44UD30-12-1-AJS [GRAYHILL]

Rotary Switch, 12 Positions, SP12T, Latched, 1A, 28VDC, Screw Terminal, Single Shaft Type Actuator, Panel Mount-threaded, ROHS COMPLIANT;
44UD30-12-1-AJS
型号: 44UD30-12-1-AJS
厂家: GRAYHILL, INC    GRAYHILL, INC
描述:

Rotary Switch, 12 Positions, SP12T, Latched, 1A, 28VDC, Screw Terminal, Single Shaft Type Actuator, Panel Mount-threaded, ROHS COMPLIANT

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Multi-Deck Rotary Switches  
SERIES 42, 43, 44 and 54  
1" Diameter, 1 Amp, Standard,  
Military SR04  
FEATURES  
RuggedConstructionInsures  
Switch Operation for the Life of  
Your Equipment  
Many Circuitry Options  
MILQualifiedVersionsMIL-S-3786/04  
Features Choice Include: Shaft/  
Panel Seal, Adjustable Stops, PC  
Termination,ULRecognized  
DIMENSIONS In inches (and millimeters)  
Standard, UL Recognized and  
Military Qualified Solder Lug Styles  
Rear Views  
Series 42  
1.015 ± .015  
(25,78 ± 0,38) DIA.  
OVER TERMINALS  
DIM. A + .046 .020  
(+ 0,05 0,51)  
DIM. D  
± .010 (0,25) DIA.  
.437  
.437  
± .020  
(11,10  
± 0,51)  
± .020  
(11,10  
± 0,51)  
OF NON-TURN  
TAB  
C
L
DIM. B REF.  
STUD  
.375  
± .015  
(9,53  
.250  
± .020  
(6,35  
DIM. F ± .015 (0,38)  
PROJECTION  
36°  
± 0,38)  
#1 THREAD  
± 0,51)  
.064 (1,63) MIN. DIA.  
HOLE AFTER PLATING  
DIM. E  
± .010 (0,25)  
.219  
± .005  
(5,56  
± 0,13)  
Series 44  
.250 + .001 .002  
(6,35 + 0,03 0,05)  
DIA.  
1.170 ± .015  
(29,72 ± 0,38) DIA.  
OVER TERMINALS  
DIM. C  
± .015 (0,38)  
INTEGRAL ASSEMBLY NUT,  
DO NOT REMOVE  
C
L
OF BUSHING  
KEYWAY  
SEE NOTE  
BUSHING KEYWAY  
NON-TURN TAB  
.125 ± .003 (3,18 ± 0,08) WIDE BY  
.031 ± .003 (0,79 ± 0,08) THICK  
.066 ± .002 (1,68 ± 0,05) WIDE BY  
.036 ± .003 (0,91 ± 0,08) DEEP  
FROM A .375 (9,53) DIA.  
15°  
3/8-32 UNEF-2A THREAD  
(MTG. HOLE = 3/8 DIA. MIN.)  
30°  
Note: Common location for a single pole per  
deck switch. For common location on  
multi-pole switches, see circuit  
diagrams.  
.064 (1,63) MIN. DIA.  
HOLE AFTER PLATING  
For rear view of 45°, 60° and 90°,  
see circuit diagram.  
No.  
of  
Decks  
Dimension B  
Approx. Weight No.  
Dimension B  
Approx. Weight  
Grams  
Dimension  
A
Style  
Style  
Grams  
42  
of  
Decks  
Dimension  
A
Style  
A
Style  
M or H  
A
M or H  
44  
42  
44  
1
2
3
4
5
6
1.025 (26,04)  
1.371 (34,82)  
1.717 (43,61)  
2.063 (52,40)  
2.409 (61,19)  
3.005 (76,33)  
.062 (1,57)  
.062 (1,57)  
.062 (1,57)  
.062 (1,57)  
.062 (1,57)  
.312 (7,92)  
.030 (0,76)  
.030 (0,76)  
.030 (0,76)  
.030 (0,76)  
.030 (0,76)  
.280 (7,11)  
40.0  
45.5  
51.0  
56.5  
62.0  
67.5  
48  
55  
62  
69  
76  
83  
7
8
9
10  
11  
12  
3.351 (85,16)  
3.697 (93,90)  
4.043 (102,69) .312 (7,92)  
4.389 (111,48) .312 (7,92)  
4.735 (120,27) .312 (7,92)  
5.081 (129,06) .312 (7,92)  
.312 (7,92)  
.312 (7,92)  
.280 (7,11)  
.280 (7,11)  
.280 (7,11)  
.280 (7,11)  
.280 (7,11)  
.280 (7,11)  
73.0  
78.5  
84.0  
89.5  
95.0  
100.5  
90  
97  
104  
111  
118  
125  
Grayhill part number and date code marked on detent cover label.  
Customer part number marked on request. Military part number  
marked when required. UL recognized markings as required.  
Dimension  
C
D
E
F
Series 42  
Series 44  
.562 (14,27) 1.000 (25,4)  
.642 (16,31) 1.162 (29,51) 1.000 (25,4)  
.830 (21,08) .093 (2,36)  
.121 (3,07)  
SeepagesJ-57throughJ-60forspecifications,  
accessories and ordering information.  
J-51  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
CIRCUIT DIAGRAMS: Solder Lug Terminals  
Switch is Viewed From Shaft End and Shown in Position No. 1  
Note: All common terminals are located above base terminals as shown.  
C OF  
BUSHING  
KEYWAY  
L
C3  
9
C3  
9
10  
9
9
10  
10  
10  
11  
2
8
8
11  
8
8
11  
11  
Series 44 & 54  
30° Angle  
of Throw  
7
12  
1
12  
1
7
C2  
12  
12  
1
7
6
7
6
C
C
L
C1  
C
L
C1  
C2  
L
6
6
C1  
1
5
5
5
5
2
2
2
C2  
3
ONE POLE  
3
4
4
3
3
THREE POLE  
4
4
C1  
TWO POLE  
THREE POLE  
Styles A, D and S  
Styles M, MS, H and HS  
C5  
9
C4  
9
10 C6  
11  
10  
11  
8
8
7
7
C3  
C4  
12  
12  
C
C
L
L
6
6
1
C1  
1
C1  
5
5
2
2
C3  
4
3
4
3
C2  
C2  
FOUR POLE  
FIVE OR SIX POLE  
C OF  
L
BUSHING  
8
7
7
8
9
C2  
5
KEYWAY  
6
9
6
4
Series 42 & 43  
36° Angle  
of Throw  
10  
C
5
C1  
L
10  
1
4
1
C1  
3
3
2
2
ONE POLE  
TWO POLE  
Rear Views  
C OF  
BUSHING  
KEYWAY  
L
C4  
7
7
6
6
7
6
8
8
8
5
4
C3  
5
Series 44  
45° Angle  
of Throw  
5
C2  
C
C1  
C
L
L
C1  
1
15°  
1
1
C1  
4
4
2
2
3
3
2
3
C2  
45°  
ONE POLE  
TWO POLE  
THREE OR FOUR POLE  
C OF  
BUSHING  
KEYWAY  
L
C3  
5
5
5
6
6
6
C2  
4
Series 44  
60° Angle  
of Throw  
4
4
C
C1  
C
L
C1  
L
15°  
1
1
C1  
1
3
3
3
C2  
2
2
2
60°  
ONE POLE  
TWO POLE  
THREE POLE  
C OF  
L
BUSHING  
KEYWAY  
4
4
3
C2  
3
Series 44  
90° Angle  
of Throw  
C
C1  
L
1
C1  
15°  
1
2
2
90°  
ONE POLE  
TWO POLE  
See pages J-57 through J-60 for specifications,  
accessories and ordering information.  
J-52  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
FEATURES  
Satisfies High Current Board Level  
Applications  
SERIES 42  
1" Diameter, 1 Amp, PC Mount  
36° Angle of Throw Permits up to  
Ten Positions  
ULRecognizedVersions  
DIMENSIONS In inches (and millimeters)  
DIM. A + .046 .000  
(+1,17 0,00)  
Standard Style  
.437 ± .020  
(11,10 ± 0,51)  
1.000 ± .010  
(25,4 ± 0,25)  
DIA.  
DIM. B REF.  
STUD  
PROJECTION  
C
C C  
.786 ± .010  
(19,96 ± 0,25)  
DIA.  
L
L
L
.600 ± .031  
(15,24 ± 0,79)  
.174  
.174 ± .010  
± .010  
(4,42  
± 0,25)  
(4,42 ± 0,25)  
#1 THREAD  
.250 ± .020  
.500 ± .015  
(12,7 ± 0,38)  
TYP.  
