AL8805EV2 [DIODES]

The input bridge rectifier provides the board with reverse battery protection.;
AL8805EV2
型号: AL8805EV2
厂家: DIODES INCORPORATED    DIODES INCORPORATED
描述:

The input bridge rectifier provides the board with reverse battery protection.

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AL8805EV1 EVALUATION BOARD USER GUIDE  
DESCRIPTION  
The AL8805EV1, Figure 1, is a double sided evaluation board for the AL8805 LED driver with internal  
switch. The evaluation board is preset to drive 680mA into a single LED, or multiple LEDs, the  
maximum number of which depends on their total forward voltage drop. (The maximum drive current  
of the AL8805 is 1000mA)  
The operating voltage is nominally 30 volts, but it can be reduced to a minimum of 6 volts. The 68uH  
inductor used in the circuit is based on this nominal supply. The nominal voltage must be connected  
across the +Vin and GND pins.  
Note: The evaluation board does not have reverse supply protection.  
The nominal current, 680mA, is set with the 0R15 sense resistor, R1.  
Terminal CTRL provides a connection point for DC or PWM dimming and shutdown.  
Warning: At 30V nominal operation with 680mA output, the LED will be hot and very bright  
V
1-8  
LEDs  
6-30VDC  
Figure 1: AL8805EV1 evaluation board and connection diagram  
AL8805EV1 Connection Point Definition  
Name  
Vin  
GND  
Description  
Positive supply voltage. 6 to 30V  
Supply Ground (0V).  
CTRL  
Internal voltage ref. pin (2.5V). This pin can be used to achieve dimming and for  
switching the output current off.  
Leave floating for normal operation.  
LED A  
LED K  
LED A connects to the external LED anode  
LED K connects to the external LED cathode  
Issue 3 – August 2010  
© Diodes Incorporated, 2010  
www.diodes.com  
AL8805EV1  
AL8805 DEVICE DESCRIPTION  
The AL8805 is a continuous mode inductive driver in a SOT25 package, for driving one or more  
series-connected LEDs efficiently from a voltage source higher than the LED voltage. The device  
includes the output switch and a current sense circuit, which requires an external sense resistor to set  
the nominal current up to 1000mA.  
AL8805 DEVICE FEATURES  
DEVICE APPLICATIONS  
Drives one or more series-connected LEDs  
LEDs up to 1000mA.  
Internal 30V switch.  
Wide input voltage: 6V to 30V.  
Inherent open circuit LED protection.  
Brightness control using DC or PWM.  
LED flashlights.  
High Power LED driving.  
Low-voltage halogen replacement LEDs.  
Automotive lighting.  
Illuminated signs.  
AL8805 Device Packages, Pin and Definitions  
SOT25 pack  
AL8805 Device Pin Definition  
Name  
SW  
GND  
CTRL  
Pin No  
Description  
Drain of NDMOS switch.  
Ground (0V).  
1
2
3
Internal voltage ref. pin (2.5V) :  
Leave floating for normal operation.  
Connect to GND to turn off output current.  
Drive with DC voltage (0.4V to 2.5V) or with PWM (up to 5V  
logic level) signal to adjust output current  
SET  
VIN  
4
5
Connect a sense resistor, R1, from the SET pin to VIN to sense the  
nominal output current. Nominal Iout = 0.1/ R1  
Input voltage: 6V to 30V. Decouple to ground with a 2.2uF or higher  
ceramic capacitor.  
ORDERING INFORMATION  
EVALBOARD ORDER  
NUMBER  
DEVICE ORDER NUMBER  
AL8805E5TA  
AL8805EV1  
Please note: Evaluation boards are subject to  
availability and qualified sales leads.  
Issue 3 – August 2010  
© Diodes Incorporated 2010  
www.diodes.com  
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AL8805EV1  
AL8805EV1 EVALUATION BOARD REFERENCE DESIGN  
The AL8805EV1 is configured to the reference design in Figure 2.  
