GAMW1V240 [GALAXY]

48V Input, 1.2VDC, 40A Output; 48V输入, 1.2VDC , 40A输出
GAMW1V240
型号: GAMW1V240
厂家: GALAXY POWER, INC.    GALAXY POWER, INC.
描述:

48V Input, 1.2VDC, 40A Output
48V输入, 1.2VDC , 40A输出

文件: 总7页 (文件大小:979K)
中文:  中文翻译
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Mars  
48V Input, 1.2VDC, 40A Output  
Quarrtteerr--bbrriicckk  
The Mars CoolConverter™ is the most  
cost-effective 100W quarter-brick on  
the market.  
Industry Standard Pinout and Footprint  
No Heat Sink Required  
Very Low Common-mode Noise for a  
Commercial DC/DC Converter  
Two-stage Input Filter  
Constant Switching Frequency  
Remote Sense  
Single Board Design  
Very Low Parts Count  
Optional Baseplate or Low Profile Heatsink  
for Improved Thermal Performance  
Header with M3 Metal Inserts for Mechanical  
Connection to PCB  
The Mars Series of quarter-  
brick DC/DC converters offers  
high current performance with  
high efficiency at low cost.  
Two Year Warranty  
Control Functions  
GAMW1V240 Features  
48V Input  
Uses Patented Power Supply Control  
and Architecture  
Microprocessor Controlled  
Primary-side Enable, Choice of Logic  
1.2VDC, 40A Output  
High Efficiency  
Protection Features  
83% at 1.2V, 40A  
86% at 1.2V, 20A  
Over Temperature Protection  
Over Voltage Protection  
Over Current Protection  
Over/Under Input Voltage Protection  
Typical Characteristics  
Output Setpoint Accuracy: ± 1%  
Load Regulation: ± 0.2%  
Line Regulation: ± 0.2%  
Regulation over Line, Load, and  
Temperature: ± 2%  
Low Output Ripple  
Output Trim  
ISO 9001 CERTIFIED ORGANISATION  
®
Certified to ISO 9001:2000  
Part No. 02-GAM-07 Rev. 1.0 – 042805  
WWW.GALAXYPWR.COM  
GAMW1V240 – 1  
Galaxy Power Inc. 155 Flanders Road Westborough, MA 01581 Telephone: 508-870-9775 Fax: 508-870-9796 e-mail: info@galaxypwr.com  
General Specifications  
V
IN  
= 48V , T @25° C, 300 LFM Airflow, V  
=1.2V , I  
= Full Load unless otherwise noted.  
DC  
A
OUT  
DC OUT  
Available output power depends on ambient temperature and good thermal management. (See application graphs for limits.)  
Input Characteristics  
Parameter  
Min  
Typ  
Max  
75  
Units  
Operating Input Voltage  
Input Current  
36  
48  
V
DC  
1.8  
A
Input Capacitance  
3
2
µF  
Input Hysteresis, Low Line  
Output Characteristics  
Regulation Over Line, Load & Temperature  
Voltage Ripple  
V
DC  
1.176  
1.224  
20  
V
mV  
RMS  
P–P  
Voltage Ripple, 20MHz BW  
Current Range  
50  
mV  
0
40  
A
Current Limit Inception  
41.2  
56  
%I  
o MAX  
1
Short Circuit Current, Peak  
60  
A
2
Output Transient Response, 50% to 75% load change, 1A/µsec  
Settling Time to ± 1%  
24  
%V  
OUT  
300  
25  
µS  
mS  
Turn-on Time to 98%Vnom  
Output Overshoot at Turn-on  
Trim Range  
0
%V  
OUT  
OUT  
OUT  
70  
110  
%V  
%V  
Overvoltage Protection, Latching  
Isolation  
130  
Isolation Test Voltage, Input/Output (Basic)  
Isolation Resistance  
2250  
10  
V
DC  
M  
Features  
3
Overtemperature Protection, Thermal Sensor, Latching  
110  
° C  
Switching Frequency, Fixed  
250  
kHz  
Notes:  
1. During short circuit, converter will shut down and attempt to restart once per second. The average current during this condition will be very low  
and the device can be safely left in this condition continuously.  
