FAN1851AMX_NL [FAIRCHILD]

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FAN1851AMX_NL
型号: FAN1851AMX_NL
厂家: FAIRCHILD SEMICONDUCTOR    FAIRCHILD SEMICONDUCTOR
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断路器
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FAN1851A  
Ground Fault Interrupter  
Features  
Description  
• Improved performance over industry equivalents  
– Tight fault current range (Typ ±100µA)  
– Temperature compensated fault current characteristics  
– No external trimming required  
• Direct interface to SCR  
• Supply voltage derived from AC line—26V shunt  
• Adjustable sensitivity  
The FAN1851A is a controller for AC outlet ground fault  
interrupters. These devices detect hazardous grounding con-  
ditions (example: a pool of water or an electrical equipment  
connected to opposite phases of the AC line) in consumer  
and industrial environments. The output of the IC triggers an  
external SCR, which in turn opens a relay circuit breaker to  
prevent a harmful or lethal shock.  
• Grounded neutral fault detection  
• Meets UL943 standards  
• 450µA quiescent current  
• Ideal for 120V or 220V systems  
• Package options: 8L DIP and 8L SOIC  
Full advantage of the U.S. UL943 timing specification is  
taken to ensure maximum immunity to false triggering due  
to line noise. A special feature in the circuitry rapidly resets  
the integrating timing capacitor in the event that noise pulses  
introduce unwanted charging currents. Also, a flip-flop is  
included that ensures firing of even a slow circuit breaker  
relay on either of the two half-cycles of the line voltage  
when external full wave rectification is used.  
The application circuit can be configured to detect both  
normal faults (hot wire to ground) and grounded neutral  
faults.  
Block Diagram  
Timing  
Capacitor  
Sensitivity  
Set Resistor  
Sense Amplifier  
Output  
+V  
S
I
TH  
I
D3  
2
I
for I > 0  
F
TH  
3I for I = 0  
I =  
Q2  
D1  
TH  
F
SCR Trigger  
I
F
Latch  
Q3  
Q1  
Q5  
+V  
A1  
S
Q4  
D2  
I
F
10V  
Ground  
Inverting Input  
Non-Inverting Input  
REV. 2.0.1 6/17/05  
FAN1851A  
PRODUCT SPECIFICATION  
Pin Assignments  
SCR Trigger  
– Input  
1
2
3
4
8
7
6
5
+V  
S
C
R
T
+ Input  
SET  
Ground  
Amp Out  
Functional Description  
The voltage at the supply pin is clamped to +26V by the  
internal shunt regulator D3. This shunt regulator also  
generates an artificial ground voltage for the noninverting  
input of A1 (shown as a +10V source). A1, Q1, and Q2  
together act as a current mirror for fault current signals  
(which are derived from an external transformer). When a  
fault signal is present, the mirrored current charges the  
external timing capacitor until its voltage exceeds the latch  
trigger threshold (typically 17.5V). When this threshold is  
where I is the value of current set by the external R  
TH SET  
resistor. If fault signals are present at the input of A1 (which  
is held at virtual ground, +10V), one of the two current  
mirrors in the feedback path of A1 (Q4 and Q5) will become  
active, depending on which half-cycle the fault occurs.  
This action will raise the voltage at V , switching I to a  
S
1
value equal to I , and reducing the discharge rate of C to  
TH  
T
better allow fault currents to charge it.  
exceeded, the latch engages and Q3 turns off, allowing I to  
2
Notice that I discharges C during both half-cycles of the  
TH  
T
drive the SCR connected to the "SCR Trigger" pin.  
line, while I only charges C during the half-cycle in which  
F T  
I exits the "- Input" pin (since Q1 will only carry fault cur-  
F
Extra Circuitry in the feedback path of A1 works with the  
rent in one direction). Thus, during one half-cycle, I -I  
F TH  
switched current source I to remove any charge on C  
charges C , while during the other half-cycle I discharges  
TH  
1
T
T
induced by noise in the transformer. If no fault current is  
present, then I discharges C with a current equal to 3 I ,  
TH  
it.  