(6,35 ± 0,51)  
.219  
± .005  
(5,56  
.830  
.750 ± .010  
± .010  
(21,08  
± 0,25)  
± 0,13)  
(19,05 ± 0,25)  
TYP.  
.250 + .001 .002  
(6,35 + 0,03 0,05)  
DIA.  
.375 ± .015  
(9,53 ± 0,38) TYP.  
COMMON LUG  
.250 ± .015  
(6,35 ± 0,38) TYP.  
INTEGRAL ASSEMBLY NUT,  
DO NOT REMOVE  
TERMINAL DIMENSIONS AT THIS  
POINT ARE .050 ± .005 (1,27 ± 0,13)  
WIDE BY .020 ± .003 (0,51 ± 0,08) THICK  
.187 ± .015  
(4,75 ± 0,38) TYP.  
BUSHING KEYWAY  
.066 ± .002 (1,68 ± 0,05) WIDE BY  
.036 ± .003 (0,91 ± 0,08) DEEP  
FROM A .375 (9,53) DIA.  
.735 ± .010  
(18,67 ± 0,25) TYP.  
C
L
OF BUSHING  
KEYWAY  
1.470 ± .020  
(37,34 ± 0,51)  
TYP.  
3/8-32 UNEF-2A THREAD  
(MTG. HOLE=3/8 DIA. MIN.)  
Grayhill part number and date code marked on detent cover label. Customer part  
number marked on request. UL recognized marking as required.  
CIRCUIT DIAGRAM: PC Mount  
Switch is Viewed From Shaft End  
PC BOARD MOUNTING PATTERN  
SHAFT AND PANEL SEAL: Srs. 42 & 44  
Standard Style  
Shown for a two deck switch  
and Shown in Position No. 1  
Note: All common terminals are located above  
base terminals as shown.  
TheSeries42/44Styles, whichincludetheletter"S"withthe  
exceptionofstyle"HS",arewatertightsealedtothemounting  
panel by utilizing the panel seal kit. These switches are built  
with a front plate that does not have a non-turn tab. The  
panel seal kit consists of a grooved hex nut, a keyed washer  
and a keyed panel seal. The grooved hex nut is assembled  
to the switch bushing. The keyed washer is slid down the  
bushing slot and seated into the hex nut groove. The seal  
is likewise assembled to the bushing and hex nut. The  
keyed washer is required to provide seal integrity in the  
bushing slot. When assembled to the panel, the grooved  
nut, backing washer and seal require the same space as a  
normal mounting nut. Hence, the seal kit does not alter the  
dimensions. Panel seal kit includes a non-turn washer to be  
used into a blind hole in the back panel. For panel seal kit  
part dimensions, see Accessories. Style "HS" switches use  
a similar sealing method, except the integral assembly nut  
retainsthepanelseal.Allsealedstyleswitchesareprovided  
with a shaft to bushing internal seal.  
C
OF FRONT SUPPORT  
PLATE MOUNTING  
HOLES  
L
OF BASE  
TERMINAL  
MOUNTING  
HOLES  
C
L
.375  
Termination  
(9,53)  
TYP.  
One-sided termination is standard for switches with 2 to 5  
positions per pole. Two-sided termination is standard for  
switches with 6 thru 10 positions per pole.  
C OF REAR  
SUPPORT  
PLATE  
MOUNTING  
HOLES  
L
.500  
(12,7)  
TYP.  
C OF  
L
BUSHING  
KEYWAY  
.750  
(19,05)  
TYP.  
10  
6 thru 10 positions  
per pole and  
terminals from one  
side of switch are  
availableonspecial  
order. See Special  
Options, pageF-10  
or contact Grayhill.  
1
.250  
(6,35)  
TYP.  
2
9
7
C COMMON  
L
TERMINAL  
C1  
8
MOUNTING  
HOLES  
3
.174 (4,42)  
TYP.  
4
.492  
(12,50)  
6
5
.110 (2,79)  
.174 (4,42) TYP.  
ONE POLE  
ADJUSTABLE STOP SWITCHES: Series 42 and 44  
Equivalent Styles  
The standard and UL recognized switches are  
also available with adjustable stops. Two  
removable stop washers allow you to limit the  
numberofswitchpositionsasneeded.Aknurled  
nutissuppliedtosecurethewashersifdesired.  
These switches have no bushing keyway. All  
other dimensions, ratings and characteristics  
are the same as the standard fixed stop styles.  
Although not military qualified, the adjustable  
styles are useful in military equipment  
prototypes. However, when submitting the  
equipment for government approval, the fixed  
stop qualified style should be substituted.  
See additional adjustable stop switch  
information at the beginning of the Rotary  
Switch section. For ordering information, see  
For style 42A36, use 42D36  
For style 44A30, use 44D30  
For style 42M36, use 42D36 initially  
For style 44M30, use 44D30 initially  
For style 42U36, use 42UD36  
For style 44U30, use 44UD30  
page J-60.  
Front Views  
7
USE OF KNURLED  
NUT IS OPTIONAL  
ADJUSTABLE STOP  
WASHERS  
Series 42  
Series 44  
See page J-63 for specifications, accessories and ordering information.  
J-53  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Grayhill, Inc.  
Multi-Deck Rotary Switches  
SERIES 43  
SERIES 54  
1" Diameter, 1 Amp, Concentric  
Shafts  
FEATURES  
Two Switches in the Panel Space  
of a Single Shaft Rotary  
Military Qualified Versions  
MIL-3786/04  
Choice of 10 Positions (Series 43)  
or 12 Positions (Series 54)  
DIMENSIONS In inches (and millimeters)  
Standard Style and Military Qualified  
Rear Views  
Series 43  
1.162 (29,51) DIA.  
SER. 54  
1.000 (25,4) DIA.  
SER. 43  
DIM. A + .046 .020  
(+0,05 0,51)  
.375  
.375  
± .020 ± .020  
(9,53 (9,53  
± 0,51) ± 0,51)  
1.015 ± .015  
(25,78 ± 0,38)  
OVER TERMINALS  
.250 ± .020 (6,35 ± 0,51)  
OF NON-TURN  
.375 TAB  
C
DIM. B REF.  
STUD  
PROJECTION  
L
.093 ± .015 (2,36 ± 0,38)  
SER. 43  
.121 ± .015 (3,07 ± 0,38)  
SER. 54  
.250 ± .020  
(6,35 ± 0,51)  
± .015  
(9,53  
#1 THREAD  
± 0,25)  
.250 ± .020  
(6,35 ± 0,51)  
.830 (21,08)  
SER. 43  
1.000 (25,4)  
SER. 54  
± .010 (0,25)  
.125 + .001 .002  
.094 ± .004  
(2,39 ± 0,10)  
36°  
(3,18 + 0,03 0,05) DIA.  
.250 + .001 .002  
(6,35 + 0,03 0,05) DIA.  
.642 (16,31)  
SER. 54  
.562 (14,27)  
SER. 43  
.219 ± .005  
(5,56 ± 0,13)  
SECTION  
A
CONTROLLED BY  
SECTION  
B
.064 (1,63) MIN. DIA.  
HOLE AFTER PLATING  
C
OF BUSHING  
KEYWAY  
L
.250 (6,35)  
.125 (3,18)  
±.015(0,38)  
DIA. SHAFT  
SEE NOTE  
MILITARY NUMBER MARKED ON ALL  
QUALIFIED SWITCHES  
NON-TURN TAB  
.125 ± .003 (3,18 ± 0,08) WIDE BY  
.031 ± .003 (0,79 ± 0,08) THICK  
INTEGRAL ASSEMBLY NUT, DO NOT REMOVE  
BUSHING KEYWAY .066 ± .002 (1,68 ± 0,05)  
WIDE BY .036 ± .003 (0,91 ± 0,08) DEEP FROM  
A .375 (9,53) DIA.  
Series 54  
Note: Common location for a single pole per  
deck switch. For common location on  
multi-pole switches, see circuit  
diagrams.  
3/8-32 UNEF-2A THREAD  
1.170 ± .015  
(29,72 ± 0,38) DIA.  
