FAN5099 [FAIRCHILD]

Wide Frequency Synchronous Buck PWM AND LDO Controller; 宽广的频率同步降压PWM和LDO控制器
FAN5099
型号: FAN5099
厂家: FAIRCHILD SEMICONDUCTOR    FAIRCHILD SEMICONDUCTOR
描述:

Wide Frequency Synchronous Buck PWM AND LDO Controller
宽广的频率同步降压PWM和LDO控制器

控制器
文件: 总24页 (文件大小:1018K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Decemeber 2006  
FAN5099 Wide Frequency Synchronous Buck  
PWM & LDO Controller  
Features  
Description  
General Purpose PWM Regulator and LDO Controller  
Input Voltage Range: 3V to 24V  
Output Voltage Range: 0.8V to 15V  
VCC  
The FAN5099 combines a high-efficiency pulse-width  
modulated (PWM) controller and an LDO (Low DropOut)  
linear regulator controller. The PWM controller is  
designed to operate over a wide frequency range (50kHz  
to 600kHz) to accommodate a variety of applications.  
Synchronous rectification provides high efficiency over a  
wide range of load currents. Efficiency is further  
enhanced by using the low-side MOSFET’s RDS(ON) to  
sense current. In addition, the capability to operate at low  
switching frequencies provides opportunities to boost  
power supply efficiency by reducing switching losses and  
gain cost savings using low-cost materials, such as pow-  
dered iron cores, on the output inductor.  
– 5V  
– Shunt Regulator for 12V Operation  
Support for Ceramic Cap on PWM Output  
Programmable Current Limit for PWM Output  
Wide Programmable Switching Frequency Range  
(50kHz to 600kHz)  
RDS(ON) Current Sensing  
Internal Synchronous Boot Diode  
Soft-Start for both PWM and LDO  
Multi-Fault Protection with Optional Auto-restart  
16-Pin TSSOP Package  
Both the linear and PWM regulator soft-start are con-  
trolled by a single external capacitor, to limit in rush cur-  
rent from the supply when the regulators are first  
enabled. Current limit for PWM is also programmable.  
Applications  
High-Efficiency (80+) Computer Power Supplies  
PC/Server Motherboard Peripherals  
The FAN5099’s ability to handle wide input voltage  
ranges makes this controller suitable for power solutions  
in a wide range of applications involving conversion input  
voltages from Silver box, battery, and adapters. The  
PWM regulator employs a summing-current-mode con-  
trol with external compensation to achieve fast load tran-  
sient response and provide system design optimization.  
– VCC_MCH (1.5V), VDDQ (1.5V) and  
VTT_GTL (1.25V)  
Power Supply for  
– FPGA, DSP, Embedded Controllers, Graphic Card  
Processor, and Communication Processors  
High-Power DC-to-DC Converters  
FAN5099 is offered in both industrial temperature grade  
(-40°C to +85°C) as well as commercial temperature  
grade (-10°C to +85°C).  
Related Application Notes  
AN-6020 FAN5099 Component Calculation and  
Simulation Tools  
AN-6005 Synchronous Buck MOSFET Loss  
Calculations with Excel Model  
Ordering Information  
Part Number Operating Temp. Range Pb-Free  
Package  
Packing Method  
Tape and Reel  
Tape and Reel  
Tape and Reel  
Tape and Reel  
Qty/Reel  
2500  
FAN5099MTCX  
FAN5099EMTCX  
FAN5099MX  
-10°C to +85°C  
-40°C to +85°C  
-10°C to +85°C  
-40°C to +85°C  
Yes  
Yes  
Yes  
Yes  
16-Lead TSSOP  
16-Lead TSSOP  
16-Lead SOIC  
16-Lead SOIC  
2500  
2500  
FAN5099EMX  
2500  
Note: Contact Fairchild sales for availability of other package options.  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
Typical Application  
Figure 1. Typical Application Diagram  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
2
Pin Assignment  
Figure 2. Pin Assignment  
Pin Description  
Pin No. Pin Name  
Pin Description  
LDO Feedback. This node is regulated to VREF  
1
2
FBLDO  
R(T)  
.
Oscillator Set Resistor. This pin provides oscillator switching frequency adjustment. By plac-  
ing a resistor (RT) from this pin to GND, the nominal 50kHz switching frequency is increased.  
3
4
ILIM  
SS  
Current Limit. A resistor from this pin to GND sets the current limit.  
Soft-Start. A capacitor from this pin to GND programs the slew rate of the converter and the  
LDO during initialization. It also sets the time by which the converter delays when restarting  
after a fault occurs. SS has to reach 1.2V before fault shutdown feature is enabled. The LDO  
is enabled when SS reaches 2.2V.  
5
6
COMP  
FB  
COMP. The output of the error amplifier drives this pin.  
Feedback. This pin is the inverting input of the internal error amplifier. Use this pin, in combi-  
nation with the COMP pin, to compensate the feedback loop of the converter.  
7
EN  
Enable. Enables operation when pulled to logic high. Toggling EN resets the regulator after a  
latched fault condition. This is a CMOS input whose state is indeterminate if left open and  
needs to be properly biased at all times.  
8
9
AGND  
SW  
Analog Ground. The signal ground for the IC. All internal control voltages are referred to this  
pin. Tie this pin to the ground island/plane through the lowest impedance connection available.  
Switching Node. Return for the high-side MOSFET driver and a current sense input. Connect  
to source of high-side MOSFET and drain of low-side MOSFET.  
10  
HDRV  
High-Side Gate Drive Output. Connect to the gate of the high-side power MOSFETs. This  
pin is also monitored by the adaptive shoot-through protection circuitry to determine when the  
high-side MOSFET is turned off.  
11  
12  
13  
BOOT  
PGND  
LDRV  
Bootstrap Supply Input. Provides a boosted voltage to the high-side MOSFET driver.  
Connect to bootstrap capacitor as shown in Figure 1.  
Power Ground. The return for the low-side MOSFET driver. Connect to source of low-side  
MOSFET.  
Low-Side Gate Drive Output. Connect to the gate of the low-side power MOSFETs. This pin  
is also monitored by the adaptive shoot-through protection circuitry to determine when the  
lower MOSFET is turned off.  
14  
15  
R(RAMP) Ramp Resistor. A resistor from this pin to VIN sets the ramp amplitude and provides voltage  
feed-forward.  
VCC  
VCC. Provides bias power to the IC and the drive voltage for LDRV. Bypass with a ceramic  
capacitor as close to this pin as possible. This pin has a shunt regulator which draws current  
when the input voltage is above 5.6V.  
16  
GLDO  
Gate Drive for the LDO. Turned off (low) until SS is greater than 2.2V.  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
3
Absolute Maximum Ratings  
The “Absolute Maximum Ratings” are those values beyond which the safety of the device cannot be guaranteed. The  
device should not be operated at these limits. The parametric values defined in the Electrical Characteristics tables  
are not guaranteed at the absolute maximum ratings. The “Recommended Operating Conditions” table defines the  
(1)  
conditions for actual device operation.  
Parameter  
Min.  
Max.  
