174-9-310P [ETC]

THERMAL COMPOUNDS, ADHESIVES AND INTERFACE MATERIALS;
174-9-310P
型号: 174-9-310P
厂家: ETC    ETC
描述:

THERMAL COMPOUNDS, ADHESIVES AND INTERFACE MATERIALS

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WTS001_p50-68 6/14/07 10:46 AM Page 64  
Accessory  
Products  
THERMAL COMPOUNDS, ADHESIVES AND INTERFACE MATERIALS  
The 120 Series Silicone Oil-Based Thermal Joint Compound fills the minute air gap between mating surfaces with  
120 SERIES  
a grease-like material containing zinc oxide in a silicone oil carrier. It possesses an excellent thermal resistance of  
only 0.05°C/W for a 0.001 in. film with an area of one square inch. There is no measurable increase in case tem-  
perature of a mounted semiconductor on a heat sink after the 6-month stabilization period (Time versus Thermal  
Resistivity graph below).  
TYPICAL VALUES FOR THERMAL RESISTANCE,  
120 SERIES - THERMAL JOINT COMPOUND  
CASE TO SINK (Ø ) WHEN THERMAL JOINT  
cs  
Characteristic  
Volume Resistivity  
Description  
5 X 1014 ohm-cm  
225 volts/mil  
COMPOUNDS ARE USED  
Typical  
Mounting Torque Thermal  
in inch • pounds Resistance  
Dielectric Strength  
Case Style Characteristics  
T0-3  
TO-66  
(N•M)  
8 (0.9)  
9 (0.9)  
(°C/W)  
0.09  
0.14  
Specific Gravity  
Thermal Conductivity @ 36°C  
2.1 min.  
0.735 W/(m)(K)  
5.1(Btu) (in.)/(hr)(ft2)(°F)  
TO-220  
8 (0.9)  
15 (1.7)  
0.50  
0.16  
Thermal Resistivity (P)  
Bleed, % after 24 hrs @ 200°C  
Evaporation, % after 24 hrs @ 200°C  
Color  
56 (°C)(in.)/watt  
0.5  
0.19 (4.8) stud x 0.44 (11.2) hex  
0.25 (6.4) stud x 0.69 (17.5) hex  
0.38 (9.7) stud x 1.06 (26.9) hex  
30 (3.39)  
75 (8.47)  
0.10  
0.07  
0.5  
opaque white  
5 years  
0.50 (12.7) stud x 1.06 (26.9) hex  
0.75 (19.1) stud x 1.25 (31.8) hex  
125 (14.12)  
600 (67.79)  
0.07  
0.052  
Shelf life  
Operating Temperature Range (°C)  
-40/+200  
120 SERIES - ORDER GUIDE  
Series -  
P/N  
Container Size  
120-SA  
120-2  
120-5  
120-8  
120-80  
120-320  
4 gram plastic pak  
2 oz (0.06 kg) jar  
5 oz (0.14 kg) tube  
8 oz (0.23 kg) jar  
5 lb (2.27 kg) can  
20 lb (9.08 kg) can  
HIGH PERFORMANCE THERMAL COMPOUND  
122 Series Thermal Joint Compound is a stable, silicone based, thixotropic paste developed to provide premium  
performance at an affordable price. It is formulated to significantly reduce contact thermal resistance where  
power densities are concentrated in devices such as flip chip, reduced die size, and ‘overclock’ microprocessors.  
When applied as a thin film between a Wakefield heat sink and device it possesses superior thermal conductivity  
compared to traditional ‘grease’. It is compatible with automated or manual dispensing methods and is fully RoHS  
compliant.  
