AFL2808DZ/ES [ETC]

DC to DC Converter ; 直流到直流转换器\n
AFL2808DZ/ES
型号: AFL2808DZ/ES
厂家: ETC    ETC
描述:

DC to DC Converter
直流到直流转换器\n

转换器
文件: 总12页 (文件大小:123K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
l
LAMBDA ADVANCED ANALOG INC.  
AFL12000S Series  
Single Output, Hybrid - High Reliability  
DC/DC Converters  
DESCRIPTION  
FEATURES  
Lambda  
requirements.  
Advanced  
Analog  
with  
specific  
The AFL Series of DC/DC converters feature high  
power density with no derating over the full military  
temperature range. This series is offered as part of  
a complete family of converters providing single and  
dual output voltages and operating from nominal  
+28, +50, +120 or +270 volt inputs and output power  
ranging from 80 to 120 watts. For applications  
requiring higher output power, individual converters  
can be operated in parallel. The internal current  
sharing circuits assure accurate current distribution  
among the paralleled converters. This series  
incorporates Lambda Advanced Analog's proprietary  
magnetic pulse feedback technology providing  
optimum dynamic line and load regulation response.  
This feedback system samples the output voltage at  
the pulse width modulator fixed clock frequency,  
nominally 550 KHz. Multiple converters can be  
synchronized to a system clock in the 500 KHz to  
700 KHz range or to the synchronization output of  
one converter. Undervoltage lockout, primary and  
secondary referenced inhibit, soft-start and load  
fault protection are provided on all models.  
n
n
80 To 160 Volt Input Range  
5, 8, 9, 12, 15, 24 and 28 Volt Outputs  
Available  
n
n
n
High Power Density - up to 84 W / in3  
Up To 120 Watt Output Power  
Parallel Operation with Stress and Current  
Sharing  
n
n
n
n
n
Low Profile (0.380") Seam Welded Package  
Ceramic Feedthru Copper Core Pins  
High Efficiency - to 87%  
Full Military Temperature Range  
Continuous Short Circuit and Overload  
Protection  
n
n
Remote Sensing Terminals  
Primary and Secondary Referenced Inhibit  
Functions  
These converters are hermetically packaged in two  
enclosure variations, utilizing copper core pins to  
minimize resistive DC losses. Three lead styles are  
available, each fabricated with Lambda Advanced  
Analog's rugged ceramic lead-to-package seal  
assuring long term hermeticity in the most harsh  
environments.  
n
n
n
n
n
Line Rejection > 50 dB - DC to 50 KHz  
External Synchronization Port  
Fault Tolerant Design  
Dual Output Versions Available  
Standard Military Drawings Available  
Manufactured in a facility fully qualified to MIL-PRF-  
38534, these converters are available in four  
screening grades to satisfy a wide range of  
requirements. The CH grade is fully compliant to  
the requirements of MIL-PRF-38534 for class H.  
The HB grade is fully processed and screened to the  
class H requirement, may not necessarily meet all of  
the other MIL-PRF-38534 requirements, e.g.,  
element evaluation and Periodic Inspections (PI) not  
required. Both grades are tested to meet the  
complete group "A" test specification over the full  
military temperature range without output power  
deration. Two grades with more limited screening  
are also available for use in less demanding  
applications. Variations in electrical, mechanical  
and screening can be accommodated. Contact  
1
SPECIFICATIONS  
AFL120XXS  
ABSOLUTE MAXIMUM RATINGS  
Input Voltage  
-0.5V to 180V  
300°C for 10 seconds  
Soldering Temperature  
Case Temperature  
Operating  
Storage  
-55°C to +125°C  
-65°C to +135°C  
Static Characteristics -55°C £ TCASE £ +125°C, 80V £ VIN £ 160V unless otherwise specified.  
Group A  
Parameter  
INPUT VOLTAGE  
Subgroups  
Test Conditions  
Min  
Nom  
Max  
Unit  
Note 6  
80  
120  
160  
V
OUTPUT VOLTAGE  
VIN = 120 Volts, 100% Load  
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12024S  
AFL12028S  
1
1
1
1
1
1
1
4.95  
7.92  
8.91  
11.88  
14.85  
23.76  
27.72  
5.00  
8.00  
9.00  
12.00  
15.00  
24.00  
28.00  
