SP7618ER/TR [EXAR]
LED Driver, 1-Segment, 2 X 3 MM, LEAD FREE, MO-229VCED-2, DFN-8;型号: | SP7618ER/TR |
厂家: | EXAR CORPORATION |
描述: | LED Driver, 1-Segment, 2 X 3 MM, LEAD FREE, MO-229VCED-2, DFN-8 驱动 接口集成电路 |
文件: | 总30页 (文件大小:768K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Solved by
SP7618
TM
Constant Current LED Driver
FEATURES
■
■
Very low dropout voltage (ꢀ00mV @ ꢀA)
Accurate current regulation down to dropout
voltage
No external components
Built-in current DAC
Output current adjustable with 33.3 mA/steps
Power-saving shutdown mode of ꢀµA
Fast turn-on (<50µs)
Timeout function to protect the LED
Thermal Shutdown protection
ꢀA current capability
8
7
6
5
LED
LED
1
2
3
4
GNDP
GNDP
GND
SP7618
■
■
■
■
■
■
■
■
■
V
CC
8 Pin DFN
EN
CTRL
APPLICATIONS
■
■
■
■
■
Next Generation Mobile Phones
PDA, DSC, MP3 Players
Handheld Computers
LCD Display Modules
Keyboard Backlight
RoHS compliant, Lead Free packaging:
Space saving 2mmx3mm 8pin DFN
GENERAL DESCRIPTION
The SP76ꢀ8 is a linear, low-side constant-current driver designed to drive high power LEDs
from an input voltage rail. The driver acts as a current source, ensuring constant LED current
for a range of input voltages. The SP76ꢀ8 allows implementing the lowest cost LED driver
for a variety of applications. Internal circuitry maintains the preset constant current output
for a wide voltage range at the LED input. The LED current can be adjusted up to ꢀ033mA
with an external clock applied to the CTRL pin. The built-in thermal protection automatically
stops LED current to prevent overheating. A timeout function serves as a failsafe, shutting
down the output for currents greater than 266mA after 4 seconds of continuous operation if
the enable input is not cycled. The part can be shut down by using the EN pin, or sent into
Sleep Mode holding the CTRL pin low for more than ꢀ00µS.
TYPICAL APPLICATION CIRCUIT
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
ꢀ
ABSOLUTE MAXIMUM RATINGS
Supply Voltage (Vcc) .………………………..6.0V
Input Voltage at any input .….-0.6V to Vcc +0.5V
8-pin DFN Package
These are stress ratings only and
functional operation of the device at
these ratings or any other above those
indicated in the operation sections of
the specifications below is not implied.
Exposure to absolute maximum rating
conditions for extended periods of time
may affect reliability.
0
Thermal Resistance................................ 59 C/W
0
0
*
Junction Temperature .......... -40 C to +ꢀ70 C
Storage Temperature ..………...-65°C to +ꢀ50°C
Soldering Temperature ...………………+240°C**
*) Internally limited
**) Duration ꢀ0s maximum
ELECTRICAL CHARACTERISTICS
Ambient temperature Ta = 25°C, 3.0V < Vcc < 5.5V, ꢀ.0V < VLED < 3.0V, ꢀ00mA < ILED <ꢀ033A. Bold denotes
specifications which apply over the full operating temperature range, -40°C to +85°C.
PARAMETER
MIN
2.5
TYP
MAX UNITS CONDITIONS
ꢀ
Vcc Voltage Operating Range
Quiescent Current
5.5
420
ꢀ
V
350
µA
Iled = 35mA
Shutdown Mode
Sleep Mode
EN = GND, CTRL = DC
EN = Vcc, CTRL = GND
EN = Vcc, CTRL = DC
Vled = ꢀ.0V, Vcc = 5.5V
Supply
Current
350
350
µA
nA
2
After Time Duration
3
LED
0 pulses on CTRL
ꢀ25
35
Output
Current
after
4
ꢀ pulse on CTRL
4
3 pulses on CTRL
ꢀ02
ꢀ033
mA
3ꢀ pulses on CTRL
5
LED Current Accuracy
-8
8
%
35mA < Iled < ꢀ033 mA
6
LED Current Line Regulation
0.ꢀ
ꢀ.5
0.5
%/V
3.0 < Vcc < 5.5V,Vled =ꢀV
ꢀ < Vled < 2.5V, Vcc =
5.5V
7
LED Current Load Regulation
6
%
LED Current Thermal Regulation
0.0ꢀ
50
%/°C
Iled = ꢀ00 mA
ꢀ00
ꢀ85
2ꢀ0
Iled = ꢀ00mA @ 25°C
Iled = 700mA @ 25°C
Iled = ꢀ033mA @ 25°C
8
VLED Dropout Voltage
90
mV
ꢀ00
Thermal Shutdown Die Tempera-
ture