122 SERIES  
122 SERIES - ORDER GUIDE  
122 SERIES THERMAL JOINT COMPOUND  
Series -  
Container Size  
Typical Characteristics  
Description  
P/N  
122-10CC  
122-2  
10cc syringe  
2 oz (0.06 kg) jar  
30cc syringe  
Appearance  
Smooth Gray paste  
Thermal Conductivity  
2.5 W / m °K,  
17.3 (Btu) (in.)/(hr) (ft2) (0F)  
122-30CC  
Thermal Resistance  
Bleed  
0.02 °C in 2 / W  
0.015 wt%, 24 hrs at 200°C  
0.150 wt%, 24 hrs at 200°C  
1.4 x 1010 ohm-cm  
225 volts/mil  
Evaporation  
Volume Resistivity  
Dielectric Strength  
Specific Gravity  
Operating Range  
Shelf Life  
2.23 (gm/cc) at 25°C  
-40°C to 205°C  
5 years  
64  
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Accessory  
Products  
THERMAL COMPOUNDS, ADHESIVES AND INTERFACE MATERIALS  
The 126 Series is a nontoxic, synthetic, ester-based (nonsilicone) Thermal Joint Compound with metal oxide  
126 SERIES  
fillers designed to enhance thermal performance characteristics of plastic and metal package devices exceeding  
that of silicone-based compounds. Solved are problems associated with contamination of wave solder baths and  
migration of silicone-based products. Shelf life: 5 years.  
126 SERIES THERMAL JOINT COMPOUND  
Characteristics Description  
126 SERIES - ORDER GUIDE  
Series -  
P/N  
Container Size  
Appearance  
Smooth, white homogeneous paste  
65% min  
.69 W / m 0K, 4.8 (Btu)(in.)/(hr) (ft2) (°F)  
0.043°C/W TO-3 at 0.0008 thick film  
0.09% max  
0.6 max  
2.3 x 1012 ohms-cm  
200 volts/mil  
126-2  
126-4  
126-4S  
126-5LB  
2 oz (0.6 kg) jar  
4 oz (0.11 kg) tube  
4 oz (0.11 kg) syringe  
5 lb (2.27 kg) can  
Solids Content, wt %  
Thermal Conductivity at 36°C  
Interface Thermal Resistance  
Bleed, 24 hrs at 200°C, wt%  
Evaporation, 24 hrs at 200°C, wt%  
Volume Resistivity  
Dielectric Strength  
Specific Gravity @ 60°F  
Penetration  
2.93 (gm/cc)  
280 to 320  
Operating Range  
-40°C to 200°C  
DeltaBond™ 152 adhesive is ideal for general cementing; thermally bonding semiconductors and components to  
chassis or heat sinks, while electrically isolating one from the other; fabricating heat sinks or thermal links; and  
for all permanent bonding of assemblies which require high thermally conductive interfaces. It produces a rigid,  
high strength bond to most materials when cured. DeltaBond™ 152 is available in bi-packs, kits, and quarts.  
DeltaBond™ 152  
Order one bottle of hardener A-4 or B-4 per one quart of DeltaBond™ 152 separately. Shelf life: 152KA year,  
3
all others years.  
3
DELTABOND™152  
DELTABOND™152  
Characteristics  
Hardener Type  
Mixing Proportions and Working Properties  
Typical Properties Fully Cured  
Thermal conductivity -  
W/(m) (°K)  
(Btu) (in.)/(hr) (ft2) (°F)  
Thermal resistivity - (°C) (in.)watt  
A4  
B4  
Characteristics  
Parts of hardener per 100 parts  
of resin by weight  
A4  
B4  
7.5  
3.5  
0.836  
5.8  
47  
2,900  
2,200  
0.908  
6.3  
42  
2,300  
2,000  
*Working Time - at 77°F  
†Initial cure time 77°F  
150°F  
45 min  
8 hrs  
30 min  
6 hrs  
Bond shear strength  
1 in. overlap - psi  
etched aluminum to  
etched aluminum  
77°F  
45 min  
20 min  
30 min  
15 minn  
125°F  
250°F  
212°F  
400  
130  
800  
225  
‡Post-cure time at a temp in °F  
‡Alternate room temp. aging  
time at 77°F  
4 hrs @200°F  
4 days  
4 hrs @ 200°F  
4 days  
Heat distortion point - °F  
Minimum dielectric strength,  
v/mil, 0.125 in. sample  
400  
65  
100  
400  
150  
190  
Working consistency (77°F)  
Working viscosity (77°F) cps  
viscous liquid  
25,000  
paste  
Max operation  
temp - °C  
Continuous  
Intermittent  
DELTABOND™152  
Ordering Guide - Resin and Hardener  
Resin  
Container  
Model  
Number  
Hardener  
Part Number  
Part No.  
