LM2540-9ERD2AF [BEL]

AC-DC Regulated Power Supply Module, 2 Output, 50W, METAL, CASE M02, MODULE;
LM2540-9ERD2AF
型号: LM2540-9ERD2AF
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

AC-DC Regulated Power Supply Module, 2 Output, 50W, METAL, CASE M02, MODULE

文件: 总24页 (文件大小:982K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Cassette Style  
AC-DC Converters  
M Series  
50 Watt AC-DC (DC-DC) Converters  
M Series  
Input voltage range 85...264 V AC  
1, 2 or 3 isolated outputs up to 48 V DC  
3 kV AC I/O electric strength test voltage  
• Extremely wide input voltage range suitable for most  
AC mains around the world  
• Efficient input filter and built-in surge and transient  
suppression circuitry  
• Outputs individually isolated and controlled  
• Outputs fully protected against overload  
Safety according to IEC/EN 60950  
LGA  
111  
4.37"  
3U  
168  
39  
Summary  
6.6"  
1.54"  
8TE  
The M series of AC-DC (DC-DC) converters represents a  
broad and flexible range of power supplies for use in ad-  
vanced industrial electronic systems. Features include high  
efficiency, reliability, low output voltage noise and excellent  
dynamic response to load/line changes due to individual  
regulation of each output.  
The converter inputs are protected against surges and tran-  
sients occuring at the Input. An input over- and under-  
voltage lock-out circuitry disables the outputs if the input  
voltage is outside the specified range. These types include  
an inrush current limitation preventing circuit breakers and  
fuses from being damaged at switch-on.  
cies LGA (Germany) and UL (USA). The UL Mark for  
Canada has been officially recognized by regulatory au-  
thorities in provinces across Canada.  
The case design allows operation at nominal load up to  
71°C in a free air ambient temperature. If forced cooling is  
provided, the ambient temperature may exceed 71°C but  
the case temperature should remain below 95°C under all  
conditions.  
All outputs are open- and short-circuit proof and are pro-  
tected against overvoltages by means of built-in suppressor  
diodes. The outputs can be inhibited by a logic signal ap-  
plied to the connector pin 2 (i). If the inhibit function is not  
used pin 2 should be connected to pin 23 to enable the out-  
puts.  
A temperature sensor generates an inhibit signal which  
disables the outputs if the case temperature TC exceeds the  
limit. The outputs are automatically re-enabled when the  
temperature drops below the limit.  
LED indicators display the status of the converter and allow  
visual monitoring of the system at any time.  
Various options are available to adapt the converters to in-  
dividual applications.  
Full input to output, input to case, output to case and output  
to output isolation is provided. The modules are designed  
and built according to the international safety standard  
IEC/EN 60950 and have been approved by the safety agen-  
The modules may either be plugged into 19" rack systems  
according to DIN 41494, or be chassis mounted.  
Table of Contents  
Page  
Page  
Summary .......................................................................... 1  
Type Survey and Key Data .............................................. 2  
Type Key .......................................................................... 3  
Functional Description...................................................... 4  
Electrical Input Data ......................................................... 5  
Electrical Output Data ...................................................... 6  
Auxiliary Functions ........................................................... 9  
Electromagnetic Compatibility (EMC) ............................ 11  
Immunity to Environmental Conditions........................... 13  
Mechanical Data ............................................................ 14  
Safety and Installation Instructions ................................ 15  
Description of Options.................................................... 18  
Accessories .................................................................... 24  
Edition 5/5.2000  
1/24  
Cassette Style  
AC-DC Converters  
M Series  
Type Survey and Key Data  
Non standard input/output configurations or special custom adaptions are available on request. See also: Commercial In-  
formation: Inquiry Form for Customized Power Supply.  
The type survey tables provide an overview of the basic input and output configurations. More than 1000 different types  
have been manufactured providing different output configurations and customized specialities. Please consult Power-  
One's field sales engineers for specific requirements. The best technical solution will carefully be considered and a detailed  
proposal submitted.  
Table 1: Class I equipment  
Output 1  
Output 2  
Output 3  
Input Voltage Range and Efficiency 1  
Options  
Ui min...Ui max  
Uo nom Io nom Uo nom Io nom Uo nom Io nom  
[V DC] [A] [V DC] [A] [V DC] [A]  
85…264 V AC/47...440 Hz  
hmin  
[%]  
(88372 V DC)  
5.1  
8.0  
4.0  
3.4  
2.0  
1.0  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
LM 1001-7R  
LM 1301-7R  
LM 1501-7R  
LM 1601-7R  
LM 1901-7R  
73  
79  
78  
81  
81  
9  
E
P
12.0  
15.0  
24.0  
48.0  
D0...D9  
V0,V2,V3  
A
H
F
12.0  
15.0  
2.0  
1.7  
12.0  
15.0  
2.0  
1.7  
-
-
-
-
LM 2320-7  
LM 2540-7  
77  
78  
5.1  
5.1  
5.0  
5.0  
12.0  
15.0  
0.7  
0.6  
12.0  
15.0  
0.7  
0.6  
LM 3020-7  
LM 3040-7  
73  
71  
Table 2: Class II equipment (double insulation)  
Output 1  
Output 2  
Output 3  
Input Voltage Range and Efficiency 1  
Options  
Ui min...Ui max  
Uo nom Io nom Uo nom Io nom Uo nom Io nom  
[V DC] [A] [V DC] [A] [V DC] [A]  
85…264 V AC/47...65 Hz  
η min  
[%]  
(88372 V DC)  
5.1  
8.0  
4.0  
3.4  
2.0  
1.0  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
LMZ 1001-7R  
LMZ 1301-7R  
LMZ 1501-7R  
LMZ 1601-7R  
LMZ 1901-7R  
73  
79  
78  
81  
81  
9  
E
P
12.0  
15.0  
24.0  
48.0  
D0D9  
V0,V2,V3  
A
H
F
12.0  
15.0  
2.0  
1.7  
12.0  
15.0  
2.0  
1.7  
-
-
-
-
LMZ 2320-7  
LMZ 2540-7  
77  
78  
5.1  
5.1  
5.0  
5.0  
12.0  
15.0  
0.7  
0.6  
12.0  
15.0  
0.7  
0.6  
LMZ 3020-7  
LMZ 3040-7  
73  
71  
1 Efficiency at Ui nom and Io nom  
.
Edition 5/5.2000  
2/24  
Cassette Style  
AC-DC Converters  
M Series  
Type Key  
Type Key  
L M Z 2 5 40 -7 E R P D V A H F  
Input voltage range Ui: 85...264 V AC, 88...372 V DC .... L  
Series .............................................................................. M  
Class II Equipment ........................................................... Z  
Number of outputs ...................................................... 1...3  
Output 1, Uo1 nom  
:
5.1 V ....................................................... 0...2  
12 V ............................................................. 3  
15 V ........................................................ 4...5  
24 V ............................................................. 6  
other voltages ......................................... 7...8  
48 V ............................................................. 9  
other specs for single output modules .................... 01...99  
Output 2 and 3, Uo2 nom, Uo3 nom  
:
5.1 V ................................................... 01...19  
12 V .................................................... 20...39  
15 V .................................................... 40...59  
24 V .................................................... 60...69  
other voltages for multiple output modules ............. 70...99  
Ambient temperature range TA:  
2571°C .................................................. -7  
4071°C .................................................. -9  
customer specific .................................. -0...-6  
Auxiliary functions and options:  
Inrush current limitation ...............................E  
Output voltage control input  
(single output modules only) ....................... R 1  
Potentiometers for fine adjustment  
of output voltages ........................................P 1  
Save data signal (D0...D9, to be specified) D 2  
ACFAIL signal (V0, V2, V3, to be specified) V 2  
Output voltage test sockets .........................A  
Increased electric strength test voltage (o/c)H  
Input fuse built-in (not accessible) ............... F  
1 Feature R excludes option P and vice versa  
2 Option D excludes option V and vice versa  
Example: LM 2540-7PD3A: AC-DC converter, input voltage range 85...264 V, providing output 1 with 15 V/1.7 A and  
output 2 with 15 V/1.7 A; equipped with potentiometers, undervoltage monitoring and test sockets.  
Edition 5/5.2000  
3/24  
Cassette Style  
AC-DC Converters  
M Series  
Functional Description  
The auxiliary outputs Uo2 and Uo3 are individually regulated  
by means of secondary switching transistors. Each auxili-  
ary output's current is sensed using a current transformer. If  
one of the outputs is driven into current limit, the other out-  
puts will reduce their output voltages as well because all  
output currents are controlled by the same main control cir-  
cuit.  
The input voltage is fed via an input fuse, an input filter, a  
rectifier and an inrush current limiter to the input capacitor.  
This capacitor sources a single transistor forward converter.  
Each output is powered by a separate secondary winding of  
the main transformer. The resultant voltages are rectified  
and their ripples smoothed by a power choke and an output  
filter. The control logic senses the main output voltage Uo1  
and generates, with respect to the maximum admissible  
output currents, the control signal for the primary switching  
transistor. This signal is fed back via a coupling transformer.  
