P110-6001 [ETC]
INTELLIMISTTM Residential Atomizing Humidifier and Control; INTELLIMISTTM住宅雾化加湿器与控制
| 型号： | P110-6001 |
| 厂家： | 
ETC |
| 描述： | INTELLIMISTTM Residential Atomizing Humidifier and Control |
| 文件： | 总8页 (文件大小：142K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
INSTALLATION
INSTRUCTIONS
INTELLIMIST™
Residential Atomizing
Humidifier and Control
Part Numbers: P110-6000 (INTELLIMIST Humidifier and Humidistat)
P110-6001 (INTELLIMIST Humidifier and INTELLISTAT™ Control)
NOTE: Refer to Humidistat or INTELLISTAT control Installa-
tion and Operating Instructions for more information on those
devices.
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
PACKAGE CONTENTS
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Humidifier and Filter Installation. . . . . . . . . . . . . . . . . . . . . . . .2
Water Supply Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Drainage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Humidistat or INTELLISTAT Control
QUANTITY
1
ITEM
Humidifier
Humidistat (P110-6000) or
INTELLISTAT Control (P110-6001)
1
1
1
1
1
1
Spray Nozzle
Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1/4-in. OD Plastic Tubing (20 ft)
In-Line Water Filter
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Water Filter Mounting Bracket
Mounting Kit Containing:
1 — Humidifier Mounting Template
8 — No. 6 Mounting Screws
2 — Threaded Adapters
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should in-
stall, repair, or service air-conditioning equipment.
3 — Locking Nuts
1 — Self Piercing Valve Installation Kit*
1 — Teflon Tape
2 — Plastic Water Filter Mounting Bands
Untrained personnel can perform basic maintenance func-
tions such as changing filters. All other operations should be
performed by trained service personnel. When working on air-
conditioning equipment, observe precautions in the literature,
tags and labels attached to the unit or accessory, and other safe-
ty precautions that may apply.
*Contains the following: self-piercing valve, rubber gasket, 2 bolts
and nuts, flange, brass nut, brass ferrule, brass insert.
INSTALLATION
Location — The INTELLIMIST humidifier should be lo-
cated on the supply air plenum. Use only with central air-
conditioning systems. See Fig. 2.
Follow all safety codes. Wear safety glasses and work
gloves.
The humidifier must be mounted over the evaporator coil
or evaporator coil drain pan. Water damage may result.
Before installing an accessory or performing maintenance
or service on humidifier, turn off main power switch to
unit. Electrical shock can cause injury or death. There may
be more than one disconnect switch.
GENERAL
Adequate air and moisture mixing is essential to ensure that
water does not accumulate in ductwork.
The INTELLIMIST humidifier is an atomizing humidifier.
The INTELLIMIST humidifier is normally located in the
supply plenum and adds up to 24 gallons of humidity per day
to the supply air using MICROPULSE™ technology to assure
maximum efficiency. The INTELLIMIST humidifier is
designed for use with 1 to 7.5 ton HVAC systems. Only the
following controls may be used with the INTELLIMIST hu-
midifier: the P110-0009 Humidistat, and the P374-1600
INTELLISTAT combination temperature and humidity con-
trol. Humidifier dimensions are shown in Fig. 1.
Make sure site can be supplied with the necessary power re-
quirements. Ensure that there is adequate clearance for service.
Humidifier must not be installed where freezing tempera-
tures may occur. Do not install on furnace jacket or where hu-
midifier or components may be exposed to hot surfaces.
On vertical equipment, allow clearance for the humidifier,
filter, and water line away from furnace exhaust vent.
Always install downstream of electric heat elements and
electronic air cleaner.
Do not use the humidifier with any non-approved humidi-
stat or control. Damage to the unit may result.
Manufacturer reserves the right to
discontinue, or change at any time,
specifications or designs without notice
REPLACEMENT COMPONENTS DIVISION
© CARRIER CORPORATION 5-01
PRINTED IN U.S.A.
LITERATURE NUMBER HUM-55SI
CATALOG NUMBER 570-452
REPLACES: HUM-53SI
and without incurring obligations.
4. Place the humidifier mounting template on the supply
air duct in the desired mounting location.
5. Drill four mounting holes for no. 6 screws on template.
Cut or drill 1-in. spray nozzle hole in duct per tem-
plate. Remove template from duct and discard.
R
Humidifer
C
MODEL: P110-300
W1
W2
U
L
US
C
LISTED
3.50”
6. Slide plastic locking nut over end of spray nozzle.
Push metal end of spray nozzle into back of humidifier
nozzle connection. Tighten locking nut onto nozzle
connection, locking spray nozzle to humidifier. Turn
locking nut to finger tight, then tighten an additional
1/4 turn with pliers or a wrench. Do not overtighten.