152-1A  
152-1B  
152-KA  
152-Q  
Bi-Pack (1 oz)  
Bi-Pack (1 oz)  
Kit (7 oz Resin, 0.5 oz Hardener)  
1 quart (4 lbs)  
Included in PIN 152-1 A (“A-4”) Type  
Included in P/N 152-1 B (“B-4”) Type  
lncluded in P/N 152-KA  
All hardener  
part numbers  
A-4, B-4  
DeltaBond™ 152  
A-4 (0.316 lb), B-4 (0.14 lb), (order 1 only)  
NOTES:  
*
Since the hardener/resin reaction is exothermic, it is important that batch size be matched to hardener speed. Working times given are for approximate batch sizes: A—200 gms,  
B—200 gms. Larger batch sizes will greatly reduce working time.  
** For optimum electrical properties, dry parts for 15 minutes at 150°F (65°C) or 30 minutes at 75°F (24°C) to slowly evaporate the thinner and then final cure for 4 hours at 275°F  
(135°C).  
After initial cure, material may be handled, removed from fixture, etc., but has not yet achieved full properties and should be room temperature aged or post-cured as shown to  
achieve full physical and electrical properties.  
After initial cure, material may be brought to full physical and electrical properties during post-cure or may be room temperature aged for charted length of time to achieve same  
full properties.  
The information contained herein is based on data believed to be reliable but we do not assume responsibility for accuracy. All such information is used at the customer's own risk,  
conditions of use being beyond our control.  
65  
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Accessory  
Products  
THERMAL COMPOUNDS, ADHESIVES AND INTERFACE MATERIALS  
DeltaCast™ 153 is a pourable casting resin having thermal expansion characteristics similar to aluminum and  
DeltaBond™ 153  
copper allowing assemblies to operate over a very wide temperature range. Ideal for encapsulating components  
and assemblies, this series' major advantages and uses include potted systems (virtually indestructible), protecting  
components and systems from moisture and contaminants, securing proprietary circuitry, mechanical support of  
devices, removal of heat from hot components and the assembly equalizing temperatures, and high voltage isola-  
tion. DeltaCast™ 153 is available in quarts and gallons. Order one bottle of hardener A4 or B4 per one quart of  
DeltaCast™ 153 separately. Shelf life: years.  
3
DELTACAST™153  
DELTACAST™153  
Characteristics  
Typical Properties Fully Cured  
Thermal conductivity -  
W/(m) (°K)  
(Btu) (in.)/(hr) (ft2) (°F)  
Thermal resistivity - (°C) (in.)watt  
Hardener Type  
Mixing Proportions and Working Properties  
A4  
B4  
Characteristics  
A4  
B4  
3.5  
Parts of hardener per 100 parts  
of resin by weight  
7.5  
0.836  
5.8  
0.908  
6.3  
*Working Time - at 77°F  
† Initial cure time 77°F  
150°F  
45 min  
8 hrs  
30 min  
6 hrs  
47  
42  
Bond shear strength  
1 in. overlap - psi  
etched aluminum to  
etched aluminum  
77°F  
2,500  
1,900  
45 min  
20 min  
30 min  
15 minn  
125°F  
250°F  
212°F  
‡Post-cure time at a temp in °F  
‡Alternate room temp. aging  
time at 77°F  
4 hrs @200°F  
4 days  
4 hrs @ 200°F  
4 days  
Heat distortion point - °F  
Minimum dielectric strength,  
v/mil, 0.125 in. sample  
130  
225  
400  
400  
Working consistency (77°F)  
Working viscosity (77°F) cps  
heavy liquid  
10,000  
viscous liquid  
30,000  
Max operation  
temp - °C  
Continuous  
Intermittent  
65  
100  
150  
190  
DELTACAST™153  
Ordering Guide - Resin and Hardener  
Resin  
Container  
Model  
Number  
Hardener  
Part Number  
All hardener  
part  
Part No.  