OVER TERMINALS  
Number of  
Decks  
Approx. Weight  
Grams  
Dimension A  
Dimension B  
Section Section  
Style  
Style  
Style  
Series Series  
A”  
B”  
A, M or H  
A
M or H  
43  
54  
1
2
3
1
2
3
1
2
3
1
1
1
2
2
2
3
3
3
1.818 (46,18)  
2.164 (54,97)  
2.510 (63,75)  
2.164 (54,97)  
2.510 (63,75)  
3.105 (78,87)  
2.510 (63,75)  
3.105 (78,87)  
3.451 (87,66)  
.062 (1,57)  
.062 (1,57)  
.062 (1,57)  
.062 (1,57)  
.062 (1,57)  
.312 (7,92)  
.062 (1,57)  
.312 (7,92)  
.312 (7,92)  
.030 (0,76)  
.030 (0,76)  
.280 (7,11)  
.030 (0,76)  
.280 (7,11)  
.280 (7,11)  
.280 (7,11)  
.280 (7,11)  
.280 (7,11)  
48  
54  
60  
54  
60  
66  
60  
66  
72  
60  
67  
74  
67  
74  
81  
74  
81  
88  
15°  
30°  
.064 (1,63) MIN. DIA.  
HOLE AFTER PLATING  
Grayhill part number and date code marked on detent cover label. Customer part number  
marked on request. Military part number marked when required.  
See page J-52 circuit diagrams, 1 pole/deck, 10 and 12 positions; 2 poles/deck, 12 positions.  
See page J-63 for specifications, accessories  
and ordering information.  
J-54  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
SERIES 43 and 54  
1" Diameter, 1 Amp, Add-A-Pot  
FEATURES  
Central Shaft Designed to Operate  
anAdd-OnPotentiometer  
Potentiometer Mounting Plates  
Provided  
Adjustable Stop Standard, Fixed  
Stop by Order  
Choice of 10 Positions (Series 43)  
or 12 Positions (Series 54)  
DIMENSIONS In inches (and millimeters)  
Standard Style  
Series 43  
Rear Views  
Series 43  
1.000 ± .010  
(25,4 ± 0,25)  
DIA.  
DIM. A + .046 .020  
(+0,05 0,51)  
.625 ± .046  
(15,88 ± 1,17)  
.375  
.375  
± .020 ± .020  
(9,53 (9,53  
± 0,51) ± 0,51)  
.093 ± .015 (2,36 ± 0,38)  
SER. 43  
.121 ± .015 (3,07 ± 0,38)  
SER. 54  
1.015 ± .015  
(25,78 ± 0,38)  
OVER TERMINALS  
C OF NON-TURN  
L
.375  
TAB  
± .015  
(9,53  
± 0,38)  
.250 ± .020 (6,35 ± 0,51)  
.250 ± .020  
(6,35 ± 0,51)  
.140 ± .062  
(3,56 ± 1,57)  
#1 THREAD  
.250 ± .020  
(6,35 ± 0,51)  
.830 (21,08) SER. 43  
1.000 (25,4) SER. 54  
± .010 (0,25)  
.125 + .001 .002  
(3,18 + 0,03 0,05) DIA.  
36°  
.094 ± .004  
(2,39 ± 0,10)  
.250 + .001 .002  
(6,35 + 0,03 0,05) DIA.  
.562  
± .015  
(14,27  
.219 ± .005  
(5,56 ± 0,13)  
.064 (1,63) MIN. DIA.  
HOLE AFTER PLATING  
STOP WASHERS  
± 0,38)  
SEE NOTE  
USE OF KNURLED NUT  
OPTIONAL  
NON-TURN TAB  
.125 ± .003 (3,18 ± 0,08) WIDE BY  
.031 ± .003 (0,79 ± 0,08) THICK  
3/8-32 UNEF-2A THREAD  
Series 54  
Note: Common location for a single pole per  
deck switch. For common location on  
multi-pole switches, see circuit  
diagrams.  
Series 54  
1.162 ± .010  
(29,51 ± 0,25)  
DIA.  
1.170 ± .015  
(29,72 ± 0,38)  
OVER TERMINALS  
Approx. Weight  
Number  
Grams  
9
of  
Decks  
Dimension  
A
Series 43 Series 54  
1
2
3
.974 (24,74)  
1.320 (33,53)  
1.666 (42,32)  
48  
54  
60  
60  
67  
74  
15°  
30°  
.642 ± .015  
(16,31 ± 0,38)  
Plated brass spacers for ease of positioning Standard style, concentric shaft, add-a-pot  
mounting plate driving assembly are available switches have adjustable stops. See  
on special request (sold only with switches). The Adjustable Stop description. Fixed stop types  
use of spacers is recommended for other than are also available, see Standard Options page  
prototyperequirements.Whenorderingswitches J-10.  
Two potentiometer mounting plates are  
supplied. Mounting plates have .261 (6,63)  
and .380 (9,65) diameter holes respectively  
for mounting potentiometers with 1/4" and 3/8"  
bushings. Additional nuts for the through bolts  
of the switch are provided for adjustment of  
mounting plate location. Tapered tongue on  
1/8" shaft provides coupling to screwdriver  
slots in potentiometer shafts.  
with spacers, give full details regarding special  
length, potentiometer being used, etc.  
Grayhill part number and date code marked on detent cover  
label. Customer part number marked on request. Military  
part number marked when required.  
See page J-52 circuit diagrams, 1 pole/deck, 10 and 12 positions; 2 poles/deck, 12 positions.  
See page J-63 for specifications, accessories  
and ordering information.  
J-55  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
SERIES 54  
1" Diameter, 1 Amp, Add-A-Pot  
FEATURES  
MilitaryQualifiedMIL-3786/04  
Central Shaft Designed to Operate  
MILPotentiometer  
Mounting Plate Options Provide  
ChoiceofPotentiometer  
Fixed Distance from Switch to  
MountingPlate  
DIMENSIONS In inches (and millimeters)  
Military Qualified Style  
1.162 ± .010  
(29,51 ± 0,25)  
DIA.  
DIM. A + .046 .020  
(+ 0,05 0,51)  
.575  
(14,61)  
REF.  
.375  
.375  
± .020 ± .020  
(9,53 (9,53  
± 0,51) ± 0,51)  
1.170 ± .015  
(29,72 ± 0,38)  
OVER TERMINALS  
C
OF NON-TURN  
TAB  
.140 ± .062  
(3,56 ± 1,57)  
L
.250 ± .020  
(6,35 ± 0,51)  
.121 ± .015  
(3,07 ± 0,38)  
.375  
± .015  
(9,53  
#1  
THREAD  
± 0,38)  
.250 ± .020  
(6,35 ± 0,51)  
1.000  
± .010  
(25,4  
15°  
± 0,25)  
.125 + .001 .002  
(3,18 + 0,03 0,05) DIA.  
30°  
.250 + .001 .002  
(6,35 + 0,03 0,05) DIA.  
.219 ± .005  
(5,56 ± 0,13)  
SEE  
.642  
.018 ± .005 (0,46 ± 0,13)  
.052 ± .005 (1,32 ± 0,13)  
POTENTIOMETER  
MOUNTING  
± .015  
(16,31  
± 0,38)  
GRAYHILL OR CUSTOMER PART NUMBER  
MARKED ON SWITCH COVER UPON REQUEST.  
MILITARY NUMBER MARKED ON ALL  
QUALIFIED SWITCHES  
NON-TURN TAB  
.125 ± .003 (3,18 ± 0,08) WIDE BY  
.031 ± .003 (0,79 ± 0,08) THICK  
INTEGRAL ASSEMBLY NUT,  
DO NOT REMOVE  
3/8-32 NEF-2A THREAD  
BUSHING KEYWAY .066 ± .002 (1,68 ± 0,05)  
WIDE BY .036 ± .003 (0,91 ± 0,08) DEEP FROM  
A .375 (9,53) DIA.  
Note: Common locations for a single pole per  
deck switch. For common location on  
multiple switches, see circuit diagram.  
Number  
of  
Decks  
Approximate  
Weight  
Grams  
Potentiometer Mounting  
The two mounting plates shown below are supplied with  
each switch.  
Dimension  
A
1
2
3
1.024 (26,01)  
1.370 (34,80)  
1.716 (43,59)  
60  
67  
74  
.130 ± .003  
(3,30 ± 0,08)  
DIA. (2)  
27.5  
± 2  
15 ± 2  
.245 ± .003  
(6,22 ± 0,08) R.  
.437 ± .003  
(11,10 ± 0,08) R.  
.098 ± .003  
(2,49 ± 0,08) DIA. (3)  
.380 ± .003  
(9,65 ± 0,08)  
DIA. (1)  
Series 54M Add-A-Pot Switch is a concentric  
shaft unit with provision for potentiometer  
mounting. Outer shaft operates switch decks.  
Inner shaft terminates in tapered tongue,  
which allows any desired potentiometer to be  
mounted. The Series 54M Add-A-Pot is  
qualified to MIL-S-3786/4-3. Patent No.  