5.05  
8.08  
9.09  
12.12  
15.15  
24.24  
28.28  
V
V
V
V
V
V
V
4.90  
7.84  
8.82  
11.76  
14.70  
23.52  
27.44  
5.10  
8.16  
9.18  
12.24  
15.30  
24.48  
28.56  
V
V
V
V
V
V
V
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12024S  
AFL12028S  
2, 3  
2, 3  
2, 3  
2, 3  
2, 3  
2, 3  
2, 3  
OUTPUT CURRENT  
VIN = 80, 120, 160 Volts - Note 6  
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12024S  
AFL12028S  
16.0  
10.0  
10.0  
9.0  
8.0  
4.0  
A
A
A
A
A
A
A
4.0  
OUTPUT POWER  
Note 6  
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12024S  
AFL12028S  
80  
80  
90  
108  
120  
96  
W
W
W
W
W
W
W
112  
MAXIMUM CAPACITIVE LOAD  
Note 1  
10,000  
-0.015  
mfd  
OUTPUT VOLTAGE  
VIN = 120 Volts, 100% Load - Note 1, 6  
+0.015 %/°C  
TEMPERATURE COEFFICIENT  
OUTPUT VOLTAGE REGULATION  
AFL12028S  
All Others  
Line  
Line  
1, 2, 3  
1, 2, 3  
No Load, 50% Load, 100% Load  
VIN = 80, 120, 160 Volts  
-70.0  
-20.0  
+70.0  
+20.0  
mV  
mV  
Load  
1, 2, 3  
-1.0  
+1.0  
%
2
Static Characteristics (Continued)  
Group A  
Parameter  
Subgroups  
Test Conditions  
Min Nom Max  
Unit  
OUTPUT RIPPLE VOLTAGE  
VIN = 80, 120, 160 Volts, 100% Load,  
BW = 10MHz  
AFL12005S  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
30  
40  
40  
45  
50  
mVpp  
mVpp  
mVpp  
mVpp  
mVpp  
mVpp  
mVpp  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12024S  
AFL12028S  
80  
100  
VIN = 120 Volts  
IOUT = 0  
INPUT CURRENT  
No Load  
1
2, 3  
1, 2, 3  
1, 2, 3  
30  
40  
3
mA  
mA  
mA  
mA  
Pin 4 Shorted to Pin 2  
Pin 12 Shorted to Pin 8  
Inhibit 1  
Inhibit 2  
5
INPUT RIPPLE CURRENT  
AFL12005S  
VIN = 120 Volts, 100% Load, BW = 10MHz  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
60  
60  
70  
70  
80  
80  
80  
mApp  
mApp  
mApp  
mApp  
mApp  
mApp  
mApp  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12024S  
AFL12028S  
CURRENT LIMIT POINT  
As a percentage of full rated load  
VOUT = 90% VNOM , V = 120 Volts  
IN  
Note 5  
1
2
3
115  
105  
125  
125  
115  
140  
%
%
%
LOAD FAULT POWER DISSIPATION  
VIN = 120 Volts  
Overload or Short Circuit  
1, 2, 3  
32  
W
EFFICIENCY  
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12024S  
AFL12028S  
VIN = 120 Volts, 100% Load  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
1, 2, 3  
78  
79  
80  
82  
83  
82  
82  
82  
83  
84  
85  
87  
85  
85  
%
%
%
%
%
%
%
ENABLE INPUTS (Inhibit Function)  
Converter Off  
1, 2, 3  
1, 2, 3  
Logical Low on Pin 4 or Pin 12  
Note 1  
Logical High on Pin 4 and Pin 12 - Note 9  
Note 1  
-0.5  
2.0  
0.8  
100  
50  
V
mA  
V
Sink Current  
Converter On  
Sink Current  
100  
mA  
SWITCHING FREQUENCY  
1, 2, 3  
500  
550  
600  
KHz  
SYNCHRONIZATION INPUT  
Frequency Range  
1, 2, 3  
1, 2, 3  
1, 2, 3  
500  
2.0  
-0.5  
700  
10  
0.8  
100  
80  
KHz  
V
V
nSec  
%
Pulse Amplitude, Hi  
Pulse Amplitude, Lo  
Pulse Rise Time  
Note 1  
Note 1  
Pulse Duty Cycle  
20  
ISOLATION  
1
Input to Output or Any Pin to Case  
(except Pin 3). Test @ 500VDC  
100  
MW  
DEVICE WEIGHT  
MTBF  
Slight Variations with Case Style  
85  
gms  
MIL-HDBK-217F, AIF @ TC = 40°C  
300  
KHrs  
3
Dynamic Characteristics -55°C £ TCASE £ +125°C, VIN = 120 Volts unless otherwise specified.  
Group A  
Parameter  
Subgroups  
Test Conditions  
Min  
Nom  
Max  
Unit  
LOAD TRANSIENT RESPONSE  
Note 2, 8  
AFL12005S  
AFL12008S  
AFL12009S  
AFL12012S  
AFL12015S  
AFL12024S  
AFL12028S  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50% Û 100%  
Load Step 10% Û 50%  
-450  
-450  
450  
200  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
450  
400  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50% Û 100%  
Load Step 10% Û 50%  
-500  
-500  
500  
200  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
500  
400  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50% Û 100%  
Load Step 10% Û 50%  
-600  
-600  
600  
200  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
600  