6.0  
Unit  
V
VCC to PGND  
BOOT to PGND  
SW to PGND  
33.0  
V
Continuous  
-0.5  
-3.0  
33.0  
V
Transient (t < 50ns, f < 500kHz)  
33.0  
V
HDRV (VBOOT – VSW  
)
6.0  
V
LDRV  
-0.5  
-0.3  
6.0  
V
All Other Pins  
VCC + 0.3  
150  
V
Maximum Shunt Current for VCC  
mA  
kV  
Electrostatic Discharge (ESD) Protection  
Level(2)  
HBM  
CDM  
3.5  
1.8  
Notes:  
1. Stresses above those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. This  
is a stress rating only; functional operation of the device at these or any conditions above those indicated in the  
operational section of this specification is not implied. Exposure to absolute maximum rating conditions for extended  
periods may affect device reliability. Absolute maximum ratings apply individually only, not in combination. Unless  
otherwise specified, all other voltages are referenced to AGND.  
2. Using Mil Std. 883E, method 3015.7 (Human Body Model) and EIA/JESD22C101-A (Charge Device Model).  
Thermal Information  
Symbols  
TSTG  
Parameter  
Min.  
Typ.  
Max.  
150  
300  
215  
220  
715  
Unit  
°C  
Storage Temperature  
-65  
TL  
Lead Soldering Temperature, 10 Seconds  
Vapor Phase, 60 Seconds  
°C  
°C  
Infrared, 15 Seconds  
°C  
PD  
θJC  
θJA  
Power Dissipation, TA = 25°C  
mW  
°C/W  
°C/W  
Thermal Resistance – Junction-to-Case  
Thermal Resistance – Junction-to-Ambient(3)  
37  
100  
3. Junction-to-ambient thermal resistance, θJA, is a strong function of PCB material, board thickness, thickness and  
number of copper planes, number of vias used, diameter of vias used, available copper surface, and attached heat  
sink characteristics.  
Recommended Operating Conditions  
Symbols  
Parameter  
Supply Voltage  
Conditions  
VCC to GND  
Commercial  
Industrial  
Min.  
4.5  
Typ.  
Max.  
5.5  
Unit  
V
VCC  
5.0  
-10  
85  
°C  
TA  
TJ  
Ambient Temperature  
Junction Temperature  
-40  
85  
°C  
125  
°C  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
4
Electrical Characteristics  
Unless otherwise noted, VCC = 5V, TA = 25°C, using the circuit in Figure 1. The ‘’ denotes that the specifications apply  
to the full ambient operating temperature range.(4,5)  
Symbol  
Parameter  
Conditions  
Min.  
Typ.  
Max. Unit  
Supply Current  
IVCC  
VCC Current (Quiescent)  
HDRV, LDRV Open  
EN = 0V, VCC = 5.5V  
2.6  
3.2  
200  
10  
3.8  
400  
15  
mA  
μA  
IVCC(SD) VCC Current (Shutdown)  
EN = 5V, VCC = 5.0V,  
QFET = 20nC, FSW = 200kHz  
mA  
IVCC(OP) VCC Current (Operating)  
VSHUNT VCC Voltage(6)  
Sinking 1mA to 100mA at V Pin  
5.4  
5.9  
V
CC  
Under-Voltage Lockout (UVLO)  
UVLO(H) Rising VCC UVLO Threshold  
UVLO(L) Falling VCC UVLO Threshold  
4.00  
3.60  
4.25  
3.75  
0.5  
4.50  
4.00  
V
V
V
VCC UVLO Threshold  
Hysteresis  
Soft-Start  
ISS  
Current  
10  
2.2  
1.2  
μA  
V
VLDOSTART LDO Start Threshold  
VSSOK  
PWM Protection Enable  
Threshold  
V
Oscillator  
R(T) = 25.5KΩ ± 1%  
R(T) = 199KΩ ± 1%  
R(T) = Open  
240  
60  
300  
80  
360  
100  
kHz  
kHz  
kHz  
kHz  
V
FOSC  
Frequency  
50  
Operating Frequency Range  
40  
600  
ΔVRAMP Ramp Amplitude  
R(RAMP) = 330KΩ  
0.4  
(Peak-to-Peak)  
Minimum On Time  
Reference  
f = 200kHz  
200  
ns  
Reference Voltage  
(Measured at FB Pin)  
TA = 0°C to 70°C  
790  
788  
800  
800  
160  
810  
812  
mV  
mV  
mV  
VREF  
TA = -40°C to 85°C  
Current Amplifier Reference  
(at SW node)  
Error Amplifier  
DC Gain  
80  
25  
8
dB  
MHz  
V/μS  
V
GBWP  
S/R  
Gain-BW Product  
Slew Rate  
10pF across COMP to GND  
No Load  
Output Voltage Swing  
FB Pin Source Current  
0.5  
4.0  
IFB  
Gate Drive  
RHUP  
μA  
HDRV Pull-up Resistor  
HDRV Pull-down Resistor  
LDRV Pull-up Resistor  
LDRV Pull-down Resistor  
Sourcing  
Sinking  
1.8  
1.8  
1.8  
1.2  
3.0  
3.0  
3.0  
2.0  
Ω
Ω
Ω
Ω
RHDN  
RLUP  
Sourcing  
Sinking  
RLDN  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
5
Electrical Characteristics (Continued)  
Unless otherwise noted, VCC = 5V, TA = 25°C, using the circuit in Figure 1. The ‘’ denotes that the specifications apply  
to the full ambient operating temperature range.(4, 5)  
Symbol  
Parameter  
Conditions  
Min.  
Typ.  
Max.  
Unit  
Protection/Disable  
ILIM  
ILIMIT Source Current  
9
10  
11  
μA  
mA  
%
ISWPD SW Pull-down Current  
SW = 1V, EN = 0V  
As % of set point;  
2μS noise filter  
65  
75  
80  
VUV  
VOV  
Under-Voltage Threshold  
Over-Voltage Threshold  
As % of set point;  
2μS noise filter  
110  
115  
120  
%
Supply Current  
TSD  
Thermal Shutdown  
160  
°C  
V
Enable Condition  
Disable Condition  
VCC = 5V  
2.0  
VEN  
Enable Threshold Voltage  
Enable Source Current  
0.8  
V
50  
10  
μA  
μA  
VCC = 5V and fault conditions  
(overload, short-circuit,  
Enable Sink Current  
over-voltage, under-voltage)  
Low Drop-Out (LDO)(7)  
VLDOREF Reference Voltage  
TA = 0°C to 70°C  
TA = -40°C to 85°C  
0A ILOAD 5A  
775  
770  
1.17  
800  
800  
1.20  
825  
830  
1.23  
0.3  
mV  
mV  
V
(measured at FBLDO pin)  
Regulation  
VLDO_DO Drop-out Voltage  
ILOAD 5A and RDS-ON < 50mΩ  
VCC = 4.75V  
V
4.5  
V
External Gate Drive  
VCC = 5.6V  
5.3  
V
Gate Drive Source Current  
Gate Drive Sink Current  
1.2  
mA  
μA  
400  
Notes:  
4. All limits at operating temperature extremes are guaranteed by design, characterization, and statistical quality control.  
5. AC specifications guaranteed by design/characterization (not production tested).  
6. For a case when VCC is higher than the typical 5V VCC, voltage observed at VCC pin when the internal shunt regulator  
is sinking current to keep voltage on VCC pin constant.  
