PSC5A10-7IPD1 [BEL]

DC-DC Regulated Power Supply Module, 1 Output, Hybrid;
PSC5A10-7IPD1
型号: PSC5A10-7IPD1
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, Hybrid

文件: 总13页 (文件大小:223K)
中文:  中文翻译
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PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
Input voltage up to 80 VDC  
Single output of 5.1 - 36 VDC  
No input to output isolation  
High efficiency up to 96%  
Wide input voltage range  
• Low input to output differential voltage  
Very good dynamic properties  
Input undervoltage lock-out  
External output voltage adjustment and inhibit  
Two temperature ranges  
32  
1.3"  
88  
3.5"  
151  
5.9"  
Continuous no-load and short-circuit proof  
No derating  
Safety according to IEC/EN 60950  
Summary  
Modules with input voltages up to 80 V are specially de-  
signed for secondary switched and battery driven applica-  
tions. The case design allows operation at nominal load up  
to 71°C without additional cooling.  
The PSC series of positive switching regulators is designed  
as power supply modules for electronic systems. Their ma-  
jor advantages include a high level of efficiency that re-  
mains virtually constant over the entire input voltage range,  
high reliability, low ripple and excellent dynamic response.  
Model Selection and Key Data  
Table 1: Type survey  
Output  
voltage  
Vo nom [V]  
Output  
current  
Io nom [A]  
Input  
voltage range  
Vi [V] 1  
Input  
voltage  
Vi nom [V]  
Efficiency 2  
Type  
designation  
Options  
Superseded  
old type  
(phased-out)  
h
min [%] htyp [%]  
5.1  
5.1  
12  
15  
24  
36  
12  
10  
8
7 - 40  
8 - 80  
20  
40  
40  
40  
50  
60  
82  
76  
88  
90  
93  
95  
83  
79  
89  
91  
94  
96  
PSC 5A12-7iR  
PSC 5A10-7iR  
PSC 128-7iR  
PSC 158-7iR  
PSC 248-7iR  
PSC 368-7iR  
-9, L, P, C, D  
PSR 512-7  
PSR 510-7  
PSR 128-7  
PSR 158-7  
PSR 248-7  
PSR 368-7  
15 - 80  
19 - 80  
29 - 80  
42 - 80  
8
8
8
1 See: Electrical Input Data: DVio min (min. differential voltage Vi Vo).  
2 Efficiency at Vi nom and Io nom  
.
Non standard input/output configurations or special custom adaptions are available on request.  
Table of Contents  
Page  
Page  
Summary.......................................................................... 1  
Model Selection and Key Data......................................... 1  
Part Number Description ................................................. 2  
Functional Description ..................................................... 2  
Electrical Input Data......................................................... 3  
Electrical Output Data ...................................................... 4  
Auxiliary Functions........................................................... 6  
Electromagnetic Compatibility (EMC) .............................. 7  
Immunity to Environmental Conditions ............................ 8  
Mechanical Data .............................................................. 9  
Safety and Installation Instructions ................................ 10  
Description of Options ................................................... 11  
Accessories ................................................................... 12  
EC-Declaration of Conformity ........................................ 13  
REV. MAY 12, 2004  
Page 1 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
Part Number Description  
PSC 12 8 -7 L i R P C D  
Positive switching regulator in case C03 .................... PSC  
Nominal output voltage in volt (5A for 5.1 V) ......... 5A - 36  
Nominal output current in ampere ............................ 8 - 12  
Operational ambient temperature range TA  
–25 to 71°C ......................................................... -7  
–40 to 71°C (option) ............................................ -9  
Input filter (option) ............................................................ L  
Inhibit input ....................................................................... i  
Control input for output voltage adjustment 1 .................. R  
Potentiometer 1 (option) ................................................... P  
Thyristor crowbar (option) ............................................... C  
Input/output voltage monitor (option) ......................... D/D1  
1 Feature R excludes option P and vice versa.  
Example: PSC 128-7LiPC = A positive switching regulator with a 12 V, 8 A output, ambient temperature range of  
–25 to 71°C, input filter, inhibit input, output adjust potentiometer and thyristor crowbar.  
Functional Description  
The switching regulators are designed using the buck con-  
verter topology. See also: Technical Information: Topolo-  
gies. The input is not electrically isolated from the output.  
During the on period of the switching transistor, current is  
transferred to the output and energy is stored in the output  
choke in the form of flux. During the off period, this energy  
forces the current to continue flowing through the output, to  
the load and back through the freewheeling diode. Regula-  
tion is accomplished by varying the on to off duty ratio of the  
power switch.  
