44UD30-12-1-AJS [GRAYHILL]
Rotary Switch, 12 Positions, SP12T, Latched, 1A, 28VDC, Screw Terminal, Single Shaft Type Actuator, Panel Mount-threaded, ROHS COMPLIANT;型号: | 44UD30-12-1-AJS |
厂家: | GRAYHILL, INC |
描述: | Rotary Switch, 12 Positions, SP12T, Latched, 1A, 28VDC, Screw Terminal, Single Shaft Type Actuator, Panel Mount-threaded, ROHS COMPLIANT |
文件: | 总14页 (文件大小:295K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Multi-Deck Rotary Switches
SERIES 42, 43, 44 and 54
1" Diameter, 1 Amp, Standard,
Military SR04
FEATURES
• RuggedConstructionInsures
Switch Operation for the Life of
Your Equipment
• Many Circuitry Options
• MILQualifiedVersionsMIL-S-3786/04
• Features Choice Include: Shaft/
Panel Seal, Adjustable Stops, PC
Termination,ULRecognized
DIMENSIONS In inches (and millimeters)
Standard, UL Recognized and
Military Qualified Solder Lug Styles
Rear Views
Series 42
1.015 ± .015
(25,78 ± 0,38) DIA.
OVER TERMINALS
DIM. A + .046 –.020
(+ 0,05 –0,51)
DIM. D
± .010 (0,25) DIA.
.437
.437
± .020
(11,10
± 0,51)
± .020
(11,10
± 0,51)
OF NON-TURN
TAB
C
L
DIM. B REF.
STUD
.375
± .015
(9,53
.250
± .020
(6,35
DIM. F ± .015 (0,38)
PROJECTION
36°
± 0,38)
#1 THREAD
± 0,51)
.064 (1,63) MIN. DIA.
HOLE AFTER PLATING
DIM. E
± .010 (0,25)
.219
± .005
(5,56
± 0,13)
Series 44
.250 + .001 –.002
(6,35 + 0,03 –0,05)
DIA.
1.170 ± .015
(29,72 ± 0,38) DIA.
OVER TERMINALS
DIM. C
± .015 (0,38)
INTEGRAL ASSEMBLY NUT,
DO NOT REMOVE
C
L
OF BUSHING
KEYWAY
SEE NOTE
BUSHING KEYWAY
NON-TURN TAB
.125 ± .003 (3,18 ± 0,08) WIDE BY
.031 ± .003 (0,79 ± 0,08) THICK
.066 ± .002 (1,68 ± 0,05) WIDE BY
.036 ± .003 (0,91 ± 0,08) DEEP
FROM A .375 (9,53) DIA.
15°
3/8-32 UNEF-2A THREAD
(MTG. HOLE = 3/8 DIA. MIN.)
30°
Note: Common location for a single pole per
deck switch. For common location on
multi-pole switches, see circuit
diagrams.
.064 (1,63) MIN. DIA.
HOLE AFTER PLATING
For rear view of 45°, 60° and 90°,
see circuit diagram.
No.
of
Decks
Dimension B
Approx. Weight No.
Dimension B
Approx. Weight
Grams
Dimension
A
Style
Style
Grams
42
of
Decks
Dimension
A
Style
A
Style
M or H
A
M or H
44
42
44
1
2
3
4
5
6
1.025 (26,04)
1.371 (34,82)
1.717 (43,61)
2.063 (52,40)
2.409 (61,19)
3.005 (76,33)
.062 (1,57)
.062 (1,57)
.062 (1,57)
.062 (1,57)
.062 (1,57)
.312 (7,92)
.030 (0,76)
.030 (0,76)
.030 (0,76)
.030 (0,76)
.030 (0,76)
.280 (7,11)
40.0
45.5
51.0
56.5
62.0
67.5
48
55
62
69
76
83
7
8
9
10
11
12
3.351 (85,16)
3.697 (93,90)
4.043 (102,69) .312 (7,92)
4.389 (111,48) .312 (7,92)
4.735 (120,27) .312 (7,92)
5.081 (129,06) .312 (7,92)
.312 (7,92)
.312 (7,92)
.280 (7,11)
.280 (7,11)
.280 (7,11)
.280 (7,11)
.280 (7,11)
.280 (7,11)
73.0
78.5
84.0
89.5
95.0
100.5
90
97
104
111
118
125
Grayhill part number and date code marked on detent cover label.
Customer part number marked on request. Military part number
marked when required. UL recognized markings as required.
Dimension
C
D
E
F
Series 42
Series 44
.562 (14,27) 1.000 (25,4)
.642 (16,31) 1.162 (29,51) 1.000 (25,4)
.830 (21,08) .093 (2,36)
.121 (3,07)
SeepagesJ-57throughJ-60forspecifications,
accessories and ordering information.
J-51
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
CIRCUIT DIAGRAMS: Solder Lug Terminals
Switch is Viewed From Shaft End and Shown in Position No. 1
Note: All common terminals are located above base terminals as shown.
C OF
BUSHING
KEYWAY
L
C3
9
C3
9
10
9
9
10
10
10
11
2
8
8
11
8
8
11
11
Series 44 & 54
30° Angle
of Throw
7
12
1
12
1
7
C2
12
12
1
7
6
7
6
C
C
L
C1
C
L
C1
C2
L
6
6
C1
1
5
5
5
5
2
2
2
C2
3
ONE POLE
3
4
4
3
3
THREE POLE
4
4
C1
TWO POLE
THREE POLE
Styles A, D and S
Styles M, MS, H and HS
C5
9
C4
9
10 C6
11
10
11
8
8
7
7
C3
C4
12
12
C
C
L
L
6
6
1
C1
1
C1
5
5
2
2
C3
4
3
4
3
C2
C2
FOUR POLE
FIVE OR SIX POLE
C OF
L
BUSHING
8
7
7
8
9
C2
5
KEYWAY
6
9
6
4
Series 42 & 43
36° Angle
of Throw
10
C
5
C1
L
10
1
4
1
C1
3
3
2
2
ONE POLE
TWO POLE
Rear Views
C OF
BUSHING
KEYWAY
L
C4
7
7
6
6
7
6
8
8
8
5
4
C3
5
Series 44
45° Angle
of Throw
5
C2
C
C1
C
L
L
C1
1
15°
1
1
C1
4
4
2
2
3
3
2
3
C2
45°
ONE POLE
TWO POLE
THREE OR FOUR POLE
C OF
BUSHING
KEYWAY
L
C3
5
5
5
6
6
6
C2
4
Series 44
60° Angle
of Throw
4
4
C
C1
C
L
C1
L
15°
1
1
C1
1
3
3
3
C2
2
2
2
60°
ONE POLE
TWO POLE
THREE POLE
C OF
L
BUSHING
KEYWAY
4
4
3
C2
3
Series 44
90° Angle
of Throw
C
C1
L
1
C1
15°
1
2
2
90°
ONE POLE
TWO POLE
See pages J-57 through J-60 for specifications,
accessories and ordering information.
J-52
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
FEATURES
• Satisfies High Current Board Level
Applications
SERIES 42
1" Diameter, 1 Amp, PC Mount
• 36° Angle of Throw Permits up to
Ten Positions
• ULRecognizedVersions
DIMENSIONS In inches (and millimeters)
DIM. A + .046 –.000
(+1,17 –0,00)
Standard Style
.437 ± .020
(11,10 ± 0,51)
1.000 ± .010
(25,4 ± 0,25)
DIA.
DIM. B REF.
STUD
PROJECTION
C
C C
.786 ± .010
(19,96 ± 0,25)
DIA.
L
L
L
.600 ± .031
(15,24 ± 0,79)
.174
.174 ± .010
± .010
(4,42
± 0,25)
(4,42 ± 0,25)
#1 THREAD
.250 ± .020
.500 ± .015
(12,7 ± 0,38)
TYP.