P (option)  
03081  
2
5
i
D/V  
R
2
2
Main control circuit  
14  
17  
G
CY  
20  
23  
Output 1  
filter  
29  
N
CMKT  
14  
17  
Control  
circuit  
Output 2  
filter  
1
CMKT  
NTC  
8
P
32  
26  
Control  
circuit  
Output 3  
filter  
11  
CY  
Fig. 1a  
Block diagram, class I equipment  
P (option)  
03082  
CY  
CY  
2
i
5
D/V  
R
2
2
Main control circuit  
14  
17  
G
20  
23  
Output 1  
filter  
29  
N
CMKT  
14  
17  
Control  
circuit  
Output 2  
filter  
1
CMKT  
NTC  
8
P
32  
Control  
circuit  
Output 3  
filter  
11  
1 Inrush current limiter (option E: refer to the description of  
option E)  
Fig. 1b  
Block diagram, class II equipment (double insulation)  
2 Single output modules LM 1000 and LMZ 1000 with feature R  
Edition 5/5.2000  
4/24  
Cassette Style  
AC-DC Converters  
M Series  
Electrical Input Data  
General conditions:  
TA = 25°C, unless TC is specified.  
Connector pins 2 and 23 interconnected, with option P: Uo = Uo nom, R input not connected.  
Table 3: Input data  
Input  
LM/LMZ  
Characteristics  
Conditions  
min  
85  
typ  
max  
264  
Unit  
Ui  
Operating Input voltage  
Io = 0Io nom  
TC minTC max  
V AC 1  
V DC 1  
88  
372 7  
Ui nom Nominal input voltage  
310 2  
0.20  
0.77  
0.43  
3
Ii  
ii  
DC input current  
AC input current  
Ui = 310 V DC, Io nom  
Ui = 115 V AC, Io nom  
Ui = 230 V AC, Io nom  
A DC  
Arms  
3
1 In AC powered mode:  
3
LM types: 47...440 Hz;  
LMZ types: 47...65 Hz.  
2 310 V DC corresponds with  
220 V AC.  
Pi 0  
No-load input power:  
Single output  
Double output  
Triple output  
Ui nom  
Io1,2,3 = 0  
1
7
6
1.5  
9
9
W
3 With multiple output modules,  
the same condition for each  
output applies.  
Pi inh  
Idle input power  
Peak inrush current 8  
Rise time 8  
inhibit mode  
2
4 Iinr p = Ui/(Rs + Ri).  
4
Iinr p  
tinr r  
tinr h  
Ri  
Ui = Ui max  
RS = 0 5  
TC = 25°C  
60 6  
A
5 RS = source resistance.  
6 Value for initial switch-on cy-  
cle.  
300  
900  
µs  
Time to half value 8  
Input resistance 8  
Input capacitance  
7 With LMZ converters, the  
maximum nominal DC output  
voltage from the front end is  
250 V according to IEC/EN  
60950.  
TC = 25°C  
6200 6  
140  
400  
0
mΩ  
µF  
Ci  
270  
400  
284  
Ui abs Input voltage limits  
without any damage  
V DC  
V AC  
8 Not valid for units with option  
E. See description of options.  
Input fuse  
Input Under-/Overvoltage Lock-out  
A fuse holder containing a slow-blow type fuse (Dimension:  
5 × 20 mm) is mounted in the converter's back plate. The  
fuse protects the module against severe defects. It may not  
fully protect the module at input voltages exceeding  
200 V DC. In applications where the converters operate at  
DC source voltages above 200 V DC, an external fuse or a  
circuit breaker at system level should be installed.  
For applications where the fuse should be inaccessible: see  
Option F.  
If the input voltage remains below 0.8 Ui min or exceeds  
1.1Ui max (approx. values), an internally generated inhibit  
signal disables the output(s). When checking this function  
the absolute maximum input voltage rating Ui abs must be  
carefully considered (see table: Input Data). Between Ui min  
and the undervoltage lock-out level the output voltage may  
be below the value defined in table: Output data (see: Tech-  
nical Information: Measuring and Testing).  
Inrush Current  
Table 4: Fuse type (slow-blow)  
The modules incorporate an NTC resistor in the input cir-  
cuitry which (during the initial switch-on cycle) limits the  
peak inrush current to avoid damage to connectors and  
switching devices. Subsequent switch-on cycles within a  
short interval will cause an increase of the peak inrush cur-  
rent due to the warming up of the NTC resistor. Refer also  
to: Option E description.  
Series  
Schurter type  
Part number  
LM/LMZ 1000...3000  
SPT 2.5 A 250 V  
0001.2508  
Ii [A]  
04046  
1.00  
04053  
Ii [A]  
50  
40  
30  
20  
10  
Ui  
DC  
____  
t [ms]  
0
0.10  
Ui min  
1
2
3
4
5
6
DC  
2.0  
4.0  
0
0.5 1.0 1.5  
2.5 3.0 3.5  
Fig. 2  
Fig. 3  
Typical input current versus relative input voltage at  
nominal output load  
Typical inrush current at initial switch-on cycle and at  
i max (DC) versus time  
U
Edition 5/5.2000  
5/24  
Cassette Style  
AC-DC Converters  
M Series  
Electrical Output Data  
General conditions  
TA = 25°C, unless TC is specified.  
Connector pins 2 and 23 interconnected, Uo = Uo nom (option P), R input not connected.  
Table 5: Output data  
Output  
Uo nom  
5.1 V  
min typ max min typ max min typ max min typ max min typ max Unit  
5.07 5.13 11.93 12.07 14.91 15.09 23.86 24.14 47.72 48.28  
12 V  
15 V  
24 V  
48 V  
Characteristics  
Conditions  
1
Uo  
Output voltage  
Ui nom, Io nom  
V
Uo p Output overvoltage  
protection by  
7.5  
21  
25  
41  
85  
supressor diode  
Io nom Output current  
Ui min...Ui max  
TC min...TC max  
see: Type Survey and Key Data  
see fig.: Typical output voltage Uo1 versus output currents Io  
Io L  
Output current  
limitation response  
uo  
Output Low freq.  
Ui = 230 V AC  
3
6
5
10  
7
14  
10 20  
40 80  
40 80  
20 40 mVpp  
1
voltage  
Io nom  
IEC/EN 61204 5  
BW = 20 MHz  
Switch. freq.  
15 30  
60 120  
25 50  
40 80  
35 70  
40 80  
50 100  
-
noise  
Total  
DUo U Static line regulation Ui min...Ui nom  
±10 ±30  
±12 ±50  
±15 ±60  
±15 ±60  
±15 ±60 mV  
Ui nom...Ui max  
1
Io nom  
DUo I Static load regulation Ui nom  
6
0
25  
13 50  
17 60  
30 80  
60 150  
Io nom...0 2  
DUo I c Static cross load  
Ui nom  
Io nom...0 3  
±15  
0
±20  
0
±30  
0
±130  
1
±40  
-
regulation 4  
uo d  
td  
Dynamic Voltage  
load  
Ui nom  
±220  
0.6  
±110  
0.6  
±150  
0.5  
±150  
deviation Io nom 1/  
Io nom  
3
2
3
regulation  
IEC/EN 61204  
Recovery  
time  
2
ms  
mV  
ms  
uo d c Dynamic Voltage  
Ui nom  
+10  
100  
+10  
75  
+10  
140  
+20  
200  
-
-
cross load deviation Io nom 1/  
3
Io nom  
regulation  
4
IEC/EN 61204  
td c  
Recovery  
time  
0.05  
0.5  
0.2  
0.3  
0.5  
0.7  
1
2
-
-
aUo  
Temperature  
coefficient  
DUo/DTC  
Ui min...Ui max  
0...Io nom  
±0.02  
±1.0  
±0.02  
±2.4  
±0.02  
±3.0  
±0.02  
±4.8  
±0.02  
±9.6  
%/K  
mV/K  
1 With multiple output modules, the same condition for each out-  
put applies.  
3 Condition for non-specified output, individually tested, other  
output(s) loaded with constant current Io nom  
See fig.: Dynamic load regulation.  
4 Multiple output modules.  
.
2 Condition for specified output. With multiple output modules,  
other output(s) loaded with constant current Io nom  
See fig.: Dynamic load regulation.  
.
5 See: Technical Information: Measuring and Testing.  
05022  
Uo1  
Uo1 nom  
Io nom  
IoL1  
IoL2,IoL3  
05010  
Uo  
1.0  
.95  
uod  
DUo I  
DUo I  
uod  
Io1  
td  
td  
Io2,Io3  
t
t
0.5  
I /I  
o
o nom  
1
0
Io  
Io nom  
10 µs  
10 µs  
0
0.5  
1.0  
1.2  
Fig. 4  
Fig. 5  
Dynamic load regulation uo d versus load change.  
Typical output voltage Uo1 versus output currents Io.  
