VRP3-90EXA0 [BEL]

NON-ISOLATED DC/DC CONVERTERS; 非隔离式DC / DC转换器
VRP3-90EXA0
型号: VRP3-90EXA0
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

NON-ISOLATED DC/DC CONVERTERS
非隔离式DC / DC转换器

转换器
文件: 总14页 (文件大小:339K)
中文:  中文翻译
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NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
VRP3-90ExA0  
Features  
RoHS Compliant  
Rev.G  
Non-Isolated  
Over/Under Voltage Protection  
OCP/SCP  
High Efficiency  
Fixed Frequency  
Wide Input  
2-Wire Remote sense  
2 bit VID Digital Voltage Programming  
Open-drain Power Good Output  
Remote On/Off  
IMON Pin for Output Current Monitoring  
Power State Indicator(PSI#) Pin for Phase Dropping and Higher  
Efficiency During Light Load States  
Class 1, Category 2, Non-Isolated DC/DC Converter (refer to IPC-9592)  
Applications  
Networking  
Computers and peripherals  
Telecommunications  
Description  
The VRP3-90ExA0 series are non-isolated step down DC/DC converters providing up to 90 A output current.  
Standard features include remote on/off, remote sense, 2 bit VID digital voltage programming, a power good  
signal, over voltage and under voltage protection, over current protection, current monitor and power State  
Indicator (PSI#). This product may be used almost anywhere low-voltage silicon is being employed and a  
nominal 12V source is available. Typical applications include telecommunications, networking and other  
computing applications.  
Part Selection  
Output Voltage  
Input Voltage  
Max. Output  
Current  
Max. Output  
Power  
Typical  
Efficiency  
Model Number  
Active High  
1.21 Vdc - 2.1Vdc  
1.2 Vdc - 2.1Vdc  
6.5 Vdc - 13.2 Vdc  
6.5 Vdc - 13.2 Vdc  
90 A  
90 A  
200 W  
200 W  
85%  
85%  
VRP3-90E1A0  
VRP3-90E2A0  
Notes: Add “G” suffix at the end of the model number to indicate Tray Packaging.  
Part Number Explanation  
V R P3 – 90 E 1A 0  
1 2  
3
4
5
6
7
1---Vertical mount  
2---RoHS 6, change “R” to “7” means RoHS 5  
3---Series name, SIP  
4---Series code, output current 90A  
5---Wide input range (6.5-13.2V)  
6---“1A”, “2A” Wide trim range  
7---Suffix  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
1
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Absolute Maximum Ratings  
Unit  
Parameter  
Min  
Typ  
Max  
Notes  
Continuous non-operating Input  
Voltage  
-0.3  
-
15  
V
Remote On/Off  
-0.3  
0
-
-
-
5
V
Ambient Temperature  
Storage Temperature  
70  
°C  
°C  
-55  
125  
Note: Ratings used beyond the maximum ratings may cause a reliability degradation of the converter or may  
permanently damage the device.  
Input Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Operating Input Voltage  
6.5  
12  
13.2  
V
Input Current (full load)  
Input Current (no load)  
Remote Off Input Current  
-
-
-
-
35  
700  
25  
A
500  
10  
mA  
mA  
Input Reflected Ripple Current  
(rms)  
-
-
10  
25  
25  
50  
mA  
With simulated source impedance of  
100nH, 5Hz to 20MHz. Use 2 *  
470uF/16V Oscon capacitor.  
Input Reflected Ripple Current  
(pk-pk)  
mA  
I2t Inrush Current Transient  
Turn-on Voltage Threshold  
Turn-off Voltage Threshold  
-
-
1
A2s  
V
5.4  
4.8  
5.7  
5.1  
6.0  
5.4  
V
Note: All specifications are typical at 25 °C unless otherwise stated.  
Output Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
1.192  
1.330  
1.478  
2.069  
1.210  
1.350  
1.500  
2.100  
1.228  
1.370  
1.523  
2.132  
V
V
V
V
-
Output Voltage Set Point  
Rtrim=7.86K  
Rtrim=3.79KΩ  
Rtrim=1.24KΩ  
VRP3-90E1A0  
Output Voltage Set Point  
VRP3-90E2A0  
1.182  
1.478  
1.773  
2.069  
1.20  
1.50  
1.80  
2.10  
1.218  
1.523  
1.827  
2.132  
V
V
V
V
VID1,VID0=00  
VID1,VID0=01  
VID1,VID0=10  
VID1,VID0=11  
Load regulation  
Line Regulation  
-
-
-
12  
10  
mV  
mV  
5
Regulation Over Temperature  
(0deg.C-70deg.C)  
-
10  
20  
mV  
Ripple and Noise (pk-pk)  
Ripple and Noise (rms)  
-
-
25  
10  
40  
20  
mV  
mV  
20MHz BW, Co=3600uF.  