(6,35 ± 0,51)
.219
± .005
(5,56
.830
.750 ± .010
± .010
(21,08
± 0,25)
± 0,13)
(19,05 ± 0,25)
TYP.
.250 + .001 –.002
(6,35 + 0,03 –0,05)
DIA.
.375 ± .015
(9,53 ± 0,38) TYP.
COMMON LUG
.250 ± .015
(6,35 ± 0,38) TYP.
INTEGRAL ASSEMBLY NUT,
DO NOT REMOVE
TERMINAL DIMENSIONS AT THIS
POINT ARE .050 ± .005 (1,27 ± 0,13)
WIDE BY .020 ± .003 (0,51 ± 0,08) THICK
.187 ± .015
(4,75 ± 0,38) TYP.
BUSHING KEYWAY
.066 ± .002 (1,68 ± 0,05) WIDE BY
.036 ± .003 (0,91 ± 0,08) DEEP
FROM A .375 (9,53) DIA.
.735 ± .010
(18,67 ± 0,25) TYP.
C
L
OF BUSHING
KEYWAY
1.470 ± .020
(37,34 ± 0,51)
TYP.
3/8-32 UNEF-2A THREAD
(MTG. HOLE=3/8 DIA. MIN.)
Grayhill part number and date code marked on detent cover label. Customer part
number marked on request. UL recognized marking as required.
CIRCUIT DIAGRAM: PC Mount
Switch is Viewed From Shaft End
PC BOARD MOUNTING PATTERN
SHAFT AND PANEL SEAL: Srs. 42 & 44
Standard Style
Shown for a two deck switch
and Shown in Position No. 1
Note: All common terminals are located above
base terminals as shown.
TheSeries42/44Styles, whichincludetheletter"S"withthe
exceptionofstyle"HS",arewatertightsealedtothemounting
panel by utilizing the panel seal kit. These switches are built
with a front plate that does not have a non-turn tab. The
panel seal kit consists of a grooved hex nut, a keyed washer
and a keyed panel seal. The grooved hex nut is assembled
to the switch bushing. The keyed washer is slid down the
bushing slot and seated into the hex nut groove. The seal
is likewise assembled to the bushing and hex nut. The
keyed washer is required to provide seal integrity in the
bushing slot. When assembled to the panel, the grooved
nut, backing washer and seal require the same space as a
normal mounting nut. Hence, the seal kit does not alter the
dimensions. Panel seal kit includes a non-turn washer to be
used into a blind hole in the back panel. For panel seal kit
part dimensions, see Accessories. Style "HS" switches use
a similar sealing method, except the integral assembly nut
retainsthepanelseal.Allsealedstyleswitchesareprovided
with a shaft to bushing internal seal.
C
OF FRONT SUPPORT
PLATE MOUNTING
HOLES
L
OF BASE
TERMINAL
MOUNTING
HOLES
C
L
.375
Termination
(9,53)
TYP.
One-sided termination is standard for switches with 2 to 5
positions per pole. Two-sided termination is standard for
switches with 6 thru 10 positions per pole.
C OF REAR
SUPPORT
PLATE
MOUNTING
HOLES
L
.500
(12,7)
TYP.
C OF
L
BUSHING
KEYWAY
.750
(19,05)
TYP.
10
6 thru 10 positions
per pole and
terminals from one
side of switch are
availableonspecial
order. See Special
Options, pageF-10
or contact Grayhill.
1
.250
(6,35)
TYP.
2
9
7
C COMMON
L
TERMINAL
C1
8
MOUNTING
HOLES
3
.174 (4,42)
TYP.
4
.492
(12,50)
6
5
.110 (2,79)
.174 (4,42) TYP.
ONE POLE
ADJUSTABLE STOP SWITCHES: Series 42 and 44
Equivalent Styles
The standard and UL recognized switches are
also available with adjustable stops. Two
removable stop washers allow you to limit the
numberofswitchpositionsasneeded.Aknurled
nutissuppliedtosecurethewashersifdesired.
These switches have no bushing keyway. All
other dimensions, ratings and characteristics
are the same as the standard fixed stop styles.
Although not military qualified, the adjustable
styles are useful in military equipment
prototypes. However, when submitting the
equipment for government approval, the fixed
stop qualified style should be substituted.
See additional adjustable stop switch
information at the beginning of the Rotary
Switch section. For ordering information, see
For style 42A36, use 42D36
For style 44A30, use 44D30
For style 42M36, use 42D36 initially
For style 44M30, use 44D30 initially
For style 42U36, use 42UD36
For style 44U30, use 44UD30
page J-60.
Front Views
7
USE OF KNURLED
NUT IS OPTIONAL
ADJUSTABLE STOP
WASHERS
Series 42
Series 44
See page J-63 for specifications, accessories and ordering information.
J-53
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Grayhill, Inc.
Multi-Deck Rotary Switches
SERIES 43
SERIES 54
1" Diameter, 1 Amp, Concentric
Shafts
FEATURES
• Two Switches in the Panel Space
of a Single Shaft Rotary
• Military Qualified Versions
MIL-3786/04
• Choice of 10 Positions (Series 43)
or 12 Positions (Series 54)
DIMENSIONS In inches (and millimeters)
Standard Style and Military Qualified
Rear Views
Series 43
1.162 (29,51) DIA.
SER. 54
1.000 (25,4) DIA.
SER. 43
DIM. A + .046 –.020
(+0,05 –0,51)
.375
.375
± .020 ± .020
(9,53 (9,53
± 0,51) ± 0,51)
1.015 ± .015
(25,78 ± 0,38)
OVER TERMINALS
.250 ± .020 (6,35 ± 0,51)
OF NON-TURN
.375 TAB
C
DIM. B REF.
STUD
PROJECTION
L
.093 ± .015 (2,36 ± 0,38)
SER. 43
.121 ± .015 (3,07 ± 0,38)
SER. 54
.250 ± .020
(6,35 ± 0,51)
± .015
(9,53
#1 THREAD
± 0,25)
.250 ± .020
(6,35 ± 0,51)
.830 (21,08)
SER. 43
1.000 (25,4)
SER. 54
± .010 (0,25)
.125 + .001 –.002
.094 ± .004
(2,39 ± 0,10)
36°
(3,18 + 0,03 –0,05) DIA.
.250 + .001 –.002
(6,35 + 0,03 –0,05) DIA.
.642 (16,31)
SER. 54
.562 (14,27)
SER. 43
.219 ± .005
(5,56 ± 0,13)
SECTION
A
CONTROLLED BY
SECTION
B
.064 (1,63) MIN. DIA.
HOLE AFTER PLATING
C
OF BUSHING
KEYWAY
L
.250 (6,35)
.125 (3,18)
±.015(0,38)
DIA. SHAFT
SEE NOTE
MILITARY NUMBER MARKED ON ALL
QUALIFIED SWITCHES
NON-TURN TAB
.125 ± .003 (3,18 ± 0,08) WIDE BY
.031 ± .003 (0,79 ± 0,08) THICK
INTEGRAL ASSEMBLY NUT, DO NOT REMOVE
BUSHING KEYWAY .066 ± .002 (1,68 ± 0,05)
WIDE BY .036 ± .003 (0,91 ± 0,08) DEEP FROM
A .375 (9,53) DIA.
Series 54
Note: Common location for a single pole per
deck switch. For common location on
multi-pole switches, see circuit
diagrams.
3/8-32 UNEF-2A THREAD
1.170 ± .015
(29,72 ± 0,38) DIA.