3,297,830.  
THROUGH BOLT  
HOLE (2 EA.)  
.261 ± .003  
(6,63 ± 0,08) DIA. (1)  
15  
± 2  
9
± 2  
.375 ± .003  
(9,53 ± 0,08) R.  
.531 ± .003  
(13,49 ± 0,08) R.  
1.265  
(32,13)  
DIA.  
1.265  
(32,13)  
DIA.  
Grayhill part number and date code marked on detent  
cover label. Customer part number marked on  
Mounting Plate A  
Mounting Plate B  
request. Military part number marked when required.  
See page J-52 circuit diagrams, 1 pole/deck, 12 positions.  
See page J-63 for specifications, accessories  
and ordering information.  
J-56  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
MILITARYQUALIFIED  
Single Shaft Switches  
following pages. Standard variations such as  
terminals,shaftand/orbushinglengthetc.,which  
do not affect performance, can be marked as  
qualified product. Adjustable stops cannot be  
qualified. Contact Grayhill for details about  
variations.  
specifically SR04-2. Unsealed switches are  
qualified for -65°C to 85°C in 30°, 36°, 45°, 60°  
and 90° throws. The standard and military  
styles of the concentric switches have the  
same dimensions with the exception of the  
location of the 3 pole common (see circuit  
diagrams).The30°and36°throwsaredescribed  
in the ordering information. If the 45°, 60° and  
90° throws are required, they can be provided in  
Section A of the Series 54 Rotary Switches; see  
Standard Options, page J-9.  
The military styles of the single shaft Series 42  
and 44 rotary switches are qualified to MIL-S-  
3786/4, specifically SR04-1. Qualification  
includes two temperature ranges. Unsealed  
styles M, MB, MG and MBG are qualified for -65  
to 85°C. Unsealed styles H, HB, HG and HBG,  
plussealedstylesHS, HBS, HGSandHBGSare  
qualifiedfor-65°Cto125°C.Qualificationincludes  
low level switching and shaft grounding as  
specified in MIL-S-3786. Qualification includes  
30°, 36°, 45°, 60° and 90° angles of throw with  
solder lug terminals. The military styles are  
dimensionally the same as the standard styles  
withtwoexceptions. Thelocationofthecommon  
forthe3-poleswitchdiffers(seecircuitdiagrams)  
and the non-turn tab for styles HS, HBS, HGS  
and HBGS differs per the Shaft and Panel Seal  
description following.  
Military qualified switches may be ordered by  
the military M number listed in MIL-S-3786/4 or  
by the Grayhill part number. They will be marked  
to specifications.  
Add-A-Pot Switches  
MILITARY QUALIFIED SHAFT AND  
PANEL SEAL:  
The military style of the add-a-pot Series 54  
switch is qualified to MIL-S-37864, specifically  
SR04-3. These unsealed switches are qualified  
for -65°C to 85°C in 30°, 45°, 60° and 90° throws.  
The dimensions of the military style add-a-pot  
switches are not the same as the standard add-  
a-pot switches; see drawings.  
Styles HS, HBS, HGS and HBGS  
The shaft is sealed to the bushing by an internal  
O-ring per MIL-P-5516B. The bushing is sealed  
to the panel with a silicone rubber washer and a  
stainless steel backing washer. The combined  
uncompressed thickness is 0.055" (1,40). Since  
this switch has a flat cover, a non-turn washer is  
supplied (see Panel Seal Kit). If using it, mount  
it in front of the panel. For Panel Seal Kit, see  
pages J-60.  
Two Switches, Concentric Shafts  
The M style of the concentric shaft Series 43  
and 54 switches is qualified to MIL-S-3786/4,  
All Qualified Switches  
Complete electrical ratings and characteristics  
forallofthesequalifiedswitchesarelistedonthe  
SPECIFICATIONS:  
Electrical Ratings  
StandardStyle  
Rating based on the following criteria:  
Overload: 50 operations at 150% rated AC Voltage and Load: As listed in the chart  
load  
One cycle is 360° rotation and a return  
before make)  
Rated: To make and break the following  
loads:  
Endurance: 6000 operations at the rated load through all switch positions to the starting  
with 1000 Vac dielectric strength before and position. The data for the curves was  
Angle of Throw  
45° or 60° 90°  
30° or 36°  
1 amp  
1 amp  
0.25 amp  
0.02 amp  
after test  
measuredatsealevel, 25°Cand68%relative  
115 Vac resistive  
6-28 Vdc resistive  
115 Vac inductive  
115 Vdc inductive  
5 amps  
1 amp  
2 amps  
5 amps  
2 amps  
2 amps  
Temperature Rise: Not to exceed 30°C when humidity.  
carrying rated AC load after test.  
Note: all dimensional drawings for the standard The Series 42, 43, 44 and 54, style M, H and  
style Series 42, 43, 44 and 54 also apply to HS switches are made to meet requirements  
theseswitches,withtheexceptionthatswitches of MIL-S-3786, style SR04. Diallyl phthalate  
6-28 Vdc inductive 0.10 amp  
115 Vdc resistive 0.10 amp  
To carry 10 amps continuously.  
are marked per specifications.  
molded parts and the design of internal  
switching elements provide exceptional  
performance.  
Contact Resistance: 50 milliohms maximum  
Insulation Resistance: 1,000 megaohms  
minimum  
Electrical Ratings  
Military Style  
General Rating: This rating is based on  
standard Grayhill tests of the Military style  
switchdoneatambientconditions. Itisprovided  
for comparison to the Standard Style switch.  
Charts shown for non-shorting contacts (break  
Voltage Breakdown: 1,000 Vac initially (500  
Vac or better after most environmental tests)  
LifeExpectancy:100,000mechanicalcycles  
of operation. Note: Actual life is determined  
by a number of factors, including electrical  
loading, rate of rotation and environment, as  
wellasmaximumvoltagebreakdownrequired  
at the end of life.  
Curves shown are typical load-life curves for  
Series 42, 43, 44 and 54, style M, H and HS  
switches with 30° or 36° angles of throw.  
Theyshowthenumbersofcyclesofrotational  
life expectancy for the types of loads shown.  
Thus, with a 5 amp, 115 Vac resistive load,  
10,000 cycles of life is expected. If the load  
is reduced to 3 amps, life is increased to  
25,000 cycles. The larger angles of throw  
(45°, 60° or 90°) switch larger currents for a  
like number of cycles.  
7
6
5
4
3
2
1
0
VOLTAGE 115 VAC  
RESISTIVE  
UL Recognition  
Styles UA, UD, UM, UP, US and USP  
Grayhill styles A and M and their variations  
(D, P, S and SP) of the Series 42, 43, 44 and  
54 rotary switches have been tested by  
Underwriters Laboratories. The letter U in the  
style indicates proper marking as required by  
Underwriters Laboratories. These switches  
are recognized under file number E35289.  
The UL rating for the Series 42, 43, 44 and 54  
is as follows:  
Life limiting or failure criteria for these curves  
are:  
0
10  
25  
50  
ContactResistance:50milliohmsmaximum  
Insulation Resistance: 1,000 megaohms  
minimum between mutually insulated parts  
Voltage Breakdown: 1,000 Vac minimum  
between mutually insulated parts. These  
switches will carry 10 amps with maximum  
contact temperature rise of 20°C. Life can be  
predicted by Grayhill if less critical life  
characteristics, elevated temperature or  
reduced pressure is involved.  
CYCLES x 1,000  
1.7  
1.5  
1.2  
1.0  
.75  
.50  
.20  
0
VOLTAGE 30 VDC  
RESISTIVE  
INDUCTIVE  
ElectricalParameters:styleUA=1.0ampere  
at 125 Vac. Style UM = 1.0 ampere at 125 Vac  
and also .5 ampere at 125 Vac, inductive  
load, 0.75 to 0.8 power factor.  
(2.8 HENRIES)  
0
10  
25  
50  
CYCLES x 1,000  
J-57  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
SPECIFICATIONS:  
MIL-S-3786 Electrical Values  
Military Style  
These switches also meet MIL-S-3786/SR04  
Mounting Bushings , Lockwasher and  
Nuts: Brass, cadmium-plated per QQ-P-416,  
Class 2, Type II  
Shaft, Cover Plate, Retaining Rings,  
Through Bolts, Shaft Extensions, Stop  
Arm, Stop Washers, Thrust Washers and  
Rear Support Plate: Stainless steel  
Detent Balls: Steel, nickel-plated  
Detent Springs: Tinned music wire  
Rotor Contact: Silver alloy  
Terminals, Common Plate including  
Solder Lug: Brass, silver-plated .0003"  
minimum  
Mounting Hardware: Two mounting nuts  
.094" thick by .562" across flats and one  
internal tooth lockwasher are supplied with  
each switch.  
