SP7618ER/TR [EXAR]

LED Driver, 1-Segment, 2 X 3 MM, LEAD FREE, MO-229VCED-2, DFN-8;
SP7618ER/TR
型号: SP7618ER/TR
厂家: EXAR CORPORATION    EXAR CORPORATION
描述:

LED Driver, 1-Segment, 2 X 3 MM, LEAD FREE, MO-229VCED-2, DFN-8

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文件: 总30页 (文件大小:768K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Solved by  
SP7618  
TM  
Constant Current LED Driver  
FEATURES  
Very low dropout voltage (ꢀ00mV @ ꢀA)  
Accurate current regulation down to dropout  
voltage  
No external components  
Built-in current DAC  
Output current adjustable with 33.3 mA/steps  
Power-saving shutdown mode of ꢀµA  
Fast turn-on (<50µs)  
Timeout function to protect the LED  
Thermal Shutdown protection  
ꢀA current capability  
8
7
6
5
LED  
LED  
1
2
3
4
GNDP  
GNDP  
GND  
SP7618  
V
CC  
8 Pin DFN  
EN  
CTRL  
APPLICATIONS  
Next Generation Mobile Phones  
PDA, DSC, MP3 Players  
Handheld Computers  
LCD Display Modules  
Keyboard Backlight  
RoHS compliant, Lead Free packaging:  
Space saving 2mmx3mm 8pin DFN  
GENERAL DESCRIPTION  
The SP76ꢀ8 is a linear, low-side constant-current driver designed to drive high power LEDs  
from an input voltage rail. The driver acts as a current source, ensuring constant LED current  
for a range of input voltages. The SP76ꢀ8 allows implementing the lowest cost LED driver  
for a variety of applications. Internal circuitry maintains the preset constant current output  
for a wide voltage range at the LED input. The LED current can be adjusted up to ꢀ033mA  
with an external clock applied to the CTRL pin. The built-in thermal protection automatically  
stops LED current to prevent overheating. A timeout function serves as a failsafe, shutting  
down the output for currents greater than 266mA after 4 seconds of continuous operation if  
the enable input is not cycled. The part can be shut down by using the EN pin, or sent into  
Sleep Mode holding the CTRL pin low for more than ꢀ00µS.  
TYPICAL APPLICATION CIRCUIT  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
ABSOLUTE MAXIMUM RATINGS  
Supply Voltage (Vcc) .………………………..6.0V  
Input Voltage at any input .….-0.6V to Vcc +0.5V  
8-pin DFN Package  
These are stress ratings only and  
functional operation of the device at  
these ratings or any other above those  
indicated in the operation sections of  
the specifications below is not implied.  
Exposure to absolute maximum rating  
conditions for extended periods of time  
may affect reliability.  
0
Thermal Resistance................................ 59 C/W  
0
0
*
Junction Temperature .......... -40 C to +ꢀ70 C  
Storage Temperature ..………...-65°C to +ꢀ50°C  
Soldering Temperature ...………………+240°C**  
*) Internally limited  
**) Duration ꢀ0s maximum  
ELECTRICAL CHARACTERISTICS  
Ambient temperature Ta = 25°C, 3.0V < Vcc < 5.5V, .0V < VLED < 3.0V, 00mA < ILED <ꢀ033A. Bold denotes  
specifications which apply over the full operating temperature range, -40°C to +85°C.  
PARAMETER  
MIN  
2.5  
TYP  
MAX UNITS CONDITIONS  
Vcc Voltage Operating Range  
Quiescent Current  
5.5  
420  
V
350  
µA  
Iled = 35mA  
Shutdown Mode  
Sleep Mode  
EN = GND, CTRL = DC  
EN = Vcc, CTRL = GND  
EN = Vcc, CTRL = DC  
Vled = ꢀ.0V, Vcc = 5.5V  
Supply  
Current  
350  
350  
µA  
nA  
2
After Time Duration  
3
LED  
0 pulses on CTRL  
ꢀ25  
35  
Output  
Current  
after  
4
ꢀ pulse on CTRL  
4
3 pulses on CTRL  
ꢀ02  
ꢀ033  
mA  
3ꢀ pulses on CTRL  
5
LED Current Accuracy  
-8  
8
%
35mA < Iled < ꢀ033 mA  
6
LED Current Line Regulation  
0.ꢀ  
ꢀ.5  
0.5  
%/V  
3.0 < Vcc < 5.5V,Vled =ꢀV  
ꢀ < Vled < 2.5V, Vcc =  
5.5V  
7
LED Current Load Regulation  
6
%
LED Current Thermal Regulation  
0.0ꢀ  
50  
%/°C  
Iled = ꢀ00 mA  
ꢀ00  
ꢀ85  
2ꢀ0  
Iled = ꢀ00mA @ 25°C  
Iled = 700mA @ 25°C  
Iled = ꢀ033mA @ 25°C  
8
VLED Dropout Voltage  
90  
mV  
ꢀ00  
Thermal Shutdown Die Tempera-  
ture  
ꢀ60  
°C  
Iled = 35mA  
