SPSFCBK-12BP01 [BEL]

High power quality (Power Factor and THD);
SPSFCBK-12BP01
型号: SPSFCBK-12BP01
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

High power quality (Power Factor and THD)

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Bel Power Solutions 6600 W stand-alone V2 Power Shelf with a main  
12.6 VDC output and a 54 VDC auxiliary output is powered from three-  
phase AC line and hosting three 3300 W (N + 1) hot-swappable single  
phase V2 Power Modules and three battery back-up units (BBU).  
At System level, this device will work in conjunction with BBU modules  
(installed in the same shelf) for power back-up functions.  
This product is used for IT Systems, for both reliable online & back-up  
power functions, offering high performance and very high efficiency  
and power quality.  
High efficiency > 95.9 % @ 277 VAC, 50% load  
High power quality (Power Factor and THD)  
Redundant (2+1) output 6600 W / 12.6 VDC with active current sharing  
Redundant (2+1) auxiliary output 600 W / 54 VDC  
Houses 3 x 3300 W power modules  
Houses 3 x 3600 W Lithium-Ion Battery Backup Modules supporting  
a 90 s back-up capability in case of AC outage  
Open compute (OCP) compliant  
3 Phase 200 VAC 277 VAC input to shelf  
Hot-plug capable  
Digital control for improved performance  
RS485 communication interface for control, programming and  
monitoring based on MODBUS V1.02  
Status LED with fault signaling  
belfuse.com/power-solutions  
2
V2 Power Module & V2 Power Shelf  
PRODUCT  
ORDERING CODE  
SPAFCBK-11G  
3300 W Power Module  
6600 W Power Shelf  
Power Module Blank Panel  
Battery Module Panel  
SPSFCBK-18  
SPSFCBK-12BP01  
SPSFCBK-12BP02  
The SPAFCBK-11G AC/DC power module is a MCU/DSP controlled, highly efficient front-end power supply. It incorporates  
resonant-soft-switching technology to reduce component stresses, providing increased system reliability and very high power  
conversion efficiency.  
The PFC stage is digitally controlled using a state-of-the-art digital signal processing algorithm to guarantee best efficiency and  
unity power factor over a wide operating range.  
The main DC/DC stage (12.6 V / 3300 W) uses soft switching resonant techniques in conjunction with synchronous rectification. An  
active OR-ing device on the output ensures no reverse load current and renders the supply ideally suited for operation in redundant  
power systems.  
The auxiliary DC/DC stage (54 VDC / 300 W) uses a soft switching resonant topology and is also protected with an active OR-ing  
device for maximum reliability.  
The DC/DC converter from the battery input (3600 W) provides power to the internal high voltage bus and allows the outputs to  
continue up to 90 s during AC outage. The battery charger stage (52.5 V / 270 W) re-charges the battery backup unit (BBU).  
Status information is provided with a front-panel LED. The RS485 bus allows full monitoring of the supply, including input and output  
voltage, current, power, and internal temperatures. The same RS485 bus supports the bootloader to allow field update of the  
firmware in the MCU and the DSPs.  
The supply is cooled by a regulated fan and the air direction matches regular data center rack configurations. The fan speed is  
adjusted automatically depending on the supply temperature.  
tech.support@psbel.com  
3
V2 Power Module & V2 Power Shelf  
Figure 1. SPAFCBK-11G Block Diagram  
The SPSFCBK-18 power shelf houses 3 power supply units (PSU) and 3 battery back-up units (BBUs) and maximizes power  
availability in demanding server, network, and other high availability applications.  
The main 12.6 VDC output offers 6600 W power in 2+1 redundant operation on a single output busbar on the back side of the shelf,  
which is directly connected to the output busbar of all PSUs. Power balancing between the units is ensured by an active current  
share scheme.  
The auxiliary 54 VDC output offer 600 W power in 2+1 redundant operation on a single output connector on the rear side of the shelf.  
A wiring harness connects the PSU to the BBU and the power shelf. Each PSU has its own BBU and there is no direct interconnection  
between the BBUs.  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
4
V2 Power Module & V2 Power Shelf  
Figure 2. SPSFCBK-18 Block Diagram  
tech.support@psbel.com  
5
V2 Power Module & V2 Power Shelf  
In case some of the PSU or BBU are not populated in the shelf, the blank panels SPSFCBK-12BP01 (PSU) and SPSFCBK-12BP01  
(BBU) can be assembled to cover the slots and avoid reverse airflow.  
Figure 3. Shelf with Blanking Panels  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
6
V2 Power Module & V2 Power Shelf  
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term  
reliability, and cause permanent damage to the supply.  
PARAMETER  
Vi maxc Maximum Input Voltage  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
Continuous  
305  
VAC  
General Condition: TA = 0… 45 °C unless otherwise noted. Load condition definition: 100% load corresponds to the following,  
and any fraction of it is scaling down all outputs simultaneously.  
(i)  
Main 12.6 V: 3300 W + Auxiliary 54 V: 300 W + Battery Charger 52.5 V: 270 W in AC operation  
(ii) Main 12.6 V: 3300 W + Auxiliary 54 V: 300 W in DC operation  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
AC Input  
Viac nom  
Viac  
Nominal Input Voltage  
Input Voltage Range  
Input Current  
200  
180  
277  
VAC  
VAC  
A
Normal operating  
305  
Iiac max  
Iiac inrush  
fi  
@ steady state, 100% Load, Vin = 180 VAC  
@ cold start, Vin = 290 VAC, TA = 35°C  
22.8  
Inrush Current Limitation  
Input Frequency  
30  
63  
AP  
40  
50/60  
0.966  
0.981  
0.996  
0.999  
Hz  
>15% of max load, 277 VAC  
20% Load, 277 VAC, 60 Hz  
50% Load, 277 VAC, 60 Hz  
100% Load, 277 VAC, 60 Hz  
0.95  
W/VA  
W/VA  
W/VA  
W/VA  
PF  
Power Factor  
Total Harmonic  
Distortion  
THD  
>15% of max load, 277 VAC, 60 Hz  
7.4  
10  
%
Viac on  
Viac off  
Turn-on Input Voltage1  
Turn-off Input Voltage1  
Ramping up  
171  
180  
VAC  
VAC  
%
Ramping down  
165.5  
172.5  
VIN = 277 VAC, 10% load  
VIN = 277 VAC, 20% load  
VIN = 277 VAC, 50% load  
VIN = 277 VAC, 100% load  
VIN = 277 VAC, load 3300 W / 12.6 V, 300 W / 54 V  
VIN = 277 VAC, 100% load  
VIN = 277 VAC, 100% load  
@ 105 °C  
93.81  
95.28  
95.96  
94.70  
%
Efficiency2  
Η
%
%
20  
ms  
ms  
ms  
VDC  
TV1 holdup  
Hold-up Time V1  
24  
20  
TVSB holdup  
Hold-up Time VAUX  
BULK Capacitors Rating  
Internal Bias Supply  
Startup  
500  
100  
Von bias  
Correspondent to 140 VDC on the bulk capacitors  
94  
VAC  
tech.support@psbel.com  
 
7
V2 Power Module & V2 Power Shelf  
DC Input (from BBU)  
Vidc nom  
pVidc  
Nominal Input Voltage  
DC Input Voltage Range  
Input Current  
33.8  
32  
52.5  
125  
VDC  
VDC  
A
53  
Iidc max  
@ steady state, Vin = 33.8 VDC  
1
2
The Front-End is provided with a minimum hysteresis of 8 V during turn-on and turn-off within the ranges  
Efficiency measured with Fan supplied externally and only main output loaded.  
The AC-DC power supply exhibits an X-capacitance of only 5.2 µF resulting in only a low and short peak current  
when the supply is connected to the mains. The internal bulk capacitor will be charged through an NTC which will  
limit the inrush current.  
