75QBW4_2.25 [GAPTEC]

75W - Single Output DC-DC Converter - Wide Input - Isolated & Regulated;
75QBW4_2.25
型号: 75QBW4_2.25
厂家: GAPTEC    GAPTEC
描述:

75W - Single Output DC-DC Converter - Wide Input - Isolated & Regulated

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中文:  中文翻译
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75QBW4_2.25 Series  
75W - Single Output DC-DC Converter - Wide Input - Isolated & Regulated  
DC-DC Converter  
75W  
The 75QBW4_2.25 series contains isolated 75W DC-DC products with 4:1 input vol-  
tage. They feature efficiency up to 93%, 2250VDC isolation, operating temperature  
of -40°C to +85°C, input under-voltage protection, output short circuit protection,  
over-current protection, over-voltage protection, over-temperature protection  
and EMI meets CISPR32/EN55032 CLASS B by add module recommended circuit.  
Wide input voltage range: 4:1  
Efficiency up to 93%  
Input under-voltage, output  
over-voltage, over-current,  
over-temperature protection  
International standard  
pin-out: 1/4 brick  
Five-sided metal shielding  
package  
Isolation voltage 2.25KVDC  
Operating temperature range:  
-40°C ~ +85°C  
Short circuit protection (SCP)  
They are widely applied in battery power supplies, industrial control, electricity,  
instruments, railway, communication, intelligence robot fields.  
Common specifications  
Short circuit protection:  
Temperature rise at full load:  
Cooling:  
Input specifications  
Hiccup, continuous, self-recovery  
25°C TYP  
Item  
Test condition  
Nominal input  
Min  
-0.7  
Typ  
Max  
Units  
Input current  
(Full load/no load)  
1698/50 1756/80 mA  
mA  
mA  
Natural convection (20FLM)  
-40°C ~ +85°C  
Operation temperature range:  
Over-temperature Protection:  
Trim:  
Reflected ripple  
current  
Nominal input  
(1sec max)  
30  
mA  
Base-Plate Temperature 105°C typ.  
95%Vo min., 110%Vo max.  
105%Vo max.  
Surge voltage  
90  
18  
VDC  
VDC  
Start-up Threshold  
Voltage  
Sense:  
Storage temperature range:  
Pin welding resistance temperature:  
-55°C ~ +125°C  
Under-voltage  
protection  
• 5/15VDC output 16  
• Others  
16.5  
15.5  
VDC  
260°C MAX, wave soldering for 10 sec.  
300°C MAX, 1.5mm from case for 10 sec.  
15  
Filter  
Ctrl*  
PI filter  
Storage humidity range:  
Vibration:  
Non-condensing < 95%RH  
• Module switch  
on  
• Module switch  
off  
• Input current  
when switched off  
• Ctrl suspended or connected to  
TTL high level (3.5-12VDC)  
• Ctrl connected to -Vin or low level  
(0-1.2VDC)  
IEC/EN61373 car body 1 B mold  
Casing material:  
Black flame-retardant and heat-  
resistant plastic (UL94-V0)  
• 2mA typ., 10mA max.  
Switching frequency:  
MTBF (MIL-HDBK-217F @25°C):  
Dimension:  
PWM mode, 250KHz typ.  
500 Khours min.  
Hot-plug  
Unavailable  
61.8*40.2*12.7mm (no heatsink)  
62.0*56.0*14.6mm (with aluminium  
bottom case)  
* The voltage of Ctrl pin is relative to input pin GND.  
61.8*40.2*27.7mm (with heatsink)  
Isolation specifications  
Weight:  
83g (no heatsink)  
Item  
Test condition  
Min  
Typ  
Max  
Units  
103g (with aluminium bottom case)  
114g (with heatsink)  
Insulation voltage*  
• Input-output  
• Input-case  
• Output-case  
2250  
1500  
500  
VDC  
VDC  
VDC  
* For 75QBW4_4805S2.25 and 75QBW4_4815S2.25, trim function meets output up  
to 10% or sense function meets output up to 5%, Vin needs to exceed 20VDC.  
Insulation resistance  
Test at 500VDC  
100  
MΩ  
pF  
Isolation Capacitance Input/output,  
100KHz/0.1V  
2200  
Example:  
75QBW4_4812S2.25  
75= 75 Watt; QB= Quarter Brick; W4= Wide input (4:1); 48= 18-75Vin;  
12Vout; S= Single Output; 2.25= 2250 VDC Insulation  
* Input-output, with the test time of 1 minute and the leak current less than 1mA  
Page 1 of 7  
75QBW4_2.25 – Rev. 2017-1.1  
Specifications subject to change without notice.  