400  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50% Û 100%  
Load Step 10% Û 50%  
-750  
-750  
750  
200  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
750  
400  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50% Û 100%  
Load Step 10% Û 50%  
-900  
-900  
900  
200  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
900  
400  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50% Û 100%  
Load Step 10% Û 50%  
-900  
-900  
900  
200  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
900  
400  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
Load Step 50% Û 100%  
Load Step 10% Û 50%  
-1200  
-1200  
1200  
200  
mV  
mSec  
Amplitude  
Recovery  
4, 5, 6  
4, 5, 6  
1200  
400  
mV  
mSec  
LINE TRANSIENT RESPONSE  
Note 1, 2, 3  
VIN Step = 80 Û 160 Volts  
Amplitude  
Recovery  
-500  
500  
500  
mV  
mSec  
TURN-ON CHARACTERISTICS  
Note 4  
Overshoot  
Delay  
4, 5, 6  
4, 5, 6  
Enable 1, 2 on. (Pins 4, 12 high or open)  
250  
120  
mV  
mSec  
50  
50  
75  
60  
LOAD FAULT RECOVERY  
LINE REJECTION  
Same as Turn On Characteristics.  
MIL-STD-461D, CS101, 30Hz to 50KHz  
Note 1  
dB  
Notes to Specifications:  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
Parameters not 100% tested but are guaranteed to the limits specified in the table.  
Recovery time is measured from the initiation of the transient to where VOUT has returned to within ±1% of VOUT at 50% load.  
Line transient transition time ³ 100 mSec.  
Turn-on delay is measured with an input voltage rise time of between 100 and 500 volts per millisecond.  
Current limit point is that condition of excess load causing output voltage to drop to 90% of nominal.  
Parameter verified as part of another test.  
All electrical tests are performed with the remote sense leads connected to the output leads at the load.  
Load transient transition time ³ 10 mSec.  
Enable inputs internally pulled high. Nominal open circuit voltage » 4.0VDC.  
4
AFL12000S Case Outlines  
Case X  
Case W  
Pin Variation of Case Y  
3.000  
2.760  
ø 0.128  
0.050  
0.050  
0.250  
0.250  
1.000  
1.000  
Ref  
1.260 1.500  
0.200 Typ  
Non-cum  
Pin  
ø 0.040  
Pin  
ø 0.040  
0.220  
2.500  
0.220  
0.525  
2.800  
2.975 max  
0.238 max  
0.42  
0.380  
Max  
0.380  
Max  
Case Y  
Case Z  
Pin Variation of Case Y  
0.300  
ø 0.140  
1.150  
0.050  
0.25 typ  
0.050  
0.250  
0.250  
1.000  
Ref  
1.000  
Ref  
1.500 1.750 2.00  
0.200 Typ  
Non-cum  
Pin  
ø 0.040  
Pin  
ø 0.040  
0.220  
0.220  
1.750  
2.500  
0.375  
0.36  
2.800  
2.975 max  
0.525  
0.238 max  
0.380  
Max  
0.380  
Max  
5
AFL12000S Pin Designation  
Pin No.  
Designation  
1
2
Positive Input  
Input Return  
Case  
3
4
Enable 1  
5
Sync Output  
Sync Input  
Positive Output  
Output Return  
Return Sense  
Positive Sense  
Share  
6
7
8
9
10  
11  
12  
Enable 2  
Available Screening Levels and Process Variations for AFL 12000S Series.  
MIL-STD-883  
Method  
No  
Suffix  
ES  
Suffix  
HB  
Suffix  
CH  
Suffix  
Requirement  
Temperature Range  
Element Evaluation  
Internal Visual  
-20°C to +85°C  
-55°C to +125°C  
-55°C to +125°C  
-55°C to +125°C  
MIL-H-38534  
ü
2017  
1010  
¬
ü
Cond B  
500g  
ü
Cond C  
Temperature Cycle  
Constant Acceleration  
Burn-in  
Cond C  
2001,  
Cond A  
Cond A  
1015  
96hrs @ 125°C  
25°C  
160hrs @ 125°C  
-55, +25, +125°C  
Cond A, C  
ü
160hrs @ 125°C  
-55, +25, +125°C  
Cond A, C  
ü
Final Electrical (Group A)  
Seal, Fine & Gross  
External Visual  
MIL-PRF-38534  
1014  
25°C  
Cond A  
¬
Cond A, C  
ü
2009  
¬ per Commercial Standards  
Part Numbering  
AFL120 05 S X / CH  
Model  
Screening  
, ES  
HB, CH  
Input Voltage  
Case Style  
W, X, Y, Z  
28= 28 V, 50= 50 V  
120=120 V, 270= 270 V  
Output Voltage  
03.3= 3.3 V, 05= 5 V  
08= 8 V, 09= 9 V  
Outputs  
S = Single  
D = Dual  
12= 12 V, 15= 15 V  
24= 24 V, 28= 28 V  
6
AFL12000S Circuit Description  
Figure I. AFL Single Output Block Diagram  
Input  
Filter  
1
4
5
DC Input  
Enable 1  
Output  
Filter  