ꢀ60
°C
Iled = 35mA
Thermal Shutdown Hysteresis
25
°C
µs
9
Setup Time after last count
50
CTRL input Data Rate
4
MHz
EN = LOW to HIGH,
CTRL = DC
EN = HIGH to LOW,
CTRL = DC
EN = HIGH, CTRL =
HIGH to LOW
Iled > 266 mA, EN =
HIGH, CTRL = HIGH
Driver in Shutdown Mode
Wake-up Time from Shutdown
50
30
µs
µs
µs
Turn-off Time into Shutdown
Turn-off Time into Sleep Mode
Time Duration before Sleep Mode
ꢀ25
450
2
4
7
s
LOW
HIGH
0.4
V
EN and CTRL pin
Logic Voltage
10
1.4
Vcc
20
2.5V ≤ Vcc ≤ 5.5V
ꢀꢀ
Power-on-Reset
ms
See notes on next page
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
2
Notes (Continued from previous page)
ꢀ. Vcc must be always higher than LED pin voltage (Vled)
2. After 4s at current higher than 266 mA
3. Power MOSFET leakage current
4. Three initial Iled current steps are higher than other 28
5. Iled Variations from specified Iled value
6. Iled Variations per volt Vcc change
7. Iled Variations at Vled change from ꢀ to 2.5V
8. 5% change of ILED compared with ILED value at Vled = ꢀV
9. Iled = ꢀ00 mA settles 50µs later after 3rd pulse
ꢀ0. Logic HIGH level should never exceed Vcc voltage
ꢀꢀ. Delay between applying Vcc voltage and operating condition
PIN ASSIGNMENTS
Pin
#
Pin
Name
Pin Function
ꢀ - 2
LED LED Current Sink. Connect LED cathode to this pin. Voltage at this pin
should be above ꢀ00 mV to maintain regulation.
3
4
Vcc
EN
Power Supply Input. Place ꢀµF decoupling capacitor next to this pin.
Enable/Shutdown pin used to enable/disable driver and reset DAC: Logic
High – enable, Logic Low – disable/reset.
5
CTRL DAC Serial Input pin is used to control LED current. Positive pulse edges
sequentially increase LED current with 33.33mA steps up to ꢀ033 mA (3ꢀ
steps). When this pin is held LOW for longer than ꢀ00µs the part enters
Sleep Mode.
6
GND Ground pin for control and bias blocks.
7 - 8 GNDP Ground pin. LED current flows through this pin to ground.
BLOCK DIAGRAM
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
3
APPLICATION INFORMATION
ꢀ200
ꢀ000
800
600
400
200
0
0
0.5
ꢀ
ꢀ.5
Vled, V
2
2.5
3
3.5
3 pulses
7 pulses
ꢀ5 pulses
3ꢀ pulses
Load regulation at Vcc = 5.5V @ 25°C
ꢀ200
ꢀ000
800
600
400
200
0
0
0.2
0.4
0.6
0.8
ꢀ
Vled, V
3 pulses
7 pulses
ꢀ5 pulses
3ꢀ pulses
Load regulation at Vcc = 5.5V @ 25°C
ꢀꢀ00
ꢀ050
ꢀ000
950
900
850
800
750
700
0
ꢀ00
200
300
25C
400
85C
500
600
700
Load regulation vs. temperature at Iled = ꢀA and Vcc = 5.5V
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
4
APPLICATION INFORMATION
ꢀ200
ꢀ000
800
600
400
200
0
0
5
ꢀ0
ꢀ5
20
25
30
35
Number of pulses
DAC linearity at Vled = 500mV
0.3
0.2
0.ꢀ
0
2.5
3
3.5
4
4.5
5
5.5
6
-0.ꢀ
-0.2
-0.3
-0.4
-0.5
Vcc, V
Line regulation at Vled = ꢀ00mA
Setup Time at Iled = ꢀ033A
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
5
THEORY OF OPERATION
Introduction
The SP76ꢀ8 is a linear low-side, constant-
current driver designed to drive high power
LEDs from an input voltage rail. The design
consists of a regulator reference voltage
source, DAC, voltage-to-current converter,
thermal shutdown, timeout shutdown, and
outputdriver.Theprecisionreferencevoltage
ensuresgoodperformanceovervoltageand
temperature. The built-in thermal protection
automatically stops LED current to prevent
overheating. A timeout function serves as
a failsafe, shutting down the output for cur-
rents greater than 266mA after 4 seconds
of continuous operation if the enable input
is not cycled.
If the pulse number exceeds 3ꢀ, all other
pulses are ignored and ꢀ033 mA current
is set.
The SP76ꢀ8 can be placed into Sleep Mode
by applying a logic LOW on the CTRLpin for
longerthanꢀ00µsafteranypulsesequence.