OVER TERMINALS
Number of
Decks
Approx. Weight
Grams
Dimension A
Dimension B
Section Section
Style
Style
Style
Series Series
“A”
“B”
A, M or H
A
M or H
43
54
1
2
3
1
2
3
1
2
3
1
1
1
2
2
2
3
3
3
1.818 (46,18)
2.164 (54,97)
2.510 (63,75)
2.164 (54,97)
2.510 (63,75)
3.105 (78,87)
2.510 (63,75)
3.105 (78,87)
3.451 (87,66)
.062 (1,57)
.062 (1,57)
.062 (1,57)
.062 (1,57)
.062 (1,57)
.312 (7,92)
.062 (1,57)
.312 (7,92)
.312 (7,92)
.030 (0,76)
.030 (0,76)
.280 (7,11)
.030 (0,76)
.280 (7,11)
.280 (7,11)
.280 (7,11)
.280 (7,11)
.280 (7,11)
48
54
60
54
60
66
60
66
72
60
67
74
67
74
81
74
81
88
15°
30°
.064 (1,63) MIN. DIA.
HOLE AFTER PLATING
Grayhill part number and date code marked on detent cover label. Customer part number
marked on request. Military part number marked when required.
See page J-52 circuit diagrams, 1 pole/deck, 10 and 12 positions; 2 poles/deck, 12 positions.
See page J-63 for specifications, accessories
and ordering information.
J-54
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
SERIES 43 and 54
1" Diameter, 1 Amp, Add-A-Pot
FEATURES
• Central Shaft Designed to Operate
anAdd-OnPotentiometer
• Potentiometer Mounting Plates
Provided
• Adjustable Stop Standard, Fixed
Stop by Order
• Choice of 10 Positions (Series 43)
or 12 Positions (Series 54)
DIMENSIONS In inches (and millimeters)
Standard Style
Series 43
Rear Views
Series 43
1.000 ± .010
(25,4 ± 0,25)
DIA.
DIM. A + .046 –.020
(+0,05 –0,51)
.625 ± .046
(15,88 ± 1,17)
.375
.375
± .020 ± .020
(9,53 (9,53
± 0,51) ± 0,51)
.093 ± .015 (2,36 ± 0,38)
SER. 43
.121 ± .015 (3,07 ± 0,38)
SER. 54
1.015 ± .015
(25,78 ± 0,38)
OVER TERMINALS
C OF NON-TURN
L
.375
TAB
± .015
(9,53
± 0,38)
.250 ± .020 (6,35 ± 0,51)
.250 ± .020
(6,35 ± 0,51)
.140 ± .062
(3,56 ± 1,57)
#1 THREAD
.250 ± .020
(6,35 ± 0,51)
.830 (21,08) SER. 43
1.000 (25,4) SER. 54
± .010 (0,25)
.125 + .001 –.002
(3,18 + 0,03 –0,05) DIA.
36°
.094 ± .004
(2,39 ± 0,10)
.250 + .001 –.002
(6,35 + 0,03 –0,05) DIA.
.562
± .015
(14,27
.219 ± .005
(5,56 ± 0,13)
.064 (1,63) MIN. DIA.
HOLE AFTER PLATING
STOP WASHERS
± 0,38)
SEE NOTE
USE OF KNURLED NUT
OPTIONAL
NON-TURN TAB
.125 ± .003 (3,18 ± 0,08) WIDE BY
.031 ± .003 (0,79 ± 0,08) THICK
3/8-32 UNEF-2A THREAD
Series 54
Note: Common location for a single pole per
deck switch. For common location on
multi-pole switches, see circuit
diagrams.
Series 54
1.162 ± .010
(29,51 ± 0,25)
DIA.
1.170 ± .015
(29,72 ± 0,38)
OVER TERMINALS
Approx. Weight
Number
Grams
9
of
Decks
Dimension
A
Series 43 Series 54
1
2
3
.974 (24,74)
1.320 (33,53)
1.666 (42,32)
48
54
60
60
67
74
15°
30°
.642 ± .015
(16,31 ± 0,38)
Plated brass spacers for ease of positioning Standard style, concentric shaft, add-a-pot
mounting plate driving assembly are available switches have adjustable stops. See
on special request (sold only with switches). The Adjustable Stop description. Fixed stop types
use of spacers is recommended for other than are also available, see Standard Options page
prototyperequirements.Whenorderingswitches J-10.
Two potentiometer mounting plates are
supplied. Mounting plates have .261 (6,63)
and .380 (9,65) diameter holes respectively
for mounting potentiometers with 1/4" and 3/8"
bushings. Additional nuts for the through bolts
of the switch are provided for adjustment of
mounting plate location. Tapered tongue on
1/8" shaft provides coupling to screwdriver
slots in potentiometer shafts.
with spacers, give full details regarding special
length, potentiometer being used, etc.
Grayhill part number and date code marked on detent cover
label. Customer part number marked on request. Military
part number marked when required.
See page J-52 circuit diagrams, 1 pole/deck, 10 and 12 positions; 2 poles/deck, 12 positions.
See page J-63 for specifications, accessories
and ordering information.
J-55
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
SERIES 54
1" Diameter, 1 Amp, Add-A-Pot
FEATURES
• MilitaryQualifiedMIL-3786/04
• Central Shaft Designed to Operate
MILPotentiometer
• Mounting Plate Options Provide
ChoiceofPotentiometer
• Fixed Distance from Switch to
MountingPlate
DIMENSIONS In inches (and millimeters)
Military Qualified Style
1.162 ± .010
(29,51 ± 0,25)
DIA.
DIM. A + .046 –.020
(+ 0,05 –0,51)
.575
(14,61)
REF.
.375
.375
± .020 ± .020
(9,53 (9,53
± 0,51) ± 0,51)
1.170 ± .015
(29,72 ± 0,38)
OVER TERMINALS
C
OF NON-TURN
TAB
.140 ± .062
(3,56 ± 1,57)
L
.250 ± .020
(6,35 ± 0,51)
.121 ± .015
(3,07 ± 0,38)
.375
± .015
(9,53
#1
THREAD
± 0,38)
.250 ± .020
(6,35 ± 0,51)
1.000
± .010
(25,4
15°
± 0,25)
.125 + .001 –.002
(3,18 + 0,03 –0,05) DIA.
30°
.250 + .001 –.002
(6,35 + 0,03 –0,05) DIA.
.219 ± .005
(5,56 ± 0,13)
SEE
.642
.018 ± .005 (0,46 ± 0,13)
.052 ± .005 (1,32 ± 0,13)
POTENTIOMETER
MOUNTING
± .015
(16,31
± 0,38)
GRAYHILL OR CUSTOMER PART NUMBER
MARKED ON SWITCH COVER UPON REQUEST.
MILITARY NUMBER MARKED ON ALL
QUALIFIED SWITCHES
NON-TURN TAB
.125 ± .003 (3,18 ± 0,08) WIDE BY
.031 ± .003 (0,79 ± 0,08) THICK
INTEGRAL ASSEMBLY NUT,
DO NOT REMOVE
3/8-32 NEF-2A THREAD
BUSHING KEYWAY .066 ± .002 (1,68 ± 0,05)
WIDE BY .036 ± .003 (0,91 ± 0,08) DEEP FROM
A .375 (9,53) DIA.
Note: Common locations for a single pole per
deck switch. For common location on
multiple switches, see circuit diagram.
Number
of
Decks
Approximate
Weight
Grams
Potentiometer Mounting
The two mounting plates shown below are supplied with
each switch.
Dimension
A
1
2
3
1.024 (26,01)
1.370 (34,80)
1.716 (43,59)
60
67
74
.130 ± .003
(3,30 ± 0,08)
DIA. (2)
27.5
± 2
15 ± 2
.245 ± .003
(6,22 ± 0,08) R.
