HHD25ZEBN9 [BEL]

DC-DC Regulated Power Supply Module, 2 Output, Hybrid;
HHD25ZEBN9
型号: HHD25ZEBN9
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 2 Output, Hybrid

文件: 总8页 (文件大小:189K)
中文:  中文翻译
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HHD25 DC-DC Series Data Sheet  
20/25A Half-Brick  
Features  
RoHS lead solder exemption compliant  
100/85 Watt total output power  
Independently-regulated outputs  
Flexible load distribution  
Open-frame design with Insulated Metal  
Substrate  
Low profile – 12.7mm height  
High efficiency - 87%  
Applications  
Distributed power architectures  
Output voltage tracking  
Telecommunications equipment  
LAN/WAN applications  
Output overcurrent protection  
Output overvoltage protection  
Overtemperature protection  
Setpoint accuracy ±1.5%  
Independent output voltage trim, positive or  
negative  
Data processing applications  
Input/output isolation: 1500 VDC  
Basic insulation  
UL 1950 Recognition, CSA 22.2 No. 950-95  
certification, TUV IEC950  
Description  
The HHD25 is a series of high density Half-brick size, High current, Dual output dc-dc converters with through-hole  
mounting. The products provide onboard conversion of standard telecom and datacom input voltages to two  
independently-regulated output voltages. Leading-edge technology provides extremely high efficiency and  
superior thermal performance which enables the products to deliver full-rated power at 55 °C ambient temperature  
with only 200 LFM forced air without the addition of a heatsink. The outputs also track each other during both  
startup and shutdown.  
Model Selection  
Model  
Input  
Voltage  
Range, VDC  
Input  
Current,  
Max, ADC  
Output  
Voltage,  
VDC  
Output Rated  
Current, ADC  
Output Ripple  
and Noise, mV  
p-p  
Typical  
Efficiency  
%
HHD20ZGE  
HHD20ZGB  
HHD25ZED  
HHD25ZEB  
HHD20YGE  
36-72  
36-72  
36-72  
36-72  
18-36  
3.6  
3.6  
3.1  
3.1  
7.2  
5.0/3.3  
5.0/1.8  
3.3/2.5  
3.3/1.8  
5.0/3.3  
20/20  
20/20  
25/20  
25/20  
20/20  
100  
100  
100  
100  
100  
87  
85  
85  
84  
85  
Model numbers highlighted in yellow or shaded are not recommended for new designs.  
REV. FEB 27, 2006  
Page 1 of 8  
www.power-one.com  
HHD25 DC-DC Series Data Sheet  
20/25A Half-Brick  
Absolute Maximum Ratings  
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely effect long-  
term reliability, and cause permanent damage to the converter.  
Parameter  
Conditions/Description  
Continuous  
Min  
Max  
75  
Units  
VDC  
VDC  
Input voltage  
36  
Transient, 100ms  
At 100% load  
100  
100  
Operating Temperature  
Storage Temperature  
ON/OFF Control Voltage  
-40  
-40  
°C  
°C  
125  
50  
Referenced to -Vin  
VDC  
Environmental and Mechanical Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Max  
Units  
Vibration  
Halfsine wave, 10-55 Hz, 3 axes,  
5 min each  
5
g
Weight  
Water Washing  
MTBF  
2.3/68  
Yes  
Oz/g  
kHrs  
Standard Process  
Per Bellcore TR-NWT-000332  
1,780  
Isolation Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Max  
Units  
Insulation Safety Rating  
Isolation Voltage  
Basic  
1500  
10  
VDC  
M  
pF  
Isolation Resistance  
Isolation Capacitance  
3000  
Input Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Input Voltage  
Conditions/Description  
Continuous  
Min  
Nom  
48  
Max  
Units  
VDC  
VDC  
VDC  
ms  
36  
75  
Turn-On Input Voltage  
Turn-Off Input Voltage  
