMX4, 2000 V for 70IMX4 models.  
Option Z: Open Frame  
For applications, where the protection of the case is not neces-  
sary or in the case that the motherboard should be cleaned and  
lacquered with the converter fitted.  
The converters are subject to manufacturing surveillance in  
accordance with the above mentioned standards.  
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical  
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written  
consent of the respective divisional president of Power-One, Inc.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending  
on the date manufactured. Specifications are subject to change without notice.  
NOV 18, 2004 revised to OCT 12, 2006  
Page 11 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
EC Declaration of Conformity  
We  
Power-One AG  
Ackerstrasse 56, CH-8610 Uster  
declare under our sole responsibility that IMX4 series DC-DC converters carrying the CE-  
mark are in conformity with the provisions of the Low Voltage Directive (LVD) 73/23/EEC of  
the European Communities.  
Conformity with the directives is presumed by conformity with the following harmonised  
standards:  
EN 61204:1995 (= IEC 61204:1993, modified)  
Low-voltage power supply devices, DC output - Performance characteristics  
and safety requirements  
EN 60950-1:2000 (= IEC 60950-1:2000)  
Safety of information technology equipment.  
The installation instructions given in the corresponding data sheet describe correct installation  
leading to the presumption of conformity of the end product with the LVD. All IMX4 DC-DC  
converters are components, intended exclusively for inclusion within other equipment by an  
industrial assembly operation or by professional installers. They must not be operated as  
standalone products.  
Hence conformity with the Electromagnetic Compatibility Directive 89/336/EEC (EMC Directive)  
needs not to be declared. Nevertheless, guidance is provided in the data sheets on how  
conformity of the end product with EMC standards under the responsibility of the installer can  
be achieved, from which conformity with the EMC Directive can be presumed.  
Uster, 10 June 2006  
Power-One AG  
Rolf Baldauf  
Johann Milavec  
Vice-President Engineering  
Director Projects and IP  
NOV 18, 2004 revised to OCT 12, 2006  
Page 12 of 12  
www.power-one.com  

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