These regulators are ideal for a wide range of applications,  
where input to output isolation is not necessary, or where  
already provided by an external front end (e.g. a trans-  
former with rectifier). To optimise customer’s needs, addi-  
tional options and accessories are available.  
03018  
Io  
I i  
Vo+  
Vi+  
Fuse1  
D (option)  
i
Control circuit  
Vi  
Vo  
Option C  
R
G
Gi–  
Vt  
Vo  
Go–  
Option D  
Option P  
1 Fuse fitted for option  
Fig. 1  
Block diagram  
REV. MAY 12, 2004  
Page 2 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
Electrical Input Data  
General Conditions: TA = 25°C, unless TC is specified  
Table 2a: Input data  
Input  
PSC 5A12  
PSC 5A10  
PSC 128  
Characteristics  
Conditions  
min  
typ  
max  
40  
min  
8
typ  
max  
min  
15  
typ  
max  
80  
3
Unit  
Vi  
Operating input voltage  
Io = 0 - Io nom  
TC min - TC max  
7
80  
VDC  
1
DVio min Min. diff. voltage Vi Vo  
1.9  
2.9  
Vi o  
Undervoltage lock-out  
No load input current  
6.3  
7.3  
7.3  
Ii 0  
Io = 0, Vi min - Vi max  
45  
40  
35  
mA  
A
Iinr p  
tinr r  
tinr h  
Iinr p  
tinr r  
tinr h  
ui RFI  
Peak value of inrush current Vi nom  
150  
5
250  
5
250  
5
without option L  
Rise time  
µs  
Time to half-value  
40  
40  
40  
Peak value of inrush current Vi nom  
250  
25  
350  
25  
350  
25  
A
with option L  
Rise time  
µs  
Time to half-value  
125  
125  
125  
Input RFI level,EN 55011/22 Vi nom, Io nom  
B
B
B
0.15 - 30 MHz  
with option L 2  
Table 2b: Input data  
Input  
PSC 158  
PSC 248  
PSC 368  
Characteristics  
Conditions  
min  
19  
typ  
max  
80  
4
min  
29  
typ  
max  
80  
5
min  
42  
typ  
max  
80  
Unit  
Vi  
Operating input voltage  
Io = 0 - Io nom  
TC min - TC max  
VDC  
1
DVio min Min. diff. voltage Vi Vo  
6 1  
Vi o  
Undervoltage lock-out  
No load input current  
7.3  
12  
19  
Ii 0  
Io = 0, Vi min - Vi max  
35  
35  
40  
mA  
A
Iinr p  
tinr r  
tinr h  
Iinr p  
tinr r  
tinr h  
ui RFI  
Peak value of inrush current Vi nom  
250  
5
250  
5
250  
5
without option L  
Rise time  
µs  
Time to half-value  
40  
40  
40  
Peak value of inrush current Vi nom  
350  
25  
350  
25  
350  
25  
A
with option L  
Rise time  
µs  
Time to half-value  
125  
125  
125  
Input RFI level,EN 55011/22 Vi nom, Io nom  
B
B
B
0.15 - 30 MHz  
with option L 2  
1 The minimum differential voltage DVio min between input and output increases linearly by 0 to 1 V between TA = 46°C and 71°C  
(TC = 70°C and 95°C)  
2 With additional external input capacitor Ce = 120 µF/100 V (e.g. Nichicon PF series, or equivalent).  
04016  
External Input Circuitry  
Vo+  
Vi+  
Gi–  
The sum of the lengths of the supply lines to the source or  
to the nearest capacitor 100 µF (a + b) should not exceed  
5 m unless option L is fitted.This option is recommended in  
order to prevent power line oscillations and reduce super-  
imposed interference voltages. See also: Technical Infor-  
mation: Application Notes.  
+
a
b
Go–  
Fig. 2  
Switching regulator with long supply lines.  