Thermal Shutdown Hysteresis  
25  
°C  
µs  
9
Setup Time after last count  
50  
CTRL input Data Rate  
4
MHz  
EN = LOW to HIGH,  
CTRL = DC  
EN = HIGH to LOW,  
CTRL = DC  
EN = HIGH, CTRL =  
HIGH to LOW  
Iled > 266 mA, EN =  
HIGH, CTRL = HIGH  
Driver in Shutdown Mode  
Wake-up Time from Shutdown  
50  
30  
µs  
µs  
µs  
Turn-off Time into Shutdown  
Turn-off Time into Sleep Mode  
Time Duration before Sleep Mode  
ꢀ25  
450  
2
4
7
s
LOW  
HIGH  
0.4  
V
EN and CTRL pin  
Logic Voltage  
10  
1.4  
Vcc  
20  
2.5V ≤ Vcc ≤ 5.5V  
ꢀꢀ  
Power-on-Reset  
ms  
See notes on next page  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
2
Notes (Continued from previous page)  
ꢀ. Vcc must be always higher than LED pin voltage (Vled)  
2. After 4s at current higher than 266 mA  
3. Power MOSFET leakage current  
4. Three initial Iled current steps are higher than other 28  
5. Iled Variations from specified Iled value  
6. Iled Variations per volt Vcc change  
7. Iled Variations at Vled change from ꢀ to 2.5V  
8. 5% change of ILED compared with ILED value at Vled = ꢀV  
9. Iled = ꢀ00 mA settles 50µs later after 3rd pulse  
ꢀ0. Logic HIGH level should never exceed Vcc voltage  
ꢀꢀ. Delay between applying Vcc voltage and operating condition  
PIN ASSIGNMENTS  
Pin  
#
Pin  
Name  
Pin Function  
ꢀ - 2  
LED LED Current Sink. Connect LED cathode to this pin. Voltage at this pin  
should be above ꢀ00 mV to maintain regulation.  
3
4
Vcc  
EN  
Power Supply Input. Place ꢀµF decoupling capacitor next to this pin.  
Enable/Shutdown pin used to enable/disable driver and reset DAC: Logic  
High – enable, Logic Low – disable/reset.  
5
CTRL DAC Serial Input pin is used to control LED current. Positive pulse edges  
sequentially increase LED current with 33.33mA steps up to ꢀ033 mA (3ꢀ  
steps). When this pin is held LOW for longer than ꢀ00µs the part enters  
Sleep Mode.  
6
GND Ground pin for control and bias blocks.  
7 - 8 GNDP Ground pin. LED current flows through this pin to ground.  
BLOCK DIAGRAM  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
3
APPLICATION INFORMATION  
ꢀ200  
ꢀ000  
800  
600  
400  
200  
0
0
0.5  
ꢀ.5  
Vled, V  
2
2.5  
3
3.5  
3 pulses  
7 pulses  
ꢀ5 pulses  
3ꢀ pulses  
Load regulation at Vcc = 5.5V @ 25°C  
ꢀ200  
ꢀ000  
800  
600  
400  
200  
0
0
0.2  
0.4  
0.6  
0.8  
Vled, V  
3 pulses  
7 pulses  
ꢀ5 pulses  
3ꢀ pulses  
Load regulation at Vcc = 5.5V @ 25°C  
ꢀꢀ00  
ꢀ050  
ꢀ000  
950  
900  
850  
800  
750  
700  
0
ꢀ00  
200  
300  
25C  
400  
85C  
500  
600  
700  
Load regulation vs. temperature at Iled = ꢀA and Vcc = 5.5V  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
4
APPLICATION INFORMATION  
ꢀ200  
ꢀ000  
800  
600  
400  
200  
0
0
5
ꢀ0  
ꢀ5  
20  
25  
30  
35  
Number of pulses  
DAC linearity at Vled = 500mV  
0.3  
0.2  
0.ꢀ  
0
2.5  
3
3.5  
4
4.5  
5
5.5  
6
-0.ꢀ  
-0.2  
-0.3  
-0.4  
-0.5  
Vcc, V  
Line regulation at Vled = ꢀ00mA  
Setup Time at Iled = ꢀ033A  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
5
THEORY OF OPERATION  
Introduction  
The SP76ꢀ8 is a linear low-side, constant-  
current driver designed to drive high power  
LEDs from an input voltage rail. The design  
consists of a regulator reference voltage  
source, DAC, voltage-to-current converter,  
thermal shutdown, timeout shutdown, and  
outputdriver.Theprecisionreferencevoltage  
ensuresgoodperformanceovervoltageand  
temperature. The built-in thermal protection  
automatically stops LED current to prevent  
overheating. A timeout function serves as  
a failsafe, shutting down the output for cur-  
rents greater than 266mA after 4 seconds  
of continuous operation if the enable input  
is not cycled.  
If the pulse number exceeds 3ꢀ, all other  
pulses are ignored and ꢀ033 mA current  
is set.  
The SP76ꢀ8 can be placed into Sleep Mode  
by applying a logic LOW on the CTRLpin for  
longerthan00µsafteranypulsesequence.  