Overtightening fittings will cause them to crack and
split, which will create water leaks. See Fig. 3.
DOUBLE
O-RING
PUSH-IN
CONNECTOR
COLLET
3.50”
NOTE: The nozzle assembly can still be rotated 360
degrees after tightening.
7. Route spray nozzle through 1-in. hole in duct. Mount
humidifier to supply air duct using four no. 6 screws
provided.
1” DIA.
8. On vertical equipment, if the nozzle is spraying away
from the coil, there should be a minimum of three feet
from the nozzle to the top of the plenum. If this is not
available, then point the nozzle of the humidifier
directly into the evaporator coil.
9. The water filter mounting bracket is installed below
the humidifier. Mount the bracket to the supply duct or
another suitable location using 2 screws provided.
Bracket must be installed in vertical position.
DOUBLE
O-RING
PUSH-IN
CONNECTOR
COLLET
2.75”
10. Cut a piece of tubing of correct length to run from the
humidifier water intake valve to the top of the water
filter. See Fig. 4.
10.25”
Fig. 1 — Humidifier Dimensions
11. The water filter should be cleaned before use. Run at
least 3 gallons of water through the water filter in the
correct direction, until the outlet water appears clear
(not grey or cloudy).
Humidifier and Filter Installation — Perform the
following procedure to install the humidifier and filter:
1. Turn off all power to HVAC equipment.
2. The humidifier should be installed on the supply ple-
num, perferably near the coil. Mounting near the evap-
orative coil, if applicable, will allow any excess
moisture to exit the system via the condensate drain
pan.
3. On vertical equipment, allow clearance of the humidi-
fier and related components such as the water filter and
plastic water line, from the exhaust vent.
12. Remove plastic cap from double o-ring push-in con-
nector on top of water filter. Ensure tube ends are cut
square and push tube into double o-ring push-in con-
nector until a stop is felt. Plastic or copper tube may be
used. To remove tube, hold collet (inner ring) against
connector body and pull.
13. Remove plastic cap from double o-ring push-in con-
nector on bottom of humidifier.
PLENUM
AIRFLOW
HORIZONTAL
EQUIPMENT
HUMIDIFIER
FURNACE
DRAIN PAN
EVAPORATOR
COIL
SPRAYING INTO COIL
MINIMUM OF
3’ REQUIRED FOR
THIS LOCATION
PLENUM
PLENUM
HUMIDIFIER
HUMIDIFIER
ALTERNATE
LOCATION
VERTICAL
EVAPORATOR
N-COIL
ALTERNATE
LOCATION
VERTICAL
EVAPORATOR
A-COIL
DRAIN PANS
AIRFLOW
FURNACE
AIRFLOW
FURNACE
SPRAYING ABOVE COIL
Fig. 2 — Mounting Location
2
14. Ensure tube ends are cut square and push tube into
double o-ring push-in connector on humidifier until a
stop is felt. Plastic or copper tube may be used. To
remove tube, hold collet against connector body and
pull.
HUMIDIFIER
PLASTIC
LOCKING
NUT
15. Place water filter in mounting bracket and lock into
place with 2 plastic mounting bands. See Fig. 4.
Water Supply Connection — After the humidifier
and filter installation, the water supply connection needs to be
completed. Perform the following procedure to connect the wa-
ter supply:
DOUBLE
O-RING
PUSH-IN
SPRAY
NOZZLE
1. Locate 20-ft, plastic, water supply tube provided.
CONNECTOR
2. Remove plastic cap from double o-ring push-in con-
nector on bottom of water filter. Ensure tube ends are
cut square and push tube into double o-ring push-in
connector until a stop is felt. Plastic or copper tube
may be used. To remove tube, hold collet (inner ring)
against connector body and pull.
COLLET
WATER INLET
Fig. 3 — Spray Nozzle Installation
3. Select a convenient location within 20 ft of water filter
for the self-piercing needle valve. Attach to either cold
or hot water pipe. Attach valve body, rubber gasket,
and flange to pipe with two bolts and nuts provided.
See Fig. 5.
HUMIDIFIER
NOTE: Self-piercing water valve will only pierce
1
copper pipes. For all other pipe material, a /8-in. hole
PUSH-IN
CONNECTORS
PLASTIC
TUBING
will need to be drilled in pipe.
4. Turn the valve all the way closed. Self-piercing valve
will pierce the copper pipe and create a hole for water
flow. Do not open valve at this time.