REV. MAY 12, 2004  
Page 3 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
Electrical Output Data  
General Conditions:  
TA = 25°C, unless TC is specified  
– With R or option P, output voltage Vo = Vo nom at Io nom  
Table 3a: Output data  
Output  
PSC 5A12  
PSC 5A10  
PSC 128  
Characteristics  
Conditions  
Vi nom, Io nom  
min  
typ  
max  
5.13  
12.0  
15.6  
min  
5.07  
0
typ  
max  
min  
typ  
max  
12.07  
8.0  
Unit  
V
Vo  
Io  
Output voltage  
5.07  
0
5.13 11.93  
Output current 1  
Vi min - Vi max  
TC min - TC max  
10.0  
13.0  
0
A
IoL  
Output current limitation  
response  
12.0  
10.0  
8.0  
10.4  
uo  
Output  
voltage  
noise  
Switching freq. Vi nom, Io nom  
IEC/EN 61204 2  
25  
29  
30  
34  
25  
29  
30  
34  
50  
54  
90  
94  
mVpp  
mV  
Total  
BW = 20 MHz  
DVo U Static line regulation  
Vi min - Vi max, Io nom  
Vi nom, Io = 0 - Io nom  
30  
20  
45  
25  
30  
20  
45  
25  
50  
30  
75  
35  
DVo l  
uo d  
td  
Static load regulation  
Dynamic  
load  
regulation  
Voltage deviat. Vi nom  
130  
40  
130  
50  
130  
60  
1
Io nom /  
3
Io nom  
Recovery time  
µs  
IEC/EN 61204 2  
aUo  
Temperature coefficient  
DVo/DTC (TC min - TC max  
Vi min - Vi max  
Io = 0 - Io nom  
±1  
±1  
±2  
mV/K  
)
±0.02  
±0.02  
±0.02 %/K  
Table 3b: Output data  
Output  
PSC 158  
PSC 248  
PSC 368  
Characteristics  
Conditions  
Vi nom, Io nom  
min  
typ  
max  
min  
typ  
max  
min  
typ  
max  
36.22  
8.0  
Unit  
V
Vo  
Io  
Output voltage  
Output current 1  
14.91  
0
15.09 23.86  
24.14 35.78  
Vi min - Vi max  
TC min - TC max  
8.0  
0
8.0  
0
A
IoL  
Output current limitation  
response  
8.0  
10.4  
8.0  
10.4  
8.0  
10.4  
uo  
Output  
voltage  
noise  
Switching freq. Vi nom, Io nom  
50  
54  
90  
94  
55  
60  
150  
155  
80  
85  
190  
195  
mVpp  
mV  
IEC/EN 61204 2  
BW = 20 MHz  
Total  
DVo U Static line regulation  
Vi min - Vi max, Io nom  
Vi nom, Io = 0 - Io nom  
70  
30  
100  
45  
150  
120  
150  
80  
220  
160  
200  
125  
220  
100  
270  
160  
DVo l  
uo d  
td  
Static load regulation  
Dynamic  
load  
regulation  
Voltage deviat. Vi nom  
130  
60  
1
Io nom /  
3
Io nom  
Recovery time  
µs  
IEC/EN 61204 2  
aUo  
Temperature coefficient  
DVo/DTC (TC min - TC max  
Vi min - Vi max  
Io  
Io = 0 -  
nom  
±3  
±5  
±8  
mV/K  
)
±0.02  
±0.02  
±0.02 %/K  
1 See also: Thermal Considerations.  
2 See: Technical Information: Measuring and Testing.  
REV. MAY 12, 2004  
Page 4 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
05010  
Vo  
Parallel and Series Connection  
Vod  
DVo I  
DVo I  
Outputs of equal nominal voltages can be parallel-con-  
nected. However, the use of a single unit with higher output  
power, because of its power dissipation, is always a better  
solution.  
Vod  
td  
td  
t
t
In parallel-connected operation, one or several outputs may  
operate continuously at their current limit knee-point which  
will cause an increase of the heat generation. Conse-  
quently, the max. ambient temperature value should be re-  
duced by 10 K.  
I /I  
o
o nom  
1
0
Outputs can be series-connected with any other module. In  
series-connection the maximum output current is limited by  
the lowest current limitation. Electrically separated source  
voltages are needed for each module!  
10 µs  
10 µs  
Fig. 3  
Dynamic load regulation.  
Short Circuit Behaviour  
Thermal Considerations  
A constant current limitation circuit holds the output current  
almost constant whenever an overload or a short circuit is  
applied to the regulator's output. It acts self-protecting and  
recovers – in contrary to the fold back method – automati-  
cally after removal of the overload or short circuit condition.  
When a switching regulator is located in free, quasi-station-  
ary air (convection cooling) at a temperature TA = 71°C and  
is operated at its nominal output current Io nom, the case  
temperature TC will be about 95°C after the warm-up  
phase, measured at the Measuring point of case tempera-  
ture TC (see: Mechanical Data).  
Vo/Vo nom  
I
Under practical operating conditions, the ambient tempera-  
ture TA may exceed 71°C, provided additional measures  
(heat sink, fan, etc.) are taken to ensure that the case tem-  
perature TC does not exceed its maximum value of 95°C.  