Turn-On Time  
Ramping Up  
33  
Ramping Down  
30  
To Output Regulation Band  
100% Resistive Load  
Full Load, 12µH source inductance  
Vin=Vin.max  
10  
Input Reflected Ripple Current  
Input Inrush Current Limit  
80  
mA p-p  
A2s  
1
REV. FEB 27, 2006  
Page 2 of 8  
www.power-one.com  
HHD25 DC-DC Series Data Sheet  
20/25A Half-Brick  
Output Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Output Voltage Setpoint Accuracy  
Output Current* Vout1  
Output Current* Vout2  
Line Regulation Vout1  
Line Regulation Vout2  
Load Regulation,Vout1,Vout2  
Remote Sense Headroom  
Dynamic Regulation  
Conditions/Description  
Vin=Vin.nom, Full Load  
For MAX see Table  
Min  
-1.5  
2.0  
Nom  
Max  
Units  
%Vout  
ADC  
1.5  
For MAX see Table  
2.0  
ADC  
Vin.min to Vin.max, Iout.max  
Vin.min to Vin.max, Iout.max  
Vin=Vnom, Iout.min to Iout.max  
0.2  
1
%Vout  
%Vout  
%Vout  
VDC  
1
0.5  
50-75% load step change  
Peak Deviation  
4
%Vout  
μs  
Settling Time  
to 1% error band  
Iout.max, Nom Vin  
Vout0.97Vout.nom  
500  
Admissible Load Capacitance  
Output Current Limit Threshold**  
Switching Frequency  
Overvoltage Protection,  
Non Latching  
30,000  
115  
μF  
140  
140  
110  
%Iout  
kHz  
270  
Over all input voltage and load  
conditions  
120  
90  
%Vout  
Trim Range  
Iout.max, Vin=Vnom  
%Vout  
* At Iout<Iout.min, the output may contain low frequency component that exceeds ripple specifications.  
** Overcurrent protection is non-latching with auto recovery.  
Feature Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Shutdown (ON/OFF)  
Negative Logic  
Conditions/Description  
On/Off signal is low – converter is ON  
ON/OFF pin is connected to -Vin  
Min  
Nom  
Max  
Units  
Converter ON  
-1.0  
3.5  
1.8  
1.0  
15  
VDC  
mADC  
VDC  
Source Current  
Converter OFF  
Open Circuit Voltage  
Positive Logic  
ON/OFF pin is floating  
2.5  
2.5  
VDC  
On/Off signal is low –converter is OFF  
Converter ON  
3.5  
-1.0  
105  
15  
VDC  
VDC  
VDC  
mADC  
°C  
Open Circuit Voltage  
Converter OFF  
ON/OFF pin is floating  
1.8  
1.0  
115  
Source Current  
ON/OFF pin is connected to -Vin  
Case Temperature  
Overtemperature Protection  
110  
REV. FEB 27, 2006  
Page 3 of 8  
www.power-one.com  
HHD25 DC-DC Series Data Sheet  
20/25A Half-Brick  
Characteristic Curves  
90  
85  
80  
75  
70  
65  
60  
55  
50  
45  
40  
90  
85  
80  
75  
70  
65  
60  
55  
50  
45  
40  
EFF.(36V)  
EFF.(48V)  
EFF.(75V)  
10 20 30 40 50 60 70 80 90 100  
LOAD %  
10 20 30 40 50 60 70 80 90 100  
LOAD %  
Figure 4. HHD25ZEB Efficiency vs. Output Load  
Figure 1. HHD20ZGE Efficiency vs. Output Load  
90  
85  
80  
75  
70  
65  
60  
55  
50  
45  
40  
10 20 30 40 50 60 70 80 90 100  
LOAD %  
Figure 2. HHD20ZED Efficiency vs. Output Load  
90  
85  
80  
75  
70  
65  
60  
55  
50  
45  
40  
10 20 30 40 50 60 70 80 90 100  
LOAD %  
Figure 3. HHD20ZGB Efficiency vs. Output Load  
REV. FEB 27, 2006  
Page 4 of 8  
www.power-one.com  
HHD25 DC-DC Series Data Sheet  
20/25A Half-Brick  
When the ON/OFF pin is used to achieve remote  
control, the user must take care to insure that the pin  
reference for the control is really the -Vin pin. The  
control signal must not be referenced ahead of EMI  
filtering, or remotely from the unit. Optically coupling  
the information and locating the optical coupler  
directly at the module will solve any of these  
problems.  