Ripple and Noise (pk-pk)  
under worst case  
over all operating input voltage,  
load and temperature conditions.  
-
-
60  
mV  
Output Current Range  
Output DC Current Limit  
0
-
-
90  
A
A
100  
130  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
2
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Output Specifications (continued)  
Parameter  
Turn on Delay Time  
Min  
Typ  
Max  
Unit  
Notes  
-
3.5  
5
mS  
Rise Time  
-
-
-
2.5  
-
5
1
-
mS  
%
Overshoot at Turn on  
Output Capacitance  
Transient Response  
3600  
uF  
Overshoot  
Settling Time  
Overshoot  
-
-
-
-
-
-
-
-
200  
150  
200  
150  
mV  
uS  
V50%~100%  
of Max Load  
di/dt=2.5A/us, Vin=12Vdc,  
Ta=25°C,Co=3600uF  
mV  
uS  
V100%~50%  
of Max Load  
Settling Time  
Note: All specifications are typical at nominal input, full load at 25°C unless otherwise stated.  
General Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Efficiency  
Vin =12, Vout=1.5V,Iout=90A  
VRP3-90E1A0: Rtrim-up=3.79k  
VRP3-90E2A0: VID0=0, VID1=1  
82  
85  
-
%
VRP3-90E1A0: Rtrim-up=7.86k  
VRP3-90E2A0: VID0=0, VID1=1,  
Rtrim-down = 16.67k  
Efficiency  
Vin =12, Vout=1.35V,Iout=90A  
81  
84  
-
%
Switching Frequency  
Over Temperature Protection  
Over Voltage Protection  
Weight  
-
400  
-
kHz  
100  
105  
-
-
-
120  
115  
-
°C  
%Vo Latch off  
g
33  
Calculated Per Bell Core SR-332  
(Vin=12 V, Vo=1.2 V, Io=80%load, Ta  
FIT  
400 (design goal)  
-
-
= 25 °C, FIT=109/MTBF)  
Dimensions  
Inches (L × W × H)  
2.00 x 1.2 x 0.70  
Millimeters (L × W × H)  
50.8 x 30.48 x 17.8  
Note: All specifications are typical at 25 °C unless otherwise stated.  
Efficiency Data  
94.00%  
89.00%  
84.00%  
79.00%  
74.00%  
69.00%  
6.5V  
12 V  
13.2 V  
9A  
27A  
45A  
67.5A  
90A  
OUTPUT CURRENT(A)  
Vo=1.5V  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
3
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Thermal Derating Curves  
The thermal reference point is shown above. For reliable operation this temperature should not exceed 120°C.  
The output power of the module should not exceed the rated power for the module.  
Vin=12V, Vo=1.35V  
Vin=12V, Vo=2.1V  
Temperature reference points on top side  
Temperature reference points on bottom side  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
4
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Ripple and Noise Waveform  
Note: Ripple and noise at 12Vdc input, Vout=1.5V, Iout=90A and Ta=25 deg C, Co=3600uF.  
Transient Response Waveforms  
Note: Vout=1.5V, Vin=12V@Ta=25, Co=3600uF.  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
5
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Startup & Shutdown  
Rise Time  
Test Condition:  
12Vdc input, Vout=1.5V,  
Iout=90A and Ta=25 deg C,  
Co=3600uF  
Startup time  
Startup from on/off  
Ch1: Vo  
Ch3: on/off  
Startup from Vin  
Ch1: Vo  
Ch3: Vin  
Test Condition: 12Vdc input, Vout=1.5V,  
Iout=90A and Ta=25 deg C,Co=3600uF  
Test Condition: 12Vdc input, Vout=1.5V,  
Iout=90A and Ta=25 deg C,Co=3600uF  
Shutdown  
Test Condition: 12Vdc input, Vout=1.5V, Iout=0A  
and Ta=25 deg C,Co=3600uF  
Test Condition: 12Vdc input, Vout=1.5V,  
Iout=90A and Ta=25 deg C,Co=3600uF  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
6
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Remote On/Off  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Signal Low (Unit Off)  
Signal High (Unit On)  
Current Sink  
-0.3  
-
0.8  
V
Active High  
The remote on/off pin open, Unit off.  
2.4  
0
-
-
5
1
V
mA  
Recommended remote on/off circuit for active high  
Vin+  
On/off  
Vin-  
Vin+  
On/off  
Vin-  
Control with open collector/drain circuit  
Control with photocoupler circuit  
Vin+  
Vin+  
Vcc  
On/off  
Vin-  
On/off  
Vin-  
Control with logic circuit  
Permanently off  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
7
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Remote Sense  
This module has remote sense compensation feature. It can minimize the effects of resistance between  
module’s output and load in system layout and facilitates accurate voltage regulation at load terminals or  
other selected point.  
