B65807_13 [EPCOS]
Ferrites and accessories; 铁氧体和附件
| 型号： | B65807_13 |
| 厂家： | 
EPCOS |
| 描述： | Ferrites and accessories |
| 文件： | 总17页 (文件大小：567K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Ferrites and accessories
RM 6, RM 6 LP
Cores and accessories
Series/Type:
B65807, B65808, B65821, B65659
June 2013
Date:
Data Sheet
EPCOS AG 2013. Reproduction, publication and dissemination of this data sheet and the
information contained therein without EPCOS’ prior express consent is prohibited.
RM 6
Core and accessories
Individual parts
Adjusting screw
Part no.
B65659
Page
11
Core
B65807
B65808
3
9
Clamps
Insulating washer 1
Coil former
B65808
B65808
9
5, 6
Core
B65807
B65808
3
9
Threaded sleeve (glued-in)
Insulating washer 2
Example of an assembly set
Also available:
Coil former for SMPS transf.
B65808
7
Coil former for
power applications
B65808
8
SMD coil former
Clamp
B65821
B65808
10
10
RM 6 low profile:
Core
B65807P 12
Please read Cautions and warnings and
Important notes at the end of this document.
2
06/13
RM 6
Core
B65807
■ To IEC 62317-4
■ Core without center hole
for transformer applications
■ Delivery mode: sets
Magnetic characteristics (per set)
with
without
center hole center hole
l/A
le
Ae
Amin
Ve
0.86
26.9
31.3
—
0.78
28.6
36.6
31
mm–1
mm
mm2
mm2
mm3
840
1050
Approx. weight (per set)
m
4.9
5.1
g
Gapped
Material
AL value
s
e
Ordering code1)
approx.
mm
-J without center hole
-N with threaded sleeve
-C with center hole
nH
K1
40 3%
0.80
27.4
B65807+0040A001
M33
633%
100 3%
0.60
0.38
43.2
68.5
B65807+0063A033
B65807+0100A033
N48
N41
160 3%
250 3%
315 3%
400 3%
0.22
0.12
0.08
0.05
109
B65807+0160A048
B65807+0250A048
B65807+0315A048
B65807+0400A048
171
215
274
250 3%
0.17
155
B65807J0250A041
1) Replace the + by the code letter “C” or “N” for the required version. Standard version is “C”.
Please read Cautions and warnings and
Important notes at the end of this document.
3
06/13
RM 6
Core
B65807
Ungapped
Material
AL value
e
PV
Ordering code
-C with center hole
nH
W/set
-J without center hole
N48
N45
N30
T35
T38
T66
N49
N87
N97
N41
2200 +30/–20% 1500
3500 +30/–20% 2180
4300 +30/–20% 2670
6200 +30/–20% 3860
8600 +40/–30% 5350
12300 +40/–30% 7650
B65807C0000R048
B65807J0000R045
B65807J0000R030
B65807J0000R035
B65807J0000Y038
B65807J0000Y066
1700 +30/–20% 1060 < 0.15 ( 50 mT, 500 kHz, 100 C) B65807J0000R049
2400 +30/–20% 1490 < 0.51 (200 mT, 100 kHz, 100 C) B65807J0000R087
2400 +30/–20% 1490 < 0.39 (200 mT, 100 kHz, 100 C) B65807J0000R097
3100 +30/–20% 1930 < 0.16 (200 mT, 25 kHz, 100 C) B65807J0000R041
Please read Cautions and warnings and
Important notes at the end of this document.
4
06/13
RM 6
Accessories
B65808
Coil former, squared pins
Material:
GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085:
max. operating temperature 180 C), color code black
H
Sumikon PM 9630® E41429 (M) , SUMITOMO BAKELITE CO LTD
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 C, 3.5 s
Winding:
see Data Book 2013, chapter “Processing notes, 2.1”
For matching clamp and insulating washers see page 9.
Sections
1
AN
lN
mm
AR value
Pins
Ordering code
mm2
15
30
69
4
5
6
B65808N1004D001
B65808N1005D001
B65808N1006D001
2
14
30
73
4
6
B65808N1004D002
B65808N1006D002
Please read Cautions and warnings and
Important notes at the end of this document.
5
06/13
RM 6
Accessories
B65808
Coil former, pins squared in the start-of-winding area
Material:
GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085:
max. operating temperature 180 C), color code white
H
Bakelite UP 3420® E61040 (M) , HEXION SPECIALTY CHEMICALS GMBH
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 C, 3.5 s
Winding:
see Data Book 2013, chapter “Processing notes, 2.1”
For matching clamp and insulating washers see page 9.
