PSR37-600-81 [ETC]

PSR - The compact range;
PSR37-600-81
型号: PSR37-600-81
厂家: ETC    ETC
描述:

PSR - The compact range

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PSR – The compact range  
Description  
The PSR range is the most compact of all the ABB softstarter  
ranges, thereby making it possible to fit many devices into  
the same enclosure. The system concept with Manual Motor  
Starters provides a far more compact starting solution than for  
example a star delta starter.  
Flexible mounting  
PSR softstarters from 3 to 45 A are possible to mount on a din  
rail, ensuring quick and easy mounting. Naturally, all sizes can  
be screw mounted.  
Few settings  
The set-up of the PSR is easily done and confirmed using the  
three clearly marked potentiometers on the front.  
Built-in by-pass for energy saving  
Product description  
Wide rated operational voltage 208 – 600 V  
The built-in by-pass on all sizes does not only save energy; it  
will also ensure the most compact ABB softstarter design and  
reduce the installation time.  
Rated control supply voltage 24 V DC or  
100 – 240 V AC  
Suitable for stopping pumps  
Rated operational current 3 – 105 A  
Even without using torque control, the PSR range is designed to  
reduce water hammering and will allow a superior stop com-  
pared to the direct stop resulting from a star delta starter or  
a DOL starter. See the special designed stop ramp with step  
down voltage below.  
Wide ambient temperature range, -25 to +60 ºC (-13  
to 140 ºF)  
Built-in by-pass on all sizes, saving energy and reduc-  
ing installation time  
Potentiometer settings  
System concept with manual motor starters  
Run signal relay on all devices  
TOR signal relay on PSR25 … PSR105  
All PSR softstarter sizes can easily be connected to the cor-  
responding manual motor starters from ABB, using the special  
designed connection kits. This will both make the mounting and  
the connection easier and will provide a very compact starting  
solution containing short circuit and thermal protection, isolation  
function and softstarter - everything that you need.  
Optional fieldbus communication using Profibus,  
Modbus, Devicenet or CANopen  
DIN rail mounting on PSR3 … PSR45  
Screw mounting on all sizes  
Connection kits for easy connection with ABB manual  
motor starters  
Sophisticated algorithm eliminating the DC-component  
and thereby providing excellent starting performance.  
Settings  
2 Step down  
1
Start = 1 ... 20 sec  
1
2
3
U
3
ini  
Stop = 0 ... 20 sec - including the step down voltage.  
Step down = 2% reduction for each second increased stop ramp  
Stop ramp 10 sec -> Step down 80% (20% reduction)  
U
3
end  
2
3
Uini = 40 ... 70% results in End voltage = 30 ... 60%  
1 Start  
2 Stop  
8 | Softstarters  
PSR – The compact range  
Overview  
PSR3 ... PSR16  
PSR25 ... PSR30 PSR37 ... PSR45  
PSR60 ... PSR105  
Softstarter  
Normal start  
In-line connected  
PSR3  
PSR6  
PSR9  
PSR12  
PSR16  
PSR25  
PSR30  
PSR37  
PSR45  
PSR60  
PSR72  
PSR85  
PSR105  
(480 V) hp  
(600 V) hp  
2
2
3
5
7.5  
10  
11  
10  
15  
20  
25  
28  
25  
30  
34  
30  
40  
50  
60  
68  
60  
75  
80  
75  
5
7.5  
9
10  
20  
40  
50  
100  
104  
UL/CSA, Max FLA 3.4  
6.1  
15.2  
24.2  
46.2  
59.4  
Manual motor starter (5 kA/600 V, 40 ºC)  
Using manual motor starter,  
type 1 coordination will be  
achieved  
MS116  
MS132  
MS450  
MS495  
Using J fuses, type 1  
coordination will be  
J type fuse protection (85 kA)  
achieved  
5 A  
10 A  
35 A  
15 A  
35 A  
15 A  
35 A  
25 A  
35 A  
40 A  
60 A  
45 A  
60 A  
50 A  
90 A  
80 A  
90 A  
100 A  
110 A  
110 A  
125 A  
125 A  
150 A  
175 A  
200 A  
175 % rating  
35 A  
Max rating  
Minimum enclosure size 1)  
254 x 204 x 153 mm / 10 x 8 x 6 in  
305 x 254 x 204 mm / 12 x 10 x 8 in  
600 x 400 x 210 mm / 24 x 16 x 8 in  
Fusible disconnect switch  
Fusible disconnect switch  
for the above J fuses  
OS30  
OS60  
OS100  
OS200  
Thermal overload relay  
Overload protection is used  
to protect the motor from  
over heating  
TF42DU  
TA75DU  
AF63  
TA110DU  
Line contactor  
The line contactor is not  
required for the softstarter  
itself but often used to open  
if OL trips  
AF9  
AF12  
AF16  
AF26  
AF30  
AF50  
AF75  
AF95  
AF110  
By-pass  
Using by-pass will reduce  
the power loss and allow  
more starts per hour  
Built-in  
1)  
Enclosure that has two latching points minimum. For use in pollution degree 2 environment.  
