SP6137 [EXAR]

Wide Input, 900kHz Synchronous PWM Step Down Controller; 宽输入, 900kHz的PWM同步降压控制器
SP6137
型号: SP6137
厂家: EXAR CORPORATION    EXAR CORPORATION
描述:

Wide Input, 900kHz Synchronous PWM Step Down Controller
宽输入, 900kHz的PWM同步降压控制器

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SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
January 2009  
Rev. 2.0.0  
GENERAL DESCRIPTION  
APPLICATIONS  
The SP6137 is a 900kHz constant frequency,  
voltage mode, synchronous PWM step down  
controller optimized for high efficiency.  
12V DPA  
Communications Systems  
Graphics Cards  
The SP6137 is adequately suited for split plane  
applications utilizing a low power 5V rail to  
power the controller circuitry, minimizing  
power dissipation. Its wide input voltage range  
of 3V to 15V allows for conversions from the  
standard 3.3V, 5V, 9.6V and 12V power rails  
to an output voltage adjustable down to 0.8V.  
Developed around a wide bandwidth internal  
amplifier, the SP6137 can accommodate type  
II and type III compensation schemes.  
FEATURES  
2.5V to 20V Step Down Achieved Using  
Dual Input  
On-Board 1.5Ω sink (2Ω source) NFET  
Drivers  
Up to 10A Output Capability  
UVLO Detects Both VCC and VIN  
Protection features include a programmable  
UVLO, thermal shutdown and output short  
circuit protection.  
Short-Circuit Protection with Auto-  
Restart  
The SP6137 is part of a larger family of step  
Supports Type II or III Compensation  
Programmable Soft Start  
down  
controllers  
operating  
at  
various  
switching frequencies up to 1300kHz and input  
voltages up to 28V. Refer to Exar’s SP6132,  
SP6132H, SP6134, SP6134H and SP6139 for  
complete details.  
Fast Transient Response  
High Efficiency: Greater than 94%  
Non-synchronous Start-Up  
Small 10-Pin MSOP Package  
U.S. Patent #6,922,041  
The SP6137 is available in lead free, RoHS  
compliant,  
space  
saving  
10-pin  
MSOP  
package.  
TYPICAL APPLICATION DIAGRAM  
V
IN  
2.5V -20V  
C2  
C1  
22μF  
22μF  
8
7 6 5  
16V  
16V  
V
= 5V @ 30mA  
CC  
FDS6676S  
14.5A, 6mΩ  
QT  
4
GND  
C1, C2  
RLF  
3.0,5%  
1
2 3  
Ceramic  
1210  
X5R  
CBST  
0.1μF  
U1  
DBST  
V
V
IN  
OUT  
MBR0530  
R5  
L1 SC5018-2R7M  
2.7μH @ 12A  
DCR=4.30mΩ  
3.3V @ 10A  
RZ3  
1
2
3
4
5
8
7 6 5  
10  
9
Bead  
VCC  
BST  
4.64k, 1%  
SP6137  
CVCC  
10μF  
C3  
C4  
GND 3  
GH  
GL  
R1  
QB  
4
47μF  
47μF  
8
GND  
VFB  
COMP  
SWN  
SS  
68.1k, 1%  
6.3V  
6.3V  
CZ3  
220pF  
R3  
221k, 1%  
6.3V  
7
SS  
0.8V  
1
2 3  
6
UVIN  
FDS6676S  
14.5A, 6.0mΩ  
CVCC  
UV  
IN  
CSS  
47nF  
GND2  
Ceramic  
8050  
CZ2  
RZ2  
R2  
820pF 40.2k, 1%  
CP1  
R4  
100k, 1%  
21.5k, 1%  
X5R  
C3, C4  
Ceramic  
1210  
CF1  
100pF  
56pF  
X5R  
Fig. 1: SP6137 Application Diagram  
Exar Corporation  
48720 Kato Road, Fremont CA 94538, USA  
www.exar.com  
Tel. +1 510 668-7000 – Fax. +1 510 668-7001  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
ABSOLUTE MAXIMUM RATINGS  
These are stress ratings only and functional operation of  
the device at these ratings or any other above those  
indicated in the operation sections of the specifications  
below is not implied. Exposure to absolute maximum  
rating conditions for extended periods of time may affect  
reliability.  
