HR43-2815 [CRANE]
DC/DC CONVERTERS 28 VOLT INPUT; DC / DC转换器, 28伏特的输入型号: | HR43-2815 |
厂家: | Crane Aerospace & Electronics. |
描述: | DC/DC CONVERTERS 28 VOLT INPUT |
文件: | 总6页 (文件大小:91K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
FEATURES
HR40 SERIES
4 WATT
DC/DC CONVERTERS
28 VOLT NPUT
• –40°C to +85°C operation
• 16 to 32 VDC input voltage
• Fully isolated
I
• Opto-coupler feedback
• Switching frequency
Single and dual outputs
typical 80 kHz, variable freq.
Triple output 200 kHz, fixed
• Topology – Flyback
MODELS
VDC OUTPUT
SINGLE
5
DUAL
±12
±15
TRIPLE
+5 & ±12
+5 & ±15
• Inhibit function
• Indefinite short circuit protection
• Up to 75% efficiency
• Requires external capacitors
Size (max.): 1.075 x 1.075 x 0.370 inches (27.31 x 27.31 x 9.40 mm)
See Section B8, case C2, for dimensions.
Weight:
20 grams maximum
Screening: Standard only. See Section C2 for screening description.
DESCRIPTION
An open collector TTL inhibit is provided to allow power shutdown
and startup from a logic input. An open circuit on the inhibit terminal
(pin 15) gives normal operation, and a TTL low level shuts down the
converter. The inhibit pin has an open circuit voltage of 12 to 28 V.
Input current in the shutdown mode will be less than 15 mA. Current
limiting is provided on each output for indefinite short circuit protec-
tion.
The HR40 Series™ DC/DC converters offer the high efficiencies
associated with switching regulators, yet have full isolation of input
and output grounds. The units are built using thick-film hybrid tech-
nology and are sealed in metal packages for high-reliability applica-
tions. All models are guaranteed to pass a gross leak test (maximum
-3
leak rate of 1 x 10 atm-cc/sec).
The HR40 Series devices are flyback energy storage switching
regulators which require a minimum of components resulting in
small package size. Single and dual models self-oscillate at an
operating frequency which is an approximate inverse function of the
load. At full load, the frequency is typically 80 kHz for single and dual
output models. Triple output models operate at a fixed frequency of
approximately 200 kHz. A transformer in the forward power circuit
and an opto-coupler in the feedback/control loop maintain input to
output isolation.
Due to the high efficiency, heat sinking requirements are minimized,
but consideration should be given to removing self-generated heat
when operating these devices at maximum ratings. To increase
dissipation, heat conducting material (PCB, copper sheet, heat sink,
etc.) should be brought into contact with the converter’s baseplate.
The converter can be operated at full load at a case temperature of
85°C, with the output power derated linearly to zero at 105°C.
Models are available with single 5 volt, dual 12 or 15 volt, or triple
(+5 and either ±12 or ±15) outputs with an input voltage range of 16
to 32 VDC. Output power of up to 4 watts is available from the dual
output models for either balanced or unbalanced loads; however, at
least 25% of the total load should be on the positive output. The
single output device can provide 3.5 watts, and the triple output can
supply up to 3.2 watts. The high efficiency is almost constant over
the entire input voltage range and from approximately 25% of full
load to full load. This makes the unit ideal for battery applications.
WARNING: EXTERNAL CAPACITORS REQUIRED
External capacitors are required on the outputs. Operating the unit
without external capacitors will result in damage to the internal
circuitry. Minimum recommended capacitor values are given in
Tables 1 and 2. For optimum performance, low ESR (Equivalent
Series Resistance) solid tantalum capacitors are required. The
specifications on the following pages are based on the use of high-
quality solid tantalums. Operation with different types of capacitors
will seriously affect performance.
B4-51
HR40 SERIES
4 WATT
DC/DC CONVERTERS
INHIBIT
TYPICAL CHARACTERISTICS
ABSOLUTE MAXIMUM RATINGS
Output Voltage Temperature Coefficient
• HR41-2805 100 ppm/°C typ, 200 max.
• HR42-28XX 50 ppm/°C typ.
• HR43-28XX 100 ppm/°C typ.
