B65804B6010T001 [EPCOS]
Ferrites and accessories; 铁氧体和附件
| 型号： | B65804B6010T001 |
| 厂家： | 
EPCOS |
| 描述： | Ferrites and accessories |
| 文件： | 总11页 (文件大小：193K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Ferrites and accessories
RM 4, RM 4 LP
Cores and accessories
Series/Type:
B65803, B65804, B65806, B65539
September 2006/October 2007
Date:
Data Sheet
EPCOS AG 2006. Reproduction, publication and dissemination of this data sheet and the
information contained therein without EPCOS’ prior express consent is prohibited.
RM 4
Core
B65803
■ To IEC 62317-4
■ Core without center hole
for transformer applications
■ Delivery mode: sets
Magnetic characteristics (per set)
with
without
center hole center hole
Σl/A
le
Ae
Amin
Ve
1.9
21
11
231
1.7
22
13
11.3
286
mm–1
mm
mm2
mm2
mm3
Approx. weight (per set)
m
1.45
1.65
g
Gapped
Material
AL value
nH
s
µe
Ordering code1)
-A with center hole
-N with threaded sleeve
approx.
mm
K1
16 ±3%
25 ±3%
1.0
0.40
24.2
37.8
B65803+0016A001
B65803+0025A001
M33
N48
40 ±3%
63 ±3%
0.36
0.18
60.4
96
B65803+0040A033
B65803+0063A033
63 ±3%
100 ±3%
160 ±3%
0.16
0.10
0.06
96
152
243
B65803+0063A048
B65803+0100A048
B65803+0160A048
1) Replace the + by the code letter “A” or “N” for the required version.
Please read Cautions and warnings and
Important notes at the end of this document.
2
09/06
RM 4
Core
B65803
Ungapped
Material
AL value
nH
µe
PV
Ordering code
W/set
-J without center hole
B65803J0000R045
B65803J0000R030
B65803J0000Y035
B65803J0000Y038
N45
N30
T35
T38
N49
N87
N97
1700 +30/–20% 2290
1900 +30/–20% 2560
2800 +40/–30% 3770
3700 +40/–30% 4980
750 +30/–20% 1010 < 0.04 ( 50 mT, 500 kHz, 100 °C) B65803J0000R049
1100 +30/–20% 1480 < 0.20 (200 mT, 100 kHz, 100 °C) B65803J0000R087
1100 +30/–20% 1480 < 0.15 (200 mT, 100 kHz, 100 °C) B65803J0000R097
Please read Cautions and warnings and
Important notes at the end of this document.
3
09/06
RM 4
Accessories
B65804
Coil former
Material:
GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085:
max. operating temperature 180 °C), color code blue
H
Bakelite UP 3420® E61040 (M) , HEXION SPECIALTY CHEMICALS GMBH
[
]
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s
Winding:
see Data Book 2007, chapter “Processing notes, 2.1”
Pins squared in the start-of-winding area.
For matching clamp and insulating washers see page 5.
Sections
1
AN
lN
AR value
Pins
Ordering code
mm2
mm
µΩ
7.7
20
89
5
6
B65804K1005D001
B65804K1006D001
5 pins
6 pins
6
0.6+0.1
6
1
2
1
2
4+0.15
5
5
4
3
3
ø4.9_0.1
ø7.9_0.2
ø0.52
Hole arrangement
View in mounting direction
ø1+0.1
˚
_
10
˚
50
Ground ø1.3+0.1
FRM0305-K-E
Please read Cautions and warnings and
Important notes at the end of this document.