IntheSleepMode, thedriverisdisabledand
Iled current is zero, but blocks associated
with the DAC remain active, and Icc Sleep
Mode Current is always higher than Icc
current in Shutdown Mode. This function is
used to output the Iled current for a speci-
fied duration.
IftheIledcurrentexceeds266mA(8pulses)
the maximum Time Duration is 4s. After
that, the device is automatically sent into
Sleep Mode. This function is intended to
protect the LED if, for example, the device
was left on in a high current condition for a
long period of time.
Current Setting DAC
The LED output current is defined by a cur-
rentcontrolDAC.TheinputtotheDACisthe
CTRL pin. The DAC outputs a unit current
of 33.33mA with each applied pulse at the
CTRL pin. The DAC has 5 bits, so the total
numberofstepsthatcanbeachievedis25 or
32. The initial step of the DAC corresponds
tozero, sothemaximumcurrentoutputis3ꢀ
times the unit current. Any multiple of the
33.33mA output current can be achieved
from ꢀ to 3ꢀ sequentially.
AppylinganewpulsesequencetotheCTRL
pinatSleepModewillwakeupthedevicebut
increasetheIledcurrentat33.3mAmultiplied
bythenumberofpulses.Toreturnthedevice
to the previous or lower Iled current value,
use Shutdown (EN =HIGH to LOW/LOW to
HIGH) and apply a new pulse sequence to
the CTRL pin.
The DAC CTRL input is positive-edge trig-
gered and may be either at high or low logic
state when the part is powered up. The EN-
ABLE pin logic HIGH level may be applied
with Vcc voltage.
ThecurrentcontrolDACacceptsclockrates
up to 4MHz. The code for the DAC loads
whiletheoutputdrivertakes50µstorespond.
This implies that the LED output current will
reachitsfinalvalue50µsafterthefinalpulse
is applied to the CTRL pin.
The CTRL input allows an increase in LED
current only. If a lower Iled current value
is required, the device should be sent into
shutdown mode (EN =HIGH to LOW/LOW
to HIGH) and a new pulse sequence should
be applied to the CTRL pin.
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
6
THEORY OF OPERATION
Output Driver
theinternaltemperaturedropsby25°C. Ifthe
part remains in a high ambient temperature
environment or if a high power dissipation
condition exists, the output stage will cycle
on and off to maintain a preset internal
junction temperature to avoid catastrophic
damage. In that case,the LED will appear to
be blinking. Lower the LED voltage to avoid
excess power dissipation in the IC.
The SP76ꢀ8 features a low-side regulated
outputcurrentdriver. AlargeMOSFETdevice
is connected between the LED and GNDP
pins. The MOSFET drain is connected to
the LED pins and the MOSFET source is
connected to the GNDP pins. There are
two pins on each terminal of the MOSFET
inordertominimizepowerdissipationinside
thepackage.EventhoughtherearetwoLED
and GNDP pins, there is actually only one
output intended to drive one LED.
Shutdown
The light emitting diode connects from VCC
to the LED pins. The Iled current regulation
is guaranteed at dropout at the LED pins to
be less than ꢀ00mV. The output current is
regulated to within five percent of nominal
value even if the voltage between the LED
and GNDP pins varies over a wide range.
Thenominaloutputisguaranteedwithin±8%
of the defined current.
The SP76ꢀ8 has a low current shutdown
function. In shutdown mode, the part draws
less than 0.ꢀµAcurrent maximum. The part
can be placed into shutdown using the EN
pin.
ENABLEandCTRLpinscannotbetri-stated
or left floating. There are no predefined in-
ternalstates, soleavingthesepinsopenwill
cause the part to operate incorrectly.
Thermal Protection
Timeout
The SP76ꢀ8 has built-in thermal protection.
Aninternalp-n junctioniscomparedtothein-
ternal temperature compensated reference.
Whenthep-n junctionreachesatemperature
specific voltage, it trips a comparator which
shutsdownthedriverstageofthepartplacing
thedeviceintosleepmodewhileDACcircuit
remains active. The shutdown temperature
is defined to be 160°C.
A Time Duration Before Shutdown feature
actsasafailsafetoprotecttheLEDfromlong
ON times. The nominal timeout is defined
as 4 seconds.
Power-on-Reset
This function is used to set DAC and Time
Duration counters into their initial state after
power up. No signal applied to the CTRL
pin can be accepted during this time, even
iftheinputvoltageisappliedsimultaneously
to Vcc and ENABLE pins.
Thecomparatorcircuithasbuilt-inhysteresis
correspondingto25°C.Theoutputstagewill
resume operation and start sinking the cur-
rentthatwasdefinedpriortoshutdownwhen
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
7
BOARD LAYOUT AND GROUNDING
To obtain the best performance from the
SP76ꢀ8, a printed circuit board with ground
plane is required. High quality, low series
resistance ceramic ꢀµF bypass capacitors
should be used at the Vcc pin (pin 3). These
capacitors must be located as close to pins
3 – 6 as possible. The traces connecting the
pins and the bypassing capacitors must be
kept short and should be made as wide as
possible. Pins ꢀ – 2 are connected together
internally but we recommend connecting the
LED cathode to both pins to avoid additional
power losses at high current. Pins 6, 7 and
8 should be connected to the ground plane.
