RDS06ZB-NM6 [BEL]

DC-DC Regulated Power Supply Module,;
RDS06ZB-NM6
型号: RDS06ZB-NM6
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module,

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RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Features  
RoHS lead free and lead-solder-exempt  
products are available  
Single board design  
Basic isolation  
Low profile SMT design  
Excellent co-planarity (within 0.1mm)  
Input-to-output isolation: 1500 VDC  
High current density  
Output overcurrent protection  
Operating temperature to 100 °C  
Applications  
Distributed power architectures  
Telecommunications equipment  
LAN/WAN applications  
Data processing  
Remote shutdown (primary referenced),  
negative logic option also available  
Output voltage trim adjust, positive or  
negative  
Industrial applications  
8.5mm height  
UL, CSA, and EN/IEC60950 (3rd ed.)  
approved  
Description  
The RDS Series of converters are low profile, single output, DC-DC converters intended for SMT placement and  
reflow soldering. The product provides onboard conversion of standard telecom and datacom input voltages to  
isolated low output voltages. Proprietary patented manufacturing processes with full process automation ensure  
optimal product quality. These are very high performance, cost effective converters with a very small PCB  
footprint.  
Model Selection  
Input  
Voltage,  
VDC  
Input  
Current,  
Max ADC  
Output  
Voltage,  
VDC  
Output Rated  
Current,  
ADC  
Output  
Ripple/Noise,  
mVp-p  
Typical  
Efficiency,  
%
Model  
RDS06ZB-M6  
RDS05ZE-M6  
RDS04ZG-M6  
36-75  
36-75  
36-75  
0.65  
0.65  
0.65  
1.8  
3.3  
5.0  
6.0  
5.0  
4.0  
75  
75  
50  
80  
83  
87  
Model numbers highlighted or shaded are not recommended for new designs.  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 1 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Absolute Maximum Ratings  
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long  
term reliability and cause permanent damage to the converter. Specifications apply over specified input voltage,  
output load and temperature range, unless otherwise noted.  
Parameter  
Input voltage (Vin)  
Transient Input Voltage (Vint)  
Operating CaseTemp. (Tc)  
Storage Temperature (Ts)  
ON/OFF Control Voltage (Vrc)  
Conditions/Description  
Continuous  
Min  
36  
Max  
75  
100  
100  
120  
5.5  
Units  
VDC  
VDC  
C  
C  
VDC  
Transient, 100 ms  
At 100% load  
-40  
-55  
-1.0  
Referenced to -Vin  
Environmental and Mechanical Specifications  
Specifications apply over specified input voltage, output load and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
IEC68-2-27  
Min  
Nom  
Max  
100  
Units  
g
Shock  
Sinusoidal Vibration  
Weight  
Water Washing  
MTBF  
IEC68-2-6  
10  
0.6/17  
g
oz/g  
N/A  
kHrs  
Standard process  
Per Bellcore TR-NWT-000332  
(100% load @25C, GB)  
Yes  
1,452  
Isolation Specifications  
Specifications apply over specified input voltage, output load and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Basic  
Max  
Units  
N/A  
VDC  
Insulation Safety Rating  
Isolation Voltage (Vps)  
Isolation Resistance (Rps)  
Isolation Capacitance (Cps)  
Vin = 36 – 75 VDC  
1,500  
10  
MOhm  
RDS06ZB  
RDS04ZG, RDS05ZE  
4,700  
2,200  
pF  
Input Specifications  
Specifications apply over specified input voltage, output load and temperature range, unless otherwise noted.  
Parameter  
Input Voltage (Vin)  
Conditions/Description  
Continuous  
Min  
36  
Nom  
48  
Max  
75  
Units  
VDC  
Input Current when Shutdown  
Vin.Nom, Remote Control  
activated  
3
10  
mADC  
Turn-On Input Voltage 36-75 Vin  
Turn-Off Input Voltage 36-75 Vin  
Turn-On Time  
Ramping Up, Io.Max  
Ramping Down, Io.Max  
To Output Regulation Band  
After Remote Control  
Rise Time  
32  
30  
34  
32  
600  
30  
5
36  
34  
VDC  
VDC  
ms  
ms  
ms  
Input Reflected Ripple Current  
Input Capacitance  
Vin.Max, Io.Max  
50  
1.4  
mAp-p  
F  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 2 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Output Specifications  
All specifications apply over input voltage, output load and temperature range, unless otherwise noted.  