IntheSleepMode, thedriverisdisabledand  
Iled current is zero, but blocks associated  
with the DAC remain active, and Icc Sleep  
Mode Current is always higher than Icc  
current in Shutdown Mode. This function is  
used to output the Iled current for a speci-  
fied duration.  
IftheIledcurrentexceeds266mA(8pulses)  
the maximum Time Duration is 4s. After  
that, the device is automatically sent into  
Sleep Mode. This function is intended to  
protect the LED if, for example, the device  
was left on in a high current condition for a  
long period of time.  
Current Setting DAC  
The LED output current is defined by a cur-  
rentcontrolDAC.TheinputtotheDACisthe  
CTRL pin. The DAC outputs a unit current  
of 33.33mA with each applied pulse at the  
CTRL pin. The DAC has 5 bits, so the total  
numberofstepsthatcanbeachievedis25 or  
32. The initial step of the DAC corresponds  
tozero, sothemaximumcurrentoutputis3ꢀ  
times the unit current. Any multiple of the  
33.33mA output current can be achieved  
from ꢀ to 3ꢀ sequentially.  
AppylinganewpulsesequencetotheCTRL  
pinatSleepModewillwakeupthedevicebut  
increasetheIledcurrentat33.3mAmultiplied  
bythenumberofpulses.Toreturnthedevice  
to the previous or lower Iled current value,  
use Shutdown (EN =HIGH to LOW/LOW to  
HIGH) and apply a new pulse sequence to  
the CTRL pin.  
The DAC CTRL input is positive-edge trig-  
gered and may be either at high or low logic  
state when the part is powered up. The EN-  
ABLE pin logic HIGH level may be applied  
with Vcc voltage.  
ThecurrentcontrolDACacceptsclockrates  
up to 4MHz. The code for the DAC loads  
whiletheoutputdrivertakes50µstorespond.  
This implies that the LED output current will  
reachitsnalvalue50µsafterthenalpulse  
is applied to the CTRL pin.  
The CTRL input allows an increase in LED  
current only. If a lower Iled current value  
is required, the device should be sent into  
shutdown mode (EN =HIGH to LOW/LOW  
to HIGH) and a new pulse sequence should  
be applied to the CTRL pin.  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
6
THEORY OF OPERATION  
Output Driver  
theinternaltemperaturedropsby25°C. Ifthe  
part remains in a high ambient temperature  
environment or if a high power dissipation  
condition exists, the output stage will cycle  
on and off to maintain a preset internal  
junction temperature to avoid catastrophic  
damage. In that case,the LED will appear to  
be blinking. Lower the LED voltage to avoid  
excess power dissipation in the IC.  
The SP76ꢀ8 features a low-side regulated  
outputcurrentdriver. AlargeMOSFETdevice  
is connected between the LED and GNDP  
pins. The MOSFET drain is connected to  
the LED pins and the MOSFET source is  
connected to the GNDP pins. There are  
two pins on each terminal of the MOSFET  
inordertominimizepowerdissipationinside  
thepackage.EventhoughtherearetwoLED  
and GNDP pins, there is actually only one  
output intended to drive one LED.  
Shutdown  
The light emitting diode connects from VCC  
to the LED pins. The Iled current regulation  
is guaranteed at dropout at the LED pins to  
be less than ꢀ00mV. The output current is  
regulated to within five percent of nominal  
value even if the voltage between the LED  
and GNDP pins varies over a wide range.  
Thenominaloutputisguaranteedwithin±8%  
of the defined current.  
The SP76ꢀ8 has a low current shutdown  
function. In shutdown mode, the part draws  
less than 0.ꢀµAcurrent maximum. The part  
can be placed into shutdown using the EN  
pin.  
ENABLEandCTRLpinscannotbetri-stated  
or left floating. There are no predefined in-  
ternalstates, soleavingthesepinsopenwill  
cause the part to operate incorrectly.  
Thermal Protection  
Timeout  
The SP76ꢀ8 has built-in thermal protection.  
Aninternalp-n junctioniscomparedtothein-  
ternal temperature compensated reference.  
Whenthep-n junctionreachesatemperature  
specific voltage, it trips a comparator which  
shutsdownthedriverstageofthepartplacing  
thedeviceintosleepmodewhileDACcircuit  
remains active. The shutdown temperature  
is defined to be 160°C.  
A Time Duration Before Shutdown feature  
actsasafailsafetoprotecttheLEDfromlong  
ON times. The nominal timeout is defined  
as 4 seconds.  
Power-on-Reset  
This function is used to set DAC and Time  
Duration counters into their initial state after  
power up. No signal applied to the CTRL  
pin can be accepted during this time, even  
iftheinputvoltageisappliedsimultaneously  
to Vcc and ENABLE pins.  
Thecomparatorcircuithasbuilt-inhysteresis  
correspondingto25°C.Theoutputstagewill  
resume operation and start sinking the cur-  
rentthatwasdefinedpriortoshutdownwhen  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
7
BOARD LAYOUT AND GROUNDING  
To obtain the best performance from the  
SP76ꢀ8, a printed circuit board with ground  
plane is required. High quality, low series  
resistance ceramic ꢀµF bypass capacitors  
should be used at the Vcc pin (pin 3). These  
capacitors must be located as close to pins  
3 – 6 as possible. The traces connecting the  
pins and the bypassing capacitors must be  
kept short and should be made as wide as  
possible. Pins ꢀ – 2 are connected together  
internally but we recommend connecting the  
LED cathode to both pins to avoid additional  
power losses at high current. Pins 6, 7 and  
8 should be connected to the ground plane.  
