950-400A-B1D [FCI-CONNECTOR]
Report EL-2011-04-020A CR-PE; 报告EL- 2011-04-020A CR -PE
| 型号： | 950-400A-B1D |
| 厂家： | 
FCI CONNECTOR |
| 描述： | Report EL-2011-04-020A CR-PE |
| 文件： | 总18页 (文件大小：356K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Electronics Division
FCI USA LLC
Report EL-2011-04-020A CR-PE
Intermateability Testing, ATCS and FCI XCede® Connectors
(XCede® is a registered trademark of the Amphenol Corp.)
01 May 2011
PURPOSE
ATCS and FCI XCede® connectors were subjected to intermateability testing. Tested product included ATCS gold plated receptacles
and headers, FCI GXT™ plated receptacles and headers, and FCI gold plated headers.
CONCLUSIONS
The tested samples met the specified requirements.
SAMPLE DESCRIPTION
The test samples were composed of 4-pair connector modules. Each connector module was constructed of six (6) wafers, each wafer
having 4 pairs of signal contacts. The header modules were in a vertical configuration; the receptacle modules were in a right angle
configuration. The contact surfaces of the header terminals were lubricated. The details of the submitted test samples are given in the
following table.
SUBMITTED SAMPLE DESCRIPTION
Item
Description
Part #
10091799-101LF
10091960-400LF
Plating Type (µm)
GXT™ (0.76) / Ni (2.54)
GXT™ (0.76) / Ni (2.54)
1
2
3
4
5
6
7
FCI XCede® Receptacle Module
FCI XCede® Receptacle Monoblock1
FCI XCede® Header Module
FCI XCede® Header Module
ATCS XCede® Receptacle Module
ATCS XCede® Receptacle Monoblock1
ATCS XCede® Header Module
ATCS XCede® Test Board
10091767-00C-20DLF GXT™ (0.76) / Ni (2.54)
10091767-00C-20DLF
950-400A-B1D
AX400-00566
Au (0.76) / Ni (2.54)
Au (0.76) / Ni (1.27)
Au (0.76) / Ni (1.27)
Au (0.76) / Ni (1.27)
Immersion Sn
951400C20D
PCB444 Rev E
8
1
Each receptacle monoblock consisted of 3 receptacle modules with a common organizer.
Each backplane test board held three (3) header modules; each daughter card test board held a single 3-module monoblock receptacle
assembly. The test boards provided circuitry for low level contact resistance (LLCR) measurement of 120 positions per sample
comprising 60 signal contacts, 51 wide ground contacts, and 9 narrow (end) ground contacts. Dielectric testing was conducted on
single unmounted modules
The connectors were tested in all inter-mated combinations of ATCS and FCI receptacles with ATCS, FCI GXT™ plated, and FCI
gold plated headers. The resulting sample sets are listed in the following table.
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 1 of 18
SAMPLE SET DESCRIPTION
Sample Set
Receptacle Identity
Header Identity
ATCS
FCI, GXT™ Plated
ATCS
FCI, GXT™ Plated
FCI, Au Plated
FCI, Au Plated
1
2
3
4
5
6
ATCS
FCI
FCI
ATCS
FCI
ATCS
TEST DESCRIPTIONS
Test sequences are given in the following table.
