FAN5099 [FAIRCHILD]
Wide Frequency Synchronous Buck PWM AND LDO Controller; 宽广的频率同步降压PWM和LDO控制器![FAN5099](http://pdffile.icpdf.com/pdf1/p00112/img/icpdf/FAN5099_608562_icpdf.jpg)
型号: | FAN5099 |
厂家: | ![]() |
描述: | Wide Frequency Synchronous Buck PWM AND LDO Controller |
文件: | 总24页 (文件大小:1018K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
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Decemeber 2006
FAN5099 Wide Frequency Synchronous Buck
PWM & LDO Controller
Features
Description
■ General Purpose PWM Regulator and LDO Controller
■ Input Voltage Range: 3V to 24V
■ Output Voltage Range: 0.8V to 15V
■ VCC
The FAN5099 combines a high-efficiency pulse-width
modulated (PWM) controller and an LDO (Low DropOut)
linear regulator controller. The PWM controller is
designed to operate over a wide frequency range (50kHz
to 600kHz) to accommodate a variety of applications.
Synchronous rectification provides high efficiency over a
wide range of load currents. Efficiency is further
enhanced by using the low-side MOSFET’s RDS(ON) to
sense current. In addition, the capability to operate at low
switching frequencies provides opportunities to boost
power supply efficiency by reducing switching losses and
gain cost savings using low-cost materials, such as pow-
dered iron cores, on the output inductor.
– 5V
– Shunt Regulator for 12V Operation
■ Support for Ceramic Cap on PWM Output
■ Programmable Current Limit for PWM Output
■ Wide Programmable Switching Frequency Range
(50kHz to 600kHz)
■ RDS(ON) Current Sensing
■ Internal Synchronous Boot Diode
■ Soft-Start for both PWM and LDO
■ Multi-Fault Protection with Optional Auto-restart
■ 16-Pin TSSOP Package
Both the linear and PWM regulator soft-start are con-
trolled by a single external capacitor, to limit in rush cur-
rent from the supply when the regulators are first
enabled. Current limit for PWM is also programmable.
Applications
■ High-Efficiency (80+) Computer Power Supplies
■ PC/Server Motherboard Peripherals
The FAN5099’s ability to handle wide input voltage
ranges makes this controller suitable for power solutions
in a wide range of applications involving conversion input
voltages from Silver box, battery, and adapters. The
PWM regulator employs a summing-current-mode con-
trol with external compensation to achieve fast load tran-
sient response and provide system design optimization.
– VCC_MCH (1.5V), VDDQ (1.5V) and
VTT_GTL (1.25V)
■ Power Supply for
– FPGA, DSP, Embedded Controllers, Graphic Card
Processor, and Communication Processors
■ High-Power DC-to-DC Converters
FAN5099 is offered in both industrial temperature grade
(-40°C to +85°C) as well as commercial temperature
grade (-10°C to +85°C).
Related Application Notes
■ AN-6020 FAN5099 Component Calculation and
Simulation Tools
■ AN-6005 Synchronous Buck MOSFET Loss
Calculations with Excel Model
Ordering Information
Part Number Operating Temp. Range Pb-Free
Package
Packing Method
Tape and Reel
Tape and Reel
Tape and Reel
Tape and Reel
Qty/Reel
2500
FAN5099MTCX
FAN5099EMTCX
FAN5099MX
-10°C to +85°C
-40°C to +85°C
-10°C to +85°C
-40°C to +85°C
Yes
Yes
Yes
Yes
16-Lead TSSOP
16-Lead TSSOP
16-Lead SOIC
16-Lead SOIC
2500
2500
FAN5099EMX
2500
Note: Contact Fairchild sales for availability of other package options.
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
Typical Application
Figure 1. Typical Application Diagram
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
2
Pin Assignment
Figure 2. Pin Assignment
Pin Description
Pin No. Pin Name
Pin Description
LDO Feedback. This node is regulated to VREF
1
2
FBLDO
R(T)
.
Oscillator Set Resistor. This pin provides oscillator switching frequency adjustment. By plac-
ing a resistor (RT) from this pin to GND, the nominal 50kHz switching frequency is increased.
3
4
ILIM
SS
Current Limit. A resistor from this pin to GND sets the current limit.
Soft-Start. A capacitor from this pin to GND programs the slew rate of the converter and the
LDO during initialization. It also sets the time by which the converter delays when restarting
after a fault occurs. SS has to reach 1.2V before fault shutdown feature is enabled. The LDO
is enabled when SS reaches 2.2V.
5
6
COMP
FB
COMP. The output of the error amplifier drives this pin.
Feedback. This pin is the inverting input of the internal error amplifier. Use this pin, in combi-
nation with the COMP pin, to compensate the feedback loop of the converter.
7
EN
Enable. Enables operation when pulled to logic high. Toggling EN resets the regulator after a
latched fault condition. This is a CMOS input whose state is indeterminate if left open and
needs to be properly biased at all times.
8
9
AGND
SW
Analog Ground. The signal ground for the IC. All internal control voltages are referred to this
pin. Tie this pin to the ground island/plane through the lowest impedance connection available.
Switching Node. Return for the high-side MOSFET driver and a current sense input. Connect
to source of high-side MOSFET and drain of low-side MOSFET.
10
HDRV
High-Side Gate Drive Output. Connect to the gate of the high-side power MOSFETs. This
pin is also monitored by the adaptive shoot-through protection circuitry to determine when the
high-side MOSFET is turned off.
11
12
13
BOOT
PGND
LDRV
Bootstrap Supply Input. Provides a boosted voltage to the high-side MOSFET driver.
Connect to bootstrap capacitor as shown in Figure 1.
Power Ground. The return for the low-side MOSFET driver. Connect to source of low-side
MOSFET.
Low-Side Gate Drive Output. Connect to the gate of the low-side power MOSFETs. This pin
is also monitored by the adaptive shoot-through protection circuitry to determine when the
lower MOSFET is turned off.
14
15
R(RAMP) Ramp Resistor. A resistor from this pin to VIN sets the ramp amplitude and provides voltage
feed-forward.
VCC
VCC. Provides bias power to the IC and the drive voltage for LDRV. Bypass with a ceramic
capacitor as close to this pin as possible. This pin has a shunt regulator which draws current
when the input voltage is above 5.6V.
16
GLDO
Gate Drive for the LDO. Turned off (low) until SS is greater than 2.2V.
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
3
Absolute Maximum Ratings
The “Absolute Maximum Ratings” are those values beyond which the safety of the device cannot be guaranteed. The
device should not be operated at these limits. The parametric values defined in the Electrical Characteristics tables
are not guaranteed at the absolute maximum ratings. The “Recommended Operating Conditions” table defines the
(1)
conditions for actual device operation.
Parameter
Min.
Max.