05033  
1.2  
1.0  
0.8  
Io L  
Example: Sufficient forced cooling allows TA max = 85°C. A  
simple check of the case temperature TC (TC 95°C) at full  
load ensures correct operation of the system.  
Io/Io nom  
0.6  
0.4  
0.2  
Io/Io nom  
0
Fig. 5  
Overload, short-circuit behaviour Vo versus Io.  
0.2  
0.4  
0.6  
0.8  
1.0  
1.2  
1.4  
Forced cooling  
1.0  
0.9  
0.8  
Convection cooling  
0.7  
0.6  
TC max  
0.5  
0.4  
0.3  
0.2  
0.1  
0
T [˚C]  
A
T
50  
60  
70  
80  
90  
100  
A min  
Fig. 4  
Output current derating versus temperature  
Output Protection  
A voltage suppressor diode which in worst case conditions  
fails into a short circuit (or a thyristor crowbar, option C)  
protects the output against an internally generated over-  
voltage. Such an overvoltage could occur due to a failure of  
either the control circuit or the switching transistor.The out-  
put protection is not designed to withstand externally ap-  
plied overvoltages. The user should ensure that systems  
with Power-One power supplies, in the event of a failure, do  
not result in an unsafe condition (fail-safe).  
REV. MAY 12, 2004  
Page 5 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
Auxiliary Functions  
06009  
Vo+  
i
Vi+  
Iinh  
i Inhibit for Remote On and Off  
Note: With open i-input, output is enabled (Vo = on)  
Vinh  
The inhibit input allows the switching regulator output to be  
disabled via a control signal. In systems with several units,  
this feature can be used, for example, to control the activa-  
tion sequence of the regulators by a logic signal (TTL, C-  
MOS, etc.). An output voltage overshoot will not occur when  
switching on or off.  
Go–  
Gi–  
Fig. 7  
Definition of Iinh and Vinh  
06001  
Iinh [mA]  
Vo/Vo nom  
1
06034  
5
4
3
0.1  
0
t
tf  
tr  
V
V
Inhibit  
1
2
1
Vo on  
Vo off  
t
0
0
–50  
Fig. 8  
Vinh [V]  
–20  
–30  
–10  
0
–40  
10 20 30 40 50  
Output response as a function of inhibit signal  
Fig. 6  
Typical inhibit current Iinh versus inhibit voltage Vinh  
Table 4: Inhibit characteristics  
Characteristics  
Conditions  
min  
–50  
+2.4  
typ  
max  
+0.8  
+50  
Unit  
Vinh  
Inhibit input voltage to keep Vo = on  
Vi min - Vi max  
TC min - TC max  
VDC  
regulator output voltage -  
Vo = off  
t r  
Switch-on time after inhibit command  
Switch-off time after inhibit command  
Input current when inhibited  
Vi = Vi nom  
RL = Vo nom /Io nom  
5
ms  
t f  
10  
10  
Ii inh  
Vi = Vi nom  
mA  
R Control for Output Voltage Adjustment  
Note: With open R input, Vo Vo nom.R excludes option P.  
(For superseded PSR types Vo 1.08 • Vo nom  
a) Vo = 0 - 108% Vo nom, using Vext between R and G (Go–)  
Vo  
Vext  
Vext 2.5 V • –––––  
Vo Vo nom • –––––  
)
Vo nom  
2.5 V  
The output voltage Vo can either be adjusted with an exter-  
nal voltage (Vext) or with an external resistor (R1 or R2).The  
adjustment range is 0 - 108% of Vo nom.The minimum differ-  
ential voltage DVio min between input and output (see: Elec-  
trical Input Data) should be maintained. Undervoltage lock-  
out = Minimum input voltage.  
Caution: To prevent damage Vext should not exceed  
20 V, nor be negative and R2 should never be less than  
47 k.  
Vo+  
06036  
Vo+  
Vref  
06035  
R2  
Vref  
4000 Ω  
+
4000 Ω  
R
R
+
+
R1  
Vext  
G
G
Fig. 9  
Fig. 10  
Voltage adjustment with Vext between R and G (Go-)  
Voltage adjustment with external resistor R1 or R2  
REV. MAY 12, 2004  
Page 6 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
b) Vo = 0 - 100% Vo nom, using R1 between R and G (Go-):  
4000 Vo  
Vo nom R1  
R1 –––––––––––  
Vo –––––––––––  
Vo nom Vo  
R1 + 4000 Ω  
c) Vo = Vo nom - Vo max, using R2 between R and Vo+:  
Vo max = Vo nom + 8%  
4000 Vo • (Vo nom – 2.5 V)  
R2 ––––––––––––––––––––––––  
2.5 V • (Vo Vo nom  
)
Vo nom • 2.5 V R2  
Vo ––––––––––––––––––––––––––––––––  
2.5 V • (R2 + 4000 ) – Vo nom • 4000 Ω  
LED Output Voltage Indicator  
A yellow output indicator LED shines when the output volt-  
age is higher than approx. 3 V.  