5. Connect other end of tube to water valve. Slide brass
nut over tube end with threaded end facing end of tube.
Slide brass ferrule over tube end. Push brass insert into
end of tube. Position ferrule over brass insert. Ferrule
and insert will form a compression fitting to prevent
leakage.
MOUNTING
BANDS
WATER
FILTER
MOUNTING
BRACKET
WATER
SUPPLY
TUBING
PUSH-IN
CONNECTOR
6. Push end of tube into water valve. Slide brass nut over
ferrule and tighten onto brass connector on valve,
attaching tube to valve.
7. Open the valve to allow water flow through the valve
to the humidifier water filter.
Fig. 4 — Water Filter Installation
8. Check all fittings for leaks and tighten if necessary.
Copper tubing may used in place of plastic tubing if
required. Make sure plastic tubing is secured away
from any heated surfaces or exhaust vents.
SELF PIERCING
VALVE BODY
BRASS
INSERT
FERRULE
BRASS
NUT
Drainage — The humidifier should be mounted over the
evaporator coil or evaporator coil drain pan. This will provide
adequate drainage. Water damage may result if a drain pan is
not provided under the humidifier installation location.
Wiring — The humidifier is wired differently when con-
nected to the P110-0009 Humidistat, and the P374-1600
INTELLISTAT™ control. Refer to the respective Installation
Instructions.
Use field-supplied wire. Follow NEC (National Electric
Code) and all local codes.
RUBBER
GASKET
TUBE
WATER
PIPE
Refer to Fig. 6A-8 for wiring connections to the Humidistat
and the INTELLISTAT control.
FLANGE
Humidistat or INTELLISTAT Control Configu-
ration — The Humidistat or INTELLISTAT control must be
installed and configured before the humidifier will operate. Re-
fer to the Humidistat or INTELLISTAT control installation in-
structions for information on installing, calibrating and config-
uring the control.
NOTE: All parts are included in self-piercing valve installation kit.
Fig. 5 — Water Supply Valve Connections
3
P374-1600
P110-0009
HUMIDISTAT
INTELLISTAT
THERMOSTAT
24VAC
W3
R
C
R
C
R
C
G
W1/O/B
HUM
H1
W2
Y1
Y2
FURNACE
HUMIDIFIER
H1
H2
R
W1
C
G
C
R
H1
C
H2
HUMIDIFIER
NOTE: If only one wire is available from the furnace to the Humidis-
tat, W1 may be obtained from the thermostat.
FURNACE
Fig. 7 — Wiring to P374-1600 INTELLISTAT™
Fig. 6A — Wiring to P110-0009 Humidistat
Control
(With Thermostat)
THERMOSTAT
ADD
P110-0009
HUMIDISTAT
Y1
A
P110-0009
WIRE
R
HUMIDISTAT
G
C
PART A
C
HUM
H1
C
R
R
W1
HUM
H1
ADD
A
WIRE
PART B
HUMIDIFIER
FURNACE
24VAC
W1
C
H1
H2
C
R
W1
Y1
G
H1
H2
R
24VAC
Fig. 6B — Wiring to P110-0009 Humidistat
C
(Without Thermostat)
HUMIDIFIER
FURNACE
NOTE: When only 5 wires are available to the thermostat and Humi-
distat, a P474-0410 Add-A-Wire accessory may be used as shown.
P110-0009
HUMIDISTAT
Fig. 8 — Wiring with Add-A-Wire™ Accessory
R
C
HUM
H1
FURNACE
W1
HUMIDIFIER
H1
H2
C
C
R
24VAC
R
NOTE: The C and R terminals on the INTELLIMIST™ humidifier are
not connected internally. They are provided for an easy ‘tie-off point’
when using one multi-conductor cable from the humidifier to the
Humidistat. In this case H2 would need a jumper to C.
Fig. 6C — Wiring to P110-0009 Humidistat
(Without Thermostat, Terminals R and C Are Used)
4
day, the fan must be run in the non-heating modes to increase
the humidity in the rooms. (See Tables 1 and 2.)
This can be accomplished in one of three ways.
OPERATION
To start up the humidifier, open all supply water valves to
allow water flow to the humidifier. Set the Humidistat or
INTELLISTAT™ control to highest demand (99% humidity).
When the humidifier is on (mist spray is activated), the red
LED on the humidifier will be on.
When connected to an INTELLIMIST™ or Humidistat
control, the red LED will go on and off with the MICRO-
PULSE™ control sequence.
Spray mist operational check: Remove screws from humidi-
fier and remove from unit. Attach a 2-ft. section of tube to bot-
tom of humidifier and top of filter. Hold humidifier outside of
the plenum and check to see that the spray mist is functioning
correctly. Reinstall humidifier and replace original tubing.