BoardlayoutshouldpreventhighLEDground
current from flowing through signal ground
connected to pin 6. This pin is a separate
ground for the reference and logic sections
oftheSP76ꢀ8.Thequiescentcurrentforthe
partflowsintotheVCCpinandoutoftheGND
pin. This current is proportional to the Iled
current divided by approximately ꢀ500.
TIMING DIAGRAM
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
8
PACKAGE: 8 PIN DFN
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
9
ORDERING INFORMATION
Package Type
Part Number
Operating Temperature Range
SP76ꢀ8ER-L...................................-40°C to +85°C ............................Lead Free 8 Pin DFN
(2mm x 3mm)
SP76ꢀ8ER-L/TR ...... ......................-40°C to +85°C ............................Lead Free 8Pin DFN
(2mm x 3mm)
/TR = Tape and Reel
Pack quantity is 3,000 for DFN.
Solved by
Sipex Corporation
Headquarters and
Sales Office
TM
233 South Hillview Drive
Milpitas, CA 95035
TEL: (408) 934-7500
FAX: (408) 935-7600
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume
any liability arising out of the application or use of any product or circuit described herein; neither does it convey
any license under its patent rights nor the rights of others.
Date: Dec 5-06 Rev E
Constant Current LED Driver
© 2006 Sipex Corporation
ꢀ0
Solved by
TM
Appendix and Web Link Information
For further assistance:
Email:
Sipexsupport@sipex.com
WWW Support page:
Sipex Application Notes:
Product Change Notices:
http://www.sipex.com/content.aspx?p=support
http://www.sipex.com/applicationNotes.aspx
http://www.sipex.com/content.aspx?p=pcn
Sipex Corporation
Solved by
Headquarters and
Sales Office
233 South Hillview Drive
Milpitas, CA95035
tel: (408) 934-7500
faX: (408) 935-7600
TM
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the application or use of
any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.
The following sections contain information which is more
changeable in nature and is therefore generated as appendices.
1) Package Outline Drawings
2) Ordering Information
If Available:
3) Frequently Asked Questions
4) Evaluation Board Manuals
5) Reliability Reports
6) Product Characterization Reports
7) Application Notes for this product
8) Design Solutions for this product
Datasheet Appendix & Web Link Information
© 2007 Sipex Corporation
Solved by
APPLICATION NOTE ANP11
TM
Powering Flash LEDs with a Supercap
INTRODUCTION
New cellular phones have incorporated high resolution cameras, which require high brightness
illumination of the ambient area in order to achieve high quality pictures. Traditional xenon-filled photo
flash cannot be used in the very tight space available to photo cameras in cellular phones. Instead,
design engineers use a white LED with high pulsed current. It occupies small PCB space when
compared with a traditional photo flash, however, it also provides significantly lower light. Additionally,
this high current can overload the phone battery during flash. A possible solution to this problem is to use
two or three LEDs instead of one in order to improve the light output and use a super capacitor to avoid
battery overload. An example of this solution is shown below in Figures 1 and 2. The circuit uses three
SP7618 LED driver ICs with one photo flash LED connected to each driver and 0.5F super capacitor that
acts as an energy storage element during the flash pulse.
DESCRIPTION AND BOARD SCHEMATIC
The SP7618 is a linear low-side constant-current driver designed to drive high power LEDs from an input
voltage rail. The driver acts as a high current source, ensuring constant LED current for the full range of
input voltage. The SP7618 allows implementing the lowest cost LED driver for a variety of applications.
Internal circuitry maintains the preset constant current output for a wide voltage range at the LED input.
The LED current can be adjusted up to 1033mA with an external clock applied to the CTRL pin. Dimming
can be achieved by using the sequencing CTRL pin or feeding a PWM signal to the EN pin. The built-in
thermal protection automatically stops LED current to prevent overheating. A timeout function serves as
a fail safe, shutting down the output for currents greater than 266mA after 4 seconds of continuous
operation. The part can be shut down by using the EN pin or holding the CTRL pin low for more than
100µS.