Grp. # 1
Temp Life
1,8
Grp. # 2a
Dielectric
1,10
Grp. # 2b
T Shock / Hmd
Grp. # 3
Vib / Shock
Grp. # 4
MFG
1,15
Clause #
Test Description
1
2
3
Visual Examination
Mating/Unmating Force
LLCR1
1,16
2
1,14
2
2
7
3,5,7
3,5,7,9,11,13,15 3,5,7,9,11,13 2,4,6,8,10,12,14
4
5
6
7
Insulation Resistance
2,5,8
3,6,9
4
DWV2
Thermal Shock
Humidity
6
10
7
8
9
Temperature Life
Thermal Preconditioning
MFG3
Mechanical Shock
Vibration
Durability Preconditioning
Durability
6
4
3
6
5
9,11
10
11
12
13
14
15
16
17
8
10
4
4
3
12
Dust Application
Reseat
Thermal Disturbance
8
12
14
3
13
3
Sample Size per Sample Set
LLCR = Low Level Contact Resistance
DWV = Dielectric Withstanding Voltage
MFG = Mixed Flowing Gas
3†
3
1
2
3
†
Individual Unmounted Modules (Mated throughout Test)
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 2 of 18
TEST METHODS/REQUIREMENTS
Clause #
1
Item
Test Method
EIA/ECA-364-18B
Condition
Visual
Requirement
No Detrimental Condition
Read & Record Mate Force/ Contact
Read & Record Unmate Force/Contact
≤ 55 mΩ Initial, ≤ 10 mΩ Change
≥ 1 GΩ
Visual Exam
Mating Force
Unmating Force
LLCR
2
EIA/ECA-364-13D
Method A
3
4
EIA/ECA-364-23C
Option 1
500 V DC
Insulation Resistance EIA/ECA-364-21D
5
6
7
8
DWV
Thermal Shock
Humidity
EIA-364-20D
EIA-364-32E
EIA-364-31C
EIA-364-17B
EIA-364-17B
EIA-364-65B
EIA-364-27B
Method B, Cond. 1, 750Vrms AC
Method A, Cond. 2, Dur. A-1
Method 3 exc. Profile1 & Dur.2
Method A, Cond. 4, Dur. C: 500 hr
Method A, Cond. 4, 72 hr
Class 2A, 7 days
No Arc or Leakage ≥ 5 mA
No Damage
No Damage
No Damage
No Damage
No Damage
Temperature Life
Thermal Precond.
MFG
9
10
11
12
Mechanical Shock3
Vibration3
Cond. A
No Discontinuity7 > 1 µs
No Discontinuity7 > 1 µs
Read & Record Mate Force/ Contact
Read & Record Unmate Force/Contact
Read & Record Mate Force/ Contact
Read & Record Unmate Force/Contact
No Damage
EIA/ECA-364-28E Cond. 5 exc. Freq.4, PSD5, Dur.6
EIA-364-09C
(EIA/ECA-364-13D)
EIA-364-09C
(EIA/ECA-364-13D)
EIA/ECA-364-91A
50 Cycles
(Measure 1st 3 Cycles)
+ 200 Cycles
13
Durability Precond.
14
15
16
17
Durability
Dust
(Measure 1st 3 Cycles)
Composition 1 (Benign)
Method A, 1 Cycle
(Measure)
Read & Record Mate Force/ Contact
Read & Record Unmate Force/Contact
No Damage
Reseat
EIA/ECA-364-13D
Thermal Disturbance EIA/ECA-364-110
Cond. A, Dur. A
1
8 hr Cycle Profile: 2 hour Ramps, 2 hour Dwells
500 hour Test Duration
Samples were held rigidly during mechanical shock and vibration treatments to remove mass loading by the test boards.
Frequency was extended down to 10 Hz and truncated to a maximum of 500 Hz.
PSD was adjusted to yield an acceleration level of 5.3grms
Duration was 2 hours.
Discontinuity Monitoring per EIA/ECA-364-46B
2
3
4
5
6
7
.
TEST RESULTS: ATCS Receptacle / ATCS Header
Group # 1 (Temperature Life) Test Results, ATCS Receptacle / ATCS Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.46 N/Contact Max. Mate
0.36 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
30 mΩ Max.
Pass
0.56 N/Contact Max. Mate
0.38 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
LLCR
Temperature Life
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Durability
Temperature Life
Final
0.8 mΩ Max. Change
No Damage
2.5 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Initial
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 3 of 18
Group # 2a (Dielectric) Test Results, ATCS Receptacle / ATCS Header
Step #
Test
Visual Exam
Insulation Resistance
DWV
Thermal Shock
Insulation Resistance
DWV
Requirement
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Step Description
Initial
Result
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Comments
Pass
1
2
3
4
5
Initial
Initial
Thermal Shock
after Thermal Shock
after Thermal Shock
Humidity
Pass
Pass
Pass
Pass
Pass
Pass
6
7
Humidity
8
9
10
Insulation Resistance
DWV
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Final
Final
Final
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Pass
Pass
Pass
Visual Exam
Group # 2b (Thermal Shock / Humidity), ATCS Receptacle / ATCS Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.57 N/Contact Max. Mate
0.42 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
28 mΩ Max.