Electromagnetic Compatibility (EMC)  
Electromagnetic Immunity  
General condition: Case not earthed.  
Table 5: Immunity type tests  
Phenomenon  
Standard 1  
Class  
Level  
Coupling  
mode 2  
Value  
applied  
Waveform  
Source  
Imped.  
Test  
procedure  
In  
Per-  
oper. form. 3  
1 MHz burst  
disturbance  
IEC  
60255-22-1  
III  
i/o, i/c, o/c  
+i/–i, +o/–o  
i/c, +i/–i  
2500 Vp  
1000 Vp  
800 Vp  
400 damped  
1 MHz waves/s  
200 Ω  
2 s per  
coupling mode  
yes  
yes  
A 5  
B
Voltage surge  
IEC 60571-1  
100 µs  
50 µs  
100 Ω  
1500 Vp  
1 pos. and 1 neg.  
voltage surge per  
coupling mode  
3000 Vp  
4000 Vp  
7000 Vp  
5 µs  
1 µs  
100 ns  
1/50 ns  
Electrostatic  
discharge  
IEC/EN  
61000-4-2  
3
2
contact discharge 6000 Vp  
to case  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
A 4  
A
Electromagnetic IEC/EN  
field  
antenna  
i/c, +i/–i  
3 V/m  
AM 80%  
1 kHz  
80 - 1000 MHz  
yes  
yes  
61000-4-3  
Electrical fast  
transients/burst 61000-4-4  
IEC/EN  
3
4
2000 Vp bursts of 5/50 ns 50 Ω  
60 s positive  
60 s negative  
bursts per  
A 4 5  
B 4 5  
5 kHz rep. rate  
transients with  
15 ms burst  
4000 Vp  
coupling mode  
duration and a  
300 ms period  
Surge  
IEC/EN  
61000-4-5  
3
3
i/c  
2000 Vp  
1000 Vp  
1.2/50 µs  
12 Ω  
2 Ω  
5 pos. and 5 neg.  
surges per  
coupling mode  
yes  
yes  
B 4 5  
+i/–i  
Conducted  
disturbances  
IEC/EN  
61000-4-6  
i, o, signal wires 140 dBµV  
AM 80%  
1 kHz  
150 Ω  
0.15 - 80 MHz  
A
(10 VAC)  
1 For related and previous standards see: Technical Information: Safety & EMC. 2 i = input, o = output, c = case.  
3 A = Normal operation, no deviation from specifications, B = Normal operation, temporary deviation from specs possible.  
4 Option L neccessary. 5 With option C, manual reset might be necessary.  
REV. MAY 12, 2004  
Page 7 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
[dBµV]  
90  
Electromagnetic Emission  
07018  
For emission levels refer to: Electrical Input Data.  
80  
EN 55022 A  
EN 55022 B  
70  
60  
50  
40  
30  
20  
10  
Fig. 11  
0
MHz  
Typical disturbance voltage (quasi-peak) at the input ac-  
cording to EN 55011/22 measured at Vi nom and Io nom  
.