Figure 4. Inrush current, Vin = 290 VAC, 90°  
CH1: Vin (500 V/div), CH2: Iin (10 A/div)  
Power factor correction (PFC) is achieved by controlling the input current waveform synchronously with the input  
voltage. A fully digital controller is implemented giving outstanding power factor results over a wide input voltage  
and load ranges. The input current will follow the shape of the input voltage. If for instance the input voltage has a  
trapezoidal waveform, then the current will also show a trapezoidal waveform.  
Figure 5. Power factor vs. Load current  
Figure 6. THD vs. Load current  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 408 785 5200  
BCD.00343_010  
© 2018 Bel Power Solutions  
8
V2 Power Module & V2 Power Shelf  
High efficiency (see Figure 7) is achieved by using state-of-the-art silicon power devices in conjunction with soft-  
transition topologies minimizing switching losses and a full digital control scheme. Synchronous rectifiers on the  
output reduce the losses in the high current output path. The speed of the fan is digitally controlled to keep all  
components at an optimal operating temperature regardless of the ambient temperature and load conditions.  
Setup: Single unit in Shelf Slot1, VAC and V1 measurement at PCB level at the connector. Fan externally supplied.  
Only main output loaded.  
97  
96  
95  
94  
93  
92  
91  
90  
0
500  
1000  
1500  
2000  
2500  
3000  
3500  
Po (W)  
Figure 7. Efficiency vs. Load current in AC Operation; Vin = 277 VAC  
The internal high voltage bulk capacitors which are charged through the PFC stage and in case of AC outage through  
the current feed converter from the BBU have a voltage rating of 500 VDC.  
The internal bias supply which is powering the control and communication circuit turns on at a AC input voltage level  
Von bias. This is the minimum voltage required to be able to communicate to the unit.  
tech.support@psbel.com  
 
9
V2 Power Module & V2 Power Shelf  
General Condition: TA = 0…45 °C unless otherwise noted.  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
Main Output V1 (12.6 V)  
V1 nom  
V1 set  
Nominal Output Voltage  
12.6  
VDC  
@ 10% loading  
Output Setpoint Accuracy  
Total Static Regulation  
-1  
-1  
+1  
+1  
%V1 nom  
%V1  
Vi min to Vi max, 0 to 100% I1 nom (excl. load  
regulation)  
dV1 tot  
P1 nom  
I1 nom  
Output Power  
Output Current  
3300  
265  
W
ADC  
Vi nom, 0 to 100% I1 nom, incl. output connector  
drop  
dV1 load  
Load Regulation  
215  
mV  
dV1 line ac  
dV1 line dc  
dV1 lt  
AC Line Regulation  
DC Line Regulation  
Load Transient Response  
Recovery Time  
Viac min to Viac max  
-30  
-30  
0
0
30  
30  
0.6  
5
mV  
mV  
VDC  
ms  
ms  
s
Vidc min to Vidc max  
0.5  
1
I1 = 50 -> 100% I1 nom, Cext = 0 mF,  
dI1/dt = 1A/µs, recovery within 1% of V1 nom  
Trec  
tV1 rise  
Output Voltage Rise Time  
Output turn-on time  
Capacitive Loading  
V1 = 10…90% V1 nom, Cext = 0  
2
20  
2
tV1 on  
under any conditions with Vin > 200 VAC  
CV1 load  
0
66  
mF  
Auxiliary Output VAUX (54 V)  
VAUX nom  
dVAUX tot  
PAUX nom  
IAUX nom  
Output Voltage  
@ 10% loading  
54  
VDC  
Vi min to Vi max, 0 to 100% IAUX nom  
(excl. Load regulation)  
Total Static Regulation  
-1  
0
+1  
%VBC  
Output Power  
Output Current  
300  
1.9  
W
A
5.7  
Vi nom, 0 to 100% IAUX nom, incl. output connector  
drop  
dVAUX load  
Load Regulation  
V
dVAUX line ac  
dVAUX line dc  
dVAUX lt  
AC Line Regulation  
DC Line Regulation  
Load Transient Response  
Recovery Time  
Viac min to Viac max  
Vidc min to Vidc max  
-50  
-50  
0
0
50  
50  
mV  
mV  
VDC  
ms  
1.35  
IAUX = 50 -> 100% IAUX nom, Cext = 0 mF,  
dIAUX/dt = 1A/µs, recovery within 1% of VAUX nom  
trec  
50  
70  
tVAUX rise  
Output Voltage Rise Time  
V1 = 10…90% V1 nom, Cext = 0 mF  
100  
3.3  
ms  
under any conditions with Vin > 200 VAC  
from V1 in regulation to VAUX in regulation  
Output turn-on  
260  
ms  
mF  
CVAUX load  
Capacitive Loading  
0
Battery Charger Output VBC (52.5 V)  
VBC nom  
dVBC tot  
PBC nom  
Output Voltage  
@ 10% loading  
52.5  
270  
VCD  
%VBC  
W
Total Static Regulation  
Output Power  
Vi min to Vi max, 0 to 100% IBC nom  
-0.5  
+0.5  
Output Current  
0
5
A
Vi nom, 0 to 100% IBC nom, incl. output connector  
drop  
dVBC load  
Load Regulation  
170  
-40  
220  
282  
mV  
dVBC line  
tVBC rise  
AC Line Regulation  
Viac min to Viac max  
0
40  
mV  
ms  
Output Voltage Rise Time  
V1 = 10…90% VBC nom  
80  
150  
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Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
10  
V2 Power Module & V2 Power Shelf  
Figure 8. Turn-On AC Line 277VAC, full load (500ms/div)  
CH1: Vin (500V/div) CH2: V1 (2V/div) CH3: VAUX (10V/div)  
CH4: VBC (10V/div)  
Figure 9. Rise time V1 at 277VAC, full load (500µs/div)  
CH2: V1 (2V/div)  
Figure 11. Rise time VBC at 277AC, 2A load (50ms/div)  
CH4: VBC (10V/div)  
Figure 10. Rise time VAUX at 277VAC, full load (20ms/div)  
CH3: VAUX (10V/div)  
Figure 12. Load transient V1, 133A to 265A, 1A/µs (5ms/div)  
CH1: I1 (50A/div) CH2: V1 (500mV/div)  
Figure 13. Load transient VAUX, 2.8A to 5.7A (100ms/div)  
CH1: IAUX (2A/div) CH2: VAUX (1V/div)  
tech.support@psbel.com  
11  
V2 Power Module & V2 Power Shelf  
OUTPUT ISOLATION  
Main, auxiliary and battery charger output and all signals are isolated from the chassis and protective earth  
connection. However, the applied voltage between any of these voltages and chassis must not exceed 100 Vpeak  
to prevent any damage to the supply.  
The RS485 communication lines and shelf/rack addresses (RS485_D / RS485_DN / ADD3…5) are additionally  
isolated from all others.  
Internal to the module the main output ground (GR1, also connected directly to FAN_SUPPLY_R in the module), the  
auxiliary ground (AUX_54V_R) and the battery charger ground (BAT_R) are interconnected through 10 Ω resistors to  
prevent any circulating current within the supply. The signal ground (GR5) is connected with 0.33 Ω to the main  
output ground.  
Each of the power modules is separately connected to its Battery Backup unit (BBU). The BBU and PSU are designed to  
support maximum 90 s of full load back-up time in case of an outage.  
The battery is being re-charged by the 270 W (5 A /52.5 V) battery charger circuit in the PSU.  
The BBU has 8 digital lines to the PSU with which it flags errors and requests operations (see also section 3.7).  
Additionally, there is also an I2C communication between the PSU and the BBU which is implemented to allow the user to  
access some of the battery registers via the RS485 interface.  
BACKUP BEHAVIOR  
If the AC input voltage is falling below Viac off or if the frequency is outside the valid operating range fi, the PSU is  
changing to DC operation and taking the power from the BBU.  