RDS06ZB : 1.8V/6.0A  
Parameter  
Output Voltage  
Setpoint Accuracy  
Output Current  
Line Regulation  
Conditions/Description  
Vin.Nom, Io = 3.0 A, 25 C  
Min  
1.78  
Nom  
1.8  
Max  
1.82  
Units  
VDC  
Vo  
Io  
Vin.Min to Vin.Max  
Vin.Min to Vin.Max, 50%  
Io.Max  
0
6.0  
36  
ADC  
mV  
Load Regulation  
Dynamic Regulation  
Peak Deviation  
Settling Time  
Output Voltage Ripple  
Vin.Nom, Io.Min to Io.Max  
50-100% Io.Max load step  
change.  
36  
mV  
150  
500  
100  
± mV  
s  
mVp-p  
to 1% error band  
Vin.Min to Vin.Max, Io.Min to  
Io Max, 20 MHz Bandwidth  
Io.Max, Vin.Nom  
75  
Admissible Load  
Capacitance  
Output Current Limit  
Threshold  
2,200  
200  
F  
Vout 0.90 Vo.Nom  
120  
%Io.Max  
Switching Frequency  
Temperature  
Coefficient  
Vin.Nom, Io.Max  
400  
kHz  
%Vo/C  
0.02  
1.98  
Trim Range  
Io.Min to Io.Max, Vin.Min to  
Vin.Max  
1.62  
VDC  
RDS06ZB Typical Characteristic Curves  
Efficiency  
90%  
Vout (V)  
Output Voltage vs Load  
Efficiency vs Load  
2.0  
1.8  
1.6  
1.4  
1.2  
80%  
70%  
60%  
50%  
1.0  
Vin Min  
40%  
Vin Min  
Vin Nom  
Vin Max  
0.8  
Vin Nom  
30%  
0.6  
Vin Max  
20%  
0.4  
0.2  
0.0  
10%  
0%  
Iout (A)  
Iout (A)  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 3 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Output Specifications  
All specifications apply over input voltage, output load, and temperature range, unless otherwise noted.  
RDS05ZE : 3.3V/5A  
Parameter  
Output Voltage  
Setpoint Accuracy  
Output Current  
Line Regulation  
Conditions/Description  
Vin.Nom, Io = 3.0 A, 25 C  
Min  
3.26  
Nom  
3.3  
Max  
3.34  
Units  
VDC  
Vo  
Io  
Vin.Min to Vin.Max  
Vin.Min to Vin.Max, 50%  
Io.Max  
0
5.0  
65  
ADC  
mV  
Load Regulation  
Dynamic Regulation  
Peak Deviation  
Settling Time  
Output Voltage Ripple  
Vin.Nom, Io.Min to Io.Max  
50-100% Io.Max load step  
change.  
65  
mV  
150  
500  
100  
± mV  
s  
mVp-p  
to 1% error band  
Vin.Min to Vin.Max, Io.Min to  
Io Max, 20 MHz Bandwidth  
Io.Max, Vin.Nom  
75  
Admissible Load  
Capacitance  
Output Current Limit  
Threshold  
2,200  
200  
F  
Vout 0.90 Vo.Nom  
120  
%Io.Max  
Switching Frequency  
Temperature  
Coefficient  
Vin.Nom, Io.Max  
400  
kHz  
%Vo/C  
0.02  
3.63  
Trim Range  
Io.Min to Io.Max, Vin.Min to  
Vin.Max  
2.97  
VDC  
RDS05ZE Typical Characteristic Curves  
Vout (V)  
Efficiency  
(%)  
Output Voltage vs Load  
Efficiency vs Load  
3.5  
3.0  
2.5  
2.0  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
Vin Min  
Vin Nom  
Vin Max  
Vin Min  
1.5  
Vin Nom  
Vin Max  
1.0  
0.5  
0.0  
Iout (A)  
Iout (A)  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 4 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Output Specifications  
All specifications apply over input voltage, output load, and temperature range, unless otherwise noted.  
RDS04ZG : 5.0V/4.0A  
Parameter  
Output Voltage  
Setpoint Accuracy  
Output Current  
Line Regulation  
Conditions/Description  
Vin.Nom, Io = 2.0 A, 25 C  
Min  
4.94  
Nom  
5.0  
Max  
5.06  
Units  
VDC  
Vo  
Io  
Vin.Min to Vin.Max  
Vin.Min to Vin.Max, 50%  
Io.Max  
0
4.0  
120  
ADC  
mV  
Load Regulation  
Dynamic Regulation  
Peak Deviation  
Settling Time  
Output Voltage Ripple  
Vin.Nom, Io.Min to Io.Max  
50-100% Io.Max load step  
change.  