Sections
1
AN
lN
mm
AR value
Pins
Ordering code
mm2
15
30
69
4
5
6
B65808P1004D001
B65808P1005D001
B65808P1006D001
Please read Cautions and warnings and
Important notes at the end of this document.
6
06/13
RM 6
Accessories
B65808
Coil former for SMPS transformers with line isolation
The creepage distances and clearances are designed such that the coil former is suitable for use
in SMPS transformers with line isolation.
■ Closed center flange with external wire guide
■ Pins squared in the start-of-winding area
■ Optimized for use with automatic winding machines
Material:
GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085:
max. operating temperature 155 C), color code black
F
®
Sumikon PM 9630 E41429 (M) , SUMITOMO BAKELITE CO LTD
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 C, 3.5 s
Winding:
see Data Book 2013, chapter “Processing notes, 2.1”
Sections
AN
lN
mm
AR value
Pins
8
Ordering code
mm2
2
14
30
73
B65808S1108D002
Please read Cautions and warnings and
Important notes at the end of this document.
7
06/13
RM 6
Accessories
B65808
Coil former for power applications with angled pins
Optimized for automatic winding
Material:
GFR polyterephthalate (UL 94 V-0, insulation class to IEC 60085:
max. operating temperature 155 C), color code black
F
Valox 420-SE0® E45329 (M) , GE PLASTICS B V
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 C, 3.5 s
Winding:
see Data Book 2013, chapter “Processing notes, 2.1”
For matching clamp and insulating washer 1 see page 9.
Sections
1
AN
lN
mm
AR value
Pins
8
Ordering code
B65808E1508T001
mm2
15
30
69
Hole arrangement
View in mounting direction
Please read Cautions and warnings and
Important notes at the end of this document.
8
06/13
RM 6
Accessories
B65808
Clamp
■ With ground terminal, made of stainless spring steel (tinned), 0.4 mm thick
■ Solderability to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 C, 2 s
■ Also available as strip clamp on reels on request
Insulating washer 1 between core and coil former
■ For tolerance compensation and for insulation
■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E 120 C), 0.08 mm thick
Aryphan F685, E167358 (M) , natural color, LOFO HIGH TECH FILM GMBH
Insulating washer 2 for double-clad PCBs
■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E 120 C), 0.25 mm thick
Makrofol FR7-2, E118859 (M) , natural color, BAYER MATERIALSCIENCE AG
Ordering code
Clamp (ordering code per piece, 2 are required)
Insulating washer 1 (reel packing, PU = 1 reel)
Insulating washer 2 (bulk)
B65808B2203X000
B65808A5000X000
B65808C2005X000
Clamp
Insulating washer 1
(preliminary data)
Insulating washer 2
Clamping forces for RM 6
Fmin: Extension of clamp from a to a2 = Xmin
Fmax: Extension of clamp from a to a1 = Xmax
Clamp opening a (mm)
Core nose Zmax (mm)
9.5 +0.2
0.22
Height of core pair X (mm)Xmin 10.1
Xmax 10.6
Clamping force F (N)
06/13
Fmin
Fmax 50
7
Please read Cautions and warnings and
Important notes at the end of this document.
9
RM 6
Accessories
B65821, B65808
SMD coil former with gullwing terminals
Material:
GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085:
max. operating temperature 155 C), color code black
F
Vectra E 130i E106764 (M) , POLYPLASTICS CO LTD
Vectra E 130i E83005 (M) , TICONA
Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 C, 3 s
Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 C, 10 s
permissible soldering temperature for wire-wrap connection on coil former: 400 C,1 s
Winding:
see Data Book 2013, chapter “Processing notes, 2.1”
Clamp
■ Without ground terminal, made of stainless spring steel, 0.435 mm thick
■ Also available as strip clamp on request
Sections
AN
lN
mm
AR value
Terminals
8
Ordering code
mm2
1
16.2
31
66
B65821C1008T001
B65808J2204X000
Clamp
(ordering code per piece, 2 are required)
Coil former
Clamp
Please read Cautions and warnings and
Important notes at the end of this document.