The power module implements a soft startup when transitioning to battery backup mode, limiting the current  
overshoot as the bulk voltage is ramped back to a nominal level. No deviation occurs on the main output voltage.  
Figure 14. Backup Transition CH1: V1 (2V/div) CH2: Ibatt (20A/div) Ch3: VBULK (20V/div) Ch4: VAC(200V/div)  
After 45 s in DC operation the PWR_FAIL signal is set. After 90 s without AC return the PSU is shutting down and  
only is restarting with a valid AC voltage restored.  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
 
12  
V2 Power Module & V2 Power Shelf  
If a valid AC voltage is re-applied after less than 90 s, the shelf is transitioning back to AC operation without any  
deviation at the output. The time between AC voltage present and the transition from DC to AC operation is random  
from one shelf to the other to reduce the stress on the AC supply.  
BATTERY CHARGER BEHAVIOR  
The BBU decides on its own if it needs to be re-charged. Charging is requested by setting the BAT_CRG_EN flag.  
The PSU reacts on this flag by starting the 52.5 V battery charger with a controlled current ramp up.  
If the battery charger is running for more than 5 consecutive hours it is shut down and a failure is flagged.  
BBU STATE OF HEALTH CHECK  
The BBU will determine internally with a random logic if it needs to be tested, and requests with the BAT_SOH_CHK  
signal a test discharge.  
The power modules in the shelf decide based on their own and the other modules state, if they can do such a  
discharge. A state of health test discharge is only done if:  
-
-
-
-
-
-
All 3 PSUs and BBUs are installed and communication is available  
No other BBUs self-check is ongoing  
No PSUs or BBUs failed  
No BBU being charged at the moment  
All PSUs in AC operation  
PSU load is >500 W for at least 1 consecutive minute  
The BBU will determine if the test was valid and decide if it has reached the end of life and set the BAT_EOL signal  
if required.  
tech.support@psbel.com  
13  
V2 Power Module & V2 Power Shelf  
There are various protection features implemented in the unit, which will help to protect the unit, BBU and system and flag  
the failure. The bit position of the flagged error through the RS485 communication can be found in the communication  
manual BCA.00072 and is referenced here as “StatusBitName”.”FlagName”.  
RS485 FLAG  
PROTECTION  
PARAMETER / DESCRIPTION  
MIN  
NOM  
MAX  
UNIT  
AC Input  
F
PFC.AC_FUSE_FAIL  
PFC.UVP_ERROR  
Input fuse (L)  
Not user accessible, fast  
AC UV Threshold  
25  
A
Viac off  
Viac on  
tVac UV SW  
See 3.2  
See 3.2  
AC Input Under  
Voltage Protection  
AC UV Reset Threshold  
5
ms  
DC Input  
Over Voltage VBAT  
Protection  
Vidc OV SW  
CF.BATT_OVP_ERROR  
CF.BATT_UVP_ERROR  
56  
VDC  
Vidc UV SW  
Vidc UV HW  
Software UV Threshold  
Hardware UV Threshold  
31.85  
28  
VDC  
VDC  
Under Voltage VBAT  
Protection  
BBU  
BBU.BATTERY_PROTECTION  
BBU.BATTERY_SLEEP  
See BBU datasheet  
See BBU datasheet  
See BBU datasheet  
See BBU datasheet  
See BBU datasheet  
BBU.BATTERY_STOP_DCRG  
BBU.BATTERY_END_OF_LIFE  
BBU.BATTERY_FAILURE  
Main Output V1 (12.6 V)  
Fast Over Voltage V1  
Protection, Latch-Off  
Type  
Regulation Current  
Limitation, Constant-  
Current Type  
Over Current  
Limitation, Latch-Off  
Type  
V1 OV HW  
Fast OV Threshold V1  
14.2  
274  
14.6  
286  
15.3  
1
VDC  
ms  
LLC.OVP_HW_ERROR  
tV1 OV HW  
Time from OV applied to Latch-Off  
IV1 CL REG  
No Flag  
Maximum regulated current  
Slow OC Limit V1  
Time from OC detected to Latch-  
Off  
ADC  
IV1 OC SW  
280  
2
294  
ADC  
s
MISC.12V_OCP_ERROR  
tV1 OC SW latch  
Fast Over Current  
Limitation, Shut-down  
Type  
Under Voltage V1  
Protection, Latch-Off  
Type  
IV1 OC HW  
tV1 OC HW restart  
V1 UV  
Fast OC Limit  
350  
ADC  
ms  
V
No Flag  
Time from OC detected to Restart  
UV Threshold V1  
4
10  
2
MISC.12V_UVP_ERROR  
tV1 UV trip  
Time from UV applied to Latch-Off  
s
Repeated short overload on the  
main output  
If V1 <8V and frequency below  
min. level  
LLC.ARCING_ERROR  
LLC:HOLD_UP_ERROR  
LLC.DCDC_ERROR  
Arcing protection  
Hold-up error  
10  
ms  
General V1 converter  
error  
Auxiliary Output VAUX (54 V)  
Slow Over Voltage  
VAUX Protection,  
Latch-Off Type  
Fast Over Voltage  
VAUX Protection,  
Latch-Off Type  
Current regulation  
max VAUX  
VAUX OV SW  
Slow OV Threshold VAUX  
56  
5
VDC  
ms  
AUX.SW_OVP_ERROR  
tVAUX OV SW  
VAUX OV HW  
tVAUX OV HW  
Time from OV applied to Latch-Off  
Fast OV Threshold VAUX  
58.5  
59  
59.5  
1
VDC  
ms  
AUX.HW_OVP_ERROR  
No Flag  
Time from OV applied to Latch-Off  
Regulation Current Limitation,  
Constant-Current Type  
UV Threshold VAUX  
Time from Under Voltage applied  
to Shut-down  
Time from Under Voltage applied  
to Restart  
IVAUX CL REG  
VAUX UV  
6.4  
40  
10  
ADC  
V
tVAUX UV trip  
Under Voltage VAUX  
Protection, Latch-Off  
Type  
ms  
AUX_SW_UVP_ERROR  
tVAUX UV restart  
tVAUX UV latch  
3
2
s
s
Time from Restart to Latch-Off  
Asia-Pacific  
+86 755 298 85888  
Europe, Middle East  
+353 61 225 977  
North America  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
14  
V2 Power Module & V2 Power Shelf  
Battery Charger Output VBC (52.5 V)  
Slow Over Voltage  
VBC Protection, Latch-  
Off Type  
Fast Over Voltage VBC  
Protection, Latch-Off  
Type  
VBC OV SW  
Slow OV Threshold VBC  
54  
5
VDC  
ms  
BC.SW_OVP_ERROR  
tVBC OV SW  
Time from OV applied to Latch-Off  
Fast OV Threshold VBC  
VBC OV HW  
56.5  
57  
57.5  
1
VDC  
ms  
BC.HW_OVP_ERROR  
tVBC OV HW  
Time from OV applied to Latch-Off  
Current regulation  
max VBC  
Regulation Current Limitation,  
Constant-Current Type  
UV Threshold VBC  
Time from UV applied to Shut-  
down  
Time from UV applied to Restart  
Regulation Limits  
IVBC CL REG  
VBC UV  
No Flag  
5
ADC  
V
13  
10  
4.2  
Under Voltage VBC  
Protection, Shut-  
down Type  
tVBC UV trip  
BC.SW_UVP_ERROR  
ms  
tVBC UV restart  
VBC out of reg  
s
Out of regulation VBC If  
IBC <300mA and  
outside these limits,  
Latch-Off Type  
Timeout error, Latch-  
Off Type  
51.45  
53.55  
V
BC.V_OUT_ERROR  
Time from out of regulation  
detected to Latch-Off  
tVBC out of reg  
tVBC timeout  
2
5
s
Time from Battery Charger started  
to Latch-Off  
BC.TIMEOUT_ERROR  
h
Other Protections  
TEMP.***_ERROR  
Over Temperature protection:  
See also section 3.8.2  
Fan speed error:  
see also section 3.8.2  
Wrong / mismatching Firmware  
programmed on PSU  
F1-F3 fatal internal communication  
error  
OTP, Latch-Off Type  
Fan Error, Latch-Off  
Type  
FAN.RPM_ERROR  
COM.F*_FW_ERROR  
COM.F*_COM_ERROR  
COM.CAN_COM_ERROR  
FW Error  
Communication error  
Communication error  
CAN communication problem in  
the shelf  
LATCH-OFF AND CLEARING  
If an error on the main 12.6 V output occurs which is latching off this converter, it will also shut down and latch the  
auxiliary and battery charger converter.  