.437 ± .003
(11,10 ± 0,08) R.
.098 ± .003
(2,49 ± 0,08) DIA. (3)
.380 ± .003
(9,65 ± 0,08)
DIA. (1)
Series 54M Add-A-Pot Switch is a concentric
shaft unit with provision for potentiometer
mounting. Outer shaft operates switch decks.
Inner shaft terminates in tapered tongue,
which allows any desired potentiometer to be
mounted. The Series 54M Add-A-Pot is
qualified to MIL-S-3786/4-3. Patent No.
3,297,830.
THROUGH BOLT
HOLE (2 EA.)
.261 ± .003
(6,63 ± 0,08) DIA. (1)
15
± 2
9
± 2
.375 ± .003
(9,53 ± 0,08) R.
.531 ± .003
(13,49 ± 0,08) R.
1.265
(32,13)
DIA.
1.265
(32,13)
DIA.
Grayhill part number and date code marked on detent
cover label. Customer part number marked on
Mounting Plate A
Mounting Plate B
request. Military part number marked when required.
See page J-52 circuit diagrams, 1 pole/deck, 12 positions.
See page J-63 for specifications, accessories
and ordering information.
J-56
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
MILITARYQUALIFIED
Single Shaft Switches
following pages. Standard variations such as
terminals,shaftand/orbushinglengthetc.,which
do not affect performance, can be marked as
qualified product. Adjustable stops cannot be
qualified. Contact Grayhill for details about
variations.
specifically SR04-2. Unsealed switches are
qualified for -65°C to 85°C in 30°, 36°, 45°, 60°
and 90° throws. The standard and military
styles of the concentric switches have the
same dimensions with the exception of the
location of the 3 pole common (see circuit
diagrams).The30°and36°throwsaredescribed
in the ordering information. If the 45°, 60° and
90° throws are required, they can be provided in
Section A of the Series 54 Rotary Switches; see
Standard Options, page J-9.
The military styles of the single shaft Series 42
and 44 rotary switches are qualified to MIL-S-
3786/4, specifically SR04-1. Qualification
includes two temperature ranges. Unsealed
styles M, MB, MG and MBG are qualified for -65
to 85°C. Unsealed styles H, HB, HG and HBG,
plussealedstylesHS, HBS, HGSandHBGSare
qualifiedfor-65°Cto125°C.Qualificationincludes
low level switching and shaft grounding as
specified in MIL-S-3786. Qualification includes
30°, 36°, 45°, 60° and 90° angles of throw with
solder lug terminals. The military styles are
dimensionally the same as the standard styles
withtwoexceptions. Thelocationofthecommon
forthe3-poleswitchdiffers(seecircuitdiagrams)
and the non-turn tab for styles HS, HBS, HGS
and HBGS differs per the Shaft and Panel Seal
description following.
Military qualified switches may be ordered by
the military M number listed in MIL-S-3786/4 or
by the Grayhill part number. They will be marked
to specifications.
Add-A-Pot Switches
MILITARY QUALIFIED SHAFT AND
PANEL SEAL:
The military style of the add-a-pot Series 54
switch is qualified to MIL-S-37864, specifically
SR04-3. These unsealed switches are qualified
for -65°C to 85°C in 30°, 45°, 60° and 90° throws.
The dimensions of the military style add-a-pot
switches are not the same as the standard add-
a-pot switches; see drawings.
Styles HS, HBS, HGS and HBGS
The shaft is sealed to the bushing by an internal
O-ring per MIL-P-5516B. The bushing is sealed
to the panel with a silicone rubber washer and a
stainless steel backing washer. The combined
uncompressed thickness is 0.055" (1,40). Since
this switch has a flat cover, a non-turn washer is
supplied (see Panel Seal Kit). If using it, mount
it in front of the panel. For Panel Seal Kit, see
pages J-60.
Two Switches, Concentric Shafts
The M style of the concentric shaft Series 43
and 54 switches is qualified to MIL-S-3786/4,
All Qualified Switches
Complete electrical ratings and characteristics
forallofthesequalifiedswitchesarelistedonthe
SPECIFICATIONS:
Electrical Ratings
StandardStyle
Rating based on the following criteria:
Overload: 50 operations at 150% rated AC Voltage and Load: As listed in the chart
load
One cycle is 360° rotation and a return
before make)
Rated: To make and break the following
loads:
Endurance: 6000 operations at the rated load through all switch positions to the starting
with 1000 Vac dielectric strength before and position. The data for the curves was
Angle of Throw
45° or 60° 90°
30° or 36°
1 amp
1 amp
0.25 amp
0.02 amp
after test
measuredatsealevel, 25°Cand68%relative
115 Vac resistive
6-28 Vdc resistive
115 Vac inductive
115 Vdc inductive
5 amps
1 amp
2 amps
—
5 amps
2 amps
2 amps
—
Temperature Rise: Not to exceed 30°C when humidity.
carrying rated AC load after test.
Note: all dimensional drawings for the standard The Series 42, 43, 44 and 54, style M, H and
style Series 42, 43, 44 and 54 also apply to HS switches are made to meet requirements
theseswitches,withtheexceptionthatswitches of MIL-S-3786, style SR04. Diallyl phthalate
6-28 Vdc inductive 0.10 amp
115 Vdc resistive 0.10 amp
To carry 10 amps continuously.
—
—
—
—
are marked per specifications.
molded parts and the design of internal
switching elements provide exceptional
performance.
Contact Resistance: 50 milliohms maximum
Insulation Resistance: 1,000 megaohms
minimum
Electrical Ratings
Military Style
General Rating: This rating is based on
standard Grayhill tests of the Military style
switchdoneatambientconditions. Itisprovided
for comparison to the Standard Style switch.
Charts shown for non-shorting contacts (break
Voltage Breakdown: 1,000 Vac initially (500
Vac or better after most environmental tests)
LifeExpectancy:100,000mechanicalcycles
of operation. Note: Actual life is determined
by a number of factors, including electrical
loading, rate of rotation and environment, as
wellasmaximumvoltagebreakdownrequired
at the end of life.
Curves shown are typical load-life curves for
Series 42, 43, 44 and 54, style M, H and HS
switches with 30° or 36° angles of throw.
Theyshowthenumbersofcyclesofrotational
life expectancy for the types of loads shown.
Thus, with a 5 amp, 115 Vac resistive load,
10,000 cycles of life is expected. If the load
is reduced to 3 amps, life is increased to
25,000 cycles. The larger angles of throw
(45°, 60° or 90°) switch larger currents for a
like number of cycles.
7
6
5
4
3
2
1
0
VOLTAGE 115 VAC
RESISTIVE
UL Recognition–
Styles UA, UD, UM, UP, US and USP
Grayhill styles A and M and their variations
(D, P, S and SP) of the Series 42, 43, 44 and
54 rotary switches have been tested by
Underwriters Laboratories. The letter U in the
style indicates proper marking as required by
Underwriters Laboratories. These switches
are recognized under file number E35289.
The UL rating for the Series 42, 43, 44 and 54
is as follows:
Life limiting or failure criteria for these curves
are:
0
10
25
50
ContactResistance:50milliohmsmaximum
Insulation Resistance: 1,000 megaohms
minimum between mutually insulated parts
Voltage Breakdown: 1,000 Vac minimum
between mutually insulated parts. These
switches will carry 10 amps with maximum
contact temperature rise of 20°C. Life can be
predicted by Grayhill if less critical life
characteristics, elevated temperature or
reduced pressure is involved.
CYCLES x 1,000
1.7
1.5
1.2
1.0
.75
.50
.20
0
VOLTAGE 30 VDC
RESISTIVE
INDUCTIVE
ElectricalParameters:styleUA=1.0ampere
at 125 Vac. Style UM = 1.0 ampere at 125 Vac
and also .5 ampere at 125 Vac, inductive
load, 0.75 to 0.8 power factor.