GH, GL peak output current <10us..............................2A  
Storage Temperature ..............................-65°C to 150°C  
Power Dissipation.................................Internally Limited  
ESD Rating BST Pin (HBM - Human Body Model)...... 1.5kV  
ESD Rating All Other Pins (HBM)...............................2kV  
Thermal Resistance θJA ....................................41.9°C/W  
Operating Voltage Range ..............................2.5V to 20V  
Vcc .......................................................................... 7V  
BST ...................................................................... 27V  
BST-SWN ......................................................-0.3 to 7V  
SWN............................................................-1V to 20V  
GH................................................... -0.3V to BST+0.3V  
GH-SWN.................................................................. 7V  
All other pins ..................................... -0.3V to VCC+0.3V  
ELECTRICAL SPECIFICATIONS  
Specifications with standard type are for an Operating Junction Temperature of TJ = 25°C only; limits applying over the full  
Operating Junction Temperature range are denoted by a “•”. Minimum and Maximum limits are guaranteed through test,  
design, or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for  
reference purposes only. Unless otherwise indicated, Vcc = 4.5V to 5.5V, BST= Vcc, SWN=GND=0V, UVIN=3V, CVcc = 10µF,  
C
COMP=0.1uF, CGH=CGL=3.3nF, CSS=50nF, TA= –40°C to 85°C (SP6137EU) or TA= –0°C to 70°C (SP6137CU)..  
Parameter  
VCC Supply Current  
Min.  
Typ.  
Max.  
Units  
Conditions  
1.5  
0.2  
3
mA  
mA  
V
VFB =0.9V (No switching)  
VFB =0.9V (No switching)  
BST Supply Current  
VCC UVLO Start Threshold  
VCC UVLO Hysteresis  
UVIN Start Threshold  
UVIN Hysteresis  
0.4  
4.50  
300  
2.65  
390  
1
4.00  
100  
2.30  
260  
4.25  
200  
2.50  
300  
mV  
V
mV  
uA  
UVIN Input Current  
UVIN=3.0V  
2X Gain Config., Measure VFB, VCC=5V,  
T=25°C  
Error Amplifier Reference  
0.792  
0.788  
0.800  
0.800  
6
0.808  
0.812  
V
V
Error Amplifier Reference  
Over Line and Temperature  
Error Amplifier  
Transconductance  
mS  
Error Amplifier Gain  
COMP Sink Current  
COMP Source Current  
VFB Input Bias Current  
Internal Pole  
60  
150  
150  
50  
dB  
uA  
No Load  
VFB=0.9V, COMP=0.9V  
VFB=0.7V, COMP=2.2V  
VFB=0.8V  
uA  
200  
nA  
4
MHz  
V
COMP Clamp  
2.5  
-2  
VFB=0.7V, TA = 25°C  
COMP Clamp Temp. Coefficient  
Ramp Amplitude  
mV/°C  
V
0.92  
92  
1.10  
1.28  
180  
TA = 25°C, RAMP COMP until GH starts  
switching  
RAMP Offset  
1.1  
V
RAMP Offset Temp. Coefficient  
GH Minimum Pulse Width  
-2  
mV/°C  
ns  
90  
Maximum Duty Ratio Measured just  
before pulse skipping begins  
Maximum Controllable Duty  
Ratio  
97  
%
Maximum Duty Ratio  
Internal Oscillator Frequency  
SS Charge Current:  
100  
760  
%
kHz  
uA  
Valid for 20 Cycles  
900  
10  
1040  
© 2008 Exar Corporation  
2/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
Parameter  
Min.  
Typ.  
Max.  
Units  
Conditions  
SS Discharge Current:  
Short Circuit Threshold Voltage  
Hiccup Timeout  
1
mA  
V
Fault Present, SS = 0.2V  
Measured VREF (0.8V) - VFB  
VFB = 0.5V  
0.20  
0.25  
73  
0.30  
ms  
Number of Allowable Clock  
Cycles at 100% Duty Cycle  
20  
Cycles  
Cycle  
VFB = 0.7V  
VFB = 0.7V  
Minimum GL Pulse After 20  
Cycles  
0.5  
Thermal Shutdown Temperature  
Thermal Hysteresis  
145  
10  
°C  
°C  
ns  
ns  
ns  
ns  
GH & GL Rise Times  
35  
50  
40  
70  
40  
Measured 10% to 90%  
GH & GL Fall Times  
30  
Measured 90% to 10%  
GL to GH Non Overlap Time  
SWN to GL Non Overlap Time  
GH & GL Pull Down Resistance  
Driver Pull Down Resistance  
Driver Pull Up Resistance  
45  
GH & GL Measured at 2.0V  
Measured SWN = 100mV to GL = 2.0V  
25  
50  
1.5  
2.5  
BLOCK DIAGRAM  
Fig. 2:SP6137 Block Diagram  
3/15  
© 2008 Exar Corporation  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
PIN ASSIGNEMENT  
Fig. 3: SP6137 Pin Assignment  
PIN DESCRIPTION  
Name  
Pin Number  
Description  
Bias Supply Input. Connect to external 5V supply. Used to power internal circuits and  
low side gate driver.  
