PWC2010-100RJI [ETC]

RESISTOR SMD 100R ; 贴片电阻100R\n
PWC2010-100RJI
型号: PWC2010-100RJI
厂家: ETC    ETC
描述:

RESISTOR SMD 100R
贴片电阻100R\n

文件: 总6页 (文件大小:296K)
中文:  中文翻译
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Resistive Components  
Pulse Withstanding  
Chip Resistors  
PWC Series  
Todays electronic devices are becoming  
smaller and smaller. As a result designers  
are moving more towards surface mount  
components not only for new designs  
but also to design out large axial and  
other through-hole resistors. In most  
cases this is a straightforward task as  
several resistor manufacturers offer chip  
resistors with performances to match  
axial parts. However in some cases, due  
to power rating or pulse withstanding  
requirements, this has been impossible.  
The requirement, in particular, for pulse  
withstand capability is growing due to  
the need to protect sensitive modern  
electronic systems.  
To meet this demand Welwyn have  
designed a Pulse Withstanding Chip  
Resistor (PWC Series). The PWC series is  
available in four standard sizes from  
0805 to 2512 as shown in the following  
table. The table also gives details of the  
improved LEV (Limiting Element Voltage)  
and increased power rating. Pulse  
withstanding details are given on the  
following pages.  
• Standard chip sizes  
(0805 to 2512)  
• Improved power  
rating  
• Improved working  
voltage  
The enhanced performance of the chips  
is made possible by the precise use of  
the best resistance inks and a closely  
controlled production process.  
• Excellent Pulse  
Withstanding  
performance  
Subsidiaries of TT electronics plc  
Excellence in Technology  
2
Size  
0805  
1206  
2010  
2512  
Power @70°C  
Resistance range  
Tolerance  
0.125W  
0.33W  
0.75W  
1.5W  
1R0 to 10M  
0.5, 1, 2, 5%  
LEV  
150V  
200V  
400V  
500V  
TCR  
<10R:200ppm/°C 10R:100ppm/°C  
-55 to +155°C  
Operating temperature  
Values  
E96 preferred other values to special order  
See following pages  
Pulse capability  
Applications  
Applications vary from line protection for telecommunications  
to surge withstanding resistors for use in circuit breakers.  
Details of a typical telecomm and power supply application are  
given below.  
Protection in the system and the resistors are required to  
withstand pulses of 15 Watts for 1 second and 75 Watts for  
0.1 second, repeated 60 times. Test requirements for telecomms  
applications are laid down by the International  
Telecommunications Union (ITU) and Bell Communications  
Research (Bellcore).  
Telephone lines can be subjected to a large range of voltage  
disturbances, many of which can damage switching equipment.  
This has led to the need for circuit protection against both high  
voltage transients, usually of short duration caused by lighting  
strikes and overloads of longer duration, due to direct  
connection to mains power lines.  
Fig 2 shows a typical power supply or battery charger circuit. In  
this application the resistor is required to withstand a small  
inrush surge, and also a lightning strike surge. The lightning  
strike is usually simulated by applying either a 1.2/50µs or  
10/700µs pulse shape, the number of pulses and pulse intervals  
being specified by the customer or the relevant standard. Typical  
standards to be met are Cenelec EN50082-1 and EN50082-2  
which are part of the European EMC directives.  
These two faults are separated into primary and secondary  
protection. Primary protection handles the high voltage  
transients, and is usually located within the exchange.  
Secondary protection is usually built into the equipment to be  
protected, and deals with both current and voltage limiting.  
To determine the suitability of a PWC series chip resistors for  
your application refer to the pulse withstanding data as given  
below. Graphs have been produced to show the PWC  
performance under single and continuous pulse, maximum  
pulse voltage for single and continuous pulses and lighting  
surge performance using both 1.2/50µs and 10/700µs pulse  
shapes.  
Voltage limiting prevents damage to the equipment and shock  
hazards, and current limiting prevents damage to wiring.  
A typical application circuit is shown in fig 1 where the resistors  
are designed for ring signal sending through a solid state relay.  
The resistors are protected from lightning surge by Over-voltage  
Welwyn  
Resistor  
Lightning Surge  
Over  
Voltage  
Line  
Protection  
Input  
Power  
Supply  
Circuit  
Output  
Welwyn  
Resistor  
Fig 1  
Fig 2  
3
Description of Performance Tests  
The formula used to calculate the average power for repetitive  