4
09/06
RM 4
Accessories
B65804, B65806
Clamp
■ With ground terminal, made of stainless spring steel (tinned), 0.335 mm thick
■ Solderability to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
■ Also available as strip clamp on reels on request
Insulating washer 1 between core and coil former
■ For tolerance compensation and for insulation
■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E 120 °C), 0.08 mm thick
[
]
Aryphan F685, E167358 (M) , natural color, LOFO HIGH TECH FILM GMBH
Insulating washer 2 for double-clad PCBs
■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E 120 °C), 0.3 mm thick
[
]
Makrofol FR, E118859 (M) , natural color, BAYER MATERIALSCIENCE L L C
Ordering code
Clamp (ordering code per piece, 2 are required)
Insulating washer 1 (reel packing, PU = 1 reel)
Insulating washer 2 (bulk)
B65806A2203X000
B65804A5000X000
B65804C2005X000
Clamp
Insulating washer 1
(preliminary data)
Insulating washer 2
2,4 max.
9.95_0.2
FRM0306-T
0,7
FRM0012-J
Clamping forces for RM 4
Fmin: Extension of clamp from a to a2 = Xmin
Fmax: Extension of clamp from a to a1 = Xmax
Clamp opening a (mm)
Core nose Zmax (mm)
8.3 +0.15
0.15
Height of core pair X (mm)Xmin
Xmax
8.75
9.25
FRM0157-Q
Clamping force F (N)
Fmin
5
Fmax 40
Please read Cautions and warnings and
Important notes at the end of this document.
5
10/07
RM 4
Accessories
B65539, B65806
Adjusting screw
■ Tube core with thread and core brake made of GFR polyterephthalate
Pocan B3235® E245249 (M) , LANXESS AG
[
]
Figure
Tube core
Ordering code
∅ × length (mm) Material
Color code
yellow
gray
a
a
a
b
1.81 × 2.0
1.81 × 2.7
1.81 × 2.7
1.81 × 3.4
K1
B65539C1003X001
B65539C1002X001
B65539C1002X022
B65806C3001X022
K1
N22
N22
red
green
a
b
Please read Cautions and warnings and
Important notes at the end of this document.
6
09/06
RM 4 »Low Profile«
Core
B65803P
■ To IEC 62317-4
■ For compact transformers with high inductance
■ Without center hole
■ Delivery mode: sets
Magnetic characteristics (per set)
Σl/A = 1.2 mm–1
le
= 17.3 mm
Ae = 14.5 mm2
Amin = 11.3 mm2
Ve = 251 mm3
Approx. weight 1.2 g/set
Ungapped
Material
AL value
nH
µe
PV
Ordering code
W/set
T38
N49
N92
N87
5000 +40/–30% 4750
B65803P0000Y038
950 +30/–20%
1000 +30/–20%
900 < 0.04 ( 50 mT, 500 kHz, 100 °C) B65803P0000R049
950 < 0.14 (200 mT, 100 kHz, 100 °C) B65803P0000R092
1300 +30/–20% 1230 < 0.12 (200 mT, 100 kHz, 100 °C) B65803P0000R087
Please read Cautions and warnings and
Important notes at the end of this document.
7
09/06
RM 4 »Low Profile«
Accessories for PTH applications
B65804
Clamp
■ With ground terminal, made of stainless spring steel (tinned), 0.3 mm thick,
Without ground terminal, made of stainless spring steel, 0.3 mm thick
■ Solderability to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
■ Clamping force 40 N per pair of clamps (typical value)
■ Also available as strip clamp on reels on request
Insulating washer 1 between core and coil former
■ For tolerance compensation and for insulation
■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E 120 °C), 0.08 mm thick
[
]
Aryphan F685, E167358 (M) , natural color, LOFO HIGH TECH FILM GMBH
Insulating washer 2 for double-clad PCBs
■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E 120 °C), 0.3 mm thick
[
]
Makrofol FR, E118859 (M) , natural color, BAYER MATERIALSCIENCE L L C
Ordering code
B65804P2203X000
Clamp without ground terminal (ordering code per piece, 2 are required) B65804P2204X000
Clamp with ground terminal (ordering code per piece, 2 are required)
Insulating washer 1 (reel packing, PU = 1 reel)
Insulating washer 2 (bulk)
B65804A5000X000
B65804C2005X000
Clamp with ground terminal
Clamp without ground terminal
2,1 0,1
2,4 max.