Edition 5/5.2000  
6/24  
Cassette Style  
AC-DC Converters  
M Series  
Thermal Considerations  
Output Protection  
Each output is protected against overvoltages which could  
occur due to a failure of the internal control circuit. Voltage  
suppressor diodes (which under worst case condition may  
become a short circuit) provide the required protection. The  
suppressor diodes are not designed to withstand externally  
applied overvoltages. Overload at any of the outputs will  
cause a shut-down of all outputs. A red LED indicates the  
overload condition of the respective output.  
If a converter is located in free, quasi-stationary air (con-  
vection cooling) at the indicated maximum ambient tem-  
perature TA max (see table: Temperature specifications) and  
is operated at its nominal input voltage and output power,  
the temperature measured at the: Measuring point of case  
temperature TC (see: Mechanical Data) will approach the  
indicated value TC max after the warm-up phase. However,  
the relationship between TA and TC depends heavily on the  
conditions of operation and integration into a system. The  
thermal conditions are influenced by input voltage, output  
current, airflow and temperature of surrounding compo-  
Parallel and Series Connection  
Main outputs of equal nominal voltage can be connected in  
parallel. It is important to assure that the main output of a  
multiple output module is forced to supply a minimum cur-  
rent of 0.1 A to enable correct operation of its own auxiliary  
outputs.  
nents and surfaces. TA max is therefore, contrary to TC max  
,
an indicative value only.  
Caution: The installer must ensure that under all operat-  
ing conditions TC remains within the limits stated in the  
table: Temperature specifications.  
In parallel operation, one or more of the main outputs may  
operate continuously in current limitation which will cause  
an increase in case temperature. Consequently, a reduction  
of the max. ambient temperature by 10 K is recommended.  
Notes: Sufficient forced cooling or an additional heat sink  
allows TA to be higher than 71°C (e.g. 85°C) if TC max is not  
exceeded.  
Main or auxiliary outputs can be connected in series with  
any other output of the same or another module. In series  
connection, the maximum output current is limited by the  
lowest current limit. Output ripple and regulation values are  
added. Connection wiring should be kept as short as possi-  
ble.  
For -7 or -9 units at an ambient temperature TA of 85°C with  
only convection cooling, the maximum permissible current  
for each output is approx. 50% of its nominal value as per  
figure.  
Io/Io nom  
If output terminals are connected together in order to estab-  
lish multi-voltage configurations, e.g. +5.1 V, ±12 V etc. the  
common ground connecting point should be as close as  
possible to the connector of the converter to avoid exces-  
sive output ripple voltages.  
Forced cooling  
1.0  
0.9  
0.8  
0.7  
Convection cooling  
Auxiliary outputs should never be connected in parallel!  
0.6  
TC max  
0.5  
Output Current Allocation for Special Types  
0.4  
0.3  
0.2  
0.1  
Output currents differing from those given for standard  
types (as per: Type Survey and Key Data) can be provided.  
A maximum output power of 50 W should be considered, if  
an ambient temperature range of 25...71°C is required.  
The maximum permissible output currents are indicated in  
the table below. If (upon customer's request) output volta-  
ges are different from standard values, the relevant output  
currents have to be adapted accordingly.  
0
T [°C]  
A
T
50  
60  
70  
80  
90  
100  
A min  
Fig. 6  
Output current derating versus temperature for -7 and -9  
units.  
With reduced maximum ambient temperature or with forced  
cooling, the total output power may exceed 50 W. Custom-  
ized configurations always need to be checked by a feasi-  
bility study first. Please ask Power-One's sales engineers  
for a proposal appropriate to your specific needs. See also:  
Commercial Information: Inquiry Form for Customized  
Power Supply.  
Thermal Protection  
A temperature sensor generates an internal inhibit signal  
which disables the outputs if the case temperature exceeds  
TC max. The outputs are automatically re-enabled if the tem-  
perature drops below this limit.  
Edition 5/5.2000  
7/24  
Cassette Style  
AC-DC Converters  
M Series  
Table 6: Current allocation with special types  
Output voltage  
all types  
Uo1/2/3 nom [V]  
Output 1  
all types  
Io1 max [A]  
Output 2  
LM/LMZ 2000  
Io2 max [A]  
Output 2  
LM/LMZ 3000  
Io2 max [A]  
Output 3  
LM/LMZ 3000  
Io3 max [A]  
Temperature  
TA [°C]  
TC [°C]  
5.1  
12  
15  
24  
8.0  
4.0  
3.4  
2.0  
4.0  
2.0  
1.7  
1.0  
1.8 (2.5 1)  
1.5  
1.5  
1.2  
1.0  
0.5  
25...71  
25...95  
1.2  
0.7  
2
5.1  
12  
15  
24  
10.0  
5.0  
4.0  
4.5  
2.5  
2.0  
1.3  
2.1 (2.8 1)  
1.7  
1.8  
1.5  
1.3  
0.7  
25...60  
25...50  
25...90  
25...85  
1.5  
0.9  
2.5  
5.1  
12  
15  
24  
11.0  
6.0  
4.6  
5.0  
3.0  
2.3  
1.5  
2.4 (3.0 1)  
2.0  
2.0  
1.7  
1.5  
0.8  
1.7  
1.0  
3.0  
1 Special high current components required  
2 Ui min has to be increased  
Hold-up Time and Output Response  
An output voltage overshoot will not occur when the module  
is turned on or off.  
When the input voltage is switched off, the output voltage  
will remain high for a certain hold-up time th before the out-  
put voltage falls below 0.95 Uo nom  
.
th [ms]  
The behavior of the outputs is similar with either the input  
voltage applied or the inhibit switched low.  
05127  
05025  
Output  
Uo nom  
100.00  
0.95Uo nom  
0.1  
0
t
tr  
tf  
th  
Ui  
10.00  
1
0
t
t
Inhibit  
1
U i DC  
_____  
1.00  
0
Ui min DC  
1
2
3
4
5
Fig. 7  
Fig. 8  
Typical hold-up time th versus relative input voltage at Io nom  
Output response as a function of input voltage (on/off  
switching) or inhibit control  
Table 7: Output response time tr, values not applicable for modules equipped with option E  
Type of Converter  
tr at Po = 0 and tf at Po = Po nom  
tr and tf at Po = 3/  
4
Po nom  
tr at Po = Po nom  
Unit  
ms  
typ  
max  
typ  
max  
typ  
max  
LM/LMZ 1001-7R  
LM/LMZ 1301-7R  
LM/LMZ 1501-7R  
LM/LMZ 1601-7R  
LM/LMZ 1901-7R  
5
10  
5
10  
20  
10  
5
15  
10  
10  
30  
20  
10  
20  
20  
40  
30  
60  
15  
65  
30  
130  
25  
100  
50  
40  
80  
200  
165  
330  
LM/LMZ 2320-7  
LM/LMZ 2540-7  
20  
15  
40  
30  
30  
20  
60  
40  
50  
35  
100  
70  
LM/LMZ 3020-7  
LM/LMZ 3040-7  
55  
40  
110  
80  
85  
60  
170  
120  
145  
100  
290  
200  
Conditions: R input not used. For multiple output modules the figures indicated in the table above relate to the output which  
reacts slowest. All outputs are resistively loaded. Variation of the input voltage within Ui min...Ui max does not influence the  
values considerably.  
Edition 5/5.2000  
8/24  
Cassette Style  
AC-DC Converters  
M Series  
Auxiliary Functions  
i Inhibit for Remote On and Off  
Note: With open i input: Output is disabled (Uo = off).  
For output response refer to Hold-up Time and Output Re-  
sponse.  
The outputs of the module may be enabled or disabled by  
means of a logic signal (TTL, CMOS, etc.) applied between  
the inhibit input i and the negative pin of output 1 (Vo1). In  
systems with several units, this feature can be used, for ex-  
ample, to control the activation sequence of the converters.  
If the inhibit function is not required, connect the inhibit pin 2  
to pin 23 to enable the outputs (active low logic, fail safe).  
Iinh [mA]  
U
inh = 2.4 V  
U
inh = 0.8 V  
2.0  
1.6  
1.2  
06031  
0.8  
0.4  
Vo+  
i
Vi+  
Uo = on  
Uo = off  
Iinh  
Uinh  
0
0.4  
0.8  
Vo–  
Vi–  
Uinh [V]  
50  
Fig. 10  
Typical inhibit current Iinh versus inhibit voltage Uinh  
30  
10  
0
10  
30  
50  
Fig. 9  
Definition of inhibit voltage and current  
Table 8: Inhibit data  
Characteristics  
Conditions  
min  
50  
2.4  
typ  
max  
0.8  
Unit  
Uinh Inhibit input voltage to keep  
output voltage  
Uo = on  
Uo = off  
Ui min...Ui max  
TC min...TC max  
V DC  
50  
I inh  
Inhibit current  
Uinh = 0  
60  
100  
220  
µA  
Vo1+  
06088  
R-Control for Output Voltage Adjustment  
Uref  
4000 Ω  
R2  
R1  
Notes: With open R input, Uo Uo nom. R excludes option P.  
As a standard feature, single output modules offer an  
adjustable output voltage identified by letter R in the type  
designation.  