If the auxiliary or the battery charger converter fail with a latching error, they will not shut down any of the other  
converters.  
The latching faults can be cleared/unlocked by disconnecting the supply from the AC mains for >2 s with a shutdown  
of the main output (not going into backup mode), or by toggling the PS_KILL input.  
INPUT FUSE  
Fast-acting 25 A input fuse (6.3 x 32 mm) in series with the L-line inside the power supply protects against severe  
defects. The fuse is not accessible from the outside and is therefore not a serviceable part.  
AC INPUT UNDER-VOLTAGE  
If the sinusoidal input voltage stays below the input undervoltage lockout threshold Vi on or falls below Vi off during  
operation, the supply will be inhibited. Once the input voltage returns within the normal operating range, the supply  
will return to normal operation again.  
If a good battery back-up unit is present, the unit can keep on operating for up to 90 s in case of AC outage. More  
details see in Section 3.4.  
DC INPUT UNDER-VOLTAGE  
There are several protection levels for the DC input under voltage. The BBU module will begin to protect itself at  
33.8 V. Below this level, the PSU will protect at the Software under voltage threshold of 31.85 V, and this undervoltage  
is ignored during the first 15 seconds of backup to account for temporary dips during current ramp up. Finally, below  
this level is the hardware under voltage at 28 V.  
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15  
V2 Power Module & V2 Power Shelf  
OVERVOLTAGE PROTECTION  
The SPAFCBK-11G front-end provides a fixed threshold overvoltage (OV) protection implemented with a HW  
comparator for the main, the auxiliary and the battery charger output.  
Once an OV condition has been triggered, the supply will shut down the converter.  
The auxiliary and battery charger output have in addition to the HW overvoltage protection a software overvoltage  
detection implemented.  
UNDERVOLTAGE DETECTION  
All three outputs have a software under voltage protection implemented.  
If the main output voltage falls below the under voltage level V1 UV for a time > tV1 UV trip it will latch-off.  
If the auxiliary output falls below the under voltage limit VAUX UV for a time > tVAUX UV trip the control circuit will attempt  
to restart the converter, if voltage is not restored before tVAUX UV latch the output will latch-off.  
If the battery charger falls below the under voltage limit VBC UV for a time > tVBC UV trip the control circuit will attempt to  
restart the converter, and remain on indefinitely.  
OUT OF REGULATION DETECTION BATTERY CHARGER  
If the battery charger current is less than 300 mA (which indicates the battery is nearly charged), the voltage is  
monitored to stay inside the regulation bandwidth. If the voltage is outside this band for more than tVBC out of reg the  
control circuit will shut down the battery charger output and latch off.  
CURRENT LIMITATION  
The main output exhibits a substantially rectangular output characteristic controlled by a software feedback loop. If  
the output current exceeds IV1 CL REG it will reduce the output voltage in order to keep the output current constant. If  
the output current is higher than IV1 OC SW for more than tV1 OC SW latch the output will latch off.  
A second current limitation implemented as a fast hardware detection circuit will immediately switch off the main  
output if the output current increases beyond the peak current trip point, occurring mainly if a short circuit is applied  
to the output voltage. The supply will re-start after tV1 OC HW restart with a soft start.  
Figure 15. Current Limitation on V1  
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The auxiliary output exhibits a substantially rectangular output characteristic, controlled by a hardware feedback  
loop. If the output current exceeds IVAUX CL REG it will reduce the output voltage in order to keep the output current  
constant.  
Running in current limitation causes the output voltage to fall, this will trigger the under voltage protection, see also  
Undervoltage Detection.  
Figure 16. Current Limitation on Vaux  
The battery charger output exhibits a substantially rectangular output characteristic, controlled by a hardware  
feedback loop. If the output current exceeds IVBC CL REG it will reduce the output voltage in order to keep the output  
current constant.  
Running in current limitation causes the output voltage to fall, this will trigger the under voltage protection, see also  
Undervoltage Detection.  
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17  
V2 Power Module & V2 Power Shelf  
Figure 17. Current Limitation on Vbc  
The power supply operating parameters can be accessed through the RS485 interface. For more details refer to document  
BCA.00072 (SPAFCBK-11G RS485 Communication Manual)  
PARAMETER  
Viac mon AC Input RMS Voltage  
DESCRIPTION / CONDITION  
Viac MIN Viac Viac MAX  
Iiac > 5 Arms  
MIN  
-2  
NOM  
MAX  
+2  
UNIT  
VAC  
%
-5  
+5  
Iiac mon  
AC Input RMS Current  
AC True Input Power  
Iiac 5 Arms  
-0.25  
-5  
+0.25  
+5  
Arms  
%
Piac > 900 W  
Piac mon  
Piac < 900 W  
-45  
-2  
+45  
+2  
W
Vidc mon  
Vbat mon  
DC Input Voltage  
Vidc MIN Vidc Vidc MAX  
Vidc MIN Vbat Vidc MAX  
Iidc > 40A  
VAC  
%
Battery Sense Voltage  
-0.5  
-8  
+0.5  
+8  
%
Iidc mon  
DC Input Current  
Iidc 40A  
-3.2  
-1  
+3.2  
+1  
Arms  
%
V1 mon  
I1 mon  
V1 Voltage  
V1 Current  
VAUX Voltage  
V1 MIN V1V1 MAX  
-2.65  
-1  
+2.65  
+1  
ADC  
%
VAUX mon  
VAUX MIN VAUXVAUX MAX  
IAUX > 2 A  
-6  
+6  
%
IAUX mon  
VBC mon  
IBC mon  
VAUX Current  
VBC Voltage  
IBC Current  
IAUX 2 A  
-0.12  
-0.5  
-5  
+0.12  
+0.5  
+5  
A
I
BC mon 1A1  
%
IBC > 2 A  
BC 2 A  
%
I
-0.1  
-3  
+0.1  
+3  
A
Pi > 900 W  
%
Po mon  
Total Output Power  
Inlet Temperature  
Pi < 900 W  
-27  
-5  
+27  
+7  
W
TInput mon  
AC operation, TA MIN TA TA MAX  
°C  
1
The voltage measurement is before the Or-ing and does therefore not include the passive droop on the Or-ing and the PCB.  
Therefore, the readback is valid for the external voltage only valid for low current.  
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V2 Power Module & V2 Power Shelf  
PARAMETER  
DESCRIPTION / CONDITION  
CRITERION  
Input Signals from Shelf  
To flag the PSU if it is inserted in the shelf  
Recessed pin (last make / first break)  
PS_KILL  
Pulled to the ground inside the Shelf  
Hard wired in the shelf.  
Address pins for RS485 PSU address for the location  
of the PSU in the shelf;  
See also section SIGNALLING AND  
CONTROL5.4 and 3.8.1 and  
ADD1...2  
Communication Manual BCA.00072  
Set by the user via a shelf input connector.  
