PL300-100LD [COILCRAFT]
SMPS Transformer;
| 型号： | PL300-100LD |
| 厂家： | 
Coilcraft lnc. |
| 描述： | SMPS Transformer |
| 文件： | 总6页 (文件大小：869K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Document 1280-1
Planar Transformers
POE120PL
120 W
PL160 Series
160 W
PL300 Series
300 W
MA5519-AL
720 W
NA5871-AL
800 W
POE120PL
• Low profile power transformers
• Very high efficiency; low DCR
• Can be used in a wide range of topologies
• 1500 Vrms, one minute isolation (hipot) between
windings
• Designed for active clamp forward topology
• Operates at 200 kHz, with 36 – 72 Volt input
• Provides 0.009″ (0.229 mm) clearance above the seating
plane
• Includes a 12-Volt auxiliary winding
• Power range: 120 – 800 Watts
• Frequency range up to 700 kHz
PL160
• Designed to operate between 200 kHz and 700 kHz with a
nominal 48 V input.
• Provides 0.009″(0.229 mm) clearance above the seating
Planar transformers are an ideal solution for high
frequency switch mode power converters.They offer
higher power density and higher current handling
capability in a lower profile compared with traditional wire
wound transformers.
plane
• May be special ordered with an auxiliary winding
PL300
• Designed to operate between 200 kHz and 700 kHz with a
nominal 48 V input.
• Provides 0.009″ (0.229 mm) clearance above the seating
A new planar transformer design, constructed with flat
coil windings and copper plates rather than multi-layer
PCBs, increases the power level (up to 800 W) and
lowers the leakage inductance.This design exceeds the
critical electrical requirement for topologies such as push
pull, half bridge, or full bridge.The POE120PL, PL160,
PL300, MA5519-AL, and NA5871-AL are new generation
planar transformers offering efficiency up to 98%.
plane
• May be special ordered with an auxiliary winding
MA5519-AL
• Developed for Texas Instruments PMP9219 LM5045 based
720 W Power Converter
• Provides 0.009″ (0.229 mm) clearance above the seating
plane
• Designed to operate at 400 kHz with 36 – 75 V input
• 12 V, 60 A output
• Listed as T2 on Texas Instruments BOM-PMP9219
Coilcraft custom designed planar transformers are used
in a wide variety of IC reference designs, as shown on
page 6. For applications not covered in the table, custom
designs are available on request.
NA5871-AL
• Developed for Texas Instruments PMP6712 Dual-Channel
800 Watt Full-Bridge Converter for PoE Power Sourcing (PSE)
• Designed to operate at 400 kHz with 38 – 60 V input
• 54 V, 15 A output
• Listed as T2 and T4 on Texas Instruments BOM-PMP6712
• Insulated bottom surface
Document 1280-1 Revised 11/16/15
Document 1280-2
Planar Transformers
DCR max4
(Ohms)
Leakage
Inductance3
(µH)
Volt-time
product5
(V-µsec)
Turns
Power
(W)
Part
Inductance2
(µH)
number1
Pri1 Pri2 Sec
Pri1
Pri2
Sec
Schematic
120
120
120
120
POE120PL-33L_
POE120PL-50L_
POE120PL-12L_
POE120PL-24L_
12
8
8
—
—
—
—
2
2
4
8
50
50
50
50
0.7
27.6
18.9
18.9
18.9
—
—
—
—
1.26
1.26
6.8
150
100
100
100
B
B
B
B
0.31
0.37
0.39
8
13.6
160
160
160
160
160
PL160-100L
PL160-101L
PL160-102L
PL160-103L
PL160-104L
4
4
5
5
6
4
5
5
6
6
4
4
4
4
4
153
194
240
290
345
0.35
0.40
0.45
0.55
0.55
14.7 14.7
14.7 18.5
18.5 18.5
18.5 21.5
21.5 21.5
6.8
6.8
6.8
6.8
6.8
150
168
187
206
224
A
A
A
A
A
300
300
300
300
300
PL300-100L
PL300-101L
PL300-102L
PL300-103L
PL300-104L
4
5
6
7
8
4
5
6
7
8
4
4
4
4
4
211
330
423
588
768
0.25
0.35
0.50
0.75
1.0
7.2
9.0
10.6 10.6
12.3 12.3
13.8 13.8
7.2
9.0
4.2
4.2
4.2
4.2
4.2
206
258
310
361
413
A
A
A
A
A
720
800
MA5519-AL
NA5871-AL
6
3
—
—
4
5
190.8
42
0.13
0.20
5.0
—
—
1.53
4.4
197
117
C
D
1.37
1. When ordering the POE120PL or the PL160, specify packaging code:
Schematics
POE120PL-24LD
Packaging: Blank In trays, 36 per tray
2
2
15
11
C
A
Pri1
1T
1T
1T
1T
Pri
Sec
D = Optional tape and reel (additional cost), 13″ machine-
ready reel. EIA-481 embossed plastic tape. See tape
and reel specifications on page 2.