+Output  
+Sense  
7
Primary  
Bias Supply  
10  
Current  
Sense  
Sync Output  
Share  
Amplifier  
Control  
11 Share  
Error  
Amp  
& Ref  
Sync Input  
Case  
6
3
2
Enable 2  
FB  
12  
Sense  
Amplifier  
9
8
-Sense  
Output Return  
Input Return  
load when their physical separation could cause  
undesirable voltage drop. This connection allows  
regulation to the placard voltage at the point of  
application. When the remote sensing feature is not  
used, the sense leads should be connected to their  
respective output terminals at the converter. Figure  
III. illustrates a typical remotely sensed application.  
Circuit Operation and Application Information  
The AFL series of converters employ a forward  
switched mode converter topology. (refer to Figure  
I.) Operation of the device is initiated when a DC  
voltage whose magnitude is within the specified  
input limits is applied between pins 1 and 2. If pin 4  
is enabled (at a logical 1 or open) the primary bias  
supply will begin generating  
a
regulated  
Inhibiting Converter Output  
housekeeping voltage bringing the circuitry on the  
primary side of the converter to life. A power  
MOSFET is used to chop the DC input voltage into  
a high frequency square wave, applying this  
chopped voltage to the power transformer at the  
nominal converter switching frequency. Maintaining  
a DC voltage within the specified operating range at  
the input assures continuous generation of the  
primary bias voltage.  
As an alternative to application and removal of the  
DC voltage to the input, the user can control the  
converter output by providing TTL compatible,  
positive logic signals to either of two enable pins  
(pin 4 or 12). The distinction between these two  
signal ports is that enable 1 (pin 4) is referenced to  
the input return (pin 2) while enable 2 (pin 12) is  
referenced to the output return (pin 8). Thus, the  
user has access to an inhibit function on either side  
of the isolation barrier. Each port is internally pulled  
"high" so that when not used, an open connection on  
both enable pins permits normal converter  
operation. When their use is desired, a logical "low"  
on either port will shut the converter down.  
The switched voltage impressed on the secondary  
output transformer winding is rectified and filtered to  
generate the converter DC output voltage. An error  
amplifier on the secondary side compares the output  
voltage to a precision reference and generates an  
error signal proportional to the difference. This error  
signal is magnetically coupled through the feedback  
transformer into the controller section of the  
converter varying the pulse width of the square  
wave signal driving the MOSFET, narrowing the  
width if the output voltage is too high and widening it  
if it is too low, thereby regulating the output voltage.  
Figure II. Enable Input Equivalent Circuit  
+5.6V  
100K  
1N4148  
Pin 4 or  
Pin 12  
Disable  
290K  
Remote Sensing  
2N3904  
Connection of the + and - sense leads at a remotely  
located load permits compensation for excessive  
resistance between the converter output and the  
150K  
Pin 2 or  
Pin 8  
7
Internally, these ports differ slightly in their function.  
In use, a low on Enable 1 completely shuts down all  
circuits in the converter while a low on Enable 2  
shuts down the secondary side while altering the  
controller duty cycle to near zero. Externally, the  
use of either port is transparent save for minor  
differences in standby current. (See specification  
table).  
requires transition times less than 100 ns, maximum  
low level of +0.8 volts and a minimum high level of  
+2.0 volts. The sync output of another converter  
which has been designated as the master oscillator  
provides a convenient frequency source for this  
mode of operation. When external synchronization  
is not required, the sync in pin should be left open  
(unconnected) thereby permitting the converter to  
operate at its' own internally set frequency.  