VCC  
1
2
3
High current driver output for the low side NFET switch. It is always low if GH is high or  
during a fault. Resistor pull down ensure low state at low voltage.  
GL  
Ground Pin. The control circuitry of the IC and lower power driver are referenced to this  
pin. Return separately from other ground traces to the (-) terminal of COUT.  
GND  
Feedback Voltage and Short Circuit Detection pin. It is the inverting input of the Error  
Amplifier and serves as the output voltage feedback point for the Buck Converter. The  
output voltage is sensed and can be adjusted through an external resistor divider.  
Whenever VFB drops 0.25V below the positive reference, a short circuit fault is detected  
and the IC enters hiccup mode.  
VFB  
4
Output of the Error Amplifier. It is internally connected to the inverting input of the  
PWM comparator. An optimal filter combination is chosen and connected to this pin and  
either ground or VFB to stabilize the voltage mode loop.  
COMP  
UVIN  
SS  
5
6
7
UVLO input for VIN voltage. Connect a resistor divider between VIN and UVIN to set  
minimum operating voltage.  
Soft Start. Connect an external capacitor between SS and GND to set the soft start rate  
based on the 10μA source current. The SS pin is held low via a 1mA (min) current  
during all fault conditions.  
Lower supply rail for the GH high-side gate driver. Connect this pin to the switching  
node at the junction between the two external power MOSFET transistors.  
SWN  
GH  
8
9
High current driver output for the high side NFET switch. It is always low if GL is high or  
during a fault. Resistor pull down ensure low state at low voltage.  
High side driver supply pin. Connect BST to the external boost diode and capacitor as  
shown in the Typical Application Circuit on page 1. High side driver is connected  
between BST pin and SWN pin.  
BST  
10  
© 2008 Exar Corporation  
4/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
ORDERING INFORMATION  
Temperature  
Part Number  
Packing  
Quantity  
Marking  
Package  
Note 1  
Note 2  
Range  
SP6137CU  
CXXX  
SP6137CU-L  
SP6137CU-L/TR  
SP6137EU-L  
0°CTA+70°C  
0°CTA+70°C  
-40°CTA+85°C  
-40°CTA+85°C  
10 Pin MSOP  
Bulk  
Lead free  
YWW  
SP6137CU  
CXXX  
10 Pin MSOP  
10 Pin MSOP  
10 Pin MSOP  
Tape & Reel  
Bulk  
Lead free  
Lead free  
Lead free  
YWW  
SP6137EU  
EXXX  
YWW  
SP6137EU  
EXXX  
SP6137EU-L/TR  
SP6137LEDEB  
Tape & Reel  
YWW  
SP6137 LED Evaluation Board  
“YY” = Year – “WW” = Work Week – “XXX” = Lot Number  
© 2008 Exar Corporation  
5/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
THEORY OF OPERATION  
SOFT START  
“Soft Start” is achieved when a power  
converter ramps up the output voltage while  
GENERAL OVERVIEW  
controlling the magnitude of the input supply  
source current. In a modern step down  
converter, ramping up the positive terminal of  
the error amplifier controls soft start. As a  
result, excess source current can be defined as  
the current required to charge the output  
capacitor.  
The SP6137 is a fixed frequency, voltage  
mode, synchronous PWM controller optimized  
for high efficiency. The part has been designed  
to be especially attractive for split plane  
applications utilizing 5V to power the controller  
and 3V to 20V for step down conversion. The  
heart of the SP6137 is a wide bandwidth  
transconductance  
accommodate  
amplifier  
II  
designed  
and Type  
to  
III  
IVIN = COUT * DVOUT / DTSoft-start  
Type  
The SP6137 provides the user with the option  
to program the soft start rate by tying a  
capacitor from the SS pin to GND. The  
selection of this capacitor is based on the  
10uA pull up current present at the SS pin and  
the 0.8V reference voltage. Therefore, the  
excess source can be redefined as:  
compensation schemes. A precision 0.8V  
reference present on the positive terminal of  
the error amplifier permits the programming  
of the output voltage down to 0.8V via the VFB  
pin. The output of the error amplifier, COMP,  
compared to a 1.1V peak-to-peak ramp is  
responsible for trailing edge PWM control. This  
voltage ramp and PWM control logic are  
governed by the internal oscillator that  
accurately sets the PWM frequency to 300kHz.  