2. Limited by output energy storage. For improved performance see Tuned (T) model information.  
3. PCB less than 130° C  
General Specifications  
Approvals and Standards  
Operating Temperature  
Storage Temperature  
Relative Humidity  
–40° C to +100° C  
–55° C to +125° C  
UL and c-UL Recognized Component, TUV**,  
UL60950, CSA 22.2 No. 950, IEC/EN 60950  
EMC Characteristics:  
10% to 95% RH,  
Non-condensing  
Designed to meet emission and immunity  
requirements per EN55022, CISPR 22, Class B,  
and CISPR 24.  
Vibration  
2 to 9Hz, 3mm disp.,  
9 to 200Hz, 1g  
** An external fuse shall be used to comply with the requirements.  
Material Flammability  
UL V-0  
35 grams  
Telcordia (Bellcore) TBD  
Weight  
MTBF  
GAMW1V240 – 2  
WWW.GALAXYPWR.COM  
Part No. 02-GAM-07 Rev. 1.0 – 042805  
Galaxy Power Inc. 155 Flanders Road Westborough, MA 01581 Telephone: 508-870-9775 Fax: 508-870-9796 e-mail: info@galaxypwr.com  
Application Notes  
CoolConverter™  
Galaxy’s proprietary CoolConverter™ provides:  
• Patented single-stage power conversion architecture,  
control, and magnetic design allow unprecedented power  
density and efficiency in an isolated power supply.  
• An advanced microcontroller reduces parts count while  
adding features, performance, and flexibility in the design.  
• Low common-mode noise as a result of lower capacitance  
in the transformer from balanced winding design.  
Protection and Control  
Valid Input Voltage Range:  
Undervoltage Hysteresis  
The converter measures the input voltage and will  
not allow operation outside of the input voltage  
specification. As shown by the graphs, hysteresis is  
added to both the high and low voltage to prevent  
the converter from turning on and off repeatedly  
when the voltage is held near either voltage extreme.  
At low line this assures the maximum input current is  
not exceeded; at high line this assures the semicon-  
ductor devices in the converter are not damaged by  
excessive voltage stress.  
1.0  
0
30  
31  
32  
33  
34  
35  
36  
37  
ON/OFF Logic Option:  
Input Voltage (V)  
The ON/OFF control logic can be either Negative  
(standard) or Positive to enable the converter. For  
Negative logic the ON/OFF pin is brought to below  
1.0V with respect to the –INPUT pin to enable the  
converter. The pull down must be able to sink  
100µA. For Positive logic the ON/OFF pin is brought  
to greater than 4.0V with respect to the –INPUT pin  
and be limited to less than 10V. To request the  
Positive logic version, add the suffix (P) to the stan-  
dard part number. The ON/OFF pin has a built-in pull  
up resistor of approximately 100kto +5V.  
Overvoltage Hysteresis  
1.0  
0
76.5 77 77.5 78 78.5 79 79.5 80 80.5  
Input Voltage (V)  
Part No. 02-GAM-07 Rev. 1.0 – 042805  
WWW.GALAXYPWR.COM  
GAMW1V240 – 3  
Galaxy Power Inc. 155 Flanders Road Westborough, MA 01581 Telephone: 508-870-9775 Fax: 508-870-9796 e-mail: info@galaxypwr.com  
Application Notes  
Output Over Voltage Protection:  
Trim:  
The output voltage is constantly monitored by the  
microprocessor with a redundant secondary-side  
measurement circuit that both shuts down the duty  
cycle and triggers the microprocessor to shut down.  
If the output voltage exceeds the over-voltage specifi-  
cation, the microprocessor will latch the converter off.  
To turn the converter on requires either cycling the  
ON/OFF pin or power to the converter. This ad-  
vanced feature prevents the converter from damaging  
the load if there is a converter failure or application  
error. If non-latching is required, consult factory.  
