D4825KHT-10 [CRYDOM]
Panel Mount;Panel Mount
Datasheet
Series 1T 480 VAC
• Ratings from 25 A to 90 A @ 48-530 VAC
• SCR output for heavy industrial loads
• Zero voltage or instantaneous turn-on outputs
• AC or DC control
• Direct Bond Copper substrate
• Direct Power Lead Frame
• UL/CSA/VDE Approved, CE Compliant to EN60950-1 • Epoxy Free Design
• Improved SEMS screw and washer
• Redesigned housing with anti-rotation barriers
For Generation 3 datasheet click here
PRODUCT SELECTION
Control Voltage
3-32 VDC
25 A
D4825T
A4825T
50 A
D4850T
A4850T
75 A
D4875T
A4875T
90 A
D4890T
A4890T
90-280 VAC
AVAILABLE OPTIONS
Rated Load Current
25: 25 Amps
Control Voltage
A: 90-280 VAC
D: 3-32 VDC
50: 50 Amps
75: 75 Amps
90: 90 Amps
Thermal Pad
Blank: Not Included
H: Included
Switching Type
Blank: Zero Voltage Turn-On
-10: Instantaneous Turn-On (3)
A
K
48
25
H
T
-10
Operating
Voltage
48: 48-530 VAC
Termination
Trigger Circuit
Blank: Screw
T: Phototransistor
F: Quick Connect (1)
(Up to 50 Amps)
K: Hex standoffs (2)
Required for valid part number
For options only and not required for valid part number
* Not all part number combinations are available.
Contact Crydom Technical support for information on
the availability of a specific part number.
OUTPUT SPECIFICATIONS (4)
Description
Operating Voltage (47-63Hz) [Vrms]
Transient Overvoltage [Vpk]
Maximum Off-State Leakage Current @ Rated Voltage [mArms]
Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec]
Maximum Load Current [Arms] (2)(5)
25 A
48-530
1200
10
500
25
50 A
48-530
1200
10
500
50
75 A
48-530
1200
10
500
75
90 A
48-530
1200
10
500
90
Minimum Load Current [mArms]
40
40
40
40
Maximum 1 Cycle Surge Current (50/60Hz) [Apk]
Maximum On-State Voltage Drop @ Rated Current [Vrms] (6)
Thermal Resistance Junction to Case (Rjc) [°C/W]
Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec]
Minimum Power Factor (at Maximum Load)
239/250
1.15
0.8
285/259
0.5
597/625
1.15
0.45
1779/1621
0.5
954/1000
1.15
0.3
4555/4150
0.5
1145/1200
1.15
0.27
6560/5976
0.5
(4)
INPUT SPECIFICATIONS
Description
D48xxT
3-32 VDC
3.0 VDC (7)
1.0 VDC
2.0 mA
2.5 mA
A48xxT
Control Voltage Range
90-280 Vrms
90 Vrms
10 Vrms
2.0 mA
4.9 mA
60K
Minimum Turn-On Voltage
Must Turn-Off Voltage
Minimum Input Current
Maximum Input Current
Nominal Input Impedance
Maximum Turn-On Time [msec]
Maximum Turn-Off Time [msec]
Current Regulated
1/2 Cycle (8)
1/2 Cycle
10
40
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Panel Mount
Datasheet
GENERAL SPECIFICATIONS (4)
Description
Dielectric Strength, Input/Output/Base (50/60Hz)
Minimum Insulation Resistance (@ 500 VDC)
Parameters
4000 Vrms
109 Ohm
Maximum Capacitance, Input/Output
8 pF
-40 to 80 °C
-40 to 125 °C
Ambient Operating Temperature Range
Ambient Storage Temperature Range
Weight (typical)
2.6 oz (74.9 g)
Housing Material
94 V-0
Baseplate Material
Aluminum
Input Terminal Screw Torque Range [in-lb/Nm]
Load Terminal Screw Torque Range [in-lb/Nm]
SSR Mounting Screw Torque Range [in-lb/Nm]
Input/Load Terminal Screw Torque Range [in-lb/Nm] (2)
Input/Output Terminal Screw Thread Size
Humidity per IEC60068-2-78
13-15 / 1.5-1.7
18-20 / 2.0-2.2
18-20 / 2.0-2.2
w/”K” option 8-10 / 0.9-1.13
#6-32 UNC / #8-32 UNC
93% non-condensing
11,641,553 hours (1,328 years)
7,210,376 hours (823 years)
MTBF (Mean Time Between Failures) at 40°C ambient temperature (9)
MTBF (Mean Time Between Failures) at 60°C ambient temperature (9)