120  
mV  
250  
500  
100  
± mV  
s  
mVp-p  
to 1% error band  
Vin.Min to Vin.Max, Io.Min to  
Io Max, 20 MHz Bandwidth  
Io.Max, Vin.Nom  
50  
Admissible Load  
Capacitance  
Output Current Limit  
Threshold  
Switching Frequency  
Temperature  
Coefficient  
2,200  
200  
F  
Vout 0.90 Vo.Nom  
120  
4.5  
%Io.Max  
Vin.Nom, Io.Max  
400  
kHz  
%Vo/C  
0.02  
5.5  
Trim Range  
Io.Min to Io.Max, Vin.Min to  
Vin.Max  
VDC  
RDS04ZG Typical Characteristic Curves  
Efficiency  
Vout (V)  
Output Voltage vs Load  
fficiency vs Load  
(%)  
6.0  
5.0  
4.0  
90  
80  
70  
60  
50  
Vin Min  
Vin Nom  
Vin Min  
Vin Nom  
Vin Max  
3.0  
2.0  
1.0  
0.0  
40  
30  
20  
Vin Max  
10  
0
Iout (A)  
Iout (A)  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 5 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Feature Specifications  
All specifications apply over input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Shutdown (ON/OFF)  
POSITIVE LOGIC  
Converter ON  
Converter OFF  
NEGATIVE LOGIC  
Converter ON  
Conditions/Description  
Min  
Nom  
Max  
Units  
On/Off signal is low– converter is OFF  
High logic range  
Shutdown pin is pulled low  
On/Off signal is low– converter is ON  
Low logic range  
2.5  
-1.0  
5.5  
1.0  
VDC  
VDC  
-1.0  
1.0  
0.25  
5.5  
VDC  
VDC  
Converter OFF  
Shutdown pin is pulled high  
Temperature Derating Curves  
The derating curves below give an indication of the output power achievable with and without forced-air cooling.  
However in the final application, in order to ensure the reliability of the unit, care must be taken to ensure the  
maximum case temperature is not exceeded under any conditions.  
Output Power vs Ambient Temperature and Airflow  
(typically measured at 48 Vin)  
120  
100  
80  
60  
0 LFM  
200LFM (1 m/s)  
400LFM (2 m/s)  
40  
20  
0
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
Ambient Temp. (deg °C)  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 6 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Typical Application  
Output Current Limiting  
This series of converters does not require any external  
components for proper operation. However, if the  
distribution of the input voltage to the converter  
contains significant inductance, a capacitor across the  
input terminals may be required to stabilize the input  
voltage. A minimum of 1μF, quality electrolytic /  
ceramic capacitor is recommended for this purpose.  
For output decoupling it is recommend connecting a  
1μF ceramic capacitor directly across the output pins  
of the converter.  
When the output is overloaded above the maximum  
output current rating, the voltage will start to reduce to  
maintain the output power to a safe level. In a  
condition of high overload or short-circuit where the  
output voltage is pulled below approximately 30% of  
Vo.Nom, the unit will enter a ‘Hiccup’ mode of  
operation. Under this condition the converter will  
attempt to restart, approximately every 25 ms until the  
overload has cleared.  
Parallel Operation  
Shutdown Feature  
Paralleling of two converters is not possible.  
Output Voltage Trim  
The remote control pin functions as a normal soft  
shutdown. It is referenced to the –Vin pin. With  
positive logic, when the remote control pin is pulled  
low, the output is turned off and the unit goes into a  
very low input power mode.  
The trim feature allows the user to adjust the output  
voltage from the nominal.  
An open collector switch is recommended to control  
the voltage between the shutdown pin and the -Vin pin  
of the converter. The remote control pin is pulled up  
internally, so no external voltage source is required.  
The user should avoid connecting a resistor between  
the shutdown pin and +Vin pin.  
Output voltage can be adjusted using an external  
resistor. To increase Vo a resistor should be  
connected between pins 2 and 3. To decrease Vo a  
resistor should be connected between pins 1 and 3.  
To increase Vo:  
Care must be taken to ensure that the pin reference  
for the control is connected close to the -Vin pin. The  
control signal must not be referenced ahead of EMI  
filtering, or remotely from the unit. If the remote  
control pin is not used, it can be left floating.  