6.0
Unit
V
VCC to PGND
BOOT to PGND
SW to PGND
33.0
V
Continuous
-0.5
-3.0
33.0
V
Transient (t < 50ns, f < 500kHz)
33.0
V
HDRV (VBOOT – VSW
)
6.0
V
LDRV
-0.5
-0.3
6.0
V
All Other Pins
VCC + 0.3
150
V
Maximum Shunt Current for VCC
mA
kV
Electrostatic Discharge (ESD) Protection
Level(2)
HBM
CDM
3.5
1.8
Notes:
1. Stresses above those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. This
is a stress rating only; functional operation of the device at these or any conditions above those indicated in the
operational section of this specification is not implied. Exposure to absolute maximum rating conditions for extended
periods may affect device reliability. Absolute maximum ratings apply individually only, not in combination. Unless
otherwise specified, all other voltages are referenced to AGND.
2. Using Mil Std. 883E, method 3015.7 (Human Body Model) and EIA/JESD22C101-A (Charge Device Model).
Thermal Information
Symbols
TSTG
Parameter
Min.
Typ.
Max.
150
300
215
220
715
Unit
°C
Storage Temperature
-65
TL
Lead Soldering Temperature, 10 Seconds
Vapor Phase, 60 Seconds
°C
°C
Infrared, 15 Seconds
°C
PD
θJC
θJA
Power Dissipation, TA = 25°C
mW
°C/W
°C/W
Thermal Resistance – Junction-to-Case
Thermal Resistance – Junction-to-Ambient(3)
37
100
3. Junction-to-ambient thermal resistance, θJA, is a strong function of PCB material, board thickness, thickness and
number of copper planes, number of vias used, diameter of vias used, available copper surface, and attached heat
sink characteristics.
Recommended Operating Conditions
Symbols
Parameter
Supply Voltage
Conditions
VCC to GND
Commercial
Industrial
Min.
4.5
Typ.
Max.
5.5
Unit
V
VCC
5.0
-10
85
°C
TA
TJ
Ambient Temperature
Junction Temperature
-40
85
°C
125
°C
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
4
Electrical Characteristics
Unless otherwise noted, VCC = 5V, TA = 25°C, using the circuit in Figure 1. The ‘•’ denotes that the specifications apply
to the full ambient operating temperature range.(4,5)
Symbol
Parameter
Conditions
Min.
Typ.
Max. Unit
Supply Current
•
•
IVCC
VCC Current (Quiescent)
HDRV, LDRV Open
EN = 0V, VCC = 5.5V
2.6
3.2
200
10
3.8
400
15
mA
μA
IVCC(SD) VCC Current (Shutdown)
EN = 5V, VCC = 5.0V,
QFET = 20nC, FSW = 200kHz
mA
IVCC(OP) VCC Current (Operating)
VSHUNT VCC Voltage(6)
Sinking 1mA to 100mA at V Pin
5.4
5.9
V
CC
Under-Voltage Lockout (UVLO)
UVLO(H) Rising VCC UVLO Threshold
UVLO(L) Falling VCC UVLO Threshold
•
•
4.00
3.60
4.25
3.75
0.5
4.50
4.00
V
V
V
VCC UVLO Threshold
Hysteresis
Soft-Start
ISS
Current
10
2.2
1.2
μA
V
VLDOSTART LDO Start Threshold
VSSOK
PWM Protection Enable
Threshold
V
Oscillator
R(T) = 25.5KΩ ± 1%
R(T) = 199KΩ ± 1%
R(T) = Open
240
60
300
80
360
100
kHz
kHz
kHz
kHz
V
FOSC
Frequency
50
Operating Frequency Range
40
600
ΔVRAMP Ramp Amplitude
R(RAMP) = 330KΩ
0.4
(Peak-to-Peak)
Minimum On Time
Reference
f = 200kHz
200
ns
•
•
Reference Voltage
(Measured at FB Pin)
TA = 0°C to 70°C
790
788
800
800
160
810
812
mV
mV
mV
VREF
TA = -40°C to 85°C
Current Amplifier Reference
(at SW node)
Error Amplifier
DC Gain
80
25
8
dB
MHz
V/μS
V
GBWP
S/R
Gain-BW Product
Slew Rate
10pF across COMP to GND
No Load
•
Output Voltage Swing
FB Pin Source Current
0.5
4.0
IFB
Gate Drive
RHUP
μA
•
•
•
•
HDRV Pull-up Resistor
HDRV Pull-down Resistor
LDRV Pull-up Resistor
LDRV Pull-down Resistor
Sourcing
Sinking
1.8
1.8
1.8
1.2
3.0
3.0
3.0
2.0
Ω
Ω
Ω
Ω
RHDN
RLUP
Sourcing
Sinking
RLDN
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
5
Electrical Characteristics (Continued)
Unless otherwise noted, VCC = 5V, TA = 25°C, using the circuit in Figure 1. The ‘•’ denotes that the specifications apply
to the full ambient operating temperature range.(4, 5)
Symbol
Parameter
Conditions
Min.
Typ.
Max.
Unit
Protection/Disable
ILIM
ILIMIT Source Current
9
10
11
μA
mA
%
ISWPD SW Pull-down Current
SW = 1V, EN = 0V
As % of set point;
2μS noise filter
65
75
80
•
•
VUV
VOV
Under-Voltage Threshold
Over-Voltage Threshold
As % of set point;
2μS noise filter
110
115
120
%
Supply Current
TSD
Thermal Shutdown
160
°C
V
•
•
Enable Condition
Disable Condition
VCC = 5V
2.0
VEN
Enable Threshold Voltage
Enable Source Current
0.8
V
50
10
μA
μA
VCC = 5V and fault conditions
(overload, short-circuit,
Enable Sink Current
over-voltage, under-voltage)
Low Drop-Out (LDO)(7)
•
•
•
VLDOREF Reference Voltage
TA = 0°C to 70°C
TA = -40°C to 85°C
0A ≤ ILOAD ≤ 5A
775
770
1.17
800
800
1.20
825
830
1.23
0.3
mV
mV
V
(measured at FBLDO pin)
Regulation
VLDO_DO Drop-out Voltage
ILOAD ≤ 5A and RDS-ON < 50mΩ
VCC = 4.75V
V
•
•
4.5
V
External Gate Drive
VCC = 5.6V
5.3
V
Gate Drive Source Current
Gate Drive Sink Current
1.2
mA
μA
400
Notes:
4. All limits at operating temperature extremes are guaranteed by design, characterization, and statistical quality control.
5. AC specifications guaranteed by design/characterization (not production tested).
6. For a case when VCC is higher than the typical 5V VCC, voltage observed at VCC pin when the internal shunt regulator
is sinking current to keep voltage on VCC pin constant.
7. Test Conditions: VLDO_IN = 1.5V and VLDO_OUT = 1.2V.
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
6
Typical Performance Characteristics
VIN=12V, Vdd=5V, VOUT=1.5V, Vldo=1.2V, Iload=5A, Ildo=2A, Fosc = 300kHz, unless otherwise noted.