WIRING DIAGRAM
AC
Input Current vs Input Voltage
“T” Option - High Voltage Output
Wire Pull-Out
Recommended Wire Sizes
V
Wire Size
(Solid / Stranded)
Terminals
Input
2.5
(10)
Load
2 (
Strength (lb)[N]
24 AWG (0.2 mm2) / 0.2 [minimum]
2 x 12 AWG (3.3 mm2) / 3.3 [maximum]
20 AWG (0.5 mm2) / 0.518 [minimum]
2 x 10 AWG (5.3 mm2) / 5.3
10 [44.5]
90 [400]
30 [133]
110 [490]
90 [400]
2
1 (
)
)
1.5
1
2
1
OUTPUT
Output
S O L I D S TAT E R E L AY
2 x 8 AWG (8.4 mm2) / 8.4 [maximum]
0.5
0
4
INPUT
3
0
5
10
15
20
25
30
DC Input Voltage
4 (– / )
3 (+ / )
EQUIVALENT CIRCUIT BLOCK DIAGRAMS
Diagram: A48xxT
Diagram: D48xxT
4
1
2
4
3
1
2
AC
AC
AC
AC
-
DC
AC
AC
AC/DC
Converter
Trigger
Circuit
Trigger
Circuit
3
+DC
Current
Limiter
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Panel Mount
Datasheet
MECHANICAL SPECIFICATIONS (4)
Tolerances: 0.02 ꢀn ꢁ 0.5 ꢂꢂ
All dꢀꢂensꢀons are ꢀn: ꢀnches [ꢂꢀllꢀꢂeters]
(2)
Screw Termination
Hex Standoff Termination (“K” Option)
1.1
1.1
Mounting
0.89
[22.6]
[27.9]
1.04
[26.4]
[27.9]
Hole/Slot
0.19 [4.9]
DIA.
Mounting
0.49
[12.4]
0.49
[12.4]
Hole/Slot
0.19 [4.9]
DIA.
2
1
OUTPUT
2
1
OUTPUT
S O L I D S TAT E R E L AY
2.25
[57.3]
1.70
[43.2]
1.88
[47.6]
S O L I D S TAT E R E L AY
2.25
[57.3]
1.88
[47.6]
1.7
[43.2]
4
INPUT
3
4
INPUT
3
0.93
[23.6]
1.0
1.0
[25.4]
[25.4]
(4 places)
1.75
[44.5]
1.75
[44.5]
1.0
[25.4]
(2 places)
Quick Connect Termination (“F” Option) - Up to 25 Amp (1)
Quick Connect Termination (“F” Option) - Up to 50 Amp (1)
Faston Terminal(11)
0.25 x 0.032
1.58
1.58
[40.2]
0.63
1.31
[33.4]
1.31
[33.4]
Faston Terminal(11)
0.25 x 0.032
[40.2]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
Mounting
Hole/Slot
0.19 [4.9]
DIA.
(4 places)
0.49
[12.4]
(2 places)
[16.0]
0.45
[11.4]
(2 places)
2
1
OUTPUT
2
1
OUTPUT
S O L I D S TAT E R E L AY
S O L I D S TAT E R E L AY
2.25
[57.3]
1.88
[47.6]
1.7
[43.2]
2.25
[57.3]
1.88
[47.6]
1.7
[43.2]
4
INPUT
3
4
INPUT
3
0.49
1.40
Faston Terminal(11)
0.187 x 0.020
[12.4]
[35.6]
Faston Terminal(11)
0.187 x 0.020
1.40
[35.6]
1.75
1.25
[31.8]
1.75
[44.5]
1.25
[31.8]
(2 places)
(2 places)
[44.5]
GENERAL NOTES
(1) Single pair (up to 25 A) Double pair* (50 A model only). *Caution: User must connect to both pairs.
(2) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps.
For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support.
(3) Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only.
(4) All parameters at 25°C unless otherwise specified.
(5) Heat sinking required, see derating curves
(6) For 40mA minimum current, the voltage drop increases over maximum rated.
(7) For relays with option “G” minimum control voltage is 4.5 VDC.
(8) Turn-on time for Instantaneous turn-on versions is 0.02 msec (DC Control Models).
(9) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).
(10) Load can be wired to either SSR output terminal 1 or 2.
(11) Mechanical dimensions vary from G3 models.
For additional information or specific questions, contact Crydom Technical Support.
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Panel Mount
Datasheet
SURGE CURRENT INFORMATION
25 A
50 A
250
600
500
400
300
200
100
0
200
150
100
50
0
0.01
0.1
1
10
0.01
0.1
1
10
Surge Duration (Secs)
Surge Duration (Secs)
75 A
90 A
900
1200
1050
900
750
600
450
300
150
800
700
600
500
400
300
200
100
0
0
0.01
0.01
0.1
1
10
0.1
1
10
Surge Duration (Secs)
Surge Duration (Secs)
Non repetitive peak surge current at Tj initial 40ºC.