BoardlayoutshouldpreventhighLEDground  
current from flowing through signal ground  
connected to pin 6. This pin is a separate  
ground for the reference and logic sections  
oftheSP76ꢀ8.Thequiescentcurrentforthe  
partowsintotheVCCpinandoutoftheGND  
pin. This current is proportional to the Iled  
current divided by approximately ꢀ500.  
TIMING DIAGRAM  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
8
PACKAGE: 8 PIN DFN  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
9
ORDERING INFORMATION  
Package Type  
Part Number  
Operating Temperature Range  
SP76ꢀ8ER-L...................................-40°C to +85°C ............................Lead Free 8 Pin DFN  
(2mm x 3mm)  
SP76ꢀ8ER-L/TR ...... ......................-40°C to +85°C ............................Lead Free 8Pin DFN  
(2mm x 3mm)  
/TR = Tape and Reel  
Pack quantity is 3,000 for DFN.  
Solved by  
Sipex Corporation  
Headquarters and  
Sales Office  
TM  
233 South Hillview Drive  
Milpitas, CA 95035  
TEL: (408) 934-7500  
FAX: (408) 935-7600  
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume  
any liability arising out of the application or use of any product or circuit described herein; neither does it convey  
any license under its patent rights nor the rights of others.  
Date: Dec 5-06 Rev E  
Constant Current LED Driver  
© 2006 Sipex Corporation  
ꢀ0  
Solved by  
TM  
Appendix and Web Link Information  
For further assistance:  
Email:  
Sipexsupport@sipex.com  
WWW Support page:  
Sipex Application Notes:  
Product Change Notices:  
http://www.sipex.com/content.aspx?p=support  
http://www.sipex.com/applicationNotes.aspx  
http://www.sipex.com/content.aspx?p=pcn  
Sipex Corporation  
Solved by  
Headquarters and  
Sales Office  
233 South Hillview Drive  
Milpitas, CA95035  
tel: (408) 934-7500  
faX: (408) 935-7600  
TM  
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the application or use of  
any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.  
The following sections contain information which is more  
changeable in nature and is therefore generated as appendices.  
1) Package Outline Drawings  
2) Ordering Information  
If Available:  
3) Frequently Asked Questions  
4) Evaluation Board Manuals  
5) Reliability Reports  
6) Product Characterization Reports  
7) Application Notes for this product  
8) Design Solutions for this product  
Datasheet Appendix & Web Link Information  
© 2007 Sipex Corporation  
Solved by  
APPLICATION NOTE ANP11  
TM  
Powering Flash LEDs with a Supercap  
INTRODUCTION  
New cellular phones have incorporated high resolution cameras, which require high brightness  
illumination of the ambient area in order to achieve high quality pictures. Traditional xenon-filled photo  
flash cannot be used in the very tight space available to photo cameras in cellular phones. Instead,  
design engineers use a white LED with high pulsed current. It occupies small PCB space when  
compared with a traditional photo flash, however, it also provides significantly lower light. Additionally,  
this high current can overload the phone battery during flash. A possible solution to this problem is to use  
two or three LEDs instead of one in order to improve the light output and use a super capacitor to avoid  
battery overload. An example of this solution is shown below in Figures 1 and 2. The circuit uses three  
SP7618 LED driver ICs with one photo flash LED connected to each driver and 0.5F super capacitor that  
acts as an energy storage element during the flash pulse.  
DESCRIPTION AND BOARD SCHEMATIC  
The SP7618 is a linear low-side constant-current driver designed to drive high power LEDs from an input  
voltage rail. The driver acts as a high current source, ensuring constant LED current for the full range of  
input voltage. The SP7618 allows implementing the lowest cost LED driver for a variety of applications.  
Internal circuitry maintains the preset constant current output for a wide voltage range at the LED input.  
The LED current can be adjusted up to 1033mA with an external clock applied to the CTRL pin. Dimming  
can be achieved by using the sequencing CTRL pin or feeding a PWM signal to the EN pin. The built-in  
thermal protection automatically stops LED current to prevent overheating. A timeout function serves as  
a fail safe, shutting down the output for currents greater than 266mA after 4 seconds of continuous  
operation. The part can be shut down by using the EN pin or holding the CTRL pin low for more than  
100µS.  