Ch1: HDRV; Ch2: LDRV. Dead times: 62ns, 32ns
Ch1: V
; Ch3: I , 5A/div
L
OUT
Figure 3. Dead Time Waveform
Figure 6. PWM Load Transient (0 to 15A)
Ch1: V
; Ch3: I
, 1A/div
OUT_LDO
LDO
Ch1: V
; Ch3: I , 2.5A/div
L
OUT
Figure 4. PWM Load Transient (0 to 5A)
Figure 7. LDO Load Transient (0 to 2A)
Ch1: V
; Ch3: I
, 2.5A/div
OUT_LDO
LDO
Ch1: V
; Ch3: I , 5A/div
L
OUT
Figure 5. PWM Load Transient (0 to 10A)
Figure 8. LDO Load Transient (0 to 5A)
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
7
Typical Performance Characteristics (Continued)
VIN=12V, Vdd=5V, VOUT=1.5V, Vldo=1.2V, Iload=5A, Ildo=2A, Fosc = 300kHz, unless otherwise noted.
Ch1: V
; Ch2: SS; Ch3: EN
Ch1: V
; Ch2:V
; Ch3: SS
OUT_LDO
OUT
OUT
Figure 9. PWM/LDO Power Up
Figure 12. Enable On (IPWM = 5A)
Ch1: V
; Ch2: V
; Ch3: SS
OUT_LDO
Ch1: V
; Ch2: SS; Ch3: EN
OUT
OUT
Figure 10. PWM/LDO Power Down
Figure 13. Enable Off (IPWM = 5A)
Ch1: EN; Ch2: SS; Ch3: V
; Ch4: I , 25A/div
L
OUT
Figure 11. Auto Restart
Figure 14. PWM Line Regulation
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
8
Typical Performance Characteristics (Continued)
VIN=12V, Vdd=5V, VOUT=1.5V, Vldo=1.2V, Iload=5A, Ildo=2A, Fosc = 300kHz, unless otherwise noted.
Figure 18. RT vs. Frequency
Figure 15. LDO Load Regulation
Figure 19. 1.5V PWM Efficiency
Figure 16. PWM Load Regulation
Figure 20. Efficiency Comparison at VIN=12V
Figure 17. LDO Load Regulation
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
9
Block Diagram
CBOOT
InternalVcc 5.6V Max.
BOOT
Vcc
Internal
Boot Diode
Shunt Reg
10μA
RILIM
ILIM
Current Limit
Comparator
VIN
PWM
COMP
FB
Error
Amplifier
PWM
Comparator
R Q
HDRV
S
Adaptive
GateDrive
Circuit
Vref
Vcc
LO
Vout
CO
10μA
OSC
SW
SS
Current
Sense
Amplifier
LDRV
VIN
Summing
Amplifier
RRAMP
Ramp
Generator
R(RAMP)
EN
PGND
Enable
Figure 21. Block Diagram
Selection (IC)
R
Detailed Operation Description
VCC
The selection of RVCC is dependent on:
FAN5099 combines a high-efficiency, fixed-frequency
PWM controller designed for single-phase synchronous
buck Point-Of-Load converters with an integrated LDO
controller to support GTL-type loads. This controller is
ideally suited to deliver low-voltage, high-current power
supplies needed in desktop computers, notebooks,
workstations, and servers. The controller comes with an
integrated boot diode which helps reduce component
cost and increase space savings. With this controller, the
input to the power supply can be varied from 3V to 24V
and the output voltage can be set to regulate at 0.8V to
15V on the switcher output. The LDO output can be con-
figured to regulate between 0.8V to 3V and the input to
the LDO can be from 1.5V to 5V, respectively. An internal
shunt regulator at the VCC pin facilitates the controller
operation from either a 5V or 12V power source.
■ Variation of the 12V supply
■ Sum of gate charges of top and bottom FETs (QFET
■ Switching frequency (FSW
)
)
■ Shunt regulator minimum current (1mA)
■ Quiescent Current of the IC (IQ)
Calculate RVCC based on the minimum input voltage for
the VCC
:
VINMIN – 5.6
RVCC = -----------------------------------------------------------------------------------------
(IQ + 1 • 10–3 + QFET • FSW • 1.2)
For a typical example, where:
VIN = 11.5V, IQ = 3mA, QFET = 30nC, FSW = 300kHz,
RVCC is calculated to be 398.65Ω.
MIN
V
Bias Supply
CC
FAN5099 can be configured to operate from 5V or 12V
for V . When 5V supply is used for V , no resistor is
PWM Section
CC
CC
required to be connected between the supply and the
The FAN5099’s PWM controller combines the conven-
tional voltage mode control and current sensing through
lower MOSFET RDS_ON to generate the PWM signals.
This method of current sensing is loss-less and cost
effective. For more accurate current sense requirements,
an optional external resistor can be connected with the
bottom MOSFET in series.
V
. When the 12V supply is used, a resistor R
is
CC
VCC
connected between the 12V supply and the V
as
CC,
shown in Figure 1. The internal shunt regulator at the V
CC
pin is capable of sinking 150mA of current to ensure the
controller’s internal V is maintained at 5.6V maximum.
CC
Choose a resistor such that:
■ It is rated to handle the power dissipation.
■ Current sunk within the controller is minimized to
prevent IC temperature rise.
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
10
tively changes the slope of the internal ramp, minimizing
the variation of the PWM modulator gain when input volt-
age varies. The RRAMP effect on the current limit is
explained in later sections. The RRAMP value can be
approximated using the following equation:
PWM Operation
Refer to Figure 21 for the PWM control mechanism. The
FAN5099 uses the summing mode method of control to
generate the PWM pulses. The amplified output of the
current-sense amplifier is summed with an internally
generated ramp and the combined signal is amplified
and compared with the output of the error amplifier to get
the pulse width to drive the high-side MOSFET. The
sensed current from the previous cycle is used to modu-
late the output of the summing block. The output of the
summing block is also compared against the voltage
threshold set by the RLIM resistor to limit the inductor cur-
rent on a cycle-by-cycle basis. The controller facilitates
external compensation for enhanced flexibility.
V
(IN, nom) – 1.8
RRAMP = -------------------------------------------KΩ
6.3×10–8 × FOSC
(EQ. 3)
where FOSC is in Hz. For example, for FOSC = 80kHz and
VIN = 12V, RRAMP = 2MΩ.
Gate Drive Section
The adaptive gate control logic translates the internal
PWM control signal into the MOSFET gate drive signals
and provides necessary amplification, level shifting, and
shoot-through protection. It also has functions that help
optimize the IC performance over a wide range of oper-
ating conditions. Since the MOSFET switching time can
vary dramatically from device to device and with the
input voltage, the gate control logic provides adaptive
dead time by monitoring the gate-to-source voltages of
both upper and lower MOSFETs. The lower MOSFET
drive is not turned on until the gate-to-source voltage of
the upper MOSFET has decreased to less than approxi-
mately 1V. Similarly, the upper MOSFET is not turned on
until the gate-to-source voltage of the lower MOSFET
has decreased to less than approximately 1V. This
allows a wide variety of upper and lower MOSFETs to be
used without a concern for simultaneous conduction, or
shoot-through.