Figure 1. SP7618 Evaluation Board Schematic Diagram (charge pump and drivers)
Nov29, 2006
App Note: Powering Flash LEDs with a Supercap
Page 1 of 7
© 2006 Sipex Corporation
The schematic in Figure 1 contains three SP7618 drivers (U3, U4, and U6), each of which has one
Luxeon Flash LED as a load (D12, D13, and D15) with preset current of 1033mA at flash mode and
33mA at torch mode. The charge pump SP6682 (U1) with capacitors (C2, C3, C6, and C10) provides
current to charge super capacitor C1 up to 5.5V in flash mode. To avoid the battery overstress, the
maximum for the charge pump’s input current is limited to 300mA both at torch and flash mode. In the
flash mode, the super capacitor provides 3A pulse current during 200ms. In the torch mode, current
consumption is limited by the charge pump and linear drivers and should not exceed 100mA. The charge
pump is used in the current regulation mode when the super capacitor is discharged and in the voltage
regulation mode if the super capacitor’s voltage exceeds 5.5V.
Figure 2. SP7618 Evaluation Board Schematic Diagram (pulse generator)
Figure 2 shows the implementation of the pulse generator. This circuit is used to program the SP7618
drivers. It is designed specifically for evaluation purpose and is NOT required in a real system, as the
programming is handled by a uP through its GPIO output. This pulse generator (U2, U5, and U7) is used
to provide a pulse sequence to the driver’s CTRL and EN pins to set LED current and turn the driver
on/off. The number of pulses that determines LED current may be set separately both at flash and torch
modes by diodes U2 – U11 using binary code. Preset value is 1 pulse at torch and 31 pulses at flash
mode; that is equal 33mA and 1033mA LED current respectively.
In flash mode every push of the button S3 generates 31 positive pulses at the driver’s control pin and
200ms later, one negative pulse at the enable pin to turn drivers off and reset internal counters. Because
the super capacitor charge current is limited at 300mA, allow 3 – 5s to completely charge it after every
flash.
In torch mode every push of the button S3 generates only 1 pulse, turning on LEDs for an unlimited time.
To turn LEDs off, turn power off (switch S1) or set the flash mode using the switch S2. If you continue to
press S3, the LED current will increase gradually by 33mA for every pulse, up to three pulses. After three
pulses, the LED current remains constant because the charge pump current is limited at 300mA. After 8
pulses drivers, turn off with the typical time duration 4s.
May31, 2006
App Note: Powering Flash LEDs with a Supercap
Page 2 of 7
© 2006 Sipex Corporation
Selecting the LED current
LED current can be adjusted up to 1033mA with a series of pulses applied to the CTRL pin. Each pulse
increases the output current at 33.33mA steps. The maximum number of the pulses is 31. The 32nd and
following pulses are ignored. The number of pulses depend on diode position is shown in Table 1.
Number
of pulses
1
Torch Mode
Flash Mode
D3 D5 D7 D9 D11 D2 D4 D6 D8 D10
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
2
3
4
5
6
7
8
9
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
Table 1. Code table
Note: “+” means this diode should be installed
If the LED current is set higher than 100mA per LED in torch mode it will be limited by the charge pump.
If the LED current is set higher than 266mA per LED (8 or more CTRL pulses), the device will go into
shutdown after 4 seconds (typ).
Powering Up the SP7618 Circuit
The SP7618 Evaluation Board can be powered from a 4.5V power supply or from 3 alkaline cells, or from
a single cell Li-Io battery. Connect the 4.5V source pin with a short lead directly to the “Vin” and -4.5V
/GND pin to the “GND” posts.
Torch Mode
Set switch S2 in Torch Mode. Turn the power on using switch S1. Push the button S3. The device will
generate continuous light. To turn the light off turn the power off using switch S1 or set Flash mode using
switch S2 (in this case the device still running).
Flash Mode
May31, 2006
App Note: Powering Flash LEDs with a Supercap
Page 3 of 7
© 2006 Sipex Corporation
Set switch S2 in Flash Mode. Turn the power on using switch S1. Let 5 – 10s to charge the super
capacitor. Push the button S3. The device will generate a 200ms light pulse. Allow 3 – 5s to charge the
super capacitor before repeating the pulse. Turn the power off.
Note:
1. We recommend powering up the device at torch mode to avoid overstressing the battery if the super capacitor is
completely discharged.
2. In torch mode, light generation has unlimited time duration. If you continue to push S3 without resetting drivers, the
LED current will increase gradually by 33mA at every pulse provided but three first pulses only. After that, the LED
current remains stable because the charge pump current is limited at 300mA. After 8 pulses, drivers turn off with time
duration 2 – 7s typical.
.