pulses is shown below.  
Single Impulse  
The single impulse graph was the result of 50 impulses of  
rectangular shape applied at one minute intervals. The limit of  
acceptance was a shift in resistance of less than 1% from the  
initial value. The power applied was subject to the restrictions  
of the maximum permissible impulse voltage graph as shown.  
V2 ti < Pnom  
R tp  
For a rectangular impulse  
P =  
V2 te < Pnom  
R 2tp  
For an exponential impulse P =  
Continuous Load Due to  
Repetitive Pulses  
The continuous load graph was obtained by applying repetitive  
rectangular pulses where the pulse period (tp) was adjusted so  
that the average power dissipated in the resistor was equal to  
its rated power at 70°C. Again the limit of acceptance was a  
shift in resistance of less than 1% from the initial value.  
Where  
R
=
=
nominal resistance  
tp  
time of the pulse period  
(1/tp = pulse frequency)  
V
P
=
=
peak voltage of the impulse  
average power dissipation  
of continuous pulses  
ti  
=
=
impulse time of a rectangular pulse  
time constant of an exponential pulse  
Te  
V
V
tp  
ti  
e
t1  
t2  
t
t
Rectangular Pulses  
Exponential Pulse  
4
Resistive Components  
Single Pulse  
1000  
100  
10  
0805  
1206  
2010  
2512  
1
0.0001  
0.001  
0.01  
0.1  
1
Pulse Duration ti (s)  
Continuous Pulses  
100  
10  
1
0805  
1206  
2010  
2512  
0.1  
0.0001  
0.001  
0.01  
0.1  
1
Pulse Duration ti (s)  
Pulse Voltage  
10000  
1000  
100  
O805  
1206  
2010  
2512  
10  
0.0001  
0.001  
0.01  
0.1  
1
Pulse Duration ti (s)  
5
Resistive Components  
Lightning Surge  
Resistors are tested in accordance with IEC 60 115-1 using both  
1.2/50µs and 10/700µs pulse shapes. The limit of acceptance is  
a shift in resistance of less than 1% from the initial value.  
1.2/50µs Lightning Surge  
10000  
1000  
100  
0805  
1206  
2010  
2512  
10  
1
10  
100  
1000  
10000  
100000  
1000000  
10000000  
Value (ohms)  
10/700µs Lightning Surge  
10000  
1000  
100  
0805  
1206  
2010  
2512  
10  
1
10  
100  
1000  
10000  
100000  
1000000  
10000000  
Value (ohms)  
6
Resistive Components  
Performance Data  
Maximum  
Typical  
0.25  
Load at rated power: 1000 hours at 70°C  
Shelf life: 12 months at room temperature  
Derating from rated power at 70°C  
Overload: 6.25 x rated power for 5 seconds  
Dry heat: 1000 hours at 155°C  
Long term damp heat  
R%  
R%  
2
0.1  
0.02  
Zero at 155°C  
R%  
R%  
R%  
R%  
R%  
Volts  
1
1
0.1  
0.2  
1
0.25  
0.05  
0.05  
Temperature rapid change  
0.25  
0.25  
Resistance to solder heat  
Voltage proof  
500  
Note: An 0.01 ohm addition to be added to the performance of all resistors <10 ohms.  
Physical Data  
Dimensions of PWC chips are given below in mm and weight in g.  
Wrap-around terminations  
L
W
T max  
0.6  
A
B*  
C
Wt.  
(3 faces)  
0805  
1206  
2010  
2512  
2.0 0.3  
3.2 0.4  
5.1 0.3  
6.5 0.3  
1.25 0.2  
1.6 0.2  
2.5 0.2  
3.2 0.2  
0.3 0.15  
0.4 0.2  
0.6 0.3  
0.6 0.3  
0.9 min  
1.7 min  
3.0 min  
4.4 min  
0.3 0.1  
0.4 0.15  
N/A  
0.009  
0.020  
0.036  
0.055  
T
0.7  
A
0.8  
B
L
W
A
0.8  
N/A  
* This dimension determines the number of conductors which may pass under the surface mounted chip.  
Construction & Solderability  
Thin film resistor material, overglaze and organic protection  
are screen printed on a 96% alumina substrate. Wrap-  
around terminations have an electroplated nickel barrier  
and tin-lead solder coating, this ensures excellent ‘leach’  
resistance properties and solderability. Chips can withstand  
immersion in solder at 260°C for 30 seconds.  
Note: Circuit diagrams shown for example only. Single, continuous pulse and pulse voltage graphs are based on theoretical data.  
Welwyn Components Ltd. have over 60 years experience  
in designing and manufacturing resistive components.  
Excellence in Technology  
Welwyn Components Limited  
Welwyn Electronics Park, Bedlington  
Northumberland NE22 7AA, UK  
IRC Inc. (AFD)  
4222 South Staples Street  
Corpus Christi, Texas 78411, USA  
Telephone: +44 (0) 1670 822181  
Facsimile: +44 (0) 1670 829465  
Email: info@welwyn-tt.com  
Telephone: +1 985 992 7900  
Facsimile: +1 985 992 3377  
Email: ircafd@irctt.com  
Website: www.welwyn-tt.com  
Website: www.irctt.com  
General Note Welwyn Components reserves the right to make changes in product specification without notice or liability.  
All information is subject to Welwyns own data and is considered accurate at time of going to print.  
Subsidiaries of TT electronics plc  
Issue 8 · 13.06.01  
© Welwyn Components Limited  

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