Pass
0.44 N/Contact Max. Mate
0.35 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Shock
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Thermal Shock
after Thermal Shock
Dust
0.5 mΩ Max. Change
No Damage
2.4 mΩ Max. Change
No Damage
2.4 mΩ Max. Change
No Damage
1.1 mΩ Max. Change
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Dust
LLCR
Humidity
LLCR
after Dust
Humidity
after Humidity
10
11
0.41 N/Contact Max. Mate
0.42 N/Contact Min. Unmate
NA
NA
12
Reseat
after Humidity
Read & Record Unmate
Force/Contact
13
14
15
16
LLCR
Thermal Disturb
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Reseat
Thermal Disturb
Final
1.3 mΩ Max. Change
No Damage
1.2 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Final
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 4 of 18
Group # 3 (Mechanical Shock / Vibration), ATCS Receptacle / ATCS Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.56 N/Contact Max. Mate
0.45 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
26 mΩ Max.
Pass
0.48 N/Contact Max. Mate
0.41 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
after Durability
Preconditioning
after Preconditioning
Mechanical Shock
after Mech. Shock
Vibration
0.9 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
Pass
Pass
0.7 mΩ Max. Change
No Discontinuity > 1 µs
1.9 mΩ Max. Change
No Discontinuity > 1 µs
2.0 mΩ Max. Change
Mechanical Shock No Discontinuity > 1 µs
LLCR
Vibration
LLCR
≤ 10 mΩ Change
No Discontinuity > 1 µs
≤ 10 mΩ Change
10
11
after Vibration
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.25 N/Contact Max. Mate
0.15 N/Contact Min. Unmate
NA
NA
12
Durability
Durability
13
14
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
0.8 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Group # 4 (MFG), ATCS Receptacle / ATCS Header
Step #
Test
Visual Exam
LLCR
Requirement
No Detrimental Cond.
≤ 55 mΩ
Step Description
Initial
Result
No Detrimental Cond.
28 mΩ Max.
Comments
Pass
1
2
Initial
Pass
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.61 N/Contact Max. Mate
0.41 N/Contact Min. Unmate
NA
NA
3
Durability Precond.
Preconditioning
4
5
6
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Preconditioning
after Preconditioning
1.5 mΩ Max. Change
No Damage
1.2 mΩ Max. Change
Pass
Pass
Pass
Mating Force
Unmating Force
0.33 N/Contact Max. Mate
0.26 N/Contact Min. Unmate
NA
NA
7
after Preconditioning
Read & Record Unmate
Force/Contact
8
9
10
11
12
LLCR
MFG
LLCR
MFG
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
before MFG
7 d Unmated Hdr & Rcpt
7 d MFG
+ 7 d Mated Connector Pair
14 d MFG
3.3 mΩ Max. Change
No Damage
3.5 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
LLCR
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
3.5 mΩ Max. Change
0.26 N/Contact Max. Mate
0.27 N/Contact Min. Unmate
NA
NA
13
Reseat
after MFG
14
15
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
2.9 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 5 of 18
FCI Receptacle / FCI GXT™ Plated Header
Group # 1 (Temperature Life) Test Results, FCI Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.43 N/Contact Max. Mate
0.28 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
29 mΩ Max.
Pass
0.49 N/Contact Max. Mate
0.33 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
LLCR
Temperature Life
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Durability
Temperature Life
Final
0.5 mΩ Max. Change
No Damage
7.3 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Initial
Group # 2a (Dielectric) Test Results, FCI Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
Insulation Resistance
DWV
Thermal Shock
Insulation Resistance
DWV
Requirement
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Step Description
Initial
Result
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Comments
Pass
1
2
3
4
5
Initial
Initial
Thermal Shock
after Thermal Shock
after Thermal Shock
Humidity
Pass
Pass
Pass
Pass
Pass
Pass
6
7
Humidity
8
9
10
Insulation Resistance
DWV
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Final
Final
Final
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Pass
Pass
Pass
Visual Exam
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 6 of 18
Group # 2b (Thermal Shock / Humidity), FCI Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.43 N/Contact Max. Mate
0.34 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
29 mΩ Max.