GAPTEC-Electronic GmbH & Co. KG  
sales@gaptec-electronic.com – www.gaptec-electronic.com  
75QBW4_2.25 Series  
75W - Single Output DC-DC Converter - Wide Input - Isolated & Regulated  
Note:  
Output specifications  
1. The maximum capacitive load offered were tested at input voltage range and  
full load;  
2. Unless otherwise specified, data in this datasheet should be tested under the  
conditions of Ta=25°C, humidity<75%RH when inputting nominal voltage and  
outputting rated load;  
3. All index testing methods in this datasheet are based on our Company’s  
corporate standards;  
4. We can provide product customization service and match filter module;  
5. Specifications of this product are subject to chang es without prior notice.  
Item  
Test condition  
Min  
Typ  
1
Max  
3
Units  
%
Output voltage  
accuracy  
Line regulation  
Full load, input  
voltage low to high  
0.2  
0.5  
0.5  
%
Load regulation  
Nominal input,  
10%-100% load  
0.75  
%
Transient Recovery  
Time  
25% load step change  
200  
500  
µs  
Transient Response  
Deviation  
25% load step change  
• 5VDC output  
• Others  
3
3
7.5  
5
%
%
Temperature drift  
Ripple & Noise*  
100% full load  
0.03 %/°C  
20MHz Bandwidth  
•12/15VDC output  
• Others  
100  
150  
200  
mVp-p  
mVp-p  
250  
Output Over-voltage Input voltage range  
Protection  
110  
110  
130  
160  
%Vo  
Output Over-current Input voltage range  
Protection  
140  
190  
%Io  
* Ripple and noise are measured by “parallel cable” method, please see DC-DC  
Converter Application Notes for specific operation.  
EMC specifications  
EMI  
EMI  
EMS  
CE  
CISPR22/EN55032  
CISPR22/EN55032  
CLASS A and CLASS B (see Fig. 2 for recommended circuit)  
RE  
CLASS A and CLASS B (see Fig. 2 for recommended circuit)  
Contact 6KV; Air 8KV  
ESD  
IEC/EN61000-4-2  
EN50121-3-2  
perf. Criteria B  
perf. Criteria A  
perf. Criteria A  
perf. Criteria B  
perf. Criteria A  
EMS  
EMS  
EMS  
EMS  
RS  
IEC/EN61000-4-3  
GB/T17626.3  
10V/m  
EFT  
IEC/EN61000-4-4  
EN50121-3-2  
2KV (5KHz, 100KHz)  
(see Fig. 1 for recommended circuit)  
Surge Immunity  
CS  
EN50121-3-2  
differential mode 1KV, 1.2/50us, source impedance 42Ω  
(see Fig. 1 for recommended circuit)  
IEC/EN61000-4-6  
EN50121-3-2  
10 Vr.m.s  
Part Number  
Input Voltage [VDC]  
Output Voltage [VDC]  
Current [A, max]  
Efficiency [%, typ]  
Capacitive load [µF, max]  
Nominal (range)  
48 (18-75)  
48 (18-75)  
48 (18-75)  
48 (18-75)  
48 (18-75)  
Max.*  
75QBW4_4805S2.25  
75QBW4_4812S2.25  
75QBW4_4815S2.25  
75QBW4_4824S2.25  
75QBW4_4848S2.25  
80  
5
15  
6.25  
5
91  
92  
93  
92  
92  
6000  
2000  
2000  
1000  
470  
80  
12  
15  
24  
48  
80  
80  
3.13  
1.56  
80  
Note:  
For aluminium base-plate add suffix -BP at the end, f.ex. 75QBW4_xxyyS2.25-BP.  
For heat-sink add suffix -HS at the end.  
* Absolute maximum rating without damage on the converter, but it isn‘t recommended.  
Page 2 of 7  
GAPTEC-Electronic GmbH & Co. KG  
sales@gaptec-electronic.com – www.gaptec-electronic.com  
75QBW4_2.25 – Rev. 2017-1.1  
Specifications subject to change without notice.  
75QBW4_2.25 Series  
75W - Single Output DC-DC Converter - Wide Input - Isolated & Regulated  
Efficiency curves  
75QBW4_4812S2.25(-HS)  
75QBW4_4812S2.25(-HS)  
Temperature derating curves  
75QBW4_4805S2.25  
75QBW4_4805S2.25 (-BS; aluminium bottom case)  
75QBW4_4805S2.25 (-HS; with heatsink)  
75QBW4_48xxS2.25  
75QBW4_48xxS2.25 (-BS; aluminium bottom case)  
75QBW4_48xxS2.25 (-HS; with heatsink)  
Page 3 of 7  
75QBW4_2.25 – Rev. 2017-1.1  
Specifications subject to change without notice.  