(2.8 HENRIES)
0
10
25
50
CYCLES x 1,000
J-57
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
SPECIFICATIONS:
MIL-S-3786 Electrical Values
Military Style
These switches also meet MIL-S-3786/SR04
Mounting Bushings , Lockwasher and
Nuts: Brass, cadmium-plated per QQ-P-416,
Class 2, Type II
Shaft, Cover Plate, Retaining Rings,
Through Bolts, Shaft Extensions, Stop
Arm, Stop Washers, Thrust Washers and
Rear Support Plate: Stainless steel
Detent Balls: Steel, nickel-plated
Detent Springs: Tinned music wire
Rotor Contact: Silver alloy
Terminals, Common Plate including
Solder Lug: Brass, silver-plated .0003"
minimum
Mounting Hardware: Two mounting nuts
.094" thick by .562" across flats and one
internal tooth lockwasher are supplied with
each switch.
Style M switches, at 85°C, approximately
68% humidity and sea level pressure and
style H and HS at 125°C have been tested to
make and break the following loads as stated
in MIL-S-3786/SR04; 250 milliamperes at 28
Vdc resistive, 100 milliamperes at 28 Vdc
inductive (2.8 henries); 75 milliamperes at
115 Vac resistive.
for moisture resistance, medium and high
shock, vibration (10 to 2000 cps), thermal
shock (-65°C to 125°C), salt spray, explosion
and terminal pull.
Materials and Finishes
Standard Style
Bases: Melamine per (MIL-M-14) ASTM-D-
5948
These switches have also been tested at
reduced barometric pressure (70,000 feet),
25°C at approximately 68% relative humidity
to make and break the following loads as
stated in MIL-S-3786/SR04; 200 milliamperes,
28 Vdc resistive; 25 milliamperes, 28 Vdc
inductive (2.8 henries); 20 milliamperes, 115
Vac resistive. When tested to these loads
andconditionsthestyleM,HandHSswitches
meetthefollowinglifelimitingorfailurecriteria
after 25,000 cycles in accordance with MIL-
S-3786.
Cover,DeckSeparators,EndPlateandRotor
Mounting Plate: Phenolic per (MIL-M-14)
ASTM-D-5948
MountingBushings,LockwashersandNuts:
Brass, cadmium-plated per QQ-P-416, Class
2, Type II
Shaft, Cover Plate, Retaining Rings,
ThroughBolts, ShaftExtensions, StopArm,
Thrust Washers Stop Washers and Rear
Support Plate: Stainless Steel
Detent Balls: Steel, nickel-plated
Detent Springs: Tinned music wire
RotorContact,Stator(Base)Contacts:Silver
alloy
Additional Characteristics
Standard Style and Military Qualified
Contact: Shorting or non-shorting wiping
contacts with over 150 grams of contact
force
Rotational Torque: 8-115 ounce-inches
depending upon the number of poles per
deck, number of decks and angle of throw
Mechanical Life Expectancy: 100,000
cycles of operation
ContactResistance:50milliohmsmaximum
Insulation Resistance: 1,000 megaohms
minimum between terminals and shafts
DielectricStrength:1,000Vac(atmospheric
pressure) and 450 Vac (reduced pressure)
minimum between mutually insulated parts.
Terminals (Except Common): Brass, lead-
tin plated and fused
CommonPlate,IncludingSolderLug:Brass,
silver-plated .0003" minimum
MountingHardware:Twomountingnuts.094"
(2,39) thick by .562" (14,27) across flats and
one internal tooth lockwasher are supplied
with each switch.
Shaft Flat Orientation: Flat opposite
contacting position of pole number one (See
circuit diagram).
StopStrength:ForStandardstyle:15pound-
inches minimum. For Adjustable stop styles:
12 pound-inches
Extended Stud: Single shaft switches of six
or more decks and concentric shaft switches
of a combination of five or more decks
(Standardstyle)orfourormoredecks(Military
style) have longer studs with extra mounting
nuts for recommended double end mount.
When tested at sea level 25°C and 68%
relative humidity with failure criteria of 50
milliohms max. and 750 Vac breakdown
voltage, these switches will make and break
the following loads: 250 mA at 28 Vdc,
inductive (2.8 henries); 1.25 amps at 28 Vdc
resistive;2.0ampsat115Vac,60Hzresistive,
for 10,000 cycles.
Materials and Finishes
Military Qualified
Bases: Diallyl per (MIL-M-14) ASTM-D-5948
Cover,DeckSeparators,EndPlateandRotor
MountingPlate:Diallylper(MIL-M-14)ASTM-
D-5948
J-58
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
CHOICES AND LIMITATIONS: Series 42, 43, 44 and 54
H = Military Qualified, 125°C
B = Military, Grounded Shaft
G = Military, Low Level Rating
A = Standard, Solder Lugs
P = Standard, PC Mount Terminals
D = Standard, Adjustable Stops
S = Shaft and Panel Seal
U = UL Recognized
M = Military Qualified 85°C4
SINGLE SHAFT SWITCHES
Style Choices
Unsealed Shaft/Panel Seal
Angle of
Throw
Number of
Decks
Poles
Per Deck
Positions
Per Pole1,3
Shorting or
Non-Shorting
Series
42
01 thru 12
01 thru 12
1
2
02 thru 103
02 thru 05
N or S
N or S
36°
01 thru 12
01 thru 12
01 thru 08
01 thru 06
01 thru 04
01 thru 04
1
2
3
4
5
6
02 thru 123
02 thru 06
02 thru 04
02 or 03
02
N or S
N or S
N or S
N or S
N or S
N or S
A
S
US
—
UA
UM5
M
MB
MG
MBG
H
HB
HG
HBG
30°
MS4
MBS4
MGS4
MBGS4
HS
02
01 thru 12
01 thru 06
01 thru 04
01 thru 03
1
2
3
4
02 thru 083
02 thru 04
02
N or S
N or S
N
44
45°
02
N
HBS
HGS
HBGS
01 thru 12
01 thru 06
01 thru 04
1
2
3
02 thru 063
02 or 03
02
02 thru 043
02
N
N
N
60°
90°
01 thru 12
01 thru 06
1
2
N
N
01 thru 12
01 thru 12
01 thru 08
01 thru 06
1
2
3
4
AJ (2 thru 12)1
AJ (2 thru 6)1
AJ (2 thru 4)1
AJ (2 or 3)1
N or S
N or S
N or S
N or S
44
30°
D
UD
—
—
01 thru 12
01 thru 12
1
2
AJ (2 thru 10)1
AJ (2 thru 5)1
N or S
N or S
42
42
36°
36°
P
UP
SP
USP
01 thru 12
1
02 thru 103
N or S
Concentric Shaft Switches
Style
Angle of
Section A (Front)
Section B (Rear)
Series
Choices Throw
Decks
Poles
Position
N or S
Decks
Poles
Position
N or S
CONCENTRIC SHAFT, 2 SWITCHES
01 thru 03
01 thru 03
01 or 02
01
01
01
1
2
3
4
5
6
02 thru 123
02 thru 06
02 thru 04
02 or 03
02
N or S
N or S
N or S
N or S
N or S
N or S
01 thru 03
01 thru 03
1
2
02 thru 123
02 thru 06
N or S
N or S
30°
54
43
A2
UA2
M2
02
01 thru 03
01 thru 03
1
2
02 thru 103
02 thru 05
N or S
N or S
01 thru 03
1
02 thru 105
N or S
36°
ADD-A-POT SWITCHES
01 thru 03
01 thru 03
1
2
AJ (2-12)1
AJ (2-6)1
N or S
N or S
54
43
54
30°
36°
D
UD
Second shaft operates a potentiometer
supplied by the customer.
