G2PW1V860 [GALAXY]
48V or 24V Input 1.0V, 1.2V, 1.5V, 1.8V, 2.0V, 2.5VDC, 60A Output 3.3V, 45A; 5.0V, 30A Output; 48V或24V输入1.0V , 1.2V , 1.5V , 1.8V , 2.0V , 2.5VDC , 60A输出3.3V , 45A ; 5.0V , 30A输出型号: | G2PW1V860 |
厂家: | GALAXY POWER, INC. |
描述: | 48V or 24V Input 1.0V, 1.2V, 1.5V, 1.8V, 2.0V, 2.5VDC, 60A Output 3.3V, 45A; 5.0V, 30A Output |
文件: | 总7页 (文件大小:636K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
PISCES II Series
48V or 24V Input
1.0V, 1.2V, 1.5V, 1.8V, 2.0V, 2.5VDC, 60A Output
3.3V, 45A; 5.0V, 30A Output
The Pisces II Series is the industry's
first 60A quarter brick in Galaxy Power's
™
CoolConverter line of high-efficiency DC/DC
converters.
Industry Standard Pinout and Footprint
Typical Efficiency:
93% at 2.5V, 30A; 91% at 2.5V, 60A
Very Low Dissipation
No Heat Sink Required
Low Profile, 0.38"
Very Low Common-mode Noise for a
Commercial DC/DC Converter
Two-stage Input Filter
Constant Switching Frequency
Remote Sense, Wide Trim Range
Single Board Design, Very Low Parts Count
Optional Baseplate or Low Profile Heatsink
for Improved Thermal Performance
The open-frame Pisces II is available with an optional
heat-spreading baseplate or low profile heatsink for
use in extremely demanding applications.
Header with M3 Metal Inserts for Mechanical
Connection to PCB
Two Year Warranty
Control Functions
Patented Power Supply Control and Architecture
Microprocessor Controlled
Primary-side Enable, Choice of Logic
Protection Features
Over Temperature Protection
Over Voltage Protection
Over Current Protection
Over/Under Input Voltage Protection
Typical Characteristics
Output Setpoint Accuracy: ±1%
Load Regulation: ±0.2%
Line Regulation: ±0.2%
Regulation over Line, Load, and Temperature: ±2%
Low Output Ripple
I S O 9 0 0 1 C E R T I F I E D O R G A N I S A T I O N
®
Output Trim
Pisces II Series, Page 1
WWW.GALAXYPWR.COM
Part No. 02-007 Rev. 3.0–061004
General Specifications
V
= 48V , T @25°C, 300 LFM Airflow, V
=2.5V, I
= Full Load unless otherwise noted.
OUT
IN
DC
A
OUT
Available output power depends on ambient temperature and good thermal management. (See application graphs for limits.)
Input Characteristics
Parameter
(24V Input in [brackets])
Min
Typ
Max
Units
Operating Input Voltage
Input Current (Model Dependent)
Input Capacitance
36 [18]
48 [24]
75 [36]
6 [10]
V
DC
A
4 [9]
2 [1]
µF
Input Hysteresis, Low Line
V
DC
Output Characteristics
Regulation Over Line, Load & Temperature
Voltage Ripple
98
102
25
%V
mV
NOM
RMS
Voltage Ripple, 20MHz BW
Current Range
85
mV
P–P
0
60
A
Current Limit Inception
103
140
90
%I
OUT
Short Circuit Current, Peak (see Note below)
Output Transient Response, 50% to 75% load change, 1A/µsec
Settling Time to ±1%
A
5
%V
OUT
200
35
µS
mS
Turn-on Time to 98%Vnom
Output Overshoot at Turn-on
Trim Range
0
%V
OUT
OUT
OUT
70
110
%V
%V
Overvoltage Protection, Latching
130
Isolation
Isolation Test Voltage, Input/Output (Basic)
Isolation Test Voltage, Input/Case
Isolation Test Voltage, Output/Case
Isolation Resistance
2250
2000
500
10
V
V
V
DC
DC
DC
MΩ
Features
Overtemperature Protection, Thermal Sensor, Latching*
110
°C
Switching Frequency, Fixed
250
kHz
Notes: During short circuit, converter will shut down and attempt to restart once per second. The average current during this
condition will be very low and the device can be safely left in this condition continuously. For specific output voltage
specifications, see the corresponding detailed data sheet.
*PCB less than 130°C
General Specifications
Approvals and Standards
Operating Temperature
Storage Temperature
Relative Humidity
-40°C to +100°C
-55°C to +125°C
UL and c-UL Recognized Component, TUV,
UL60950, CSA 22.2 No. 950, IEC/EN 60950
EMC Characteristics:
10% to 95% RH,
Non-condensing
2 to 9Hz, 3mm disp.,
9 to 200Hz 1g
Designed to meet emission and immunity
requirements per EN55022, CISPR 22, Class B,
and CISPR 24.
Vibration
Material Flammability
Weight
UL V-0
An external fuse shall be used to comply with the
requirements.