The SP6137 contains two unique control  
features that are very powerful in distributed  
applications. First, non-synchronous driver  
control is enabled during start up to prohibit  
the low side NFET from pulling down the  
output until the high side NFET has attempted  
to turn on. Second, a 100% duty cycle timeout  
ensures that the low side NFET is periodically  
enhanced during extended periods at 100%  
duty cycle. This guarantees the synchronized  
refreshing of the BST capacitor during very  
large duty ratios. The SP6137 also contains a  
number of valuable protection features. A  
programmable input (VIN) UVLO allows a user  
to set the exact value at which the conversion  
voltage is at a safe point to begin down  
conversion, and an internal VCC UVLO ensures  
that the controller itself has enough voltage to  
properly operate. Other protection features  
include thermal shutdown and short-circuit  
detection. In the event that either a thermal,  
short-circuit, or UVLO fault is detected, the  
SP6137 is forced into an idle state where the  
output drivers are held off for a finite period  
before a re-start is attempted.  
IVIN = COUT * DVOUT *10μA / (CSS * 0.8V)  
UNDER VOLTAGE LOCK OUT (UVLO)  
The SP6137 contains two separate UVLO  
comparators to monitor the bias (VCC) and  
conversion (VIN) voltages independently. The  
VCC UVLO threshold is internally set to 4.25V,  
whereas  
the  
VIN  
UVLO  
threshold  
is  
programmable through the UVIN pin. When  
the UVIN pin is greater than 2.5V, the SP6137  
is permitted to start up pending the removal of  
all other faults. Both the VCC and VIN UVLO  
comparators have been designed with  
hysteresis to prevent noise from resetting a  
fault.  
THERMAL AND SHORT-CIRCUIT PROTECTION  
Because the SP6137 is designed to drive large  
NFETs running at high current, there is a  
chance that either the controller or power  
converter will become too hot. Therefore, an  
internal thermal shutdown (145°C) has been  
included to prevent the IC from malfunctioning  
at extreme temperatures.  
A short-circuit detection comparator has also  
been included in the SP6137 to protect against  
the accidental short or sever build up of  
current at the output of the power converter.  
This comparator constantly monitors the  
© 2008 Exar Corporation  
6/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
positive and negative terminals of the error  
capability. The voltage loop also includes two  
other very important features. One is an Non-  
synchronous start up mode. Basically, the GL  
driver can not turn on unless the GH driver  
has attempted to turn on or the SS pin has  
exceeded 1.7V. This feature prevents the  
controller from “dragging down” the output  
voltage during startup or in fault modes. The  
second feature is a 100% duty cycle timeout  
that ensures synchronized refreshing of the  
BST capacitor at very high duty ratios. In the  
event that the GH driver is on for 20  
continuous clock cycles, a reset is given to the  
PWM flip flop half way through the 21st cycle.  
This forces GL to rise for the remainder of the  
cycle, in turn refreshing the BST capacitor.  
amplifier, and if the VFB pin ever falls more  
than 250mV (typical) below the positive  
reference, a short-circuit fault is set. Because  
the SS pin overrides the internal 0.8V  
reference during soft start, the SP6137 is  
capable of detecting short-circuit faults  
throughout the duration of soft start as well as  
in regular operation.  
HANDLING OF FAULTS  
Upon the detection of power (UVLO), thermal,  
or short-circuit faults, the SP6137 is forced  
into an idle state where the SS and COMP pins  
are pulled low and the gate drivers are held  
off. In the event of UVLO fault, the SP6137  
remains in this idle state until the UVLO fault  
is removed. Upon the detection of a thermal or  
short-circuit fault, an internal 200ms (typical)  
timer is activated. In the event of a short-  
GATE DRIVERS  
The SP6137 contains a pair of powerful 2Ω  
SOURCE and 1.5Ω SINK drivers. These state  
of the art drivers are designed to drive  
external NFETs capable of handling up to 30A.  
Rise, fall, and non-overlap times have all been  
minimized to achieve maximum efficiency. All  
drive pins GH, GL & SWN are monitored  
continuously to ensure that only one external  
NFET is ever on at any given time.  
circuit  
fault,  
a
restart  
is  
attempted  
immediately after the 200ms timeout expires.  