Rear mounting plates are provided.
01 thru 03
1
AJ (2-10)1
02 thru 125
02 thru 06
N or S
01 thru 03
01 thru 03
1
2
N or S
N or S
30°
M
1For Adjustable Stop (with the letter D), use AJ
instead of number of positions when ordering.
2For 45°, 60° or 90° throws in Series 54 switches
of these styles, see Standard Options.
3For single pole switches with the maximum
positions per pole, continuous rotation is
possible. Specify fixed stop or continuous
rotation when ordering single shaft switches.
Concentric shaft switches have continuous
rotation.
STANDARD OPTIONS
Terminals,militaryqualifiedshielding,additional
angles of throw, etc., see Options, page J-9.
4Styles which include both M and S are not
qualifiedbutaremadeofthesamematerialsand
construction as qualified types. For qualified
switcheswithshaftandpanelseal,useequivalent
HS style.
ADDITIONAL FEATURES
5UM switches are made of the same materials
and construction as the M style switches. For
military switch UM is not required; use M style.
For single shaft switches with spring return,
isolated positions, keylocks, see the Features
Selection Chart, page J-7.
J-59
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
ACCESSORIES
.060 ± .002
(1,52 ± 0,05)
.625 ± .010
(15,88 ± 0,25)
DIA.
.376 + .003 –.000
(9,55 + 0,08 –0,00)
DIA.
bushing to the panel. The kit consists of four
items: a grooved hex nut, a keyed washer, a
keyed seal and a non-turn washer. Assembly is
described on Page J-53. Dimensions of panel
seal kit items are shown in Figure C. This kit
seals the bushing to the panel; it does not seal
the shaft to the bushing. Not usable with
adjustable stop switches. Part No. 42-24
Internal Tooth Lockwasher–Figure A
For a 3/8" bushing. Approximately 0.500" (12,7)
outsidediameter,.022"(0,56)thickness.Material
is cadmium-plated steel. Part No. 12Q1272-1
For a 1/4" bushing. Approximately
.154
.032 ± .002
(0,81 ± 0,05)
+ .004
–.000
(3,91
+ 0,10
–0,00)
DIA.
.437 ± .010
(11,10 ± 0,25)
0.400" (10,16) outside diameter, .018"
(0,46)thickness.Materialispassivated
.125 ± .010
(3,18 ± 0,25)
.120 ± .003
(3,18 ± 0,08)
stainless steel. Part No. 8J1026
FIGURE A
FIGURE B
Non-Turn Washer–Figure B
.625 ± .010
(15,88 ± 0,25) DIA.
.045 ± .003
(1,14 ± 0,08)
.010 ± .002
(0,25 ± 0,05)
.562 (14,27)
ACROSS
FLATS
Can be ordered as extra hardware for the
Series5000, 24, 42, 43, 44, 54, 71B, 53, 57and
59 rotary switches. The internal key of the
washer slides into the bushing keyway. The
right angle tab locks into a predrilled hole on
the back side of the mounting panel. Material is
brass, cadmium plates. Part No. 12C1087-1
.032
± .002
(0,81
.375 + .004 – .000
(9,53 + 0,10) DIA.
± 0,05)
.375 ± .005
(9,53 ± 0,13)
C
L
.187 ± .010
(4,75 ± 0,25)
.088 (2,24)/
.093 (2,36)
.125 ± .003
(3,18 ± 0,08)
Panel Seal Kit–Figure C
Sold as a separate item to seal the switch
Non-Turn Washer
Seal
FIGURE C
Keyed Washer
Hex Nut
ORDERING INFORMATION: Single Shaft Switches, Add-A-Pot Switches
Series: Determined by the type of switch and
Control knobs available.
the angle of throw
See page I-57.
Style*: Letter(s) from the Choices and Limitations chart
Angle of Throw: Must agree with Series Number
Number of Decks: As limited by the angle of throw, the poles per deck, switch style and type of contacts
44M30–02–1–12N–F
Stop Arrangement: Add letter F to a one pole per deck switch with the maximum number of positions for
a stop between position 1 and the last position. Leave blank for continuous rotation
Type of Contacts: N = Non-shorting; S = Shorting
Positions Per Pole: Requires 02 positions as a minimum to maximum allowable dependent on the angle
of throw and poles per deck. Use AJ for adjustable stops (Styles D and UD).
Poles Per Deck: As limited by angle of throw, switch series and style
* All rotary switches that are required to have military designated markings and testing adhering to MIL-3786 are to be ordered by specifying
the military part number identified on the appropriate slash sheet.
ORDERING INFORMATION: Concentric Shaft Rotary Switches
Control knobs available.
See page I-57.
Series: Determined by the angle of throw, applicable to both sections
Style*: Letter(s) from the Choices and Limitations chart
Section A (front)
Number of Decks: As limited by the number of poles per deck
Poles Per Deck: As limited by the angle of throw
PositionsPerPole:Requires02positionsasaminimumtothemaximumallowabledependentontheangle
of throw and the poles per deck
Type of Contacts: N=Non-shorting, S=Shorting. All one pole per deck switches with the maximum number
of positions are continuous rotation
43M02110N–M03203S
Section B (rear)
The limitations listed for Section A apply to Section B
Type of Contacts
Positions Per Pole
Poles Per Deck
Number of Decks
Style
* All rotary switches that are required to have military designated markings and testing adhering to MIL-3786 are to be ordered by specifying
the military part number identified on the appropriate slash sheet.
Available from your local Grayhill Distributor For prices and discounts, contact a local Sales Office, an authorized local Distributor or Grayhill.
J-60
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
SERIES 53, 57 and 59
1.125" Diameter, 1/4 Amp
FEATURES
• Smallest Diameter Rotary Switch
with this Number of Positions and
CurrentCapacity
• MilitaryQualifiedMIL-S-3786/36
• Gold-plated Contact System
Compatible with Logic Circuitry
DIMENSIONS In inches (and millimeters)
Military Style
Ser. 53—1.281 (32,54)
Ser. 57 & 59—
1.125 ± .010 (28,58 ± 0,25)
+ .046 (1,17)
– .020 (0,51)
DIM. A
.437
.437
±.020
(11,10
±0,51)
±.020
(11,10
±0,51)
DIM. B REF. STUD
PROJECTION
.250 ± .020
(6,35 ± 0,51)
Rear views
shown with circuit
diagrams
1.000 (25.4) SER. 57 & 59
1.156 (29.36) SER. 53
± .010 (0,25)
C
L
45°
.250 + .001
–.002 DIA.
(6,35 + 0,03
–0,05)
C
L
OF BUSHING
KEYWAY
SEE
CIRCUIT
DIAGRAM
C
.219 ± .004
(5.56 ± 0,10)
MILITARY NUMBERS MARKED HERE
L
BUSHING KEYWAY
C
L
OF POSITION
NO. 1
.066 ± .002 (1,68 ± 0,05) WIDE
BY .036 ± .003 (0,91 ± 0,08)
DEEP FROM A .375 (9,53) DIA.
INTEGRAL ASSEMBLY NUT. DO NOT REMOVE.
3/8-32 NEF-2A THREAD
Approx.
Weight
Grams
Approx.