Pass
0.43 N/Contact Max. Mate
0.33 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Shock
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Thermal Shock
after Thermal Shock
Dust
0.5 mΩ Max. Change
No Damage
3.8 mΩ Max. Change
No Damage
2.0 mΩ Max. Change
No Damage
1.3 mΩ Max. Change
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Dust
LLCR
Humidity
LLCR
after Dust
Humidity
after Humidity
10
11
0.35 N/Contact Max. Mate
0.40 N/Contact Min. Unmate
NA
NA
12
Reseat
after Humidity
Read & Record Unmate
Force/Contact
13
14
15
16
LLCR
Thermal Disturb
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Reseat
Thermal Disturb
Final
1.5 mΩ Max. Change
No Damage
1.9 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Final
Group # 3 (Mechanical Shock / Vibration), FCI Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.60 N/Contact Max. Mate
0.45 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
29 mΩ Max.
Pass
0.48 N/Contact Max. Mate
0.36 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
after Durability
Preconditioning
after Preconditioning
Mechanical Shock
after Mech. Shock
Vibration
0.2 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
Pass
Pass
2.2 mΩ Max. Change
No Discontinuity > 1 µs
4.2 mΩ Max. Change
No Discontinuity > 1 µs
7.4 mΩ Max. Change
Mechanical Shock No Discontinuity > 1 µs
LLCR
Vibration
LLCR
≤ 10 mΩ Change
No Discontinuity > 1 µs
≤ 10 mΩ Change
10
11
after Vibration
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.25 N/Contact Max. Mate
0.17 N/Contact Min. Unmate
NA
NA
12
Durability
Durability
13
14
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
2.4 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 7 of 18
Group # 4 (MFG), FCI Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
LLCR
Requirement
No Detrimental Cond.
≤ 55 mΩ
Step Description
Initial
Result
No Detrimental Cond.
29 mΩ Max.
Comments
Pass
1
2
Initial
Pass
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.47 N/Contact Max. Mate
0.37 N/Contact Min. Unmate
NA
NA
3
Durability Precond.
Preconditioning
4
5
6
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Preconditioning
after Preconditioning
0.3 mΩ Max. Change
No Damage
1.7 mΩ Max. Change
Pass
Pass
Pass
Mating Force
Unmating Force
0.25 N/Contact Max. Mate
0.17 N/Contact Min. Unmate
NA
NA
7
after Preconditioning
Read & Record Unmate
Force/Contact
8
9
10
11
12
LLCR
MFG
LLCR
MFG
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
before MFG
7 d Unmated Hdr & Rcpt
7 d MFG
+ 7 d Mated Connector Pair
14 d MFG
2.5 mΩ Max. Change
No Damage
8.7 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
LLCR
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
2.1 mΩ Max. Change
0.18 N/Contact Max. Mate
0.23 N/Contact Min. Unmate
NA
NA
13
Reseat
after MFG
14
15
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
4.7 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
FCI Receptacle / ATCS Header
Group # 1 (Temperature Life) Test Results, FCI Receptacle / ATCS Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.56 N/Contact Max. Mate
0.39 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
28 mΩ Max.
Pass
0.54 N/Contact Max. Mate
0.34 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
LLCR
Temperature Life
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Durability
Temperature Life
Final
0.9 mΩ Max. Change
No Damage
1.7 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Initial
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 8 of 18
Group # 2a (Dielectric) Test Results, FCI Receptacle / ATCS Header
Step #
Test
Visual Exam
Insulation Resistance
DWV
Thermal Shock
Insulation Resistance
DWV
Requirement
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Step Description
Initial
Result
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Comments
Pass
1
2
3
4
5
Initial
Initial
Thermal Shock
after Thermal Shock
after Thermal Shock
Humidity
Pass
Pass
Pass
Pass
Pass
Pass
6
7
Humidity
8
9
10
Insulation Resistance
DWV
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Final
Final
Final
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Pass
Pass
Pass
Visual Exam
Group # 2b (Thermal Shock / Humidity), FCI Receptacle / ATCS Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.57 N/Contact Max. Mate
0.40 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
28 mΩ Max.