Softstarters | 9  
PSR – The compact range  
Ordering details  
PSR3 ... PSR105  
Rated operational voltage Ue, 208-600 V AC  
Rated control supply voltage, Us, 100 - 240 V AC  
UL/CSA  
Max rated  
operational  
current Ie  
A
230 V  
kW  
400 V  
kW  
500 V  
kW  
208 V  
hp  
230 V  
hp  
480 V  
hp  
600 V  
hp  
Weight  
kg (lb)  
Part number  
PSR3-600-70  
0.75  
1.5  
2.2  
3
1.5  
2.2  
0.5  
0.75  
1.5  
2
2
2
3.4  
6.1  
9
0.450 (0.99)  
0.450 (0.99)  
0.450 (0.99)  
0.450 (0.99)  
0.450 (0.99)  
0.650 (1.43)  
0.650 (1.43)  
1.000 (2.20)  
1.000 (2.20)  
2.200 (4.85)  
2.270 (5.00)  
2.270 (5.00)  
2.270 (5.00)  
3
4
1
3
5
PSR6-600-70  
PSR9-600-70  
PSR12-600-70  
PSR16-600-70  
PSR25-600-70  
PSR30-600-70  
PSR37-600-70  
PSR45-600-70  
PSR60-600-70  
PSR72-600-70  
PSR85-600-70  
PSR105-600-70  
4
4
2
5
7.5  
10  
10  
20  
25  
30  
40  
50  
60  
75  
100  
5.5  
7.5  
11  
15  
18.5  
22  
30  
37  
45  
55  
5.5  
7.5  
15  
18.5  
22  
30  
37  
45  
55  
55  
3
3
7.5  
10  
15  
20  
25  
30  
40  
50  
60  
75  
11  
4
3
5
15.2  
24.2  
28  
PSR3 ... PSR16  
5.5  
7.5  
7.5  
11  
15  
22  
22  
30  
7.5  
7.5  
10  
15  
20  
20  
25  
30  
7.5  
10  
10  
15  
20  
25  
30  
40  
34  
46.2  
59.4  
68  
PSR25 ... PSR30  
80  
104  
Rated operational voltage Ue, 208-600 V AC  
Rated control supply voltage, Us, 24 V DC  
0.75  
1.5  
1.5  
3
2.2  
4
0.5  
1
0.75  
1.5  
2
3
2
5
3.4  
6.1  
PSR3-600-81  
PSR6-600-81  
0.450 (0.99)  
0.450 (0.99)  
2.2  
3
4
4
2
3
3
2
3
5
5
7.5  
10  
10  
9
PSR9-600-81  
PSR12-600-81  
PSR16-600-81  
0.450 (0.99)  
0.450 (0.99)  
0.450 (0.99)  
PSR37 ... PSR45  
5.5  
7.5  
5.5  
7.5  
7.5  
10  
11  
15.2  
4
5.5  
7.5  
7.5  
11  
15  
22  
22  
30  
11  
15  
18.5  
22  
30  
37  
45  
55  
15  
18.5  
22  
30  
37  
45  
55  
55  
7.5  
7.5  
10  
15  
20  
20  
25  
30  
7.5  
10  
10  
15  
20  
25  
30  
40  
15  
20  
25  
30  
40  
50  
60  
75  
20  
25  
30  
40  
50  
60  
75  
100  
24.2  
28  
PSR25-600-81  
PSR30-600-81  
PSR37-600-81  
PSR45-600-81  
PSR60-600-81  
PSR72-600-81  
PSR85-600-81  
PSR105-600-81  
0.650 (1.43)  
0.650 (1.43)  
1.000 (2.20)  
1.000 (2.20)  
2.200 (4.85)  