Reset the Humidistat to the recommended setting once
the humidifier is operating correctly. (See Troubleshooting
section.)
For homes that are in very dry climates with low humidity
levels (below 20% relative humidity [RH]), it may take 4 to 6
weeks to notice an increase in humidity in the home. In low
humidity areas all the moisture has evaporated from the wood,
drywall, carpets, draperies, and furniture. Until this moisture is
replaced, these materials will absorb moisture from the air,
causing very little relative humidity rise in the home.
As with any whole-house humidifier, the humidifier can
only increase the moisture in the house when the fan is
running. Therefore, in climates where little heating is required
and the heating/fan system is therefore run very few hours per
1. The INTELLISTAT control can be set to ON (see
INTELLISTAT control Installation Instructions), then
the INTELLISTAT will run the fan and humidifier any
time the humidity is below the set point.
2. The fan (see INTELLISTAT control Installation
Instructions) can be programmed to run so many min-
utes per hour during certain hours of the day. The
humidifier will run any time the fan runs and the
humidity is below the set point.
3. The fan can be run continuously with the fan ON
button. The humidifier will then run constantly on a
call for humidity.
Even though the INTELLIMIST humidifier can put out up
to 24 gallons of water into the air per day, it may not be possi-
ble to increase the humidity to a high level, especially if the
outside humidity is fairly low. For instance, when outdoor air at
40 F and 20% relative humidity is heated up to 72 F, the result-
ing humidity in the house is 8%. The amount of humidity that
can be added to the air is limited by the airflow in the ductwork
and the temperature of the air. Hot air (furnace is running) can
hold 6 times as much moisture as the air can hold when only
the fan is running. It is much easier to increase the humidity in
the house with the furnace running versus when only the fan is
running. Both applications are limited by the amount of mois-
ture that can be put into the air going through the ductwork
without the moisture actually condensing in the ductwork.
Table 1 — Recommended Indoor Humidity Levels
Table 2 — Outside Temperature at Which
Condensation is Likely to Occur
OUTSIDE TEMP (F)
RECOMMENDED RH
WINDOW TYPE/CONDENSING TEMP (°F)
INDOOR RH
40
30
45%
40%
35%
30%
25%
20%
15%
(% RH)
Single Pane
Double Pane
Triple Pane
50
45
40
35
30
25
20
15
10
43
38
34
28
22
15
8
18
11
2
10
0
20
10
–10
–25
–35
—
0
–8
–20
–30
—
–10
–20
LEGEND
Relative Humidity
—
RH
—
0
—
—
–11
—
—
LEGEND
Relative Humidity
NOTE: With a constant indoor temperature of 70 F.
RH
—
5
In rare cases where white powder is noticed on the interior
of the house, this is an indication that the water filter needs to
be replaced.
Only use Totaline® replacement parts.
• Water filters (Part Number P110-0002 [6-in.],
P110-0008 [13-in.])
• Nozzle/Tube assembly (Part Number P110-0012)
• Replacement nozzle (Part Number P110-0001)
MAINTENANCE
The water supply should be tested for water hardness to de-
termine filter replacement schedule. Water hardness kits are
available from local home improvement centers or hardware
stores. If the water hardness is 15 grains per gallon or under, the
water filter should be replaced once a year. If the water hard-
ness is higher than 15 grains per gallon, the water filter should
be replaced every 3 months during heating season. If the hu-
midifier is being run continuously (not just during heating sea-
son), then the water filter should be replaced every 6 months.
TROUBLESHOOTING
Refer to the table below for troubleshooting.
PROBLEM
POTENTIAL CAUSE
REMEDY
Humidity Reading Will
Not increase
Low existing moisture
Allow more time for moisture to increase. It may take several weeks to notice an
increase in humidity in your home. This is due to the fact that virtually all moisture
has evaporated from wood, drywall, carpets, draperies, and furniture. Until this
moisture is replaced, materials will absorb moisture from the air, causing very little
humidity rise in the rooms.
Clogged filter
Flush filter with up to three gallons of water (or until the water flow is clear) to pre-
vent micro fine particles from clogging the sprayer nozzle.
Cracked or split fittings
The plastic fittings supplied with the humidifier should be finger tightened, plus 1/4
turn with pliers. The brass compression fittings should be tightened with a wrench,
and then re-checked for leaks.
Improper position of spray
nozzle
Correct position of humidifier spray nozzle. On short plenums, if the spray is hitting
the end of the plenum, turn spray toward the coil.