Rext = (A – (D x Vout)) / ( Vout – Vout.Nom),   
To reduce Vo:  
Rext = ((B x Vout) - C) / ( Vout.Nom - Vout),   
Where Vout is the desired output voltage  
Negative Logic (excludes shut down)  
The output of the converter may be enabled or  
disabled by means of a logic signal (TTL, CMOS, etc.)  
applied to the shutdown pin. No output voltage  
overshoot will occur when the unit is turned on. If the  
function is not required the pin should be connected to  
-Vin to enable the output .  
Model  
A
B
C
D
RDS06ZB  
RDS05ZE  
RDS04ZG  
2590  
7010  
11260  
1730  
3161  
4532  
2560  
7010  
11240  
750  
1500  
1500  
Thermal Considerations  
Note:  
When the output voltage is trimmed up, the output  
power from the converter must not exceed its  
maximum rating. This is determined by measuring the  
voltage on the output pins, and multiplying it by the  
output current.  
The converter is designed for natural or forced  
convection cooling. The output power of the converter  
is limited by the maximum case temperature (Tc). To  
ensure reliable long term operation of the converters,  
and to comply with safety agency requirements,  
Power-One  
limits  
maximum  
allowable  
case  
temperature (Tc) to 100°C (see Mechanical  
Drawings).  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 7 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Safety Considerations  
EMC Specifications  
These converters feature 1500 Volt DC isolation from  
input to output. The input-to-output resistance is  
greater than 10 M. These converters are provided  
with Basic Insulation between input and output circuits  
according to EN60950 / UL1950 / CSA60950-00.  
Nevertheless, if the system using the converter needs  
to receive safety agency approval, certain rules must  
be followed in the design of the system. In particular,  
all of the creepage and clearance requirements of the  
end-use safety requirements must be observed.  
These documents include UL60950, CSA60950-00  
and EN60950, although specific applications may  
have additional requirements.  
dbµV  
Conducted EMI (Input Terminals)  
80  
EN55022 A QP.  
70  
EN55022 A AV.  
60  
50  
40  
30  
20  
10  
0
1.E+00.51  
1.E+106  
1.E+0170  
30 1.E+08  
FREQ (MHz)  
In order for the output of the converter to be  
considered as SELV (Safety Extra Low Voltage) or  
TNV-1, according to EN60950 / UL1950 / CSA60950-  
00, one of the following requirements must be met in  
the system design:  
Conducted Noise:  
The converters may require a single capacitor to meet  
the requirements of level A and level B of EN55022,  
CISPR22 and FCC CFR title 47 Part 15 Sub-part J -  
Conducted (conducted noise on the input terminals)  
The converter has no internal fuse. An external  
fuse must be provided to protect the system from  
catastrophic failure. A fuse with a rating not  
greater than 2.0 A is recommended. The user can  
select a lower rating fuse based upon the inrush  
transient and the maximum input current of the  
converter, which occurs at the minimum input  
voltage. Both input traces and the chassis ground  
trace (if applicable) must be capable of conducting  
a current of 1.5 times the value of the fuse without  
opening. The fuse must not be placed in the  
grounded input line, if any.  
Electromagnetic Susceptibility:  
Standard  
Applied  
Stress  
Class Performance  
Level  
Outcome *  
Electrostatic  
Discharge  
EN61000-4-2  
Electromagnetic  
Field  
2 kV to  
pins  
1
B
3V/m  
2
3
A
B
If the voltage source feeding the module is SELV,  
the output of the converter is considered SELV and  
may be grounded or ungrounded.  
EN61000-4-3  
Electrical Fast  
Transient  
EN61000-4-4  
2000 Vp  
to input  
The circuitry of the converter may generate  
transients, which exceed the input voltage. Even if  
the input voltage is SELV (<60V) the components  
on the primary side of the converter may have to  
be considered as hazardous. A safety interlock  
may be needed to prevent the user from accessing  
the converter while operational.  
Conducted  
Disturbances  
EN61000-4-6  
3Vrms to  
input  
2
B
* A denotes normal operation, no deviation from  
specification. B denotes temporary deviation from  
specification is possible.  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 8 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Surface Mount Assembly  
Soldering:  
.
Max. temp. on pins 1 and 10 during reflow  
soldering (deg C)  
300  
Peak Temperature  
(See fig below)  
The following instructions must be observed when  
soldering the unit.  
Failure to observe these  
250  
instructions may result in failure or significant  
degradation of the module performance. Power-One  
will not honor any warranty claims arising from failure  
to observe these instructions.  