10 06/13
RM 6
Accessories
B65659
Adjusting screw
■ Tube core with thread and core brake made of GFR polyterephthalate
Pocan B3235® E245249 (M) , LANXESS AG
Figure
Tube core
Ordering code
length (mm) Material
Color code
red
a
b
c
2.62 3.6
2.75 4.4
2.82 4.4
N22
N22
N22
B65659F0001X023
B65659F0003X023
B65659F0004X023
black
yellow
a
b
c
Please read Cautions and warnings and
Important notes at the end of this document.
11 06/13
RM 6 »Low Profile«
Core
B65807P
■ To IEC 62317-4
■ For compact transformers
■ Without center hole
■ Delivery mode: sets
Magnetic characteristics (per set)
l/A = 0.58 mm–1
le
= 21.8 mm
Ae = 37.5 mm2
Amin = 31.2 mm2
Ve = 820 mm3
Approx. weight 4.0 g/set
Ungapped
Material
AL value
e
PV
Ordering code
nH
W/set
T38
N49
N92
N87
10500 +40/–30%
2200 +30/–20%
2300 +30/–20%
3000 +30/–20%
4860
B65807P0000Y038
1020 < 0.14 ( 50 mT, 500 kHz, 100 C) B65807P0000R049
1060 < 0.44 (200 mT, 100 kHz, 100 C) B65807P0000R092
1390 < 0.40 (200 mT, 100 kHz, 100 C) B65807P0000R087
Please read Cautions and warnings and
Important notes at the end of this document.
12 06/13
Ferrites and accessories
Cautions and warnings
Cautions and warnings
Mechanical stress and mounting
Ferrite cores have to meet mechanical requirements during assembling and for a growing number
of applications. Since ferrites are ceramic materials one has to be aware of the special behavior
under mechanical load.
As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing
or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads
can cause cracks or failure of the ferrite cores.
For detailed information see chapter “Definitions”, section 8.1.
Effects of core combination on AL value
Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent
that the initial permeability is dependent on the stress state of the core. The higher the stresses are
in the core, the lower is the value for the initial permeability. Thus the embedding medium should
have the greatest possible elasticity.
For detailed information see chapter “Definitions”, section 8.2.
Heating up
Ferrites can run hot during operation at higher flux densities and higher frequencies.
NiZn-materials
The magnetic properties of NiZn-materials can change irreversible in high magnetic fields.
Processing notes
– The start of the winding process should be soft. Else the flanges may be destroid.
– To strong winding forces may blast the flanges or squeeze the tube that the cores can no more
be mount.
– To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement.
– Not following the processing notes for soldering of the J-leg terminals may cause solderability
problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation
of the wire. For detailed information see chapter “Processing notes”, section 8.2.
– The dimensions of the hole arrangement have fixed values and should be understood as
a recommendation for drilling the printed circuit board. For dimensioning the pins, the group
of holes can only be seen under certain conditions, as they fit into the given hole arrangement.
To avoid problems when mounting the transformer, the manufacturing tolerances for positioning
the customers’ drilling process must be considered by increasing the hole diameter.
13 06/13
Ferrites and accessories
Symbols and terms
Symbols and terms
Symbol
Meaning
Unit
A
Cross section of coil
mm2
mm2
Ae
AL
AL1
Amin
AN
AR
B
Effective magnetic cross section
Inductance factor; AL = L/N2
Minimum inductance at defined high saturation ( a)
Minimum core cross section
Winding cross section
Resistance factor; AR = RCu/N2
RMS value of magnetic flux density
Flux density deviation
Peak value of magnetic flux density
Peak value of flux density deviation
DC magnetic flux density
Remanent flux density
Saturation magnetization
Winding capacitance
nH
nH
mm2
mm2
= 10–6
Vs/m2, mT
Vs/m2, mT
Vs/m2, mT
Vs/m2, mT
Vs/m2, mT
Vs/m2, mT
Vs/m2, mT
F = As/V
mm–4.5
B
ˆ
B
ˆ
B
BDC
BR
BS
C0
CDF
DF
d
Ea
f
fcutoff
fmax
fmin
fr
Core distortion factor
Relative disaccommodation coefficient DF = d/i
Disaccommodation coefficient
Activation energy
Frequency
Cut-off frequency
Upper frequency limit
Lower frequency limit
Resonance frequency
Copper filling factor
J
s–1, Hz
s–1, Hz
s–1, Hz
s–1, Hz
s–1, Hz
fCu
g
Air gap
mm
H
ˆ
H
RMS value of magnetic field strength
Peak value of magnetic field strength
DC field strength
A/m
A/m
A/m
A/m
10–6 cm/A
10–6 cm/A
A
HDC
Hc
h
h/i
I
Coercive field strength
Hysteresis coefficient of material
Relative hysteresis coefficient
RMS value of current
2
IDC
Direct current
A
ˆ
I
Peak value of current
A
J
Polarization
Vs/m2
k