7. Test Conditions: VLDO_IN = 1.5V and VLDO_OUT = 1.2V.  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
6
Typical Performance Characteristics  
VIN=12V, Vdd=5V, VOUT=1.5V, Vldo=1.2V, Iload=5A, Ildo=2A, Fosc = 300kHz, unless otherwise noted.  
Ch1: HDRV; Ch2: LDRV. Dead times: 62ns, 32ns  
Ch1: V  
; Ch3: I , 5A/div  
L
OUT  
Figure 3. Dead Time Waveform  
Figure 6. PWM Load Transient (0 to 15A)  
Ch1: V  
; Ch3: I  
, 1A/div  
OUT_LDO  
LDO  
Ch1: V  
; Ch3: I , 2.5A/div  
L
OUT  
Figure 4. PWM Load Transient (0 to 5A)  
Figure 7. LDO Load Transient (0 to 2A)  
Ch1: V  
; Ch3: I  
, 2.5A/div  
OUT_LDO  
LDO  
Ch1: V  
; Ch3: I , 5A/div  
L
OUT  
Figure 5. PWM Load Transient (0 to 10A)  
Figure 8. LDO Load Transient (0 to 5A)  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
7
Typical Performance Characteristics (Continued)  
VIN=12V, Vdd=5V, VOUT=1.5V, Vldo=1.2V, Iload=5A, Ildo=2A, Fosc = 300kHz, unless otherwise noted.  
Ch1: V  
; Ch2: SS; Ch3: EN  
Ch1: V  
; Ch2:V  
; Ch3: SS  
OUT_LDO  
OUT  
OUT  
Figure 9. PWM/LDO Power Up  
Figure 12. Enable On (IPWM = 5A)  
Ch1: V  
; Ch2: V  
; Ch3: SS  
OUT_LDO  
Ch1: V  
; Ch2: SS; Ch3: EN  
OUT  
OUT  
Figure 10. PWM/LDO Power Down  
Figure 13. Enable Off (IPWM = 5A)  
Ch1: EN; Ch2: SS; Ch3: V  
; Ch4: I , 25A/div  
L
OUT  
Figure 11. Auto Restart  
Figure 14. PWM Line Regulation  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
8
Typical Performance Characteristics (Continued)  
VIN=12V, Vdd=5V, VOUT=1.5V, Vldo=1.2V, Iload=5A, Ildo=2A, Fosc = 300kHz, unless otherwise noted.  
Figure 18. RT vs. Frequency  
Figure 15. LDO Load Regulation  
Figure 19. 1.5V PWM Efficiency  
Figure 16. PWM Load Regulation  
Figure 20. Efficiency Comparison at VIN=12V  
Figure 17. LDO Load Regulation  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
9
Block Diagram  
CBOOT  
InternalVcc 5.6V Max.  
BOOT  
Vcc  
Internal  
Boot Diode  
Shunt Reg  
10μA  
RILIM  
ILIM  
Current Limit  
Comparator  
VIN  
PWM  
COMP  
FB  
Error  
Amplifier  
PWM  
Comparator  
R Q  
HDRV  
S
Adaptive  
GateDrive  
Circuit  
Vref  
Vcc  
LO  
Vout  
CO  
10μA  
OSC  
SW  
SS  
Current  
Sense  
Amplifier  
LDRV  
VIN  
Summing  
Amplifier  
RRAMP  
Ramp  
Generator  
R(RAMP)  
EN  
PGND  
Enable  
Figure 21. Block Diagram  
Selection (IC)  
R
Detailed Operation Description  
VCC  
The selection of RVCC is dependent on:  
FAN5099 combines a high-efficiency, fixed-frequency  
PWM controller designed for single-phase synchronous  
buck Point-Of-Load converters with an integrated LDO  
controller to support GTL-type loads. This controller is  
ideally suited to deliver low-voltage, high-current power  
supplies needed in desktop computers, notebooks,  
workstations, and servers. The controller comes with an  
integrated boot diode which helps reduce component  
cost and increase space savings. With this controller, the  
input to the power supply can be varied from 3V to 24V  
and the output voltage can be set to regulate at 0.8V to  
15V on the switcher output. The LDO output can be con-  
figured to regulate between 0.8V to 3V and the input to  
the LDO can be from 1.5V to 5V, respectively. An internal  
shunt regulator at the VCC pin facilitates the controller  
operation from either a 5V or 12V power source.  
Variation of the 12V supply  
Sum of gate charges of top and bottom FETs (QFET  
Switching frequency (FSW  
)
)
Shunt regulator minimum current (1mA)  
Quiescent Current of the IC (IQ)  
Calculate RVCC based on the minimum input voltage for  
the VCC  
:
VINMIN 5.6  
RVCC = -----------------------------------------------------------------------------------------  
(IQ + 1 103 + QFET FSW 1.2)  
For a typical example, where:  
VIN = 11.5V, IQ = 3mA, QFET = 30nC, FSW = 300kHz,  
RVCC is calculated to be 398.65Ω.  
MIN  
V
Bias Supply  
CC  
FAN5099 can be configured to operate from 5V or 12V  
for V . When 5V supply is used for V , no resistor is  
PWM Section  
CC  
CC  
required to be connected between the supply and the  
The FAN5099’s PWM controller combines the conven-  
tional voltage mode control and current sensing through  
lower MOSFET RDS_ON to generate the PWM signals.  
This method of current sensing is loss-less and cost  
effective. For more accurate current sense requirements,  
an optional external resistor can be connected with the  
bottom MOSFET in series.  
V
. When the 12V supply is used, a resistor R  
is  
CC  
VCC  
connected between the 12V supply and the V  
as  
CC,  
shown in Figure 1. The internal shunt regulator at the V  
CC  
pin is capable of sinking 150mA of current to ensure the  
controller’s internal V is maintained at 5.6V maximum.  
CC  
Choose a resistor such that:  
It is rated to handle the power dissipation.  
Current sunk within the controller is minimized to  
prevent IC temperature rise.  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
10  
tively changes the slope of the internal ramp, minimizing  
the variation of the PWM modulator gain when input volt-  
age varies. The RRAMP effect on the current limit is  
explained in later sections. The RRAMP value can be  
approximated using the following equation:  
PWM Operation  
Refer to Figure 21 for the PWM control mechanism. The  
FAN5099 uses the summing mode method of control to  
generate the PWM pulses. The amplified output of the  
current-sense amplifier is summed with an internally  
generated ramp and the combined signal is amplified  
and compared with the output of the error amplifier to get  
the pulse width to drive the high-side MOSFET. The  
sensed current from the previous cycle is used to modu-  
late the output of the summing block. The output of the  
summing block is also compared against the voltage  
threshold set by the RLIM resistor to limit the inductor cur-  
rent on a cycle-by-cycle basis. The controller facilitates  
external compensation for enhanced flexibility.  
V
(IN, nom) 1.8  
RRAMP = -------------------------------------------KΩ  
6.3×108 × FOSC  
(EQ. 3)  
where FOSC is in Hz. For example, for FOSC = 80kHz and  
VIN = 12V, RRAMP = 2MΩ.  