Figure 3. SP7618 Input Current During Power-up in Torch Mode
With Discharged Super Capacitor (CH1: 50mA/DIV)
May31, 2006
App Note: Powering Flash LEDs with a Supercap
Page 4 of 7
© 2006 Sipex Corporation
Figure 4. SP7618 Input Current During Switching From Torch Mode to Flash Mode (CH1: 50mA/DIV)
Figure 5. SP7618 Input Current During Flash Pulse and After Flash Pulse (CH1: 50mA/DIV)
Figure 6. SP7618 Super Capacitor Discharge Current (green) during the flash pulse (black)
May31, 2006
App Note: Powering Flash LEDs with a Supercap
Page 5 of 7
© 2006 Sipex Corporation
CH1: Flash Control Input; CH2: LED Current, 2A/DIV
May31, 2006
App Note: Powering Flash LEDs with a Supercap
Page 6 of 7
© 2006 Sipex Corporation
EVALUATION BOARD LAYOUT
Figure 7. SP7618 Evaluation Board Layout top and bottom side (not to scale)
Table 2. SP7618EB List of Materials
Item
Quantity
Reference
Part
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
5
4
4
1
11
3
5
7
1
1
1
1
1
5
1
1
1
3
2
C1
GS2 06F Cap-XX
2.2uF
0.1uF
C2,C3,C6,C10,C12
C4,C5,C7,C15
C8,C9,C11,C14
D1
D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D14
D12,D13,D15
R1,R2,R3,R4,R5
R6,R8, R11,R12,R13, R16, R17
1000pF
MMBZ5232BW Diodes Inc.
BAT42WS Diodes Inc.
LXCL-PWF1 Lumileds
100k
10k
402 ohms
2 ohms
47 ohms
150k
1M
EG2209 E-Switch
7914G-1-000E Switch Key
SP6682
CD74HC40103M
SP7618
R7
R9
R10
R14
R15
S1,S2
S3
U1
U2
U3,U4,U6
U5,U7
74VHC00MTC Fairchild
ORDERING INFORMATION
Model
Temperature Range
Package Type
SP7618EB.................................... -40°C to +85°C....................... SP7618 Evaluation Board
SP7618ER/TR...............................-40°C to +85°C........................ 8-pin DFN (2 x 3 mm)
/TR = Tape and Reel
Pack quantity is 3000 for DFN.
Available in lead free packaging. To order add "-L" suffix to part number.
Example: SP7618ER/TR = standard; SP7618ER-L/TR = lead free
May31, 2006
App Note: Powering Flash LEDs with a Supercap
Page 7 of 7
© 2006 Sipex Corporation
Solved by
SP7618
TM
Evaluation Board Manual
•
•
Very low dropout voltage, 100mV
Accurate current regulation down to
dropout voltage
•
•
No external components
Output current adjustable with
33.33mA/steps
•
Power-saving shutdown mode of
12nA typical
•
•
•
•
Fast turn-on (<50µS)
Time Out function to protect the LED
Thermal Shutdown Protection
Space saving 2mm x 3mm 8 pin DFN
package
DESCRIPTION AND BOARD SCHEMATIC
Figure 1. SP7618 Evaluation Board Schematic Diagram
Dec 7-06
SP7618 Evaluation Board Manual
Page 1 of 6
© 2006 Sipex Corporation
The SP7618 Evaluation Board is designed to help the user evaluate the performance of the SP7618 for use as a
single photo flash Luxeon LED Driver. The evaluation board is a completely assembled and tested surface mount
board which provides easy probe access points to all SP7618 inputs and outputs so that the user can quickly
connect and measure electrical characteristics and waveforms. The Evaluation Board schematic diagram is shown
at Figure 1.
The SP7618 is a linear low side constant current driver designed to drive high power LEDs from an input voltage
rail. The driver acts as a high current source ensuring constant LED current for a range of input voltage. The
SP7618 allows implementing the lowest cost LED driver for a variety of applications. Internal circuitry maintains the
preset constant current output for a wide voltage range at the LED input.
The LED current can be adjusted up to 1033mA with an external clock applied to the CTRL pin. The built-in thermal
protection automatically stops LED current to prevent overheating. A timeout function serves as a fail safe, shutting
down the output for currents greater than 266mA after 4 seconds of continuous operation if the enable input is not
cycled. The part can be shutdown by using the EN pin or holding the CTRL pin low for more than 100µS.
The evaluation board contains SP7618 driver (U2) with one Luxeon Flash LED as a load (D1) and pulse generator.
The pulse generator (U1, U4, and U5) is used to provide a pulse sequence to the driver’s CTRL and EN pins to set
LED current and turn the driver on/off. The number of pulses that determines LED current may be set by 5-bit dip-
switch (U3) using binary code. The number of pulses depend on switch position is shown on Table 1.
.
USING THE EVALUATION BOARD
1) Selecting the LED current
LED current can be adjusted up to 1033mA with a series of pulses applied to the CTRL pin. Each pulse increases
the output current in steps of 33.33mA. The maximum number of the pulses is 31. The 32nd and following pulses
are ignored. The number of pulses depends on the switch position as shown on Table 1, which is on the next page.
Dec 7-06
SP7618 Evaluation Board Manual
Page 2 of 6
© 2006 Sipex Corporation
.