35 grams
MTBF
Telcordia (Bellcore) 1.6 Million Hours
Pisces II Series, Page 2
WWW.GALAXYPWR.COM
Part No. 02-007 Rev. 3.0–061004
Application Notes
CoolConverter™
Galaxy’s proprietary CoolConverter™ provides:
• Patented single-stage power conversion architecture,
control, and magnetic design allow unprecedented power
density and efficiency in an isolated power supply.
• An advanced microcontroller reduces parts count while
adding features, performance, and flexibility in the design.
• Low common-mode noise as a result of lower capacitance
in the transformer from balanced winding design.
Protection and Control
Undervoltage Lockout
Valid Input Voltage Range:
The converter measures the input voltage and will not
allow operation outside of the input voltage
specification. As shown by the graphs, hysteresis is
added to both the high and low voltage to prevent the
converter from turning on and off repeatedly when the
voltage is held near either voltage extreme. At low line
this assures the maximum input current is not exceeded;
at high line this assures the semiconductor devices in
the converter are not damaged by excessive voltage
stress.
Voltage
Rising
Voltage
Falling
30
32
34
36
38
40
Input Voltage (V)
ON/OFF Logic Option:
Overvoltage Lockout
The ON/OFF control logic can be either Negative
(standard) or Positive to enable the converter. For
Negative logic, bring the ON/OFF pin to less than 1.0V
with respect to the –INPUT pin to enable the converter.
The pull-down must be able to sink 100µA. For
Positive logic, bring the ON/OFF pin to greater than
4.0V with respect to the –INPUT pin and be limited to
less than 10V. To request the Positive logic version, add
the suffix (P) to the standard part number. The ON/OFF
pin has a built-in pull up resistor of approximately
100kΩ to +5V.
Voltage
Rising
Voltage
Falling
75
76
77
78
79
80
Input Voltage (V)
Pisces II Series, Page 3
WWW.GALAXYPWR.COM
Part No. 02-007 Rev. 3.0–061004
Application Notes
Output Over Voltage Protection:
Trim:
The output voltage is constantly monitored by the
microprocessor with a redundant secondary-side
measurement circuit that both shuts down the duty cycle
and triggers the microprocessor to shut down. If the
output voltage exceeds the over-voltage specification,
the microprocessor will latch the converter off. To turn
the converter on requires either cycling the ON/OFF pin
or power to the converter. This advanced feature
prevents the converter from damaging the load if there
is a converter failure or application error. If non-
latching is required, consult factory.
To trim the output voltage higher, connect the
required trim resistor from the Trim pin to the +Sense
pin. To trim the output voltage lower, connect the
required trim resistor from the Trim pin to the –Sense
pin. The Trim-down equation applies to all Voltages.
Trim-up for 1.5V and above:
Vo (100+∆%) (100+2∆%)
RTRIM-UP
=
−
5.11kΩ
{
}
1.225∆%
∆%
Trim-up
(for 3.3V)
Thermal Shutdown:
The printed circuit board temperature is measured
using a semiconductor sensor. If the maximum rated
temperature is exceeded, the converter is latched off. To
re-enable the converter requires cycling the ON/OFF
pin or power to the converter. If non-latching is
required, consult factory.
Control Options:
As the behavior of the circuit is determined by
firmware in the microcontroller, specific customer
requirements such as
• non-latching thermal protection
• custom valid input voltage range
• controlled delay from initiating an ON/OFF
signal for power sequencing
Trim-up for less than 1.5V:
Vo (100+∆%) (100+2∆%)
RTRIM-UP
=
can be accomplished with no change to hardware.
The standard behavior was chosen based on system
design experience but we understand that customers
often have their own requirements.
−
5.11kΩ
{
}
0.62∆%
∆%
Trim-down for all voltages:
Please consult Galaxy Power for your special needs.
100
RTRIM-DOWN
=
– 2
5.11kΩ
{∆% }
Remote Sense:
Trim-down
The output voltage is regulated at the point where the
sense pins connect to the power output pins. Total sense
compensation should not exceed 0.4V or 10% of Vout,
whichever is greater.
Safety:
An external input fuse must always be used to meet
these safety requirements.
External Output Trimming
+ Sense
Trim
Trim-down (%)
– Sense
Pisces II Series, Page 4
WWW.GALAXYPWR.COM
Part No. 02-007 Rev. 3.0–061004
Pisces II Operation
Efficiency
Efficiency
1.8V Output
2.5V Output
94
92
90
88
86
84
82
80
94
92
90
88
86
36V Vin
48V Vin
60V Vin
36V Vin
48V Vin
60V Vin
84
82
80
0
20
40
60
30
10
50
0
20
40
60
30
10
50
Output Current (A)
Output Current (A)
Power Dissipation
Power Dissipation
1.8V Output
2.5V Output
14
16
14
12
10
8
12
10
8
6
6
36V Vin
48V Vin
60V Vin
36V Vin
48V Vin
60V Vin
4
4
2
2
0
0
0
10
20
30
40
50
60
0
10
20
30
40
50
60
Load Current (A)
Load Current (A)
Enable-on Waveform
48V Input, 30A, 1.8V Output
2.5
2.0
1.5
1.0
0.5
0
Vout
6
4
2
0
Enable
0
10
20
30
40
50
Time (mS)
Pisces II Series, Page 5
WWW.GALAXYPWR.COM
Part No. 02-007 Rev. 3.0–061004
PACKAGE DETAIL
Pin Configuration —Bottom View
2.28
Pin
Function
Pin Dia. (in.)