GAPTEC-Electronic GmbH & Co. KG  
sales@gaptec-electronic.com – www.gaptec-electronic.com  
75QBW4_2.25 Series  
75W - Single Output DC-DC Converter - Wide Input - Isolated & Regulated  
Sense of application and precautions  
1. When Remote Sense is not used  
Note:  
1) When not using remote sense, make sure +Vo and Sense+  
are shorted, and that 0V and Sense- are shorted as well;  
2) Keep the tracks between +Vo and Sense+, 0V and Sense-  
as short as possible. and close to the terminal. Avoid a  
looping track. If noise interferes the loop, the operation of  
the power module will become unstable.  
2. When Remote Sense is used  
Note:  
1) Using remote sense with long wires may cause output  
voltage to become unstable. Consult us if long sensing wiring  
is necessary.  
2) Sense tracks or wires should be as short as possible. If using  
wires, it should not use twisted-pair or shielded wires.  
3) Please use wide PCB tracks or a thick wires between the  
power supply module and the load, the line voltage drop  
should be kept less than 0.3V. Make sure the power supply  
module‘s output voltage remains within the specified range.  
4) The impedance of wires may cause the output voltage  
oscillation or a greater ripple, please take adequate assess-  
ments before using.  
Design reference  
1. Typical application  
If not using Gaptec’s recommended cicuit, please ensure an 220µF electrolytic capacitors in parallel with the input, which used to  
suppress the surge voltage come from the input terminal.  
All the DC/DC converters of this series are tested according to the recommended circuit (see below) before delivery.  
If it is required to further reduce input&output ripple, properly increase the input & output of additional capacitors Cin and Cout  
or select capacitors of low equivalent impedance,provided that the capacitance is no larger than the max. capacitive load of the  
product.  
Vout (VDC)  
Fuse  
Cin (µF)  
220  
Cout (µF)  
470  
5
12/15  
24  
10A, slow blow  
10A, slow blow  
10A, slow blow  
10A, slow blow  
220  
220  
220  
100  
48  
220  
100  
Page 4 of 7  
75QBW4_2.25 – Rev. 2017-1.1  
Specifications subject to change without notice.  
GAPTEC-Electronic GmbH & Co. KG  
sales@gaptec-electronic.com – www.gaptec-electronic.com  
75QBW4_2.25 Series  
75W - Single Output DC-DC Converter - Wide Input - Isolated & Regulated  
Design reference  
2. EMC solution-module recommended circuit  
Fig. 1  
Fig. 2  
Device number  
Device parameter  
Device function  
C1  
50µF electrolytic caoacitor  
47µF electrolytic caoacitor  
2.2µF ceramic caoacitor  
C9  
C2, C3, C4, C5, C6, C7, C8  
L1  
Meet conducted  
emission  
and radiated emission  
1.0mH common mode  
inductor  
L2  
1.5µH inductance  
CY1, CY2, CY3, CY4  
1nF Y1safety caoacitor  
3. Application of Trim and calculation of Trim resistance  
When the Trim function with down regulated is used,  
If the RT resistor is too low or “Trim” is short with  
“+Vo”, the output voltage Vo’ would be lower than  
0.9Vo, which may cause the product to be irreversibly  
damaged.  
Vout (VDC)  
R1 (KΩ)  
3.036  
11.00  
R2 (KΩ)  
3
R3 (KΩ)  
Vref (V)  
2.5  
5
10  
15  
15  
15  
15  
12  
15  
24  
48  
2.87  
2.8  
2.5  
14.03  
2.5  
24.872  
53.017  
2.87  
2.913  
2.5  
2.5  
Page 5 of 7  
75QBW4_2.25 – Rev. 2017-1.1  
Specifications subject to change without notice.  
GAPTEC-Electronic GmbH & Co. KG  
sales@gaptec-electronic.com – www.gaptec-electronic.com  
75QBW4_2.25 Series  
75W - Single Output DC-DC Converter - Wide Input - Isolated & Regulated  
Design reference  
4. Reflected ripple current--test circuit  
5. It is not allowed to connect modules output in parallel to enlarge the power.  
Mechanical dimensions  
Page 6 of 7  
75QBW4_2.25 – Rev. 2017-1.1  
Specifications subject to change without notice.  
GAPTEC-Electronic GmbH & Co. KG  
sales@gaptec-electronic.com – www.gaptec-electronic.com  
75QBW4_2.25 Series  
75W - Single Output DC-DC Converter - Wide Input - Isolated & Regulated  
Mechanical dimensions and recommended layout (with aluminium bottom case)  
Mechanical dimensions and recommended layout (with heatsink)  
Page 7 of 7  
75QBW4_2.25 – Rev. 2017-1.1  
Specifications subject to change without notice.  
GAPTEC-Electronic GmbH & Co. KG  
sales@gaptec-electronic.com – www.gaptec-electronic.com  

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