QLS30ZA-N [BEL]

DC-DC Regulated Power Supply Module, 1 Output, Hybrid, QUARTER BRICK PACKAGE-8;
QLS30ZA-N
型号: QLS30ZA-N
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, Hybrid, QUARTER BRICK PACKAGE-8

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QLS30 DC-DC Series Data Sheet  
30A Quarter-Brick Converter  
Features  
RoHS lead solder exemption compliant  
Cost-effective single board design  
Low profile – 11 mm height  
Input/output isolation: 1500VDC, Basic insulation  
High efficiency  
Output back-drive protection  
Start-up into high capacitive load  
Low conducted and radiated EMI  
Output overcurrent protection  
Output overvoltage protection  
Overtemperature protection  
Remote sense  
Set point accuracy ±1%  
Remote on/off (primary referenced), positive or  
negative logic  
Applications  
Distributed power architectures  
Telecommunications equipment  
LAN/WAN  
Output voltage trim adjust, positive or negative  
UL1950 recognition, CSA 22.2 No. 950-95  
certification, TUV IEC950  
Data processing  
Description  
The QLS30 Series of single output DC-DC converters features single board, multi-layer construction and an SMT  
design that is highly reliable due to the low component count and minimal manufacturing touch time. The QLS30  
Series uses fewer components than any other equivalently rated single board converter. The converters can  
deliver a maximum of 30 amps with a typical efficiency of 85%. The QLS provides superior thermal performance,  
with minimal derating, and can deliver 22.8 amperes at 1.8 volt output in ambient conditions of 65°C and 200 LFM.  
This full-featured, low-profile converter offers input undervoltage lockout, plus overload, overvoltage, and  
overtemperature protection. Interface features include remote on/off, remote sense, and output voltage trim.  
Model Selection  
Model  
Input  
Voltage  
VDC  
Input  
Current, Max  
ADC  
Output  
Voltage  
Vout, VDC  
Output Rated  
Current  
I rated, ADC  
Output  
Ripple/Noise,  
mV p-p  
Typical  
Efficiency @  
I rated,  
%
QLS30ZB  
QLS30ZA  
QLS30ZY  
36-75  
36-75  
36-75  
1.5  
1.3  
1.1  
1.8  
1.5  
1.2  
30  
30  
30  
100  
100  
100  
86  
85  
84  
This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment  
should be followed.  
Model numbers highlighted in yellow or shaded are not recommended for new designs.  
MCD10053 Rev. 1.0  
Page 1 of 9  
www.power-one.com  
QLS30 DC-DC Series Data Sheet  
30A Quarter-Brick Converter  
Absolute Maximum Ratings  
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely effect long-term reliability,  
and cause permanent damage to the converter.  
Parameter  
Conditions/Description  
Continuous  
Min  
Max  
75  
Units  
VDC  
VDC  
°C  
Input voltage  
Transient, 100ms  
At 100% load  
100  
100  
125  
50  
Operating Temperature  
Storage Temperature  
ON/OFF Control Voltage  
-40  
-40  
°C  
Referenced to -Vin  
VDC  
Environmental and Mechanical Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Shock  
Conditions/Description  
Halfsine wave, 3 axes  
Min  
50  
1
Nom  
Max  
Units  
g
Sinusoidal Vibration  
Weight  
GR-63-Core, Section 5.A.2  
1.2/35  
Yes  
Oz/g  
kHrs  
Water Washing  
MTBF  
Standard process  
Per Bellcore TR-NWT-000332  
1,980  
Isolation Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Max  
Units  
Insulation Safety Rating  
Isolation Voltage  
Basic  
1500  
10  
VDC  
MOhm  
pF  
Isolation Resistance  
Isolation Capacitance  
1800  
Input Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Input Voltage  
Conditions/Description  
Continuous  
Min  
Nom  
48  
Max  
Units  
VDC  
VDC  
VDC  
ms  
36  
75  
Turn-On Input Voltage  
Turn-Off Input Voltage  
Turn-On Time  
Ramping Up  
33  
Ramping Down  
32  
5
To Output Regulation Band  
100% Resistive Load  
Full Load, 12µH source inductance  
10  
50  
Input Reflected Ripple Current  
Inrush Transient  
mA p-p  
A2s  
Vin=Vin.max  
0.1  
MCD10053 Rev. 1.0  
Page 2 of 9  
www.power-one.com  
QLS30 DC-DC Series Data Sheet  
30A Quarter-Brick Converter  
Output Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Max  
Units  
Output Voltage Setpoint Accuracy  
Vin=Vin.nom, Full Load  
-1  
1
%Vout  
Output Current*  
Line Regulation  
See selection chart for Irated  
Vin.min to Vin.max, Irated  
10  
100  
0.2  
0.2  
2
%Irated  
%Vout  
%Vout  
%Vout  
Load Regulation  
Vin=Vin.nom, 10% to 100%Irated  
Total output voltage regulation  
Over all input voltage, load, and  
temperature conditions  
-2  
Remote Sense Headroom  
Dynamic Regulation  
Peak Deviation  
0.5  
VDC  
50-75% load step change  
to 1% error band  
6
%Vout  
μs  
Settling Time  
500  
Admissible Load Capacitance  
Output Current Limit Threshold**  
Switching Frequency  
Overvoltage Protection,  
Non Latching  
Irated, Nom Vin  
20,000  
110  
μF  
Vout=0.97Vout.nom  
140  
140  
110  
%Irated  
kHz  
300  
Overall input voltage and  
load conditions  
120  
90  
%Vout  
Trim Range  
Irated, Vin=Vnom  
%Vout  
* At Iout<Iout.min, the output may contain low frequency component that exceeds ripple specifications.  