See also section 5.4 and communication  
manual BCA.00072  
Address pins for RS485 PSU address for the location  
of the shelf inside the rack;  
Referred to RS485 isolated ground  
ADD3…5  
Input Signals from BBU  
BAT_FAIL  
Signal flagging a BBU failure  
BAT_STOP_DCRG  
BAT_SLEEP  
Signal commanding to stop discharging the Battery  
Signal flagging missing 12 V in the BBU  
Battery End of Life signal  
BAT_EOL  
Battery protection signal to HW shut down current  
feed circuit  
BAT_PROT  
BAT_SOH_CHK  
BAT_CRG_EN  
Battery requesting state of health check  
Battery charger enable signal  
To flag the PSU if a BBU is present in the shelf  
Recessed pin (last make / first break)  
BAT_KILL  
Pulled to the ground inside the BBU  
BAT_VSENSE /  
BAT_VSENSE_R  
Battery voltage sense signals  
Output Signals to Shelf  
Signal to flag potential loss of power due to backup  
timeout;  
Active low, normally high open collector signal  
This signal is pulled low if the PSU is 45 s in  
backup and AC is not yet returned  
See also section 3.4  
PWR_FAIL  
This signal is pulled low if at least one PSU  
or BBU in the shelf has failed, is not  
operational or is not present.  
The signal is not pulled low in case of a  
BAT_PROT or BAT_STOP_DCRG event.  
See also section 5.4.  
Signal to flag loss of redundancy;  
Active low, normally high open collector signal  
RED_LOST  
Bidirectional Signals to Shelf  
SYNC1-3  
Reserved to synchronize PSU turn-on, turn-off and  
transition  
See also section 5.4.  
See also section 5.4.  
ISHARE  
Current share line  
RS485 communication lines for monitoring of all  
PSUs;  
RS485_D / RS485_DN  
See also 3.8.1.  
Isolated from other outputs  
CAN communication lines for inter- PSU  
communication in the shelf  
CAN_H / CAN_L  
Output Signals to BBU  
To flag the BBU if a PSU is present in the shelf  
Recessed pin (last make / first break)  
BAT_NSRT  
Pulled to the signal ground inside the PSU  
Bidirectional Signals to Shelf  
BAT_I2C_SDA/  
BAT_I2C_SCL  
I2C communication to the BBU  
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V2 Power Module & V2 Power Shelf  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
PS_KILL / BAT_KILL input  
VIL  
Input Low Level Voltage  
PSU / BBU is inserted  
PSU / BBU is removed  
VI = -0.2 V to +3.5 V  
-0.2  
2.2  
-1  
0.8  
3.5  
1
V
V
VIH  
Input High Level Voltage  
IIL,H  
Maximum Input Sink or Source Current  
mA  
kΩ  
Rpull up  
Internal Pull up Resistor to internal 3.3 V  
10  
Maximum external Pull down  
RLOW  
RHIGH  
1
kΩ  
kΩ  
Resistance to GND to obtain Low Level  
Minimum external Pull down Resistance  
to GND to obtain High Level  
50  
ADD1…5 inputs  
VIL  
Input Low Level Voltage  
-0.2  
2.2  
-1  
0.8  
3.5  
1
V
V
VIH  
Input High Level Voltage  
IIL,H  
Maximum Input Sink or Source Current  
Internal Pull up Resistor to internal 3.3V  
VI = -0.2 V to +3.5 V  
mA  
kΩ  
Rpull up  
10  
Maximum external Pull down  
RLOW  
RHIGH  
1
kΩ  
kΩ  
Resistance to GND to obtain Low Level  
Minimum external Pull down Resistance  
to GND to obtain High Level  
50  
BAT_FAIL / BAT_STOP_DCRG / BAT_SLEEP / BAT_EOL / BAT_PROT / BAT_SOH_CHK / BAT_CRG_EN inputs  
VIL  
Input Low Level Voltage  
-0.2  
2.2  
-1  
0.8  
3.5  
1
V
V
VIH  
Input High Level Voltage  
IIL,H  
Maximum Input Sink or Source Current  
VI = -0.2 V to +3.5 V  
mA  
kΩ  
Rpull up  
Internal Pull up Resistor to internal 3.3 V  
10  
Maximum external Pull down  
RLOW  
RHIGH  
1
kΩ  
kΩ  
Resistance to GND to obtain Low Level  
Minimum external Pull down Resistance  
to GND to obtain High Level  
50  
PWR_FAIL / RED_LOST outputs  
VOL  
Output Low Level Voltage  
External pull-up voltage  
IIsink < 4 mA  
-0.2  
0.4  
20  
V
V
Vpull up  
Recommended external pullup resistor  
at Vpull up =12 V  
Rpull up  
IOL  
10  
kΩ  
Maximum Sink Current  
VO < 0.4 V  
4
mA  
Table 1. Signal Electrical Characteristics  
All digital input signals (all but BAT_VSENSE(_R)) have inside the PSU protection diodes added which limit the voltage  
to the ground on the lower side and to the internal 3.3 V on the higher side.  
The PWR_FAIL and RED_LOST output signals have inside the PSU 15 V Zener diodes added versus ground.  
The BBU provide sense lines to more accurate monitor the battery voltage excluding the voltage drop on load wires  
in both positive and negative path.  
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The SPAFCBK-11G front-end has an active current share scheme implemented for V1. All the ISHARE current share  
pins need to be interconnected in order to activate the sharing function. If a supply has an internal fault or is not  
turned on, it will disconnect its ISHARE pin from the share bus. This will prevent dragging the output down (or up) in  
such cases.  
The current share function uses a digital bi-directional data exchange on a recessive bus configuration to transmit  
and receive current share information. The controller implements a Master/Slave current share function. The power  
supply providing the largest current among the group is automatically the Master. The other supplies will operate as  
Slaves and increase their output current to a value close to the Master by slightly increasing their output voltage.  
The voltage increase is limited to +250 mV.  
The Auxiliary output uses a passive current share method (droop output voltage characteristic).  
PSKILL input is an active-low recessed pin in the connector and is used to shut down the circuits as soon as the  
power supply is being pulled out. This pin is connected to ground in the power shelf.  
Figure 18. PS_KILL connection  
PSKILL input is an active-low recessed pin in the connector and is used to shut down the circuits as soon as the  
power supply is being pulled out. This pin is connected to ground in the power shelf.  
Figure 19. BAT_KILL connection  
The BAT_NSRT output is wired inside the PSU to ground. This is a recessed pin and does indicate that there is a  
power supply present.  
Figure 20. BAT_NSRT connection  
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V2 Power Module & V2 Power Shelf  
The PWR_FAIL signal indicates that the power supply is in risk of losing the output power in backup mode. It is  
pulled low after 45s in backup operation if AC is not returned.  
It is an open collector signal which needs to be pulled up to an external voltage. (See limits in Table 1.)  
Figure 21. PWR_FAIL connection  
The RED_LOST signal indicates that the shelf is not operating in redundancy anymore. It is pulled low if at least one  
PSU or BBU in the shelf is failed, not operational or not present. The signal is not pulled low in case of a BAT_PROT  
or BAT_STOP_DCRG event.  
It is an open collector signal which needs to be pulled up to an external voltage. (See limits in Table 1.)  
Figure 22. RED_LOST connection  
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V2 Power Module & V2 Power Shelf  
The power module has two front LEDs showing the status of the supply. The LED PWR OK / BKP LED is bi-colored:  
green and amber, and indicates AC and DC power presence. The red FAIL LED indicates warning or fault conditions.  
Table 2 lists the different LED status.  
LED  
LED STATUS  
CONDITION  
Off  
Unit is off or 12.6 VDC output is out of regulation.  
When a valid AC input is applied, 12.6 VDC output is in regulation,  
and BBU is not installed or not ready for use. OFF otherwise  
When a valid AC input is applied, 12.6Vdc output is in regulation, and  
a BBU is installed and ready for use. OFF otherwise  
Amber solid  
Green solid  
PWR OK LED / BKP LED  
Amber/Off blinking  
Green/Off blinking  
Off  
During backup phase (90 second timeout).  