To trim the output voltage higher, connect the  
required trim resistor from the Trim pin to the  
+Sense pin. To trim the output voltage lower, con-  
nect the required trim resistor from the Trim pin to  
the –Sense pin. The Trim-down equation applies to all  
Voltages.  
Trim-up  
1.2(100+%) (100+2%)  
_
RTRIM-UP  
=
5.11kΩ  
{
}
0.62%  
%  
Thermal Shutdown:  
1.2V Trim-up  
The printed circuit board temperature is measured  
using a semiconductor sensor. If the maximum rated  
temperature is exceeded, the converter is latched off.  
To re-enable the converter requires cycling the ON/  
OFF pin or power to the converter. If non-latching is  
required, consult factory.  
1000  
100  
Control Options:  
As the behavior of the circuit is determined by  
firmware in the microcontroller, specific customer  
requirements such as  
10  
0
2
3
4
5
6
7
8
9
10  
1
Increase in Output Voltage (%)  
• non-latching thermal protection  
• custom valid input voltage range  
• controlled delay from initiating an ON/OFF signal  
for power sequencing  
Trim-down  
can be accomplished with no change to hardware.  
The standard behavior was chosen based on system  
design experience but we understand that customers  
often have their own requirements.  
100  
RTRIM-DOWN  
=
– 2  
5.11kΩ  
{% }  
Please consult Galaxy Power for your special needs.  
Trim-down  
Remote Sense:  
1000  
The output voltage is regulated at the point where  
the sense pins connect to the power output pins.  
Total sense compensation should not exceed 0.4V or  
10% of Vout, whichever is greater.  
100  
Safety:  
An external input fuse must always be used to meet  
these safety requirements.  
10  
0
External Output Trimming  
2
3
4
5
6
7
8
9
10  
1
Decrease in Output Voltage (%)  
+ Sense  
Trim  
– Sense  
GAMW1V240 – 4  
WWW.GALAXYPWR.COM  
Part No. 02-GAM-07 Rev. 1.0 – 042805  
Galaxy Power Inc. 155 Flanders Road Westborough, MA 01581 Telephone: 508-870-9775 Fax: 508-870-9796 e-mail: info@galaxypwr.com  
GAMW1V24o Operation  
Efficiency  
Power Dissipation  
12  
10  
8
88  
86  
84  
82  
80  
78  
76  
74  
72  
70  
6
4
36V Vin  
48V Vin  
75V Vin  
36V Vin  
48V Vin  
75V Vin  
2
0
0
5
10  
15  
20  
25  
30  
35  
40  
0
5
10  
15  
20  
25  
30  
35  
40  
Output Current (A)  
Output Current (A)  
Voltage Ripple  
Start Up  
CH2  
CH1  
CH3  
1) Vout 20mV/div 2µS/div  
10µF ext cap 20MHz BW  
1) Vout 1V/div 4mS/div  
2) Iout 10A/div  
3) Enable 5V/div  
Transient Response  
Line/Load Regulation  
1.23  
1.21  
1.19  
1.17  
Setpoint Accuracy 0.1417%  
Line Regulation 0.0167%  
Load Regulation 0.0167%  
Line & Load Regulation 0.0292%  
CH1  
36V Vin  
48V Vin  
75V Vin  
CH2  
0
5
10  
15  
20  
25  
30  
35  
40  
Output Current (A)  
1) Vout 200mV/div 200µS/div  
2) Iout 10A/div  
Part No. 02-GAM-07 Rev. 1.0 – 042805  
WWW.GALAXYPWR.COM  
GAMW1V240 – 5  
Galaxy Power Inc. 155 Flanders Road Westborough, MA 01581 Telephone: 508-870-9775 Fax: 508-870-9796 e-mail: info@galaxypwr.com  
GAMW1V240 Operation  
Back Bias  
Over-current Protection  
Note: Over-current protection is blip-mode (aka hiccup).  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
36V Vin  
48V Vin  
75V Vin  
0
46  
47  
48  