Synchronization of Multiple Converters  
The sync output signal is a continuous pulse train  
set at 550 ±50 KHz, with a duty cycle of 15 ±5%.  
This signal is referenced to the input return and has  
been tailored to be compatible with the AFL sync  
input port. Transition times are less than 100 ns and  
the low level output impedance is less than 50  
ohms. This signal is active when the DC input  
voltage is within the specified operating range and  
the converter is not inhibited. This output has  
adequate drive reserve to synchronize at least five  
When operating multiple converters, system  
requirements often dictate operation of the  
converters at  
a
common frequency.  
To  
accommodate this requirement, the AFL series  
converters provide both a synchronization input and  
a synchronization output.  
The sync input port permits synchronization of an  
AFL converter to any compatible external frequency  
source operating between 500 and 700 KHz. This  
input signal should be referenced to the input return  
and have a 10% to 90% duty cycle. Compatibility  
additional converters.  
illustrated in Figure III.  
A typical connection is  
Figure III. Preferred Connection for Parallel Operation  
1
12  
Power  
Input  
Enable 2  
Share  
Vin  
Rtn  
Case  
+ Sense  
- Sense  
Return  
AFL  
AFL  
Enable 1  
Sync Out  
Sync In  
+ Vout  
7
6
1
Optional  
Synchronization  
Connection  
Share Bus  
12  
Enable 2  
Share  
Vin  
Rtn  
Case  
+ Sense  
- Sense  
Return  
Enable 1  
Sync Out  
Sync In  
to Load  
+ Vout  
7
6
1
12  
Enable 2  
Share  
Vin  
Rtn  
Case  
+ Sense  
- Sense  
Return  
AFL  
Enable 1  
Sync Out  
Sync In  
+ Vout  
7
6
(Other Converters)  
Parallel Operation — Current and Stress Sharing  
permits equal sharing among the members of a set  
where total load current exceeds the capacity of an  
individual AFL. An important feature of the AFL  
series operating in the parallel mode is that in  
addition to sharing the current, the stress induced by  
Figure III. illustrates the preferred connection  
scheme for operation of a set of AFL converters with  
outputs operating in parallel. Use of this connection  
8
under the trade name of Sil-Padâ 4001. This  
particular product is an insulator but electrically  
conductive versions are also available. Use of  
these materials assures maximum surface contact  
with the heat dissipater thereby compensating for  
any minor surface variations. While other available  
types of heat conductive materials and thermal  
compounds provide similar effectiveness, these  
alternatives are often less convenient and are  
frequently messy to use.  
temperature will also be shared. Thus if one  
member of a paralleled set is operating at a higher  
case temperature, the current it provides to the load  
will be reduced as compensation for the  
temperature induced stress on that device.  
When operating in the shared mode, it is important  
that symmetry of connection be maintained as an  
assurance of optimum load sharing performance.  
Thus, converter outputs should be connected to the  
load with equal lengths of wire of the same gauge  
and sense leads from each converter should be  
connected to a common physical point, preferably at  
the load along with the converter output and return  
leads. All converters in a paralleled set must have  
A conservative aid to estimating the total heat sink  
surface area (AHEAT SINK) required to set the maximum  
case temperature rise (DT) above ambient  
temperature is given by the following expression:  
their share pins connected together.  
This  
arrangement is diagrammatically illustrated in  
Figure III. showing the outputs and sense pins  
connected at a star point which is located close as  
possible to the load.  
ì
í
î
ü- 1.43  
ý
- 3.0  
DT  
A
HEAT SINK  
»
0.85 þ  
80P  
where  
DT = Case temperature rise above ambient  
As a consequence of the topology utilized in the  
current sharing circuit, the share pin may be used  