1
T
Definition of Terms  
Normal Fault:  
Grounded Neutral Fault:  
An unintentional electrical path, R , between the load termi-  
B
nal of the hot line and the ground, as shown by the dashed  
lines in Figure1.  
An unintentional electrical path between the load terminal of  
the neutral line and the ground, as shown by the dashed lines  
in Figure 2.  
Hot  
Hot  
Hot  
Hot  
Line  
R
R
GFI  
GFI  
R
LOAD  
LOAD  
B
Line  
Neutral  
Neutral  
Neutral  
Neutral  
R
IN  
R
R
G
G
Figure 1. Normal Fault  
Figure 2. Grounded Neutral Fault  
2
REV. 2.0.1 6/17/05  
PRODUCT SPECIFICATION  
FAN1851A  
Normal Fault Plus Grounded Neutral Fault:  
The combination of the normal fault and the grounded  
neutral fault, as shown by the dashed lines in Figure 3.  
Hot  
Hot  
R
GFI  
R
LOAD  
B
Line  
Neutral  
Neutral  
R
N
R
G
Figure 3. Normal Fault Plus Grounded Neutral Fault  
Absolute Maximum Ratings  
Parameter  
Conditions  
Min  
Max  
19  
Units  
mA  
mW  
°C  
Supply Current  
Power Dissipation  
570  
70  
Operating Temperature  
Lead Soldering Temperature, 60 seconds  
-40  
300  
°C  
Thermal Characteristics  
Parameter  
Conditions  
Min  
Max  
125  
468  
85  
Units  
°C  
Maximum Junction Temperature  
Maximum P  
T < 50°C  
mW  
°C/W  
D
A
Thermal Resistance, θ  
DIP  
SOIC  
JA  
150  
REV. 2.0.1 6/17/05  
3
FAN1851A  
PRODUCT SPECIFICATION  
DC Electrical Characteristics  
(T = +25°C, I  
A
= 5 mA)  
SHUNT  
Parameters  
Test Conditions  
Min  
Typ  
Max  
Units  
Power Supply Shunt Regulator  
Voltage  
Pin 8, Average Value  
22  
26  
30  
V
Latch Trigger Voltage  
Pin 7  
15  
6
17.5  
7
20  
8.2  
2.4  
240  
V
V
Sensitivity Set Voltage  
Output Drive Current  
Pin 8 to Pin 6  
Pin 1 With Fault  
Pin 1 Without Fault  
Pin 1 Without Fault  
0.5  
1
mA  
mV  
Ω
Output Saturation Voltage  
Output Saturation Resistance  
100  
100  
5
Output External Current Sinking  
Capability1  
Pin 1 Without Fault, V  
to 0.3V  
Held  
2
mA  
PIN1  
Noise Integration Sink Current  
Ratio  
Pin 7, Ratio of Discharge Currents  
Between No Fault and Fault  
Conditions  
2.0  
2.8  
3.6  
µA/µA  
Note:  
1. This external applied current is in addition to the internal “output drive current” source.  
AC Electrical Characteristics  
(T = +25°C, I  
A
= 5 mA)  
SHUNT  
Parameters  
Normal Fault Current Sensitivity2  
Conditions  
Min  
Typ  
5
Max  
Units  
mA  
See Figure 9  
4.75  
5.25  
Normal Fault Trip Time1  
500Ω Fault, see Figure 10  
500Ω Normal Fault,  
2Ω Neutral, see Figure 10 (Note 1)  
18  
18  
mS  
Normal Fault With Grounded  
Neutral Fault Trip Time1  
mS  
Notes:  
