EM8931J [EXCELLIANCE]

Cost Effective PWM Forward Controller;
EM8931J
型号: EM8931J
厂家: Excelliance MOS    Excelliance MOS
描述:

Cost Effective PWM Forward Controller

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EM8931  
Cost Effective PWM Forward Controller  
General Description  
Features  
EM8931 is a high performance, low startup  
current, low cost, current mode PWM controller.  
The EM8931 integrates functions of Soft Start(SS),  
Under Voltage Lockout(UVLO), Leading Edge  
Ultra Low Start Up Current (6uA)  
Current Mode Control  
Soft Start Function  
Built-in Slope Compensation  
Internal Leading-edge Blanking  
UVLO  
Blanking(LEB),  
internal  
Over  
Temperature  
Protection(OTP), internal slope compensation. The  
EM8931 also features more protection like Over  
Load  
Protection(OLP)  
and  
Over  
Voltage  
Over Voltage Protection (OVP) on VDD pin  
Over Load Protection (OLP)  
Protection(OVP) to prevent circuit damage  
occurred under abnormal conditions.  
The EM8931 provides the users a superior  
AC/DC power application of high efficiency,  
excellent EMI performance, low external  
component counts and lower cost solution.  
Cycle-by-cycle Current Limit  
Feedback Open Protection  
Internal Over Temperature Protection (OTP)  
Constant Output Power Limit (Full AC Input  
Range)  
Excellent EMI performance  
Ordering Information  
Applications  
Part Number  
EM8931J  
Package  
Remark  
SOT-23-6  
Switching AC/DC Adaptor and charger  
Open-Frame SMPS  
EM8931S  
DIP-8  
Typical Application Circuit  
AC  
INPUT  
EMI  
Filter  
+
DC  
OUTPUT  
VDD  
RT  
GATE  
CS  
EM8931  
COMP  
GꢀD  
2012/4/13  
Rev.A.1  
1
EM8931  
Pin Configuration  
Pin Assignment  
Pin Number  
Pin Name  
Pin Function  
SOT236  
1
DIP8  
8
Ground.  
GND  
Voltage feedback pin, By connecting a photo-coupler to close the control loop and  
achieve the regulation.  
COMP  
2
7
Set the switching frequency by connecting a resistor to GND.  
Senses the primary current.  
RT  
CS  
3
4
5
6
--  
5
4
2
IC Power Supply Pin.  
VDD  
GATE  
NC  
Gate drive output to drive the external MOSFET.  
No Internal Connection.  
1
3 & 6  
Function Block Diagram  
VDD  
OVP  
OTP  
28V  
Shutdown  
Logic  
OLP  
15V / 9.8V  
UVLO  
Vbias  
RT  
COMP  
2R  
Oscillator  
Max duty 50%  
R
GATE  
S
Q
Soft  
CS  
LEB  
-
Driver  
R
Slope  
Comp  
+
PWM  
comparator  
-
Soft start  
OCP  
+
OCP  
comparator  
+
GꢀD  
2012/4/13  
Rev.A.1  
2
EM8931  
Absolute Maximum Ratings  
Supply Input Voltage, VDD ----------------------------------------------------------------------- 30V  
(Note1)  
Gate pin------------------------------------------------------------------------------------------------ 30V  
RT, COMP, CS Pin ----------------------------------------------------------------------------------- - 0.3V to 6.5V  
Power Dissipation, PD @ TA = 25  
SOT-23-6 ---------------------------------------------------------------------------------------------- 0.4W  
DIP-8 ---------------------------------------------------------------------------------------------------- 0.714W  
Package Thermal Resistance (Note2)  
SOT-23-6, --------------------------------------------------------------------------------------------- 250/W  
DIP-8, --------------------------------------------------------------------------------------------------- 140/W  
Junction Temperature ----------------------------------------------------------------------------- 150℃  
Lead Temperature (Soldering, 10 sec.) -------------------------------------------------------- 260℃  
Storage Temperature Range ------------------------------------------------------------------ - 65to 150℃  
ESD Susceptibility  
(Note3)  
HBM (Human Body Mode) ------------------------------------------------------------------------ 3KV  
MM (Machine Mode) -------------------------------------------------------------------------------- 300V  
Gate Output Current---------------------------------------------------------------------------------- 300mA  
Recommended Operating Conditions  
(Note4)  
Supply Input Voltage, VDD ----------------------------------------------------------------------- 11V to 26V  