FW upgrade in progress  
General power module failure (FAN failure is included. OFF otherwise  
If the 54Vdc auxiliary or the BBU step-up or step-down battery  
charger converter fails, the Red LED will turn on and the Fail signal will  
be latched but the main converter (LLC) will still provide 12.6Vdc to  
the busbars.  
FAIL  
Red solid  
General power supply failure  
• The output 12V before the OR-ing MOS goes out of regulation  
• Fan failure or fan low speeds (5 sec delay on persistency)  
• Over current protection (2 sec delay on persistency)  
• Over temperature protection (2 sec delay on persistency)  
• Over voltage protection  
• AC fuse failure (5 to 30 sec delay)  
Table 2. LED Status Indication  
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23  
V2 Power Module & V2 Power Shelf  
The SPAFCBK-11G front-end is a communication slave device only; it never initiates messages on the  
RS485/MODBUS by itself. Communication to the MCU will be possible as long as the input AC voltage is provided  
and above Von bias  
.
For more information about the communication, see Communication Manual BCA.00072.  
To achieve best cooling results sufficient airflow through the supply must be ensured. Do not block or obstruct the  
airflow at the rear of the supply by placing large objects directly at the output connector. The SPAFCBK-11G is  
provided with a front to rear airflow, which means the air enters through the front panel of the supply and leaves at  
the connector side. The SPAFCBK-11G supply has been designed for horizontal operation.  
The fan inside of the supply is controlled by a microprocessor. The RPM of the fan is adjusted to ensure optimal  
supply cooling and is a function of the inlet, outlet and critical component temperatures. There is no direct  
dependency on the delivered power.  
The SPAFCBK-11G provides access via RS485 to the measured temperatures of in total 8 sensors within the  
power supply, see Table 3. The microprocessor is monitoring these temperatures and increases the fan speed  
based on those. If a critical level is reached, the temperature warning bit is set. If temperatures continue to rise  
above the shut down threshold all outputs will be disabled. At the same time the warning or fault condition is  
signaled accordingly by a LED (see LED signaling in Table 2).  
TEMPERATURE  
SENSOR  
RESTART  
WARNING  
SHUT DOWN  
DESCRIPTION / CONDITION  
THRESHOLD THRESHOLD THRESHOLD  
Sensor located on main board close to front panel  
of power supply  
Inlet air temperature  
50 °C  
55 °C  
60 °C  
Sensor located on main board close to connector  
end of the power supply  
Outlet air temperature  
PFC heat sink  
100 °C  
100 °C  
95 °C  
105 °C  
105 °C  
100 °C  
110 °C  
110 °C  
105 °C  
Sensor located close to the PFC heat sink  
Sensor located close to one of the V1 primary heat  
sinks  
V1 primary heat sink  
Sensor located close to V1 synchronous rectifier  
devices  
V1 synchronous rectifier  
110 °C  
115 °C  
120 °C  
V1 OR-ing elements  
Sensor located close to V1 OR-ing devices  
Sensor located close to VBC secondary heat sink  
Sensor located close to current feed heat sink  
110 °C  
95 °C  
115 °C  
100 °C  
115 °C  
120 °C  
105 °C  
120 °C  
VBC secondary heat sink  
Current feed heat sink  
110 °C  
Table 3. Temperature sensor location and thresholds  
Figure 23. Airflow direction PSU  
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V2 Power Module & V2 Power Shelf  
PARAMETER  
DESCRIPTION / CONDITION  
IEC / EN 61000-4-2, ±8 kV  
IEC / EN 61000-4-2, ±15 kV  
CRITERION  
ESD Contact Discharge  
ESD Air Discharge  
A
A
EFT / Burst  
Surge  
IEC / EN 61000-4-4, Level 4  
A
A
IEC / EN 61000-4-5  
Differential Mode 2 kV (Line to Neutral)  
Common Mode 4 kV (Line/Neutral to Earth)  
PARAMETER  
DESCRIPTION / CONDITION  
FCC Part 15 / EN 55022/ CISPR 22  
FCC Part 15 / EN 55022/ CISPR 22  
CRITERION  
Class B  
Conducted Emission  
Radiated Emission  
Class B  
IEC 61000-3-2  
Vi = 277 VAC / 60 Hz & 230 VAC / 50Hz, 100% load  
Harmonic Current Emissions  
Class A  
Maximum electric strength testing is performed in the factory according to IEC/EN 60950 and UL 60950. Input-to-output  
electric strength tests should not be repeated in the field. Bel Power Solutions will not honor any warranty claims resulting  
from electric strength field tests.  
PARAMETER  
DESCRIPTION / CONDITION  
NOTE  
UL 60950-1 2nd Edition  
CAN/CSA-C22.2 No. 60950-1-07 2nd Edition  
IEC 60950-1: 2005  
EN 60950-1: 2006  
cCSAus  
Approved by independent  
body  
(see CE declaration)  
Agency Approvals  
CE Mark  
CB Report & Certificate  
EU Low Voltage Directive  
EMC Directive  
UL94V-0  
AC Primary to any Secondary (3000 VAC)  
AC Primary to Chassis GND (1500 VAC / 2121 VDC)  
Secondary to Chassis GND (100 VDC)  
Reinforced  
Basic  
Insulation Strength  
Functional  
RS485 Communication to AC Primary, Secondary and Chassis  
GND (500 VDC)  
Functional  
Primary (L/N) to chassis (PE)  
Creepage / Clearance  
According to safety standards  
AC Primary to secondary  
AC Primary Chassis GND, Secondary and RS485  
Secondary and RS485 AC Primary and Chassis GND  
RS485 AC Primary, Chassis GND and Secondary  
Ground Continuity Test  
2121 VDC  
100 VDC  
500 VDC  
35 A  
Production Electrical Strength Test  
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25  
V2 Power Module & V2 Power Shelf  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
Ambient Operating  
Temperature  
TA  
TS  
Power Shelf is able to start at -15°C  
-5  
+45  
°C  
Storage Temperature  
Non-operational  
-40  
-55  
10  
+70  
+85  
90  
°C  
°C  
%
Transport. Temperature  
Relative Humidity  
Short term storage  
Operation and storage, non-condensing  
3000  
10000  
M
Ft  
Altitude  
Operational (no derating)  
-
Shock Operational  
half-sine 11 ms, 5 shocks, 3 axes  
half-sine 11 ms, 10 shocks, 3 axes  
6
g
Shock Non-Operational  
12  
g
1.5 mm amplitude, 5 to 500 Hz, 10 sweeps at 1  
octave / minute per each of the three axes  
3 mm amplitude, 5 to 500 Hz, 10 sweeps at 1 octave /  
minute per each of the three axes  
Vibration Operational  
0.5  
1.0  
g
g
Vibration Non-Operational  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
NOM  
MAX  
MAX  
UNIT  
Telcordia SR 332 issue 3, GB  
CL =90%, TA = 45°C, Vi = 277 VAC, 100% load  
without fan  
MTBF  
Mean time between failure  
500  
kh  
PARAMETER  
Dimension  
Weight  
DESCRIPTION / CONDITION  
MIN  
UNIT  
Width  
Height  
Depth  
165  
65  
551.5  
mm  
mm  
mm  
5.5  
kg  
Figure 24. Mechanical Drawing  
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V2 Power Module & V2 Power Shelf  
MANIFACTURER  
P/N  
BEL POWER  
SOLUTION P/N  
APPLICATION  