Gate Drive Section  
The adaptive gate control logic translates the internal  
PWM control signal into the MOSFET gate drive signals  
and provides necessary amplification, level shifting, and  
shoot-through protection. It also has functions that help  
optimize the IC performance over a wide range of oper-  
ating conditions. Since the MOSFET switching time can  
vary dramatically from device to device and with the  
input voltage, the gate control logic provides adaptive  
dead time by monitoring the gate-to-source voltages of  
both upper and lower MOSFETs. The lower MOSFET  
drive is not turned on until the gate-to-source voltage of  
the upper MOSFET has decreased to less than approxi-  
mately 1V. Similarly, the upper MOSFET is not turned on  
until the gate-to-source voltage of the lower MOSFET  
has decreased to less than approximately 1V. This  
allows a wide variety of upper and lower MOSFETs to be  
used without a concern for simultaneous conduction, or  
shoot-through.  
Initialization  
When the PWM is disabled, the SW node is connected  
to GND through an internal 500Ω MOSFET to slowly dis-  
charge the output. As long as the PWM controller is  
enabled, this internal MOSFET remains OFF.  
Soft-Start (PWM and LDO)  
When VCC exceeds the UVLO threshold and EN is high,  
the circuit releases SS and enables the PWM regulator.  
The capacitor connected to the SS pin and GND is  
charged by a 10µA internal current source, causing the  
voltage on the capacitor to rise. When this voltage  
exceeds 1.2V, all protection circuits are enabled. When  
this voltage exceeds 2.2V, the LDO output is enabled.  
The input to the error amplifier at the non-inverting pin is  
clamped by the voltage on the SS pin until it crosses the  
reference voltage.  
A low impedance path between the driver pin and the  
MOSFET gate is recommended for the adaptive dead-  
time circuit to work properly. Any delay along this path  
reduces the delay generated by the adaptive dead-time  
circuit, thereby increasing the chances for shoot-through.  
The time it takes the PWM output to reach regulation  
(TRise) is calculated using the following equation:  
TRISE = 8 × 102 × CSS (CSS is in μf)  
(EQ. 1)  
Protection  
Oscillator Clock Frequency (PWM)  
In the FAN5099, the converter is protected against over-  
load, short-circuit, over-voltage, and under-voltage con-  
ditions. All of these extreme conditions generate an  
internal “fault latch” which shuts down the converter. For  
all fault conditions, both the high-side and the low-side  
drives are off, except in the case of OVP, where the low-  
side MOSFET is turned on until the voltage on the FB pin  
goes below 0.4V. The fault latch can be reset either by  
toggling the EN pin or recycling VCC to the chip.  
The clock frequency on the oscillator is set using an  
external resistor, connected between R(T) pin and  
ground. The frequency follows the graph, as shown in  
Figure 18. The minimum clock frequency is 50kHz,  
which is when R(T) pin is left open. Select the value of  
R(T) as shown in the equation below. This equation is  
valid for all FOSC > 50kHz:  
4 × 107  
R(t) = -----------------------------------------------------------------kΩ  
6.25 × FOSC 2.99 × 105  
(EQ. 2)  
Over-Current Limit (PWM)  
where, FOSC is in Hz.  
The PWM converter is protected against overloading  
through a cycle-by-cycle current limit set by selecting  
RILIM resistor. An internal 10µA current source sets the  
threshold voltage for the output of the summing amplifier.  
When the summing amplifier output exceeds this thresh-  
old level, the current limit comparator trips and the PWM  
starts skipping pulses. If the current limit tripping occurs  
for 16 continuous clock cycles, a fault latch is set and the  
For example, for FOSC = 80kHz, R(t) = 199kΩ.  
R
Selection and Feedforward Operation  
RAMP  
The FAN5099 provides for input voltage feedforward  
compensation through RRAMP. The value of RRAMP effec-  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
11  
controller shuts down the converter. This shutdown fea-  
ture is disabled during the start-up until the voltage on  
the SS capacitor crosses 1.2V.  
EN Pin  
Pull to GND  
VCC  
PWM/Restart  
OFF  
No restart after fault  
To achieve current limit, the FAN5099 monitors the  
inductor current during the OFF time by monitoring and  
holding the voltage across the lower MOSFET. The volt-  
age across the lower MOSFET is sensed between the  
PGND and the SW pins.  
Cap to GND  
Restart after  
tDELAY (Sec.) = 0.85 x C  
where C is in μF  
The fault latch can also be reset by recycling the VCC to  
the controller.  
The output of the summing amplifier is a function of the  
inductor current, RDS_ON of the bottom FET and the gain  
of the current sense amplifier. With the RDS_ON method  
of current sensing, the current limit can vary widely from  
unit to unit. RDS_ON not only varies from unit to unit, but  
also has a typical junction temperature coefficient of  
about 0.4%/°C (consult the MOSFET datasheet for  
actual values). The set point of the actual current limit  
decreases in proportion to increase in MOSFET die tem-  
perature. A factor of 1.6 in the current limit set point typi-  
cally compensates for all MOSFET RDS_ON variations,  
assuming the MOSFET's heat sinking keeps its operat-  
ing die temperature below 125°C.  
Under Voltage Protection (PWM)  
The PWM converter output is monitored constantly for  
under voltage at the FB pin. If the voltage on the FB pin  
stays lower than 75% of internal VREF for 16 clock  
cycles, the fault latch is set and the converter shuts  
down. This shutdown feature is disabled during startup  
until the voltage on the SS capacitor reaches 1.2V.  
Over-Voltage Protection (PWM)  
The PWM converter output voltage is monitored con-  
stantly at the FB pin for over voltage. If the voltage on the  
FB pin stays higher than 115% of internal VREF for two-  
clock cycles, the controller turns OFF the upper MOS-  
FET and turns ON the lower MOSFET. This crowbar  
action stops when the voltage on the FB pin comes down  
to 0.4V to prevent the output voltage from becoming neg-  
ative. This over-voltage protection (OVP) feature is  
active when the voltage on the EN pin becomes HIGH.  
For more accurate current limit setting, use resistor  
sensing. In a resistor sensing scheme, an appropriate  
current sense resistor is connected between the source  
terminal of the bottom MOSFET and PGND.  
Set the current limit by choosing RILIM as follows:  
K1 • IMAX • RDSON • 103  
128 + -----------------------------------------------------------------  
1.43  
1.8  
1 -------- • ---------------------------------------------------  
Vout • 33.32 • 1011  
Turning ON the low-side MOSFETs on an OVP condition  
pulls down the output, resulting in a reverse current,  
which starts to build up in the inductor. If the output over-  
voltage is due to failure of the high-side MOSFET, this  
crowbar action pulls down the input supply or blows its  
fuse, protecting the system, which is very critical.  
RILIM  
=
( - )  
+
(
)
Vin  
FSW • RRAMP  
(EQ. 4)  
where:  
RILIM is in KΩ.  
IMAX is the maximum load current.  
During soft-start, if the output overshoots beyond 115%  
of VREF, the output voltage is brought down by the low-  
side MOSFET until the voltage on the FB pin goes below  
0.4V. The fault latch is NOT set until the voltage on the  
SS pin reaches 1.2V. Once the fault latch is set, the con-  
verter shuts down.  
K1 is a constant to accommodate for the variation of  
MOSFET RDS(ON) (typically 1.6).  
With K1 = 1.6, IMAX = 20A, RDS(ON) = 7mΩ, VIN = 24V,  
VOUT = 1.5V, FSW = 300 kHz, RRAMP = 400 KΩ, RILIM  
calculates to be 323.17KΩ.  