1. The remote sense lines carries very little current and hence do not require a large cross-sectional area.  
2. This module compensates for a maximum drop of 10% of the nominal output voltage.  
3. If the unit is already trimmed up, the available remote sense compensation range should be  
correspondingly reduced. The total voltage increased by trim and remote sense should not exceed 10%  
of the nominal output voltage.  
4. When using remote sense compensation, all the resistance, parasitic inductance and capacitance of the  
system are incorporated within the feedback loop of this module. It can make an effect on the module's  
compensation, affecting the stability and dynamic response. A 0.1uF ceramic capacitor can be  
connected at the point of load to de-couple noise on the sense wires.  
5. Recommend the connection of remote sense compensation as below figure. There are a resistor RS+  
(51.1 ohm) from Vo+ to Sense+ and a resistor RS- (51.1 ohm)) from Vo- to Sense- inside of this module.  
Vo+  
Sense+  
Load  
Sense-  
Vo-  
6. If not using remote sense compensation, please connect sense directly to output at module's pin, that is,  
connect sense+ to Vo+ and sense- to Vo- at module's pin, the shorter the better. See below figure.  
Vo+  
Sense+  
Load  
Sense-  
Vo-  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
8
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Output Trim Equations  
VRP3-90E1A0  
Equations for calculating the trim resistor are shown below. The Rtrim resistor should be connected between the  
Trim pin and the Vsense(-).  
Maximum trim up voltage is 2.1V.  
The total voltage increased by trim and remote sense should not exceed 10% of the nominal output voltage.  
1.1  
R
=
(kΩ)  
trim up  
Vo 1.21  
VRP3-90E2A0  
Equations for calculating the trim resistor are shown below. The Trim Down resistor should be connected  
between the Trim pin and Sense (+) pin. The Trim Up resistor should be connected between the Trim pin and the  
GND. Only one of the resistors should be used for any given application.  
Minimum trim down voltage is 1.1V  
Maximum trim up voltage is 2.1V.  
The total voltage increased by trim and remote sense should not exceed 10% of the nominal output voltage.  
Vsense+  
Vout  
Rtrim -up  
Module  
Module  
Trim  
Trim  
Rtrim-down  
GND  
GND  
VID0  
0
VID1  
0
Vout  
1.2V  
Trim up equation  
Trim down equation  
10Vo 11  
1.2 Vo  
11  
Rtrimdown  
=
=
(KΩ)  
Rtrim up  
=
(KΩ)  
Vo
1.2  
11  
10Vo11  
1.5Vo  
Rtrim up  
=
(KΩ)  
(KΩ)  
0
1
1
1
0
1
1.5V  
1.8V  
2.1V  
R
(KΩ)  
trimdown  
Vo
1.5  
11  
10Vo 11  
1.8Vo  
Rtrim up  
=
Rtrimdown  
=
(KΩ)  
Vo
1.8  
11  
10Vo 11  
2.1Vo  
Rtrimup  
=
(KΩ)  
Rtrimdown  
=
(KΩ)  
Vo 2.1  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
9
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Over Current Protection  
The module is equipped with internal current-limiting circuitry in order to provide protection in a fault output  
overload condition. The module will be in latch off mode when the output current exceeds the current limit  
and restart by either cycling the input power or by toggling the on/off pin.  
Over Voltage Protection  
The output over-voltage protection consists of circuitry that monitors the voltage on the output terminals. If  
the voltage on the output terminals exceeds the over voltage protection threshold, the module will shutdown  
into latch off mode. The over-voltage latch can be reset by either cycling the input power or toggling the  
on/off signal for one second at least.  
Input Under-voltage Lockout  
Under-voltage Lockout  
V1=5.1V  
V2=5.7V  
Voltage Falling  
Voltage Rising  
Input Voltage (V)  