for other functions. In applications requiring only a  
single converter, the voltage appearing on the share  
pin may be used as a "current monitor". The share  
pin open circuit voltage is nominally +1.00v at no  
load and increases linearly with increasing output  
current to +2.20v at full load.  
ì
OUTí  
î
ü
1
ý
- 1  
P = Device dissipation in Watts = P  
Eff  
þ
As an example, it is desired to maintain the case  
temperature of an AFL12015S at £ +85°C while  
operating in an open area whose ambient  
temperature is held at a constant +25°C; then  
Thermal Considerations  
DT = 85 - 25 = 60°C.  
Because of the incorporation of many innovative  
technological concepts, the AFL series of converters  
is capable of providing very high output power from  
a package of very small volume. These magnitudes  
of power density can only be obtained by combining  
high circuit efficiency with effective methods of heat  
removal from the die junctions. This requirement  
has been effectively addressed inside the device;  
but when operating at maximum loads, a significant  
amount of heat will be generated and this heat must  
be conducted away from the case. To maintain the  
case temperature at or below the specified  
maximum of 125°C, this heat must be transferred by  
conduction to an appropriate heat dissipater held in  
intimate contact with the converter base-plate.  
If the worst case full load efficiency for this device is  
83%; then the power dissipation at full load is given  
by  
ì
ü
1
í
ý
- 1 = 120· (0.205) = 24.6W  
P = 120·  
î .83  
þ
and the required heat sink area is  
ì
í
î
ü- 1.43  
- 3.0 = 71 in2  
ý
60  
A
HEAT SINK  
=
0.85 þ  
80· 24.6  
Thus, a total heat sink surface area (including fins, if  
any) of 71 in2 in this example, would limit case rise  
to 60°C above ambient. A flat aluminum plate,  
0.25" thick and of approximate dimension 4" by 9"  
(36 in2 per side) would suffice for this application in  
a still air environment. Note that to meet the criteria  
in this example, both sides of the plate require  
unrestricted exposure to the ambient air.  
Because effectiveness of this heat transfer is  
dependent on the intimacy of the baseplate-heatsink  
interface, it is strongly recommended that a high  
thermal conductivity heat transferring medium is  
inserted between the baseplate and heatsink. The  
material most frequently utilized at the factory  
during all testing and burn-in processes is sold  
1
Sil-Pad is a registered Trade Mark of Bergquist, Minneapolis, MN  
9
Input Filter  
Finding a resistor value for a particular output  
voltage, is simply a matter of substituting the  
desired output voltage and the nominal device  
voltage into the equation and solving for the  
corresponding resistor value.  
The AFL12000S series converters incorporate a LC  
input filter whose elements dominate the input load  
impedance characteristic at turn-on. The input  
circuit is as shown in Figure IV.  
Figure V. Connection for VOUT Adjustment  
Figure IV. Input Filter Circuit  
Enable 2  
16.8uH  
Share  
RADJ  
Pin 1  
+ Sense  
AFL120xxS  
- Sense  
0.78uF  
Return  
To Load  
+ V  
out  
Pin 2  
Note: Radj must be set ³ 500W  
Attempts to adjust the output voltage to a value  
greater than 120% of nominal should be avoided  
because of the potential of exceeding internal  
component stress ratings and subsequent operation  
Undervoltage Lockout  
A minimum voltage is required at the input of the  
converter to initiate operation. This voltage is set to  
75 ± 3 volts. To preclude the possibility of noise or  
other variations at the input falsely initiating and  
to failure.  
Under no circumstance should the  
external setting resistor be made less than 500W.  
By remaining within this specified range of values,  
completely safe operation fully within normal  
component derating limits is assured.  
halting converter operation,  
a
hysteresis of  
approximately 4 volts is incorporated in this circuit.  
Thus if the input voltage drops to 71 ± 3 volts, the  