Figure 1. SP7618 Evaluation Board Schematic Diagram (charge pump and drivers)  
Nov29, 2006  
App Note: Powering Flash LEDs with a Supercap  
Page 1 of 7  
© 2006 Sipex Corporation  
The schematic in Figure 1 contains three SP7618 drivers (U3, U4, and U6), each of which has one  
Luxeon Flash LED as a load (D12, D13, and D15) with preset current of 1033mA at flash mode and  
33mA at torch mode. The charge pump SP6682 (U1) with capacitors (C2, C3, C6, and C10) provides  
current to charge super capacitor C1 up to 5.5V in flash mode. To avoid the battery overstress, the  
maximum for the charge pump’s input current is limited to 300mA both at torch and flash mode. In the  
flash mode, the super capacitor provides 3A pulse current during 200ms. In the torch mode, current  
consumption is limited by the charge pump and linear drivers and should not exceed 100mA. The charge  
pump is used in the current regulation mode when the super capacitor is discharged and in the voltage  
regulation mode if the super capacitor’s voltage exceeds 5.5V.  
Figure 2. SP7618 Evaluation Board Schematic Diagram (pulse generator)  
Figure 2 shows the implementation of the pulse generator. This circuit is used to program the SP7618  
drivers. It is designed specifically for evaluation purpose and is NOT required in a real system, as the  
programming is handled by a uP through its GPIO output. This pulse generator (U2, U5, and U7) is used  
to provide a pulse sequence to the driver’s CTRL and EN pins to set LED current and turn the driver  
on/off. The number of pulses that determines LED current may be set separately both at flash and torch  
modes by diodes U2 – U11 using binary code. Preset value is 1 pulse at torch and 31 pulses at flash  
mode; that is equal 33mA and 1033mA LED current respectively.  
In flash mode every push of the button S3 generates 31 positive pulses at the driver’s control pin and  
200ms later, one negative pulse at the enable pin to turn drivers off and reset internal counters. Because  
the super capacitor charge current is limited at 300mA, allow 3 – 5s to completely charge it after every  
flash.  
In torch mode every push of the button S3 generates only 1 pulse, turning on LEDs for an unlimited time.  
To turn LEDs off, turn power off (switch S1) or set the flash mode using the switch S2. If you continue to  
press S3, the LED current will increase gradually by 33mA for every pulse, up to three pulses. After three  
pulses, the LED current remains constant because the charge pump current is limited at 300mA. After 8  
pulses drivers, turn off with the typical time duration 4s.  
May31, 2006  
App Note: Powering Flash LEDs with a Supercap  
Page 2 of 7  
© 2006 Sipex Corporation  
Selecting the LED current  
LED current can be adjusted up to 1033mA with a series of pulses applied to the CTRL pin. Each pulse  
increases the output current at 33.33mA steps. The maximum number of the pulses is 31. The 32nd and  
following pulses are ignored. The number of pulses depend on diode position is shown in Table 1.  
Number  
of pulses  
1
Torch Mode  
Flash Mode  
D3 D5 D7 D9 D11 D2 D4 D6 D8 D10  
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
2
3
4
5
6
7
8
9
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
Table 1. Code table  
Note: “+” means this diode should be installed  
If the LED current is set higher than 100mA per LED in torch mode it will be limited by the charge pump.  
If the LED current is set higher than 266mA per LED (8 or more CTRL pulses), the device will go into  
shutdown after 4 seconds (typ).  
Powering Up the SP7618 Circuit  
The SP7618 Evaluation Board can be powered from a 4.5V power supply or from 3 alkaline cells, or from  
a single cell Li-Io battery. Connect the 4.5V source pin with a short lead directly to the “Vin” and -4.5V  
/GND pin to the “GND” posts.  
Torch Mode  
Set switch S2 in Torch Mode. Turn the power on using switch S1. Push the button S3. The device will  
generate continuous light. To turn the light off turn the power off using switch S1 or set Flash mode using  
switch S2 (in this case the device still running).  
Flash Mode  
May31, 2006  
App Note: Powering Flash LEDs with a Supercap  
Page 3 of 7  
© 2006 Sipex Corporation  
Set switch S2 in Flash Mode. Turn the power on using switch S1. Let 5 – 10s to charge the super  
capacitor. Push the button S3. The device will generate a 200ms light pulse. Allow 3 – 5s to charge the  
super capacitor before repeating the pulse. Turn the power off.  
Note:  
1. We recommend powering up the device at torch mode to avoid overstressing the battery if the super capacitor is  
completely discharged.  
2. In torch mode, light generation has unlimited time duration. If you continue to push S3 without resetting drivers, the  
LED current will increase gradually by 33mA at every pulse provided but three first pulses only. After that, the LED  
current remains stable because the charge pump current is limited at 300mA. After 8 pulses, drivers turn off with time  
duration 2 – 7s typical.  
.