V1  
V2  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
10  
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Power Good  
1. This module has a power good indicator output. Power good pin used positive logic and is open collector.  
2. Power good pin can sink 10mA.  
3. The maximum voltage pulled up externally on Power Good pin should not exceed 6V.  
4. When a successful soft-start is completed, the power good pin will be pulled high.  
CH1: Output Voltage CH2: Remote ON/OFF CH3: PG  
Typical Start-up Using Remote ON/OFF(Vin=12.0V, Vout=1.5V, Io=90A)  
IMON Diagram  
Note: The IMON pin is the average channel-current sense output. This pin is used as a load current indicator to  
monitor the output load current. When Iout = 90A the voltage on the IMON pin = 900mV.  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
11  
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Mechanical Outline  
VRP3-90E1A0  
Pin  
Function  
Pin  
9
Function  
Pin  
17  
18  
19  
20  
21  
22  
23  
24  
Function  
1
Reserved  
Reserved  
Reserved  
IMON  
PSI#  
PGOOD  
Vin  
GND  
GND  
Vout  
Vout  
GND  
GND  
Vout  
Vout  
2
10  
11  
12  
13  
14  
15  
16  
3
4
Vin  
5
Enable  
GND  
GND  
Vout  
6
Vsense+  
Vesnse-  
Trim  
7
8
Vout  
VRP3-90E2A0  
Pin  
Function  
Pin  
9
Function  
Pin  
17  
18  
19  
20  
21  
22  
23  
24  
Function  
1
VID0  
VID1  
PSI#  
PGOOD  
Vin  
GND  
GND  
Vout  
Vout  
GND  
GND  
Vout  
Vout  
2
10  
11  
12  
13  
14  
15  
16  
3
Reserved  
IMON  
4
Vin  
5
Enable  
Vsense+  
Vesnse-  
Trim  
GND  
GND  
Vout  
6
7
8
Vout  
Note: This module is recommended and compatible with Pb-Free Wave Soldering and must be soldered  
using a peak solder temperature of no more than 260 ºC for less than 5 seconds.  
Note:  
1) All Pins: Material - Copper Alloy;  
Finish – 3 micro inches minimum Gold over 50 micro inches minimum Nickel plate.  
2) Undimensioned components are shown for visual reference only.  
3) All dimensions in inches (mm); Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm).  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
12  
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Signal Definitions  
Pin Name  
Pin Description  
Logic level inputs used to set the output voltage,  
refer to VID table. Connect VID0 thru VID1 pins to  
open-drain outputs with external pull-up resistors or  
to active-pull-up outputs. Valid logic low is -0.3V to  
0.4V, valid logic high level is 0.8V to 5.3V.  
VID0, VID1  
The IMON pin is the average channel-current sense  
output. This pin is used as a load current indicator to  
monitor the output load current. The voltage on the  
Imon pin = 900mV when Iout = 90A.  
IMON  
Logic level input used to enable the converter when  
high.  
Enable  
Vsense+  
Vsense-  
Trim  
Positive remote sense.  
Negative remote sense.  
Output voltage Trim.  
A low input signal indicates the low power mode  
operation of the processor. The controller drops the  
number of active phases to single phase operation.  
A high input signal pulls the controller back to  
normal operation.  
PSI#  
PGOOD indicates that soft-start has completed and  
the output voltage is within the regulated range  
around VID setting.  
PGOOD  
Vin  
Input voltage of the converter.  
GND  
Vout  
Common return for both input and output.  
Output voltage of the converter.  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
13  
NON-ISOLATED DC/DC CONVERTERS  
6.5 Vdc - 13.2 Vdc Input, 1.2 Vdc - 2.1 Vdc Output  
Aug. 12, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Revision History  
Date  
Revision  
Changes Detail  
Approval  
XF JIANG  
XF JIANG  
XF JIANG  
2009-03-17  
2009-03-24  
2009-04-22  
A
B
C
First release  
Updated mechanical drawing  
1. Correct error in part number explanation; 2. Update mechanical  
drawing; 3. Update ripple, switching frequency, OVP, FIT, weight; 4.  
Add efficiency data, TD, NR, TR, Startup&shutdown, PG waveforms.  
2009-05-05  
D
1, Add ripple and noise (p-p) under worst case. 2, Add efficiency curve  
of 1.35V output. 3, Add pin description. 4, Update Turn on/off voltage  
Threshold.  
XF JIANG  
2009-05-15  
2010-03-30  
E
F
1. Add P/N VRP3-90E2A0; 2. Adjust output voltage range; 3. Update  
set point, efficiency, trim, FIT.  
XF JIANG  
YF SUN  
1. Remove “Preliminary”, add product picture;  
2. Input spec: 1)Update turn on/off voltage;  
3. Output spec: 1)Update output voltage setpoint of VRP3-90E1A0; 2)  
output current limit; 3) turn on delay time and rise time; 4) output  
capacitance; 5) transient response setting time.  
4. General spec: 1)Update switching frequency; 2)OTP; 3)product  
weight.  
5. Update efficiency curve, thermal derating curves, Trim, UVLO,  
mechanical top and bottom view.  
2010-08-12  
G
Add the diagram of IMON  
YF SUN  
RoHS Compliance  
Complies with the European Directive 2002/95/EC, calling for the elimination of lead and  
other hazardous substances from electronic products.  
©2010 Bel Fuse Inc. Specifications subject to change without notice. 081210  
14  
CORPORATE  
FAR EAST  
EUROPE  
Bel Fuse Inc.  
Bel Fuse Ltd.  
Bel Fuse Europe Ltd.  
206 Van Vorst Street  
Jersey City, NJ 07302  
Tel 201-432-0463  
Fax 201-432-9542  
www.belfuse.com  
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