200  
150  
tp  
100  
50  
This product is approved for forced convection reflow  
soldering only.  
0
The curves below define the maximum peak reflow  
temperature permissible measured on Pins 1 and 10  
of the converter.  
190 – 450 s  
Time (s)  
The lead-frame is constructed from  
a
high  
Restriction curve above 215ºC  
temperature glass filled, UL94V0 flame retardant,  
diallyl ortho-phthalate moulding compound commonly  
used for packaging of electronics components. It has  
passed NASA outgassing tests and is certified to  
MIL-M-14. The coefficient of thermal expansion is  
equivalent to FR4.  
Peak temp. at pins 1 and 10 (ºC)  
245  
240  
235  
230  
225  
220  
215  
210  
205  
200  
The gull wing leads are formed to ensure optimal  
solder joint strength and structure. Furthermore they  
facilitate visual inspection (manual or automatic).  
The leads are formed from a 97% Cu alloy plated  
with Cu and Sn 90. This material is commonly used  
in the manufacture of integrated circuits. It has good  
corrosion resistance and exhibits the nobility inherent  
to all high copper alloys. Unlike brasses, this material  
is essentially immune to stress corrosion cracking. It  
also exhibits excellent solderability. It is readily  
wetted by solders and performs well in standard  
solderability tests. (Dip of Class II or better).  
10  
20  
30  
40  
50  
60  
tp (s)  
Pick & Place Assembly:  
The product is designed with a large flat area in the  
center of the top surface to serve as a pick up point for  
automated vacuum pick and place equipment. The  
‘open board’ construction of the unit ensures that  
weight is kept to a minimum. However due to the  
relatively large size of the component, a large nozzle  
(> 8.0mm, depending on vacuum pressure) is  
recommended for picking and placing.  
The product is manufactured with a patented  
process, which is fully automated, and ‘in-line’. This  
ensures that there is no contamination or mechanical  
stress on the lead-frame so that the co planarity and  
solderability are maintained.  
The unit may also be automatically handled using  
‘odd-form’ placement equipment, with mechanical  
grippers. For this type of equipment the end edges of  
the device, which have no leads and also feature the  
greatest dimensional accuracy, should be used as  
pick-up points.  
The product is shipped in JEDEC trays to ensure  
preservation of the co-planarity and enable fully  
automated assembly in the final application (within  
0.1mm).  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 9 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Mechanical Drawings  
Note:- mm[inches]  
Tolerances: -  
0.5-10 ±0.1  
10-100 ±0.2  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 10 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
322.6  
62.1  
33.3  
315  
12.19  
JEDEC TRAY  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 11 of 12  
www.power-one.com  
RDS DC-DC Series Data Sheet  
20W SMT Converter1.8V to 5V Output  
Pinout  
Pin  
1
2
3
4
Designation  
+Vout  
-Vout  
Trim  
NC  
Function  
Positive output voltage  
Output voltage return  
Output voltage adjust  
No connection  
Reference  
Secondary  
Secondary  
Secondary  
Secondary  
Primary  
5
NC  
No connection  
6
NC  
No connection  
Primary  
7
NC  
No connection  
Primary  
8
NC  
No connection  
Primary  
9
NC  
No connection  
Primary  
10  
11  
12  
13  
14  
15  
16  
17  
18  
NC  
Shutdown  
NC  
No connection  
Shutdown control. Pull low to turn unit off  
No connection  
Primary  
Primary  
Primary  
Primary  
Primary  
Primary  
Primary  
Primary  
NC  
NC  
NC  
NC  
-Vin  
+Vin  
No connection  
No connection  
No connection  
No connection  
Input voltage return  
Positive input voltage  
Primary  
Ordering Information  
Options  
Suffixes to add to part number  
Add suffix letter “N” before the M6.  
Negative shutdown logic  
RoHS lead-solder exempt compliant 1  
No RoHS suffix character required  
Add "G" as the last character of the part number.  
RoHS compliant for all six substances  
1 The solder exemption refers to all the restricted materials except lead in solder.  
Example:- RDS05ZE-NM6G is a surface mount converter, with negative logic for shutdown, and RoHS compliant for all six substances.  
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical  
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written  
consent of the respective divisional president of Power-One, Inc.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on  
the date manufactured. Specifications are subject to change without notice.  
MCD10146 Rev. 1.0, 1-Mar-10  
Page 12 of 12  
www.power-one.com  

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