Boltzmann constant
J/K
k3
k3c
L
Third harmonic distortion
Circuit third harmonic distortion
Inductance
H = Vs/A
14 06/13
Ferrites and accessories
Symbols and terms
Symbol
Meaning
Unit
L/L
L0
LH
Relative inductance change
Inductance of coil without core
Main inductance
H
H
H
Lp
Parallel inductance
H
Lrev
Ls
Reversible inductance
Series inductance
H
H
le
lN
N
Effective magnetic path length
Average length of turn
Number of turns
mm
mm
PCu
Ptrans
PV
PF
Q
R
RCu
Rh
Copper (winding) losses
Transferrable power
Relative core losses
Performance factor
Quality factor (Q = L/Rs = 1/tanL)
Resistance
Copper (winding) resistance (f = 0)
Hysteresis loss resistance of a core
Rh change
W
W
mW/g
K/W
mm
°C
K
Rh
Ri
Rp
Internal resistance
Parallel loss resistance of a core
Series loss resistance of a core
Thermal resistance
Effective loss resistance of a core
Total air gap
Temperature
Temperature difference
Curie temperature
Rs
Rth
RV
s
T
T
TC
°C
s
t
Time
tv
Pulse duty factor
tan
tanL
tanr
tane
tanh
tan/i
U
Û
Ve
Z
Zn
Loss factor
Loss factor of coil
(Residual) loss factor at H 0
Relative loss factor
Hysteresis loss factor
Relative loss factor of material at H 0
RMS value of voltage
Peak value of voltage
Effective magnetic volume
V
V
mm3
/mm
Complex impedance
Normalized impedance |Z|n = |Z| /N (le/Ae)
2
15 06/13
Ferrites and accessories
Symbols and terms
Symbol
Meaning
Unit
Temperature coefficient (TK)
Relative temperature coefficient of material
Temperature coefficient of effective permeability
Relative permittivity
1/K
1/K
1/K
F
e
r
Magnetic flux
Vs
B
i
Efficiency of a transformer
Hysteresis material constant
Hysteresis core constant
mT-1
A–1H–1/2
s
Magnetostriction at saturation magnetization
Relative complex permeability
Magnetic field constant
Relative amplitude permeability
Relative apparent permeability
Relative effective permeability
Relative initial permeability
0
a
app
e
i
Vs/Am
p'
p"
r
Relative real (inductive) component of (for parallel components)
Relative imaginary (loss) component of (for parallel components)
Relative permeability
rev
s'
s"
tot
Relative reversible permeability
Relative real (inductive) component of (for series components)
Relative imaginary (loss) component of (for series components)
Relative total permeability
derived from the static magnetization curve
Resistivity
Magnetic form factor
DC time constant Cu = L/RCu = AL/AR
Angular frequency; = 2 f
m–1
mm–1
s
l/A
Cu
s–1
All dimensions are given in mm.
Surface-mount device
16 06/13
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical re-
quirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application.
As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar
with them than the customers themselves. For these reasons, it is always ultimately incum-
bent on the customer to check and decide whether an EPCOS product with the properties de-
scribed in the product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or
failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in
which the malfunction or failure of an electronic component could endanger human life or
health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by
means of suitable design of the customer application or other action taken by the customer
(e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by
third parties in the event of malfunction or failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our Ma-
terial Data Sheets on the Internet (www.epcos.com/material). Should you have any more de-
tailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order. We also
reserve the right to discontinue production and delivery of products. Consequently, we
cannot guarantee that all products named in this publication will always be available. The
aforementioned does not apply in the case of individual agreements deviating from the fore-
going for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version
of the "General Terms of Delivery for Products and Services in the Electrical Industry"
published by the German Electrical and Electronics Industry Association (ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CeraLink, CSMP, CSSP, CTVS,
DeltaCap, DigiSiMic, DSSP, FilterCap, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC,
MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL,
SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse,
WindCap are trademarks registered or pending in Europe and in other countries. Further
information will be found on the Internet at www.epcos.com/trademarks.
17 06/13
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