Humidifier installed on a
heat pump
The lower air temperature of the heated air absorbs less water.
Too Much Moisture in
Duct
Incorrect controller
Pulse not turned on
Verify that either the Totaline Humidistat (P110-0009) or INTELLISTAT™ control
(P374-1600) are being used. Any other controller will cause a continuous (non-
pulsed) spray.
Check humidistat or INTELLISTAT control to make sure pulse is turned on. If
pulse is set to off, humidifier sprays constantly, producing too much water.
Tonnage not properly set
Improper wiring
Set controller to correct tonnage to match the air handler.
Ensure HUM wire from humidistat is connected to W or W1 terminal on furnace,
but NOT to G or fan terminal.
Humidifier Will Not
Spray
Blocked nozzle
No signal or power
Remove and rinse nozzle.
Check the controller to make sure there is a humidity demand. Three raindrops will
be displayed on the humidistat. A small vertical bar will display in the lower left cor-
ner of display on the INTELLISTAT control. If symbol appears, check wiring.
6
INTELLIMIST™ RESIDENTIAL ATOMIZING HUMIDIFIER
LIMITED ONE-YEAR WARRANTY
One-Year Warranty — This CARRIER CORPORATION (herein referred to as “COMPANY”) product is warranted
to be free from defects in material and workmanship. If it appears within one year from the date of original installa-
tion, whether or not actual use begins on that date, that the product does not meet this warranty a new or remanu-
factured part at the COMPANY’S sole option, to replace any defective part will be provided without charge for the
part itself; PROVIDED the defective part is returned to our distribution through a qualified servicing dealer.
THIS WARRANTY DOES NOT INCLUDE LABOR OR OTHER COSTS incurred for diagnosing, repairing,
removing, installing, shipping, servicing or handling of either defective parts or replacement parts. Such costs may
be covered by a separate warranty provided by the installer.
THIS WARRANTY APPLIES ONLY TO PRODUCTS IN THEIR ORIGINAL INSTALLATION LOCATION AND
BECOMES VOID UPON REINSTALLATION.
LIMITATIONS OF WARRANTIES — ALL IMPLIED WARRANTIES (INCLUDING IMPLIED WARRANTIES OF
FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY) ARE HEREBY LIMITED IN DURATION TO
THE PERIOD FOR WHICH THE LIMITED WARRANTY IS GIVEN. SOME STATES DO NOT ALLOW LIMITATIONS
ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE MAY NOT APPLY TO YOU. THE
EXPRESSED WARRANTIES MADE IN THIS WARRANTY ARE EXCLUSIVE AND MAY NOT BE ALTERED.
ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON WHATSOEVER.
ALL WORK UNDER THE TERMS OF THIS WARRANTY SHALL BE PERFORMED DURING NORMAL WORK-
ING HOURS. ALL REPLACEMENT PARTS, WHETHER NEW OR REMANUFACTURED, ASSUME AS THEIR
WARRANTY PERIOD ONLY THE REMAINING TIME PERIOD OF THIS WARRANTY.
THE COMPANY WILL NOT BE REPONSIBLE FOR:
1. Normal maintenance as outlined in the installation and servicing instructions or owner’s manual including filter
cleaning and/or replacement and lubrication.
2. Damage or repairs required as a consequence of faulty installation, misapplication, abuse, improper servicing,
unauthorized alteration or improper operation.
3. Failure to start due to voltage conditions, blown fuses, open circuit breakers or other damages due to the
inadequacy or interruption of electrical service.
4. Damage as a result of floods, winds, fires, lightning, accidents, corrosive environments or other conditions
beyond the control of the Manufacturer.
5. Parts not supplied or designated by the Manufacturer, or damages resulting from their use.
6. Manufacturer products installed outside the continental U.S.A., Alaska, Hawaii, and Canada.
7. Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever including additional
or unusual use of supplemental electric heat.
8. ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE
WHATSOEVER. Some states do not allow the exclusion of incidental or consequential damages, so the above
limitation may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Model No.
Unit Serial No.
Date of Installation
Name of Owner
Installed by
Address of Installation
7
Your Assurance of Quality
ALL Totaline® products are backed with a one-year
warranty by Carrier Corporation, the world’s largest
manufacturer of air conditioning, heating, and
refrigeration products.
Manufacturer reserves the right to
REPLACEMENT COMPONENTS DIVISION
© CARRIER CORPORATION 5-01
PRINTED IN U.S.A.
LITERATURE NUMBER HUM-55SI
CATALOG NUMBER 570-452
REPLACES: HUM-53SI
discontinue, or change at any time,
specifications or designs without notice
and without incurring obligations.
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