1
2
3
4
5
6
7
8
– Input
On/Off
+ Input
+ Output
+ Sense
Trim
0.040
0.040
0.040
0.060
0.040
0.040
0.040
0.060
1.030
B
PIN 1 .815
A
A
A
.815 PIN 8
.515 PIN 6
1.45
PIN 2 .515
PIN 3 .215
0
.215 PIN 4
0
BOTTOM VIEW
.210
MOUNTING INSERT
M3 X 0.5 4 PLACES
.210
– Sense
– Output
.070
2.000
PIN TO PIN
Notes:
1. Mechanical tolerances
x.xxx in. = ±0.005 in.
x.xx in. = ±0.01 in.
2. Pin material: brass with tin/lead plating over nickel
3. Workmanship: Meets or exceeds IPC-A-610B Class II
4. "A" = 0.040" dia. pins
0.38
0.20
0.010 ±0.008
5. "B" = 0.060" dia. pins
SIDE VIEW
Pisces II Series, Page 6
WWW.GALAXYPWR.COM
Part No. 02-007 Rev. 3.0–061004
ORDERING INFORMATION
Standard Model
Number
Output
Voltage
Max
Typical Efficiency
Standard Model
Output
Voltage
Max
Typical Efficiency
Current
Half Load Full Load
Number
Current
Half Load
Full Load
48V Input Models (Designated W)
24V Input Models (Designated C)
G2PW5V030*
G2PW3V345*
G2PW2V560*
G2PW2V060*
G2PW1V860*
G2PW1V560*
G2PW1V260*
G2PW1V060*
5.0V
3.3V
2.5V
2.0V
1.8V
1.5V
1.2V
1.0V
30A
45A
60A
60A
60A
60A
60A
60A
93%
93%
93%
92%
91%
90%
88%
91%
92%
91%
91%
90%
88%
86%
G2PC5V030*
G2PC3V345*
G2PC2V560*
G2PC2V060*
G2PC1V860*
G2PC1V560*
G2PC1V260*
G2PC1V060*
* Options:
5.0V
3.3V
2.5V
2.0V
1.8V
1.5V
1.2V
1.0V
30A
45A
60A
60A
60A
60A
60A
60A
92%
92%
92%
91%
90%
89%
87%
90%
91%
90%
90%
89%
87%
85%
TBD
TBD
P = Positive Logic Version; High = On
E = 0.18" poins (±0.01")
M = 0.145" Pins (±0.01")
S = 0.12" Pins (±0.01")
R = Heatsink Ready
Ordering Information
Example Part No.:
G2PW1V860MRT
T = Tuned model**
48V input
1.8V @ 60A output
Negative Logic
0.145" pin length
Heatsink-ready Plate
Tuned Module**
Pisces II Heatsink Part Numbers
Part
Number
Typical Thermal Performance
Natural Convection Forced Convection
Height†
Power Dissipation*
Thermal Resistance**
001
002
003
0.25"
0.50"
1.00"
5W
5.8°C/W
7W
3.2°C/W
2.0°C/W
11W
004
005
0.13"
0.70"
TBD
TBD
TBD
TBD
Options Code: (All options shown)
G2PW 3V345 P S RT 00X
Part Number
(from chart above)
Options:
Positive Logic Version
Optional Pin Lengths
E = 0.18"
M = 0.145"
S = 0.12"
Heatsink-ready
Tuned Model
Heatsink
**T (Tuned Model) Option
Designed for higher di/dt and ∆I applications, the
transient response has been modified to take advantage
of the capacitance on the customer's PCB. This unit
requires a minimum load capacitance of 5600µF with
an impedance magnitude of less than 0.005Ω at 15kHz.
It offers a minimum 3X improvement in the peak
response compared to a standard unit. Consult Factory.
001 = 0.25"
002 = 0.50"
003 = 1.00"
004 = 0.13"
005 = 0.70"
Galaxy Power Inc. warrants to the original purchaser that the products conform to this data
sheet and are free from material and workmanship defects for a period of two (2) years from
the date of manufacture, if this product is used within specified conditions. Galaxy Power Inc.
reserves the right to make changes to the product(s) or information contained herein without
notice. No liability is assumed as a result of their use or application. No rights under any
patent accompany the sale of any such products or information. For additional details on this
limited warranty consult the factory.
155 Flanders Road Westborough, MA 01581
508-870-9775 Fax: 508-870-9796
e–mail: galaxy@galaxypwr.com
website: http://www.galaxypwr.com
© Copyright 2002 Galaxy Power. Specifications subject to change without notice.
Pisces II Series, Page 7
WWW.GALAXYPWR.COM
Part No. 02-007 Rev. 3.0–061004
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