Weight
Grams
Non-Turn Washer Detail D
No. of
Decks
Dimension
A
Dimension
B
No. of
Decks
Dimension
A
Dimension
B
.375 ± .005
(9,53 ± 0,13)
1
2
3
4
5
6
.916 (23,27)
1.249 (31,72)
1.582 (40,18)
1.915 (48,64)
2.248 (57,10)
2.831 (71,91)
.032 (0,81)
.032 (0,81)
.032 (0,81)
.032 (0,81)
.032 (0,81)
.281 (7,14)
50
60
70
80
90
7
8
9
10
11
12
3.164 (80,37)
3.497 (88,82)
3.830 (97,28)
4.163 (105,74)
4.496 (114,20)
4.829 (122,66)
.281 (7,14)
.281 (7,14)
.281 (7,14)
.281 (7,14)
.281 (7,14)
.281 (7,14)
110
120
130
140
150
160
.125
± .003
(3,18
.032 ± .003
(0,81 ± 0,08)
100
± 0,08)
STYLE M—.187 (4,75)
STYLE HS—.125 (3,18)
± .010 (0,25)
Mounting Hardware: Two mounting nuts, .094" (2,39) thick by .562" (14,27) across flats, one internal tooth lockwasher
and one non-turn washer (see detail D for dimensions), are supplied with switch.
Grayhill part number and date code marked on detent cover label. Customer part number marked on request. Military
part number marked when required.
The qualification of the Series 53, 57 and 59
rotary switches does not extend to all possible
combinations listed in the Choices and
Limitations chart. The limitations on the
qualification are described in the chart shown
below.
STANDARD STYLE
MILITARY QUALIFIED
The line drawings shown above are applicable
to the Style M and Style HS. The only difference
between the two is the length of the tab of the
non-turn washer. The shorter tab for the HS is
explained in the following paragraph.
The Series 53, 57 and 59 rotary switches are all
military type switches. Grayhill manufactures
these switches in two styles: M and HS. Style M
isunsealedandisnotqualified;StyleHSisshaft
and panel sealed and is qualified. The non-
qualified Style M can be regarded as our
Standard Style for types of switches. Although
it is not qualified, Style M is constructed of the
same military grade materials and will provide
comparable performance in all areas. For
example, the Style ‘M’ switches, in addition to
the electrical ratings listed elsewhere in these
pages, will meet the following requirements of
MIL-S-3786:
The Series 53, 57 and 59 Style HS rotary
switches are qualified to MIL-S3786/36. The
Style HS is shaft and panel sealed. The panel is
sealed by an O-ring at the base of the bushing.
The shaft is sealed by an O-ring inside the
bushing.Thesesealsdonotalterthedimensions
shown in the line drawings when the switch is
mounted.
Standard variations, such as shaft and/or
bushing length, etc., that do not affect switch
performance can also be marked as qualified
product. For complete details contact Grayhill.
Military qualified Series 53, 57 and 59 Style HS
rotary switches may be ordered by the ‘M’
numberlistedinMIL-S-3786/36orbytheGrayhill
part number. Military style switches will be
marked to the specification.
A non-turn washer, supplied with the mounting
hardware, may be used with the Style HS
switches.Itissuggestedthatthenon-turnwasher
be mounted in the following manner to preserve
the seal: from the front of the panel into a hole
that does not go through the panel.
Style HS Switches are MIL-S-3786/36
Qualified for the Following Characteristics
Moisture Resistance: Medium and High Shock;
Vibration (10 to 500 cps); Thermal Shock (-65
°C to 125 °C); Salt Spray; Explosion; Terminal
Strength (pull, 2 lbs. minimum); and Stop
Strength (15 pound-inches minimum).
Max. No.
of Decks
Max. No.
Poles/Deck Total Poles/Switch
Max. No.
Series
53
57
59
5
5
5
8
4
5
24
20
20
J-61
Grayhill, Inc.
•
561 Hillgrove Avenue
•
LaGrange, Illinois 60525-5997
•
USA
•
Phone: 708-354-1040
•
Fax: 708-354-2820
•
www.grayhill.com
Multi-Deck Rotary Switches
CIRCUIT DIAGRAMS: Series 53
Switch is Viewed From Shaft End and Shown in Position No. 1
Rear View
Note: All common terminals are located above base terminals as shown.
1.350 ± .015
(34,29 ± 0,38)
OVER TERMINALS
C3
C2
C2
15
15
14
15
16
14
16
16
15
16
14
17
18
14
17
18
17
18
17
18
13
13
13
13
C4
12
11
10
12
11
10
9
8
7
12
11
10
19
20
21
22
23
24
19
20
21
22
23
19
20
21
22
23
24
12
11
10
9
8
7
19
20
21
22
23
C3
9
9
8
8
SEE
DETAIL
7
24 45˚
7
24
C2
I L L I N O I S
L A G R A N G E
G R A Y H I L L
6
6
6
1
1
1
6
1
C1
5
5
4 3
5
2
2
5
2
2
C
4 3
4 3
C
L
C
L
4 3
C1
L
C1
FOUR POLE
C9
C1
THREE POLE
C
L
71/2˚
ONE POLE
OF BUSHING
KEYWAY
TWO POLE
C
OF
L
POSITION
NO. 1
C8
15° Angle
of Throw
C4
15
C5
C7
C6
1516
14
C5
15
14
16
16
17
17
14
13
SEE NOTE
17
18
13
13
18
18
19
20
21
C6
C10
C11
12
11
10
9
8
12
11
10
C4
C3
12
C3 11
19
20
21
22
23
24
19
C7
C8
20
21
22
Note: Common location for a single pole per
deck switch. For common location on
multipole switches see circuit diagrams.
10
9
8
C5
9
22
23
24
8
7
C6
23
24
7
7
C4
C12
71/2˚
6
6
1
1
6
1
5
5
2
2
5
2
4 3
C2
4 3
C
4 3
C
C2
L
L
C3
Terminal Detail
C1
C1
C2
C1
C
OF BUSHING
KEYWAY
L
45˚
C
OF POSITION
NO. 1
L
FIVE OR SIX POLE
SEVEN OR EIGHT POLE
NINE THRU TWELVE POLE
.034 ± .003
(0,86 ± 0,08)
.068 ± .005
(1,73 ± 0,13)
CIRCUIT DIAGRAMS: Series 59
Switch is Viewed From Shaft End and Shown in Position No. 1
Rear View
Note: All common terminals are located above base terminals as shown.
C3
12 13
12
11
12
13
13
11
14
15
14
15
14
11
C2
15
16
17
18
19
10
10
9
10
9
1.190 ± .015
(30,23 ± 0,38)
OVER TERMINALS
16
17
18
19
16
9
17
8
7
8
8
7
C2
18
7
C4
19
20
6
6
6
45˚
20
5
20
5
5
C1
1
1
2
4
4
1
4
2
3
C1
18˚
2
3
3
C1
C
C
SEE
DETAIL
C
L
L
OF BUSHING
L
18° Angle
KEYWAY
I L L I N O I S
ONE POLE
TWO POLE
THREE OR FOUR POLE
L A G R A N G E
G R A Y H I L L
of Throw
C
L
OF POSITION
NO. 1
C7
13
C6
C4
13
12
12
11
14
C8
15
16
14
15
11
10
10
9
C3
C5
16
9
8
7
SEE NOTE
C5
C9
8
7
17
18
17
18
19
20
C4
Note: Common location for a single pole per
deck switch. For common location on
multipole switches see circuit diagrams.
6
6
19
C10
5
20
5
C2
1
1
C3
4
4
3
2
2
3
C
C
C1
C1
L
L
C2
FIVE POLE
SIX THRU TEN POLE
SeefollowingpageforSeries57, 221/2° angleof
throw circuitry.
J-62
Grayhill, Inc.
•
561 Hillgrove Avenue
•
LaGrange, Illinois 60525-5997
•
USA
•
Phone: 708-354-1040
•
Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
CIRCUIT DIAGRAMS: Series 57
Switch is Viewed From Shaft End and Shown in Position No. 1.
Rear View
Note: All common terminals are located above base terminals as shown.