Typical Application  
Figure 5 shows recommended connections for the  
HHD Series converter.  
Note:  
If the ON/OFF pin is not used, it can be left floating (positive logic),  
or connected to the -Vin pin (negative logic).  
Output Voltage Trim  
The trim feature allows the user to adjust the output  
voltage from the nominal. This can be used to  
accommodate a different requirement or to do  
production margin testing.  
Figure 5. Typical Application of HHD Series  
The HHD Series converters do not require any  
external components for proper operation. However,  
if the distribution of the input voltage to the converter  
contains significant inductance, the capacitor C1  
may be required to enhance performance of the  
converter. A minimum of a 47 μF electrolytic  
capacitor with the ESR<0.7Ω is recommended for  
the HHD Series.  
The general equation for changing the output voltage  
on the standard trim modules is invariant, but the  
internal values are different for different output  
voltages, so the constants in the equation change.  
AB×ΔV  
RTRIM  
=
,
kΩ  
ΔV  
If the magnitude of the inrush current needs to be  
limited, see the “Inrush Current Control Application  
Note” on www.power-one.com.  
where A and B are constants from the table below,  
and ΔV is the absolute value of the desired change  
in the output voltage in Volts.  
For output decoupling, we recommend using a 10 μF  
tantalum and a 1 μF ceramic capacitor connected  
directly across the output pins of the converter. Note  
that the capacitors do not substitute the filtering  
required by the load.  
Table 1. Output 1 Trim Formula Parameter.  
Model  
Trim up  
Trim down  
A
B
A
B
HHD20ZGE  
HHD20ZGB  
HHD25ZED  
HHD25ZEB  
2.5  
2.5  
3.32  
3.32  
2.5  
2.5  
3.431  
3.431  
4.32  
4.32  
6.77  
6.77  
2.047 5.11  
2.047 5.11  
Shutdown Feature Description  
The ON/OFF pin in the HHD Series converters  
functions as a normal soft shutdown. It is referenced  
to the –Vin pin (see Figure 5). With the standard  
positive logic, when the ON/OFF pin is pulled low,  
the output is turned off and the unit goes into a very  
low input power mode.  
Table 2. Trim Formula Parameter.  
Model  
Trim up  
Trim down  
A
B
A
B
HHD20ZGE  
HHD20ZGB  
HHD25ZED  
HHD25ZEB  
0.80 0.365 0.256 0.685  
2.50 2.74 1.10 4.74  
6.176 10.0 6.149 14.93  
2.50 2.74 1.10 4.74  
With optional negative logic, when the ON/OFF pin is  
pulled low, the unit is turned on.  
An open collector switch is recommended to control  
the voltage between the ON/OFF pin and the -Vin  
pin of the converter. The ON/OFF pin is pulled up  
internally, so no external voltage source is required.  
The user should avoid connecting a resistor between  
the ON/OFF pin and the +Vin pin.  
REV. FEB 27, 2006  
Page 5 of 8  
www.power-one.com  
HHD25 DC-DC Series Data Sheet  
20/25A Half-Brick  
The HHD Series converters feature 1500 Volt DC  
isolation from input to output. The input-to-output  
resistance is greater than 10M. These converters  
are provided with Basic insulation between input and  
output circuits according to all IEC60950 based  
standards. Nevertheless, if the system using the  
converter needs to receive safety agency approval,  
certain rules must be followed in the design of the  
system. In particular, all of the creepage and  
clearance requirements of the end-use safety  
requirements must be observed. These documents  
include UL60950 - CSA60950-00 and EN60950,  
although specific applications may have other or  
additional requirements.  
Thermal Considerations  
The HHD Series converters are designed for natural  
or forced convection cooling. The output power of  
the converters is determined by the maximum  
semiconductor junction temperature. To provide  
reliable long-term operation of the converters,  
Power-One limits maximum allowable junction  
temperature to 120 °C.  