numbers  
A-4, B-4  
DeltaCast™ 153  
153-Q  
1 quart (4 lbs)  
A-4 (0.316 lb), B-4 (0.14 lb), (order 1 only)  
DeltaBond™ 154 is a medium viscosity, aluminum-filled resin with the best thermal conductivity of this series. It  
is, however, neither a good electrical insulator nor conductor. Its principal application is that of a good thermal  
mechanical adhesive for applications such as bonding fins to base plates or structural mounting blocks or brackets  
DeltaBond™ 154  
to heat sinks. Order one bottle of hardener A4 or B4 per one quart of DeltaBond™ 154 separately. Shelf life:
3
years.  
DELTABOND™154  
DELTABOND™154  
Characteristics  
Hardener Type  
Mixing Proportions and Working Properties  
Typical Properties Fully Cured  
Thermal conductivity -  
W/(m) (°K)  
(Btu) (in.)/(hr) (ft2) (°F)  
Thermal resistivity - (°C) (in.)watt  
A4  
B4  
Characteristics  
Parts of hardener per 100 parts  
of resin by weight  
A4  
B4  
11.0  
4.5  
1.053  
7.3  
37  
1.154  
8.0  
34  
*Working Time - at 77°F  
45 min  
8 hrs  
30 min  
6 hrs  
† Initial cure time  
77°F  
Bond shear strength  
1 in. overlap - psi  
etched aluminum to  
etched aluminum  
Heat distortion point - °F  
Minimum dielectric strength,  
v/mil, 0.125 in. sample  
77°F  
3,000  
2,400  
150°F  
250°F  
45 min  
20 min  
30 min  
15 min  
125°F  
2,300  
2,100  
212°F  
500  
130  
800  
225  
‡Post-cure time at a temp in °F  
‡Alternate room temp. aging  
time at 77°F  
4 hrs @200°F  
4 days  
4 hrs @ 200°F  
4 days  
NA*  
65  
100  
NA*  
150  
190  
Working consistency (77°F)  
Working viscosity (77°F) cps  
viscous liquid  
25,000  
paste  
Max operation  
temp - °C  
Continuous  
Intermittent  
DELTABOND™154  
Ordering Guide - Resin and Hardener  
Resin  
Container  
Model  
Number  
Hardener  
Part Number  
All hardener  
part  
Part No.  
numbers  
A-4, B-4  
DeltaBond™ 154  
154-Q  
1 quart (2.5 lbs)  
A-4 (0.316 lb), B-4 (0.14 lb), (order 1 only)  
66  
WTS001_p50-68 6/14/07 10:46 AM Page 67  
Accessory  
Products  
THERMAL COMPOUNDS, ADHESIVES AND INTERFACE MATERIALS  
DeItaBond™ 155 is an epoxy adhesive formulated for use within the semiconductor industry. An easy to mix spread  
thixotropic paste, it offers high heat transfer, low shrinkage, and a coefficient of thermal expansion comparable to that of  
copper and aluminum. This adhesive is principally used to form thermally conductive joints in fabricated heat sinks and  
between heat sinks and power devices. When used to bond semiconductors to heat sinks, it also serves as an electrical  
insulator. Its strong bond to a wide variety of substrates resists severe temperature cycling. DeItaBond™ 155 is only  
DeltaBond™ 155  
available in kit size. Simply squeeze out equal lengths and mix to uniform color. Shelf life: year.  