Whereas, when a thermal fault is detected the  
200ms delay continuously recycles and a  
restart cannot be attempted until the thermal  
fault is removed and the timer expires.  
ERROR AMPLIFIER AND VOLTAGE LOOP  
As stated before, the heart of the SP6137  
voltage error loop is a high performance, wide  
bandwidth  
transconductance  
amplifier.  
Because of the amplifier’s current limited  
(±150μA) transconductance, there are many  
ways to compensate the voltage loop or to  
control the COMP pin externally. A simple,  
single pole, single zero compensation can be a  
RC to ground. However Exar recommends a  
Type II or Type III compensation which  
eliminates the gm of the amplifier from the  
control loop equations.  
The amplifier has  
enough bandwidth (45° at 4 MHz) and enough  
gain (60dB) to run Type III compensation  
schemes with adequate gain and phase  
margins at cross over frequencies greater than  
50kHz.  
The common mode output of the error  
amplifier is 0.9V to 2.2V. Therefore, the PWM  
voltage ramp has been set between 1.1V and  
2.2V to ensure proper 0% to 100% duty cycle  
© 2008 Exar Corporation  
7/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
requirements. The core must be large enough  
not to saturate at the peak inductor current  
and provide low core loss at the high switching  
frequency. Low cost powdered iron cores have  
a gradual saturation characteristic but can  
introduce considerable ac core loss, especially  
when the inductor value is relatively low and  
the ripple current is high. Ferrite materials, on  
the other hand, are more expensive and have  
an abrupt saturation characteristic with the  
inductance dropping sharply when the peak  
design current is exceeded. Nevertheless, they  
are preferred at high switching frequencies  
because they present very low core loss and  
the design only needs to prevent saturation.  
In general, ferrite or molypermalloy materials  
are better choice for all but the most cost  
sensitive applications. The power dissipated in  
the inductor is equal to the sum of the core  
and copper losses. To minimize copper losses,  
the winding resistance needs to be minimized,  
but this usually comes at the expense of a  
larger inductor. Core losses have a more  
significant contribution at low output current  
where the copper losses are at a minimum,  
and can typically be neglected at higher output  
currents where the copper losses dominate.  
Core loss information is usually available from  
the magnetic vendor.  
APPLICATIONS INFORMATION  
INDUCTOR SELECTION  
There are many factors to consider in selecting  
the inductor including cost, efficiency, size and  
EMI. In a typical SP6137 circuit, the inductor  
is chosen primarily for value, saturation  
current and DC resistance. Increasing the  
inductor value will decrease output voltage  
ripple, but degrade transient response. Low  
inductor values provide the smallest size, but  
cause large ripple currents, poor efficiency and  
more output capacitance to smooth out the  
larger ripple current. The inductor must also  
be able to handle the peak current at the  
switching frequency without saturating, and  
the copper resistance in the winding should be  
kept as low as possible to minimize resistive  
power loss. A good compromise between size,  
loss and cost is to set the inductor ripple  
current to be within 20% to 40% of the  
maximum output current.  
The switching frequency and the inductor  
operating point determine the inductor value  
as follows:  
VOUT  
(
VIN ) VOUT  
)
)
(
max  
L =  
The copper loss in the inductor can be  
calculated using the following equation:  
VIN )FS Kr IOUT  
(
max  
(
max  
P ( = I 2  
R
WINDING  
L
(
RMS  
)
L
Cu  
)
where:  
where IL(RMS) is the RMS inductor current  
that can be calculated as follows:  
Fs = switching frequency Kr = ratio of the ac  
inductor ripple current to the maximum output  
current  
2
1
IPP  
1+  
)
IL  
) IOUT  
The peak to peak inductor ripple current is:  
(
RMS  
(
max  
3 IOUT  
(
max  
)
VOUT  
(
VIN ) VOUT  
)
(
max  
L =  
VIN )FS L  
OUTPUT CAPACITOR SELECTION  
The required ESR (Equivalent  
Resistance) and capacitance drive  
selection of the type and quantity of the  
output capacitors. The ESR must be small  
enough that both the resistive voltage  
deviation due to a step change in the load  
current and the output ripple voltage do not  
(
max  
Series  
the  
IPP  
IPEAK = IOUT  
+
)
(
max  
2
Once the required inductor value is selected,  
the proper selection of core material is based  
on peak inductor current and efficiency  
© 2008 Exar Corporation  
8/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
exceed the tolerance limits expected on the  
INPUT CAPACITOR SELECTION  
output voltage. During an output load  
transient, the output capacitor must supply all  
the additional current demanded by the load  
until the SP6137CU adjusts the inductor  
current to the new value.  