Immunity to Environmental Conditions  
Table 6: Mechanical stress  
Test Method  
Standard  
Test Conditions  
Status  
Ca  
Ea  
Eb  
Fc  
Damp heat  
steady state  
IEC/DIN 60068-2-3  
MIL-STD-810D section 507.2 Relative humidity:  
Duration:  
Temperature:  
40 ±2 °C  
%
56 days  
Unit not  
operating  
93 +2/-3  
Shock  
(half-sinusoidal)  
IEC/EN/DIN 60068-2-27  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
100 gn = 981 m/s2  
6 ms  
18 (3 each direction)  
Unit  
operating  
Bump  
(half-sinusoidal)  
IEC/EN/DIN 60068-2-29  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
40 gn = 392 m/s2  
6 ms  
6000 (1000 each direction)  
Unit  
operating  
Vibration  
(sinusoidal)  
IEC/EN/DIN 60068-2-6  
MIL-STD-810D section 514.3  
Acceleration amplitude:  
0.35 mm (10 - 60 Hz)  
5 gn = 49 m/s2 (60 - 2000 Hz) operating  
10 - 2000 Hz  
Unit  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Fda Random vibration IEC 60068-2-35  
Acceleration spectral density: 0.05 g2/Hz  
Unit  
wide band  
Reproducibility  
high  
DIN 40046 part 23  
Frequency band:  
Acceleration magnitude:  
Test duration:  
20 - 500 Hz  
4.9 grms  
3 h (1 h each axis)  
operating  
Kb  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN/DIN 60068-2-52  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30°C)  
Unit not  
operating  
2 h per cycle  
40°C, 93% rel. humidity  
22 h per cycle  
3
Table 7: Temperature specifications, valid for air pressure of 800 - 1200 hPa (800 - 1200 mbar)  
Temperature  
Standard -7  
Option -9  
Characteristics  
Conditions  
Operational 1  
min  
max  
71  
min  
–40  
–40  
–55  
max  
71  
Unit  
°C  
TA  
TC  
TS  
Ambient temperature  
–25  
–25  
–40  
Case temperature  
95  
95  
Storage temperature  
Non operational  
100  
100  
1 See: Thermal Considerations  
Table 8: MTBF and device hours  
MTBF  
Ground Benign  
TC = 40°C  
Ground Fixed  
Ground Mobile  
TC = 50°C  
Device Hours 1  
MTBF acc. to MIL-HDBK-217F  
TC = 40°C  
143 000 h  
TC = 70°C  
81 000 h  
660 000  
68 000 h  
2 800 000 h  
1 Statistical values, based on an average of 4300 working hours per year and in general field use  
REV. MAY 12, 2004  
Page 8 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
Mechanical Data  
Dimensions in mm. Tolerances ±0.3 mm unless otherwise specified.  
European  
Projection  
09023  
Yellow LED output  
voltage indicator  
Potentiometer  
(option D)  
Potentiometer  
(option P)  
Ut  
Uo  
Gi–  
D
G
Go– Vo+  
Vi+  
Uo  
R
i
151 ±1  
Distance between M4 mounting screws  
144  
5 ±0.5  
Measuring point  
of case temperature TC  
Fig. 12  
Case C03, weight 440 g  
Aluminium, black finish and  
self cooling  
11.3  
18.5  
12.5 ±1  
40  
7.5  
(14)  
10 7.5 10  
7.5  
27.5 7.5  
Safety and Installation Instructions  
Installation Instruction  
Standards and Approvals  
Installation of the switching regulators must strictly follow  
the national safety regulations in compliance with the enclo-  
sure, mounting, creepage, clearance, casualty, markings  
and segregation requirements of the end-use application.  
All switching regulators are UL recognized according to UL  
1950, UL 1012 and EN 60950, UL recognized for Canada to  
CAN/CSA C22.2 No. 234-M90.  
The units have been evaluated for:  
• Building in,  
• Operational insulation from input to output and input/out-  
put to case,  
Check for hazardous voltages before altering any connec-  
tions. Connections can be made using fast-on or soldering  
technique.  
• The use in an overvoltage category II environment,  
• The use in a pollution degree 2 environment.  
The input and the output circuit are not separated, i.e. the  
negative path is internally interconnected!  
The switching regulators are subject to manufacturing sur-  
veillance in accordance with the above mentioned UL and  
CSA and with ISO 9001 standards.  
The units should be connected to a secondary circuit.  
Do not open the module.  
Ensure that a unit failure (e.g. by an internal short-circuit)  
does not result in a hazardous condition. See also: Safety  
of operator accessible output circuit.  
Isolation  
Electric strength test voltage between input interconnected  
with output against case: 750 VDC, 1 s.  
Cleaning Agents  
This test is performed in the factory as routine test in  
accordance with EN50116, IEC/EN 60950 and UL 1950  
and should not be repeated in the field. Power-One will not  
honour any guarantee claims resulting from electric  
strength field tests.  
In order to avoid possible damage, any penetration of  
cleaning fluids is to be prevented, since the power supplies  
are not hermetically sealed.  
Protection Degree  
The protection degree is IP 20.  
REV. MAY 12, 2004  
Page 9 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
Safety of Operator Accessible Output Circuit  
If the output circuit of a switching regulator is operator-ac-  
cessible, it shall be an SELV circuit according to IEC/EN  
60950 related safety standards  
However, it is the sole responsibility of the installer or user  
to assure the compliance with the relevant and applicable  
safety regulations.  
The following table shows some possible installation con-  
figurations, compliance with which causes the output circuit  
of the switching regulator to be an SELV circuit according to  
IEC/EN 60950 up to a nominal output voltage of 30 V, or  
48 V if option C is fitted.  
More information is given in: Technical Information: Safety  
& EMC.  