converter will shut down and remain inoperative  
until the input voltage returns to »75 volts.  
Examination of the equation relating output voltage  
and resistor value reveals a special benefit of the  
circuit topology utilized for remote sensing of output  
voltage in the AFL12000S series of converters. It is  
apparent that as the resistance increases, the output  
voltage approaches the nominal set value of the  
device. In fact the calculated limiting value of  
output voltage as the adjusting resistor becomes  
very large is » 25mV above nominal device voltage.  
Output Voltage Adjust  
In addition to permitting close voltage regulation of  
remotely located loads, it is possible to utilize the  
converter sense pins to incrementally increase the  
output voltage over  
a
limited range. The  
adjustments made possible by this method are  
intended as a means to “trim” the output to a voltage  
setting for some particular application, but are not  
intended to create an adjustable output converter.  
These output voltage setting variations are obtained  
by connecting an appropriate resistor value between  
the +sense and -sense pins while connecting the -  
sense pin to the output return pin as shown in Figure  
The consequence is that if the +sense connection is  
unintentionally broken, an AFL120xxS has a fail-  
safe output voltage of Vout + 25mV, where the  
25mV is independent of the nominal output voltage.  
It can be further demonstrated that in the event of  
both the + and - sense connections being broken,  
the output will be limited to Vout + 440mV. This 440  
mV is also essentially constant independent of the  
nominal output voltage.  
V. below.  
The range of adjustment and  
corresponding range of resistance values can be  
determined by use of the following equation.  
General Application Information  
The AFL12000 series of converters are capable of  
providing large transient currents to user loads on  
demand. Because the nominal input voltage range  
in this series is relatively low, the resulting input  
current demands will be correspondingly large. It is  
important therefore, that the line impedance be kept  
very low to prevent steady state and transient input  
currents from degrading the supply voltage between  
ì
í
î
ü
ý
þ
VNOM  
Radj = 100·  
VOUT - VNOM -.025  
Where VNOM = device nominal output voltage, and  
VOUT = desired output voltage  
10  
the voltage source and the converter input. In  
applications requiring high static currents and large  
transients, it is recommended that the input leads be  
made of adequate size to minimize resistive losses,  
and that a good quality capacitor of approximately  
100µfd be connected directly across the input  
terminals to assure an adequately low impedance at  
Incorporation of a 100 µfd capacitor at the input  
terminals is recommended as compensation for the  
dynamic effects of the parasitic resistance of the  
input cable reacting with the complex impedance of  
the converter input, and to provide an energy  
reservoir for transient input current requirements.  
the input terminals. Table  
I
relates nominal  
resistance values and selected wire sizes.  
Table I. Nominal Resistance Of Cu Wire  
Wire Size, AWG  
Resistance per ft  
24 Ga  
22 Ga  
20 Ga  
18 Ga  
16 Ga  
14 Ga  
12 Ga  
25.7 mW  
16.2 mW  
10.1 mW  
6.4 mW  
4.0 mW  
2.5 mW  
1.6 mW  
Figure VI. Problems of Parasitic Resistance in Input Leads  
(See text)  
Rp  
Rp  
Iin  
Vin  
100  
µfd  
esource  
Rtn  
eRtn  
IRtn  
Case  
Enable 1  
Sync Out  
Sync In  
System Ground  
11  
The information in this data sheet has been carefully checked and is believed to be accurate; however no  
responsibility is assumed for possible errors. These specifications are subject to change without notice.  
Ó
Lambda Advanced Analog  
981027  
2270 Martin Avenue  
Santa Clara CA 95050-2781  
(408) 988-4930 FAX (408) 988-2702  
MIL-PRF-38534 Qualified  
ISO9001 Registered  
l
LAMBDA ADVANCED ANALOG INC.  
12  