DESCRIPTION  
Main output busbars  
3 x 25 x 34 mm  
-
-
V1 Output busbar  
Mating Part  
Tyco 1643903-3  
ZES.01258  
8 Power + 44 Signals +  
3Power AC pins, PwrBlade  
Connector, Male 90° PCB  
mount  
FCI 51939-792LF  
ZES.00478  
AC input, DC input,  
Auxiliary and Battery  
Charger output, Signals  
FCI 10066440-361LF  
(panel mount)  
FCI 51915-417LF  
(PCB mount)  
Mating Part  
NOTE: Pins P2-P5, P10, P11, D6, C6, B6, A6 are lagging (short pins)  
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V2 Power Module & V2 Power Shelf  
CONNECTOR  
PIN  
NAME  
DESCRIPTION  
Power Output  
J381  
J382  
J1  
V1  
+12 VDC main output  
GR1  
Power ground / 12 VDC return  
54 VDC auxiliary output return  
+54 VDC auxiliary output  
P1  
P2  
AUX_54V_R  
AUX_54V  
J1  
J1  
D4, C4, B4, D5, C5  
D2, C2  
S_BC_52.5V  
FAN_SUPPLY_R  
FAN_SUPPLY  
52.5 VDC battery charger  
12 VDC supply for BBU fan return  
+12 VDC supply for BBU fan  
J1  
J1  
D3, C3  
Power Input  
P3, P4, P5  
J1  
J1  
BAT  
DC input from BBU  
DC input from BBU return  
52.5 VDC battery charger return  
P6, P7, P8  
BAT_R  
AC input protective earth  
J1  
J1  
J1  
P9  
AC_PE  
AC_N  
AC_L  
P10  
AC input neutral  
P11  
AC input line  
Signals and Control  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
J1  
D1  
C1  
BAT_VSENSE  
BAT_VSENSE_R  
BAT_FAIL  
BAT_STOP_DCRG  
BAT_SLEEP  
BAT_EOL  
BAT_PROT  
BAT_SOH_CHK  
BAT_CRG_EN  
GR5  
Battery voltage positive sense  
Battery voltage negative sense  
Battery fail signal  
B1  
A1  
Battery stop discharge signal  
Battery sleep signal  
B2  
A2  
Battery end of life signal  
Battery protection signal  
Battery state of health check signal  
Battery charge enable signal  
Signal ground  
B3  
A3  
A4  
B5, B7  
A5  
BAT_KILL  
PS_KILL  
Battery insertion signal  
PSU insertion signal  
D6  
C6  
ISHARE  
Current share signal  
B6  
Reserved  
BAT_NSRT/ GR5  
BAT_SCL  
BAT_SDA  
GR1  
A6  
Battery insertion signal / Signal ground  
Battery clock line for I2C communication  
Battery data line for I2C communication  
Power ground  
D7  
C7  
A7  
D8  
RED_LOST  
PWR_FAIL  
CAN_L  
Backup redundancy status signal  
Power fail status signal  
CAN low communication line  
CAN high communication line  
Low power 12 V for shelf control supply  
Synchronization signal  
Synchronization signal  
Synchronization signal  
Address pin1  
C8  
B8  
A8  
CAN_H  
D9  
12V_SHELF  
SYNC3  
C9  
B9  
SYNC2  
A9  
SYNC1  
D10  
C10  
B10  
A10  
D11  
C11  
B11  
A11  
ADD1  
485_D  
RS485 Data line  
485_DN  
RS485 Data N line  
485_RTN  
ADD2  
RS485 ground  
Address pin2  
ADD3  
Address pin3  
ADD4  
Address pin4  
ADD5  
Address pin5  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
28  
V2 Power Module & V2 Power Shelf  
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term  
reliability, and cause permanent damage to the supply.  
PARAMETER  
Vi maxc Maximum Input Voltage  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
Continuous  
305  
VAC  
General Condition: TA = 0… 45 °C unless otherwise noted.  
Load condition definition: 100% load corresponds to:  
(i)  
Main 12.6 V: 6600 W + Auxiliary 54 V: 600 W + Battery Charger 52.5 V: 270 W x 3 in AC operation  
(ii) Main 12.6 V: 6600 W + Auxiliary 54 V: 600 W in DC operation  
and any fraction of it is scaling down all outputs simultaneous.  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
277  
MAX  
UNIT  
AC Input  
Viac nom  
Viac  
Nominal Input Voltage  
Input Voltage Range  
Input Current  
3 Phase  
200  
180  
VAC  
VAC  
A
Normal operating  
305  
Iiac max  
Iiac inrush  
fi  
@ steady state, Vin = 180 VAC, per phase  
@ cold start, Vin = 290 VAC, TA = 35°C, per phase  
22.8  
50/60  
52.5  
Inrush Current Limitation  
Input Frequency  
30  
63  
AP  
47  
Hz  
DC Input (from BBU)  
Vidc nom Nominal Input Voltage  
Vidc DC Input Voltage Range  
33.8  
32  
VAC  
VAC  
53  
tech.support@psbel.com  
29  
V2 Power Module & V2 Power Shelf  
General Condition: TA = 0…45 °C unless otherwise noted.  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
Main Output V1 (12.6 V)  
P1 shelf nom  
I1 shelf nom  
CV1 load  
Output Power  
6600  
530  
W
Output Current  
ADC  
mF  
Capacitive Loading  
0
0
200  
Auxiliary Output VAUX (54 V)  
PAUX shelf nom  
IAUX shelf nom  
Output Power  
Output Current  
600  
W
A
11.4  
Battery Charger Output VBC (52.5 V)  
Each BBU is connected separately to a PSU. Ratings see Power Module section  
PARAMETER  
Input Signals  
DESCRIPTION / CONDITION  
CRITERION  
Address pins for RS485 PSU address for the location of  
the shelf inside the rack;  
Referred to RS485 isolated ground  
Set by the user via a shelf input connector.  
See also communication manual  
BCA.00072  
ADD3…5  
Output Signals  
Signal to flag potential loss of power due to backup  
timeout;  
Active low, normally high open collector signal  
This signal is pulled low if the PSU is 45s  
in backup and AC is not yet returned  
PWR_FAIL  
This signal is pulled low if at least one  
PSU or BBU in the shelf has failed, is not  
operational or is not present.  
The signal is not pulled low in case of a  
BAT_PROT or BAT_STOP_DCRG event.  
Signal to flag loss of redundancy;  
Active low, normally high open collector signal  
RED_LOST  
Bidirectional Signals to PSU  
RS485_D / RS485_DN  
RS485 communication lines for monitoring of all PSUs;  
Isolated from other outputs  
Bidirectional Signals  
BAT_I2C_SDA/  
BAT_I2C_SCL  
I2C communication to the BBU  
The power shelf has a LED on the back side, showing the status of the main 12 V.  
PARAMETER  
DESCRIPTION / CONDITION  
CRITERION  
Green solid  
Off  
If main 12 V >10V  
Otherwise  
12V LED  
Asia-Pacific  
+86 755 298 85888  
Europe, Middle East  
North America  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
30  
V2 Power Module & V2 Power Shelf  
PARAMETER  
DESCRIPTION / CONDITION  
IEC / EN 61000-4-2, ±8 kV  
IEC / EN 61000-4-2, ±15 kV  
IEC / EN 61000-4-4, Level 4  
CRITERION  
ESD Contact Discharge  
ESD Air Discharge  
EFT / Burst  
A
A
A
IEC / EN 61000-4-5  
Surge  
Differential Mode 2 kV (Line to Neutral)  
Common Mode 4 kV (Line/Neutral to Earth)  
A
PARAMETER  
DESCRIPTION / CONDITION  
FCC Part 15 / EN 55022/ CISPR 22  
FCC Part 15 / EN 55022/ CISPR 22  
CRITERION  
Class A  
Conducted Emission  
Radiated Emission  
Class A  
IEC 61000-3-2  
Vi = 277 VAC / 60 Hz & 230 VAC / 50 Hz, 100% load  
Harmonic Current Emissions  
Class A  
Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. Input-to-output  
electric strength tests should not be repeated in the field. Bel Power Solutions will not honor any warranty claims resulting  
from electric strength field tests.  
