Q48SB10828PNFH [DELTA]

Delphi Series Q48SB, 300W Bus Converter DC/DC Power Modules: 48V in, 9.6V/31A out; 德尔福系列Q48SB , 300W总线转换器DC / DC模块电源: 48V IN, 9.6V / 31A出
Q48SB10828PNFH
型号: Q48SB10828PNFH
厂家: DELTA ELECTRONICS, INC.    DELTA ELECTRONICS, INC.
描述:

Delphi Series Q48SB, 300W Bus Converter DC/DC Power Modules: 48V in, 9.6V/31A out
德尔福系列Q48SB , 300W总线转换器DC / DC模块电源: 48V IN, 9.6V / 31A出

转换器
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FEATURES  
High Efficiency: 95.5% @9.6V/31A  
Standard footprint: 57.9 x 36.8 x 12.7mm  
(2.28”x1.45”x0.5”)  
Industry standard pin out  
Fully protected:OTP, OCP, Input OVP, UVLO  
2250V isolation  
Basic insulation  
No minimum load required  
Current sharing  
ISO 9001, TL 9000, ISO 14001, QS 9000,  
OHSAS 18001 certified manufacturing facility  
UL/cUL 60950 (US & Canada), and TUV  
(EN60950) Certified  
CE mark meets 73/23/EEC and +3/68/EEC  
directives  
Delphi Series Q48SB, 300W Bus Converter  
DC/DC Power Modules: 48V in, 9.6V/31A out  
The Delphi Series Q48SB, 48V input, single output, quarter brick, 300W bus  
converters are the latest offering from a world leader in power systems  
technology and manufacturing — Delta Electronics, Inc. This product family  
supports intermediate bus architectures and powers multiple downstream  
non-isolated point-of-load (POL) converters. The Delphi Series Q48SB  
operates from a nominal 48V input and provides up to 300W of power or up  
to 31A of output current in an industry standard quarter brick footprint. The  
Q48SB product currently supports two input ranges: the Q48SB120 features  
an input voltage range of 42V to 53V and provides 4:1 unregulated output of  
12V at 20A or 25A. The Q48SB108 features a wider input voltage range of  
36V to 60V and provides 5:1 unregulated output of 9.6V at up to 31A.  
Typical efficiency for the 9.6V/31A or 10.8V/28A module is 95.5%. With  
optimized component placement, creative design topology, and numerous  
patented technologies, the Q48SB bus converter delivers outstanding  
electrical and thermal performance. An optional heatsink is available for  
harsh thermal requirements.  
OPTIONS  
Positive On/Off logic  
Short pin lengths  
Heatsink available for extended  
operation  
APPLICATIONS  
Datacom / Networking  
Wireless Networks  
Optical Network Equipment  
Server and Data Storage  
Industrial/Testing Equipment  
DATASHEET  
DS_Q48SB10828_11062006  
TECHNICAL SPECIFICATIONS  
(TA=25°C, airflow rate=300 LFM, Vin=48Vdc, nominal Vout unless otherwise noted.)  
PARAMETER  
NOTES and CONDITIONS  
Q48SB10828NRFA  
Min.  
Typ.  
Max.  