Figure 3. SP7618 Input Current During Power-up in Torch Mode  
With Discharged Super Capacitor (CH1: 50mA/DIV)  
May31, 2006  
App Note: Powering Flash LEDs with a Supercap  
Page 4 of 7  
© 2006 Sipex Corporation  
Figure 4. SP7618 Input Current During Switching From Torch Mode to Flash Mode (CH1: 50mA/DIV)  
Figure 5. SP7618 Input Current During Flash Pulse and After Flash Pulse (CH1: 50mA/DIV)  
Figure 6. SP7618 Super Capacitor Discharge Current (green) during the flash pulse (black)  
May31, 2006  
App Note: Powering Flash LEDs with a Supercap  
Page 5 of 7  
© 2006 Sipex Corporation  
CH1: Flash Control Input; CH2: LED Current, 2A/DIV  
May31, 2006  
App Note: Powering Flash LEDs with a Supercap  
Page 6 of 7  
© 2006 Sipex Corporation  
EVALUATION BOARD LAYOUT  
Figure 7. SP7618 Evaluation Board Layout top and bottom side (not to scale)  
Table 2. SP7618EB List of Materials  
Item  
Quantity  
Reference  
Part  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
1
5
4
4
1
11  
3
5
7
1
1
1
1
1
5
1
1
1
3
2
C1  
GS2 06F Cap-XX  
2.2uF  
0.1uF  
C2,C3,C6,C10,C12  
C4,C5,C7,C15  
C8,C9,C11,C14  
D1  
D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D14  
D12,D13,D15  
R1,R2,R3,R4,R5  
R6,R8, R11,R12,R13, R16, R17  
1000pF  
MMBZ5232BW Diodes Inc.  
BAT42WS Diodes Inc.  
LXCL-PWF1 Lumileds  
100k  
10k  
402 ohms  
2 ohms  
47 ohms  
150k  
1M  
EG2209 E-Switch  
7914G-1-000E Switch Key  
SP6682  
CD74HC40103M  
SP7618  
R7  
R9  
R10  
R14  
R15  
S1,S2  
S3  
U1  
U2  
U3,U4,U6  
U5,U7  
74VHC00MTC Fairchild  
ORDERING INFORMATION  
Model  
Temperature Range  
Package Type  
SP7618EB.................................... -40°C to +85°C....................... SP7618 Evaluation Board  
SP7618ER/TR...............................-40°C to +85°C........................ 8-pin DFN (2 x 3 mm)  
/TR = Tape and Reel  
Pack quantity is 3000 for DFN.  
Available in lead free packaging. To order add "-L" suffix to part number.  
Example: SP7618ER/TR = standard; SP7618ER-L/TR = lead free  
May31, 2006  
App Note: Powering Flash LEDs with a Supercap  
Page 7 of 7  
© 2006 Sipex Corporation  
Solved by  
SP7618  
TM  
Evaluation Board Manual  
Very low dropout voltage, 100mV  
Accurate current regulation down to  
dropout voltage  
No external components  
Output current adjustable with  
33.33mA/steps  
Power-saving shutdown mode of  
12nA typical  
Fast turn-on (<50µS)  
Time Out function to protect the LED  
Thermal Shutdown Protection  
Space saving 2mm x 3mm 8 pin DFN  
package  
DESCRIPTION AND BOARD SCHEMATIC  
Figure 1. SP7618 Evaluation Board Schematic Diagram  
Dec 7-06  
SP7618 Evaluation Board Manual  
Page 1 of 6  
© 2006 Sipex Corporation  
The SP7618 Evaluation Board is designed to help the user evaluate the performance of the SP7618 for use as a  
single photo flash Luxeon LED Driver. The evaluation board is a completely assembled and tested surface mount  
board which provides easy probe access points to all SP7618 inputs and outputs so that the user can quickly  
connect and measure electrical characteristics and waveforms. The Evaluation Board schematic diagram is shown  
at Figure 1.  
The SP7618 is a linear low side constant current driver designed to drive high power LEDs from an input voltage  
rail. The driver acts as a high current source ensuring constant LED current for a range of input voltage. The  
SP7618 allows implementing the lowest cost LED driver for a variety of applications. Internal circuitry maintains the  
preset constant current output for a wide voltage range at the LED input.  
The LED current can be adjusted up to 1033mA with an external clock applied to the CTRL pin. The built-in thermal  
protection automatically stops LED current to prevent overheating. A timeout function serves as a fail safe, shutting  
down the output for currents greater than 266mA after 4 seconds of continuous operation if the enable input is not  
cycled. The part can be shutdown by using the EN pin or holding the CTRL pin low for more than 100µS.  
The evaluation board contains SP7618 driver (U2) with one Luxeon Flash LED as a load (D1) and pulse generator.  
The pulse generator (U1, U4, and U5) is used to provide a pulse sequence to the driver’s CTRL and EN pins to set  
LED current and turn the driver on/off. The number of pulses that determines LED current may be set by 5-bit dip-  
switch (U3) using binary code. The number of pulses depend on switch position is shown on Table 1.  
.
USING THE EVALUATION BOARD  
1) Selecting the LED current  
LED current can be adjusted up to 1033mA with a series of pulses applied to the CTRL pin. Each pulse increases  
the output current in steps of 33.33mA. The maximum number of the pulses is 31. The 32nd and following pulses  
are ignored. The number of pulses depends on the switch position as shown on Table 1, which is on the next page.  
Dec 7-06  
SP7618 Evaluation Board Manual  
Page 2 of 6  
© 2006 Sipex Corporation  
.
Number Position of DIP-Switches  
of pulses  
1
1
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
2
+
+
+
+
+
+
+
3
+
+
+
4
+
5
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
2
3
4
5
6
7
8
9
+
+
+
+
+
+
+
+
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
Table 1. Code Table  
Note:  
“+”- this switch is in ON position  
If all switches are in ON position the number of pulses is 256.  