相关型号:

AFL2808DZ/HB

DC to DC Converter
ETC

AFL2808S

28V Input, Single Output HYBRID-HIGH RELIABILITY DC/DC CONVERTER
INFINEON

AFL2808S

HYBRID-HIGH RELIABILITY DC/DC CONVERTER
INTERFET

AFL2808SW

28V Input, Single Output HYBRID-HIGH RELIABILITY DC/DC CONVERTER
INFINEON

AFL2808SW-CH

ADVANCED ANALOG HIGH RELIABILITY HYBRID DC/DC CONVERTERS
INFINEON

AFL2808SW-ES

ADVANCED ANALOG HIGH RELIABILITY HYBRID DC/DC CONVERTERS
INFINEON

AFL2808SW-HB

ADVANCED ANALOG HIGH RELIABILITY HYBRID DC/DC CONVERTERS
INFINEON

AFL2808SW/CH

28V Input, Single Output HYBRID-HIGH RELIABILITY DC/DC CONVERTER
INFINEON

AFL2808SW/CHPBF

DC-DC Regulated Power Supply Module, 1 Output, 80W, Hybrid, HERMETIC SEALED PACKAGE-12
INFINEON

AFL2808SW/ES

28V Input, Single Output HYBRID-HIGH RELIABILITY DC/DC CONVERTER
INFINEON

AFL2808SW/HB

28V Input, Single Output HYBRID-HIGH RELIABILITY DC/DC CONVERTER
INFINEON

AFL2808SW/HBPBF

DC-DC Regulated Power Supply Module, 1 Output, 80W, Hybrid, HERMETIC SEALED PACKAGE-12
INFINEON