1. Average of ten trials.  
2. Required UL System sensitivity tolerance is 4mA to 6mA.  
4
REV. 2.0.1 6/17/05  
PRODUCT SPECIFICATION  
FAN1851A  
Typical Performance Characteristics (T = +25°C)  
A
100  
10  
1
1000  
100  
10  
Circuit of  
Figure 10  
7V  
(rms)* x (0.91)  
R
=
SET  
I
F
Sense Transformer 1000:1  
UL943  
Normal  
Fault  
0
0.01  
0.1  
1
10  
100K  
1M  
10M  
Trip Time (Seconds)  
R
SET  
(Ω)  
Figure 4. Average Trip Time vs. Fault Current  
Figure 5. Normal Fault Current Threshold vs. R  
SET  
1400  
1200  
1000  
10  
800  
600  
400  
200  
0
31V  
1
5 mA  
1
8
5 mA  
31V  
IL  
8
1 mA  
A
1
0.1  
1 mA  
VPIN1  
4
V
4
0.01  
0
5
10  
15  
20  
25  
30  
35  
0.1  
1
10  
100  
Output Voltage @ V  
(V)  
External Load Current (mA)  
Figure 7. Pin 1 Saturation Voltage vs.  
PIN1  
Figure 6. Output Drive Current vs. Output Voltage  
External Load Current, I  
L
REV. 2.0.1 6/17/05  
5
FAN1851A  
PRODUCT SPECIFICATION  
The correct value for R  
characteristic curve that plots equation (3). Note that this is  
an approximate calculation; the exact value of R depends  
on the specific sense transformer used and FAN1851A toler-  
ances. Inasmuch as UL943 specifies a sensitivity “window”  
can also be determined from the  
SET  
Application Information  
A typical ground fault interrupter circuit is shown in  
Figure 10. It is designed to operate on 120 VAC line voltage  
with 5mA normal fault sensitivity.  
SET  
of 4mA to 6mA, a provision should be made to adjust R  
with a potentiometer.  
SET  
A full-wave rectifier bridge and a 15kΩ/2W resistor are used  
to supply the DC power required by the IC. A 1 µF capacitor  
at the "+V " pin is used to filter the ripple of the supply volt-  
S
Independent of setting sensitivity, the desired integration  
time can be obtained through proper selection of the timing  
age and is also connected across the SCR to allow firing of  
the SCR on either half-cycle. When a fault causes the SCR to  
trigger, the circuit breaker is energized and line voltage is  
removed from the load.  
capacitor, C . Due to the large number of variables involved,  
T
proper selection of C is best done empirically. The follow-  
T
ing design example should only be used as a guideline.  
At this time no fault current flows and the C discharge cur-  
rent increases from I to 3I (see Block Diagram). This  
TH TH  
T
Assume the goal is to meet UL943 timing requirements.  
Also assume that worst case timing occurs during GFI  
start-up (S1 closure) with both a heavy normal fault and a  
2Ω grounded neutral fault present. This situation is shown in  
Figure 8.  
quickly resets both the timing capacitor and the output latch.  
The circuit breaker can be reset and the line voltage again  
supplied to the load, assuming the fault has been removed.  
A 1000:1 sense transformer is used to detect the normal  
fault. The fault current, which is basically the difference in  
current between the hot and neutral lines, is stepped down by  
1000 and fed into the input pin of the operational amplifier  
through a 10µF capacitor. The 0.0033µF capacitor between  
the "- Input" pin and the "+ Input" pin and the 200pF capaci-  
tor between "+ Input" and "Ground" pins are added to obtain  
better noise immunity. The normal fault sensitivity is deter-  
S1  
Hot  
Hot  
Line  
GFI  
Neutral  
Neutral  
R
0.4  
R
B
500  
N
mined by the timing capacitor discharging current, I . I  
TH TH  
can be calculated by:  
(0.8)I  
I
7V  
ITH = ------------ ÷ 2  
RSET  
(1)  
(2)  
R
500  
B
(0.2)I  
At the decision point, the average fault current just equals  
the threshold current, I  
Figure 8. Example  
.