2) Powering Up the SP7618 Circuit  
The SP7618 Evaluation Board can be powered from a 4.5V power supply or from 3 alkaline cells.  
Connect 4.5V source pin with short lead directly to the “Vin” and -4.5V/GND pin to the “GND” posts.  
Install shunt S1 to short pins 2-3 (The Evaluation board is delivered by default with shunt in this position. If shunt S1  
isn’t installed or short pins 1-2 the driver SP7618 is disabled).  
Push the button S2. Driver (U2) will provide to the LED current in respect to dip-switch (U3) position. If the output  
current is higher than 266mA (8 pulses), the driver will turn off after 4s to prevent LED damage. Every push on  
button S2 turns the driver off/on and sends the CTRL pin a new pulse sequence depending on the dip-switch  
position.  
Disconnect Evaluation board from power supply to turn it off.  
Dec 7-06  
SP7618 Evaluation Board Manual  
Page 3 of 6  
© 2006 Sipex Corporation  
1200  
1000  
800  
600  
400  
200  
0
0
5
10  
15  
20  
25  
30  
35  
Pulses #  
Measured Value  
Calculated Value  
Graph 1. LED Current vs. number of input pulses  
6
5
4
3
2
1
0
0
5
10  
15  
20  
25  
30  
35  
Pulses #  
Graph 2. LED Current Relative Error vs. number of input pulses  
1200  
1000  
800  
600  
400  
200  
0
0
0.5  
1
1.5  
Vled, V  
2
2.5  
3
3.5  
3 pulses  
7 pulses  
15 pulses  
31 pulses  
Graph 3. Load regulation at Vin = 5.5V  
1200  
1000  
800  
600  
400  
200  
0
0
100  
200  
300  
400  
500  
600  
700  
Vled, V  
25C  
85C  
Graph 4. Load regulation at 250C and 850C  
Dec 7-06  
SP7618 Evaluation Board Manual  
Page 4 of 6  
© 2006 Sipex Corporation  
EVALUATION BOARD LAYOUT  
Figure 2. SP7618 Evaluation Board Layout top and bottom side  
Count Reference Designator  
Value  
Description  
2
2
5
1
1
1
1
1
1
7
5
1
1
1
1
1
1
1
2
C1, C2  
C3  
C4, C5, C6, C7, C9  
C8  
D1  
D2  
P1  
P2  
P3  
R1, R2, R3, R4, R5, R13, R14  
R6, R8, R9, R10, R12  
R7  
R11  
S1  
S2  
U1  
0.1uF  
0603ZC104MAT AVX  
0.01uF  
1000pF  
4700pF  
06033C103MAT2A AVX  
06033C102MAT2A AVX  
06033C472MAT2A AVX  
LXCL-PWF1 Lumileds  
BAT42WS Diodes Inc  
GND  
EN  
Vin  
100k  
10k  
1M  
1001-0-15-01-30-02-04-0 Mill-Max  
1001-0-15-01-30-02-04-0 Mill-Max  
1001-0-15-01-30-02-04-0 Mill-Max  
CRCW0603104J Vishay  
CRCW0603102J Vishay  
CRCW0603105J Vishay  
CRCW060347RJ Vishay  
Header 42375-22-28-4033 Molex  
7914 G-002-000E Bourns  
CD74HC40103M  
47  
U2  
U3  
U4, U5  
SP7618 Sipex  
5-bit DIP Switch  
74VHC00MTC Fairchild  
Table 2. SP7618EB List of Materials  
Dec 7-06  
SP7618 Evaluation Board Manual  
Page 5 of 6  
© 2006 Sipex Corporation  
ORDERING INFORMATION  
Temperature Range  
Model  
Package Type  
SP7618EB................................................... -40°C to +85°C........................................ SP7618 Evaluation Board  
SP7618ER-L/TR...........................................-40°C to +85°C..............................Lead Free 8-pin DFN (2 x 3 mm)  
/TR = Tape and Reel  
Pack quantity is 3000 for DFN.  
For further assistance:  
Email:  
Sipexsupport@sipex.com  
WWW Support page:  
Live Technical Chat:  
Sipex Application Notes:  
http://www.sipex.com/content.aspx?p=support  
http://www.geolink-group.com/sipex/  
http://www.sipex.com/applicationNotes.aspx  
Sipex Corporation  
Headquarters and  
Sales Office  
Solved by  
233 South Hillview Drive  
Milpitas, CA95035  
tel: (408) 934-7500  
fax: (408) 935-7600  
TM  
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume  
any liability arising out of the application or use of any product or circuit described herein; neither does it convey  
any license under its patent rights nor the rights of others.  