The input capacitor should be selected for  
ripple current rating, capacitance and voltage  
rating. The input capacitor must meet the  
ripple current requirement imposed by the  
switching current. In continuous conduction  
mode, the source current of the high-side  
MOSFET is approximately a square wave of  
duty cycle VOUT/VIN. Most of this current is  
supplied by the input bypass capacitors. The  
RMS value of input capacitor current is  
determined at the maximum output current  
and under the assumption that the peak to  
peak inductor ripple current is low, it is given  
by:  
Therefore the capacitance must be large  
enough so that the output voltage is help up  
while the inductor current ramps up or down  
to the value corresponding to the new load  
current. Additionally, the ESR in the output  
capacitor causes a step in the output voltage  
equal to the current. Because of the fast  
transient response and inherent 100% and 0%  
duty cycle capability provided by the  
SP6137CU when exposed to output load  
transient, the output capacitor is typically  
chosen for ESR, not for capacitance value.  
ICIN ) = IOUT  
D
(
1D  
)
(
rms  
(
max  
)
The worse case occurs when the duty cycle D  
is 50% and gives an RMS current value equal  
to IOUT/2.  
The output capacitor’s ESR, combined with the  
inductor ripple current, is typically the main  
contributor to output voltage ripple. The  
maximum allowable ESR required to maintain  
a specified output voltage ripple can be  
calculated by:  
Select input capacitors with adequate ripple  
current rating to ensure reliable operation. The  
power dissipated in the input capacitor is:  
P
= I 2  
R
)
ESR  
ΔVOUT  
IPP  
CIN  
(
rms  
CIN  
(
CIN  
)
RESR  
This can become a significant part of power  
losses in a converter and hurt the overall  
energy transfer efficiency. The input voltage  
ripple primarily depends on the input capacitor  
ESR and capacitance. Ignoring the inductor  
ripple current, the input voltage ripple can be  
determined by:  
ΔVOUT = Peak to Peak Output Voltage Ripple  
IPP = Peak to Peak Inductor Ripple Current  
The total output ripple is a combination of the  
ESR and the output capacitance value and can  
be calculated as follows:  
IOUT max VOUT  
(
VIN VOUT  
)
(
)
ΔVIN = IOUT )RESR  
+
)
(
max  
(
CIN  
2
FS CINVIN  
2
The capacitor type suitable for the output  
capacitors can also be used for the input  
capacitors. However, exercise extra caution  
when tantalum capacitors are considered.  
IPP  
(
1D  
)
2
ΔVOUT  
=
+
(
IPP RESR  
)
COUT FS  
Where:  
Tantalum  
capacitors  
are  
known  
for  
catastrophic failure when exposed to surge  
current, and input capacitors are prone to  
such surge current when power supplies are  
connected “live” to low impedance power  
sources.  
FS = Switching Frequency  
D = Duty Cycle  
COUT = Output Capacitance Value  
© 2008 Exar Corporation  
9/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
lowering the RDS(ON) of the MOSFETs always  
improves efficiency even though it gives rise  
to higher switching losses due to increased  
Crss.  
MOSFET SELECTION  
The losses associated with MOSFETs can be  
divided into conduction and switching losses.  
Conduction losses are related to the on  
resistance of MOSFETs, and increase with the  
load current. Switching losses occur on each  
Top and bottom MOSFETs experience unequal  
conduction losses if their on time is unequal.  
For applications running at large or small duty  
cycle, it makes sense to use different top and  
on/off  
transition  
when  
the  
MOSFETs  
experience both high current and voltage.  
Since the bottom MOSFET switches current  
from/to a paralleled diode (either its own body  
diode or a Schottky diode), the voltage across  
the MOSFET is no more than 1V during  
switching transition. As a result, its switching  
losses are negligible. The switching losses are  
difficult to quantify due to all the variables  
affecting turn on/ off time. However, the  
following equation provides an approximation  
on the switching losses associated with the top  
MOSFET driven by SP6137.  
bottom  
MOSFETs.  
Alternatively,  
parallel  
multiple MOSFETs to conduct large duty  
factor.  