Style M switches, at 85°C, approximately  
68% humidity and sea level pressure and  
style H and HS at 125°C have been tested to  
make and break the following loads as stated  
in MIL-S-3786/SR04; 250 milliamperes at 28  
Vdc resistive, 100 milliamperes at 28 Vdc  
inductive (2.8 henries); 75 milliamperes at  
115 Vac resistive.  
for moisture resistance, medium and high  
shock, vibration (10 to 2000 cps), thermal  
shock (-65°C to 125°C), salt spray, explosion  
and terminal pull.  
Materials and Finishes  
Standard Style  
Bases: Melamine per (MIL-M-14) ASTM-D-  
5948  
These switches have also been tested at  
reduced barometric pressure (70,000 feet),  
25°C at approximately 68% relative humidity  
to make and break the following loads as  
stated in MIL-S-3786/SR04; 200 milliamperes,  
28 Vdc resistive; 25 milliamperes, 28 Vdc  
inductive (2.8 henries); 20 milliamperes, 115  
Vac resistive. When tested to these loads  
andconditionsthestyleM,HandHSswitches  
meetthefollowinglifelimitingorfailurecriteria  
after 25,000 cycles in accordance with MIL-  
S-3786.  
Cover,DeckSeparators,EndPlateandRotor  
Mounting Plate: Phenolic per (MIL-M-14)  
ASTM-D-5948  
MountingBushings,LockwashersandNuts:  
Brass, cadmium-plated per QQ-P-416, Class  
2, Type II  
Shaft, Cover Plate, Retaining Rings,  
ThroughBolts, ShaftExtensions, StopArm,  
Thrust Washers Stop Washers and Rear  
Support Plate: Stainless Steel  
Detent Balls: Steel, nickel-plated  
Detent Springs: Tinned music wire  
RotorContact,Stator(Base)Contacts:Silver  
alloy  
Additional Characteristics  
Standard Style and Military Qualified  
Contact: Shorting or non-shorting wiping  
contacts with over 150 grams of contact  
force  
Rotational Torque: 8-115 ounce-inches  
depending upon the number of poles per  
deck, number of decks and angle of throw  
Mechanical Life Expectancy: 100,000  
cycles of operation  
ContactResistance:50milliohmsmaximum  
Insulation Resistance: 1,000 megaohms  
minimum between terminals and shafts  
DielectricStrength:1,000Vac(atmospheric  
pressure) and 450 Vac (reduced pressure)  
minimum between mutually insulated parts.  
Terminals (Except Common): Brass, lead-  
tin plated and fused  
CommonPlate,IncludingSolderLug:Brass,  
silver-plated .0003" minimum  
MountingHardware:Twomountingnuts.094"  
(2,39) thick by .562" (14,27) across flats and  
one internal tooth lockwasher are supplied  
with each switch.  
Shaft Flat Orientation: Flat opposite  
contacting position of pole number one (See  
circuit diagram).  
StopStrength:ForStandardstyle:15pound-  
inches minimum. For Adjustable stop styles:  
12 pound-inches  
Extended Stud: Single shaft switches of six  
or more decks and concentric shaft switches  
of a combination of five or more decks  
(Standardstyle)orfourormoredecks(Military  
style) have longer studs with extra mounting  
nuts for recommended double end mount.  
When tested at sea level 25°C and 68%  
relative humidity with failure criteria of 50  
milliohms max. and 750 Vac breakdown  
voltage, these switches will make and break  
the following loads: 250 mA at 28 Vdc,  
inductive (2.8 henries); 1.25 amps at 28 Vdc  
resistive;2.0ampsat115Vac,60Hzresistive,  
for 10,000 cycles.  
Materials and Finishes  
Military Qualified  
Bases: Diallyl per (MIL-M-14) ASTM-D-5948  
Cover,DeckSeparators,EndPlateandRotor  
MountingPlate:Diallylper(MIL-M-14)ASTM-  
D-5948  
J-58  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
CHOICES AND LIMITATIONS: Series 42, 43, 44 and 54  
H = Military Qualified, 125°C  
B = Military, Grounded Shaft  
G = Military, Low Level Rating  
A = Standard, Solder Lugs  
P = Standard, PC Mount Terminals  
D = Standard, Adjustable Stops  
S = Shaft and Panel Seal  
U = UL Recognized  
M = Military Qualified 85°C4  
SINGLE SHAFT SWITCHES  
Style Choices  
Unsealed Shaft/Panel Seal  
Angle of  
Throw  
Number of  
Decks  
Poles  
Per Deck  
Positions  
Per Pole1,3  
Shorting or  
Non-Shorting  
Series  
42  
01 thru 12  
01 thru 12  
1
2
02 thru 103  
02 thru 05  
N or S  
N or S  
36°  
01 thru 12  
01 thru 12  
01 thru 08  
01 thru 06  
01 thru 04  
01 thru 04  
1
2
3
4
5
6
02 thru 123  
02 thru 06  
02 thru 04  
02 or 03  
02  
N or S  
N or S  
N or S  
N or S  
N or S  
N or S  
A
S
US  
UA  
UM5  
M
MB  
MG  
MBG  
H
HB  
HG  
HBG  
30°  
MS4  
MBS4  
MGS4  
MBGS4  
HS  
02  
01 thru 12  
01 thru 06  
01 thru 04  
01 thru 03  
1
2
3
4
02 thru 083  
02 thru 04  
02  
N or S  
N or S  
N
44  
45°  
02  
N
HBS  
HGS  
HBGS  
01 thru 12  
01 thru 06  
01 thru 04  
1
2
3
02 thru 063  
02 or 03  
02  
02 thru 043  
02  
N
N
N
60°  
90°  
01 thru 12  
01 thru 06  
1
2
N
N
01 thru 12  
01 thru 12  
01 thru 08  
01 thru 06  
1
2
3
4
AJ (2 thru 12)1  
AJ (2 thru 6)1  
AJ (2 thru 4)1  
AJ (2 or 3)1  
N or S  
N or S  
N or S  
N or S  
44  
30°  
D
UD  
01 thru 12  
01 thru 12  
1
2
AJ (2 thru 10)1  
AJ (2 thru 5)1  
N or S  
N or S  
42  
42  
36°  
36°  
P
UP  
SP  
USP  
01 thru 12  
1
02 thru 103  
N or S  
Concentric Shaft Switches  
Style  
Angle of  
Section A (Front)  
Section B (Rear)  
Series  
Choices Throw  
Decks  
Poles  
Position  
N or S  
Decks  
Poles  
Position  
N or S  
CONCENTRIC SHAFT, 2 SWITCHES  
01 thru 03  
01 thru 03  
01 or 02  
01  
01  
01  
1
2
3
4
5
6
02 thru 123  
02 thru 06  
02 thru 04  
02 or 03  
02  
N or S  
N or S  
N or S  
N or S  
N or S  
N or S  
01 thru 03  
01 thru 03  
1
2
02 thru 123  
02 thru 06  
N or S  
N or S  
30°  
54  
43  
A2  
UA2  
M2  
02  
01 thru 03  
01 thru 03  
1
2
02 thru 103  
02 thru 05  
N or S  
N or S  
01 thru 03  
1
02 thru 105  
N or S  
36°  
ADD-A-POT SWITCHES  
01 thru 03  
01 thru 03  
1
2
AJ (2-12)1  
AJ (2-6)1  
N or S  
N or S  
54  
43  
54  
30°  
36°  
D
UD  
Second shaft operates a potentiometer  
supplied by the customer.  
Rear mounting plates are provided.  
01 thru 03  
1
AJ (2-10)1  
02 thru 125  
02 thru 06  
N or S  
01 thru 03  
01 thru 03  
1
2
N or S  
N or S  
30°  
M
1For Adjustable Stop (with the letter D), use AJ  
instead of number of positions when ordering.  
2For 45°, 60° or 90° throws in Series 54 switches  
of these styles, see Standard Options.  
3For single pole switches with the maximum  
positions per pole, continuous rotation is  
possible. Specify fixed stop or continuous  
rotation when ordering single shaft switches.  
Concentric shaft switches have continuous  
rotation.  
STANDARD OPTIONS  
Terminals,militaryqualifiedshielding,additional  
angles of throw, etc., see Options, page J-9.  