0,7
FRM0153-S
FRM0233-J
Insulating washer 1
Insulating washer 2
(preliminary data)
9.95_0.2
FRM0306-T
Please read Cautions and warnings and
Important notes at the end of this document.
8
10/07
RM 4 »Low Profile«
Accessories
B65804
SMD coil former with J terminals
Material:
GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085:
max. operating temperature 155 °C), color code black
F
[
]
Vectra C 130 E83005 (M) , TICONA
Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 °C, 3 s
Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 °C, 10 s
permissible soldering temperature for wire-wrap connection on coil former: 400 °C,1 s
Winding:
see Data Book 2007, chapter “Processing notes, 2.1”
Clamp
■ Without ground terminal, made of stainless spring steel, 0.3 mm thick
■ Also available as strip clamp (each carton containing 2 reels)
Sections
AN
lN
mm
AR value
µΩ
Terminals 1) Ordering code
mm2
1
5.0
20.1
138
10 B65804B6010T001
Clamp(ordering code per piece, 2 are required)
B65804P2204X000
Coil former
Clamp
1 Kammer
8 0,1
ø4,9 _0,1
ø4+0,15
2,1 0,1
11,6 0,2
17 _0,3
FRM0153-S
1
2
3
4
5
10
9
8
7
6
4,6+0,2
Recommended
PCB layout
2,5
14
FRM0258-5
1) 6 and 8 terminals on request
Please read Cautions and warnings and
Important notes at the end of this document.
9
09/06
Ferrites and accessories
Cautions and warnings
Mechanical stress and mounting
Ferrite cores have to meet mechanical requirements during assembling and for a growing number
of applications. Since ferrites are ceramic materials one has to be aware of the special behavior
under mechanical load.
As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing
or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads
can cause cracks or failure of the ferrite cores.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.1”.
Effects of core combination on AL value
Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent
that the initial permeability is dependent on the stress state of the core. The higher the stresses are
in the core, the lower is the value for the initial permeability. Thus the embedding medium should
have the greatest possible elasticity.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.2”.
Heating up
Ferrites can run hot during operation at higher flux densities and higher frequencies.
NiZn-materials
The magnetic properties of NiZn-materials can change irreversible in high magnetic fields.
Processing notes
– The start of the winding process should be soft. Else the flanges may be destroid.
– To strong winding forces may blast the flanges or squeeze the tube that the cores can no more
be mount.
– To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement.
– Not following the processing notes for soldering of the J-leg terminals may cause solderability
problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation
of the wire. For detailed information see Data Book 2007, chapter “Processing notes, 2.2”.
– The dimensions of the hole arrangement have fixed values and should be understood as a
recommendation for drilling the printed circuit board. For dimensioning the pins, the group of
holes can only be seen under certain conditions, as they fit into the given hole arrangement. To
avoid problems when mounting the transformer, the manufacturing tolerances for positioning the
customers’ drilling process must be considered by increasing the hole diameter.
10 09/06
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical
requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application. As
a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them
than the customers themselves. For these reasons, it is always ultimately incumbent on the
customer to check and decide whether an EPCOS product with the properties described in the
product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or failure
before the end of their usual service life cannot be completely ruled out in the current state
of the art, even if they are operated as specified. In customer applications requiring a very
high level of operational safety and especially in customer applications in which the malfunction
or failure of an electronic component could endanger human life or health (e.g. in accident
prevention or life-saving systems), it must therefore be ensured by means of suitable design of
the customer application or other action taken by the customer (e.g. installation of protective
circuitry or redundancy) that no injury or damage is sustained by third parties in the event of
malfunction or failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our
Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more
detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order.
Wealsoreservetherighttodiscontinueproductionanddeliveryofproducts. Consequently,
we cannot guarantee that all products named in this publication will always be available.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version
of the “General Terms of Delivery for Products and Services in the Electrical Industry”
published by the German Electrical and Electronics Industry Association (ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, MiniBlue, MKK, MLSC, MotorCap,
PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID,
SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or
pending in Europe and in other countries. Further information will be found on the Internet at
www.epcos.com/trademarks.
11 10/07
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