RDS(ON) varies greatly with the gate driver  
voltage. The MOSFET vendors often specify  
RDS(ON) on multiple gate to source voltages  
(VGS), as well as provide typical curve of  
RDS(ON) versus VGS. For 5V input, use the  
RDS(ON) specified at 4.5V VGS. At the time of  
this publication, vendors, such as Fairchild,  
Siliconix and International Rectifier, have  
started to specify RDS(ON) at VGS less than  
3V. This has provided necessary data for  
designs in which these MOSFETs are driven  
with 3.3V and made it possible to use SP6137  
in 3.3V only applications.  
P
) =12CrssVIN )IOUT )FS  
( (  
SH  
(
max  
max  
max  
where  
Crss = reverse transfer capacitance of the top  
MOSFET  
Thermal calculation must be conducted to  
ensure the MOSFET can handle the maximum  
load current. The junction temperature of the  
MOSFET, determined as follows, must stay  
below the maximum rating.  
Switching losses need to be taken into account  
for high switching frequency, since they are  
directly proportional to switching frequency.  
The conduction losses associated with top and  
bottom MOSFETs are determined by:  
PMOSFET  
(
max  
)
P
) = RDS )IOUT  
2 D  
TJ ) = TA  
+
)
(
max  
(
max  
CH  
(
max  
(
ON  
(
max  
2
)
)
RθJA  
P
= RDS )IOUT  
(
1D  
)
CL  
(
max  
)
(
ON  
(
max  
where  
where  
TA(max) = maximum ambient temperature  
PCH(max) = conduction losses of the high side  
MOSFET  
PMOSFET(max) = maximum power dissipation  
of the MOSFET  
PCL(max) = conduction losses of the low side  
MOSFET  
RΘJA  
=
junction to ambient thermal  
resistance.  
RDS(ON) = drain to source on resistance.  
RΘJA of the device depends greatly on the  
board layout, as well as device package.  
Significant thermal improvement can be  
achieved in the maximum power dissipation  
through the proper design of copper mounting  
pads on the circuit board. For example, in a  
SO-8 package, placing two 0.04 square inches  
The total power losses of the top MOSFET are  
the sum of switching and conduction losses.  
For synchronous buck converters of efficiency  
over 90%, allow no more than 4% power  
losses for high or low side MOSFETs. For input  
voltages of 3.3V and 5V, conduction losses  
often dominate switching losses. Therefore,  
© 2008 Exar Corporation  
10/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
copper pad directly under the package,  
without occupying additional board space, can  
increase the maximum power from  
approximately 1 to 1.2W. For DPAK package,  
enlarging the tap mounting pad to 1 square  
inches reduces the RΘJA from 96°C/W to  
40°C/W.  
LOOP COMPENSATION DESIGN  
The open loop gain of the whole system can  
be divided into the gain of the error amplifier,  
PWM modulator, buck converter output stage,  
and feedback resistor divider. In order to  
crossover at the selected frequency FCO, the  
gain of the error amplifier has to compensate  
for the attenuation caused by the rest of the  
loop at this frequency. The goal of loop  
compensation is to manipulate loop frequency  
response such that its gain crosses over 0db  
at a slope of -20db/dec. The first step of  
compensation design is to pick the loop  
crossover frequency. High crossover frequency  
is desirable for fast transient response, but  
often jeopardizes the system stability.  
Crossover frequency should be higher than the  
ESR zero but less than 1/5 of the switching  
frequency. The ESR zero is contributed by the  
ESR associated with the output capacitors and  
can be determined by:  
SCHOTTKY DIODE SELECTION  
When paralleled with the bottom MOSFET, an  
optional Schottky diode can improve efficiency  
and reduce noises. Without this Schottky  
diode, the body diode of the bottom MOSFET  
conducts the current during the non-overlap  
time when both MOSFETs are turned off.  
Unfortunately, the body diode has high  
forward voltage and reverse recovery problem.  
The reverse recovery of the body diode causes  
additional switching noises when the diode  
turns off. The Schottky diode alleviates these  
noises and additionally improves efficiency  
thanks to its low forward voltage. The reverse  
voltage across the diode is equal to input  
voltage, and the diode must be able to handle  
the peak current equal to the maximum load  
current.  
1
fZ  
=
)
(
ESR  
2πCOUT RESR  
The next step is to calculated the complex  
conjugate poles contributed by the LC output  
filter,  
The power dissipation of the Schottky diode is  
determined by  
1
fP  
=
)
P
= 2VF IOUTTNOL FS  
(
LC  
Diode  
2π LC  
where  
When the output capacitors are of a Ceramic  
Type, the SP6137CU Evaluation Board requires  
a Type III compensation circuit to give a  
phase boost of 180° in order to counteract the  
effects of an under damped resonance of the  
output filter at the double pole frequency.  