4Styles which include both M and S are not  
qualifiedbutaremadeofthesamematerialsand  
construction as qualified types. For qualified  
switcheswithshaftandpanelseal,useequivalent  
HS style.  
ADDITIONAL FEATURES  
5UM switches are made of the same materials  
and construction as the M style switches. For  
military switch UM is not required; use M style.  
For single shaft switches with spring return,  
isolated positions, keylocks, see the Features  
Selection Chart, page J-7.  
J-59  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
ACCESSORIES  
.060 ± .002  
(1,52 ± 0,05)  
.625 ± .010  
(15,88 ± 0,25)  
DIA.  
.376 + .003 .000  
(9,55 + 0,08 0,00)  
DIA.  
bushing to the panel. The kit consists of four  
items: a grooved hex nut, a keyed washer, a  
keyed seal and a non-turn washer. Assembly is  
described on Page J-53. Dimensions of panel  
seal kit items are shown in Figure C. This kit  
seals the bushing to the panel; it does not seal  
the shaft to the bushing. Not usable with  
adjustable stop switches. Part No. 42-24  
Internal Tooth LockwasherFigure A  
For a 3/8" bushing. Approximately 0.500" (12,7)  
outsidediameter,.022"(0,56)thickness.Material  
is cadmium-plated steel. Part No. 12Q1272-1  
For a 1/4" bushing. Approximately  
.154  
.032 ± .002  
(0,81 ± 0,05)  
+ .004  
.000  
(3,91  
+ 0,10  
0,00)  
DIA.  
.437 ± .010  
(11,10 ± 0,25)  
0.400" (10,16) outside diameter, .018"  
(0,46)thickness.Materialispassivated  
.125 ± .010  
(3,18 ± 0,25)  
.120 ± .003  
(3,18 ± 0,08)  
stainless steel. Part No. 8J1026  
FIGURE A  
FIGURE B  
Non-Turn WasherFigure B  
.625 ± .010  
(15,88 ± 0,25) DIA.  
.045 ± .003  
(1,14 ± 0,08)  
.010 ± .002  
(0,25 ± 0,05)  
.562 (14,27)  
ACROSS  
FLATS  
Can be ordered as extra hardware for the  
Series5000, 24, 42, 43, 44, 54, 71B, 53, 57and  
59 rotary switches. The internal key of the  
washer slides into the bushing keyway. The  
right angle tab locks into a predrilled hole on  
the back side of the mounting panel. Material is  
brass, cadmium plates. Part No. 12C1087-1  
.032  
± .002  
(0,81  
.375 + .004 .000  
(9,53 + 0,10) DIA.  
± 0,05)  
.375 ± .005  
(9,53 ± 0,13)  
C
L
.187 ± .010  
(4,75 ± 0,25)  
.088 (2,24)/  
.093 (2,36)  
.125 ± .003  
(3,18 ± 0,08)  
Panel Seal KitFigure C  
Sold as a separate item to seal the switch  
Non-Turn Washer  
Seal  
FIGURE C  
Keyed Washer  
Hex Nut  
ORDERING INFORMATION: Single Shaft Switches, Add-A-Pot Switches  
Series: Determined by the type of switch and  
Control knobs available.  
the angle of throw  
See page I-57.  
Style*: Letter(s) from the Choices and Limitations chart  
Angle of Throw: Must agree with Series Number  
Number of Decks: As limited by the angle of throw, the poles per deck, switch style and type of contacts  
44M3002112NF  
Stop Arrangement: Add letter F to a one pole per deck switch with the maximum number of positions for  
a stop between position 1 and the last position. Leave blank for continuous rotation  
Type of Contacts: N = Non-shorting; S = Shorting  
Positions Per Pole: Requires 02 positions as a minimum to maximum allowable dependent on the angle  
of throw and poles per deck. Use AJ for adjustable stops (Styles D and UD).  
Poles Per Deck: As limited by angle of throw, switch series and style  
* All rotary switches that are required to have military designated markings and testing adhering to MIL-3786 are to be ordered by specifying  
the military part number identified on the appropriate slash sheet.  
ORDERING INFORMATION: Concentric Shaft Rotary Switches  
Control knobs available.  
See page I-57.  
Series: Determined by the angle of throw, applicable to both sections  
Style*: Letter(s) from the Choices and Limitations chart  
Section A (front)  
Number of Decks: As limited by the number of poles per deck  
Poles Per Deck: As limited by the angle of throw  
PositionsPerPole:Requires02positionsasaminimumtothemaximumallowabledependentontheangle  
of throw and the poles per deck  
Type of Contacts: N=Non-shorting, S=Shorting. All one pole per deck switches with the maximum number  
of positions are continuous rotation  
43M02110NM03203S  
Section B (rear)  
The limitations listed for Section A apply to Section B  
Type of Contacts  
Positions Per Pole  
Poles Per Deck  
Number of Decks  
Style  
* All rotary switches that are required to have military designated markings and testing adhering to MIL-3786 are to be ordered by specifying  
the military part number identified on the appropriate slash sheet.  
Available from your local Grayhill Distributor For prices and discounts, contact a local Sales Office, an authorized local Distributor or Grayhill.  
J-60  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
SERIES 53, 57 and 59  
1.125" Diameter, 1/4 Amp  
FEATURES  
Smallest Diameter Rotary Switch  
with this Number of Positions and  
CurrentCapacity  
MilitaryQualifiedMIL-S-3786/36  
Gold-plated Contact System  
Compatible with Logic Circuitry  
DIMENSIONS In inches (and millimeters)  
Military Style  
Ser. 531.281 (32,54)  
Ser. 57 & 59—  
1.125 ± .010 (28,58 ± 0,25)  
+ .046 (1,17)  
.020 (0,51)  
DIM. A  
.437  
.437  
±.020  
(11,10  
±0,51)  
±.020  
(11,10  
±0,51)  
DIM. B REF. STUD  
PROJECTION  
.250 ± .020  
(6,35 ± 0,51)  
Rear views  
shown with circuit  
diagrams  
1.000 (25.4) SER. 57 & 59  
1.156 (29.36) SER. 53  
± .010 (0,25)  
C
L
45°  
.250 + .001  
.002 DIA.  
(6,35 + 0,03  
0,05)  
C
L
OF BUSHING  
KEYWAY  
SEE  
CIRCUIT  
DIAGRAM  
C
.219 ± .004  
(5.56 ± 0,10)  
MILITARY NUMBERS MARKED HERE  
L
BUSHING KEYWAY  
C
L
OF POSITION  
NO. 1  
.066 ± .002 (1,68 ± 0,05) WIDE  
BY .036 ± .003 (0,91 ± 0,08)  
DEEP FROM A .375 (9,53) DIA.  
INTEGRAL ASSEMBLY NUT. DO NOT REMOVE.  
3/8-32 NEF-2A THREAD  
Approx.  
Weight  
Grams  
Approx.  
Weight  
Grams  
Non-Turn Washer Detail D  
No. of  
Decks  
Dimension  
A
Dimension  
B
No. of  
Decks  
Dimension  
A
Dimension  
B
.375 ± .005  
(9,53 ± 0,13)  
1
2
3
4
5
6
.916 (23,27)  
1.249 (31,72)  
1.582 (40,18)  
1.915 (48,64)  
2.248 (57,10)  
2.831 (71,91)  
.032 (0,81)  
.032 (0,81)  
.032 (0,81)  
.032 (0,81)  
.032 (0,81)  
.281 (7,14)  
50  
60  
70  
80  
90  
7
8
9
10  
11  
12  
3.164 (80,37)  
3.497 (88,82)  
3.830 (97,28)  
4.163 (105,74)  
4.496 (114,20)  
4.829 (122,66)  
.281 (7,14)  
.281 (7,14)  
.281 (7,14)  
.281 (7,14)  
.281 (7,14)  
.281 (7,14)  
110  
120  
130  
140  
150  
160  
.125  
± .003  
(3,18  
.032 ± .003  
(0,81 ± 0,08)  
100  
± 0,08)  
STYLE M.187 (4,75)  
STYLE HS.125 (3,18)  
± .010 (0,25)  
Mounting Hardware: Two mounting nuts, .094" (2,39) thick by .562" (14,27) across flats, one internal tooth lockwasher  
and one non-turn washer (see detail D for dimensions), are supplied with switch.  
Grayhill part number and date code marked on detent cover label. Customer part number marked on request. Military  
part number marked when required.  
The qualification of the Series 53, 57 and 59  
rotary switches does not extend to all possible  
combinations listed in the Choices and  
Limitations chart. The limitations on the  
qualification are described in the chart shown  
below.  