THERMAL DERATE INFORMATION
25 A
50 A
1.5ºC/W
2ºC/W
0.7ºC/W
1ºC/W
3ºC/W
1.5ºC/W
2ºC/W
25
20
15
10
5
50
40
30
20
10
0
0
20
30
40
50
60
70
80
20
30
40
50
60
70
80
Ambient Temperature (ºC)
Ambient Temperature (ºC)
75 A
90 A
0.5ºC/W
0.7ºC/W
0.5ºC/W
0.7ºC/W
1ºC/W
1.5ºC/W
1ºC/W
1.5ºC/W
90
80
70
60
50
40
30
20
10
0
75
60
45
30
15
0
20
30
40
50
60
70
80
20
30
40
50
60
70
80
Ambient Temperature (ºC)
Ambient Temperature (ºC)
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Panel Mount
Datasheet
AGENCY APPROVALS
EN60950 : Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7:
Designed in accordance with the requirements of IEC 62314
IEC 61000-4-2 : Electrostatic Discharge – Level 3
IEC 61000-4-4 : Electrically Fast Transients – Level 3
IEC 61000-4-5 : Electrical Surges – Level 3
IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz
IEC 60068-2-27 : Shock Resistance 15g/11ms
E116949
LR81689
10143 UG
ACCESORIES
Recommended Accessories
New Accessories!
Protective Cover & Hardware Kits
Protective Cover
Part number: KS101
Cover
Hardware
Kit
Heat Sink
Part No.
Thermal Resistance Lug Terminal Thermal Pad
[ºC/W]
Clear plastic cover compatible with all new
S1 designs. Safety covers provide added
protection from electric shock when
installing or checking equipment.
5.0
HS501DR
KS101
HK1
HK4
TRM1
TRM6
HSP-1
HSP-2
3.0
2.5
2.0
2.0
1.7
1.5
1.2
1.0
1.0
0.7
0.7
0.5
0.36
0.25
HS301 / HS301DR
HS251
HS202 / HS202DR
HS201 / HS201DR
HS172
Hardware Kit
Part number: HK4
HS151 / HS151DR
HS122 / HS122DR
HS103 / HS103DR
HS101
Bag with 2 square brass accessories and 2
screw 8-32 x 5/8 for output. Used to mount
TMR1 lug terminals.
HS073
HS072
HS053
HS033
HS023
Rev. 041116
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Panel Mount
Datasheet
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
RISQUE DE
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSIONE.
存在电击、
爆炸或电弧
闪烁危险
DESCHARGE
ELECTRIQUE
OU EXPLOSION
•
在操作此设
备之前请先
关闭电源。
• Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
• Spenga tutta
l'alimentazione
che fornisce
questa
apparecchiatura
prima di lavorare
a questa
• Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
• Disconnect all
power before
installing or
working with
this equipment.
• Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
若不遵守这些说明,
可能会导致严重的
人身伤害甚至死亡。
con este equipo.
• Verify all
connections
and replace all
covers before
turning on
Gerät Arbeiten
durchführen
apparecchiatura
• Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
• Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima
• Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
• Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
power.
el equipo.
Failure to follow
these
instructions will
result in death
or serious injury.
dell’accensione
El
Abdeckungen
ersetzen.
L'omissione di
queste istruzioni
provocherà la
morte o
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
lesioni serie
Verletzungen
führen.
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
• Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
• Respecter les consignes de montage, et
notamment les couples de serrage.
• Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
• Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
• Beachten Sie die Montageanweisungen,
• Führen Sie keine Flüssigkeiten oder
• The product's side panels may be hot, allow
the product to cool before touching.
• Follow proper mounting instructions including
torque values.
• Do not allow liquids or foreign objects to enter
this product.
Fremdkörper in das Produkt ein.
Le non-respect de cette directive peut entraîner,
des lésions corporelles graves ou des
dommages matériels.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
Failure to follow these instructions can result in
serious injury, or equipment damage.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
材料损坏和高温外壳的危险性
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
• 产品的一侧面板可能很热,在其冷却前请
不要触碰。
• 遵照正确的安装说明,包括扭矩值。
• 请勿让液体及其他异物进入本产品。
• Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
• Respetar las instrucciones de montaje, y en
particular los pares de apretado.
• I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
• Seguire le istruzioni di montaggio corrette.
• Non far entrare liquidi o oggetti estranei in questo
apparecchio.
• No dejar que penetren líquidos o cuerpos
extraños en el producto.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
如不能正确执行这些操作说明,
极有可能造成严重人体伤害或者设备的损坏。
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Panel Mount
Datasheet
ANNEX - ENVIROMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part
Name
Toxic or hazardous Substance and Elements
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
Chromium
(Cr (VI))
Polybrominated
biphenyls
(PBB)
Polybrominated
diphenyl ethers
(PBDE)
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。
部件
名称
有毒有害物质或元素
铅
(Pb)
汞
(Hg)
镉
(Cd)
六价铬
(Cr (VI))
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
半导体芯片
焊接点
50
Do not forget to visit us at: www.crydom.com
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
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