2.270 (5.00)  
2.270 (5.00)  
2.270 (5.00)  
34  
46.2  
59.4  
68  
80  
PSR60 ... PSR105  
104  
10 | Softstarters  
PSR – The compact range  
Accessories  
Connection kit  
Weight  
kg (lb)  
Packing  
piece  
For softstarter type  
Part number  
1 piece  
PSR3...PSR16 with MS116  
PSR16-MS116  
1
1
1
1
0.030 (0.07)  
0.030 (0.07)  
0.030 (0.07)  
0.050 (0.11)  
PSR25...PSR30 with MS132  
PSR37...PSR45 with MS450  
PSR30-MS132  
PSR45-MS450  
PSR105-MS495  
PSR16-MS116  
PSR45-MS450  
PSR30-MS132  
PSR105-MS495  
PSR60...PSR105 with MS495  
Fan  
Weight  
kg (lb)  
Packing  
piece  
For softstarter type  
Part number  
1 piece  
PSR3...PSR45  
PSR-FAN  
1
1
0.010 (0.02)  
0.013 (0.03)  
PSR60...PSR105  
PSR-FAN 60-105 A  
Terminal enlargements  
Weight  
kg (lb)  
Packing  
piece  
PSR-FAN  
For softstarter type  
Part number  
PSLW-72  
1 piece  
PSR-FAN 60-105 A  
PSR60...105  
Wire range mm2 1x10...50, 2x10...25  
1
0.150 (0.33)  
FieldBus plug connection accessory  
Weight  
kg (lb)  
Packing  
piece  
For softstarter type  
Part number  
PS-FBPA  
1 piece  
PSLW  
The same accessory for all sizes  
1
0.060 (0.13)  
ABB Field Bus Plug suitable for all sizes. See page 38-41  
PS-FBPA  
Connection kit  
Thermal motor  
overload protection  
Isolating function  
Short circuit  
protection  
Softstarter providing  
excellent start and stop  
Connection  
device  
Softstarters | 11  
PSR – The compact range  
Technical data  
Rated insulation voltage Ui  
Rated operational voltage Ue  
600 V  
208...600 V +10 %/-15 %, 50/60 Hz ±5 %  
Rated control supply voltage Us 100...240 V AC, 50/60Hz ±5 % or 24 V DC, +10 %/-15 %,  
Power consumption  
Supply circuit  
PSR3  
PSR6  
PSR9  
PSR12  
PSR16  
PSR25  
PSR30  
PSR37  
PSR45  
PSR60  
PSR72  
PSR85  
PSR105  
at 100-240 V AC  
12 VA  
10 VA  
at 24 V DC  
Max. Power loss at rated Ie  
5 W  
PSR30  
36 W  
PSR3  
0.7 W  
PSR6  
2.9 W  
PSR9  
6.5 W  
PSR12  
11.5 W  
PSR16  
20.5 W  
PSR25  
25 W  
PSR37  
PSR45  
PSR60  
PSR72  
PSR85  
PSR105  
5.5 W  
8.1 W  
3.6 W  
5.2 W  
7.2 W  
6.6 W  
Starting capacity at Ir  
Number of starts per hour  
standard  
4 x Ir for 6 sec.  
See table on page 13.  