STANDARD STYLE  
MILITARY QUALIFIED  
The line drawings shown above are applicable  
to the Style M and Style HS. The only difference  
between the two is the length of the tab of the  
non-turn washer. The shorter tab for the HS is  
explained in the following paragraph.  
The Series 53, 57 and 59 rotary switches are all  
military type switches. Grayhill manufactures  
these switches in two styles: M and HS. Style M  
isunsealedandisnotqualified;StyleHSisshaft  
and panel sealed and is qualified. The non-  
qualified Style M can be regarded as our  
Standard Style for types of switches. Although  
it is not qualified, Style M is constructed of the  
same military grade materials and will provide  
comparable performance in all areas. For  
example, the Style Mswitches, in addition to  
the electrical ratings listed elsewhere in these  
pages, will meet the following requirements of  
MIL-S-3786:  
The Series 53, 57 and 59 Style HS rotary  
switches are qualified to MIL-S3786/36. The  
Style HS is shaft and panel sealed. The panel is  
sealed by an O-ring at the base of the bushing.  
The shaft is sealed by an O-ring inside the  
bushing.Thesesealsdonotalterthedimensions  
shown in the line drawings when the switch is  
mounted.  
Standard variations, such as shaft and/or  
bushing length, etc., that do not affect switch  
performance can also be marked as qualified  
product. For complete details contact Grayhill.  
Military qualified Series 53, 57 and 59 Style HS  
rotary switches may be ordered by the M’  
numberlistedinMIL-S-3786/36orbytheGrayhill  
part number. Military style switches will be  
marked to the specification.  
A non-turn washer, supplied with the mounting  
hardware, may be used with the Style HS  
switches.Itissuggestedthatthenon-turnwasher  
be mounted in the following manner to preserve  
the seal: from the front of the panel into a hole  
that does not go through the panel.  
Style HS Switches are MIL-S-3786/36  
Qualified for the Following Characteristics  
Moisture Resistance: Medium and High Shock;  
Vibration (10 to 500 cps); Thermal Shock (-65  
°C to 125 °C); Salt Spray; Explosion; Terminal  
Strength (pull, 2 lbs. minimum); and Stop  
Strength (15 pound-inches minimum).  
Max. No.  
of Decks  
Max. No.  
Poles/Deck Total Poles/Switch  
Max. No.  
Series  
53  
57  
59  
5
5
5
8
4
5
24  
20  
20  
J-61  
Grayhill, Inc.  
561 Hillgrove Avenue  
LaGrange, Illinois 60525-5997  
USA  
Phone: 708-354-1040  
Fax: 708-354-2820  
www.grayhill.com  
Multi-Deck Rotary Switches  
CIRCUIT DIAGRAMS: Series 53  
Switch is Viewed From Shaft End and Shown in Position No. 1  
Rear View  
Note: All common terminals are located above base terminals as shown.  
1.350 ± .015  
(34,29 ± 0,38)  
OVER TERMINALS  
C3  
C2  
C2  
15  
15  
14  
15  
16  
14  
16  
16  
15  
16  
14  
17  
18  
14  
17  
18  
17  
18  
17  
18  
13  
13  
13  
13  
C4  
12  
11  
10  
12  
11  
10  
9
8
7
12  
11  
10  
19  
20  
21  
22  
23  
24  
19  
20  
21  
22  
23  
19  
20  
21  
22  
23  
24  
12  
11  
10  
9
8
7
19  
20  
21  
22  
23  
C3  
9
9
8
8
SEE  
DETAIL  
7
24 45˚  
7
24  
C2  
I L L I N O I S  
L A G R A N G E  
G R A Y H I L L  
6
6
6
1
1
1
6
1
C1  
5
5
4 3  
5
2
2
5
2
2
C
4 3  
4 3  
C
L
C
L
4 3  
C1  
L
C1  
FOUR POLE  
C9  
C1  
THREE POLE  
C
L
71/2˚  
ONE POLE  
OF BUSHING  
KEYWAY  
TWO POLE  
C
OF  
L
POSITION  
NO. 1  
C8  
15° Angle  
of Throw  
C4  
15  
C5  
C7  
C6  
1516  
14  
C5  
15  
14  
16  
16  
17  
17  
14  
13  
SEE NOTE  
17  
18  
13  
13  
18  
18  
19  
20  
21  
C6  
C10  
C11  
12  
11  
10  
9
8
12  
11  
10  
C4  
C3  
12  
C3 11  
19  
20  
21  
22  
23  
24  
19  
C7  
C8  
20  
21  
22  
Note: Common location for a single pole per  
deck switch. For common location on  
multipole switches see circuit diagrams.  
10  
9
8
C5  
9
22  
23  
24  
8
7
C6  
23  
24  
7
7
C4  
C12  
71/2˚  
6
6
1
1
6
1
5
5
2
2
5
2
4 3  
C2  
4 3  
C
4 3  
C
C2  
L
L
C3  
Terminal Detail  
C1  
C1  
C2  
C1  
C
OF BUSHING  
KEYWAY  
L
45˚  
C
OF POSITION  
NO. 1  
L
FIVE OR SIX POLE  
SEVEN OR EIGHT POLE  
NINE THRU TWELVE POLE  
.034 ± .003  
(0,86 ± 0,08)  
.068 ± .005  
(1,73 ± 0,13)  
CIRCUIT DIAGRAMS: Series 59  
Switch is Viewed From Shaft End and Shown in Position No. 1  
Rear View  
Note: All common terminals are located above base terminals as shown.  
C3  
12 13  
12  
11  
12  
13  
13  
11  
14  
15  
14  
15  
14  
11  
C2  
15  
16  
17  
18  
19  
10  
10  
9
10  
9
1.190 ± .015  
(30,23 ± 0,38)  
OVER TERMINALS  
16  
17  
18  
19  
16  
9
17  
8
7
8
8
7
C2  
18  
7
C4  
19  
20  
6
6
6
45˚  
20  
5
20  
5
5
C1  
1
1
2
4
4
1
4
2
3
C1  
18˚  
2
3
3
C1  
C
C
SEE  
DETAIL  
C
L
L
OF BUSHING  
L
18° Angle  
KEYWAY  
I L L I N O I S  
ONE POLE  
TWO POLE  
THREE OR FOUR POLE  
L A G R A N G E  
G R A Y H I L L  
of Throw  
C
L
OF POSITION  
NO. 1  
C7  
13  
C6  
C4  
13  
12  
12  
11  
14  
C8  
15  
16  
14  
15  
11  
10  
10  
9
C3  
C5  
16  
9
8
7
SEE NOTE  
C5  
C9  
8
7
17  
18  
17  
18  
19  
20  
C4  
Note: Common location for a single pole per  
deck switch. For common location on  
multipole switches see circuit diagrams.  
6
6
19  
C10  
5
20  
5
C2  
1
1
C3  
4
4
3
2
2
3
C
C
C1  
C1  
L
L
C2  
FIVE POLE  
SIX THRU TEN POLE  
SeefollowingpageforSeries57, 221/2° angleof  
throw circuitry.  
J-62  
Grayhill, Inc.  
561 Hillgrove Avenue  
LaGrange, Illinois 60525-5997  
USA  
Phone: 708-354-1040  
Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
CIRCUIT DIAGRAMS: Series 57  
Switch is Viewed From Shaft End and Shown in Position No. 1.  
Rear View  
Note: All common terminals are located above base terminals as shown.  
11  
10  
11  
10  
C2  
9
9
12  
12  
1.190 ± .015  
(30,23 ± 0,38)  
OVER TERMINALS  
8
13  
14  
15  
16  
8
13  
14  
15  
7
7
6
6
16  
5
5
11-15°  
1
4
4
1
C
L
C1  
C1  
2
3
2
3
SEE  
DETAIL  
C
221/2° Angle  
of Throw  
OF BUSHING  
KEYWAY  
L
I L L I N O I S  
L A G R A N G E  
G R A Y H I L L  
ONE POLE  
TWO POLE  
C5  
C
OF POSITION  
NO. 1  
L
C6  
C3  
10  
11  
10 11  
9
9
12  
12  
C4  
C4  
C3  
8
13  
8
13  
C7  
14  
15  
14  
15  
16  
7
7
6
6
SEE NOTE  
16  
5
5
C8  
4
4
C2  
1
C1  
1
Note: Common location for a single pole per  
deck switch. For common location on  
multipole switches see circuit diagrams.  