Initialization
When the PWM is disabled, the SW node is connected
to GND through an internal 500Ω MOSFET to slowly dis-
charge the output. As long as the PWM controller is
enabled, this internal MOSFET remains OFF.
Soft-Start (PWM and LDO)
When VCC exceeds the UVLO threshold and EN is high,
the circuit releases SS and enables the PWM regulator.
The capacitor connected to the SS pin and GND is
charged by a 10µA internal current source, causing the
voltage on the capacitor to rise. When this voltage
exceeds 1.2V, all protection circuits are enabled. When
this voltage exceeds 2.2V, the LDO output is enabled.
The input to the error amplifier at the non-inverting pin is
clamped by the voltage on the SS pin until it crosses the
reference voltage.
A low impedance path between the driver pin and the
MOSFET gate is recommended for the adaptive dead-
time circuit to work properly. Any delay along this path
reduces the delay generated by the adaptive dead-time
circuit, thereby increasing the chances for shoot-through.
The time it takes the PWM output to reach regulation
(TRise) is calculated using the following equation:
TRISE = 8 × 10–2 × CSS (CSS is in μf)
(EQ. 1)
Protection
Oscillator Clock Frequency (PWM)
In the FAN5099, the converter is protected against over-
load, short-circuit, over-voltage, and under-voltage con-
ditions. All of these extreme conditions generate an
internal “fault latch” which shuts down the converter. For
all fault conditions, both the high-side and the low-side
drives are off, except in the case of OVP, where the low-
side MOSFET is turned on until the voltage on the FB pin
goes below 0.4V. The fault latch can be reset either by
toggling the EN pin or recycling VCC to the chip.
The clock frequency on the oscillator is set using an
external resistor, connected between R(T) pin and
ground. The frequency follows the graph, as shown in
Figure 18. The minimum clock frequency is 50kHz,
which is when R(T) pin is left open. Select the value of
R(T) as shown in the equation below. This equation is
valid for all FOSC > 50kHz:
4 × 107
R(t) = -----------------------------------------------------------------kΩ
6.25 × FOSC – 2.99 × 105
(EQ. 2)
Over-Current Limit (PWM)
where, FOSC is in Hz.
The PWM converter is protected against overloading
through a cycle-by-cycle current limit set by selecting
RILIM resistor. An internal 10µA current source sets the
threshold voltage for the output of the summing amplifier.
When the summing amplifier output exceeds this thresh-
old level, the current limit comparator trips and the PWM
starts skipping pulses. If the current limit tripping occurs
for 16 continuous clock cycles, a fault latch is set and the
For example, for FOSC = 80kHz, R(t) = 199kΩ.
R
Selection and Feedforward Operation
RAMP
The FAN5099 provides for input voltage feedforward
compensation through RRAMP. The value of RRAMP effec-
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
11
controller shuts down the converter. This shutdown fea-
ture is disabled during the start-up until the voltage on
the SS capacitor crosses 1.2V.
EN Pin
Pull to GND
VCC
PWM/Restart
OFF
No restart after fault
To achieve current limit, the FAN5099 monitors the
inductor current during the OFF time by monitoring and
holding the voltage across the lower MOSFET. The volt-
age across the lower MOSFET is sensed between the
PGND and the SW pins.
Cap to GND
Restart after
tDELAY (Sec.) = 0.85 x C
where C is in μF
The fault latch can also be reset by recycling the VCC to
the controller.
The output of the summing amplifier is a function of the
inductor current, RDS_ON of the bottom FET and the gain
of the current sense amplifier. With the RDS_ON method
of current sensing, the current limit can vary widely from
unit to unit. RDS_ON not only varies from unit to unit, but
also has a typical junction temperature coefficient of
about 0.4%/°C (consult the MOSFET datasheet for
actual values). The set point of the actual current limit
decreases in proportion to increase in MOSFET die tem-
perature. A factor of 1.6 in the current limit set point typi-
cally compensates for all MOSFET RDS_ON variations,
assuming the MOSFET's heat sinking keeps its operat-
ing die temperature below 125°C.
Under Voltage Protection (PWM)
The PWM converter output is monitored constantly for
under voltage at the FB pin. If the voltage on the FB pin
stays lower than 75% of internal VREF for 16 clock
cycles, the fault latch is set and the converter shuts
down. This shutdown feature is disabled during startup
until the voltage on the SS capacitor reaches 1.2V.
Over-Voltage Protection (PWM)
The PWM converter output voltage is monitored con-
stantly at the FB pin for over voltage. If the voltage on the
FB pin stays higher than 115% of internal VREF for two-
clock cycles, the controller turns OFF the upper MOS-
FET and turns ON the lower MOSFET. This crowbar
action stops when the voltage on the FB pin comes down
to 0.4V to prevent the output voltage from becoming neg-
ative. This over-voltage protection (OVP) feature is
active when the voltage on the EN pin becomes HIGH.
For more accurate current limit setting, use resistor
sensing. In a resistor sensing scheme, an appropriate
current sense resistor is connected between the source
terminal of the bottom MOSFET and PGND.
Set the current limit by choosing RILIM as follows:
K1 • IMAX • RDSON • 103
128 + -----------------------------------------------------------------
1.43
1.8
1 -------- • ---------------------------------------------------
Vout • 33.32 • 1011
Turning ON the low-side MOSFETs on an OVP condition
pulls down the output, resulting in a reverse current,
which starts to build up in the inductor. If the output over-
voltage is due to failure of the high-side MOSFET, this
crowbar action pulls down the input supply or blows its
fuse, protecting the system, which is very critical.
RILIM
=
( - )
+
(
)
Vin
FSW • RRAMP
(EQ. 4)
where:
RILIM is in KΩ.
IMAX is the maximum load current.
During soft-start, if the output overshoots beyond 115%
of VREF, the output voltage is brought down by the low-
side MOSFET until the voltage on the FB pin goes below
0.4V. The fault latch is NOT set until the voltage on the
SS pin reaches 1.2V. Once the fault latch is set, the con-
verter shuts down.
K1 is a constant to accommodate for the variation of
MOSFET RDS(ON) (typically 1.6).
With K1 = 1.6, IMAX = 20A, RDS(ON) = 7mΩ, VIN = 24V,
VOUT = 1.5V, FSW = 300 kHz, RRAMP = 400 KΩ, RILIM
calculates to be 323.17KΩ.
ILIM
115% Vref
UV
Fault
Latch
S
R
OV
Q
VSS>1.2V
Auto Restart (PWM)
Delay
2 Clks
EN
FB
The FAN5099 supports two modes of response when the
internal fault latch is set. The user can configure it to
keep the power supply latched in the OFF state OR in
S
Q
LS Drive
R
0.4V
the auto restart mode. When the EN pin is tied to VCC
,
Figure 22. Over-Voltage Protection
Thermal Fault Protection
the power supply is latched OFF. When the EN pin is ter-
minated with a 100nF to GND, the power supply is in
auto restart mode. The table below describes the rela-
tionship between PWM restart and setting on EN pin. Do
not leave the EN pin open without any capacitor.