Pass
0.49 N/Contact Max. Mate
0.36 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Shock
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Thermal Shock
after Thermal Shock
Dust
0.9 mΩ Max. Change
No Damage
1.6 mΩ Max. Change
No Damage
1.6 mΩ Max. Change
No Damage
0.8 mΩ Max. Change
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Dust
LLCR
Humidity
LLCR
after Dust
Humidity
after Humidity
10
11
0.37 N/Contact Max. Mate
0.42 N/Contact Min. Unmate
NA
NA
12
Reseat
after Humidity
Read & Record Unmate
Force/Contact
13
14
15
16
LLCR
Thermal Disturb
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Reseat
Thermal Disturb
Final
1.5 mΩ Max. Change
No Damage
2.1 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Final
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 9 of 18
Group # 3 (Mechanical Shock / Vibration), FCI Receptacle / ATCS Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.67 N/Contact Max. Mate
0.55 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
28 mΩ Max.
Pass
0.53 N/Contact Max. Mate
0.44 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
after Durability
Preconditioning
after Preconditioning
Mechanical Shock
after Mech. Shock
Vibration
2.3 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
Pass
Pass
1.3 mΩ Max. Change
No Discontinuity > 1 µs
2.0 mΩ Max. Change
No Discontinuity > 1 µs
1.6 mΩ Max. Change
Mechanical Shock No Discontinuity > 1 µs
LLCR
Vibration
LLCR
≤ 10 mΩ Change
No Discontinuity > 1 µs
≤ 10 mΩ Change
10
11
after Vibration
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.27 N/Contact Max. Mate
0.20 N/Contact Min. Unmate
NA
NA
12
Durability
Durability
13
14
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
0.7 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Group # 4 (MFG), FCI Receptacle / ATCS Header
Step #
Test
Visual Exam
LLCR
Requirement
No Detrimental Cond.
≤ 55 mΩ
Step Description
Initial
Result
No Detrimental Cond.
28 mΩ Max.
Comments
Pass
1
2
Initial
Pass
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.55 N/Contact Max. Mate
0.38 N/Contact Min. Unmate
NA
NA
3
Durability Precond.
Preconditioning
4
5
6
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Preconditioning
after Preconditioning
0.5 mΩ Max. Change
No Damage
2.4 mΩ Max. Change
Pass
Pass
Pass
Mating Force
Unmating Force
0.27 N/Contact Max. Mate
0.17 N/Contact Min. Unmate
NA
NA
7
after Preconditioning
Read & Record Unmate
Force/Contact
8
9
10
11
12
LLCR
MFG
LLCR
MFG
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
before MFG
7 d Unmated Hdr & Rcpt
7 d MFG
+ 7 d Mated Connector Pair
14 d MFG
3.4 mΩ Max. Change
No Damage
3.5 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
LLCR
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
3.4 mΩ Max. Change
0.23 N/Contact Max. Mate
0.26 N/Contact Min. Unmate
NA
NA
13
Reseat
after MFG
14
15
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
3.5 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 10 of 18
ATCS Receptacle / FCI GXT™ Plated Header
Group # 1 (Temperature Life) Test Results, ATCS Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.60 N/Contact Max. Mate
0.25 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
27 mΩ Max.
Pass
0.47 N/Contact Max. Mate
0.30 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
LLCR
Temperature Life
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Durability
Temperature Life
Final
1.8 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
9.3 mΩ Max. Change 1
No Detrimental Cond.
8
Visual Exam
Initial
1
Two (2) signal contacts exhibited resistance change > 10 mΩ. One signal contact exhibited a resistance change of 11.9 mΩ);
When re-measured, the contact resistance change was 6.7 mΩ. The second contact exhibited a resistance change of 24.4 mΩ; When
re-measured, the contact resistance change was 36.7 mΩ. Part unmated & inspected with debris & out of position pin found. Re-
mated and re-measured, the contact resistance change was 5.0 mΩ.
Group # 2a (Dielectric) Test Results, ATCS Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
Insulation Resistance
DWV
Thermal Shock
Insulation Resistance
DWV
Requirement
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Step Description
Initial
Result
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Comments
Pass
1
2
3
4
5
Initial
Initial
Thermal Shock
after Thermal Shock
after Thermal Shock
Humidity
Pass
Pass
Pass
Pass
Pass
Pass
6
7
Humidity
8
9
10
Insulation Resistance
DWV
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Final
Final
Final
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Pass
Pass
Pass
Visual Exam
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 11 of 18
Group # 2b (Thermal Shock / Humidity), ATCS Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.48 N/Contact Max. Mate
0.41 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
27 mΩ Max.