Table 9: Insulation concept leading to an SELV output circuit  
ConditionsFront end  
Switching regulator  
Result  
Supply  
voltage  
Minimum required grade Maximum Minimum required safety  
of isolation, to be provided DC output status of the front end  
Measures to achieve the  
specified safety status of the  
output circuit  
Safety status of  
the switching  
regulator output  
circuit  
by the AC-DC front end,  
voltage  
output circuit  
including mains supplied from the  
battery charger  
front end 1  
60 V  
Battery  
Double or Reinforced  
SELV circuit  
None  
SELV circuit  
supply,  
>60 V  
Earthed hazardous voltage Input fuse 3 non accessible  
secondary circuit  
Earthed SELV  
circuit  
considered  
as secon-  
dary circuit  
2
case 5  
Unearthed hazardous  
Input fuse 3 and unearthed,  
Unearthed SELV  
circuit  
voltage secondary circuit 5 non accessible case 5  
Hazardous voltage  
secondary circuit  
Input fuse 3 and earthed output Earthed SELV  
circuit 4 and non accessible  
case 5  
circuit  
Mains  
250 V AC  
Basic  
60 V  
Earthed SELV circuit 4  
ELV circuit  
None  
Input fuse 3 and earthed output  
circuit 4 and non accessible  
case 5  
>60 V  
Hazardous voltage  
secondary circuit  
Double or reinforced  
60 V  
SELV circuit  
None  
SELV circuit  
>60 V  
Double or reinforced insu- Input fuse 3 and unearthed  
lated unearthed hazardous and non accessible case 5  
voltage secondary circuit 5  
Unearthed SELV  
circuit  
1 The front end output voltage should match the specified input voltage range of the switching regulator.  
2 The conductor to the Gi– terminal of the switching regulator has to be connected to earth by the installer according to the relevant  
safety standard, e.g. IEC/EN 60950.  
3 The installer shall provide an approved fuse (slow blow type with the lowest current rating suitable for the application, max. 12.5 A) in  
a non-earthed input conductor directly at the input of the switching regulator. If Vo+ is earthed, insert the fuse in the Gi- line. For ULs  
purpose, the fuse needs to be UL-listed. If option C is fitted, a suitable fuse is already built-in in the Vi+ line.  
4 The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC/EN 60950.  
5 Has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maximum  
output voltage from the front end.  
REV. MAY 12, 2004  
Page 10 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
With option L, the maximum permissible additionally su-  
perimposed ripple ui of the input voltage (rectifier mode) at  
a specified input frequency f i has the following values:  
Description of Options  
-9 Extended Temperature Range  
Units with max input voltage 40 V:  
The operational ambient temperature range is extended to  
TA = –40 to 71°C. (TC = –40 to 95°C, TS = –55 to 100°C.)  
ui max = 12 Vpp at 100 Hz or Vpp = 1200 Hz/f i • 1V  
Units with max input voltage 80 V:  
P
Potentiometer  
ui max = 22 Vpp at 100 Hz or Vpp = 2200 Hz/f i • 1V  
Option P excludes R function.The output voltage Vo can be  
adjusted with a screwdriver in the range from 0.92 - 1.08 of  
C
Crowbar  
the nominal output voltage Vo nom  
.
This option is recommended to protect the load against  
power supply malfunction, but it is not designed to sink ex-  
ternal currents.  
However, the minimum differential voltage DVi o min between  
input and output voltages as specified in: Electrical Input  
Data should be maintained.  
A fixed-value monitoring circuit checks the output voltage  
Vo. When the trigger voltage Vo c is reached, the thyristor  
crowbar triggers and disables the output. It may be deacti-  
vated by removal of the input voltage. In case of a switching  
transistor defect, an internal fuse prevents excessive cur-  
rent.  
L
Input Filter  
Option L is recommended to reduce superimposed inter-  
ference voltages and to prevent oscillations, if input lines  
exceed approx. 5 m in total length. The fundamental wave  
(approx. 120 kHz) of the reduced interference voltage be-  
tween Vi+ and Gi– has, with an input line inductance of  
5 µH, a maximum magnitude of 4 mVAC. A reduction can  
be achieved by insertion of a capacitor across the input  
(e.g. plastic foil between Vi+ and Gi–).  
Note: As a central overvoltage protection device, the crow-  
bar is usually connected to the external load via distributed  
inductance of the lines. For this reason, the overvoltage at  
the load can temporarily exceed the trigger voltage Vo c. De-  
pending on the application, further decentralized over-  
voltage protection elements may have to be used addition-  
ally.  
The input impedance of the switching regulator at 120 kHz  
is about 3.5 .The harmonics are small in comparison with  
the fundamental wave. See also: Electrical Input Data: RFI.  