The graphs in Figures 6-9 show the maximum output  
current of the HHD Series converters at different  
local ambient temperatures at both natural and  
forced (longitudinal airflow direction, from pin 1 to  
pin 4) convection.  
The HHD Series converters have no internal fuse.  
The external fuse must be provided to protect the  
system from catastrophic failure. The fuse with a  
rating not greater than 10 A is recommended. The  
user can select a lower rating fuse based upon the  
inrush transient and the maximum input current of  
the converter, which occurs at the minimum input  
voltage. Both input traces and the chassis ground  
trace (if applicable) must be capable of conducting a  
current of 1.5 times the value of the fuse without  
opening. The fuse must not be placed in the  
grounded input line, if any.  
In order for the output of the HHD Series converter to  
be considered as SELV (Safety Extra Low Voltage)  
or TNV-1, according to all IEC60950 based  
standards, one of the following requirements must be  
met in the system design:  
If the voltage source feeding the module is SELV  
or TNV-2, the output of the converter may be  
grounded or ungrounded.  
If the voltage source feeding the module is ELV,  
the output of the converter may be considered  
SELV only if the output is grounded per the  
requirements of the standard.  
If the voltage source feeding the module is a  
Hazardous Voltage Secondary Circuit, the  
voltage source feeding the module must be  
provided with at least Basic insulation between  
the source to the converter and any hazardous  
voltages. The entire system, including the HHD  
converter, must pass a dielectric withstand test  
for reinforced insulation. Design of this type of  
system requires expert engineering and under-  
standing of the overall safety requirements and  
should be performed by qualified personnel.  
REV. FEB 27, 2006  
Page 6 of 8  
www.power-one.com  
HHD25 DC-DC Series Data Sheet  
20/25A Half-Brick  
14  
12  
10  
8
12  
10  
8
6
0
100LFM  
4
200LFM  
6
300LFM  
400LFM  
2
0
4
100LFM  
200LFM  
300LFM  
400LFM  
0
25 30 35 40 45 50 55 60 65 70 75 80 85  
2
Ambient Temperature (C)  
0
25 30 35 40 45 50 55 60 65 70 75 80 85  
Figure 7. HHD25ZED Derating Curves  
Ambient Temperature (C)  
Figure 6. HHD20ZGE Derating Curves  
12  
10  
8
12  
10  
8
6
6
0
0
4
100LFM  
200LFM  
300LFM  
400LFM  
4
2
0
100LF  
M
200LF  
2
0
M
25 30 35 40 45 50 55 60 65 70 75 80 85  
25 30 35 40 45 50 55 60 65 70 75 80 85  
Ambient Temperature (C)  
Ambient Temperature (C)  
Figure 8. HD20ZGB Derating Curves  
Figure 9. HHD25ZEB Derating Curves  
REV. FEB 27, 2006  
Page 7 of 8  
www.power-one.com  
HHD25 DC-DC Series Data Sheet  
20/25A Half-Brick  
Mechanical Drawing  
Pin  
#
1
Function  
-Vin  
2
3
Case  
On/Off  
4
+Vin  
5
6
7
8
9
10  
+V2 out  
V2 Return  
V2 Trim  
+V1 out  
V1 Return  
V1 Trim  
Tolerances:  
.xxx ± .010 (.25)  
Pin diameter  
.xx ± .020 (.5)  
± 0.002 (.05)  
Ordering Information  
Options  
Suffixes to add to part number  
Remote On/Off  
Positive- Standard, no suffix required  
Negative- Add “N” suffix  
Pin Length  
0.18”- Standard, no suffix required  
0.11”- Add “8” suffix  
0.15”- Add “9” suffix  
Notes  
1. Consult factory for the complete list of available options.  
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical  
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written  
consent of the respective divisional president of Power-One, Inc.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on  
the date manufactured. Specifications are subject to change without notice.  
REV. FEB 27, 2006  
Page 8 of 8  
www.power-one.com  

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