3
DELTABOND™155  
Mixing Proportions and Working Properties  
Parts of hardener per 100 parts of resin  
DELTABOND™155  
Characteristics  
Typical Properties Fully Cured  
Thermal conductivity -  
W/(m) (°K)  
(Btu) (in.)/(hr) (ft2) (°F)  
Thermal resistivity - (°C) (in.)watt  
Hardener Type  
DeltaBond™155  
by volume 100  
90 min  
*Working Time - at 77°F  
†Initial cure time 77°F  
0.836  
5.8  
47  
2,600  
8 hrs  
45 min  
20 min  
150°F  
250°F  
‡Post-cure time at a temp in °F  
‡Alternate room temp. aging time at 77°F  
Working consistency (77°F)  
4 hrs @ 200°F  
4 days  
Bond shear strength  
1 in. overlap - psi  
etched aluminum to  
etched aluminum  
77°F  
125°F  
paste  
212°F  
130  
Working viscosity (77°F) cps  
paste  
Heat distortion point - °F  
Minimum dielectric strength,  
v/mil, 0.125 in. sample  
DELTABOND™155  
400  
65  
100  
Ordering Guide - Resin and Hardener  
Resin  
Max operation  
temp - °C  
Continuous  
Intermittent  
Model  
Number  
Hardener  
Part Number  
Part No.  
Container  
DeltaBond™ 155 155  
Kit (3 oz resin, 3 oz hardener) Included in P/N 155  
DeltaBond™ 156 Thermally Conductive Adhesive is a modified acrylic adhesive designed for permanent mounting on  
components where heat must be effectively transmitted. Recommended for electromechanical assemblies to bond com-  
ponents and dissipate heat, it replaces mechanical fasteners and compressible pads, silicone grease, and epoxies; elimi-  
nates air entrapment, and other variables related to epoxy mixing. This soft paste requires no mixing and flows easily to  
allow thin bond lines. Primer activated, cure begins upon assembly. DeltaBond™ Activator fixtures at room temperature  
in less than 5 minutes. Full strength is developed in 4 to 12 hours and fillets become dry to the touch in 24 hours. It is  
not recommended to use this durable adhesive without the use of DeltaBond™ Activator. DeltaBond™ 156 is available in  
kit size; order 156-K (25 ml Syringe and Activator Kit). Shelf life: 1 year.  
DeltaBond™ 156  
DELTABOND™156  
DELTABOND™156  
Typical Electrical Properties  
Results  
Characteristics  
Description  
Typical Properties Fully Cured  
Test  
Test  
ASTM  
D149  
D150  
Results  
ASTM  
Dielectric Strength  
Dielectric Constant, 77°F (25°C)  
100 Hz  
220 volts/mil  
Temperature Range  
-65 to 300°F  
(-54 to 149°C)  
300°F to (177°C)  
Intermittent  
14.92  
14.26  
12.34  
1000 Hz  
1MM Hz  
Tensile Strength, at break  
Modulus  
2360 psi  
233,000 psi  
7.75%  
2.5% TLM  
0.05% CVCM  
D638  
D638  
D638  
E595  
Dissipaton Factor, 77°F (25°C)  
100 Hz  
D150  
Elongation, at break  
Outgassing  
0.05  
0.03  
1000 Hz  
Coefficient of Thermal Expansion  
Tensile Shear  
Thermal Conductivity, K  
(absolute at 86°F (30°C)  
7.1 x 10-4 (cm/cm°C)  
2500psi  
1MM Hz  
0.06  
D1002  
Volume Resistivity  
Surface Resistivity  
5.2x1011 (ohms-cm)  
8.6 x 1013 (ohms)  
D257  
D257  
3.47 Btu x in./hr ft2 °F  
(0.50 W/m °C)  
Note: DeltaBond™ Thermally Conductive Adhesive-High Strength  
contains a metallic filler which, in certain applications, may have an  
effect on electrical properties. Therefore, test each particular appli-  
cation to ensure that electrical properties are as required.  
Note: The absolute thermal conductivity test was developed specifically  
for measuring thermal properties of thin film adhesive bonds.  
DELTABOND™156  
Ordering Guide - Resin and Hardener  
Resin  
Container  
Model  
Number  
Hardener  
Part Number  
Part No.  