10 1)  
20 1)  
with aux. fan  
Service factor  
100 %  
Ambient temperature  
during operation  
during storage  
Maximum altitude  
Degree of protection  
main circuit  
-25 ºC to + 60 ºC (-13 to 140 ºF) 2)  
-40 ºC to + 70 ºC (-40 to 158 ºF)  
4000 m (13123 ft) 3)  
PSR3  
PSR6  
PSR9  
PSR12  
PSR16  
PSR25  
PSR30  
PSR37  
PSR45  
PSR60  
PSR72  
PSR85  
PSR105  
IP20  
IP10  
control circuit  
IP20  
Connection  
PSR3-PSR16  
PSR25-PSR30  
PSR37-PSR45  
PSR60-PSR105  
main circuit  
cable area  
1 x 2.5mm2  
1 x 14 AWG  
1 Nm - 9 lb.in  
PSR3-PSR16  
1 x 2.5 - 10 mm2  
1 x 12 - 8 AWG  
2.3 Nm - 20 lb.in  
1 x 6 - 35 mm2  
1 x 8 - 4 AWG  
4.0 Nm - 35 lb.in  
1 x 10 - 95 mm2  
1 x 6 - 2/0 AWG  
8.0 Nm - 71 lb.in  
tightening torrque  
PSR25-PSR105  
control circuit  
cable area  
1 x 1.5 - 2.5 mm2  
2 x 1.5 mm2  
1 x 1.5 - 2.5 mm2  
2 x 1.5 mm2  
1 x 16 - 14 AWG  
2 x 16 AWG  
1 x 16 -14 AWG  
2 x 16 AWG  
tightening torque  
Signal relays  
1 Nm - 9 lb.in  
PSR3-PSR16  
0.6 Nm - 5 lb.in  
PSR25-PSR105  
for Run signal  
Resistive load  
240 V AC, 3 A / 24 V DC, 3 A  
240 V AC, 3 A / 24 V DC, 3 A  
AC-15 (Contactor)  
for Top ramp signal  
Resistive load  
240 V AC, 0.5 A / 24 V DC, 0.5 A  
240 V AC, 0.5 A / 24 V DC, 0.5 A  
-
-
240 V AC, 3 A / 24 V DC, 3 A  
240 V AC, 0.5 A / 24 V DC, 0.5 A  
AC-15 (Contactor)  
LED  
for On/Ready  
for Run/Top Of Ramp  
Green  
Green  
Settings Ramp time during start  
Ramp time during stop  
1-20 sec.  
0-20 sec.  
40-70%  
Initial- and End Voltage  
1) Valid for 50 % on time and 50 % off time. 4 x Ie for 6 sec., if other data is required, contact your sales office.  
2) Above 40 ºC (104 ºF) up to max. 60 ºC (140 ºF) reduce the rated current with 0.8 % per ºC (0.44 % per ºF).  
3) When used at high altitudes above 1000 meters (3281 ft) up to 4000 meters (13123 ft) you need to derate the rated current using the following formula.  
x - 1000  
[ % of Ie = 100 -  
[ % of Ie = 100 -  
]
]
x = actual altitude for the softstarter in meter  
x = actual altitude for the softstarter in feet  
150  
x - 3280  
497  
12 | Softstarters  
PSR – The compact range  
Technical data  
Number of starts per hour using PSR softstarters  
Motor  
current  
Ie  
Starts/hour without auxiliary fan  
Starts/hour with auxiliary fan  
10  
20  
30  
40  
50  
60  
80  
100  
PSR6  
10  
20  
30  
40  
50  
PSR3  
PSR6  
60  
80  
100  
3 A  
6 A  
PSR3  
PSR6  
PSR9  
PSR9  
9 A  
12 A  
16 A  
PSR9  
PSR12  
PSR12  
PSR16 PSR25  
PSR30  
PSR9  
PSR12  
PSR12  
PSR16  
PSR37  
PSR25  
PSR30  
PSR16  
PSR25  
PSR30  
PSR16  
PSR25  
PSR37  
PSR16  
PSR25  
25 A  
30 A  
PSR25 PSR30  
PSR45  
PSR60  
PSR60  
PSR72  
PSR25  
PSR30  
PSR30  
PSR37  
PSR45  
PSR30  
PSR37  
PSR45  
PSR37  
PSR45  
37 A  
45 A  
PSR37  
PSR45  
PSR60  
PSR72 PSR85 PSR105  
PSR37  
PSR45  
PSR60  
PSR60  
PSR72  
PSR45  
PSR60  
PSR72 PSR85 PSR105  
-
PSR45  
60 A  
72 A  
85 A  
PSR60  
PSR72 PSR85  
PSR85  
PSR72 PSR85  
PSR105  
-
-
-
-
-
-
-
-
PSR60  
PSR72  
PSR85  
PSR105  
PSR72  
PSR85  
PSR105  
PSR85 PSR105  
-
-
-
-
PSR105  
-
-
-
-
-
-
-
PSR105  
-
-
-
PSR105  
-
-
-
-
105 A PSR105  
-
-
-
-
-
Data based on an ambient temperature of 40 °C (104 ºF), starting current of 4 x Ie and ramp time 6 seconds.  
For more optimized selections, or to use PSR for heavy duty starts, please use the softstarter selection program, ProSoft.  
Softstarters | 13  

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