Pass
0.45 N/Contact Max. Mate
0.36 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Shock
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Thermal Shock
after Thermal Shock
Dust
2.3 mΩ Max. Change
No Damage
5.2 mΩ Max. Change
No Damage
3.3 mΩ Max. Change
No Damage
5.8 mΩ Max. Change
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Dust
LLCR
Humidity
LLCR
after Dust
Humidity
after Humidity
10
11
0.30 N/Contact Max. Mate
0.34 N/Contact Min. Unmate
NA
NA
12
Reseat
after Humidity
Read & Record Unmate
Force/Contact
13
14
15
16
LLCR
Thermal Disturb
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Reseat
Thermal Disturb
Final
3.5 mΩ Max. Change
No Damage
3.6 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Final
Group # 3 (Mechanical Shock / Vibration), ATCS Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.58 N/Contact Max. Mate
0.50 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
26 mΩ Max.
Pass
0.47 N/Contact Max. Mate
0.42 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
after Durability
Preconditioning
after Preconditioning
Mechanical Shock
after Mech. Shock
Vibration
0.6 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
Pass
Pass
3.5 mΩ Max. Change
No Discontinuity > 1 µs
3.6 mΩ Max. Change
No Discontinuity > 1 µs
6.3 mΩ Max. Change
Mechanical Shock No Discontinuity > 1 µs
LLCR
Vibration
LLCR
≤ 10 mΩ Change
No Discontinuity > 1 µs
≤ 10 mΩ Change
10
11
after Vibration
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.26 N/Contact Max. Mate
0.19 N/Contact Min. Unmate
NA
NA
12
Durability
Durability
13
14
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
6.3 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 12 of 18
Group # 4 (MFG), ATCS Receptacle / FCI GXT™ Plated Header
Step #
Test
Visual Exam
LLCR
Requirement
No Detrimental Cond.
≤ 55 mΩ
Step Description
Initial
Result
No Detrimental Cond.
27 mΩ Max.
Comments
Pass
1
2
Initial
Pass
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.52 N/Contact Max. Mate
0.38 N/Contact Min. Unmate
NA
NA
3
Durability Precond.
Preconditioning
4
5
6
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Preconditioning
after Preconditioning
0.3 mΩ Max. Change
No Damage
4.6 mΩ Max. Change
Pass
Pass
Pass
Mating Force
Unmating Force
0.27 N/Contact Max. Mate
0.15 N/Contact Min. Unmate
NA
NA
7
after Preconditioning
Read & Record Unmate
Force/Contact
8
9
10
11
12
LLCR
MFG
LLCR
MFG
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
before MFG
7 d Unmated Hdr & Rcpt
7 d MFG
+ 7 d Mated Connector Pair
14 d MFG
3.0 mΩ Max. Change
No Damage
2.7 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
LLCR
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
2.6 mΩ Max. Change
0.19 N/Contact Max. Mate
0.21 N/Contact Min. Unmate
NA
NA
13
Reseat
after MFG
14
15
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
4.0 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
FCI Receptacle / FCI Au Plated Header
Group # 1 (Temperature Life) Test Results, FCI Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.55 N/Contact Max. Mate
0.32 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
28 mΩ Max.
Pass
0.51 N/Contact Max. Mate
0.33 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
LLCR
Temperature Life
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Durability
Temperature Life
Final
0.7 mΩ Max. Change
No Damage
2.0 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Initial
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 13 of 18
Group # 2a (Dielectric) Test Results, FCI Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
Insulation Resistance
DWV
Thermal Shock
Insulation Resistance
DWV
Requirement
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Step Description
Initial
Result
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Comments
Pass
1
2
3
4
5
Initial
Initial
Thermal Shock
after Thermal Shock
after Thermal Shock
Humidity
Pass
Pass
Pass
Pass
Pass
Pass
6
7
Humidity
8
9
10
Insulation Resistance
DWV
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Final
Final
Final
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Pass
Pass
Pass
Visual Exam
Group # 2b (Thermal Shock / Humidity), FCI Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.48 N/Contact Max. Mate
0.40 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
28 mΩ Max.