Input to Output Capacitance
• 60 pF typical
Input Voltage
• 16 to 32 VDC
Output Power
• 3.2 to 4 watts depending on model
Lead Soldering Temperature (10 sec)
• 300°C
Inhibit TTL Open Collector
• Logic low (output disabled) ≤ 0.8 V
• Referenced to input common
• Logic high (output enabled) ≥ 12 V
Isolation
• 100 megohm minimum at 500 V
Conversion Frequency
• Single and dual output models, 80 kHz at
full load typical, variable frequency
• Triple output models, 200 kHz typical
fixed frequency
Inhibit Pin Voltage (unit enabled)
• 12 to 28 V
Storage Temperature Range (Case)
• –40°C to +125°C
RECOMMENDED OPERATING CONDITIONS
Input Voltage Range
• 16 to 32 VDC continuous
• 40 V for 50 ms transient
Case Operating Temperature (Tc)
• –40°C to +85°C full power
• –40°C to +105°C absolute
Derating Output Power/Current
• Linearly from 100% at 85°C to 0% at 105°C
WARNING: EXTERNAL CAPACITORS REQUIRED
Electrical Characteristics: 25°C Tc, 28 VDC Vin, 100% load, unless otherwise specified.
SINGLE AND DUAL OUTPUT MODELS
1
HR41-2805
HR42-2812
TYP MAX
±11.88 ±12 ±12.12
HR42-2815
TYP MAX
±15 ±15.15
PARAMETER
OUTPUT VOLTAGE
OUTPUT CURRENT
CONDITIONS
= 2 W
MIN
4.90
—
TYP
5.0
—
—
75
5
MAX
MIN
MIN
±14.85
—
UNITS
VDC
mA
P
5.10
700
3.5
150
10
OUT
18 TO 32 V
—
—
—
—
—
16
—
—
—
—
70
—
—
75
10
12
28
—
10
—
—
75
±167
4.0
150
20
—
—
75
10
12
28
—
10
—
—
75
±133
4.0
150
20
IN
2
OUTPUT POWER
Tc = –40°C TO +85°C
BW = 1 MHz
—
—
W
OUTPUT RIPPLE
LINE REGULATION
LOAD REGULATION
INPUT VOLTAGE
—
—
mV p-p
mV
18 - 32 V , P
IN OUT
= 2 W
—
—
NO LOAD TO FULL
Tc = –40°C TO +85°C
TRANSIENT 50 ms
NO LOAD
—
25
28
—
7
50
24
—
24
mV
16
—
32
32
16
32
VDC
V
40
40
—
40
INPUT CURRENT
—
10
15
—
15
FULL LOAD
—
—
—
72
192
15
213
15
—
213
15
mA
%
INHIBITED
—
—
EFFICIENCY
FULL LOAD
68
—
—
70
—
Notes
1. External capacitors required to prevent damage to internal circuitry (see
Table 1 for specifications).
2. Dual output models deliver up to 4 watts total for balanced or unbalanced
loads, however, the positive output should carry at least 25% of the total load.
SINGLE AND DUAL OUTPUT EXTERNAL CAPACITORS
OPERATION WITHOUT EXTERNAL CAPACITORS WILL RESULT IN DAMAGE TO THE INTERNAL CIRCUITRY.
TABLE 1: EXTERNAL CAPACITOR REQUIREMENTS
Required
Connection
Single Output Positive Output (12 & 13) to
Minimum
Capacitor Value
FEEDBACK
POSITIVE
OUTPUT
10
1
Model
EXTERNAL
CAPACITORS
POSITIVE
INPUT
1, 2
220 µF, 10 V
100 µF, 25 V
100 µF, 25 V
10 µF, 25 V
HR41-2805
Output Common (8 & 9)
Positive Output (10) to
Output Common (8)
External Capacitor (14) to
Output Common (8)
+
+
OUTPUT
COMMON
8
LOGIC
100µF
INHIBIT
15
2
Dual Outputs
HR42-2812
and
TIMING
CONTROL
SWITCH
+
10µF
100µF
3
NEGATIVE
OUTPUT
12
17, 18
VOLTAGE
REGULATOR
INPUT
COMMON
HR42-2815
Negative Output (12) to
Output Common (8)
14
Table 1 Notes
EXTERNAL
CAPACITOR
TERMINAL
1. Capacitors should be high quality, low ESR components —
solid tantalum is recommended.