Units  
ABSOLUTE MAXIMUM RATINGS  
Input Voltage  
Continuous  
Operating Temperature  
Storage Temperature  
63  
Vdc  
°C  
°C  
Refer to Figure 15 for the measuring point  
-40  
-55  
+124  
+125  
2250  
Input/Output Isolation Voltage  
INPUT CHARACTERISTICS  
Operating Input Voltage  
Input Under-Voltage Lockout  
Turn-On Voltage Threshold  
Turn-Off Voltage Threshold  
Lockout Hysteresis Voltage  
Input Over-Voltage Lockout  
Turn-Off Voltage Threshold  
Turn-On Voltage Threshold  
Lockout Hysteresis Voltage  
Maximum Input Current  
No-Load Input Current  
Vdc  
36  
48  
60  
Vdc  
34  
32  
35  
33  
2
36  
34  
Vdc  
Vdc  
Vdc  
62  
60  
63  
61  
2
64  
62  
Vdc  
Vdc  
Vdc  
A
8
120  
15  
30  
mA  
Off Converter Input Current  
5
0.02  
10  
mA  
Inrush Current(I2t)  
A2s  
Input Reflected-Ripple Current  
OUTPUT CHARACTERISTICS  
Output Voltage Set Point  
RMS thru 12µH inductor, 5Hz to 20MHz  
mArms  
Vin=48V, Io=no load, Ta=25°C  
Vin=54V, Io=no load, Ta=25°C  
9.6  
10.8  
Vdc  
Vdc  
Output Voltage Regulation  
Over Load  
Io=Io,min to Io,max  
Vin=36V to 60V  
400  
4.8  
500  
5
mV  
V
Over Line  
Over Temperature  
Ta=-40°C to 85°C  
over sample load, line and temperature  
5Hz to 20MHz bandwidth  
Full Load, 1µF ceramic, 10µF tantalum  
Full Load, 1µF ceramic, 10µF tantalum  
200  
12.1  
mV  
V
Total Output Voltage Range  
Output Voltage Ripple and Noise  
Peak-to-Peak  
6.6  
0
120  
30  
mV  
mV  
A
RMS  
Operating Output Current Range  
Output DC Current-Limit Inception  
DYNAMIC CHARACTERISTICS  
Output Voltage Current Transient  
Positive Step Change in Output Current  
Negative Step Change in Output Current  
Settling Time (within 1% Vout nominal)  
Turn-On Transient  
31  
Output Voltage 10% Low  
40  
A
48V, 10µF Tan & 1µF Ceramic load cap, 0.1A/µs  
50% Io.max to 75% Io.max  
150  
150  
50  
mV  
mV  
us  
75% Io.max to 50% Io.max  
Start-Up Time, From On/Off Control  
Start-Up Time, From Input  
Maximum Output Capacitance  
EFFICIENCY  
20  
20  
10000  
ms  
ms  
µF  
100% Load  
60% Load  
95.5  
96.5  
%
%
ISOLATION CHARACTERISTICS  
Input to Output  
Isolation Resistance  
Isolation Capacitance  
FEATURE CHARACTERISTICS  
Switching Frequency  
2250  
Vdc  
M  
pF  
10  
750  
130  
kHz  
ON/OFF Control, (Logic Low-Module ON)  
Logic Low  
Von/off at Ion/off=1.0mA  
Von/off at Ion/off=0.0 µA  
Ion/off at Von/off=0.0V  
0
2.4  
0.8  
18  
1
V
V
mA  
Logic High  
ON/OFF Current  
GENERAL SPECIFICATIONS  
MTBF  
Weight  
Io=80% of Io, max; Ta=25°C  
2.88  
43  
127  
M hours  
grams  
°C  
Over-Temperature Shutdown  
Refer to Figure 15 for the measuring point  
DS_Q48SB10828_11062006  
2
ELECTRICAL CHARACTERISTICS CURVES  
100  
24  
20  
16  
12  
8
36Vin  
48Vin  
60Vin  
36Vin  
48Vin  
60Vin  
98  
96  
94  
92  
90  
88  
86  
4
0
5
10  
15  
20  
25  
30  
35  
5
10  
15  
20  
25  
30  
35  
OUTPUT CURRENT(A)  
OUTPUT CURRENT (A)  
Figure 1: Efficiency vs. load current for minimum, nominal, and  
Figure 2: Power loss vs. load current for minimum, nominal,  
maximum input voltage at 25°C  
and maximum input voltage at 25°C.  
14  
12  
10  
8
6
4
2
36Vin  
10  
48Vin  
25  
60Vin  
35  
0
0
5
15  
20  
30  
40  
45  
OUTPUT CURENT(A)  
Figure 3: Output voltage regulation vs load current showing  
typical current limit curves and converter shutdown points for  
minimum, nominal, and maximum input voltage at room  
temperature .  
