G2PW1V860 [GALAXY]

48V or 24V Input 1.0V, 1.2V, 1.5V, 1.8V, 2.0V, 2.5VDC, 60A Output 3.3V, 45A; 5.0V, 30A Output; 48V或24V输入1.0V , 1.2V , 1.5V , 1.8V , 2.0V , 2.5VDC , 60A输出3.3V , 45A ; 5.0V , 30A输出
G2PW1V860
型号: G2PW1V860
厂家: GALAXY POWER, INC.    GALAXY POWER, INC.
描述:

48V or 24V Input 1.0V, 1.2V, 1.5V, 1.8V, 2.0V, 2.5VDC, 60A Output 3.3V, 45A; 5.0V, 30A Output
48V或24V输入1.0V , 1.2V , 1.5V , 1.8V , 2.0V , 2.5VDC , 60A输出3.3V , 45A ; 5.0V , 30A输出

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PISCES II Series  
48V or 24V Input  
1.0V, 1.2V, 1.5V, 1.8V, 2.0V, 2.5VDC, 60A Output  
3.3V, 45A; 5.0V, 30A Output  
The Pisces II Series is the industry's  
first 60A quarter brick in Galaxy Power's  
CoolConverter line of high-efficiency DC/DC  
converters.  
Industry Standard Pinout and Footprint  
Typical Efficiency:  
93% at 2.5V, 30A; 91% at 2.5V, 60A  
Very Low Dissipation  
No Heat Sink Required  
Low Profile, 0.38"  
Very Low Common-mode Noise for a  
Commercial DC/DC Converter  
Two-stage Input Filter  
Constant Switching Frequency  
Remote Sense, Wide Trim Range  
Single Board Design, Very Low Parts Count  
Optional Baseplate or Low Profile Heatsink  
for Improved Thermal Performance  
The open-frame Pisces II is available with an optional  
heat-spreading baseplate or low profile heatsink for  
use in extremely demanding applications.  
Header with M3 Metal Inserts for Mechanical  
Connection to PCB  
Two Year Warranty  
Control Functions  
Patented Power Supply Control and Architecture  
Microprocessor Controlled  
Primary-side Enable, Choice of Logic  
Protection Features  
Over Temperature Protection  
Over Voltage Protection  
Over Current Protection  
Over/Under Input Voltage Protection  
Typical Characteristics  
Output Setpoint Accuracy: ±1%  
Load Regulation: ±0.2%  
Line Regulation: ±0.2%  
Regulation over Line, Load, and Temperature: ±2%  
Low Output Ripple  
I S O 9 0 0 1 C E R T I F I E D O R G A N I S A T I O N  
®
Output Trim  
Pisces II Series, Page 1  
WWW.GALAXYPWR.COM  
Part No. 02-007 Rev. 3.0–061004  
General Specifications  
V
= 48V , T @25°C, 300 LFM Airflow, V  
=2.5V, I  
= Full Load unless otherwise noted.  
OUT  
IN  
DC  
A
OUT  
Available output power depends on ambient temperature and good thermal management. (See application graphs for limits.)  
Input Characteristics  
Parameter  
(24V Input in [brackets])  
Min  
Typ  
Max  
Units  
Operating Input Voltage  
Input Current (Model Dependent)  
Input Capacitance  
36 [18]  
48 [24]  
75 [36]  
6 [10]  
V
DC  
A
4 [9]  
2 [1]  
µF  
Input Hysteresis, Low Line  
V
DC  
Output Characteristics  
Regulation Over Line, Load & Temperature  
Voltage Ripple  
98  
102  
25  
%V  
mV  
NOM  
RMS  
Voltage Ripple, 20MHz BW  
Current Range  
85  
mV  
P–P  
0
60  
A
Current Limit Inception  
103  
140  
90  
%I  
OUT  
Short Circuit Current, Peak (see Note below)  
Output Transient Response, 50% to 75% load change, 1A/µsec  
Settling Time to ±1%  
A
5
%V  
OUT  
200  
35  
µS  
mS  
Turn-on Time to 98%Vnom  
Output Overshoot at Turn-on  
Trim Range  
0
%V  
OUT  
OUT  
OUT  
70  
110  
%V  
%V  
Overvoltage Protection, Latching  
130  
Isolation  
Isolation Test Voltage, Input/Output (Basic)  
Isolation Test Voltage, Input/Case  
Isolation Test Voltage, Output/Case  
Isolation Resistance  
2250  
2000  
500  
10  
V
V
V
DC  
DC  
DC  
M  
Features  
Overtemperature Protection, Thermal Sensor, Latching*  
110  
°C  
Switching Frequency, Fixed  
250  
kHz  
Notes: During short circuit, converter will shut down and attempt to restart once per second. The average current during this  
condition will be very low and the device can be safely left in this condition continuously. For specific output voltage  
specifications, see the corresponding detailed data sheet.  