Number Position of DIP-Switches
of pulses
1
1
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
2
+
+
+
+
+
+
+
3
+
+
+
4
+
5
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
2
3
4
5
6
7
8
9
+
+
+
+
+
+
+
+
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
Table 1. Code Table
Note:
“+”- this switch is in ON position
If all switches are in ON position the number of pulses is 256.
2) Powering Up the SP7618 Circuit
The SP7618 Evaluation Board can be powered from a 4.5V power supply or from 3 alkaline cells.
Connect 4.5V source pin with short lead directly to the “Vin” and -4.5V/GND pin to the “GND” posts.
Install shunt S1 to short pins 2-3 (The Evaluation board is delivered by default with shunt in this position. If shunt S1
isn’t installed or short pins 1-2 the driver SP7618 is disabled).
Push the button S2. Driver (U2) will provide to the LED current in respect to dip-switch (U3) position. If the output
current is higher than 266mA (8 pulses), the driver will turn off after 4s to prevent LED damage. Every push on
button S2 turns the driver off/on and sends the CTRL pin a new pulse sequence depending on the dip-switch
position.
Disconnect Evaluation board from power supply to turn it off.
Dec 7-06
SP7618 Evaluation Board Manual
Page 3 of 6
© 2006 Sipex Corporation
1200
1000
800
600
400
200
0
0
5
10
15
20
25
30
35
Pulses #
Measured Value
Calculated Value
Graph 1. LED Current vs. number of input pulses
6
5
4
3
2
1
0
0
5
10
15
20
25
30
35
Pulses #
Graph 2. LED Current Relative Error vs. number of input pulses
1200
1000
800
600
400
200
0
0
0.5
1
1.5
Vled, V
2
2.5
3
3.5
3 pulses
7 pulses
15 pulses
31 pulses
Graph 3. Load regulation at Vin = 5.5V
1200
1000
800
600
400
200
0
0
100
200
300
400
500
600
700
Vled, V
25C
85C
Graph 4. Load regulation at 250C and 850C
Dec 7-06
SP7618 Evaluation Board Manual
Page 4 of 6
© 2006 Sipex Corporation
EVALUATION BOARD LAYOUT
Figure 2. SP7618 Evaluation Board Layout top and bottom side
Count Reference Designator
Value
Description
2
2
5
1
1
1
1
1
1
7
5
1
1
1
1
1
1
1
2
C1, C2
C3
C4, C5, C6, C7, C9
C8
D1
D2
P1
P2
P3
R1, R2, R3, R4, R5, R13, R14
R6, R8, R9, R10, R12
R7
R11
S1
S2
U1
0.1uF
0603ZC104MAT AVX
0.01uF
1000pF
4700pF
06033C103MAT2A AVX
06033C102MAT2A AVX
06033C472MAT2A AVX
LXCL-PWF1 Lumileds
BAT42WS Diodes Inc
GND
EN
Vin
100k
10k
1M
1001-0-15-01-30-02-04-0 Mill-Max
1001-0-15-01-30-02-04-0 Mill-Max
1001-0-15-01-30-02-04-0 Mill-Max
CRCW0603104J Vishay
CRCW0603102J Vishay
CRCW0603105J Vishay
CRCW060347RJ Vishay
Header 42375-22-28-4033 Molex
7914 G-002-000E Bourns
CD74HC40103M
47
U2
U3
U4, U5
SP7618 Sipex
5-bit DIP Switch
74VHC00MTC Fairchild
Table 2. SP7618EB List of Materials
Dec 7-06
SP7618 Evaluation Board Manual
Page 5 of 6
© 2006 Sipex Corporation
ORDERING INFORMATION
Temperature Range
Model
Package Type
SP7618EB................................................... -40°C to +85°C........................................ SP7618 Evaluation Board
SP7618ER-L/TR...........................................-40°C to +85°C..............................Lead Free 8-pin DFN (2 x 3 mm)
/TR = Tape and Reel
Pack quantity is 3000 for DFN.
For further assistance:
Email:
Sipexsupport@sipex.com
WWW Support page:
Live Technical Chat:
Sipex Application Notes:
http://www.sipex.com/content.aspx?p=support
http://www.geolink-group.com/sipex/
http://www.sipex.com/applicationNotes.aspx
Sipex Corporation
Headquarters and
Sales Office
Solved by
233 South Hillview Drive
Milpitas, CA95035
tel: (408) 934-7500
fax: (408) 935-7600
TM
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume
any liability arising out of the application or use of any product or circuit described herein; neither does it convey
any license under its patent rights nor the rights of others.