Resin Kit Hardener Syringe - 0.85 fl oz - 25 ml - 2 oz  
net/0.44 oz fl contents bottle -12ml  
Included in kit hardener with brush applicator -  
4.2 oz total wt/kt  
DeltaBond™ 156  
156-K  
*
Since the hardener/resin reaction is exothermic, it is important that batch size be matched to hardener speed. Working times given are for approximate batch sizes: A—200 gms,  
B—200 gms. Larger batch sizes will greatly reduce working time.  
After initial cure, material may be handled, removed from fixture, etc., but has not yet achieved full properties and should be room temperature aged or post-cured as shown to  
achieve full physical and electrical properties.  
After initial cure, material may be brought to full physical and electrical properties during post-cure or may be room temperature aged for charted length of time to achieve same  
full properties.  
The information contained herein is based on data believed to be reliable but we do not assume responsibility for accuracy. All such information is used at the customer's own risk,  
conditions of use being beyond our control.  
67  
WTS001_p50-68 6/14/07 10:46 AM Page 68  
Accessory  
Products  
THERMAL COMPOUNDS, ADHESIVES AND INTERFACE MATERIALS  
DeltaPads™ Thermally Conductive Insulators  
173/174 SERIES  
TO-3, TO-66, TO-220,DO-4, DO-5 SHEET  
Greaseless Thermally Conductive Kapton® Reinforced Insulators  
175 SERIES  
DeltaPads™  
173-7 Series  
0.007 in.  
Gray  
DeltaPads™  
173-9 Series  
0.009 in.  
Gray  
DeltaPads™  
174-9 Series  
0.009 in.  
Tan  
Kapton®  
175-6 Series  
0.006 in.  
Gray  
Test Method  
Characteristics  
Material Thickness  
Micrometer  
Visual  
The 173, 174, and 175  
Series are highly  
Color  
Tear Strength, lb/in. Typical100  
Volume Resistivity, megohm-cm, Minimum Normal  
Breakdown Voltage, Minimum  
Dielectric Constant at 60 Hz and 100 V Maximum  
Continuous Use Temperature, °C  
Thermal Conductivity, cal/cm sec. °C, Minimum  
Thermal Resistance (TO-3), 1 in.2 °C/W  
Recommended Mounting Pressure, lb/in.2  
100  
1.0 x 109  
4,000  
2.70  
-60/+200  
3 x 10-3  
0.33  
100  
1.0 x 109  
5,000  
2.40  
-60/+200  
3 x 10-3  
0.50  
100  
1.0 x 1013  
5,000  
2.50  
-60/+200  
1 x 10-2  
0.25  
ASTM 0624  
1 x 1013  
6,000  
5.5 @ 1,000 Hz  
-60/+200  
1.2 x 10-3  
0.40  
efficient thermally con-  
ductive insulators de-  
signed for semi -  
ASTM D257  
ASTM 0149  
ASTM D 150  
conductor interface  
to heat sinks. Their  
properties eliminate  
messy concerns asso-  
ciated with thermal  
greases.  
350/550  
350/550  
350/550  
350/550  
Formula*  
T (torque [in.-lb] x N (number of fasteners)  
0.2 x D (Thread Dia) x A (contact surface area square inches)  
*P (pressure in psi) =  
173-7  
173-9  
174-9  
175-6  
Series  
Series  
Series  
Series  
No  
Adhesive  
Adhesive  
Backing  
No  
Adhesive  
No  
Adhesive  
Greaseless  
173-9-210P  
175-6-210P  
175-6-220P  
175-6-230P  
175-6-240P  
175-6-250P  
175-6-280P  
175-6-310P  
175-6-320P  
175-6-330P  
175-6-410P  
175-6-610P  
173-7-220P  
173-7-230P  
173-9-230P  
173-7-240P  
173-7-240A  
173-9-240P  
174-9-310P  
173-7-1212P  
173-9-1212P  
174-9-1212P  
MECHANICAL DIMENSIONS  
D04/05  
TO-220  
TO-66  
TO-3  
TO-5  
SHEET  
TO-66 (RECTANGLE)  
DUAL TO-220  
Dimensions: in. (mm)  
68  

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