*PCB less than 130°C  
General Specifications  
Approvals and Standards  
Operating Temperature  
Storage Temperature  
Relative Humidity  
-40°C to +100°C  
-55°C to +125°C  
UL and c-UL Recognized Component, TUV,  
UL60950, CSA 22.2 No. 950, IEC/EN 60950  
EMC Characteristics:  
10% to 95% RH,  
Non-condensing  
2 to 9Hz, 3mm disp.,  
9 to 200Hz 1g  
Designed to meet emission and immunity  
requirements per EN55022, CISPR 22, Class B,  
and CISPR 24.  
Vibration  
Material Flammability  
Weight  
UL V-0  
An external fuse shall be used to comply with the  
requirements.  
35 grams  
MTBF  
Telcordia (Bellcore) 1.6 Million Hours  
Pisces II Series, Page 2  
WWW.GALAXYPWR.COM  
Part No. 02-007 Rev. 3.0–061004  
Application Notes  
CoolConverter™  
Galaxy’s proprietary CoolConverterprovides:  
• Patented single-stage power conversion architecture,  
control, and magnetic design allow unprecedented power  
density and efficiency in an isolated power supply.  
• An advanced microcontroller reduces parts count while  
adding features, performance, and flexibility in the design.  
• Low common-mode noise as a result of lower capacitance  
in the transformer from balanced winding design.  
Protection and Control  
Undervoltage Lockout  
Valid Input Voltage Range:  
The converter measures the input voltage and will not  
allow operation outside of the input voltage  
specification. As shown by the graphs, hysteresis is  
added to both the high and low voltage to prevent the  
converter from turning on and off repeatedly when the  
voltage is held near either voltage extreme. At low line  
this assures the maximum input current is not exceeded;  
at high line this assures the semiconductor devices in  
the converter are not damaged by excessive voltage  
stress.  
Voltage  
Rising  
Voltage  
Falling  
30  
32  
34  
36  
38  
40  
Input Voltage (V)  
ON/OFF Logic Option:  
Overvoltage Lockout  
The ON/OFF control logic can be either Negative  
(standard) or Positive to enable the converter. For  
Negative logic, bring the ON/OFF pin to less than 1.0V  
with respect to the –INPUT pin to enable the converter.  
The pull-down must be able to sink 100µA. For  
Positive logic, bring the ON/OFF pin to greater than  
4.0V with respect to the –INPUT pin and be limited to  
less than 10V. To request the Positive logic version, add  
the suffix (P) to the standard part number. The ON/OFF  
pin has a built-in pull up resistor of approximately  
100kto +5V.  
Voltage  
Rising  
Voltage  
Falling  
75  
76  
77  
78  
79  
80  
Input Voltage (V)  
Pisces II Series, Page 3  
WWW.GALAXYPWR.COM  
Part No. 02-007 Rev. 3.0–061004  
Application Notes  
Output Over Voltage Protection:  
Trim:  
The output voltage is constantly monitored by the  
microprocessor with a redundant secondary-side  
measurement circuit that both shuts down the duty cycle  
and triggers the microprocessor to shut down. If the  
output voltage exceeds the over-voltage specification,  
the microprocessor will latch the converter off. To turn  
the converter on requires either cycling the ON/OFF pin  
or power to the converter. This advanced feature  
prevents the converter from damaging the load if there  
is a converter failure or application error. If non-  
latching is required, consult factory.  
To trim the output voltage higher, connect the  
required trim resistor from the Trim pin to the +Sense  
pin. To trim the output voltage lower, connect the  
required trim resistor from the Trim pin to the –Sense  
pin. The Trim-down equation applies to all Voltages.  