DS_Q48SB10828_11062006  
3
ELECTRICAL CHARACTERISTIC CURVES  
Figure 4: Turn-on transient at full rated load current (5 ms/div).  
Figure 5: Turn-on transient at zero load current (2 ms/div). Top  
Top Trace: Vout; 5V/div; Bottom Trace: ON/OFF input: 5V/div  
Trace: Vout: 5V/div; Bottom Trace: ON/OFF input: 5V/div  
Figure 6: Output voltage response to step-change in load  
current (50%-75%-50% of Io, max; di/dt = 0.1A/µs). Load cap:  
10µF, tantalum capacitor and 1µF ceramic capacitor. Top Trace:  
Vout (200mV/div), Bottom Trace: Iout (10A/div). Scope  
measurement should be made using a BNC cable (length  
shorter than 20 inches). Position the load between 51 mm to 76  
mm (2 inches to 3 inches) from the module.  
Figure 7: Output voltage response to step-change in load  
current (50%-75%-50% of Io, max; di/dt = 1A/µs). Load  
cap:10uF,tantalum capacitor and 1µF ceramic capacitor. Top  
Trace: Vout (200mV/div), Bottom Trace: Iout (10A/div). Scope  
measurement should be made using a BNC cable (length  
shorter than 20 inches). Position the load between 51 mm to 76  
mm (2 inches to 3 inches) from the module.  
Figure 8: Test set-up diagram showing measurement points for  
Input Terminal Ripple Current and Input Reflected Ripple  
Current.  
Note: Measured input reflected-ripple current with a simulated  
source Inductance (LTEST) of 12 µH. Capacitor Cs offset  
possible battery impedance. Measure current as shown above.  
DS_Q48SB10828_11062006  
4
ELECTRICAL CHARACTERISTIC CURVES  
Figure 9: Input Terminal Ripple Current, ic, at full rated output  
current and nominal input voltage with 12µH source impedance  
and 100µF electrolytic capacitor (200 mA/div).  
Figure 10: Input reflected ripple current, is, through a 12µH  
source inductor at nominal input voltage and rated load current  
(5 mA/div).  
Copper Strip  
Vo(+)  
SCOPE  
RESISTIVE  
LOAD  
10u  
1u  
Vo(-)  
Figure 11: Output voltage noise and ripple measurement test  
setup.  
Figure 12: Output voltage ripple at nominal input voltage and  
rated load current (50 mV/div). Load capacitance: 1µF ceramic  
capacitor and 10µF tantalum capacitor. Bandwidth: 20 MHz.  
Scope measurement should be made using a BNC cable  
(length shorter than 20 inches). Position the load between 51  
mm to 76 mm (2 inches to 3 inches) from the module.  
DS_Q48SB10828_11062006  
5
DESIGN CONSIDERATIONS  
FEATURES DESCRIPTIONS  
Input Source Impedance  
Over-Current Protection  
The impedance of the input source connecting to the  
DC/DC power modules will interact with the modules  
and affect the stability. A low ac-impedance input source  
is recommended. If the source inductance is more than  
a few µH, we advise adding a 47 to 220µF electrolytic  
capacitor (ESR < 0.5 at 100 kHz) mounted close to  
the input of the module to improve the stability.  
The modules include an internal output over-current  
protection circuit, which will endure current limiting for  
an unlimited duration during output overload. If the  
output current exceeds the OCP set point, the modules  
will automatically shut down (hiccup mode).  
The modules will try to restart after shutdown. If the  
overload condition still exists, the module will shut  
down again. This restart trial will continue until the  
overload condition is corrected.  
Layout and EMC Considerations  
Delta’s DC/DC power modules are designed to operate  
in a wide variety of systems and applications. For design  
assistance with EMC compliance and related PWB  
layout issues, please contact Delta’s technical support  
team. An external input filter module is available for  
easier EMC compliance design. Application notes to  
assist designers in addressing these issues are pending  
release.  