49  
50  
51  
52  
1) Vout 500mV/div 10mS/div  
Output Current (A)  
Thermal Derating  
Thermal Derating  
Lengthwise Airflow  
Crosswise Airflow  
45  
40  
35  
30  
25  
20  
15  
10  
5
45  
40  
35  
30  
25  
20  
15  
10  
5
300 LFM  
200 LFM  
100 LFM  
300 LFM  
200 LFM  
100 LFM  
0
0
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
Ambient Temperature (°C)  
Ambient Temperature (°C)  
Over Voltage Protection  
1) Vout 500mV/div 200µS/div  
GAMW1V240 – 6  
WWW.GALAXYPWR.COM  
Part No. 02-GAM-07 Rev. 1.0 – 042805  
Galaxy Power Inc. 155 Flanders Road Westborough, MA 01581 Telephone: 508-870-9775 Fax: 508-870-9796 e-mail: info@galaxypwr.com  
PACKAGE DETAIL  
.45  
.120  
2.28  
2.000  
.070  
.21  
MOUNTING THREADS  
M3 X 0.5, 4 PLACES  
1.860  
.815 PIN
 
4  
PIN 3  
.815  
.515  
.215  
Pin Configuration (Bottom View)  
.665 PIN 
5  
1.45  
Pin  
1
2
3
4
5
6
7
8
Function  
+ Input  
On/Off  
Pin Dia. (in.)  
0.040  
0.040  
0.040  
0.060  
0.040  
0.040  
0.040  
0.060  
PIN 2  
PIN 1  
.515 PIN 
6  
.365 PIN 
7  
1.030  
.215 PIN 
8  
0
– Input  
– Output  
– Sense  
Trim  
.21  
BOTTOM VIEW  
Notes:  
1. Mechanical tolerances:  
+ Sense  
+ Output  
x.xxx in. = ± 0.005 in.  
x.xx in. = ± 0.01 in.  
2. Pin material: brass with tin/lead plating over nickel  
3. Workmanship: Meets or exceeds IPC-A-610B Class II  
4. "A" = 0.040" dia. pins  
5. "B" = 0.060" dia. pins  
6. Min. screw length for heatsink attachment  
= 4.5mm + heatsink flange + locking hardware.  
ORDERING INFORMATION  
Standard Model  
Number  
Input  
Output  
Voltage  
Max  
Example Part No.:  
(All options shown)  
Voltage  
Current  
GAMW1V240*  
48V  
1.2V  
40A  
GAMW1V240 PST  
* Options:  
P
E
= Positive Logic Version; High = On  
= 0.18" Pins (± .01")  
Part Number  
Options:  
M = 0.145" Pins (± .01")  
S
T
= 0.12" Pins (± .01")  
= Tuned model**  
Positive Logic Version  
Optional Pin Lengths  
E = 0.18"  
M = 0.145"  
S = 0.12"  
Tuned Model  
**T (Tuned Model) Option  
Designed for higher di/dt and I applications, the  
transient response has been modified to take advan-  
tage of the capacitance on the customer's PCB. This  
unit requires a minimum load capacitance of 5600µF  
with an impedance magnitude of less than 0.005at  
15kHz. It offers a minimum 3X improvement in the  
peak response compared to a standard unit.  
Galaxy Power Inc. warrants to the original purchaser that the products conform to this data  
sheet and are free from material and workmanship defects for a period of two (2) years from  
the date of manufacture, if this product is used within specified conditions. Galaxy Power Inc.  
reserves the right to make changes to the product(s) or information contained herein without  
notice. No liability is assumed as a result of their use or application. No rights under any  
patent accompany the sale of any such products or information. For additional details on this  
limited warranty consult the factory.  
Part No. 02-GAM-07 Rev. 1.0 – 042805  
WWW.GALAXYPWR.COM  
GAMW1V240 – 7  
Galaxy Power Inc. 155 Flanders Road Westborough, MA 01581 Telephone: 508-870-9775 Fax: 508-870-9796 e-mail: info@galaxypwr.com  

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