Pass
0.43 N/Contact Max. Mate
0.33 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Shock
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Thermal Shock
after Thermal Shock
Dust
1.0 mΩ Max. Change
No Damage
2.3 mΩ Max. Change
No Damage
2.0 mΩ Max. Change
No Damage
1.8 mΩ Max. Change
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Dust
LLCR
Humidity
LLCR
after Dust
Humidity
after Humidity
10
11
0.41 N/Contact Max. Mate
0.43 N/Contact Min. Unmate
NA
NA
12
Reseat
after Humidity
Read & Record Unmate
Force/Contact
13
14
15
16
LLCR
Thermal Disturb
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Reseat
Thermal Disturb
Final
2.2 mΩ Max. Change
No Damage
1.4 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Final
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 14 of 18
Group # 3 (Mechanical Shock / Vibration), FCI Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.67 N/Contact Max. Mate
0.49 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
28 mΩ Max.
Pass
0.50 N/Contact Max. Mate
0.38 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
after Durability
Preconditioning
after Preconditioning
Mechanical Shock
after Mech. Shock
Vibration
0.8 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
Pass
Pass
0.5 mΩ Max. Change
No Discontinuity > 1 µs
2.4 mΩ Max. Change
No Discontinuity > 1 µs
2.9 mΩ Max. Change
Mechanical Shock No Discontinuity > 1 µs
LLCR
Vibration
LLCR
≤ 10 mΩ Change
No Discontinuity > 1 µs
≤ 10 mΩ Change
10
11
after Vibration
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.29 N/Contact Max. Mate
0.20 N/Contact Min. Unmate
NA
NA
12
Durability
Durability
13
14
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
0.9 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Group # 4 (MFG), FCI Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
LLCR
Requirement
No Detrimental Cond.
≤ 55 mΩ
Step Description
Initial
Result
No Detrimental Cond.
29 mΩ Max.
Comments
Pass
1
2
Initial
Pass
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.57 N/Contact Max. Mate
0.37 N/Contact Min. Unmate
NA
NA
3
Durability Precond.
Preconditioning
4
5
6
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Preconditioning
after Preconditioning
1.4 mΩ Max. Change
No Damage
0.8 mΩ Max. Change
Pass
Pass
Pass
Mating Force
Unmating Force
0.30 N/Contact Max. Mate
0.21 N/Contact Min. Unmate
NA
NA
7
after Preconditioning
Read & Record Unmate
Force/Contact
8
9
10
11
12
LLCR
MFG
LLCR
MFG
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
before MFG
7 d Unmated Hdr & Rcpt
7 d MFG
+ 7 d Mated Connector Pair
14 d MFG
1.7 mΩ Max. Change
No Damage
3.0 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
LLCR
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
4.7 mΩ Max. Change
0.22 N/Contact Max. Mate
0.24 N/Contact Min. Unmate
NA
NA
13
Reseat
after MFG
14
15
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
6.8 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 15 of 18
ATCS Receptacle / FCI Au Plated Header
Group # 1 (Temperature Life) Test Results, ATCS Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.50 N/Contact Max. Mate
0.30 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
27 mΩ Max.
Pass
0.48 N/Contact Max. Mate
0.32 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
LLCR
Temperature Life
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Durability
Temperature Life
Final
1.3 mΩ Max. Change
No Damage
6.1 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Initial
Group # 2a (Dielectric) Test Results, ATCS Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
Insulation Resistance
DWV
Thermal Shock
Insulation Resistance
DWV
Requirement
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Step Description
Initial
Result
No Detrimental Cond.
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Damage
Comments
Pass
1
2
3
4
5
Initial
Initial
Thermal Shock
after Thermal Shock
after Thermal Shock
Humidity
Pass
Pass
Pass
Pass
Pass
Pass
6
7
Humidity
8
9
10
Insulation Resistance
DWV
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Final
Final
Final
≥ 1 GΩ
No Arc or Leak ≥ 5 mA
No Detrimental Cond.
Pass
Pass
Pass
Visual Exam
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 16 of 18
Group # 2b (Thermal Shock / Humidity), ATCS Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.46 N/Contact Max. Mate
0.36 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
27 mΩ Max.