+
R
G
The output voltage Uo1 can either be adjusted with an exter-  
nal voltage (Uext) or with an external resistor (R1 or R2). The  
adjustment range is approximative 0110% of Uo nom. For  
output voltages Uo > Uo nom, the minimum input voltage ac-  
cording to: Electrical Input Data increases proportionally to  
Fig. 12  
Voltage adjustment with external resistor R1 or R2  
b) Uo 0...100% Uo nom, using R1 between R (14) and  
Uo/Uo nom  
.
G (17):  
Vo1+  
06087  
R
Uo Uo nom • –––––1–––––  
R1 + 4000 Ω  
4000 Uo  
R1 ––––––––––  
Uo nom - Uo  
Uref  
4000 Ω  
R
+
+
c) Uo Uo nom...Uo max, using R2 between R (14) and  
Uext  
Vo1+ (20):  
G
Uo max = Uo nom + 10%  
Fig. 11  
4000 Uo (Uo nom 2.5 V)  
R2 ––––––––––––––––––––––––  
Voltage adjustment with external voltage Uext  
2.5 V (Uo Uo nom  
)
U
2.5 V R2  
Uo ––––––––––onom–––––––––––––––––––  
a) Uo 0...110% Uo nom, using Uext between R (14) and  
G (17):  
2.5 V (R2 + 4000 ) Uo nom 4000 Ω  
U
ext 2.5 V • ––o––  
Uo nom  
Uext  
Uo Uo nom • –––––  
2.5 V  
U
Caution: To prevent damage, R2 should never be less  
than 47 k.  
Caution: To prevent damage, Uext should not exceed  
8 V, nor be negative.  
Note: R inputs of n units with paralleled outputs may be  
paralleled, too, but if only one external resistor is to be  
used, its value should be R1/n, or R2/n respectively.  
Edition 5/5.2000  
9/24  
Cassette Style  
AC-DC Converters  
M Series  
Table 9a: R1 for Uo < Uo nom (conditions: Ui nom, Io nom, rounded up to resistor values E 96, R2 = )  
Uo nom = 5.1 V  
Uo nom = 12 V  
Uo nom = 15 V  
Uo nom = 24 V  
Uo nom = 48 V  
Uo [V]  
R1 [k]  
Uo [V]  
R1 [k]  
Uo [V]  
R1 [k]  
Uo [V]  
R1 [k]  
Uo [V]  
R1 [k]  
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
3.5  
4.0  
4.5  
5.0  
0.432  
0.976  
1.65  
2.61  
3.83  
5.76  
8.66  
14.7  
30.1  
2.0  
3.0  
4.0  
5.0  
6.0  
7.0  
8.0  
9.0  
10.0  
11.0  
0.806  
1.33  
2.0  
2.87  
4.02  
5.62  
8.06  
12.1  
20.0  
44.2  
2.0  
4.0  
6.0  
8.0  
9.0  
10.0  
11.0  
12.0  
13.0  
14.0  
0.619  
1.47  
2.67  
4.53  
6.04  
8.06  
11.0  
16.2  
26.1  
56.2  
4.0  
6.0  
8.0  
10.0  
12.0  
14.0  
16.0  
18.0  
20.0  
22.0  
0.806  
1.33  
2.0  
2.87  
4.02  
5.62  
8.06  
12.1  
20.0  
44.2  
8.0  
12.0  
16.0  
20.0  
24.0  
28.0  
32.0  
36.0  
40.0  
44.0  
0.806  
1.33  
2.0  
2.87  
4.02  
5.62  
8.06  
12.1  
20.0  
44.2  
200.0  
Table 9b: R2 for Uo > Uo nom (conditions: Ui nom, Io nom, rounded up to resistor values E 96, R1 = )  
Uo nom = 5.1 V  
Uo [V] R2 [k]  
Uo nom = 12 V  
Uo nom = 15 V  
Uo nom = 24 V  
Uo nom = 48 V  
Uo [V]  
R2 [k]  
Uo [V]  
R2 [k]  
Uo [V]  
R2 [k]  
Uo [V]  
R2 [k]  
5.15  
5.20  
5.25  
5.30  
5.35  
5.40  
5.45  
5.50  
464  
215  
147  
110  
12.1  
12.2  
12.3  
12.4  
12.5  
12.6  
12.7  
12.8  
13.0  
13.2  
1780  
909  
619  
464  
383  
316  
274  
249  
200  
169  
15.2  
15.4  
15.6  
15.8  
16.0  
16.2  
16.4  
16.5  
1470  
750  
511  
383  
332  
274  
237  
226  
24.25  
24.50  
24.75  
25.00  
25.25  
25.50  
25.75  
26.00  
26.25  
26.40  
3160  
1620  
1100  
825  
715  
590  
511  
453  
402  
383  
48.5  
49.0  
49.5  
50.0  
50.5  
51.0  
51.5  
52.0  
52.5  
52.8  
6810  
3480  
2370  
1780  
1470  
1270  
1100  
953  
90.9  
78.7  
68.1  
61.9  
845  
806  
Display Status of LEDs  
06002  
Uo1 > 0.95...0.98Uo1 adj  
Fig. 13  
OK  
i
Io L  
LEDs "OK" and "i" status versus input voltage  
Conditions: Io Io nom, TC TC max, Uinh 0.8 V  
Ui uv = undervoltage lock-out, Ui ov = overvoltage lock-out  
Ui  
Ui uv Ui min  
Ui max Ui ov Ui abs  
Uo1 > 0.95...0.98Uo1 adj  
Uo1 < 0.95...0.98Uo1 adj  
OK  
Io L  
LED "OK" and "Io L"status versus output current  
Conditions: Ui min...Ui max, TC TC max, Uinh 0.8 V  
Io  
Io nom  
IoL  
i
i
LED "i"versus case temperature  
Conditions: Ui min...Ui max, Io Io nom, Uinh 0.8 V  
TC  
TC max  
Uinh threshold  
TPTC threshold  
LED "i"versus Uinh  
Conditions: Ui min...Ui max, Io Io nom, TC TC max  
Ui inh  
+0.8 V  
+2.4 V  
+50 V  
-50 V  
LED off  
LED Status undefined  
LED on  
Edition 5/5.2000  
10/24  
Cassette Style  
AC-DC Converters  
M Series  
Electromagnetic Compatibility (EMC)  
A suppressor diode or a metal oxide VDR (depending upon  
the type) together with an input fuse and an input filter form  
an effective protection against high input transient voltages  
which typically occur in most installations, but especially in  
battery driven mobile applications. The M series has been  
successfully tested to the following specifications:  
Electromagnetic Immunity  
Table 10: Immunity type tests  
Phenomenon  
Standard 1  
Level  
Coupling  
mode 2  
Value  
applied  
Waveform  
Source  
imped.  
Test  
procedure  
In  
Per-  
oper. form. 3  
1 MHz burst  
disturbance  
IEC  
60255-22-1  
III  
i/o, i/c, o/o, o/c  
+i/i, +o/o  
i/c, +i/i  
2500 Vp  
1000 Vp  
800 Vp  
400 damped  
1 MHz waves/s  
200 Ω  
2 s per  
coupling mode  
yes  
yes  
A
A
Voltage surge  
IEC 60571-1  
100 µs  
50 µs  
100 Ω  
1 pos. and 1 neg.  
voltage surge per  
coupling mode  
1500 Vp  
3000 Vp  
4000 Vp  
7000 Vp  
3.5 Ubatt  
1.5 Ubatt  
1.4 Ubatt  
960 Vp  
5 µs  
1 µs  
100 ns  
2/20/2 ms  
0.1/1/0.1 s  
Supply related  
surge  
RIA 12  
A 4  
B
+i/i  
0.2 Ω  
1 positive  
surge  
yes  
yes  
B
A
EN 50155  
1 Ω  
5 Ω  
Direct transient RIA 12  
EN 50155  
C
D
E
F
G
H
J
i/c, +i/i  
10/100 µs  
5/50 µs  
5 pos. and 5 neg.  
impulses  
A
1800 Vp  
3600 Vp  
4800 Vp  
8400 Vp  
(for EN 50155  
levels D, G,  
H and L only)  
0.5/5 µs  
0.1/1 µs  
0.05/0.1 µs  
5/50 µs  
100 Ω  
Indirect coupled  
transient  
o/c, +o/o, o/i 1800 Vp  
3600 Vp  
0.5/5 µs  
0.1/1 µs  
0.05/0.1 µs  
1/50 ns  
K
L
4800 Vp  
8400 Vp  
A 5  
A 6  
Electrostatic  
discharge  
(to case)  
IEC/EN  
61000-4-2  
4
contact discharge 8000 Vp  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
air discharge  
15000 Vp  
Electromagnetic IEC/EN  
x
antenna  
20 V/m  
AM 80%  
1 kHz  
n.a.  