** Overcurrent protection is non-latching with auto recovery.  
MCD10053 Rev. 1.0  
Page 3 of 9  
www.power-one.com  
QLS30 DC-DC Series Data Sheet  
30A Quarter-Brick Converter  
Feature Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Max  
Units  
Shutdown (ON/OFF)  
Negative Logic  
Converter ON  
On/Off signal is low – converter is ON  
-1.0  
3.5  
1.8  
150  
5
VDC  
mADC  
VDC  
Source Current  
Converter OFF  
Open Circuit Voltage  
Positive Logic  
ON/OFF pin is connected to -Vin  
2.1  
ON/OFF pin is floating  
VDC  
On/Off signal is low –converter is OFF  
2.5  
2.0  
50  
5
Converter ON  
3.5  
VDC  
VDC  
VDC  
Open Circuit Voltage  
Converter OFF  
Source Current  
ON/OFF pin is floating  
1.8  
1
-1.0  
ON/OFF pin is connected to -Vin  
Average Board Temperature  
mADC  
°C  
Overtemperature  
Protection  
105  
Characteristic Curves  
90  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
85  
80  
75  
70  
65  
60  
55  
50  
36V  
48V  
75V  
36V  
48V  
75V  
0
3
6
9
12 15 18 21 24 27 30  
0
3
6
9
12 15 18 21 24 27 30  
Output current, A  
Output current, A  
Figure 2. QLS30ZA Efficiency vs. Output Load  
Figure 1. QLS30ZB Efficiency vs. Output Load  
MCD10053 Rev. 1.0  
Page 4 of 9  
www.power-one.com  
QLS30 DC-DC Series Data Sheet  
30A Quarter-Brick Converter  
1.6  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0.0  
0
10  
20  
30  
40  
50  
60  
70  
Input voltage, VDC  
Figure 6. QLS30ZY Input Characteristic  
Figure 3. QLS30ZY Efficiency vs. Output Load  
2.2  
2.0  
1.8  
1.6  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0.0  
0
10  
20  
30  
40  
50  
60  
70  
Input Voltage, VDC  
Figure 4. QLS30ZB Input Characteristic  
1.8  
1.6  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0.0  
0
10  
20  
30  
40  
50  
60  
70  
Input voltage, VDC  
Figure 5. QLS30ZA Input Characteristic  
MCD10053 Rev. 1.0  
Page 5 of 9  
www.power-one.com  
QLS30 DC-DC Series Data Sheet  
30A Quarter-Brick Converter  
Note: If the ON/OFF pin is not used, it can be left floating  
(positive logic), or connected to the -Vin pin (negative logic).  
Output Voltage Trim  
Typical Application  
The trim feature allows the user to adjust the output  
voltage from the nominal. This can be used to  
accommodate a different requirement or to do production  
margin testing. There are two variances available in the  
QLS30 Series.  
Figure 7 shows the recommended connections for the  
QLS30 Series converter.  
QLS30ZX  
Fuse  
+Vo  
+Vi  
Negative Trim (No suffix)  
+Sense  
The QLS30 negative trim units trim up with a resistor from  
the TRIM pin to the –Sense pin and trim down with a  
resistor from the TRIM pin to the +Sense pin, as shown in  
Fig.8.  
C1  
C2 C3  
Trim  
On/Off  
-Vi  
-Sense  
-Vo  
The negative trim schematic is shown in Figure 8.  