2
2
3
3
C
C
L
L
C1  
C2  
THREE OR  
FOUR POLE  
FIVE THRU  
EIGHT POLE  
SPECIFICATIONS  
Electrical Ratings  
General  
Switch rating for break before make contacts.  
types of loads shown. Thus, with a 250  
milliamperes, 30 Vdc resistive load, 10,000  
cycles of life can be expected. Life limiting or  
failure criteria for these curves are:  
Contact Resistance: 50 milliohms maximum  
(20 milliohms initially).  
Insulation Resistance: 1,000 megohms  
minimum between mutually insulated parts.  
Voltage Breakdown: 500 Vac minimum  
between mutually insulated parts. These  
switches will carry 4 amperes with a maximum  
contact temperature rise of 20°C. If the life  
limiting characteristics are less critical than  
those shown above or if elevated temperatures  
or reduced pressures are involved, Grayhill can  
predict the switch life for the application.  
high shock, vibration, thermal, thermal shock,  
salt spray, explosion, terminal strength and  
stop strength.  
Voltage: As listed in the chart.  
Materials and Finishes  
Cover, Base, Spacer and Rotor Mounting  
Plate: Diallyl per (MIL-M-14) ASTM-D-5948  
Mounting Bushing and Nut, Lockwasher:  
Brass, cadmium-plated per QQP-416, Class  
2, Type II.  
Shaft,StopPins,RetainingRings,Through  
Bolts, Shaft Extension, Stop Arm, Thrust  
Washers, Lockwashers, Nuts, Non-turn  
Washer, Stop Pins, Cover Plate and Rear  
Support Plate: Stainless steel, passivated  
Detent Balls: Steel, nickel-plated  
Detent Springs: Tinned music wire  
Rotor Contact: Silver alloy, gold-plated  
.00001" minimum.  
Terminals and Common Plate Including  
Solder Lug: Brass, gold plate .00002"  
minimum over silver plate .0003" minimum.  
Panel Seal: Silicone rubber.  
400  
VOLTAGE 115 VAC  
300  
200  
100  
0
0
5
10  
15  
25  
20  
CYCLES x 1,000  
400  
300  
200  
100  
0
Electrical Ratings  
Military Qualified  
The Series 53, 57 and 59 Style HS, Rotary  
Switches have been tested to make and break  
the following loads as stated in MIL-S-3786/36:  
70,000 ft. altitude for 10,000 cycles: 10mA,  
28 Vdc, inductive (250 mH); 50 mA, 28 Vdc,  
resistive;20mA,115Vac,resistive.Atmospheric  
pressure, 125°C for 10,000 cycles: 25 mA,  
28 Vdc inductive (250 mH); 75 mA, 28 Vdc,  
resistive;50mA,115Vacresistive.Atmospheric  
pressure, 25°C for 10,000 cycles: 75 mA,  
28 Vdc, inductive (250 mH); 250 mA, 28 Vdc  
resistive;150mA,115Vac,resistive.Lifelimiting  
criteria for these loads are:  
Contact Resistance: 50 milliohms maximum.  
Dielectric Strength: 500 Vac (350 Vac—  
reduced pressure).  
Insulation Resistance: 1,000 megohms  
minimum. These switches also meet MIL-S-  
3786/36 for moisture resistance, medium and  
30 VDC RESISTIVE  
Shaft Seal: O-ring per MIL-M-5516B.  
30 VDC  
INDUCTIVE  
0
5
10  
15  
25  
Additional Characteristics  
20  
RotationalTorque:20-80in-ozs., depending  
on the number of poles per deck and the  
number of decks.  
Contacts: Shorting or non-shorting wiping  
contacts with over 100 grams of contact force.  
Shaft Flat Orientation: Flat opposite  
contacting position pole #1 (See Circuit  
Diagrams).  
Extended Studs: Switches of 6 decks or  
more have longer studs with extra stud nuts  
for recommended double end mounting.  
Terminals: Switch is provided with full  
complement of base or position terminals  
regardless of the number of active positions.  
CYCLES x 1,000  
Curve data based on test data conducted at  
sea level, 25°C and relative humidity. Cycle  
equals 360° rotation and 360° return. Cycling  
rate is 10 cycles per minute. The curves  
shown are typical load life curves for a Series  
53M, 57M and 59M Rotary Switch. They show  
the number of cycles of rotational life that can  
be expected for the voltages, currents and  
J-63  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  
Multi-Deck Rotary Switches  
CHOICES AND LIMITATIONS  
Style and  
Designation  
Angle of  
Throw  
Number of Decks  
Poles  
Per Deck  
Number of  
Positions/Pole  
Series  
Stops  
Terminals  
Shorting  
Non-Shorting  
01 thru 12  
01 thru 12  
01 thru 08  
01 thru 06  
01 thru 04  
01 thru 03  
01 or 02  
01 thru 12  
01 thru 12  
01 thru 08  
01 thru 06  
01 thru 04  
01 thru 03  
01 or 02  
1
2
3
4
02 thru 24  
02 thru 12  
02 thru 08  
02 thru 06  
02 thru 04  
02 or 03  
02  
M = Military Style  
Solder  
Lug  
53  
15°  
Fixed  
HS = Military Qualified,  
Shaft/Panel Seal  
5 or 6  
7 or 8  
9, 10, 11 or 12  
01 thru 12  
01 thru 12  
01 thru 06  
01 thru 03  
01 thru 12  
01 thru 12  
01 thru 06  
01 thru 03  
1
2
02 thru 16  
02 thru 08  
02 thru 04  
02  
M = Military Style  
Solder  
Lug  
57  
59  
221/2°  
18°  
Fixed  
Fixed  
3 or 4  
5, 6, 7 or 8  
HS = Military Qualified,  
Shaft/Panel Seal  
01 thru 12  
01 thru 12  
01 thru 06  
01 thru 04  
01 or 02  
01 thru 12  
01 thru 12  
01 thru 06  
01 thru 04  
01 or 02  
1
2
02 thru 20  
02 thru 10  
02 thru 05  
02 thru 04  
02  
M = Military Style  
Solder  
Lug  
3 or 4  
5
6, 7, 8, 9 or 10  
HS = Military Qualified,  
Shaft/Panel Seal  
MIL Spec. provides for qualification up to and including five decks. Switches of longer length,  
although not specifically qualified, are built of the same materials and are of the same construction.  
STANDARD OPTIONS  
Terminals, shielding, additional angles of throw,  
etc. see Options, pages J-9 and J-10.  
ORDERING INFORMATION  
Control knobs available.  
See page I-57.  
Series  
Style*: Letter(s) from the Choices and Limitations chart  
Angle of Throw: Must agree with Series Number  
Number of Decks: As limited by Choices and Limitations chart  
57M2201116NC  
Stop Arrangement: Use suffix only when ordering 1 pole with  
maximum positions.  
C = Continuous rotation; F = Stop between last and first positions  
Type of Contacts: N = Non-shorting; S = Shorting  
Positions Per Pole: requires 02 as a minimum to the maximum  
allowable dependent on the angle of throw and poles per deck  
Poles Per Deck: As limited by angle of throw  
* All rotary switches that are required to have military designated markings and testing adhering  
to MIL-3786 are to be ordered by specifying the military part number identified on the appropriate  
slash sheet.  
Available from your local Grayhill Distributor  
For prices and discounts, contact a local Sales Office, an authorized local Distributor or Grayhill.  
J-64  
Grayhill, Inc.  
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com  

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GRAYHILL

44UM30-01-2-02N

Rotary Switch, 2 Positions, DPDT, Latched, 1A, 28VDC, Screw Terminal, Single Shaft Type Actuator, Panel Mount-threaded, ROHS COMPLIANT
GRAYHILL

44UM30-01-2-02S

Rotary Switch, 2 Positions, DPDT, Latched, 1A, 28VDC, Screw Terminal, Single Shaft Type Actuator, Panel Mount-threaded, ROHS COMPLIANT
GRAYHILL

44UM30-01-2-06N

Rotary Switch, 6 Positions, DP6T, Latched, 1A, 28VDC, Screw Terminal, Single Shaft Type Actuator, Panel Mount-threaded, ROHS COMPLIANT
GRAYHILL

44UM30-01-2-06S

Rotary Switch, 6 Positions, DP6T, Latched, 1A, 28VDC, Screw Terminal, Single Shaft Type Actuator, Panel Mount-threaded, ROHS COMPLIANT
GRAYHILL

44UM30-01-3-04S

Rotary Switch, 4 Positions, 3P4T, Latched, 1A, 28VDC, Screw Terminal, Single Shaft Type Actuator, Panel Mount-threaded, ROHS COMPLIANT
GRAYHILL