261000 MHz  
yes  
yes  
A 5  
A
field  
61000-4-3  
Electromagnetic ENV 50204  
field,  
pulse modulated  
4
30 V/m  
50% duty cycle,  
200 Hz repetition  
frequency  
900 ±5 MHz  
Electrical fast  
transient/burst  
IEC/EN  
61000-4-4  
3
4
direct, i/c, +i/i  
2000 Vp bursts of 5/50 ns 50 Ω  
1 min positive  
1 min negative  
transients per  
coupling mode  
yes  
yes  
yes  
A 5  
B
2.5/5 kHz over  
15 ms; burst  
4000 Vp  
period: 300 ms  
Surge  
IEC/EN  
61000-4-5  
4
3
x
3
i/c  
+i/i  
4000 Vp  
2000 Vp  
2500 Vp  
1.2/50 µs  
12 Ω  
2 Ω  
5 pos. and 5 neg.  
surges per  
coupling mode  
A
i/c, +i/i  
10/700 µs  
40 Ω  
150 Ω  
Conducted  
disturbances  
IEC/EN  
61000-4-6  
i, o, signal wires  
10 Vrms  
(140 dBµV)  
AM 80%  
1 kHz  
0.15...80 MHz  
B
Voltage dips,  
short interrup-  
tions and voltage (table of the  
variations standard)  
IEC/EN  
61000-4-11  
40%  
0%  
+i/i  
230 92  
230 V AC  
2/1/2 s  
n.a.  
with LM units only  
A
230 0  
230 V AC  
B 7  
4 If tested with UBatt = 110 V, overvoltage lock-out can occur dur-  
ing the surge.  
1 Related and previous standards are referenced in: Technical In-  
formation: Standards.  
5 For converters with 3 output voltages, temporary deviation from  
specs possible.  
2 i = input, o = output, c = case.  
3 A = Normal operation, no deviation from specifications,  
B = Temporary deviation from specs possible.  
6 With class II equipment (LMZ) only met if case is earthed.  
7 No output voltage during approx. 1.6 s, self-recovering.  
Edition 5/5.2000  
11/24  
Cassette Style  
AC-DC Converters  
M Series  
Electromagnetic Emissions  
[dBµV/m]  
50  
Table 11: Emissions at Ui nom and Io nom  
(LM/LMZ at 230 V AC)  
07036  
A
Types  
Level  
40  
CISPR11/EN 55011  
CISPR22/EN 55022  
CISPR14/  
EN 55014  
B
30 MHz  
30 MHz  
30 MHz  
30  
LM 1000  
LM 2000  
LM 3000  
B
B
B
B
B
A
<limit  
<limit  
<limit  
20  
LMZ 1000  
LMZ 2000  
LMZ 3000  
B
-
A
A
-
A
<limit  
-
>limit  
10  
0
[MHz]  
[dBµV]  
90  
07007  
Fig. 15  
80  
70  
60  
50  
40  
30  
20  
10  
0
A
B
Typical radiated electromagnetic field strength (quais  
peak) according to CISPR 11/22 and EN 55011/22 and  
normalized to a distance of 10 m, measured at Ui nom and  
Io nom  
.
MHz  
Fig. 14  
Typical disturbance voltage (quasi peak) at the input accord-  
ing to CISPR 11/22 and EN 55011/22, measured at  
Ui nom and Io nom.  
Edition 5/5.2000  
12/24  
Cassette Style  
AC-DC Converters  
M Series  
Immunity to Environmental Conditions  
Table 12: Mechanical stress  
Test method  
Standard  
Test conditions  
Status  
Ca  
Ea  
Eb  
Fc  
Damp heat  
steady state  
IEC/DIN IEC 60068-2-3  
MIL-STD-810D section 507.2 Relative humidity:  
Duration:  
Temperature:  
40 ±2 °C  
%
56 days  
Unit not  
operating  
93 +2/-3  
Shock  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-27  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
100 gn = 981 m/s2  
6 ms  
18 (3 each direction)  
Unit  
operating  
Bump  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-29  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
40 gn = 392 m/s2  
6 ms  
6000 (1000 each direction)  
Unit  
operating  
Vibration  
(sinusoidal)  
IEC/EN/DIN EN 60068-2-6  
MIL-STD-810D section 514.3  
Acceleration amplitude:  
0.35 mm (10...60 Hz)  
5 gn = 49 m/s2 (60...2000 Hz) operating  
10...2000 Hz  
Unit  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Fda Random vibration IEC 60068-2-35  
Acceleration spectral density: 0.05 gn2/Hz  
Unit  
wide band  
Reproducibility  
high  
DIN 40046 part 23  
Frequency band:  
Acceleration magnitude:  
Test duration:  
20...500 Hz  
4.9 gn rms  
3 h (1 h each axis)  
operating  
Kb  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN/DIN IEC 60068-2-52  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30°C)  
Unit not  
operating  
2 h per cycle  
40°C, 93% rel. humidity  
22 h per cycle  
3
Table 13: Temperature specifications, valid for an air pressure of 800...1200 hPa (800...1200 mbar)  
Temperature  
Standard -7  
Option -9  
Characteristics  
Conditions  
Operational 2  
min  
max  
71  
min  
40  
40  
55  
max  
71  
Unit  
TA  
TC  
TS  
Ambient temperature 1  
Case temperature 3  
Storage temperature 1  
25  
25  
40  
°C  
95  
95  
Non operational  
100  
100  
1 MIL-STD-810D section 501.2 and 502.2.  
2 See: Thermal Considerations.  
3 Overtemperature lock-out at TC >95°C (PTC).  
Table 14: MTBF  
Values at specified  
case temperature  
Module types  
LM/LMZ 1000  
LM/LMZ 2000  
LM/LMZ 3000  
Ground benign  
Ground fixed  
Ground mobile  
Unit  
40°C  
40°C  
70°C  
50°C  
MTBF 1  
320'000  
255'000  
225'000  
130'000  
105'000  
80'000  
40'000  
32'000  
28'000  
35'000  
28'000  
25'000  
h
Device hours 2  
LM/LMZ 1000  
LM/LMZ 2000  
LM/LMZ 3000  
880'000  
720'000  
740'000  
1 Calculated in accordance with MIL-HDBK-217E (calculation according to edition F would show even better results)  
2 Statistical values, based on an average of 4300 working hours per year and in general field use, over 3 years  
Edition 5/5.2000  
13/24  
Cassette Style  
AC-DC Converters  
M Series  
Mechanical Data  
Dimensions in mm. Tolerances ±0.3 mm unless otherwise indicated.  
European  
Projection  
09012  
Mounting holes for retaining clips V  
Male connector H11 according to DIN 41 612  
(Gold plated contacts on customer's request)  
34  
100 ±0.6  
Front plate  
103  
M 3; depth = 4 mm  
(chassis mount)  
Main  
face  
Rear  
face  
Measuring point for  
case temperatureTC  
22  
Mounting plane of  
connector H11  
(11.6)  
88  
38.7  
111.2 ±0.8 (3U)  
Back plate  
94.5 ±0.1  
95 ±0.5  
22.30  
17.25  
12.17  
7.09  
0
OK (LED green)  
IoL (LED red)  
Inhibit i (LED red)  
Potentiometer (option D)  
or potentiometer (option V)  
Test sockets (option A)  
Potentiometer(s) (option P)  
Fig. 16  
Note: Long case, elongated by 60 mm for 220 mm rack  
AC-DC converter in case M02, weight 770 g (approx.).  
Case aluminium, black finish and self cooling.  
depth, is available on request.  
Edition 5/5.2000  
14/24  
Cassette Style  
AC-DC Converters  
M Series  
10015  
Safety and Installation Instructions  
Connector pin Allocation  
The connector pin allocation table defines the electrical  
potentials and the physical pin positions on the H11 con-  
nector. Pin no. 26, the protective earth pin present on all LM  
(class I equipment) AC-DC converters is leading, ensuring  
that it makes contact with the female connector first.  
32 29 26 23 20 17 14 11 8  
5
2
Fig. 17  
View of male H11 connector  
Table 15: H11 connector pin allocation  
Electrical Determination  
LM 1000  
Pin Ident  
LMZ 1000  
LM 2000  
Pin Ident  
LMZ 2000  
LM 3000  
Pin Ident  
LMZ 3000  
Pin  
Ident  
Pin  
Ident  
Pin  
Ident  
Inhibit control input  
Safe data or ACFAIL  
2
5
i
2
5
i
2
5
i
2
5
i
2
5
i
2
5
i
D or V  
D or V  
D or V  
D or V  
D or V  
D or V  
Output voltage (positive)  
Output voltage (negative)  
8
11  
Vo1+  
Vo1–  
8
11  
Vo1+  
Vo1–  
8
11  
8
11  
8
11  
Vo3+  
Vo3–  
8
11  
Vo3+  
Vo3–  
Control input + 1  
Control input –  
14  
17  
R
G
14  
17  
R
G
Output voltage (positive)  
Output voltage (negative)  
14  
17  
Vo2+  
Vo2–  
14  
17  
Vo2+  
Vo2–  
14  
17  
Vo2+  
Vo2–  
14  
17  
Vo2+  
Vo2–  
Output voltage (positive)  
Output voltage (negative)  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
Protective earthing 2  
26  
26  
26  
AC input voltage 3  
AC input voltage  
29  
32  
N
P
29  
32  
N
P
29  
32  
N
P
29  
32  
N
P
29  
32  
N
P
29  
32  
N
P
1 This function is not simultaneously available with option P  
2 Leading pin (pregrounding)  
3 In DC-DC operation pin 29 should be connected to the earth related potential of the input voltage  
Installation Instructions  
The M series AC-DC converters are components, intended  
Important: Whenever the inhibit function is not in use,  
pin no. 2 (i) should be connected to pin no. 23 (Vo1-) to  
enable the output(s).  
exclusively for inclusion within other equipment by an in-  
dustrial assembly operation or by professional installers. In-  
stallation must strictly follow the national safety regulations  
in compliance with the enclosure, mounting, creepage,  
clearance, casualty, markings and segregation require-  
ments of the end-use application. See also: Technical Infor-  
mation: Installation and Application.  