The FAN5099 features thermal protection where the IC
temperature is monitored. When the IC junction temper-
ature exceeds +160°C, the controller shuts down and
when the junction temperature gets down to +125°C, the
converter restarts.
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
12
LDO Section
The LDO controller is designed to provide ultra low volt-
ages, as low as 0.8V for GTL-type loads. The regulating
loop employs a very fast response feedback loop and
small capacitors can be used to keep track of the chang-
ing output voltage during transients. For stable opera-
tion, the minimum capacitance on the output needs to be
100µF and the typical ESR needs to be around 100mΩ.
operate at the boundary of continuous and discontinuous
conduction modes.
Setting the Output Voltage (PWM)
The internal reference for the PWM controller is at 0.8V.
The output voltage of the PWM regulator can be set in
the range of 0.8V to 90% of its power input by an exter-
nal resistor divider. The output is divided down by an
external voltage divider to the FB pin (for example, R1
and RBIAS as in Figure 25). The output voltage is given
by the following equation:
The maximum voltage at the gate drive for the MOSFET
can reach close to 0.5V below the VCC of the controller.
For example, for a 1.2V output, the minimum enhance-
ment voltage required with 4.75V on VCC is 3.05V
(4.75V-0.5V-1.2V = 3.05V). The dropout voltage for the
LDO is dependent on the load current and the MOSFET
chosen. It is recommended to use low enhancement
voltage MOSFETs for the LDO. In an application where
LDO is not needed, pull up the FBLDO pin (Pin 1) higher
than 1V to disable the LDO.
R1
RBIAS
⎛
⎞
⎠
VOUT = 0.8V × 1 + ---------------
⎝
(EQ. 5)
To minimize noise pickup on this node, keep the resistor
to GND (RBIAS) below 10KΩ.
Inductor Selection (PWM)
The soft-start on the LDO output (ramp) is controlled by
the capacitor on the SS pin to GND. The LDO output is
enabled only when the voltage on the SS pin reaches
2.2V. Refer to Figure 9 for startup waveform.
When the ripple current, switching frequency of the con-
verter, and the input-output voltages are established,
select the inductor using the following equation:
2
VOUT
⎛
⎝
⎞
⎠
V
OUT – --------------
VIN
Design Section
LMIN = -------------------------------------------
IRipple × FSW
(EQ. 6)
General Design Guidelines
where IRipple is the ripple current.
Establishing the input voltage range and the maximum
current loading on the converter before choosing the
switching frequency and the inductor ripple current is
highly recommended. There are design tradeoffs choos-
ing optimum switching frequency and ripple current.
This number typically varies between 20% to 50% of the
maximum steady-state load on the converter.
When selecting an inductor from the vendors, select the
inductance value which is close to the value calculated at
the rated current (including half the ripple current).
The input voltage range should accommodate the worst-
case input voltage with which the converter may ever
operate. This voltage needs to account for the cable drop
encountered from the source to the converter. Typically,
the converter efficiency tends to be higher at lower input
voltage conditions.
Input Capacitor Selection (PWM)
The input capacitors must have an adequate RMS cur-
rent rating to withstand the temperature rise caused by
the internal power dissipation. The combined RMS cur-
rent rating for the input capacitor should be greater than
the value calculated using the following equation:
When selecting maximum loading conditions, consider
the transient and steady-state (continuous) loading sep-
arately. The transient loading affects the selection of the
inductor and the output capacitors. Steady-state loading
affects the selection of MOSFETs, input capacitors, and
other critical heat-generating components.
2
VOUT VOUT
⎛
⎜
⎝
⎞
⎟
⎠
⎛
⎞
⎠
IINPUT(RMS) = ILOAD(MAX)
×
-------------- – --------------
⎝
VIN
VIN
(EQ. 7)
Common capacitor types used for such application
include aluminum, ceramic, POS CAP, and OSCON.
The selection of switching frequency is challenging.
While higher switching frequency results in smaller com-
ponents, it also results in lower efficiency. Ideal selection
of switching frequency takes into account the maximum
operating voltage. The MOSFET switching losses are
directly proportional to FSW and the square function of
the input voltage.
Output Capacitor Selection (PWM)
The output capacitors chosen must have low enough
ESR to meet the output ripple and load transient require-
ments. The ESR of the output capacitor should be lower
than both of the values calculated below to satisfy both
the transient loading and steady-state ripple conditions
as given by the following equation:
When selecting the inductor, consider the minimum and
maximum load conditions. Lower inductor values pro-
duce better transient response, but result in higher ripple
and lower efficiency due to high RMS currents. Optimum
minimum inductance value enables the converter to
VSTEP
ESR ≤ ---------------------------------- and ESR ≤ ------------------
ΔILOAD(MAX) IRipple
VRipple
(EQ. 8)
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
13
In the case of aluminum and polymer-based capacitors,
the output capacitance is typically higher than normally
required to meet these requirements. While selecting the
ceramic capacitors for the output; although lower ESR
can be achieved easily, higher capacitance values are
required to meet the VOUT(MIN) restrictions during a load
transient. From the stability point of view, the zero
caused by the ESR of the output capacitor plays an
important role in the stability of the converter.
Output Capacitor Selection (LDO)
Figure 24. Drive Equivalent Circuit
For stable operation, the minimum capacitance of 100µF
with ESR around 100mΩ is recommended. For other val-
ues, contact the factory.
The upper graph in Figure 23 represents Drain-to-
Source Voltage (VDS) and Drain Current (ID) waveforms.
The lower graph details Gate-to-Source Voltage (VGS
versus time with a constant current charging the gate.
The x-axis is representative of Gate Charge (QG). CISS
)
Power MOSFET Selection (PWM)
=
The FAN5099 is capable of driving N-Channel MOSFETs
as circuit switch elements. For better performance, MOS-
CGD + CGS and controls t1, t2, and t4 timing. CGD
receives current from the gate driver during t3 (as VDS is
falling). Obtain the gate charge (QG) parameters shown
on the lower graph from the MOSFET datasheets.
FET selection should address these key parameters
:
■
The maximum Drain-to-Source Voltage (VDS) should be
at least 25% higher than the worst-case input voltage.
Assuming switching losses are about the same for both
the rising edge and falling edge, Q1's switching losses
occur during the shaded time when the MOSFET has
voltage across it and current through it.
■
■
The MOSFETs should have low QG, QGD and QGS
,
.
The RDS_ON of the MOSFETs should be as low as possible.