B = Optional tape and reel (additional cost), less than full
reel. In tape, but not machine ready. To have a leader
and trailer added ($25 charge), use code letter D
instead.
4
3
10
9
8
1
11
16
Pri2
5
Sec
Aux1
9
Aux2
10
1
8
Aux
(opt)
To order a PL160 or PL300 with an optional auxiliary winding, add an
“X” and the turn count after the PL160 (PL300), e.g. PL160X3-100LB.
Turn counts of 2, 3, 4, 5, 7 and 9 are available for the auxiliary winding.
Parts with auxiliary windings are not stocked.
8
6
1
6
D
Sec
Pri
4
2. Inductance measured on an Agilent/HP 4284 at 200 kHz, 0.5 Vrms,
0 Adc between pins 2 and 5 with pins 3 and 4 connected.
3. Leakage inductance is for the primary connected in series with all sec-
ondary pins shorted.
2
B
11
Pri
4
4. DCR is measured across all windings.
10
5. Volt-time product is based on the entire primary winding and 3000 Gauss.
6. Electrical specifications at 25°C.
Refer to Doc 362 “Soldering Surface Mount Components” before soldering.
Sec
8
5
1
Aux
6
Core material Ferrite
Terminations Matte tin over nickel over brass.
Ambient temperature –40°C to +120°C
Storage temperature Component: –40°C to +125°C.
Tray and tape and reel packaging: –40°C to +80°C
Resistance to soldering heat Max three 40 second reflows at
+260°C, parts cooled to room temperature between cycles
Moisture Sensitivity Level (MSL) 1 (unlimited floor life at <30°C /
85% relative humidity)
Failures in Time (FIT) / Mean Time Between Failures (MTBF)
38 per billion hours / 26,315,789 hours, calculated per Telcordia SR-332
PCB washing Tested to MIL-STD-202 Method 215 plus an additional
aqueous wash. See Doc787_PCB_Washing.pdf.
Document 1280-2 Revised 11/16/15
Document 1280-3
Planar Transformers
Calculating Efficiency
11
10
9
22
21
20
19
18
17
16
15
14
13
12
11
10
9
500 kHz
400 kHz
7.0
6.5
6.0
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
8
7
6
300 kHz
5
4
9
7
6
5
3
200 kHz
100 kHz
2
4
3
1
0
2
1
0
0
20
40
60
80
100
120
140
160
180
BPK [mT]
This graph represents core loss versus flux density for each series. By determining core loss and copper loss, the
overall efficiency can be estimated.
Efficiency (%) = (POUT – (CORE_loss + COPPER_loss)/POUT) × 100
where POUT = desired V × I
Core loss is a function of core material, flux density swing (B = 2 × BPK), frequency, and core size. Use the following
equation for calculating peak flux density ( BPK) and then read CORE_loss from Y-axis on the graph.
BPK = K × Vin × Dmax / Freq × N
Where:
K = series factor (see table)
Vin = primary DC voltage
Dmax = maximum duty cycle
Freq = switching frequency in kHz
N = number of primary turns
Part/Series
/
number
POE120PL
PL160
K factor
80 × 102
80 × 102
58 × 102
45.5 × 102
38.5 × 102
PL300
MA5519
NA5871
Copper loss is a function of Irms and DC resistance of each winding. Use the following equation for calculating
copper loss.