2. See Figure 1 for connection diagram
3. Place positive side of capacitor toward pin 8.
FIGURE 1: DUAL OUTPUT EXTERNAL CAPACITOR CONNECTIONS
B4-52
HR40 SERIES
4 WATT
DC/DC CONVERTERS
WARNING: EXTERNAL CAPACITORS REQUIRED
Electrical Characteristics: 25°C Tc, 28 VDC Vin, 100% load, unless otherwise specified.
TRIPLE OUTPUT MODELS
HR43-2812
TYP
HR43-2815
TYP MAX
5.0 5.1
1
PARAMETER
CONDITIONS
= 2 W
MIN
MAX
MIN
UNITS
P
MAIN
AUX
4.9
5.0
5.1
4.9
OUT
OUTPUT VOLTAGE
OUTPUT CURRENT
VDC
BALANCED LOAD
±11.5 ±12.0 ±12.5
±14.5 ±15.0 ±15.5
2
MAIN
AUX
10.0
—
—
—
—
—
—
—
—
16
—
—
—
—
68
—
—
—
50
50
5
400
±50.0
3.2
100
100
10
10.0
—
—
—
—
—
—
—
—
16
—
—
—
—
68
—
—
—
50
50
5
400
±40.0
3.2
100
100
10
18 TO 32 V
IN
mA
OUTPUT POWER
OUTPUT RIPPLE
Tc = –40°C TO +85°C
MAIN
W
BW DC TO 1 MHz
mV p-p
± AUX
MAIN
± AUX
MAIN
± AUX
P
= 2 W
OUT
18 TO 32 V
LINE REGULATION
mV
mV
3
6
3
7.5
30
IN
15
15
28
—
10
—
—
70
30
15
12
28
—
10
—
—
70
LOAD REGULATION
INPUT VOLTAGE
NO LOAD TO FULL
30
24
Tc = –40°C TO +85°C
TRANSIENT 50 ms
NO LOAD
32
32
VDC
V
40
40
20
20
INPUT CURRENT
EFFICIENCY
FULL LOAD
176
15
176
15
mA
%
INHIBITED
FULL LOAD
—
—
Notes
1. External capacitors required to prevent damage to internal circuitry 2. Minimum load required on main output for full power auxiliary oper-
(see Table 2 for specifications).
ation.
TRIPLE OUTPUT EXTERNAL CAPACITOR
OPERATION WITHOUT EXTERNAL CAPACITORS WILL RESULT IN DAMAGE TO THE INTERNAL CIRCUITRY.
TABLE 2: EXTERNAL CAPACITOR REQUIREMENTS
FEEDBACK
Required
Connection
Minimum
Capacitor Value2
+5 OUTPUT
9
1
POSITIVE
INPUT
1, 2
Model
HR43-2812
and
REF. &
COMP
OUTPUT
COMMON
6, 7
220µF
EXTERNAL
CAPACITOR
Positive 5 VDC Output (9) to
Output Common (6 or 7)
LOGIC
220 µF, 10 V
INHIBIT
15
INPUT
HR43-2815
TIMING
CONTROL
SWITCH
8
DUAL
TRACKING
REGULATOR
POSITIVE
AUXILIARY
OUTPUT
COMMON
17, 18
Table 2 Notes
1. See Figure 2 for connection diagram.
2. Capacitors should be high quality, low ESR components —
solid tantalum is recommended.
5
NEGATIVE
AUXILIARY
OUTPUT
FIGURE 2:
TRIPLE OUTPUT EXTERNAL CAPACITOR CONNECTIONS
B4-53
HR40 SERIES
4 WATT
DC/DC CONVERTERS
WARNING: EXTERNAL CAPACITORS REQUIRED
OPERATION WITHOUT EXTERNAL CAPACITORS WILL RESULT IN DAMAGE TO THE INTERNAL CIRCUITRY.
PIN OUT
Pin
1, 2
3
Single Output
Positive Input
No connection
Case
Dual Output
Positive Input
No connection
Case
Triple Output
Positive Input
1
No connection
Case
4
Dot on top of cover
indicates pin one.
5
No connection
No connection
No connection
Output Common
Output Common
No connection
No connection
No connection
No Connection
No connection
Negative Aux. Output
Output Common Main
2
6
2
7
Output Common Aux.