11
10
11
10
C2
9
9
12
12
1.190 ± .015
(30,23 ± 0,38)
OVER TERMINALS
8
13
14
15
16
8
13
14
15
7
7
6
6
16
5
5
11-15°
1
4
4
1
C
L
C1
C1
2
3
2
3
SEE
DETAIL
C
221/2° Angle
of Throw
OF BUSHING
KEYWAY
L
I L L I N O I S
L A G R A N G E
G R A Y H I L L
ONE POLE
TWO POLE
C5
C
OF POSITION
NO. 1
L
C6
C3
10
11
10 11
9
9
12
12
C4
C4
C3
8
13
8
13
C7
14
15
14
15
16
7
7
6
6
SEE NOTE
16
5
5
C8
4
4
C2
1
C1
1
Note: Common location for a single pole per
deck switch. For common location on
multipole switches see circuit diagrams.
2
2
3
3
C
C
L
L
C1
C2
THREE OR
FOUR POLE
FIVE THRU
EIGHT POLE
SPECIFICATIONS
Electrical Ratings
General
Switch rating for break before make contacts.
types of loads shown. Thus, with a 250
milliamperes, 30 Vdc resistive load, 10,000
cycles of life can be expected. Life limiting or
failure criteria for these curves are:
Contact Resistance: 50 milliohms maximum
(20 milliohms initially).
Insulation Resistance: 1,000 megohms
minimum between mutually insulated parts.
Voltage Breakdown: 500 Vac minimum
between mutually insulated parts. These
switches will carry 4 amperes with a maximum
contact temperature rise of 20°C. If the life
limiting characteristics are less critical than
those shown above or if elevated temperatures
or reduced pressures are involved, Grayhill can
predict the switch life for the application.
high shock, vibration, thermal, thermal shock,
salt spray, explosion, terminal strength and
stop strength.
Voltage: As listed in the chart.
Materials and Finishes
Cover, Base, Spacer and Rotor Mounting
Plate: Diallyl per (MIL-M-14) ASTM-D-5948
Mounting Bushing and Nut, Lockwasher:
Brass, cadmium-plated per QQP-416, Class
2, Type II.
Shaft,StopPins,RetainingRings,Through
Bolts, Shaft Extension, Stop Arm, Thrust
Washers, Lockwashers, Nuts, Non-turn
Washer, Stop Pins, Cover Plate and Rear
Support Plate: Stainless steel, passivated
Detent Balls: Steel, nickel-plated
Detent Springs: Tinned music wire
Rotor Contact: Silver alloy, gold-plated
.00001" minimum.
Terminals and Common Plate Including
Solder Lug: Brass, gold plate .00002"
minimum over silver plate .0003" minimum.
Panel Seal: Silicone rubber.
400
VOLTAGE 115 VAC
300
200
100
0
0
5
10
15
25
20
CYCLES x 1,000
400
300
200
100
0
Electrical Ratings
Military Qualified
The Series 53, 57 and 59 Style HS, Rotary
Switches have been tested to make and break
the following loads as stated in MIL-S-3786/36:
70,000 ft. altitude for 10,000 cycles: 10mA,
28 Vdc, inductive (250 mH); 50 mA, 28 Vdc,
resistive;20mA,115Vac,resistive.Atmospheric
pressure, 125°C for 10,000 cycles: 25 mA,
28 Vdc inductive (250 mH); 75 mA, 28 Vdc,
resistive;50mA,115Vacresistive.Atmospheric
pressure, 25°C for 10,000 cycles: 75 mA,
28 Vdc, inductive (250 mH); 250 mA, 28 Vdc
resistive;150mA,115Vac,resistive.Lifelimiting
criteria for these loads are:
Contact Resistance: 50 milliohms maximum.
Dielectric Strength: 500 Vac (350 Vac—
reduced pressure).
Insulation Resistance: 1,000 megohms
minimum. These switches also meet MIL-S-
3786/36 for moisture resistance, medium and
30 VDC RESISTIVE
Shaft Seal: O-ring per MIL-M-5516B.
30 VDC
INDUCTIVE
0
5
10
15
25
Additional Characteristics
20
RotationalTorque:20-80in-ozs., depending
on the number of poles per deck and the
number of decks.
Contacts: Shorting or non-shorting wiping
contacts with over 100 grams of contact force.
Shaft Flat Orientation: Flat opposite
contacting position pole #1 (See Circuit
Diagrams).
Extended Studs: Switches of 6 decks or
more have longer studs with extra stud nuts
for recommended double end mounting.
Terminals: Switch is provided with full
complement of base or position terminals
regardless of the number of active positions.
CYCLES x 1,000
Curve data based on test data conducted at
sea level, 25°C and relative humidity. Cycle
equals 360° rotation and 360° return. Cycling
rate is 10 cycles per minute. The curves
shown are typical load life curves for a Series
53M, 57M and 59M Rotary Switch. They show
the number of cycles of rotational life that can
be expected for the voltages, currents and
J-63
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
Multi-Deck Rotary Switches
CHOICES AND LIMITATIONS
Style and
Designation
Angle of
Throw
Number of Decks
Poles
Per Deck
Number of
Positions/Pole
Series
Stops
Terminals
Shorting
Non-Shorting
01 thru 12
01 thru 12
01 thru 08
01 thru 06
01 thru 04
01 thru 03
01 or 02
01 thru 12
01 thru 12
01 thru 08
01 thru 06
01 thru 04
01 thru 03
01 or 02
1
2
3
4
02 thru 24
02 thru 12
02 thru 08
02 thru 06
02 thru 04
02 or 03
02
M = Military Style
Solder
Lug
53
15°
Fixed
HS = Military Qualified,
Shaft/Panel Seal
5 or 6
7 or 8
9, 10, 11 or 12
01 thru 12
01 thru 12
01 thru 06
01 thru 03
01 thru 12
01 thru 12
01 thru 06
01 thru 03
1
2
02 thru 16
02 thru 08
02 thru 04
02
M = Military Style
Solder
Lug
57
59
221/2°
18°
Fixed
Fixed
3 or 4
5, 6, 7 or 8
HS = Military Qualified,
Shaft/Panel Seal
01 thru 12
01 thru 12
01 thru 06
01 thru 04
01 or 02
01 thru 12
01 thru 12
01 thru 06
01 thru 04
01 or 02
1
2
02 thru 20
02 thru 10
02 thru 05
02 thru 04
02
M = Military Style
Solder
Lug
3 or 4
5
6, 7, 8, 9 or 10
HS = Military Qualified,
Shaft/Panel Seal
MIL Spec. provides for qualification up to and including five decks. Switches of longer length,
although not specifically qualified, are built of the same materials and are of the same construction.
STANDARD OPTIONS
Terminals, shielding, additional angles of throw,
etc. see Options, pages J-9 and J-10.
ORDERING INFORMATION
Control knobs available.
See page I-57.
Series
Style*: Letter(s) from the Choices and Limitations chart
Angle of Throw: Must agree with Series Number
Number of Decks: As limited by Choices and Limitations chart
57M22–01–1–16N–C
Stop Arrangement: Use suffix only when ordering 1 pole with
maximum positions.
C = Continuous rotation; F = Stop between last and first positions
Type of Contacts: N = Non-shorting; S = Shorting
Positions Per Pole: requires 02 as a minimum to the maximum
allowable dependent on the angle of throw and poles per deck
Poles Per Deck: As limited by angle of throw
* All rotary switches that are required to have military designated markings and testing adhering
to MIL-3786 are to be ordered by specifying the military part number identified on the appropriate
slash sheet.
Available from your local Grayhill Distributor
For prices and discounts, contact a local Sales Office, an authorized local Distributor or Grayhill.
J-64
Grayhill, Inc.
• 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com
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