Dec 7-06  
SP7618 Evaluation Board Manual  
Page 6 of 6  
© 2006 Sipex Corporation  
Reliability and Qualification Report  
SP7618/SP7619  
Prepared by: G. West  
Quality Manager  
Date: 12/04/06  
Reviewed by: Fred Claussen  
VP Quality & Reliability  
Date: 12/04/06  
SP7618/SP7619  
December 4, 2006  
Page 1 of 5  
Table Of Contents  
Title Page…………………………………………………………..………I  
Table Of Contents………………………………………………….………II  
Device Description…………………………………………..……….….…II  
Pin Out……………………………………………………………………..II  
Manufacturing Information……………………….……………………….II  
Reliability Test Summary.………………..……………….…………….…III  
Life Test Data……………………………………………………………...III  
FIT Data Calculations……………………………………………….……..IV  
MTBF Data Calculations……………………………………...…………...IV  
ESD Results ………………………………………………………………..V  
Latch-up Results …………………………………………………………...V  
Device Description:  
The SP7618/9 is a linear low side constant current driver designed to source two preset  
currrents of 200mA/500mA (SP7619), 200mA/700mA (SP7619A)*. The preset currents can  
be set by driving the CTRL pin high or low. Dimming or shutdown can be done by feeding  
a PWM signal to the EN pin. Fast EN turn-on and turn-off time allows for very fast PWM  
dimming frequencies, completely eliminating flicker. The driver acts as a current source  
ensuring constant LED current for a range of input voltage. The SP7619 is useful for  
implementing the lowest cost LED driver for a variety of applications. Internal circuitry  
maintains the preset constant current output for a wide voltage range at the LED input. The  
built-in thermal protection automatically stops LED current to prevent overheating. A timeout  
function serves as a fail safe, shutting down the output for currents greater than 266mA after  
4 seconds of continuous operation if the enable input is not cycled.  
Pin Out:  
Manufacturing Information:  
Products:  
Description:  
Mask Set(s):  
Lot Number:  
Package:  
SP7618/SP7619  
Constant Current LED Driver  
MS1473  
DA10028, DA10229  
8L DFN  
Mold Compound:  
Die Attach Material:  
Bond Diagram:  
Sumitomo G770HT  
Ablebond 8290  
501-4091  
SP7618/SP7619  
December 4, 2006  
Page 2 of 5  
Reliability Qualification Test Summary:  
Stress Level Device Mask Set Lot Number Burn-In Temp Sample Size No. Fail  
1000Hrs  
1000Hrs  
SP7619  
SP7619  
MS1473 DA10028  
MS1473 DA10229  
77  
77  
0
0
125 °C  
125 °C  
Life Test  
Life testing is conducted to determine if there are any fundamental reliability related  
failure mechanism(s) present in the device.  
These failure mechanisms can be divided roughly into four groups:  
1. Process or die related failures, such as oxide-related defects, metalization-related  
defects and diffusion-related defects.  
2. Assembly-related defects such as chip mount wire bond or package-related  
failures.  
3. Design related defects.  
4. Miscellaneous, undetermined or application-induced failures.  
Life Test Results  
As part of the Sipex design qualification program, the Engineering group had subjected  
154 units of SP7619 for a 1000 Hour reliability life test at 125° C.  
168 hour Life test  
154 units of the SP7619 parts were subjected to the life test profile and completed  
168hr the test without any part failures.  
500 hour Life test  
154 units of the SP7619 parts were reintroduced to the second phase of the test,  
where the parts again successfully completing the 500-hour life test without any  
failures.  
SP7618/SP7619  
December 4, 2006  
Page 3 of 5  
1000 hour Life test  
154 units of the SP7619 parts were reintroduced to the final phase of the test,  
where the parts again successfully completed 1000-hour life test without any shift  
on the process parameters.  
FIT Rate Calculations  
The FIT (failures in time) rate is the predicted number of failures per billion device-  
hours. This predicted value is based upon the:  
1. Life Test conditions (time and temperature, device quantity and number of failures)  
are summarized under HTOL test table.  
2. Activation Energy (Ea) of the potential failure modes.  
The weighted Activation Energy, Ea, of observed failure mechanisms of Sipex products  
has been determined to be 0.8 eV.  
Based on the above criteria, the FIT rates at 25°, 55° and 70°C operation at both 60% and  
90% confidence levels for the SP508 have been calculated and are listed below.  
FIT Failure Rates SP7619 Product  
Confidence Level  
+25°C  
3.1  
+55°C  
47.3  
+70°C  
156.0  
403.3  
60%  
90%  
7.9  
122.3  
1 FIT = 1 Failure per Billion Device-Hours  
MTBF Calculation for SP7619 Product  
Confidence Level  
+25°C  
3.27E+08  
1.26E+08  
+55°C  
2.11E+07  
8.17E+06  
+70°C  
6.41E+06  
2.48E+06  
60%  
90%  
SP7618/SP7619  
December 4, 2006  
Page 4 of 5  
ESD Testing  
HBM ESD Testing - 3 units from each of two lots were subjected to +2000V Human  
Body Model (HBM) ESD stress and 3 units from each of two lots were subjected to  
-2000V Human Body Model (HBM) ESD stress. Each pin was subjected to three pulses  
with respect to ground. All units passed testing after ESD stress.  
Latch-up Testing  
Latch-up Testing - 5 units from each of two lots were subjected to latch-up testing at  
+/-100mA and 85C. All units passed.  
SP7618/SP7619  
December 4, 2006  
Page 5 of 5  

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