Pass
0.46 N/Contact Max. Mate
0.34 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Shock
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Thermal Shock
after Thermal Shock
Dust
0.7 mΩ Max. Change
No Damage
5.7 mΩ Max. Change
No Damage
3.3 mΩ Max. Change
No Damage
3.9 mΩ Max. Change
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Dust
LLCR
Humidity
LLCR
after Dust
Humidity
after Humidity
10
11
0.32 N/Contact Max. Mate
0.37 N/Contact Min. Unmate
NA
NA
12
Reseat
after Humidity
Read & Record Unmate
Force/Contact
13
14
15
16
LLCR
Thermal Disturb
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Detrimental Cond.
after Reseat
Thermal Disturb
Final
1.2 mΩ Max. Change
No Damage
1.3 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Pass
Pass
Visual Exam
Final
Group # 3 (Mechanical Shock / Vibration), ATCS Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
Requirement
No Detrimental Cond.
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
≤ 55 mΩ
Read & Record Mate
Force/ Contact
Step Description
Result
No Detrimental Cond.
Comments
1
Initial
Pass
Mating Force
Unmating Force
0.49 N/Contact Max. Mate
0.46 N/Contact Min. Unmate
NA
NA
2
3
4
Initial
Initial
LLCR
26 mΩ Max.
Pass
0.49 N/Contact Max. Mate
0.36 N/Contact Min. Unmate
NA
NA
Durability Precond.
Preconditioning
Read & Record Unmate
Force/Contact
5
6
7
8
9
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
after Durability
Preconditioning
after Preconditioning
Mechanical Shock
after Mech. Shock
Vibration
0.6 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
Pass
Pass
0.7 mΩ Max. Change
No Discontinuity > 1 µs
1.6 mΩ Max. Change
No Discontinuity > 1 µs
1.3 mΩ Max. Change
Mechanical Shock No Discontinuity > 1 µs
LLCR
Vibration
LLCR
≤ 10 mΩ Change
No Discontinuity > 1 µs
≤ 10 mΩ Change
10
11
after Vibration
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.27 N/Contact Max. Mate
0.21 N/Contact Min. Unmate
NA
NA
12
Durability
Durability
13
14
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
1.5 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 17 of 18
Group # 4 (MFG), ATCS Receptacle / FCI Au Plated Header
Step #
Test
Visual Exam
LLCR
Requirement
No Detrimental Cond.
≤ 55 mΩ
Step Description
Initial
Result
No Detrimental Cond.
27 mΩ Max.
Comments
Pass
1
2
Initial
Pass
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
0.45 N/Contact Max. Mate
0.33 N/Contact Min. Unmate
NA
NA
3
Durability Precond.
Preconditioning
4
5
6
LLCR
Thermal Precond.
LLCR
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
after Durability
Preconditioning
after Preconditioning
0.2 mΩ Max. Change
No Damage
2.8 mΩ Max. Change
Pass
Pass
Pass
Mating Force
Unmating Force
0.27 N/Contact Max. Mate
0.18 N/Contact Min. Unmate
NA
NA
7
after Preconditioning
Read & Record Unmate
Force/Contact
8
9
10
11
12
LLCR
MFG
LLCR
MFG
≤ 10 mΩ Change
No Damage
≤ 10 mΩ Change
No Damage
before MFG
7 d Unmated Hdr & Rcpt
7 d MFG
+ 7 d Mated Connector Pair
14 d MFG
6.4 mΩ Max. Change
No Damage
3.7 mΩ Max. Change
No Damage
Pass
Pass
Pass
Pass
Pass
LLCR
≤ 10 mΩ Change
Read & Record Mate
Force/ Contact
Read & Record Unmate
Force/Contact
1.5 mΩ Max. Change
0.21 N/Contact Max. Mate
0.23 N/Contact Min. Unmate
NA
NA
13
Reseat
after MFG
14
15
LLCR
Visual Exam
≤ 10 mΩ Change
No Detrimental Cond.
Final
Final
5.9 mΩ Max. Change
No Detrimental Cond.
Pass
Pass
Revision Record
Revision
Level
Pages
Changed
All
Revision Date
17 May 2011
Description of Changes
Original release
A
EL-2011-04-020A CR-PE
1. This Engineering Test Report shall not be reproduced except in full unless written permission is received from the V.P. Engineering.
Page 18 of 18
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