PARAMETER  
DESCRIPTION / CONDITION  
NOTE  
UL 60950-1 2nd Edition  
CAN/CSA-C22.2 No. 60950-1-07 2nd Edition  
IEC 60950-1: 2005  
EN 60950-1: 2006  
cCSAus  
Approved by independent body  
(see CE declaration)  
Agency Approvals  
CE Mark  
CB Report & Certificate  
EU Low Voltage Directive  
EMC Directive  
UL94V-0  
AC Primary to any Secondary (3000 VAC)  
AC Primary to Chassis GND (1500 VAC / 2121 VDC)  
Secondary to Chassis GND (100 VDC)  
Reinforced  
Basic  
Insulation Strength  
Functional  
RS485 Communication to AC Primary, Secondary and  
Chassis GND (500 VDC)  
Functional  
Primary (L/N) to chassis (PE)  
Creepage / Clearance  
According to safety standards  
AC Primary to secondary  
AC Primary Chassis GND, Secondary and RS485  
Secondary and RS485 AC Primary and Chassis GND  
RS485 AC Primary, Chassis GND and Secondary  
Ground Continuity Test  
2121 VDC  
100 VDC  
500 VDC  
35 A  
Production Electrical Strength Test  
tech.support@psbel.com  
31  
V2 Power Module & V2 Power Shelf  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
TA  
TS  
Ambient Operating Temperature  
Power Shelf is able to start at -15°C  
-5  
+45  
°C  
Storage Temperature  
Transport. Temperature  
Relative Humidity  
Non-operational  
-40  
-55  
10  
+70  
+85  
90  
°C  
°C  
%
Short term storage  
Operation and storage, non-condensing  
3000  
10000  
m
ft  
Altitude  
Operational (no derating)  
-
Shock Operational  
half-sine 11 ms, 5 shocks, 3 axes  
half-sine 11 ms, 10 shocks, 3 axes  
6
g
g
Shock Non-Operational  
12  
1.5 mm amplitude, 5 to 500 Hz, 10 sweeps at 1  
octave / minute per each of the three axes  
Vibration Operational  
0.5  
1.0  
g
g
3 mm amplitude, 5 to 500 Hz, 10 sweeps at 1  
octave / minute per each of the three axes  
Vibration Non-Operational  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
Width  
Height  
Depth  
534.5  
139  
mm  
mm  
mm  
Dimension  
Weight  
780.6  
15.5  
kg  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
32  
V2 Power Module & V2 Power Shelf  
tech.support@psbel.com  
33  
V2 Power Module & V2 Power Shelf  
MANUFACTURER  
P/N  
BEL POWER  
SOLUTION P/N  
CONNECTOR  
PARAMETER  
DESCRIPTION / CONDITION  
Main output busbars  
3 x 50 x 206.1 mm  
-
-
-
V1 Output busbar  
Mating part  
-
5pin Scorpion Power Connector,  
90° PCB mount  
SP5YYE48M0LN9A1/  
AA-PA1067  
Positronic  
Positronic  
Molex  
AC input connector  
SP5YYE1F0091/AA  
(housing)  
FC1210P2S/AA (pin)  
Mating part  
2x3 pin Mini-Fit Jr. Power  
Connector, 90° PCB mount  
39-30-1062  
PWR_FAIL and  
RED_LOST 9V  
connector  
39-01-2065 (housing)  
39-00-0208 (pin)  
Mating part  
Molex  
FCI  
RS485  
RJ45 connector, 90° PCB mount  
Mating part  
87180-088LF  
communication,  
addresses and  
PWR_FAIL /  
Various  
RJ45 connector  
RED_LOST signals  
3 pin Sabre Power Connector,  
90° PCB mount  
Molex  
Molex  
43160-3103  
Auxiliary output  
44441-2003 (housing)  
43375-0001 (pin)  
Mating part  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
34  
V2 Power Module & V2 Power Shelf  
CONNECTOR  
PIN  
NAME  
DESCRIPTION  
Power Output  
BB1  
V1  
GR1  
Power ground / 12 VDC return  
+12 VDC main output  
BB2  
J2  
1
2
3
AUX_54V  
AUX_54V_R  
PE  
+54 VDC auxiliary output  
54 VDC auxiliary output return  
protective earth  
J2  
J2  
Power Input  
J1  
1
2
3
4
5
AC_L1  
AC_N  
AC input line  
AC input neutral  
AC input line  
J1  
J1  
AC_L2  
AC_PE  
AC_L3  
J1  
AC input protective earth (long pin)  
AC input line  
J1  
Signals and Control  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
J4  
J3  
J3  
J3  
1
2
485_RTN  
PWR_FAIL  
RED_LOST  
485_D  
RS485 ground  
Power fail status signal  
Redundancy status signal  
RS485 Data line  
3
4
5
485_DN  
RS485 Data N line  
6
ADD3  
Address pin3  
7
ADD4  
Address pin4  
8
ADD5  
Address pin5  
1, 4  
2, 5  
3, 6  
PWR_FAIL_9V  
GR1  
9 V / 1 A output turned on with power fail status signal  
Power ground  
RED_LOST_9V  
9 V / 1 A output turned on with redundancy status signal  
tech.support@psbel.com  
35  
V2 Power Module & V2 Power Shelf  
Please see BBU Manufacturer datasheet for detailed information.  
PARAMETER  
DESCRIPTION / CONDITION  
MIN  
NOM  
MAX  
UNIT  
Width  
Height  
Depth  
160  
62  
mm  
mm  
mm  
Dimension  
Weight  
433.7  
5.6  
kg  
PARAMETER  
DESCRIPTION / CONDITION  
MANUFACTURER P/N  
BEL POWER SOLUTIONS P/N  
TBD  
Asia-Pacific  
+86 755 298 85888  
Europe, Middle East  
North America  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  
36  
V2 Power Module & V2 Power Shelf  
ORDERING PART  
NUMBER  
ITEM  
DESCRIPTION  
SOURCE  
Blank Panel PSU  
Mechanical blank panel to cover  
empty PSU slot  
belfuse.com/power-solutions  
SPSFCBK-12BP01  
Blank Panel BBU  
Mechanical blank panel to cover  
empty BBU slot  
belfuse.com/power-solutions  
SPSFCBK-12BP02  
DOCUMENT NUMBER  
DESCRIPTION  
AUX  
BC  
Auxiliary -> used as shortcut for the 300W auxiliary converter  
Battery Charger -> used as shortcut for the 270W battery charger converter  
BBU  
BKP  
CF  
Battery Backup Unit  
Backup  
Current Feed -> used as shortcut for the 3600W DC input to HV Bulk converter  
CRG  
DCRG  
EN  
Charge  
Discharge  
Enable  
EOL  
FW  
End of Life  
Firmware  
HW  
Hardware  
OT /OTP  
OV / OVP  
OR  
Over Temperature (Protection)  
Over Voltage (Protection)  
Oring  
PF  
Power Factor  
PFC  
SOH  
SR  
Power Factor Correction  
State of Health  
Synchronous Rectification  
Software  
SW  
THD  
UV / UVP  
Total Harmonic Distortion  
Under Voltage (Protection)  
tech.support@psbel.com  
37  
V2 Power Module & V2 Power Shelf  
DOCUMENT NUMBER  
BCA.00072  
DESCRIPTION  
SPAFCBK-11G RS485 Communication Manual  
SPAFCBK-11G Installation Instruction  
SPSFCBK-18 Installation Instruction  
SPSFCBK-18 Mechanical outline drawing  
BCM 00366 0  
BCM 00367 0  
SPSFCBK-18.FD  
For more information on these products consult: tech.support@psbel.com  
NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems,  
equipment used in hazardous environments, or nuclear control systems.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on  
the date manufactured. Specifications are subject to change without notice.  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 408 785 5200  
© 2018 Bel Power Solutions  
BCD.00343_010  

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