The operating voltage is a nominal 30V. The nominal current is set at 680mA with a 0R15 sense  
resistor R1. The circuit operates in continuous mode at approximately 188kHz, with a 68uH inductor  
and one LED.  
An accurate way of determining the current is to measure the voltage on the sense resistor. A 10K  
resistor and a 1uF capacitor can be used to form a low pass filter; the voltage across the capacitor  
representing a more stable DC reading of current . 100mV represents 1 Amp when using a 0R1 sense  
resistor.  
Both DC and PWM dimming can be achieved by driving the CTRL pin. For DC dimming, the CTRL pin  
may be driven between 0.5V and 2.5V adjusting the output current from 25% to 100% of ILED  
Driving the CTRL pin below 0.4V will shut down the output current.  
.
A PWM signal (low level 0.4V and high level > 2.5) allows the output current to be adjusted above or  
below the level set by the resistor connected to SET input pin. The PWM frequency can be around  
100Hz to 1kHz, providing a resolution of 10 bits.  
For low frequency PWM, C2 should be removed from the evaluation board, to give a more accurate  
duty cycle .  
Shorting R2 will connect the test pin CTRL to device pin CTRL, if required.  
For other reference designs or further applications information, please refer to the AL8805 datasheet.  
Figure 2: Schematic diagram  
Issue 3 – August 2010  
© Diodes Incorporated 2010  
www.diodes.com  
3
AL8805EV1  
AL8805 Operation  
In normal operation, when voltage is applied at +Vin, the AL8805 internal NDMOS switch is turned on.  
Current starts to flow through sense resistor R1, inductor L1, and the LED. The current ramps up  
linearly, and the ramp rate is determined by the input voltage +Vin and the inductor L1. This rising  
current produces a voltage ramp across R1. The internal circuit of the AL8805 senses the voltage  
across R1 and applies a proportional voltage to the input of the internal comparator. When this  
voltage reaches an internally set upper threshold, the NDMOS switch is turned off. The inductor  
current continues to flow through R1, L1, the LED and the schottky diode D1, and back to the supply  
rail, but it decays, with the rate of decay determined by the forward voltage drop of the LEDs and the  
schottky diode. This decaying current produces a falling voltage at R1, which is sensed by the  
AL8805. A voltage proportional to the sense voltage across R1 is applied at the input of the internal  
comparator. When this voltage falls to the internally set lower threshold, the NDMOS switch is turned  
on again. This switch-on-and-off cycle continues to provide the average LED current set by the sense  
resistor R1. Please refer to the datasheets for the threshold limits, AL8805 internal circuits, electrical  
characteristics and parameters.  
AL8805EV1 Component list  
Ref  
U1  
D1  
Value  
AL8805  
40V, 3A  
Package  
Part Number  
AL8805E5TA  
B240A  
Manufactu  
rer  
Diodes  
Zetex  
Diodes  
Zetex  
Notes  
SOT25  
DC-DC converter  
Schottky diode  
R1  
R2,  
C1  
0R15  
1K  
4.7uF 50V  
0805  
0805  
1210  
Generic  
Generic  
Generic  
KEMET  
5%  
1%  
X7R  
C1210X475K5RAC  
C2  
C3  
Not Fitted  
Optional soft  
start capacitor  
X7R  
100nF, 100V  
0805  
1206  
Generic  
NMC0805X7R104K100 PF NIC Comps  
GRM21BR71H104KA01L  
MURATA  
Generic  
NIC Comps  
Coilcraft  
C4  
L1  
100nF 100V  
68uH  
X7R  
NMC1206X7R104K100  
MSS1038-683ML  
NPIS24H680MTRF  
NIC Comps  
Note: The component part numbers are correct at the time of publication. Diodes Inc reserves the  
right to substitute other parts where necessary, without further notification.  
AL8805EV1 Basic operation at full voltage  
1. Connect Vin and GND  
Warning: The board does not feature reverse battery/supply protection.  
2. Set the PSU to 30V  
3. Turn on the PSU and the LED will illuminate and the current should be approximately 680mA.  
Warning: Do not stare at the LED directly.  