ILIM  
115% Vref  
UV  
Fault  
Latch  
S
R
OV  
Q
VSS>1.2V  
Auto Restart (PWM)  
Delay  
2 Clks  
EN  
FB  
The FAN5099 supports two modes of response when the  
internal fault latch is set. The user can configure it to  
keep the power supply latched in the OFF state OR in  
S
Q
LS Drive  
R
0.4V  
the auto restart mode. When the EN pin is tied to VCC  
,
Figure 22. Over-Voltage Protection  
Thermal Fault Protection  
the power supply is latched OFF. When the EN pin is ter-  
minated with a 100nF to GND, the power supply is in  
auto restart mode. The table below describes the rela-  
tionship between PWM restart and setting on EN pin. Do  
not leave the EN pin open without any capacitor.  
The FAN5099 features thermal protection where the IC  
temperature is monitored. When the IC junction temper-  
ature exceeds +160°C, the controller shuts down and  
when the junction temperature gets down to +125°C, the  
converter restarts.  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
12  
LDO Section  
The LDO controller is designed to provide ultra low volt-  
ages, as low as 0.8V for GTL-type loads. The regulating  
loop employs a very fast response feedback loop and  
small capacitors can be used to keep track of the chang-  
ing output voltage during transients. For stable opera-  
tion, the minimum capacitance on the output needs to be  
100µF and the typical ESR needs to be around 100mΩ.  
operate at the boundary of continuous and discontinuous  
conduction modes.  
Setting the Output Voltage (PWM)  
The internal reference for the PWM controller is at 0.8V.  
The output voltage of the PWM regulator can be set in  
the range of 0.8V to 90% of its power input by an exter-  
nal resistor divider. The output is divided down by an  
external voltage divider to the FB pin (for example, R1  
and RBIAS as in Figure 25). The output voltage is given  
by the following equation:  
The maximum voltage at the gate drive for the MOSFET  
can reach close to 0.5V below the VCC of the controller.  
For example, for a 1.2V output, the minimum enhance-  
ment voltage required with 4.75V on VCC is 3.05V  
(4.75V-0.5V-1.2V = 3.05V). The dropout voltage for the  
LDO is dependent on the load current and the MOSFET  
chosen. It is recommended to use low enhancement  
voltage MOSFETs for the LDO. In an application where  
LDO is not needed, pull up the FBLDO pin (Pin 1) higher  
than 1V to disable the LDO.  
R1  
RBIAS  
VOUT = 0.8V × 1 + ---------------  
(EQ. 5)  
To minimize noise pickup on this node, keep the resistor  
to GND (RBIAS) below 10KΩ.  
Inductor Selection (PWM)  
The soft-start on the LDO output (ramp) is controlled by  
the capacitor on the SS pin to GND. The LDO output is  
enabled only when the voltage on the SS pin reaches  
2.2V. Refer to Figure 9 for startup waveform.  
When the ripple current, switching frequency of the con-  
verter, and the input-output voltages are established,  
select the inductor using the following equation:  
2
VOUT  
V
OUT --------------  
VIN  
Design Section  
LMIN = -------------------------------------------  
IRipple × FSW  
(EQ. 6)  
General Design Guidelines  
where IRipple is the ripple current.  
Establishing the input voltage range and the maximum  
current loading on the converter before choosing the  
switching frequency and the inductor ripple current is  
highly recommended. There are design tradeoffs choos-  
ing optimum switching frequency and ripple current.  
This number typically varies between 20% to 50% of the  
maximum steady-state load on the converter.  
When selecting an inductor from the vendors, select the  
inductance value which is close to the value calculated at  
the rated current (including half the ripple current).  
The input voltage range should accommodate the worst-  
case input voltage with which the converter may ever  
operate. This voltage needs to account for the cable drop  
encountered from the source to the converter. Typically,  
the converter efficiency tends to be higher at lower input  
voltage conditions.  
Input Capacitor Selection (PWM)  
The input capacitors must have an adequate RMS cur-  
rent rating to withstand the temperature rise caused by  
the internal power dissipation. The combined RMS cur-  
rent rating for the input capacitor should be greater than  
the value calculated using the following equation:  
When selecting maximum loading conditions, consider  
the transient and steady-state (continuous) loading sep-  
arately. The transient loading affects the selection of the  
inductor and the output capacitors. Steady-state loading  
affects the selection of MOSFETs, input capacitors, and  
other critical heat-generating components.  
2
VOUT VOUT  
IINPUT(RMS) = ILOAD(MAX)  
×
-------------- – --------------  
VIN  
VIN  
(EQ. 7)  
Common capacitor types used for such application  
include aluminum, ceramic, POS CAP, and OSCON.  
The selection of switching frequency is challenging.  
While higher switching frequency results in smaller com-  
ponents, it also results in lower efficiency. Ideal selection  
of switching frequency takes into account the maximum  
operating voltage. The MOSFET switching losses are  
directly proportional to FSW and the square function of  
the input voltage.  
Output Capacitor Selection (PWM)  
The output capacitors chosen must have low enough  
ESR to meet the output ripple and load transient require-  
ments. The ESR of the output capacitor should be lower  
than both of the values calculated below to satisfy both  
the transient loading and steady-state ripple conditions  
as given by the following equation:  
When selecting the inductor, consider the minimum and  
maximum load conditions. Lower inductor values pro-  
duce better transient response, but result in higher ripple  
and lower efficiency due to high RMS currents. Optimum  
minimum inductance value enables the converter to  
VSTEP  
ESR ---------------------------------- and ESR ------------------  
ΔILOAD(MAX) IRipple  
VRipple  
(EQ. 8)  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
13  
In the case of aluminum and polymer-based capacitors,  
the output capacitance is typically higher than normally  
required to meet these requirements. While selecting the  
ceramic capacitors for the output; although lower ESR  
can be achieved easily, higher capacitance values are  
required to meet the VOUT(MIN) restrictions during a load  
transient. From the stability point of view, the zero  
caused by the ESR of the output capacitor plays an  
important role in the stability of the converter.  
Output Capacitor Selection (LDO)  
Figure 24. Drive Equivalent Circuit  
For stable operation, the minimum capacitance of 100µF  
with ESR around 100mΩ is recommended. For other val-  
ues, contact the factory.  
The upper graph in Figure 23 represents Drain-to-  
Source Voltage (VDS) and Drain Current (ID) waveforms.  
The lower graph details Gate-to-Source Voltage (VGS  
versus time with a constant current charging the gate.  
The x-axis is representative of Gate Charge (QG). CISS  
)
Power MOSFET Selection (PWM)  
=
The FAN5099 is capable of driving N-Channel MOSFETs  
as circuit switch elements. For better performance, MOS-  
CGD + CGS and controls t1, t2, and t4 timing. CGD  
receives current from the gate driver during t3 (as VDS is  
falling). Obtain the gate charge (QG) parameters shown  
on the lower graph from the MOSFET datasheets.  
FET selection should address these key parameters  
:
The maximum Drain-to-Source Voltage (VDS) should be  
at least 25% higher than the worst-case input voltage.  
Assuming switching losses are about the same for both  
the rising edge and falling edge, Q1's switching losses  
occur during the shaded time when the MOSFET has  
voltage across it and current through it.  