Over-Temperature Protection  
The over-temperature protection consists of circuitry  
that provides protection from thermal damage. If the  
temperature exceeds the over-temperature threshold  
the module will shut down.  
The module will try to restart after shutdown. If the  
over-temperature condition still exists during restart,  
the module will shut down again. This restart trial will  
continue until the temperature is within specification.  
Soldering and Cleaning Considerations  
Post solder cleaning is usually the final board assembly  
process before the board or system undergoes electrical  
testing. Inadequate cleaning and/or drying may lower the  
reliability of a power module and severely affect the  
finished circuit board assembly test. Adequate cleaning  
and/or drying is especially important for un-encapsulated  
and/or open frame type power modules. For assistance  
on appropriate soldering and cleaning procedures,  
please contact Delta’s technical support team.  
Remote On/Off  
The remote on/off feature on the module can be either  
negative or positive logic. Negative logic turns the  
module on during a logic low and off during a logic high.  
Positive logic turns the modules on during a logic high  
and off during a logic low.  
Remote on/off can be controlled by an external switch  
between the on/off terminal and the Vi(-) terminal. The  
switch can be an open collector or open drain.  
For negative logic if the remote on/off feature is not  
used, please short the on/off pin to Vi(-). For positive  
logic if the remote on/off feature is not used, please  
leave the on/off pin to floating.  
Vi(+) Vo(+)  
ON/OFF  
Vi(-)  
Vo(-)  
Figure 13: Remote on/off implementation  
DS_Q48SB10828_11062006  
6
THERMAL CONSIDERATIONS  
THERMAL CURVES  
Thermal management is an important part of the  
system design. To ensure proper, reliable operation,  
sufficient cooling of the power module is needed over  
the entire temperature range of the module.  
Convection cooling is usually the dominant mode of  
heat transfer.  
Hence, the choice of equipment to characterize the  
thermal performance of the power module is a wind  
tunnel.  
Thermal Testing Setup  
Delta’s DC/DC power modules are characterized in  
heated vertical wind tunnels that simulate the thermal  
environments encountered in most electronics  
equipment. This type of equipment commonly uses  
vertically mounted circuit cards in cabinet racks in  
which the power modules are mounted.  
Figure 15: Hot spot temperature measured point  
*The allowed maximum hot spot temperature is defined at 124  
Q48SB10828NR (Standard) Output Current vs. Ambient Temperature and Air Velocity  
@ Vin=48V (Transverse Orientation, Without Heat spreader)  
Output Current (A)  
35  
30  
25  
The following figure shows the wind tunnel  
characterization setup. The power module is mounted  
on a test PWB and is vertically positioned within the  
wind tunnel. The space between the neighboring PWB  
and the top of the power module is constantly kept at  
6.35mm (0.25’’).  
Natural  
Convection  
20  
400LFM  
500LFM  
600LFM  
100LFM  
200LFM  
15  
10  
5
PWB  
300LFM  
FACING PWB  
MODULE  
0
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
Figure 16: Output current vs. ambient temperature and air  
velocity @Vin=48V(Transverse Orientation, without heat  
spreader)  
AIR VELOCITY  
AND AMBIENT  
TEMPERATURE  
MEASURED BELOW  
Q48SB10828NR (Standard) Output Current vs. Ambient Temperature and Air Velocity  
50.8 (2.0”)  
THE MODULE  
@ Vin=48V (Longitudinal Orientation, Without Heat spreader)  
Output Current (A)  
35  
30  
25  
AIR FLOW  
12.7 (0.5”)  
Natural  
Convection  
20  
Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches)  
400LFM  
500LFM  
600LFM  
100LFM  
200LFM  
15  
10  
5
Figure 14: Wind tunnel test setup figure  
300LFM  
Thermal Derating  
0
Heat can be removed by increasing airflow over the  
module. The module’s maximum hot spot temperature  
is +124°C. To enhance system reliability, the power  
module should always be operated below the  
maximum operating temperature. If the temperature  
exceeds the maximum module temperature, reliability  
of the unit may be affected.  