Operating Frequency ------------------------------------------------------------------------------ 50k to 130kHz  
Junction Temperature Range--------------------------------------------------------------------- -40to 125℃  
Ambient Temperature Range-------------------------------------------------------------------- 0to 85℃  
Electrical Characteristics  
(VDD=15V, RRT=100K ohm, TA=25, unless otherwise specified)  
Parameter  
VDD Section  
Symbol  
Test Conditions  
Min  
Typ  
Max  
Units  
VDD OVP Protect voltage  
Start up current  
VOVP  
26.5  
28  
29.6  
V
ISTART1  
ISTART2  
VDD=7V  
VDD=15V  
-
-
1
6
2
uA  
uA  
12  
VDD On Threshold Voltage  
VTH-ON  
VTH-OFF  
13.5  
15  
16.5  
V
VDD Off Threshold Voltage  
Operating Supply Current 1  
Operating Supply Current 2  
8.8  
9.8  
2
10.8  
V
IDD-OP1 VDD=15V, VCOMP=0V,  
-
-
3
-
mA  
mA  
VDD=15V, VCOMP=3V,  
CGATE=1nF  
IDD-OP2  
2.5  
VDD=15V,  
IDD-OP3  
Operating Supply Current 3  
-
0.4  
-
mA  
Protection triggerred  
2012/4/13  
Rev.A.1  
3
EM8931  
Gate Section  
Rising Time  
TR  
TF  
CL = 1nF  
CL = 1nF  
-
-
150  
30  
200  
100  
nS  
nS  
Falling Time  
Current-Sense Section  
Maximum Internal Current  
Setpoint  
VCSLim  
TLEB  
TPD  
0.8  
0.85  
300  
100  
2
0.9  
V
Leading Edge Blanking Time  
Propagation Delay Time  
200  
400  
nS  
nS  
mS  
Soft-Start Period  
TSS  
Internal Oscillator  
Oscillation Frequency  
fOSC  
RRT=100K ohm  
67  
45  
72  
50  
77  
55  
3
KHz  
%
Maximum Duty  
Dmax  
VCOMP=3V, VCS=0V  
VDD=11V to 25V  
-20to 105(Note5)  
Frequency variation vs. VDD  
%
Frequency variation vs.  
Temperature  
3
%
COMP Section  
COMP short to GND current  
ICOMP  
VCOMP=0V  
0.25  
5.2  
0.55  
mA  
V
Open loop COMP voltage  
VCOMP COMP pin open  
Protection Section  
Open loop protection delay time Tdelay  
56  
4.8  
160  
mS  
V
Open loop protection COMP Trip  
voltage  
VOLP  
Internal Temperature Shutdown TSD  
Note 1. Stresses listed as the above “Absolute Maximum Ratings” may cause permanent damage to the device. These are for  
stress ratings. Functional operation of the device at these or any other conditions beyond those indicated in the  
operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended  
periods may remain possibility to affect device reliability.  
Note 2.  
θ
JA is measured in the natural convection at TA=25oC on a 4-layers high effective thermal conductivity test board with  
minimum copper area of JEDEC 51-7 thermal measurement standard. The case point of θJC is on the expose pad for  
PSOP-8 package.  
Note 3. Devices are ESD sensitive. Handling precaution is recommended.  
Note 4. The device is not guaranteed to function outside its operating conditions.  
Note 5. Guaranteed by design.  
2012/4/13  
Rev.A.1  
4
EM8931  
Typical Operating Characteristics  
Temperature()  
Temperature()  
Fig1. UVLO (on) vs. Temperature  
Fig2. UVLO (off) vs. Temperature  
Temperature()  
Temperature()  
Fig3. VCSLIM vs. Temperature.  
Fig4. Start Up Current vs. Temperature.  
Temperature()  
Temperature()  
Fig5. OVP vs. Temperature.  
Fig6. VOLP-Trip vs. Temperature.  
2012/4/13  
Rev.A.1  
5
EM8931  
Temperature()  
VDD (V)  
Fig7. Comp Open Voltage vs. Temperature.  
Fig8. Start Up Current vs. VDD  
2012/4/13  
Rev.A.1  
6
EM8931  
Functional Description  
UVLO  
An UVLO comparator is implemented in EM8931 to  
monitor the VDD pin voltage. As shown in Fig. 11, a  
hysteresis is built in to prevent the shutdown from  
the voltage drop during startup. The UVLO (on) and  
UVLO (off) are setting at 15V and 9.8V,  
respectively.  
Fig. 13  
Soft Start  
The EM8931 has an internal soft-start circuit that  
increases cycle-by-cycle current limit comparator  
inverting input voltage slowly after it starts. The  
typical soft-start time is 2mS. The pulse width to  
the power MOSFET is progressively increased to  
establish the correct working conditions for  
transformers, rectifier diodes and capacitors. The  
voltage on the output capacitors is progressively  
increased with the intention of smoothly  
establishing the required output voltage. It also  
helps prevent transformer saturation and reduces  
the stress on the secondary diode during startup.  