Issue 3 – August 2010  
© Diodes Incorporated 2010  
www.diodes.com  
4
AL8805EV1  
Switching the output current off  
Shorting the CTRL pin to GND will cause the LED current to go to zero.  
Soft start  
Adding a C2 capacitor will create a soft-start power-up sequence (0.1ms/nF). This delay will reduce  
the PWM dimming performance.  
Changing the LED current  
1. Remove R1.  
2. Calculate and replace sense resistor, R1, the value of which is based on the required LED  
current without dimming. R1 can be calculated using following equation :  
R1 = 0.1V/IOUT  
where IOUT = the LED current.  
R1 = the sense resistor value in ohms.  
0.1V is the nominal sense voltage with ‘CTRL’ open circuit or set to 2.5V.  
The device calculator at the address below can be used to speed up the redesign phase:  
http://www.diodes.com/destools/calculators.html  
PERFORMANCE  
The system efficiency depends on the sense resistor, supply voltage, switching frequency and the  
number of LEDs.  
With a 30V supply and one LED, the switching frequency is typically 188kHz.  
The efficiency level is >85% .  
For further advice, please contact your local Diodes Field Applications Engineer, or one of our  
sales offices listed on the back page of this document.  
Issue 3 – August 2010  
© Diodes Incorporated 2010  
www.diodes.com  
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AL8805EV1  
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Issue 3 – August 2010  
© Diodes Incorporated 2010  
www.diodes.com  
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AL8805EV1  
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Issue 3 – August 2010  
© Diodes Incorporated 2010  
www.diodes.com  
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AL8805EV1  
IMPORTANT NOTICE  
DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARD TO THIS  
DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION).  
Diodes Incorporated and its subsidiaries reserve the right to make modifications, enhancements, improvements,  
corrections or other changes without further notice to this document and any product described herein. Diodes Incorporated  
does not assume any liability arising out of the application or use of this document or any product described herein; neither  
does Diodes Incorporated convey any license under its patent or trademark rights, nor the rights of others. Any Customer  
or user of this document or products described herein in such applications shall assume all risks of such use and will agree  
to hold Diodes Incorporated and all the companies whose products are represented on Diodes Incorporated website,  
harmless against all damages.  
Diodes Incorporated does not warrant or accept any liability whatsoever in respect of any products purchased through  
unauthorized sales channels. Should Customers purchase or use Diodes Incorporated products for any unintended or  
unauthorized application, Customers shall indemnify and hold Diodes Incorporated and its representatives harmless  
against all claims, damages, expenses, and attorney fees arising out of, directly or indirectly, any claim of personal injury or  
death associated with such unintended or unauthorized application.  
Products described herein may be covered by one or more United States, international or foreign patents pending. Product  
names and markings noted herein may also be covered by one or more United States, international or foreign trademarks.  
LIFE SUPPORT  
Diodes Incorporated products are specifically not authorized for use as critical components in life support devices or  
systems without the express written approval of the Chief Executive Officer of Diodes Incorporated. As used herein:  
A. Life support devices or systems are devices or systems which:  
1. are intended to implant into the body, or  
2. support or sustain life and whose failure to perform when properly used in accordance with instructions for use  
provided in the labeling can be reasonably expected to result in significant injury to the user.  
B. A critical component is any component in a life support device or system whose failure to perform can be reasonably  
be expected to cause the failure of the life support device or to affect its safety or effectiveness.  
Customers represent that they have all necessary expertise in the safety and regulatory ramifications of their life support  
devices or systems, and acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related  
requirements concerning their products and any use of Diodes Incorporated products in such safety-critical, life support  
devices or systems, notwithstanding any devices- or systems-related information or support that may be provided by  
Diodes Incorporated. Further, Customers must fully indemnify Diodes Incorporated and its representatives against any  
damages arising out of the use of Diodes Incorporated products in such safety-critical, life support devices or systems.  
Copyright © 2009, Diodes Incorporated  
www.diodes.com  
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Issue 3 – August 2010  
© Diodes Incorporated 2010  
www.diodes.com  
8

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