The MOSFETs should have low QG, QGD and QGS  
,
.
The RDS_ON of the MOSFETs should be as low as possible.  
In typical applications for a buck converter, the duty  
cycles are lower than 20%. To optimize the selection of  
MOSFETs for both the high-side and low-side, follow dif-  
ferent selection criteria. Select the high-side MOSFET to  
minimize the switching losses and the low-side MOSFET  
to minimize the conduction losses due to the channel  
and the body diode losses. Note that the gate drive  
losses also affect the temperature rise on the controller.  
Losses are given by Equations 9-11:  
PUPPER = PSW + PCOND  
(EQ. 9)  
VDS × IL  
(EQ. 10)  
PSW  
=
--------------------- × 2 × ts FSW  
2
VOUT  
(EQ. 11)  
PCOND  
=
-------------- × IO2 UT × RDS(ON)  
VIN  
For loss calculation, refer to Fairchild's Application Note  
AN-6005 and the associated spreadsheet.  
where PUPPER is the upper MOSFET's total losses and  
PSW and PCOND are the switching and conduction losses  
for a given MOSFET RDS(ON) is at the maximum junction  
temperature (TJ) and tS is the switching period (rise or  
fall time) and equals t2+t3, as shown in Figure 23.  
High-Side Losses  
To understand losses in the MOSFET, follow the MOS-  
FET switching interval shown in Figure 23. The MOSFET  
gate drive equivalent circuit is shown in Figure 24  
.
The driver's impedance and CISS determine t2 while t3's  
period is controlled by the driver's impedance and QGD  
.
Since most of tS occurs when VGS = VSP, assume a con-  
stant current for the driver to simplify the calculation of tS  
with the following equation:  
QG(SW)  
IDriver  
Q
ts = ------------------- ------------------G----(--S----W-----)-------------  
(EQ. 12)  
VCC VSP  
----------------------------------------  
Driver + RGate  
R
Most MOSFET vendors specify QGD and QGS. QG(SW)  
can be determined as:  
QG(SW) = QGD + QGS – QTH where QTH is the gate  
charge required to reach the MOSFET threshold (VTH).  
Note that for the high-side MOSFET, VDS equals VIN,  
which can be as high as 20V in a typical portable appli-  
cation. Include the power delivered to the MOSFET's  
(PGATE) in calculating the power dissipation required for  
the FAN5099.  
Figure 23. Switching Losses and Qg  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
14  
PGATE is determined by the following equation:  
PGate = QG × VCC × FSW  
R-C components for the snubber are selected as follows:  
(EQ. 13)  
a) Measure the SW node ringing frequency (Fring) with a  
low capacitance scope probe.  
where QG is the total gate charge to reach VCC  
Low-Side Losses  
.
b) Connect a capacitor (CSNUB) from SW node to GND  
so that it reduces this ringing by half.  
Q2 switches on or off with its parallel Schottky diode  
simultaneously conducting, so the VDS 0.5V. Since  
PSW is proportional to VDS, Q2's switching losses are  
negligible and Q2 is selected based on RDS(ON) alone.  
c) Place a resistor (RSNUB) in series with this capacitor.  
RSNUB is calculated using the following equation:  
2
RSNUB = ----------------------------------------------  
π × Fring × CSNUB  
(EQ. 16)  
Conduction losses for Q2 are given by the equation:  
d) Calculate the power dissipated in the snubber resisto-  
ras shown in the following equation:  
PCOND = (1 D) × IO2 UT × RDS(ON)  
(EQ. 14)  
PR(SNUB) = CSNUB × V2IN(MAX) × FSW  
(EQ. 17)  
where RDS(ON) is the RDS(ON) of the MOSFET at the  
highest operating junction temperature and D=VOUT/VIN  
is the minimum duty cycle for the converter.  
where, VIN(MAX) is the maximum input voltage and FSW  
is the converter switching frequency.  
Since DMIN < 20% for portable computers, (1-D) 1 pro-  
duces a conservative result, simplifying the calculation.  
The snubber resistor chosen should be de-rated to han-  
dle the worst-case power dissipation. Do not use wire-  
The maximum power dissipation (PD(MAX)) is a function  
of the maximum allowable die temperature of the low-  
side MOSFET, the θJA, and the maximum allowable  
ambient temperature rise. PD(MAX) is calculated using  
the following equation:  
wound resistors for RSNUB  
.
Loop Compensation  
Typically, the closed-loop crossover frequency (Fcross),  
where the overall gain is unity, should be selected to  
achieve optimal transient and steady-state response to  
disturbances in line and load conditions. It is recom-  
mended to keep Fcross below one-fifth of the switching  
frequency of the converter. Higher phase margin tends to  
have a more stable system with more sluggish response  
to load transients. Optimum phase margin is about 60°, a  
good compromise between steady-state and transient  
responses. A typical design should address variations  
over a wide range of load conditions and over a large  
sample of devices.  
T
J(MAX) TA(MAX)  
PD(MAX) = ------------------------------------------------  
θJA  
(EQ. 15)  
θJA depends primarily on the amount of PCB area  
devoted to heat sinking.  
Selection of MOSFET Snubber Circuit  
The switch node (SW) ringing is caused by fast switching  
transitions due to energy stored in parasitic elements.  
This ringing on the SW node couples to other circuits  
around the converter if they are not handled properly. To  
dampen ringing, an R-C snubber is connected across  
the SW node and the source of the low-side MOSFET.  
VIN  
Current  
Sense  
Amplifier  
Q1  
VIN  
RRAMP  
Ramp  
Generator  
L
RDC  
VOUT  
PWM  
&
Summing  
Amplifier  
C
DRIVER  
RL  
Q2  
RES  
C2  
C1  
R2  
C3  
R3  
RBIAS  
R1  
Reference  
Figure 25. Closed-Loop System with Type-3 Network  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
15  
FAN5099 has a high gain error amplifier around which  
the loop is closed. Figure 25 shows a type-3 compensa-  
tion network. For type-2 compensation, R3 and C3 are  
not used. Since the FAN5099 architecture employs sum-  
ming current mode, type-2 compensation can be used  
for most applications. For for further information about  
type-2 compensation networks, refer to the following:  
Note: For critical applications requiring wide loop band-  
width using very low ESR output capacitors, use type-3  
compensation.  
Venable, H. Dean, "The K factor: A new mathematical  
tool for stability analysis and synthesis," Proceedings  
of Powercon, March 1983.  