COPPER_loss = Irms(pri)2 × DCR(pri) + Irms(sec)2 × DCR(sec)
Document 1280-3 Revised 11/16/15
Document 1280-4
Planar Transformers
Dot indicates pin 1
Internal code
0.800
20,32
0.200
5,080
0.125
3,175
1
2
3
11
10
9
Weight: 11.1 – 11.9 g
Packaging 36 per tray
Optional tape and reel packaging
11
10
9
2
3
0.820
20,83
max
4
5
6
4
5
8
8
0.090
2,285
POE120PL-12: 250/13″ reel
7
7
Plastic tape: 44 mm wide, 0.5 mm thick,
32 mm pocket spacing, 9.40 mm pocket depth
0.110
2,79
0.390
9,91
∅
0.080
2,03
∅
0.920
23,37
max
C
POE120PL-24: 200/13″ reel
Plastic tape: 44 mm wide, 0.5 mm thick,
28 mm pocket spacing, 9.98 mm pocket depth
L
Recommended
Land Pattern
0.009
0,229
min
Dash
number
Height max
POE120PL-33: 200/13″ reel
Height
(inches / mm)
(see table)
Plastic tape: 44 mm wide, 0.5 mm thick,
28 mm pocket spacing, 10.68 mm pocket depth
-12L
-24L
-33L
-50L
0.352 / 8.94
0.380 / 9.64
0.407 / 10.34
0.375 / 9.53
0.004/0,102
Dimensions are in
C
L
POE120PL-50: 250/13″ reel
Plastic tape: 44 mm wide, 0.5 mm thick,
32 mm pocket spacing, 9.78 mm pocket depth
0.050
1,27
0.080
2,03
inches
mm
Dot indicates pin 1
Internal code
0.800
20,32
0.200
5,080
0.125
3,175
1
2
3
11
10
9
11
10
9
2
3
0.820
max
4
5
6
20,83
4
5
8
8
0.090
2,285
7
7
0.110
2,79
0.390
9,91
∅
0.080
2,03
∅
0.920
23,37
max
C
L
Recommended
Land Pattern
0.009
0,229
min
Height
Dash
number
Height max
(inches / mm)
0.352 / 8.94
0.352 / 8.94
0.360 / 9.14
0.375 / 9.53
0.375 / 9.53
(see table)
-100L
-101L
-102L
-103L
0.004/0,102
C
L
0.050
1,27
0.080
2,03
Weight: 12.0 – 12.8 g
Packaging 36 per tray
-104L
inches
Dimensions are in
mm
Dot indicates pin 1
Internal code
0.150
3,81
11
1
11
2
3
0.313
7,95
10
2
3
10
9
1.050
26,67
9
max
4
5
4
5
8
8
0.1878 0.0626
4,77
1,59
7
7
6
0.110
2,79
0.130
3,30
Æ
Æ
1.00
25,40
1.160
29,46
max
Recommended
Land Pattern
Part
number
Height max
(in / mm)
0.009
0,229
min
See
table
PL300-100L 0.410 / 10.4
PL300-101L 0.410 / 10.4
PL300-102L 0.450 / 11.4
PL300-103L 0.450 / 11.4
PL300-104L 0.475 / 12.1
0.004/0,102
inches
0.080
2,03
0.10
2,54
Weight: 22.5 – 26.0 g
Packaging 25 per tray
Dimensions are in
mm
Document 1280-4 Revised 11/16/15
Document 1280-5
Planar Transformers
Dot indicates pin 1
Internal code
0.110
2,79
(6)
Æ
1
2
1
2
16
15
16
15
0.60
15,24
0.54
13,71
0.45
11,43
0.133
3,38
0.36
9,14
Æ
1.37
34,7
max
C
L
Recommended
Land Pattern
11
10
11
10
0.133
3,38
8
9
8
9
Æ
1.16
29,46
1.34
34,0
max
0.689
17,5
0.009
0,229
max
min
Weight: 53.9 g
Packaging 16 per tray
0.006/0,15
inches
mm
Dimensions are in
Dot indicates pin 1
Internal code
0.133
3,38
(4)
Æ
1
4
11
1
11
0.36
9,14
0.36
9,14
1.29
32,8
max
4
0.54
13,71
Recommended
Land Pattern
0.18
4.57
6
6
1.73
1.91
48,5
43,96
max
0.531
13,5
max
Weight: 60 g
Packaging 20 per tray
0.006/0,15
Insulator
0.10
typ
2,54
inches
mm
Dimensions are in
Document 1280-5 Revised 11/16/15
Document 1280-6
Planar Transformers
Coilcraft planar transformers have been designed in a wide variety of applications. Though designed for specific
chipsets, these transformers can also be used in other applications and with many other integrated circuits. Visit
www.coilcraft.com/prod_planar.cfm for additional information.