In typical applications for a buck converter, the duty
cycles are lower than 20%. To optimize the selection of
MOSFETs for both the high-side and low-side, follow dif-
ferent selection criteria. Select the high-side MOSFET to
minimize the switching losses and the low-side MOSFET
to minimize the conduction losses due to the channel
and the body diode losses. Note that the gate drive
losses also affect the temperature rise on the controller.
Losses are given by Equations 9-11:
PUPPER = PSW + PCOND
(EQ. 9)
VDS × IL
(EQ. 10)
⎛
⎞
PSW
=
--------------------- × 2 × ts FSW
⎝
⎠
2
VOUT
(EQ. 11)
⎛
⎝
⎞
PCOND
=
-------------- × IO2 UT × RDS(ON)
⎠
VIN
For loss calculation, refer to Fairchild's Application Note
AN-6005 and the associated spreadsheet.
where PUPPER is the upper MOSFET's total losses and
PSW and PCOND are the switching and conduction losses
for a given MOSFET RDS(ON) is at the maximum junction
temperature (TJ) and tS is the switching period (rise or
fall time) and equals t2+t3, as shown in Figure 23.
High-Side Losses
To understand losses in the MOSFET, follow the MOS-
FET switching interval shown in Figure 23. The MOSFET
gate drive equivalent circuit is shown in Figure 24
.
The driver's impedance and CISS determine t2 while t3's
period is controlled by the driver's impedance and QGD
.
Since most of tS occurs when VGS = VSP, assume a con-
stant current for the driver to simplify the calculation of tS
with the following equation:
QG(SW)
IDriver
Q
ts = ------------------- ≈ ------------------G----(--S----W-----)-------------
(EQ. 12)
VCC – VSP
----------------------------------------
Driver + RGate
⎛
⎝
⎞
⎠
R
Most MOSFET vendors specify QGD and QGS. QG(SW)
can be determined as:
QG(SW) = QGD + QGS – QTH where QTH is the gate
charge required to reach the MOSFET threshold (VTH).
Note that for the high-side MOSFET, VDS equals VIN,
which can be as high as 20V in a typical portable appli-
cation. Include the power delivered to the MOSFET's
(PGATE) in calculating the power dissipation required for
the FAN5099.
Figure 23. Switching Losses and Qg
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
14
PGATE is determined by the following equation:
PGate = QG × VCC × FSW
R-C components for the snubber are selected as follows:
(EQ. 13)
a) Measure the SW node ringing frequency (Fring) with a
low capacitance scope probe.
where QG is the total gate charge to reach VCC
Low-Side Losses
.
b) Connect a capacitor (CSNUB) from SW node to GND
so that it reduces this ringing by half.
Q2 switches on or off with its parallel Schottky diode
simultaneously conducting, so the VDS ≈ 0.5V. Since
PSW is proportional to VDS, Q2's switching losses are
negligible and Q2 is selected based on RDS(ON) alone.
c) Place a resistor (RSNUB) in series with this capacitor.
RSNUB is calculated using the following equation:
2
RSNUB = ----------------------------------------------
π × Fring × CSNUB
(EQ. 16)
Conduction losses for Q2 are given by the equation:
d) Calculate the power dissipated in the snubber resisto-
ras shown in the following equation:
PCOND = (1 – D) × IO2 UT × RDS(ON)
(EQ. 14)
PR(SNUB) = CSNUB × V2IN(MAX) × FSW
(EQ. 17)
where RDS(ON) is the RDS(ON) of the MOSFET at the
highest operating junction temperature and D=VOUT/VIN
is the minimum duty cycle for the converter.
where, VIN(MAX) is the maximum input voltage and FSW
is the converter switching frequency.
Since DMIN < 20% for portable computers, (1-D) ≈ 1 pro-
duces a conservative result, simplifying the calculation.
The snubber resistor chosen should be de-rated to han-
dle the worst-case power dissipation. Do not use wire-
The maximum power dissipation (PD(MAX)) is a function
of the maximum allowable die temperature of the low-
side MOSFET, the θJA, and the maximum allowable
ambient temperature rise. PD(MAX) is calculated using
the following equation:
wound resistors for RSNUB
.
Loop Compensation
Typically, the closed-loop crossover frequency (Fcross),
where the overall gain is unity, should be selected to
achieve optimal transient and steady-state response to
disturbances in line and load conditions. It is recom-
mended to keep Fcross below one-fifth of the switching
frequency of the converter. Higher phase margin tends to
have a more stable system with more sluggish response
to load transients. Optimum phase margin is about 60°, a
good compromise between steady-state and transient
responses. A typical design should address variations
over a wide range of load conditions and over a large
sample of devices.
T
J(MAX) – TA(MAX)
PD(MAX) = ------------------------------------------------
θJA
(EQ. 15)
θJA depends primarily on the amount of PCB area
devoted to heat sinking.
Selection of MOSFET Snubber Circuit
The switch node (SW) ringing is caused by fast switching
transitions due to energy stored in parasitic elements.
This ringing on the SW node couples to other circuits
around the converter if they are not handled properly. To
dampen ringing, an R-C snubber is connected across
the SW node and the source of the low-side MOSFET.
VIN
Current
Sense
Amplifier
Q1
VIN
RRAMP
Ramp
Generator
L
RDC
VOUT
PWM
&
Summing
Amplifier
C
DRIVER
RL
Q2
RES
C2
C1
R2
C3
R3
RBIAS
R1
Reference
Figure 25. Closed-Loop System with Type-3 Network
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
15
FAN5099 has a high gain error amplifier around which
the loop is closed. Figure 25 shows a type-3 compensa-
tion network. For type-2 compensation, R3 and C3 are
not used. Since the FAN5099 architecture employs sum-
ming current mode, type-2 compensation can be used
for most applications. For for further information about
type-2 compensation networks, refer to the following:
Note: For critical applications requiring wide loop band-
width using very low ESR output capacitors, use type-3
compensation.
■ Venable, H. Dean, "The K factor: A new mathematical
tool for stability analysis and synthesis," Proceedings
of Powercon, March 1983.