TH  
UL943 specifies 25ms average trip time under these condi-  
tions. Calculation of C based upon charging currents due to  
T
normal fault only is as follows:  
IF(rms)  
ITH = ------------------- × 0 . 9 1  
2
Where I (rms) is the rms input fault current to the opera-  
F
tional amplifier and the factor of 2 is due to the fact that I  
charges the timing capacitor only during one half-cycle,  
1. Start with a 25ms specification. Subtract 3ms GFI  
turn-on time (15kΩ and 1µF). Subtract 8ms potential  
loss of one half-cycle due to fault current sense of  
half-cycles only.  
F
while I discharges the capacitor continuously. The factor  
TH  
0.91 converts the rms value to an average value. Combining  
equations (1) and (2) we have:  
2. Subtract 4ms time required to open a sluggish circuit  
breaker.  
7V  
RSET = ------------------------------------  
(3)  
3. This gives a total 10ms maximum integration time  
IF(rms) × 0.91  
that could be allowed.  
For example, to obtain 5mA(rms) sensitivity for the circuit  
in Figure 7 we have:  
4. To generate 8ms value of integration time that accom-  
modates component tolerances and other variables:  
7V  
5 mA × 0.91  
-----------------------------  
1000  
RSET = ----------------------------- = 1 . 5 M Ω  
(4)  
I × T  
CT = -----------  
(5)  
V
6
REV. 2.0.1 6/17/05  
PRODUCT SPECIFICATION  
FAN1851A  
In practice, the actual value of C will have to be modified  
T
where:  
to include the effects of the neutral loop upon the net charg-  
ing current. The effect of neutral loop induced currents is dif-  
ficult to quantify, but typically they sum with normal fault  
T = integration time  
V = threshold voltage  
I = average fault current into CT  
currents, thus allowing a larger value of C . For UL943  
T
requirements, 0.015µF has been found to be the best com-  
promise between timing and noise.  
120 VAC(rms)  
RN  
I = ------------------------------------  
-----------------------  
RG + RN  
RB  
For those GFI standards not requiring grounded neutral  
detection, a still larger value capacity can be used and better  
noise immunity obtained. The larger capacitor can be accom-  
heavy fault  
current generated  
portion of fault  
current shunted  
around GFI  
(swamps I  
)
TH  
modated because R and R are not present, allowing the  
N
G
full fault current, I, to enter the GFI.  
1 turn  
1000 turns  
1
⎝ ⎠  
2
⎛ ⎞  
× ------------------------  
×
--  
×
(0.91)  
(6)  
In Figure 10, grounded neutral detection is accomplished by  
feeding the neutral coil with 120Hz energy continuously and  
allowing some of the energy to couple into the sense trans-  
former during conditions of neutral fault.  
current  
division of  
input sense  
transformer  
CT  
rms to  
average  
conversion  
charging  
on half-  
cycles  
only  
Transformers may be obtained from Magnetic Metals, Inc.,  
(http://www.magmet.com).  
therefore:  
120  
500  
0.4  
1.6 + 0.4  
1
1000  
1
⎛ ⎞  
-------- × -------------------- × ----------- × -- × (0.91)  
⎝ ⎠  
2
C
= ----------------------------------------------------------------------------------------------------------------- × 0.008  
T
17.5  
C
= 0.01 µF  
(7)  
T
REV. 2.0.1 6/17/05  
7
FAN1851A  
PRODUCT SPECIFICATION  
Application Circuits  
FAN1851A  
100K  
0.047 μF  
7
1
2
3
-In  
Timing  
Cap  
SCR  
+In  
Trigger  
C
0.002  
T
6
4
800 Hz  
5
8
R
Op Amp  
Output  
SET  
I
SHUNT  
A
GND  
+V  
S
1K  
300 mV  
1.5M  
31V  
Figure 9. Normal Fault Sensitivity Test Circuit  
Sense  
Coil  
Gnd/Neutral  
Coil  
Hot  
Load  
Neutral  
MOV  
200:1  
Line  
1000:1  
High μ Coil  
Circuit  
Breaker  
0.01/400V  
1.0 μF Tant  
FAN1851A  
7
1
2
Timing  
Cap  
–In  
15K/2W  
0.0033  
+In  
SCR  
Trigger  
3
6
C
T
0.015  
200 pF  
R
Op Amp  
Output  
SET  
SCR  
5
8
4
GND  
+V  
S
0.01/400V  
0.01  
R
SET*  
10 μF  
Tant  
*Adjust R  
for desired sensitivity.  