Figure 7. Typical Application of QLS30 Series  
The QLS30 Series converters do not require any external  
components for proper operation.  
However, if the  
distribution of the input voltage to the converter contains  
significant inductance, the capacitor C1 may be required to  
enhance performance of the converter. A minimum of a  
33μF electrolytic capacitor with the ESR<0.7Ω is  
recommended for the QLS30 Series.  
Refer to the “Inrush Current Control Application Note” on  
www.power-one.com for suggestions on how to limit the  
magnitude of the inrush current.  
For output decoupling we recommend using a 10μF  
tantalum and a 1μF ceramic capacitors connected directly  
across the output pins of the converter. Note that the  
capacitors do not substitute the filtering required by the  
load.  
Figure 8. QLS30 Series Negative Trim Schematic  
The general equation (1) for changing the output voltage  
on the negative trim modules is invariant, but the constants  
in the equation change due to different internal values.  
Shutdown Feature Description  
The ON/OFF pin in the QLS30 Series converters functions  
as a normal soft shutdown. It is referenced to the –Vin pin  
(see Figure 7). With positive logic, when the ON/OFF pin  
is pulled low, the output is turned off and the unit goes into  
a very low input power mode.  
AB×ΔV  
k  
(1)  
RTRIM  
=
,
ΔV  
where A and B are constants from the table below, and ΔV  
is the absolute value of the desired change in the output  
voltage in Volts.  
With negative logic, when the ON/OFF pin is pulled low,  
the unit is turned on. An open collector switch is  
recommended to control the voltage between the ON/OFF  
pin and the -Vin pin of the converter. The ON/OFF pin is  
pulled up internally, so no external voltage source is  
required. The user should avoid connecting a resistor  
between the ON/OFF pin and the +Vin pin.  
Model  
Trim Up  
Trim Down  
A
B
1
A
B
QLS30ZB  
QLS30ZA  
QLS30ZY  
0.57  
0.283  
0.5928  
0.2711  
0.065  
1.4676  
0.352  
3.96  
0.121  
3.01  
When the ON/OFF pin is used to achieve remote control,  
the user must take care to insure that the pin reference for  
the control is really the -Vin pin. The control signal must  
not be referenced ahead of EMI filtering, or remotely from  
the unit. Optically coupling the information and locating the  
optical coupler directly at the module will solve any of these  
problems.  
0.5686  
MCD10053 Rev. 1.0  
Page 6 of 9  
www.power-one.com  
QLS30 DC-DC Series Data Sheet  
30A Quarter-Brick Converter  
Industrial Standard Positive Trim (suffix –T)  
The -T option units trim up with a resistor from the TRIM  
pin to the +Sense pin and trim down with a resistor from  
the TRIM pin to the –Sense pin as shown in the Figure 9.  
Safety Considerations  
The QLS30 Series converters feature 1500 Volt DC  
isolation from input to output.  
The input-to-output  
resistance is greater than 10MOhm. These converters are  
provided with Basic insulation between input and output  
circuits according to all IEC60950 based standards.  
Nevertheless, if the system using the converter needs to  
receive safety agency approval, certain rules must be  
followed in the design of the system. In particular, all of  
the creepage and clearance requirements of the end-use  
safety requirements must be observed. These documents  
include UL60950, CSA60950-00 and EN60950, although  
other additional requirements may be needed for user’s  
specific applications.  
The QLS30 Series converters have no internal fuse. An  
external fuse must be provided to protect the system from  
catastrophic failure, as illustrated in Figure 7. The fuse  
with a rating of 4A or less is recommended. The user can  
select a lower rating fuse based upon the highest inrush  
transient at the maximum input voltage and the maximum  
input current of the converter at the minimum input voltage.  
Both input traces and the chassis ground trace (if  
applicable) must be capable of conducting a current of 1.5  
times the value of the fuse without opening. The fuse must  
not be placed in the grounded input line, if any.  
Figure 9. QLS30 Series Positive Trim Schematic  
The equations below determine the trim resistor value  
required to achieve a ΔV change in the output voltage.  
In order for the output of the QLS30 Series converter to be  
considered as SELV (Safety Extra Low Voltage) or TNV-1,  
according to all IEC60950 based standards, one of the  
following requirements must be met in the system design:  
Vout(100+ ΔV%) 100+ 2ΔV%  
R =5.11  
,kΩ  
UP  
1.225ΔV%  
ΔV%  
100  
RDOWN = 5.11  
2 , kΩ  
If the voltage source feeding the module is SELV or  
TNV-2, the output of the converter may be grounded  
or ungrounded.  