TNOL = non-overlap time between GH and GL.  
VF = forward voltage of the Schottky diode.  
© 2008 Exar Corporation  
11/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
SP6137 Voltage Mode Control Loop with Loop Dynamic  
Definitions:  
Resr = Output Capacitor Equivalent Series Resistance  
Rdc = Output Inductor DC Resistance  
Vramp_pp = SP6137 internal RAMP Amplitude Peak to Peak Voltage  
Conditions:  
Cz2 >> Cp1 and R1 >> Rz3  
Output Load Resistance >> Resr and Rdc  
Bode Plot of Type III Error Amplifier Compensation.  
© 2008 Exar Corporation  
12/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
TYPICAL APPLICATION DIAGRAM  
V
IN  
2.5V -20V  
C2  
C1  
22μF  
22μF  
8
7 6 5  
16V  
16V  
V
= 5V @ 30mA  
CC  
FDS6676S  
14.5A, 6mΩ  
QT  
4
GND  
C1, C2  
RLF  
3.0,5%  
1
2 3  
Ceramic  
1210  
X5R  
CBST  
0.1μF  
U1  
DBST  
V
V
IN  
OUT  
MBR0530  
R5  
L1 SC5018-2R7M  
2.7μH @ 12A  
DCR=4.30mΩ  
3.3V @ 10A  
RZ3  
1
2
3
4
5
8
7 6 5  
10  
9
Bead  
VCC  
BST  
4.64k, 1%  
SP6137  
CVCC  
10μF  
C3  
C4  
GND 3  
GL  
GH  
SWN  
SS  
R1  
QB  
4
47μF  
47μF  
8
GND  
VFB  
68.1k, 1%  
6.3V  
6.3V  
CZ3  
220pF  
R3  
221k, 1%  
6.3V  
7
SS  
0.8V  
1
2 3  
6
COMP  
UVIN  
FDS6676S  
14.5A, 6.0mΩ  
CVCC  
UV  
IN  
CSS  
47nF  
GND2  
Ceramic  
8050  
CZ2  
RZ2  
R2  
820pF 40.2k, 1%  
CP1  
R4  
100k, 1%  
21.5k, 1%  
X5R  
C3, C4  
Ceramic  
1210  
CF1  
100pF  
56pF  
X5R  
Note: Components highlighted in bold are those used on the SP6137 Evaluation Board.  
Table 1. Input and Output Stage Components Selection Charts.  
© 2008 Exar Corporation  
13/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
PACKAGE SPECIFICATION  
MSOP-10  
© 2008 Exar Corporation  
14/15  
Rev. 2.0.0  
SP6137  
Wide Input, 900kHz Synchronous PWM Step Down  
Controller  
REVISION HISTORY – TO BE DELETED PRIOR TO PUBLICATION -  
Revision  
Date  
Description  
Complete re-formatting  
Changes from PCN #09-0120-01  
2.0.0  
1/20/2009  
FOR FURTHER ASSISTANCE  
Email:  
customersupport@exar.com  
Exar Technical Documentation:  
http://www.exar.com/TechDoc/default.aspx?  
EXAR CORPORATION  
HEADQUARTERS AND SALES OFFICES  
48720 Kato Road  
Fremont, CA 94538 – USA  
Tel.: +1 (510) 668-7000  
Fax: +1 (510) 668-7030  
www.exar.com  
NOTICE  
EXAR Corporation reserves the right to make changes to the products contained in this publication in order to improve  
design, performance or reliability. EXAR Corporation assumes no responsibility for the use of any circuits described herein,  
conveys no license under any patent or other right, and makes no representation that the circuits are free of patent  
infringement. Charts and schedules contained here in are only for illustration purposes and may vary depending upon a  
user’s specific application. While the information in this publication has been carefully checked; no responsibility, however,  
is assumed for inaccuracies.  
EXAR Corporation does not recommend the use of any of its products in life support applications where the failure or  
malfunction of the product can reasonably be expected to cause failure of the life support system or to significantly affect its  
safety or effectiveness. Products are not authorized for use in such applications unless EXAR Corporation receives, in  
writing, assurances to its satisfaction that: (a) the risk of injury or damage has been minimized; (b) the user assumes all  
such risks; (c) potential liability of EXAR Corporation is adequately protected under the circumstances.  
Reproduction, in part or whole, without the prior written consent of EXAR Corporation is prohibited.  
© 2008 Exar Corporation  
15/15  
Rev. 2.0.0  

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