Dec 7-06
SP7618 Evaluation Board Manual
Page 6 of 6
© 2006 Sipex Corporation
Reliability and Qualification Report
SP7618/SP7619
Prepared by: G. West
Quality Manager
Date: 12/04/06
Reviewed by: Fred Claussen
VP Quality & Reliability
Date: 12/04/06
SP7618/SP7619
December 4, 2006
Page 1 of 5
Table Of Contents
Title Page…………………………………………………………..………I
Table Of Contents………………………………………………….………II
Device Description…………………………………………..……….….…II
Pin Out……………………………………………………………………..II
Manufacturing Information……………………….……………………….II
Reliability Test Summary.………………..……………….…………….…III
Life Test Data……………………………………………………………...III
FIT Data Calculations……………………………………………….……..IV
MTBF Data Calculations……………………………………...…………...IV
ESD Results ………………………………………………………………..V
Latch-up Results …………………………………………………………...V
Device Description:
The SP7618/9 is a linear low side constant current driver designed to source two preset
currrents of 200mA/500mA (SP7619), 200mA/700mA (SP7619A)*. The preset currents can
be set by driving the CTRL pin high or low. Dimming or shutdown can be done by feeding
a PWM signal to the EN pin. Fast EN turn-on and turn-off time allows for very fast PWM
dimming frequencies, completely eliminating flicker. The driver acts as a current source
ensuring constant LED current for a range of input voltage. The SP7619 is useful for
implementing the lowest cost LED driver for a variety of applications. Internal circuitry
maintains the preset constant current output for a wide voltage range at the LED input. The
built-in thermal protection automatically stops LED current to prevent overheating. A timeout
function serves as a fail safe, shutting down the output for currents greater than 266mA after
4 seconds of continuous operation if the enable input is not cycled.
Pin Out:
Manufacturing Information:
Products:
Description:
Mask Set(s):
Lot Number:
Package:
SP7618/SP7619
Constant Current LED Driver
MS1473
DA10028, DA10229
8L DFN
Mold Compound:
Die Attach Material:
Bond Diagram:
Sumitomo G770HT
Ablebond 8290
501-4091
SP7618/SP7619
December 4, 2006
Page 2 of 5
Reliability Qualification Test Summary:
Stress Level Device Mask Set Lot Number Burn-In Temp Sample Size No. Fail
1000Hrs
1000Hrs
SP7619
SP7619
MS1473 DA10028
MS1473 DA10229
77
77
0
0
125 °C
125 °C
Life Test
Life testing is conducted to determine if there are any fundamental reliability related
failure mechanism(s) present in the device.
These failure mechanisms can be divided roughly into four groups:
1. Process or die related failures, such as oxide-related defects, metalization-related
defects and diffusion-related defects.
2. Assembly-related defects such as chip mount wire bond or package-related
failures.
3. Design related defects.
4. Miscellaneous, undetermined or application-induced failures.
Life Test Results
As part of the Sipex design qualification program, the Engineering group had subjected
154 units of SP7619 for a 1000 Hour reliability life test at 125° C.
168 hour Life test
154 units of the SP7619 parts were subjected to the life test profile and completed
168hr the test without any part failures.
500 hour Life test
154 units of the SP7619 parts were reintroduced to the second phase of the test,
where the parts again successfully completing the 500-hour life test without any
failures.
SP7618/SP7619
December 4, 2006
Page 3 of 5
1000 hour Life test
154 units of the SP7619 parts were reintroduced to the final phase of the test,
where the parts again successfully completed 1000-hour life test without any shift
on the process parameters.
FIT Rate Calculations
The FIT (failures in time) rate is the predicted number of failures per billion device-
hours. This predicted value is based upon the:
1. Life Test conditions (time and temperature, device quantity and number of failures)
are summarized under HTOL test table.
2. Activation Energy (Ea) of the potential failure modes.
The weighted Activation Energy, Ea, of observed failure mechanisms of Sipex products
has been determined to be 0.8 eV.
Based on the above criteria, the FIT rates at 25°, 55° and 70°C operation at both 60% and
90% confidence levels for the SP508 have been calculated and are listed below.
FIT Failure Rates SP7619 Product
Confidence Level
+25°C
3.1
+55°C
47.3
+70°C
156.0
403.3
60%
90%
7.9
122.3
1 FIT = 1 Failure per Billion Device-Hours
MTBF Calculation for SP7619 Product
Confidence Level
+25°C
3.27E+08
1.26E+08
+55°C
2.11E+07
8.17E+06
+70°C
6.41E+06
2.48E+06
60%
90%
SP7618/SP7619
December 4, 2006
Page 4 of 5
ESD Testing
HBM ESD Testing - 3 units from each of two lots were subjected to +2000V Human
Body Model (HBM) ESD stress and 3 units from each of two lots were subjected to
-2000V Human Body Model (HBM) ESD stress. Each pin was subjected to three pulses
with respect to ground. All units passed testing after ESD stress.
Latch-up Testing
Latch-up Testing - 5 units from each of two lots were subjected to latch-up testing at
+/-100mA and 85C. All units passed.
SP7618/SP7619
December 4, 2006
Page 5 of 5
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