Do not open the modules, or guarantee will be invali-  
dated.  
Make sure that there is sufficient air flow available for con-  
vection cooling. This should be verified by measuring the  
case temperature when the unit is installed and operated in  
the end-use application. The maximum specified case tem-  
perature TC max shall not be exceeded. See also: Thermal  
Considerations.  
Connection to the system shall be made via the female con-  
nector H11 (see: Accessories). Other installation methods  
may not meet the safety requirements.  
LMAC-DC converters (class I equipment) are provided with  
pin no. 26 ( ), which is reliably connected with their case.  
For safety reasons it is essential to connect this pin with the  
protective earth of the supply system if required in: Safety  
of operator accessible output circuit.  
If the end-product is to be UL certified, the temperature of  
the main isolation transformer should be evaluated as part  
of the end-product investigation.  
Cleaning Agents  
The P input (pin no. 32) is internally fused. This fuse is de-  
signed to protect the unit in case of overcurrent and may not  
be able to satisfy all customer requirements. External fuses  
in the wiring to one or both input pins (no. 30 and/or no. 32)  
may therefore be necessary to ensure compliance with lo-  
cal requirements. See also: Input Fuse.  
In order to avoid possible damage, any penetration of liq-  
uids (e.g. cleaning fluids) is to be prevented, since the  
power supplies are not hermetically sealed.  
Edition 5/5.2000  
15/24  
Cassette Style  
AC-DC Converters  
M Series  
Standards and approvals  
Double or reinforced insulation between input and out-  
put, based on 250 V AC and 400 V DC  
Operational insulation between output(s) and case  
Operational insulation between the outputs  
LM AC-DC converters correspond to class I equipment,  
while LMZ types correspond to class II equipment. All types  
are UL recognized according to UL 1950, UL recognized for  
Canada to CAN/CSA C22.2 No. 950-95 and LGA approved  
to IEC/EN 60950 standards.  
The use in a pollution degree 2 environment  
Connecting the input to a primary or secondary circuit  
with a maximum transient rating of 2500 V (overvoltage  
category III based on a 110 V primary circuit, overvolt-  
age category II based on a 230 V primary circuit).  
The units have been evaluated for:  
Building in,  
Supplementary insulation between input and case,  
based on 250 V AC and 400 V DC (class I equipment)  
Double or reinforced insulation between input and case,  
based on 250 V AC and DC (class II equipment)  
The AC-DC converters are subject to manufacturing sur-  
veillance in accordance with the above mentioned UL,  
CSA, EN and with ISO 9001 standards.  
Isolation  
The electric strength test is performed as a factory test in  
accordance with IEC/EN 60950 and UL 1950 and should  
not be repeated in the field. Power-One will not honour any  
guarantee/warranty claims resulting from electric strength  
field tests.  
Important: Testing by applying AC voltages will result in  
high and dangerous leakage currents flowing through  
the Y-capacitors (see fig.: Block diagram).  
Table 16: Isolation  
Characteristic  
Input to  
case  
class I  
Input to  
case  
class II  
Input to  
output  
class I  
Input to Output to Output to Output to Unit  
output  
class II  
case  
case  
option H  
output  
Electric  
strength  
test voltage  
Required according to  
IEC/EN 60950  
1.5  
2.1  
2.8  
2.0  
3.0  
4.2  
5.6  
4.0  
3.0 1  
4.2 1  
5.6 1  
4.0 1  
3.0  
4.2  
5.6  
4.0  
0.5  
0.7  
1.4  
1.0  
0.5  
0.7  
2.8  
2.0  
-
kVrms  
-
kV DC  
Actual factory test 1 s  
0.3  
0.2  
AC test voltage equivalent  
to actual factory test  
kVrms  
Insulation resistance at 500 V DC  
>300  
>300  
>300  
>300  
>300  
>300  
>100 2  
MΩ  
1 In accordance with IEC/EN 60950 only subassemblies are tested in factory with this voltage.  
2 Tested at 300 V DC.  
For creepage distances and clearances refer to: Technical Information: Safety.  
Protection Degree  
Condition: Female connector fitted to the unit.  
IP 40: All units, except those with options P, A or K, and  
except those with option D or V with potentiometer.  
IP 30: All units fitted with options A or K, except those with  
option P, and except those with option D or V with  
potentiometer.  
IP 20: All units fitted with option P, or with option D or V  
with potentiometer.  
1500 Ω  
MI  
Leakage Currents in AC-DC operation  
500 Ω  
Leakage currents flow due to internal leakage capacitance  
and RFI suppression Y-capacitors. The current values are  
proportional to the mains voltage and nearly proportional to  
the mains frequency and are specified at an input voltage of  
264 V (50 Hz) where phase, neutral and protective earth  
are correctly connected as required for class I equipment.  
10 kΩ  
220 nF  
Under test conditions the leakage current flows through a  
measuring instrument (MI) as described in fig.: Measuring  
instrument for earth leakage current tests, which takes into  
account impedance and sensitivity of a person touching  
unearthed accessible parts. The current value is calculated  
by dividing the measured voltage by 500 . If inputs and/or  
outputs of M-units are connected in parallel, their individual  
leakage currents are added.  
22 nF  
V
Fig. 18  
Measuring instrument (MI) for earth leakage current tests  
according to IEC/EN 60950.  
Edition 5/5.2000  
16/24  
Cassette Style  
AC-DC Converters  
M Series  
10042  
10043  
P
N
P
Vo+  
LMZ 1000 Vo+  
P
N
P
N
LMZ 2000  
LMZ 3000  
N
Vo–  
Vo–  
LM 1000  
LM 2000  
LM 3000  
MI for  
earth  
leakage  
current  
connection  
to case  
MI for  
enclosure  
leakage  
current  
MI for  
output  
leakage  
current  
MI for  
output  
leakage  
current  
Fig. 19  
Fig. 20  
Test set-up for class I equipment.  
Test set-up for class II equipment.  
Table 17: Leakage currents  
Characteristic  
Class I  
Class II  
Unit  
LM 1000...3000  
LMZ 1000...3000  
Maximum earth  
leakage current  
Permissible according to IEC/EN 60950  
Specified value at 264 V, 50 Hz  
3.5  
1.4  
-
-
mA  
-
Maximum enclosure  
leakage current  
Permissible according to IEC/EN 60950  
Specified value at 264 V, 50 Hz  
0.25  
0.03  
0.25  
0.15  
-
Maximum output  
leakage current  
Permissible according to IEC/EN 60950  
Specified value at 264 V, 50 Hz  
0.25  
0.005  
Safety of operator accessible output circuit  
However, it is the sole responsibility of the installer to as-  
sure the compliance with the relevant and applicable safety  
regulations. More information is given in Technical Informa-  
tion: Safety.  
If the output circuit of an AC-DC converter is operator ac-  
cessible, it shall be an SELV circuit according to the IEC/EN  
60950 related safety standards.  
The following table shows a possible installation configura-  
tion, compliance with which causes the output circuit of an  
M series AC-DC converter to be an SELV circuit according  
to IEC/EN 60950 up to a configured output voltage (sum of  
nominal voltages if in series or +/configuration) of 36 V.  
If the M series AC-DC converters are used as DC-DC con-  
verters, please refer to the data sheet: DC-DC converters  
100 Watt M series.  
Table 18: Safety concept leading to an SELV output circuit  
Conditions  
AC-DC converter  
Installation  
Result  
Nominal supply  
voltage  
Converter Grade of insulation  
Measures to achieve the resulting  
Safety status of the AC-DC  
converter output circuit  
type  
between input and output safety status of the output circuit  
by the AC-DC converter  
Mains  
LM  
Double or reinforced  
Earthed case 1 and installation  
SELV circuit  
250 V AC  
according to the applicable standards  
LMZ  
Installation according to the applicable  
standards  
1 The earth connection has to be provided be thge installler according to the relevant safety standards, e.g. IEC/EN 60950.  
10021  
Fuse  
+
~
Mains  
AC-DC  
con-  
verter  
SELV  
Fuse  
~
Earth connection  
Fig. 21  
Schematic safety concept. Use fuses and earth connec-  
tion as per: Installation Instructions and table: Safety con-  
cept leading to an SELV output circuit.  