Input
DCR (mOhms)
Power
(W)
voltage
Part
number
Primary L
(µH)
Leakage
L (µH)
Designed
for
Output
(V)
Turns
Pri
Sec
33
35
40
50
3.3 V, 10 A
36 – 75
36 – 75
18 – 36
36 – 78
24 : 4
A9784-BL
A0152-AL
RA6998-BL
HA3648-BL
1300
1300
80
0.85
0.85
15
0.016
3.5
TI LM5030
TI LM5030
MAX17599
TI LM5037
5 V, 7A
24 : 6
0.018
2.5
12 V, 3.3 A
5 V, 10 A
8 : 9 : 3
4 : 2 : 2
22
0.35
0.04
30
6.0
3.0
3.0
60
60
12 V, 5A
36 – 75
9.0 – 60
35 – 78
35 – 78
36 – 78
12 – 45
36 – 75
85 – 400
36 – 75
18 – 72
48– 60
24 : 12
5 : 5
B0310-AL
PA6605-AL
JA4309-AL
B0357-BL
HA4000-AL
C1539-AL
DA2025-AL
B0392-AL
A9786-AL
PL160-100L
RA7040-AL
B0860-CL
B0853-AL
RA6992-BL
NA5738-DL
MA5519-AL
NA5871-AL
1300
10
0.85
4.7
0.06
4.7
0.5
1.0
0.5
2.5
TI LM5030
TI LM5031
12 V, 5A
0.13
0.65
0.55
0.6
100
100
100
100
100
100
150
150
150
180
200
250
264
720
800
3.3 V, 30 A
3.3 V, 30 A
3.3 V, 30 A
12 V, 8.33 A
3.3 V, 30 A
3.3 V, 30 A
2.5 V 60 A
12 V, 12.5 A
12 V 13 A
12 V, 15 A
10 V, 20 A
12 V 21 A
12 V 22 A
12 V, 60 A
54 V, 15 A
6 : 1 : 1 : 4
12 : 2
67.5
320
270
320
120
65
20
TI UCC2897A
TI LM5025
55
12 : 1 : 1
24 : 12
8 : 4
56
TI LM5027
63
15
0.25
0.25
0.22
0.90
0.35
0.55
0.25
0.10
0.25
0.18
0.13
0.20
TI LM5032
50
2.0
TI LM5035
6 : 1
13.5
62.5
0.40
0.91
6.8
TI UCC3580
TI LM5041
16 : 1
1250
153
50
4 : 4 : 4
12 : 3 : 3
10 : 4
7.35
LT DC1739A-B
TI PMP9720
MAX5069A
TI LM5033
10.75
38
4.25
4.0
36 – 72
40 – 60
48 – 60
52 – 60
36 – 75
38 – 60
187
46.8
50
5 : 4
10.4
6.9
4.0
8 : 4 : 4
5 : 2 : 2
6 : 2 : 2
3 : 5
4.2
TI PMP9656
TI PMP7376
TI PMP9219
TI PMP6712
100
190.8
42.0
4.8
1.7
5.0
1.53
4.4
1.37
Document 1280-6 Revised 11/16/15
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