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
Figure 17: Output current vs. ambient temperature and air  
velocity @Vin=48V (Longitudinal Orientation, without  
heatspreader)  
DS_Q48SB10828_11062006  
7
THERMAL CURVES  
Q48SB10828NR (Standard) Output Current vs. Ambient Temperature and Air Velocity  
@ Vin=48V (Transverse Orientation, With Heat spreader)  
Output Current (A)  
35  
30  
25  
20  
15  
10  
5
Natural  
Convection  
400LFM  
500LFM  
600LFM  
100LFM  
200LFM  
300LFM  
0
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
Figure 18: Output current vs. ambient temperature and air  
velocity @Vin=48V(Transverse Orientation, with heat spreader)  
Q48SB10828NR (Standard) Output Current vs. Ambient Temperature and Air Velocity  
@ Vin=48V (Longitudinal Orientation, With Heat spreader)  
Output Current (A)  
35  
30  
25  
Natural  
Convection  
20  
400LFM  
500LFM  
600LFM  
100LFM  
200LFM  
15  
10  
5
300LFM  
0
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
Figure 19: Output current vs. ambient temperature and air  
velocity @Vin=48V(Longitudinal Orientation, with heat spreader)  
DS_Q48SB10828_11062006  
8
MECHANICAL DRAWING  
Pin No.  
Name  
Function  
1
2
3
5
6
-Vin  
ON/OFF  
+Vin  
+Vout  
-Vout  
Negative input voltage  
Remote ON/OFF  
Positive input voltage  
Positive output voltage  
Negative output voltage  
Pin Specification:  
Pins 1-3 1.0mm (0.040”) diameter  
Pins 5-6 1.5mm (0.059”) diameter  
All pins are copper with Tin plating  
DS_Q48SB10828_11062006  
9
MECHANICAL DRAWING (WITH HEAT SPREADER)  
DS_Q48SB10828_11062006  
10  
PART NUMBERING SYSTEM  
Q
48  
S
B
108  
28  
N
R
F
A
Type of  
Product Voltage Outputs  
Input Number of Product  
Output  
Voltage  
108- 9.6V  
Output  
Current  
28 - 31A  
ON/OFF  
Logic  
Pin  
Length  
Option Code  
Series  
B- Bus  
Q- Quarter 48- 48V  
Brick  
S- Single  
N- Negative R- 0.170” F- RoHS 6/6  
A- Standard functions  
H- with heat spreader  
Converter  
P- Positive N- 0.145”  
K- 0.110”  
(Lead Free)  
MODEL LIST  
MODEL NAME  
INPUT  
OUTPUT  
EFF @ 100% LOAD  
Q48SB10828NRFA  
Q48SB12020NRFA  
Q48SB12025NRFA  
36V~60V  
6.3A  
5A  
9.6V  
12V  
12V  
31A  
95.5%  
42V~53V  
42V~53V  
20A  
25A  
96%  
6.25A  
96%  
Default remote on/off logic is negative and pin length is 0.170”  
For different remote on/off logic and pin length, please refer to part numbering system above or contact your local sales  
CONTACT: www.delta.com.tw/dcdc  
USA:  
Telephone:  
East Coast: (888) 335 8201  
West Coast: (888) 335 8208  
Fax: (978) 656 3964  
Email: DCDC@delta-corp.com  
Europe:  
Asia & the rest of world:  
Telephone: +886 3 4526107 x6220  
Fax: +886 3 4513485  
Telephone: +41 31 998 53 11  
Fax: +41 31 998 53 53  
Email: DCDC@delta-es.tw  
Email: DCDC@delta.com.twT  
WARRANTY  
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon  
request from Delta.  
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its  
use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted  
by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications  
at any time, without notice.  
DS_Q48SB10828_11062006  
11  

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