Type-3 Feedback Component Calculations  
Use these steps to calculate feedback components:  
Notation:  
C0 = Net Output Filter Capacitance  
Gp(s) = Net Gain of Plant = control-to-output transfer function  
L = Inductor Value  
RDSON = On-State Drain-to Source Resistance of Low-side MOSFET  
Res = Net ESR of the output filter capacitors  
RL = Load Resistance  
Ts = Switching Period  
Vi = Input Voltage  
FSW = Switching Frequency  
Equations:  
Effective current sense resistance = Ri = 7 × RDSON  
(EQ. 18)  
(EQ. 19)  
RL  
Current modulator DC gain = Mi = ------  
Ri  
(Vi 1.8) × Ts  
Vm = 3.33 × 1010 × ------------------------------------  
Effective ramp amplitude =  
Rramp  
(EQ. 20)  
(EQ. 21)  
Vi  
Voltage modulator DC gain = Mv = -------  
Vm  
Mv × Mi  
||  
Plant DC gain = Mo = Mv Mi = -------------------  
(EQ. 22)  
(EQ. 23)  
(EQ. 24)  
(EQ. 25)  
Mv + Mi  
π
Sampling gain natural frequency = ωn = -----  
Ts  
MO  
Mv × Ri  
Effective inductance = Le = -------- × L + -------------------  
Mv  
ωn × Qz  
Mv × Ri × RL  
||  
Rp = -------------------------------- = (Mv × Ri) RL  
Mv × Ri + RL  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
16  
Poles and Zeros of Plant Transfer Function:  
1
Plant zero frequency = fz = -----------------------------------------  
2 × π × Co × Res  
(EQ. 26)  
(EQ. 27)  
1
Plant 1st pole frequency = fp1 = ----------------------------------------------------------  
Le  
2 × π × Co × Rp + ------  
RL  
Rp  
1
2 × π  
1
Plant 2nd pole frequency = fp2 = ------------ × -------------------- + ------  
(EQ. 28)  
(EQ. 29)  
Co × RL Le  
ω2n × Le  
Plant 3rd pole frequency = fp3 = -------------------------  
2 × π × Rp  
Plant gain (magnitude) response:  
2
f
⎛ ⎞  
1 + ---  
⎝ ⎠  
fz  
Gp (f) = 20 × logM0 + 10 × log ---------------------------------------------------------------------------------------------------------  
2
2
2
f
f
f
1 + ------  
× 1 + ------  
× 1 + ------  
fp3  
fp1  
fp2  
(EQ. 30)  
(EQ. 31)  
Plant phase response:  
1f ⎞  
1  
f
1  
f
1  
f
GP(f) = tan --- – tan ------ – tan ------ – tan ------  
⎝ ⎠  
fz  
fp3  
fp1  
fp2  
Choose R1, RBIAS to set the output voltage using EQ.5. Choose the zero crossover frequency Fcross of the overall  
loop. Typically Fcross should be less than 1/5th of Fsw. Choose the desired phase margin. Typically this number should  
be between 60° to 90°.  
Calculate plant gain at Fcross using EQ.30 by substituting Fcross in place of f. The gain that the amplifier needs to pro-  
vide to get the required crossover is given by:  
1
GAMP = -------------------------------  
(EQ. 32)  
(EQ. 33)  
Gp (Fcross  
)
The phase boost required is calculated as given in (EQ. 33).  
Phase Boost = M GP(Fcross ) 90°  
where M is the desired phase margin in degrees.  
The feedback component values are now calculated as given in equations below:  
2
Boost  
K = Tan ---------------- + 45  
(EQ. 34)  
4
1
C2 = -----------------------------------------------------------------------  
2 × π × Fcross × GAMP × R1  
(EQ. 35)  
(EQ. 36)  
(EQ. 37)  
C1 = C2 × (K 1)  
1
C3 = ---------------------------------------------------------------  
2 × π × Fcross  
× K × R3  
K
R2 = -------------------------------------------------  
2 × π × Fcross × C1  
(EQ. 38)  
(EQ. 39)  
R1  
R3 = -----------------  
(K 1)  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
17  
Design Tools  
Layout Considerations  
Fairchild application note AN-6020 provides a PSPICE  
model and spreadsheet calculator for the PWM regula-  
tor, simplifying external component selections and verify-  
ing loop stability. The topics covered in the datasheet  
provide an understanding behind the calculations in the  
spreadsheet.  
The switching power converter layout needs careful  
attention and is critical to achieving low losses and clean  
and stable operation. Below are specific recommenda-  
tions for a good board layout:  
Keep the high current traces and load connections as  
short as possible.  
The spreadsheet calculator, which is part of AN-6020  
can be used to calculate all external component values  
for designing around FAN5099. The spreadsheet pro-  
vides optimized compensation components and gener-  
ates a Bode plot to ensure loop stability.  
Use thick copper boards whenever possible to  
achieve higher efficiency.  
Keep the loop area between the SW node, low-side  
MOSFET, inductor, and the output capacitor as small  
as possible.  
Route high dV/dt signals, such as SW node, away  
from the error amplifier input/output pins. Keep com-  
ponents connected to these pins close to the pins.  
Based on the input values entered, AN-6020’s PSPICE  
model can be used to simulate Bode plots (for loop sta-  
bility) as well as transient analysis that help customize  
the design for a wide range of applications.  
Place ceramic de-coupling capacitors very close to  
VCC pin.  
Use Fairchild application note AN-6005 for prediction of  
the losses and die temperatures for the power semicon-  
ductors used in the circuit.  
All input signals are referenced with respect to AGND  
pin. Dedicate one layer of the PCB for a GND plane.  
Use at least four layers for the PCB.  
Both AN-6020 and AN-6005 can be downloaded from  
www.fairchildsemi.com/apnotes/.  
Minimize GND loops in the layout to avoid EMI-related  
issues.  
Use wide traces for the lower gate drive to keep the  
drive impedances low.  
Connect PGND directly to the lower MOSFET source  
pin.  
Use wide land areas with appropriate thermal vias to  
effectively remove heat from the MOSFETs.  
Use snubber circuits to minimize high-frequency  
ringing at the SW nodes.  
Place the output capacitor for the LDO close to the  
source of the LDO MOSFET.  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
18  
Application Board Schematic  
VIN = 3 to 24V; VOUT =1.5V at 20A; FOSC = 300kHz.  