Edition 5/5.2000  
17/24  
Cassette Style  
AC-DC Converters  
M Series  
Description of Options  
Table 19: Survey of options  
Option  
9  
Function of option  
Extended operational ambient temperature range  
Test sockets at front panel for check of output voltage Uo internally measured at the connector terminals  
Characteristic  
TA = 40...71°C  
A
E
Electronic inrush current limitation circuitry  
Potentiometer for fine adjustment of output voltage  
Input fuse built-in inside case  
Active inrush current limitation for CM, EM, LM, CMZ, LMZ  
P 1  
F
Adjustment range ±5% of Uo nom, excludes R input  
Fuse not externally accessible  
H
Enhanced output to case electric strength test voltage 2000 V AC (standard: 1000 V AC)  
D 2  
V 2 3  
Input and/or output undervoltage monitoring circuitry  
Input and/or output undervoltage monitoring circuitry  
Safe data signal output (D0...D9)  
ACFAIL signal according to VME specifications (V0, V2, V3)  
1 Function R excludes option P and vice versa  
2 Option D excludes option V and vice versa  
3 Only available if main output voltage Uo1 = 5.1 V  
-9 Extended Temperature Range  
P Potentiometer  
Option -9 extends the operational ambient temperature  
range from 25...71°C (standard) to 40...71°C. The power  
supplies provide full nominal output power with convection  
cooling.  
Optionally built-in multi-turn potentiometers provide an out-  
put voltage adjustment range of minimum ±5% of Uo nom  
and are accessible through holes in the front cover. Com-  
pensation of voltage drop across connector and wiring be-  
comes easily achievable. For output voltages Uo > Uo nom  
the minimum input voltage according to: Electrical Input  
Data increases proportionally to Uo/Uo nom  
,
A Test Sockets  
.
Test sockets (pin Ø = 2 mm, distance d = 5.08 mm) are lo-  
cated at the front of the module. The output voltage is  
sensed at the connector pins inside the module.  
Note: Potentiometers are not recommended for mobile ap-  
plications.  
Table 20: Configuration of option A and option P  
Type of option  
LM/LMZ 1000  
LM/LMZ 2000  
LM/LMZ 3000  
Output 1  
Output 1  
Output 2  
Output 1  
Output 2  
Output 3  
Potentiometer 1  
Test sockets  
yes  
yes  
yes  
yes  
yes  
yes  
yes  
yes  
no  
no  
no  
no  
1 LM/LMZ 1000 types equipped with option P do not provide the R input simultaneously, pins 14 and 17 are not connected.  
F Fuse Not Accessible  
H Enhanced Electric Strenght Test  
The standard M units have a fuseholder containing a 5 × 20  
mm fuse which is externally accessible and to be found in  
the back plate near the connector. Some applications re-  
quire an inaccessible fuse. Option F provides a fuse moun-  
ted directly onto the main PCB inside the case.  
Electric strength test voltage output to case 2800 V DC  
(2000 V AC) instead of 1400 V DC (1000 V AC).  
The full self-protecting functions of the module do normally  
not lead to broken fuses, except if a power component in-  
side fails (switching transistor, freewheeling diode, etc). In  
such cases the defective unit has to be returned to Power-  
One for repair.  
Edition 5/5.2000  
18/24  
Cassette Style  
AC-DC Converters  
M Series  
E Electronic Inrush Current Limitation  
11040  
Ii [A]  
The standard versions include a passive inrush current limi-  
tation in the form of an NTC resistor.  
For applications which require an extended inrush current  
limitation, an active electronic circuit as shown in: Option E  
Block diagram has been developed. Typical inrush current  
waveforms of units equipped with this option are shown  
below.  
6
4
Capacitor Ci  
fully charged  
Normal operation  
(FET fully conducting)  
2
Caution  
In order to avoid overload of the series resistor RI the on/  
off switching cycle should be limited to 12 s if switched  
on/off continuously. There should not be more than 10  
start-up cycles within 20 s at a case temperature of  
25°C.  
0
-2  
-4  
-6  
If the modules are driven by an input voltage below  
100 VAC, the maximum case temperature should be de-  
rated by 10 K or the total output power should be derated  
by 20%. Units driven by DC input voltages do not need  
to be derated within the full specified input voltage  
range.  
t [ms]  
0
20  
tinr 40  
60  
80  
Fig. 22  
Typical inrush current waveform of a LM type at  
Availability:  
Ui = 230 V AC and Io nom  
.
Option E is available with a nominal output power of 51 W  
maximum.  
11018  
Table 21: Inrush current characteristics with option E  
Characteristic  
Ui = 230 VAC  
LM/LMZ  
Unit  
Control  
typ  
6
max  
FET  
Iinr p  
tinr  
Peak inrush current  
Inrush current duration  
10  
A
35  
50  
ms  
Rectifier  
(LM/LMZ types)  
RS  
Ci  
RI  
Fig. 23  
Option E block diagram  
Edition 5/5.2000  
19/24  
Cassette Style  
AC-DC Converters  
M Series  
D Undervoltage Monitor  
The input and/or output undervoltage monitoring circuit op-  
erates independently of the built-in input undervoltage lock-  
out circuit. A logic "low" (JFET output) or "high" signal (NPN  
output) is generated at pin 5 as soon as one of the moni-  
tored voltages drops below the preselected threshold level  
Ut. The return for this signal is Vo1(pin 23). The D output  
recovers when the monitored voltage(s) exceed(s) Ut+Uh.  
The threshold level Ut is either adjustable by a potentio-  
meter, accessible through a hole in the front cover, or is fac-  
tory adjusted to a fixed value specified by the customer.  
Option D exists in various versions D0...D9 as shown in the  
following table.  
Table 22: Undervoltage monitor functions  
Output type  
JFET NPN  
Monitoring  
Minimum adjustment range  
of threshold level Ut  
Typical hysteresis Uh for  
Ut min...Ut max [% of Ut]  
Ui  
Uo1  
Uti  
Uto  
Uhi  
Uho  
2.3...1  
D1  
D5  
no  
yes  
yes  
no  
yes  
no  
3.5 V...48 V 1  
1
1
D2  
D3  
D4  
D0  
D6  
D7  
D8  
D9  
Ui min...Ui max  
3.0...0.5  
3.0...0.5  
2
2
yes  
yes  
yes  
no  
Ui min...Ui max  
0.95...0.98 Uo1  
0.95...0.98 Uo1  
3.5 V...48 V 3  
"0"  
"0"  
no  
1.8...1  
3 4  
3 4  
yes  
yes  
Ui min...Ui max  
Ui min...Ui max  
2.2...0.4  
2.2...0.4  
2
yes  
0.95...0.98 Uo1  
"0"  
1 Threshold level adjustable by potentiometer (not recommended for mobile applications)  
2 Fixed value between 95% and 98% of Uo1 (tracking)  
3 Fixed value, resistor-adjusted according to customer's specifications ±2% at 25°C; individual type number is determined by Power-  
One  
4 Adjusted at Io nom  
11006  
JFET output (D0D4):  
Vo1+  
Connector pin D is internally connected via the drain-  
source path of a JFET (self-conducting type) to the nega-  
tive potential of output 1. UD 0.4 V (logic low) corresponds  
to a monitored voltage level (Ui and/or Uo1) < Ut. The cur-  
rent ID through the JFET should not exceed 2.5 mA. The  
JFET is protected by a 0.5 W Zener diode of 8.2 V against  
external overvoltages.  
R
p
I
D
D
U
D
Ui, Uo1 status  
Ui or Uo1 < Ut  
D output, UD  
Vo1–  
low, L, UD 0.4 V at ID = 2.5 mA  
high, H, ID 25 µA at UD = 5.25 V  
Fig. 24  
Ui and Uo1 > Ut + Uh  
Options D0...D4, JFET output  
11007  
NPN output (D5...D9):  
Vo1+  
Connector pin D is internally connected via the collector-  
emitter path of a NPN transistor to the negative potential of  
output 1. UD 0.4 V (logic low) corresponds to a monitored  
voltage level (Ui and/or Uo1) > Ut + Uh. The current ID  
through the open collector should not exceed 20 mA. The  
NPN output is not protected against external overvoltages.  
UD should not exceed 40 V.  
R
p
I
D
D
U
D
Ui, Uo1 status  
Ui or Uo1 < Ut  
D output, UD  
Vo1–  
high, H, ID 25 µA at UD = 40 V  
low, L, UD 0.4 V at ID = 20 mA  
Fig. 25  
Ui and Uo1 > Ut + Uh  
Options D5...D9, NPN output  
Edition 5/5.2000  
20/24  
Cassette Style  
AC-DC Converters  
M Series  
11021  
UD  
DUti  
Uhi  
Threshold tolerances and hysteresis:  
If Ui is monitored, the internal input voltage after the input  
filter and rectifier is measured. Consequently this voltage  
differs from the voltage at the connector pins by the voltage  
drop DUti across input filter and rectifier. The threshold level  
of the D0 and D9 options is factory adjusted at nominal out-  
put current Io nom and at TA = 25°C. The value of DUti de-  
pends upon the threshold level Ut, temperature and input  
current. The input current is a function of the input voltage  
and the output power.  