Type-3 Feedback Component Calculations
Use these steps to calculate feedback components:
Notation:
C0 = Net Output Filter Capacitance
Gp(s) = Net Gain of Plant = control-to-output transfer function
L = Inductor Value
RDSON = On-State Drain-to Source Resistance of Low-side MOSFET
Res = Net ESR of the output filter capacitors
RL = Load Resistance
Ts = Switching Period
Vi = Input Voltage
FSW = Switching Frequency
Equations:
Effective current sense resistance = Ri = 7 × RDSON
(EQ. 18)
(EQ. 19)
RL
Current modulator DC gain = Mi = ------
Ri
(Vi – 1.8) × Ts
Vm = 3.33 × 1010 × ------------------------------------
Effective ramp amplitude =
Rramp
(EQ. 20)
(EQ. 21)
Vi
Voltage modulator DC gain = Mv = -------
Vm
Mv × Mi
||
Plant DC gain = Mo = Mv Mi = -------------------
(EQ. 22)
(EQ. 23)
(EQ. 24)
(EQ. 25)
Mv + Mi
π
Sampling gain natural frequency = ωn = -----
Ts
MO
Mv × Ri
⎛
⎞
⎠
Effective inductance = Le = -------- × L + -------------------
⎝
Mv
ωn × Qz
Mv × Ri × RL
||
Rp = -------------------------------- = (Mv × Ri) RL
Mv × Ri + RL
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
16
Poles and Zeros of Plant Transfer Function:
1
Plant zero frequency = fz = -----------------------------------------
2 × π × Co × Res
(EQ. 26)
(EQ. 27)
1
Plant 1st pole frequency = fp1 = ----------------------------------------------------------
Le
⎛
⎞
2 × π × Co × Rp + ------
⎝
⎠
RL
Rp
1
2 × π
1
Plant 2nd pole frequency = fp2 = ------------ × -------------------- + ------
(EQ. 28)
(EQ. 29)
⎛
⎞
⎠
⎝
Co × RL Le
ω2n × Le
Plant 3rd pole frequency = fp3 = -------------------------
2 × π × Rp
Plant gain (magnitude) response:
2
f
⎛ ⎞
1 + ---
⎝ ⎠
fz
Gp (f) = 20 × logM0 + 10 × log ---------------------------------------------------------------------------------------------------------
2
2
2
f
f
f
⎛
⎛
⎞
⎠
⎛
⎞
⎠
⎞
⎠
1 + ------
× 1 + ------
× 1 + ------
⎝
⎝
⎝
fp3
fp1
fp2
(EQ. 30)
(EQ. 31)
Plant phase response:
–1⎛ f ⎞
⎛
⎞
⎛
⎞
⎞
⎠
–1
f
–1
f
–1
f
⎛
∠GP(f) = tan --- – tan ------ – tan ------ – –tan ------
⎝ ⎠
fz
⎝
⎠
⎝
⎠
⎝
fp3
fp1
fp2
Choose R1, RBIAS to set the output voltage using EQ.5. Choose the zero crossover frequency Fcross of the overall
loop. Typically Fcross should be less than 1/5th of Fsw. Choose the desired phase margin. Typically this number should
be between 60° to 90°.
Calculate plant gain at Fcross using EQ.30 by substituting Fcross in place of f. The gain that the amplifier needs to pro-
vide to get the required crossover is given by:
1
GAMP = -------------------------------
(EQ. 32)
(EQ. 33)
Gp (Fcross
)
The phase boost required is calculated as given in (EQ. 33).
Phase Boost = M – ∠GP(Fcross ) – 90°
where M is the desired phase margin in degrees.
The feedback component values are now calculated as given in equations below:
2
⎧
⎫
⎬
⎭
Boost
⎛
⎞
K = Tan ---------------- + 45
(EQ. 34)
⎨
⎝
⎠
4
⎩
1
C2 = -----------------------------------------------------------------------
2 × π × Fcross × GAMP × R1
(EQ. 35)
(EQ. 36)
(EQ. 37)
C1 = C2 × (K – 1)
1
C3 = ---------------------------------------------------------------
2 × π × Fcross
× K × R3
K
R2 = -------------------------------------------------
2 × π × Fcross × C1
(EQ. 38)
(EQ. 39)
R1
R3 = -----------------
(K – 1)
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
17
Design Tools
Layout Considerations
Fairchild application note AN-6020 provides a PSPICE
model and spreadsheet calculator for the PWM regula-
tor, simplifying external component selections and verify-
ing loop stability. The topics covered in the datasheet
provide an understanding behind the calculations in the
spreadsheet.
The switching power converter layout needs careful
attention and is critical to achieving low losses and clean
and stable operation. Below are specific recommenda-
tions for a good board layout:
■ Keep the high current traces and load connections as
short as possible.
The spreadsheet calculator, which is part of AN-6020
can be used to calculate all external component values
for designing around FAN5099. The spreadsheet pro-
vides optimized compensation components and gener-
ates a Bode plot to ensure loop stability.
■ Use thick copper boards whenever possible to
achieve higher efficiency.
■ Keep the loop area between the SW node, low-side
MOSFET, inductor, and the output capacitor as small
as possible.
■ Route high dV/dt signals, such as SW node, away
from the error amplifier input/output pins. Keep com-
ponents connected to these pins close to the pins.
Based on the input values entered, AN-6020’s PSPICE
model can be used to simulate Bode plots (for loop sta-
bility) as well as transient analysis that help customize
the design for a wide range of applications.
■ Place ceramic de-coupling capacitors very close to
VCC pin.
Use Fairchild application note AN-6005 for prediction of
the losses and die temperatures for the power semicon-
ductors used in the circuit.
■ All input signals are referenced with respect to AGND
pin. Dedicate one layer of the PCB for a GND plane.
Use at least four layers for the PCB.
Both AN-6020 and AN-6005 can be downloaded from
www.fairchildsemi.com/apnotes/.
■ Minimize GND loops in the layout to avoid EMI-related
issues.
■ Use wide traces for the lower gate drive to keep the
drive impedances low.
■ Connect PGND directly to the lower MOSFET source
pin.
■ Use wide land areas with appropriate thermal vias to
effectively remove heat from the MOSFETs.
■ Use snubber circuits to minimize high-frequency
ringing at the SW nodes.
■ Place the output capacitor for the LDO close to the
source of the LDO MOSFET.
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
18
Application Board Schematic
VIN = 3 to 24V; VOUT =1.5V at 20A; FOSC = 300kHz.