1
2
9
3
3
8
Output Common Positive Aux. Output
BOTTOM VIEW
HR40
9
No connection
Positive Output
No connection
+5 VDC Output
No connection
No connection
10
11
12
13
14
15
16
18 17
10
3
Positive Output
Negative Output No connection
See Section B8. case C2, for dimensions
3
Positive Output
No connection
Ext. Capacitor
Inhibit
No connection
No connection
Inhibit
FIGURE 3: PIN OUT
No connection
Inhibit
No connection
Input Common
No connection
Input Common
No connection
Input Common
1
17, 18
Pin Out Notes
1. Make external connection to both pins on all models.
Pins 1 and 2 positive input
Pins 17 and 18 input common
2. Pins 6 and 7 on triple output models are connected internally.
3. On the HR41-2805:
Make external connections to both output common pins (8 and 9).
Make external connections to both positive output pins (12 and 13).
MODEL NUMBERING KEY
HR4
3 - 28 12
Base Model
Number of Outputs
(1 = single, 2 = dual, 3 = triple)
Input Voltage
Output Voltage
(Auxiliary output on triple output models)
24021-009-DTS Rev A
DQ# 2012
All technical information is believed to be accurate, but no responsibility is
assumed for errors or omissions. Interpoint reserves the right to make changes in
products or specifications without notice. HR40 Series is a trademark of Interpoint.
Copyright © 1994 - 1999 Interpoint. All rights reserved.
B4-54
CASE C
CASES
BOTTOM VIEW CASE C1
MSA Series: Screening – Standard, ES, or 883
Dot on top of case
indicates pin one
SMSA Series: Screening – Space Standard, H, or K
Projection Weld
Squared corner and dot on
top of case indicate pin one.
Seam Seal
CASE C
BOTTOM VIEW
See Figures 9 - 11
for pin configurations.
0.932
(23.67)
1.075 max
(27.31)
1
8
2
3
7
4
5
0.025
(0.64)
dia.
6
1.075 max
(27.31)
Materials
Header Case C1
0.132
(3.35)
0.000
Cold Rolled Steel/Nickel/Gold
Cases C2 and C3
Kovar/Nickel/Tin
FIGURE 9:
CASE C1
Cover Case C1
Cold Rolled Steel/Nickel
Cases C2 and C3
Kovar/Nickel/Tin
BOTTOM VIEW CASE C2
MSR Series: Screening – Standard or ES
HR40 Series: No screening options
Pins
Case C1
Copper/Nickel/Gold
Cases C2 and C3
Kovar/Nickel/Gold,
matched glass seal
Dot on top of case
indicates pin one
0.018 ±0.002 dia.
(0.46 ±0.05)
1
2
9
Case dimensions in inches (mm)
Tolerance
0.800 (20.32
±0.005 (0.13) for three decimal places
±0.01 (0.3) for two decimal places
unless otherwise specified
18 17
10
CAUTION
0.100 (2.54)
Pins equally
spaced
Heat from reflow or wave soldering may
damage the device. Solder pins
individually with heat application not
exceeding 300°C for 10 seconds per
pin.
Marker bead
on pin 18
FIGURE 10:
CASE C2
0.800 (20.32)
BOTTOM VIEW CASE C3
FIGURE 8: CASE C
MAXIMUM DIMENSIONS
MSF EMI Filter: Screening – Standard or ES
Seam Seal
Dot on top of case
indicates pin one
0.018 ±0.002 dia.
(0.46 ±0.05)
1
9
2
8
3
4
0.800 (20.32
7
6
5
Note: Although every effort has been
made to render the case drawings at
actual size, variations in the printing
process may cause some distortion.
Please refer to the numerical dimen-
sions for accuracy.
FIGURE 11:
CASE C3
B8-8
QA SCREENING
HR PRODUCTS
HR PRODUCTS
TEST (HR products)
PRE-CAP INSPECTION
Method 2017
STANDARD
yes
yes
yes
yes
FINAL ELECTRICAL TEST MIL-PRF-38534, Group A
Subgroups 1 and 4: +25°C case
HERMETICITY TESTING
-3
Gross Leak, Dip (1 x 10 )
FINAL VISUAL INSPECTION
Method 2009
Test methods are referenced to MIL-STD-883 as determined by MIL-
PRF-38534.
Applies to the following products:
HR700 Series
HR300 Series
HR150 Series
HR120 Series
HR40 Series
C2-13
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