Figure 26. Application Board Schematic  
Bill of Materials  
Vendor Part  
Number  
Part Description  
Quantity Designator  
Vendor  
Capacitor, 1500pF, 10%, 50V, 0603, X7R  
Capacitor, 220pF, 5%, 50V, 0603, NPO  
Capacitor, 3300pF, 10%, 50V, 0603, X7R  
Capacitor, 0.1µF, 10%, 25V, 0603, X7R  
Capacitor, 0.22µF, 20%, 25V, 0603, X7R  
Capacitor, 0.01µF, 10%, 50V, 0603, X7R  
Capacitor, 820µF, 20%, 10X20, 25V, 20mΩ, 1.96A  
Capacitor, 820µF, 20%, 8X8, 2.5V, 7mΩ, 6.1A  
Capacitor, 560µF, 20%, 8X11.5, 4V, 7mΩ, 5.58A  
Capacitor, 3300pF, 10%, 50V, 0805, X7R  
Connector Header 0.100 Vertical, Tin – 2 Pin  
Terminal Quickfit Male .052"Dia.187" Tab  
Inductor, 1.8µH, 20%, 26Amps Max, 3.24mΩ  
MOSFET N-CH, 32mΩ, 20V, 21A, D-PAK, FSID: FDD6530A  
MOSFET N-CH, 8.8mΩ, 30V, 50A, D-PAK, FSID: FDD6296  
MOSFET N-CH, 6mΩ, 30V, 75A, D-PAK, FSID: FDD6606  
Resistor, 5.11k, 1%, 1/16W  
1
C1  
C2  
C3  
Panasonic  
ECJ1VB1H152K  
ECJ1VC1H221J  
ECJ1VB1H332K  
ECJ1VB1E104K  
C1608JB1E224K  
ECJ1VB1H103K  
KZH25VB820MHJ20  
PSC2.5VB820MH08  
PSA4VB560MH11  
ECJ2VB1H332K  
22-28-4360  
1
1
4
2
1
2
1
3
1
1
6
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
Panasonic  
Panasonic  
C4, C5, C6, C15 Panasonic  
C7, C8  
TDK  
C9  
Panasonic  
C10, C11  
Nippon-Chemicon  
Nippon-Chemicon  
Nippon-Chemicon  
Panasonic  
C17  
C12, C13, C14  
C16  
J1  
Molex  
J2–J7  
Keystone  
1212  
L1  
Inter-Technical  
Fairchild Semiconductor  
Fairchild Semiconductor  
Fairchild Semiconductor  
Panasonic  
SC5018-1R8M  
FDD6530A  
Q1  
Q2  
FDD6296  
Q3, Q4  
FDD6606  
R1  
ERJ3EKF5111V  
ERJ3EKF1272V  
ERJ3EKF8250V  
ERJ3EKF2552V  
ERJ3EKF2103V  
ERJ3EKF453V  
ERJ3EKF1002V  
ERJ3EKF4991V  
ERJ8ENF2000V  
ERJ3EKF5901V  
ERJ8RQF2R2V  
22-28-4360  
Resistor, 12.7k, 1%, 1/16W  
R2  
Panasonic  
Resistor, 825, 1%, 1/16W  
R3  
Panasonic  
Resistor, 25.5k, 1%, 1/16W  
R4  
Panasonic  
Resistor, 210k, 1%, 1/16W  
R5  
Panasonic  
Resistor, 453k, 1%, 1/16W  
R6  
Panasonic  
Resistor, 10k, 1%, 1/16W  
R7  
Panasonic  
Resistor, 4.99k, 1%, 1/16W  
R8  
Panasonic  
Resistor, 200, 1%, 1/4W  
R9  
Panasonic  
Resistor, 5.90k, 1%, 1/16W  
R10  
Panasonic  
Resistor, 2.2, 1%, 1/4W  
R11  
Panasonic  
Connector Header 0.100 Vertical, Tin – 1 Pin  
IC, System Regulator, TSSOP16, FSID: FAN5099  
TP1, TP2, Vcc  
U1  
Molex  
Fairchild Semiconductor  
FAN5099  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
19  
Application Board Schematic  
VIN = 3 to 24V; VOUT =1.5V at 20A; FOSC = 80kHz.  
Figure 27. Application Board Schematic  
Bill of Materials  
Vendor Part  
Number  
Part Description  
Quantity Designator  
Vendor  
Capacitor, 3900pF, 10%, 50V, 0603, X7R  
Capacitor, 680pF, 5%, 50V, 0603, NPO  
Capacitor, 6800pF, 10%, 50V, 0603, X7R  
Capacitor, 0.1µF, 10%, 25V, 0603, X7R  
Capacitor, 0.22µF, 20%, 25V, 0603, X7R  
Capacitor, 0.01µF, 10%, 50V, 0603, X7R  
Capacitor, 820µF, 20%, 10X20, 25V, 20mΩ, 1.96A  
Capacitor, 820µF, 20%, 8X8, 2.5V, 7mΩ, 6.1A  
Capacitor, 560µF, 20%, 8X11.5, 4V, 7mΩ, 5.58A  
Capacitor, 3300pF, 10%, 50V, 0805, X7R  
Connector Header 0.100 Vertical, Tin – 2 Pin  
Terminal Quickfit Male .052"Dia.187" Tab  
1
C1  
Panasonic  
ECJ1VB1H392K  
ECJ1VC1H681J  
ECJ1VB1H682K  
ECJ1VB1E104K  
C1608JB1E224K  
ECJ1VB1H103K  
KZH25VB820MHJ20  
PSC2.5VB820MH08  
PSA4VB560MH11  
ECJ2VB1H332K  
22-28-4360  
1
1
4
2
1
2
1
3
1
1
6
1
C2  
Panasonic  
C3  
Panasonic  
C4, C5, C6, C15  
Panasonic  
C7, C8  
C9  
TDK  
Panasonic  
C10, C11  
C17  
Nippon-Chemicon  
Nippon-Chemicon  
Nippon-Chemicon  
Panasonic  
C12, C13, C14  
C16  
J1  
Molex  
J2–J7  
L1  
Keystone  
1212  
Inductor, 4.0µH@25A, 9.0µH@0A, 25A max, 4.4mΩ, wound  
on T80-52B core (Micrometals), 12 turns, 14 AWG wire  
Custom made  
MOSFET N-CH, 32mΩ, 20V, 21A, D-PAK, FSID: FDD6530A  
MOSFET N-CH, 8.8mΩ, 30V, 50A, D-PAK, FSID: FDD6296  
MOSFET N-CH, 6mΩ, 30V, 75A, D-PAK, FSID: FDD6606  
Resistor, 5.11k, 1%, 1/16W  
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
Q1  
Fairchild Semiconductor  
Fairchild Semiconductor  
Fairchild Semiconductor  
Panasonic  
FDD6530A  
Q2  
FDD6296  
Q3, Q4  
FDD6606  
R1  
ERJ3EKF5111V  
ERJ3EKF1052V  
ERJ3EKF8450V  
ERJ3EKF2003V  
ERJ3EKF2873V  
ERJ3EKF453V  
ERJ3EKF1002V  
ERJ3EKF4991V  
ERJ8ENF2000V  
ERJ3EKF5901V  
ERJ8RQF2R2V  
22-28-4360  
Resistor, 10.5k, 1%, 1/16W  
R2  
Panasonic  
Resistor, 845, 1%, 1/16W  
R3  
Panasonic  
Resistor, 200k, 1%, 1/16W  
R4  
Panasonic  
Resistor, 287k, 1%, 1/16W  
R5  
Panasonic  
Resistor, 453k, 1%, 1/16W  
R6  
Panasonic  
Resistor, 10k, 1%, 1/16W  
R7  
Panasonic  
Resistor, 4.99k, 1%, 1/16W  
R8  
Panasonic  
Resistor, 200, 1%, 1/4W  
R9  
Panasonic  
Resistor, 5.90k, 1%, 1/16W  
R10  
Panasonic  
Resistor, 2.2, 1%, 1/4W  
R11  
Panasonic  
Connector Header 0.100 Vertical, Tin – 1 Pin  
IC, System Regulator, TSSOP16, FSID: FAN5099  
TP1, TP2, Vcc  
U1  
Molex  
Fairchild Semiconductor  
FAN5099  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
20  
Typical Application Board Layout  
Figure 31. Mid Layer 2  
Figure 28. Assembly Diagram  
Figure 29. Top Layer  
Figure 32. Bottom Layer  
Figure 30. Mid Layer 1  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
21  
Mechanical Dimensions  
16-Lead TSSOP  
All dimensions are in millimeters unless otherwise specified.  
Figure 33. 16-Lead Thin Shrink Small Outline Package  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
22  
Mechanical Dimensions (continued)  
16-Lead SOIC  
All dimensions are in millimeters unless otherwise specified.  
Figure 34. 16-Lead Molded Small Outline Package  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
23  
© 2006 Fairchild Semiconductor Corporation  
FAN5099 Rev. 1.1.3  
www.fairchildsemi.com  
24  

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