Figure 26. Application Board Schematic
Bill of Materials
Vendor Part
Number
Part Description
Quantity Designator
Vendor
Capacitor, 1500pF, 10%, 50V, 0603, X7R
Capacitor, 220pF, 5%, 50V, 0603, NPO
Capacitor, 3300pF, 10%, 50V, 0603, X7R
Capacitor, 0.1µF, 10%, 25V, 0603, X7R
Capacitor, 0.22µF, 20%, 25V, 0603, X7R
Capacitor, 0.01µF, 10%, 50V, 0603, X7R
Capacitor, 820µF, 20%, 10X20, 25V, 20mΩ, 1.96A
Capacitor, 820µF, 20%, 8X8, 2.5V, 7mΩ, 6.1A
Capacitor, 560µF, 20%, 8X11.5, 4V, 7mΩ, 5.58A
Capacitor, 3300pF, 10%, 50V, 0805, X7R
Connector Header 0.100 Vertical, Tin – 2 Pin
Terminal Quickfit Male .052"Dia.187" Tab
Inductor, 1.8µH, 20%, 26Amps Max, 3.24mΩ
MOSFET N-CH, 32mΩ, 20V, 21A, D-PAK, FSID: FDD6530A
MOSFET N-CH, 8.8mΩ, 30V, 50A, D-PAK, FSID: FDD6296
MOSFET N-CH, 6mΩ, 30V, 75A, D-PAK, FSID: FDD6606
Resistor, 5.11k, 1%, 1/16W
1
C1
C2
C3
Panasonic
ECJ1VB1H152K
ECJ1VC1H221J
ECJ1VB1H332K
ECJ1VB1E104K
C1608JB1E224K
ECJ1VB1H103K
KZH25VB820MHJ20
PSC2.5VB820MH08
PSA4VB560MH11
ECJ2VB1H332K
22-28-4360
1
1
4
2
1
2
1
3
1
1
6
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
Panasonic
Panasonic
C4, C5, C6, C15 Panasonic
C7, C8
TDK
C9
Panasonic
C10, C11
Nippon-Chemicon
Nippon-Chemicon
Nippon-Chemicon
Panasonic
C17
C12, C13, C14
C16
J1
Molex
J2–J7
Keystone
1212
L1
Inter-Technical
Fairchild Semiconductor
Fairchild Semiconductor
Fairchild Semiconductor
Panasonic
SC5018-1R8M
FDD6530A
Q1
Q2
FDD6296
Q3, Q4
FDD6606
R1
ERJ3EKF5111V
ERJ3EKF1272V
ERJ3EKF8250V
ERJ3EKF2552V
ERJ3EKF2103V
ERJ3EKF453V
ERJ3EKF1002V
ERJ3EKF4991V
ERJ8ENF2000V
ERJ3EKF5901V
ERJ8RQF2R2V
22-28-4360
Resistor, 12.7k, 1%, 1/16W
R2
Panasonic
Resistor, 825, 1%, 1/16W
R3
Panasonic
Resistor, 25.5k, 1%, 1/16W
R4
Panasonic
Resistor, 210k, 1%, 1/16W
R5
Panasonic
Resistor, 453k, 1%, 1/16W
R6
Panasonic
Resistor, 10k, 1%, 1/16W
R7
Panasonic
Resistor, 4.99k, 1%, 1/16W
R8
Panasonic
Resistor, 200, 1%, 1/4W
R9
Panasonic
Resistor, 5.90k, 1%, 1/16W
R10
Panasonic
Resistor, 2.2, 1%, 1/4W
R11
Panasonic
Connector Header 0.100 Vertical, Tin – 1 Pin
IC, System Regulator, TSSOP16, FSID: FAN5099
TP1, TP2, Vcc
U1
Molex
Fairchild Semiconductor
FAN5099
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
19
Application Board Schematic
VIN = 3 to 24V; VOUT =1.5V at 20A; FOSC = 80kHz.
Figure 27. Application Board Schematic
Bill of Materials
Vendor Part
Number
Part Description
Quantity Designator
Vendor
Capacitor, 3900pF, 10%, 50V, 0603, X7R
Capacitor, 680pF, 5%, 50V, 0603, NPO
Capacitor, 6800pF, 10%, 50V, 0603, X7R
Capacitor, 0.1µF, 10%, 25V, 0603, X7R
Capacitor, 0.22µF, 20%, 25V, 0603, X7R
Capacitor, 0.01µF, 10%, 50V, 0603, X7R
Capacitor, 820µF, 20%, 10X20, 25V, 20mΩ, 1.96A
Capacitor, 820µF, 20%, 8X8, 2.5V, 7mΩ, 6.1A
Capacitor, 560µF, 20%, 8X11.5, 4V, 7mΩ, 5.58A
Capacitor, 3300pF, 10%, 50V, 0805, X7R
Connector Header 0.100 Vertical, Tin – 2 Pin
Terminal Quickfit Male .052"Dia.187" Tab
1
C1
Panasonic
ECJ1VB1H392K
ECJ1VC1H681J
ECJ1VB1H682K
ECJ1VB1E104K
C1608JB1E224K
ECJ1VB1H103K
KZH25VB820MHJ20
PSC2.5VB820MH08
PSA4VB560MH11
ECJ2VB1H332K
22-28-4360
1
1
4
2
1
2
1
3
1
1
6
1
C2
Panasonic
C3
Panasonic
C4, C5, C6, C15
Panasonic
C7, C8
C9
TDK
Panasonic
C10, C11
C17
Nippon-Chemicon
Nippon-Chemicon
Nippon-Chemicon
Panasonic
C12, C13, C14
C16
J1
Molex
J2–J7
L1
Keystone
1212
Inductor, 4.0µH@25A, 9.0µH@0A, 25A max, 4.4mΩ, wound
on T80-52B core (Micrometals), 12 turns, 14 AWG wire
Custom made
MOSFET N-CH, 32mΩ, 20V, 21A, D-PAK, FSID: FDD6530A
MOSFET N-CH, 8.8mΩ, 30V, 50A, D-PAK, FSID: FDD6296
MOSFET N-CH, 6mΩ, 30V, 75A, D-PAK, FSID: FDD6606
Resistor, 5.11k, 1%, 1/16W
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
Q1
Fairchild Semiconductor
Fairchild Semiconductor
Fairchild Semiconductor
Panasonic
FDD6530A
Q2
FDD6296
Q3, Q4
FDD6606
R1
ERJ3EKF5111V
ERJ3EKF1052V
ERJ3EKF8450V
ERJ3EKF2003V
ERJ3EKF2873V
ERJ3EKF453V
ERJ3EKF1002V
ERJ3EKF4991V
ERJ8ENF2000V
ERJ3EKF5901V
ERJ8RQF2R2V
22-28-4360
Resistor, 10.5k, 1%, 1/16W
R2
Panasonic
Resistor, 845, 1%, 1/16W
R3
Panasonic
Resistor, 200k, 1%, 1/16W
R4
Panasonic
Resistor, 287k, 1%, 1/16W
R5
Panasonic
Resistor, 453k, 1%, 1/16W
R6
Panasonic
Resistor, 10k, 1%, 1/16W
R7
Panasonic
Resistor, 4.99k, 1%, 1/16W
R8
Panasonic
Resistor, 200, 1%, 1/4W
R9
Panasonic
Resistor, 5.90k, 1%, 1/16W
R10
Panasonic
Resistor, 2.2, 1%, 1/4W
R11
Panasonic
Connector Header 0.100 Vertical, Tin – 1 Pin
IC, System Regulator, TSSOP16, FSID: FAN5099
TP1, TP2, Vcc
U1
Molex
Fairchild Semiconductor
FAN5099
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
20
Typical Application Board Layout
Figure 31. Mid Layer 2
Figure 28. Assembly Diagram
Figure 29. Top Layer
Figure 32. Bottom Layer
Figure 30. Mid Layer 1
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
21
Mechanical Dimensions
16-Lead TSSOP
All dimensions are in millimeters unless otherwise specified.
Figure 33. 16-Lead Thin Shrink Small Outline Package
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
22
Mechanical Dimensions (continued)
16-Lead SOIC
All dimensions are in millimeters unless otherwise specified.
Figure 34. 16-Lead Molded Small Outline Package
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
23
© 2006 Fairchild Semiconductor Corporation
FAN5099 Rev. 1.1.3
www.fairchildsemi.com
24
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