Fig. 11  
Switching Frequency  
To guarantee accurate frequency, EM8931 is  
trimmed to 5% tolerance. The internal oscillator  
also generates slope compensation, 50% maximum  
duty limit. Connect a resistor form RT pin to GND  
according to equation below to program the  
switching frequency:  
fsw (KHz)= 7200/RT(KΩ)  
Protection  
The EM8931 provides many protection functions  
that intend to protect system from being damaged.  
All the protection functions are listed as below:  
Leading Edge Blanking (LEB)  
Each time the power MOSFET turn on, the MOSFET  
COSS, secondary rectifier reverse recovery current  
and gate driver sourcing current comprise the  
current spike. To avoid premature termination of  
the switching pulse, a leading edge blanking time is  
built in. During the blanking time (300nS), the  
PWM comparator is off and cannot switch off the  
gate driver. It is recommended to adopt a smaller  
R-C filter (as show ad Fig.13) for high power  
application to avoid the total spike width over  
300nS leading edge blanking time.  
Cycle-by-cycle current limit  
The EM8931 has over-current protection  
thresholds (0.85V). It is for cycle-by-cycle  
current limit, which turns off MOSFET for the  
remainder of the switching cycle when the  
sensing voltage of MOSFET current reaches the  
threshold.  
Over-load / Open-loop Protection (OLP)  
When feedback loop is open, as shown in Fig. 14,  
no current flows through the opto-coupler  
transistor, the EM8931 pulls up the COMP pin  
2012/4/13  
Rev.A.1  
7
EM8931  
voltage to 5.2V.  
When the COMP pin voltage is above 4.8V  
longer than 56mS, OLP is triggered. This  
protection is also triggered when the SMPS  
output drops below the normal value longer  
than 56mS due to the overload condition.  
Fig. 15  
Internal Over-Temperature Protection (OTP)  
Internal 130/ 160hysteresis comparator  
will provide over temperature protection (OTP).  
OTP will not shutdown system. It stops the  
system from switching until the temperature is  
under 130. Meanwhile, if VDD is below the  
UVLO (off) threshold voltage, the system will  
hiccup.  
Fig. 14  
Over Voltage Protection (OVP) on VDD  
The VGS ratings of the HV power MOSFETs are  
often limited up to max 30V. To prevent the VGS  
from the fault condition, the EM8931 are  
implemented a Over-Voltage-Protection (OVP)  
on VDD. Whenever the VDD voltage is high than  
the OVP threshold voltage (28V), the output  
gate drive will be shutdown to shop the  
switching of the power MOSFET until the next  
UVLO (on).  
Pin open / short Protection  
There are several open / short protections were  
integrated in the EM8931 to prevent the power  
supply or adapter from being damage. Under  
the conditions list below, the gate output will  
turn off to protect the system.  
RT pin short to GND  
RT pin open  
The Over-Voltage-Protection on VDD function in  
EM8931 is an auto-restart type protection. If the  
OVP condition is not released, the VDD will  
tripped the OVP level again and re-shutdown  
the gate output. The VDD is working as a hiccup  
mode as shown in Fig. 15. On the other hand, if  
the OVP condition is removed, the VDD level will  
go back to normal level and the output will  
automatically return to the normal operation.  
CS pin open  
2012/4/13  
Rev.A.1  
8
EM8931  
Ordering & Marking Information  
Device Name: EM8931J for SOT-23-6  
F6: Device Code, F6 for EM8931J  
ABC: Date Code  
F6ABC  
Device Name: EM8931S for DIP-8  
Device : EM8931S  
EM  
8931  
ABCDEFG  
ABCDEFG: Date Code  
Outline Drawing  
SOT-23-6  
B
B1  
e
G
D
A
F
b
A1  
Dimension in mm  
Dimension  
A
A1  
B
B1  
b
C
D
e
F
G
Min.  
0.90 0.00  
1.15  
0.30 0.08  
0.30  
0.45  
Typ.  
2.80 1.60  
2.90 0.95  
Max.  
1.30 0.15  
0.50 0.22  
1.45 0.60  
2012/4/13  
Rev.A.1  
9
EM8931  
DIP-8  
E1  
EA  
B1  
e
B
D
Dimension in mm  
A
Dimension  
A1  
A2  
B
B1  
C
D
E
E1  
EA  
e
L
Min.  
0.381 3.17  
9.01  
6.22  
7.36  
8.5  
2.92  
Typ.  
1.524 0.457 0.254  
2.54  
Max.  
5.334  
3.429  
10.16 6.53  
7.87  
9.53  
3.81  
2012/4/13  
Rev.A.1  
10  

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