UD high  
P
P
P
P
P
P
UD low  
Ui  
Uti  
Fig. 26  
Definition of Uti, DUti and Uhi (JFET output)  
Input voltage monitoring  
NPN  
UD  
11008  
UD high  
3
3
3
3
UD low  
0
t
ID  
ID high  
ID low  
0
t
JFET UD  
UD high  
UD low  
0
t
1
4
4
4
th  
tlow min  
tlow min  
tlow min  
thigh min  
Uo1  
Uo1 nom  
1
th  
1
0.95  
t
t
0
Ui [V DC]  
Uti +Uhi  
Uti  
0
Input voltage failure  
Switch-on cycle  
Input voltage sag  
Switch-on cycle and subsequent  
input voltage failure  
Output voltage monitoring  
NPN UD  
2
UD high  
3
3
UD low  
0
t
t
ID  
ID high  
ID low  
0
UD  
JFET  
UD high  
UD low  
0
t
t
4
tlow min  
1 See "El. output data" for hold-up time.  
2 With output voltage monitoring the hold-up time th = 0  
3 The D signal remains high if the D output is connected to  
an external source.  
Uo1  
Uo1 nom  
Uto +Uho  
Uto  
4 tlow min = 40...200 ms, typically 80 ms  
0
Output voltage failure  
Fig. 27  
Relationship between Ui, Uo1, UD, ID and Uo1/Uo nom versus time.  
Edition 5/5.2000  
21/24  
Cassette Style  
AC-DC Converters  
M Series  
V ACFAIL signal (VME)  
If the input voltage is below the required level, an external  
hold-up capacitor (Ci ext) should be added. If the units are  
AC powered, an external input capacitor cannot be applied  
unless an additional rectifier is provided.  
Available for units with Uo1 = 5.1 V  
This option defines an undervoltage monitoring circuit for  
the input or the input and main output voltage equivalent to  
option D and generates the ACFAIL signal (V signal) which  
conforms to the VME standard.  
Formula for additional external input capacitor  
2 Po (th + 0.3 ms) 100  
Ci ext = ––––––––––––––––––––– – Ci min  
2
η (Uti 2 Ui min  
)
The low state level of the ACFAIL signal is specified at a  
sink current of IV = 48 mA to UV 0.6 V (open-collector out-  
put of a NPN transistor). The pull-up resistor feeding the  
open-collector output should be placed on the VME back-  
plane.  
whereas:  
Ci min = minimum internal input capacitance [mF], accord-  
ing to the table below  
Ci ext = external input capacitance [mF]  
Po = output power [W]  
After the ACFAIL signal has gone low, the VME standard  
requires a hold-up time th of at least 4 ms before the 5.1 V  
output drops to 4.875 V when the 5.1 V output is fully  
loaded. This hold-up time th is provided by the internal input  
capacitance. Consequently the working input voltage and  
the threshold level Ut should be adequately above the mini-  
mum input voltage Ui min of the converter so that enough  
energy is remaining in the input capacitance.  
η
= efficiency [%]  
th  
= hold-up time [ms]  
Ui min = minimum input voltage [V]  
Ut = threshold level [V]  
The threshold level Uti of option V2 and V3 is adjusted dur-  
ing manufacture to a value according to the table below.  
Formula for threshold level for desired value of th:  
Option V operates independently of the built-in input under-  
voltage lock-out circuit. A logic "low" signal is generated at  
pin 5 as soon as one of the monitored voltages drops below  
the preselected threshold level Ut. The return for this signal  
is Vo1(pin 23). The V output recovers when the monitored  
voltage(s) exceed(s) Ut + Uh. The threshold level Ut is either  
adjustable by a potentiometer, accessible through a hole in  
the front cover, or is factory adjusted to a determined cus-  
tomer specified value.  
2 Po (th + 0.3 ms) 100  
2
Uti  
=
––––––––––––––––––––– + Ui min  
Ci min η  
Table 23: Available internal input capacitance and factory  
potentiometer setting of Uti with resulting hold-up time  
Types  
Ci min  
Uti  
LM/LMZ  
0.14  
Unit  
mF  
Versions V0, V2 and V3 are available as shown below.  
120  
V DC  
ms  
th  
8.18  
Table 24: Undervoltage monitor functions  
V output  
(VME compatible)  
Monitoring  
Minimum adjustment range  
of threshold level Ut  
Typical hysteresis Uh [% of Ut]  
for Ut min...Ut max  
Ui  
Uo1  
Uti  
Uto  
Uhi  
Uho  
1
1
V2  
V3  
V0  
yes  
yes  
yes  
yes  
no  
yes  
no  
Ui min...Ui max  
Ui min...Ui max  
3.0...0.5  
3.0...0.5  
2.2...0.4  
2.2...0.4  
-
2
2
0.95...0.98 Uo1  
"0"  
-
3 4  
3 4  
Ui min...Ui max  
Ui min...Ui max  
-
yes  
0.95...0.98 Uo1  
"0"  
1
2
3
4
Threshold level adjustable by potentiometer (not recommended for mobile applications).  
Fixed value between 95% and 98% of Uo1 (tracking), output undervoltage monitoring is not a requirement of VME standard.  
Adjusted at Io nom  
Fixed value, resistor-adjusted (±2% at 25°C) acc. to customer's specifications; individual type number is determined by Power-One  
11009  
V output (V0, V2, V3):  
Vo1+  
Connector pin V is internally connected to the open collec-  
tor of a NPN transistor. The emitter is connected to the  
negative potential of output 1. UV 0.6 V (logic low) corre-  
sponds to a monitored voltage level (Ui and/or Uo1) < Ut.  
The current IV through the open collector should not exceed  
50 mA. The NPN output is not protected against external  
overvoltages. UV should not exceed 80 V.  
R
p
I
V
V
U
V
Ui, Uo1 status  
Ui or Uo1 < Ut  
V output, UV  
Vo1–  
low, L, UV 0.6 V at IV = 50 mA  
high, H, IV 25 µA at UV = 5.1 V  
Fig. 28  
Output configuration of options V0, V2 and V3  
Ui and Uo1 > Ut + Uh  
Edition 5/5.2000  
22/24  
Cassette Style  
AC-DC Converters  
M Series  
11023  
UV  
DUti  
Uhi  
Threshold tolerances and hysteresis:  
If Ui is monitored, the internal input voltage is measured af-  
ter the input filter and rectifier. Consequently this voltage  
differs from the voltage at the connector pins by the voltage  
drop DUti across input filter and rectifier. The threshold level  
of option V0 is factory adjusted at Io nom and TA = 25°C. The  
value of DUti depends upon the threshold level Uti , tem-  
perature and input current. The input current is a function of  
input voltage and output power.  
UV high  
P
P
P
P
P
P
UV low  
Ui  
Uti  
Fig. 29  
Definition of Uti, DUti and Uhi  
Input voltage monitoring  
2
2
2
tlow min  
tlow min  
tlow min  
V2  
UV high  
UV  
3
3
3
11010  
4
2
4
2
UV low  
0
t
tlow min  
tlow min  
V3  
UV high  
UV  
3
3
3
UV low  
0
t
1
1
th  
th  
Uo1  
5.1 V  
4.875 V  
2.0 V  
0
t
Ui [V DC]  
Uti + Uhi  
Uti  
t
0
Input voltage failure  
Switch-on cycle  
Input voltage sag  
Switch-on cycle and subsequent  
input voltage failure  
Output voltage monitoring  
V2 UV  
UV high  
4
4
UV low  
t
t
0
2
tlow min  
V3 UV  
UV high  
3
3
4
UV low  
0
Uo1  
5.1 V  
4.875 V  
2.0 V  
0
t
1 VME request: minimum 4 ms  
2 tlow min = 40...200 ms, typically 80 ms  
Ui  
3 UV level not defined at Uo1 < 2.0 V  
Uti + Uhi  
Uti  
4 The V signal drops simultaneously with the output voltage, if the  
pull-up resistor Rp is connected to Vo1+. The V signal remains  
high if Rp is connected to an external source.  
t
0
Output voltage failure  
Fig. 30  
Relationship between Ui, Uo1, UV, IV and Uo1/Uo nom versus time.  
Edition 5/5.2000  
23/24  
Cassette Style  
AC-DC Converters  
M Series  
Accessories  
A variety of electrical and mechanical accessories are  
available including:  
Front panels for 19" rack mounting, Schroff and Intermas  
systems.  
Mating H11 connectors with screw, solder, fast-on or  
press-fit terminals.  
Connector retention facilities.  
Code key system for connector coding.  
Flexible H11 PCB for mounting of the unit onto a PCB.  
Chassis mounting plates for mounting the 19" cassette to  
a chassis/wall where only frontal access is given.  
Universal mounting bracket for DIN-rail or chassis moun-  
ting.  
For more detailed information please refer to: Accessory  
Products.  
Front panels  
H11 female connector,  
Code key system  
Flexible H11 PCB  
Universal mounting bracket for DIN-rail mounting.  
Mounting plate,  
Connector retention clips  
Edition 5/5.2000  
24/24  

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