If the voltage source feeding the module is ELV, the  
output of the converter may be considered SELV only  
if the output is grounded per the requirements of the  
standard.  
If the voltage source feeding the module is a  
Hazardous Voltage Secondary Circuit, the voltage  
source feeding the module must be provided with at  
least Basic insulation between the source to the  
converter and any hazardous voltages. The entire  
system, including the QLS30 converter, must pass a  
dielectric withstand test for reinforced insulation.  
Design of this type of systems requires expert  
engineering and understanding of the overall safety  
requirements and should be performed by qualified  
personnel.  
ΔV %  
For QLS30ZY use the following equations.  
Vout(100+ ΔV%)  
1.225ΔV%  
R =5.11  
,KΩ  
UP  
100  
1
RDOWN = 5.11  
,KΩ  
2ΔV % 2  
where ΔV% is the output voltage change expressed in  
percents of the nominal output voltage, Vout.  
Notes:  
1. When the output voltage is trimmed up, the output power  
from the converter must not exceed its maximum rating. The  
power is determined by measuring the output voltage on the  
output pins, and multiplying it by the output current.  
Thermal Considerations  
The QLS30 Series converters are designed for both  
natural and forced convection cooling. The maximum  
allowable output current of the converters is determined by  
meeting the derating criteria of all electronic components  
used in the power supplies. An example of the derating  
criteria for the semiconductor junction temperature is not to  
exceed 120°C to provide reliable long-term operation of the  
converters.  
2. In order to avoid creating apparent load regulation  
degradation, it is important that the trim resistors are  
connected directly to the remote sense pins, and not to the  
load or to traces going to the load.  
3. The QLS30 Series converters will trim down further than the  
10% limit. In general, this is permissible. The user must  
confirm that the results are acceptable in the application.  
MCD10053 Rev. 1.0  
Page 7 of 9  
www.power-one.com  
QLS30 DC-DC Series Data Sheet  
30A Quarter-Brick Converter  
Please contact Power-One for more derating criteria for  
other components. The graphs in Figures 10-12 show the  
maximum output current of the QLS30 Series converters at  
different ambient temperatures under both natural and  
forced (longitudinal airflow direction, from pin 1 to pin 3)  
convection. As an example, from Figure 11, the QLS30ZA  
operating at 70°C can deliver up to 30A reliably with  
200LFM forced air.  
28  
01  
24  
20  
16  
12  
8
NC (25 - 35 LFM)  
100 LFM  
200 LFM  
300 LFM  
400 LFM  
4
35  
01  
0
30  
25  
40  
55  
70  
85  
25  
Ambient Temperature (Deg C)  
NC (25 - 35 LFM)  
20  
Figure 11. QLS30ZA (1.5V) Derating Curves  
100 LFM  
15  
200 LFM  
35  
30  
25  
20  
15  
10  
5
10  
01  
300 LFM  
5
400 LFM  
0
25  
40  
55  
70  
85  
Ambient Temperature (Deg C)  
NC (25 - 35 LFM)  
100 LFM  
200 LFM  
300 LFM  
400 LFM  
Figure 10. QLS30ZB (1.8V) Derating Curves  
0
25  
40  
55  
70  
85  
Ambient Temperature (Deg C)  
Figure 12. QLS30ZY (1.2V) Derating Curves  
MCD10053 Rev. 1.0  
Page 8 of 9  
www.power-one.com  
QLS30 DC-DC Series Data Sheet  
30A Quarter-Brick Converter  
Mechanical Drawing  
Pin  
Function  
1
-Vin  
2
3
4
5
6
7
On/Off  
+Vin  
-Vout  
-Sense  
Trim  
+Sense  
8
+Vout  
Tolerances:  
.xx + .020 (.5)  
.xxx + .010 (.25)  
+ 0.002 (.05)  
Pin Diameter  
Ordering Information  
Options  
Suffixes to add to part number  
Remote ON/OFF Positive- Standard, no suffix required  
Negative- Add “N” suffix  
Trim  
Negative- Standard, no suffix required  
Positive - Add “T” suffix  
Pin Length  
0.18”- Standard, no suffix required  
0.11”- Add “8” suffix  
0.15”- Add “9” suffix  
Notes  
1. Consult factory for the complete list of available options.  
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical  
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written  
consent of the respective divisional president of Power-One, Inc.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on  
the date manufactured. Specifications are subject to change without notice.  
MCD10053 Rev. 1.0  
Page 9 of 9  
www.power-one.com  

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