Table 10: Crowbar trigger levels  
Characteristics  
Conditions  
5.1 V  
12 V  
15 V  
24 V  
36 V  
Unit  
min max  
min max  
min max  
min max  
min max  
Vi min - Vi max  
Io = 0 - Io nom  
TC min - TC max  
Vo c Trigger voltage  
5.8  
6.8  
1.5  
13.5  
16  
16.5 19  
1.5  
27  
31  
40 45.5  
1.5  
V
ts  
Delay time  
1.5  
1.5  
µs  
D
Save Data Input Undervoltage Monitor  
11025  
Note: Output instead of input undervoltage monitor is  
10 kΩ  
available on request (Option D1).  
ID  
D
Vi +  
Terminal D and Go– are connected to a normally conduct-  
ing field effect transistor (JFET). The switching characteris-  
tics of the option D output are shown in fig. Definition of Vt  
and VH. A 0.5 W Zener diode provides protection against  
overvoltages.  
+5 V  
JFET  
8.2 V  
Go –  
Vt  
VD  
100 pF  
Gi –  
The voltage Vt can be externally adjusted with a trim poten-  
tiometer by means of a screwdriver.The hysteresis VH of Vt  
is <2%. Terminal D stays low for a minimum time tlow min, in  
order to prevent any oscillation. Vt can be set to a value  
between Vi min and Vi max. Please note that the JFET be-  
comes conductive when VD increases above 7 V approx.  
Fig. 13  
Test circuit with definition of voltage VD and current ID  
REV. MAY 12, 2004  
Page 11 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
11026  
VH  
VD  
VD high  
VD low  
Vi  
Vt  
Fig. 14  
Definition of Vt and VH  
Data  
Table 11: Option D data  
Characteristics  
Conditions  
PSC  
Unit  
min  
typ  
max  
0.8  
VD low  
VD high  
tlow min  
tD f  
Voltage - Terminal D at low impedance  
Voltage - Terminal D at high impedance  
Minimum duration VD low  
Vi < Vt, ID - 2.5 mA  
V
Vi > Vt + VH, ID > 25 µA  
4.75  
30  
1
ms  
µs  
Response time to VD low  
ID max  
Maximum current - Terminal D  
20  
mA  
Application examples:  
a) The signal VD can be utilized in battery powered systems to provide a warning in case of low batteries.  
b) In case of power failure, the signal can serve to initiate data save routines.  
Accessories  
A variety of electrical and mechanical accessories are  
available including:  
– PCB-tags and isolation pads for easy and safe PCB-  
mounting.  
– Ring core chockes for ripple and interference reduction.  
For more detailed information please refer to: Accessories  
on the Power-One homepage.  
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not authorized for use as critical components in life support  
systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the  
respective divisional president of Power-One, Inc.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change  
depending on the date manufactured. Specifications are subject to change without notice.  
REV. MAY 12, 2004  
Page 12 of 13  
PSC Series Extended Data Sheet  
Positive Switching Regulators (Industrial)  
EC Declaration of Conformity  
We  
Power-One AG  
Ackerstrasse 56 CH-8610 Uster  
declare under our sole responsibility that all PSx Series switching regulators carrying the  
CE-mark are in conformity with the provisions of the Low Voltage Directive (LVD) 73/23/  
EEC of the European Communities.  
Conformity with the directive is presumed by conformity wih the following harmonized  
standards:  
EN 61204: 1995 (= IEC 61204: 1993, modified)  
Low-voltage power supply devices, d.c. output - Perfomance characteristics  
and safety requirements  
EN 60950: 1992 + A1: 1993 + A2 (= IEC 950 second edition 1991 + A1: 1992 +  
A2: 1993)  
Safety of information technology equipment  
The installation instructions given in the corresponding data sheet describe correct installation  
leading to the presumption of conformity of the end product with the LVD. All PSx Series  
Switching Regulators are components, intended exclusively for inclusion within other  
equipment by an industrial assembly operation or by professional installers. They must not  
be operated as stand alone products.  
Hence conformity with the Electromagnetic Compatibility Directive 89/336/EEC (EMC  
Directive) needs not to be declared. Nevertheless, guidance is provided in most product  
application notes on how conformity of the end product with the indicated EMC standards  
under the responsibility of the installer can be achieved, from which conformity with the  
EMC directive can be presumed.  
Uster, 14 Oct. 2003  
Power-One AG  
Rolf Baldauf  
Johann Milavec  
Director Engineering  
Director Projects and IP  
REV. MAY 12, 2004  
Page 13 of 13  

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