Trim-up for 1.5V and above:  
Vo (100+%) (100+2%)  
RTRIM-UP  
=
5.11kΩ  
{
}
1.225%  
%  
Trim-up  
(for 3.3V)  
Thermal Shutdown:  
The printed circuit board temperature is measured  
using a semiconductor sensor. If the maximum rated  
temperature is exceeded, the converter is latched off. To  
re-enable the converter requires cycling the ON/OFF  
pin or power to the converter. If non-latching is  
required, consult factory.  
Control Options:  
As the behavior of the circuit is determined by  
firmware in the microcontroller, specific customer  
requirements such as  
• non-latching thermal protection  
• custom valid input voltage range  
• controlled delay from initiating an ON/OFF  
signal for power sequencing  
Trim-up for less than 1.5V:  
Vo (100+%) (100+2%)  
RTRIM-UP  
=
can be accomplished with no change to hardware.  
The standard behavior was chosen based on system  
design experience but we understand that customers  
often have their own requirements.  
5.11kΩ  
{
}
0.62%  
%  
Trim-down for all voltages:  
Please consult Galaxy Power for your special needs.  
100  
RTRIM-DOWN  
=
– 2  
5.11kΩ  
{% }  
Remote Sense:  
Trim-down  
The output voltage is regulated at the point where the  
sense pins connect to the power output pins. Total sense  
compensation should not exceed 0.4V or 10% of Vout,  
whichever is greater.  
Safety:  
An external input fuse must always be used to meet  
these safety requirements.  
External Output Trimming  
+ Sense  
Trim  
Trim-down (%)  
– Sense  
Pisces II Series, Page 4  
WWW.GALAXYPWR.COM  
Part No. 02-007 Rev. 3.0–061004  
Pisces II Operation  
Efficiency  
Efficiency  
1.8V Output  
2.5V Output  
94  
92  
90  
88  
86  
84  
82  
80  
94  
92  
90  
88  
86  
36V Vin  
48V Vin  
60V Vin  
36V Vin  
48V Vin  
60V Vin  
84  
82  
80  
0
20  
40  
60  
30  
10  
50  
0
20  
40  
60  
30  
10  
50  
Output Current (A)  
Output Current (A)  
Power Dissipation  
Power Dissipation  
1.8V Output  
2.5V Output  
14  
16  
14  
12  
10  
8
12  
10  
8
6
6
36V Vin  
48V Vin  
60V Vin  
36V Vin  
48V Vin  
60V Vin  
4
4
2
2
0
0
0
10  
20  
30  
40  
50  
60  
0
10  
20  
30  
40  
50  
60  
Load Current (A)  
Load Current (A)  
Enable-on Waveform  
48V Input, 30A, 1.8V Output  
2.5  
2.0  
1.5  
1.0  
0.5  
0
Vout  
6
4
2
0
Enable  
0
10  
20  
30  
40  
50  
Time (mS)  
Pisces II Series, Page 5  
WWW.GALAXYPWR.COM  
Part No. 02-007 Rev. 3.0–061004  
PACKAGE DETAIL  
Pin Configuration —Bottom View  
2.28  
Pin  
Function  
Pin Dia. (in.)  
1
2
3
4
5
6
7
8
– Input  
On/Off  
+ Input  
+ Output  
+ Sense  
Trim  
0.040  
0.040  
0.040  
0.060  
0.040  
0.040  
0.040  
0.060  
1.030  
1.030  
B
PIN 1 .815  
A
A
A
.815 PIN 8  
.515 PIN 6  
1.45  
PIN 2 .515  
PIN 3 .215  
0
.215 PIN 4  
0
BOTTOM VIEW  
.210  
MOUNTING INSERT  
M3 X 0.5 4 PLACES  
.210  
– Sense  
– Output  
.070  
2.000  
PIN TO PIN  
Notes:  
1. Mechanical tolerances  
x.xxx in. = ±0.005 in.  
x.xx in. = ±0.01 in.  