SET  
Figure 10. 120 Hz Neutral Transformer Application  
8
REV. 2.0.1 6/17/05  
FAN1851A  
PRODUCT SPECIFICATION  
Mechanical Dimensions  
8-Lead Plastic DIP Package  
6.40 0.20  
0.252 0.008  
#1  
#4  
#8  
#5  
3.30 0.30  
0.130 0.012  
5.08  
0.200  
MAX  
7.62  
3.40 0.20  
0.134 0.008  
0.300  
0.33  
0.013  
MIN  
Dimensions in Millimeters  
9
REV. 2.0.1 6/17/05  
FAN1851A  
PRODUCT SPECIFICATION  
Mechanical Dimensions (continued)  
8-Lead Plastic SOIC Package  
Notes:  
Inches  
Millimeters  
Symbol  
Notes  
1. Dimensioning and tolerancing per ANSI Y14.5M-1982.  
Min.  
Max.  
Min.  
Max.  
2. "D" and "E" do not include mold flash. Mold flash or  
protrusions shall not exceed .010 inch (0.25mm).  
A
.053  
.004  
.013  
.008  
.189  
.150  
.069  
.010  
.020  
.010  
.197  
.158  
1.35  
0.10  
0.33  
0.20  
4.80  
3.81  
1.75  
0.25  
0.51  
0.25  
5.00  
4.01  
A1  
B
3. "L" is the length of terminal for soldering to a substrate.  
4. Terminal numbers are shown for reference only.  
5. "C" dimension does not include solder finish thickness.  
6. Symbol "N" is the maximum number of terminals.  
C
D
E
5
2
2
e
.050 BSC  
1.27 BSC  
H
h
.228  
.010  
.016  
.244  
.020  
.050  
5.79  
0.25  
0.40  
6.20  
0.50  
1.27  
L
3
6
N
α
8
8
0°  
8°  
0°  
8°  
ccc  
.004  
0.10  
8
5
E
H
1
4
h x 45°  
D
C
A1  
A
α
SEATING  
PLANE  
– C –  
L
e
LEAD COPLANARITY  
ccc C  
B
10  
REV. 2.0.1 6/17/05  
FAN1851A  
PRODUCT SPECIFICATION  
Ordering Information  
Part Number  
FAN1851AN  
FAN1851AMX  
Package  
Pb-Free Operating Temperature Range Packing Method  
8-lead Plastic DIP  
8-lead Plastic SOIC  
Yes  
Yes  
-40°C to +70°C  
-40°C to +70°C  
Rail  
Tape and Reel  
DISCLAIMER  
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO  
ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME  
ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN;  
NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.  
LIFE SUPPORT POLICY  
FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES  
OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR  
CORPORATION. As used herein:  
1. Life support devices or systems are devices or systems  
which, (a) are intended for surgical implant into the body,  
or (b) support or sustain life, and (c) whose failure to  
perform when properly used in accordance with  
instructions for use provided in the labeling, can be  
reasonably expected to result in a significant injury of the  
user.  
2. A critical component in any component of a life support  
device or system whose failure to perform can be  
reasonably expected to cause the failure of the life support  
device or system, or to affect its safety or effectiveness.  
www.fairchildsemi.com  
REV. 2.0.1 6/17/05  
© 2005 Fairchild Semiconductor Corporation  

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