2. Pin material: brass with tin/lead plating over nickel  
3. Workmanship: Meets or exceeds IPC-A-610B Class II  
4. "A" = 0.040" dia. pins  
0.38  
0.20  
0.010 ±0.008  
5. "B" = 0.060" dia. pins  
SIDE VIEW  
Pisces II Series, Page 6  
WWW.GALAXYPWR.COM  
Part No. 02-007 Rev. 3.0–061004  
ORDERING INFORMATION  
Standard Model  
Number  
Output  
Voltage  
Max  
Typical Efficiency  
Standard Model  
Output  
Voltage  
Max  
Typical Efficiency  
Current  
Half Load Full Load  
Number  
Current  
Half Load  
Full Load  
48V Input Models (Designated W)  
24V Input Models (Designated C)  
G2PW5V030*  
G2PW3V345*  
G2PW2V560*  
G2PW2V060*  
G2PW1V860*  
G2PW1V560*  
G2PW1V260*  
G2PW1V060*  
5.0V  
3.3V  
2.5V  
2.0V  
1.8V  
1.5V  
1.2V  
1.0V  
30A  
45A  
60A  
60A  
60A  
60A  
60A  
60A  
93%  
93%  
93%  
92%  
91%  
90%  
88%  
91%  
92%  
91%  
91%  
90%  
88%  
86%  
G2PC5V030*  
G2PC3V345*  
G2PC2V560*  
G2PC2V060*  
G2PC1V860*  
G2PC1V560*  
G2PC1V260*  
G2PC1V060*  
* Options:  
5.0V  
3.3V  
2.5V  
2.0V  
1.8V  
1.5V  
1.2V  
1.0V  
30A  
45A  
60A  
60A  
60A  
60A  
60A  
60A  
92%  
92%  
92%  
91%  
90%  
89%  
87%  
90%  
91%  
90%  
90%  
89%  
87%  
85%  
TBD  
TBD  
P = Positive Logic Version; High = On  
E = 0.18" poins (±0.01")  
M = 0.145" Pins (±0.01")  
S = 0.12" Pins (±0.01")  
R = Heatsink Ready  
Ordering Information  
Example Part No.:  
G2PW1V860MRT  
T = Tuned model**  
48V input  
1.8V @ 60A output  
Negative Logic  
0.145" pin length  
Heatsink-ready Plate  
Tuned Module**  
Pisces II Heatsink Part Numbers  
Part  
Number  
Typical Thermal Performance  
Natural Convection Forced Convection  
Height†  
Power Dissipation*  
Thermal Resistance**  
001  
002  
003  
0.25"  
0.50"  
1.00"  
5W  
5.8°C/W  
7W  
3.2°C/W  
2.0°C/W  
11W  
004  
005  
0.13"  
0.70"  
TBD  
TBD  
TBD  
TBD  
Options Code: (All options shown)  
G2PW 3V345 P S RT 00X  
Part Number  
(from chart above)  
Options:  
Positive Logic Version  
Optional Pin Lengths  
E = 0.18"  
M = 0.145"  
S = 0.12"  
Heatsink-ready  
Tuned Model  
Heatsink  
**T (Tuned Model) Option  
Designed for higher di/dt and I applications, the  
transient response has been modified to take advantage  
of the capacitance on the customer's PCB. This unit  
requires a minimum load capacitance of 5600µF with  
an impedance magnitude of less than 0.005at 15kHz.  
It offers a minimum 3X improvement in the peak  
response compared to a standard unit. Consult Factory.  
001 = 0.25"  
002 = 0.50"  
003 = 1.00"  
004 = 0.13"  
005 = 0.70"  
Galaxy Power Inc. warrants to the original purchaser that the products conform to this data  
sheet and are free from material and workmanship defects for a period of two (2) years from  
the date of manufacture, if this product is used within specified conditions. Galaxy Power Inc.  
reserves the right to make changes to the product(s) or information contained herein without  
notice. No liability is assumed as a result of their use or application. No rights under any  
patent accompany the sale of any such products or information. For additional details on this  
limited warranty consult the factory.  
155 Flanders Road Westborough, MA 01581  
508-870-9775 Fax: 508-870-9796  
e–mail: galaxy@galaxypwr.com  
website: http://www.galaxypwr.com  
© Copyright 2002 Galaxy Power. Specifications subject to change without notice.  
Pisces II Series, Page 7  
WWW.GALAXYPWR.COM  
Part No. 02-007 Rev. 3.0–061004  

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